CASIO EX-S100 Service Manual

EX-S100

INDEX

SEP. 2004

(without price)

Ver.3 : July. 2005

SPECIFICATIONS ....................................................................................................................................... 1

BLOCK DIAGRAM ...................................................................................................................................... 5

TEST MODE ................................................................................................................................................ 6

PROGRAM VERSION UPGRADING .......................................................................................................... 7

1. To update the firmware version ..................................................................................................... 7

2. How to restore the firmware ........................................................................................................... 8

3. To install the firmware .................................................................................................................... 9

ADJ TOOL ................................................................................................................................................. 10

1. Preparation ..................................................................................................................................... 10

2. How to use ADJ Tool when replacing Lens unit ........................................................................ 12

3. How to use ADJ Tool when replacing MAIN PCB ...................................................................... 13

VCOM DC ADJUSTMENT ........................................................................................................................ 14

CHECK/CORRECTION OF THE LANGUAGE MENU .............................................................................. 17

CURRENT CONSUMPTION ..................................................................................................................... 18

THE COUNTERMEASURE FOR "SYSTEM ERROR" ............................................................................. 18

DISASSEMBLY ......................................................................................................................................... 19

EXPLODED VIEW ..................................................................................................................................... 23

PARTS LIST .............................................................................................................................................. 24

PRINTED CIRCUIT BOARDS ................................................................................................................... 25

SCHEMATIC DIAGRAMS ......................................................................................................................... 27

SPECIFICATIONS

Image Files Format Snapshots: JPEG (Exif Ver.2.2); DCF (Design rule for Camera File system) 1.0 standard;

DPOF compliant Movies: AVI (Motion JPEG) Audio: WAV

Recording Media 9.3MB built-in flash memory

SD Memory Card MultimediaCard

Image Size Snapshots: 2048 x 1536 pixels

2048 x 1360 (3:2) pixels 1600 x 1200 pixels 1280 x 960 pixels 640 x 480 pixels

Movies: 320 x 240 pixels

Approximate Memory Capacity and File sizes

• Snapshots File Size

(pixels)

2048 x 1536

2048 x 1360

(3:2)

1600 x 1200

(UXGA)

1280 x 960

(SXGA)

640 x 480

(VGA)

Quality

Fine

Normal

Economy

Fine

Normal

Economy

Fine

Normal

Economy

Fine

Normal

Economy

Fine

Normal

Economy

Approximate Image

File Size

1.6MB

1.2MB 630KB

1.5MB

1.1MB 580KB

1.05MB 710KB 370KB 680KB 460KB 250KB 190KB 140KB

90KB

Built-in flash memory

9.3MB 5 shots 6 shots

13 shots

5 shots 7 shots

14 shots

8 shots

12 shots 23 shots 12 shots 19 shots 33 shots 44 shots 58 shots 94 shots

SD Memory Card*

64MB 34 shots 45 shots 88 shots 36 shots 50 shots 95 shots 53 shots 79 shots

154 shots

82 shots

126 shots 221 shots 294 shots 386 shots 618 shots

* Based on Matsushita Electric Industrial Co., Ltd. products. Capacity depends on card manufacturer. * To determine the number of images that can be stored on a memory card of a different capacity, multiply the capacities

in the table by the appropriate value.

• Movies (320 x 240 pixels)

Data Size 300KB/second max.

— 1 —

Delete Single-file, all files (with protection) Effective Pixels 3.2 million Imaging Element 1/3.2-inch square pixel color CCD (Total pixels: 3.34 million) Lens/Focal Distance Lenses F4.0 (W) to 6.6 (T); f=4.8 (W) to 13.5mm (T) (equivalent to approximately

36 (W) to 102 (T) for 35mm film)

Zoom 2.8x optical zoom; 4x digital zoom

(11.2x in combination with optical zoom)

Focusing Contast-type Auto Focus with AF mode (Spot or Multi AF Area), Macro mode, Pan Focus,

Infinity mode, focus lock, manual focus

Approximate Focus Range Normal 40cm to ∞ (1.3´ to ∞) (from lens surface) Macro 17cm to 50cm (6.7˝ to 19.7˝) Exposure Control Light Metering Multi-pattern by CCD

Exposure Program AE Exposure Compensation –2EV to +2EV (1/3EV units)

Shutter CCD electronic shutter; mechanical shutter, 1/8 to 1/2000 second

• Shutter speed is different for the following BESTSHOT scenes. Night Scene: 4 to 1/2000 second Fireworks: 2 seconds (fixed)

Aperture F4.0/8.0*, auto switching

* Brightness converted

White Balance Automatic, fixed (6 modes), manual switching Sensitivity Auto, ISO 50, ISO 100, ISO 200, ISO 400 Self-timer 10 seconds, 2 seconds, Triple Self-timer Built-in Flash Flash Modes AUTO, ON, OFF, Red eye reduction

Flash Range Wide Angle Optical Zoom: 0.4 to 2.5 meters (1.3´ to 8.2´)

Telephoto Optical Zoom: 0.4 to 1.5 meters (1.3´ to 4.9´) (ISO Sensitivity: “Auto”)

Recording Functions Audio snapshot; Macro; self-timer; BESTSHOT; Movie with audio; voice recording

• Audio recording is monaural.

Audio Recording Time Audio Snapshot Approximately 30 seconds maximum per image

Voice Recording Approximately 39 minutes with built-in memory After Recording Approximately 30 seconds maximum

Monitor Screen 2.0-inch TFT color LCD

84,960 pixels (354 x 240)

Viewfinder Monitor screen Timekeeping Functions Built-in digital quartz clock

Date and Time Recorded with image data Auto Calendar To 2049 World Time City; Date; Time; Summer time;

162 cities in 32 time zones

Input/Output Terminals Cradle connector Microphone Monaural Speaker Monaural

— 2 —

Power Requirements

Power Requirements Rechargeable lithium ion battery

(NP-20) x 1

Approximate Battery Life:

The values below indicate the amount of time under the conditions defined below, until power automatically turns off due to battery failure. They do not guarantee that you will be able to achieve this level of operation. Low temperatures shorten battery life.

Operation Number of Shots (CIPA Standard)*

(Operating Time) Number of Shots, Continuous Recording* (Operating Time) Continuous Snapshot Playback* Continuous Voice Recording*

Apporoximate Battery Life 180 shots (90 minutes) 540 shots (90 minutes) 150 minutes 150 minutes

Supported Battery: NP-20 (Rated Capacitance: 680mAh) Storage Medium: SD Memory Card

*1 Number of Shots (CIPA Standard)

• Temperature: 23°C (73°F)

• Monitor Screen: On

• Zoom operation between full wide to full telephoto every 30 seconds, during which two images are recorded, one image with flash; power turned off and back on every time 10 images are recorded.

*2 Continuous Recording Conditions

• Temperature: 23°C (73°F)

• Monitor screen: On

• Flash: Off

• Image recorded every 10 seconds, alternating full wide-angle and full telephoto zoom

*3 Continuous Snapshot Playback Conditions

• Temperature: 23°C (73°F)

• Scroll one image about every 10 seconds

*4 Voice recording times are based on continuous recording.

Power Consumption 3.7V DC Approximately 2.6W Dimensions 88(W) x 57(H) x 16.7(D) mm

(3.5˝(W) x 2.2˝(H) x 0.66˝(D)) (excluding projections; 14.2mm (0.56˝) at thinnest part)

Weight Approximately 113 g (4.0 oz) (excluding battery and accessories) Bundled Accessories Rechargeable lithium ion battery (NP-20); USB cradle (CA-25); Special AC adaptor; AC

power cord; USB cable; Strap; CD-ROM; Basic Reference

— 3 —

Rechargeable Lithium Ion Battery (NP-20)

Rated Voltage 3.7 V Rated Capacitance 680 mAh Operating Temperature Range 0°C to 40°C (32°F to 104°F) Dimensions 33(W) x 50(H) x 4.7(D) mm (1.3˝(W) x 2.0˝(H) x 0.19˝(D)) Weight Approximately 16 g (0.56 oz)

USB Cradle (CA-25)

Input/Output Terminals Camera connector; USB port; AC adaptor terminal (DC IN 5.3V) Power Consumption 5.3V DC Approximately 3.2W Dimensions 101.5(W) x 24.5(H) x 66.5(D) mm (4.00˝(W) x 0.96˝(H) x 2.62˝(D)) (excluding projections) Weight Approximately 16 g (0.56 oz)

Special AC Adaptor (Inlet Type) (AD-C51G)

Power Requirement 100 to 240V AC, 50/60Hz, 83 mA Output 5.3V DC, 650 mA Dimensions 78(W) x 20(H) x 39(D) mm (3.1˝(W) x 0.8˝(H) x 1.5˝(D)) (excluding projections and cable) Weight Approximately 90 g (3.2 oz)

Special AC Adaptor (Plug-in Type) (AD-C51J)

Power Requirement 100 to 240V AC, 50/60Hz, 83mA Output 5.3V DC, 650mA Dimensions 48(W) x 16(H) x 69(D) mm (1.9˝(W) x 0.6˝(H) x 2.7˝(D)) (excluding projections and cable) Weight Approximately 95 g (3.6 oz)

Power Supply

• Use only the special NP-20 rechargeable lithium ion battery to power this camera. Use of any other type of battery is not supported.

• This camera does not have a separate battery for the clock. The date and time settings of the camera are cleared whenever power is totally cut off (from both the battery and USB cradle). Be sure to reconfigure these settings after power is interrupted.

LCD Panel

• The LCD panel is a product of the latest LCD manufacturing technology that provides a pixel yield of 99.99%. This means that less than 0.01% of the total pixels are defective (they do not turn on or always remain turned on).

Lens

• You may sometimes notice some distortion in certain types of images, such as a slight bend in lines that should be straight. This is due to the characteristics of lens, and does not indicate malfunction of the camera.

— 4 —

LENS_UNIT

Motor_FPC

CCD_FPC

CCD

CDS

Vcc3.3-1

Vcc3.3-1Vcc5-2

MOTOR_DRIVER

VEE6.0CVCCD

VCCD

VEE

6.0C

Vcc3.3-1

Vcc1.5

Vcc3D

Vcc1.8

27MHz 48MHz

LCD / BL

2" – LCD

Connector Connector Connector

Connector

Vcc3.3-1Vcc15

EVcc3.3

Vcc1-1 Vcc5-3

SD_CARD_

CONNECTOR

LSI-SIP

KEY BLOCK

RECPLAY

DISP

LEFT

ZOOM+

POWER

ZOOM–

RIGHT

DOWN

PLAY

BACK_UP_C

STROBE

AUDIO_IC

MIC

8bit_Micon RTC

Vcc5-3 Vcc3.3-1

EVcc3.3

32.768KHz

RESET

32.768KHz

10MHz

POWER_BLOCK

Vcc1.5

EVcc3.3

Vcc1.8

Vcc3.3-1

Vcc5-1

(Vcc3D)

VCCD

Vcc15

Vcc1-1

BAT+

GND1

CHGCTL

BATTEMP

D+/D– VBUS

–

Vcc5-2

Vcc5-3

BLOCK DIAGRAM

— 5 —

TEST MODE

Note: Never perform the menu items unless otherwise instructed. Doing so may cause destruction

of the data inside, which will make the camera unusable.

■ To boot the test mode

1. While firmly pressing down both [DISP] and [UPPER], turn the power on.

[UPPER] button

2. After the version appears, press buttons in the order of [DOWN], [DOWN], [DISP] and [MENU] in 0.5 second. The diagnostic menu appears.

Ver 1.00

++ KX873 ++

"DOWN" button -> "DOWN" button -> "DISP" button -> "MENU" button

1 :VERSION INFO 2 :VIDEO OUT 3 :USB TCC TEST 4 :TEST MENU 5 :SOUND TEST 6 :IMAGE FLAG 7 :ROM UPDATE 8 :ADJ TEST 9 :REC-INFO 10 :TEST SCRIPT 11 :LAST MEMORY 12 :FORMAT

"SET" button

"MENU" button

[DOWN] button

1 :USB TCC ON 2 :USB TCC OFF 3 :USB STORAGE

— 6 —

PROGRAM VERSION UPGRADING

1. To update the firmware version

1. Prepare the memory card which contains the firmware for EX-S100 in the root directory. EX-S100.bin

2. Insert the above memory card into the camera, and set a fully charged battery in the camera.

3. Press the [power button] while holding [MENU] depressed. Keep holding [MENU] depressed until “PROGRAM UPDATE” appears in the display.

• The following appears.

• The version of the firmware in the memory card appears at the bottom of the display.

NOTE 1) When a wrong software is mistakenly used,

PROGRAM UPDATE

YES

NO NEW VERSION IS VER 1.00

(As of November 2004)

the message below appears. Update the firmware again with the correct software.

FILE ERROR! 0x1002

NOTE 2) When only the version appears in the display

even though you are trying to operate the camera, charge the battery to the fullest and try again. The level of the battery indicator should be highest in order to update the firmware.

4. Align the white cursor to [YES] by [쑿] and [쑼], and then press [SET].

• “NOW LOADING” appears in the display and the update starts.

5. “COMPLETE” appears after the update finishes.

6. Remove the memory card after turning the power off once. Turn the power back on again while holding [MENU] depressed, and check the version.

• “VER.1.00” appears.

VER 1.00

(As of November 2004)

7. If the version is correct, turn the power off.

8. Finally, check the operation by recording, playing back and deleting an image.

— 7 —

2. How to restore the firmware

1. Prepare the firmware restoration program and change its name as follows;

“lbn873-gm05.bin” 씮 “jupiter.bin”

NOTE: This software and procedure automatically restores the firmware even if the firmware belongs

to a wrong model code. Make sure to use the correct software for the correct model.

2. Copy the above file to the root directory in the memory card.

3. Insert the memory card into the camera.

4. Set a fully charged battery in the camera. NOTE: This software and procedure automatically restores the firmware even if the battery capacity of

the camera is low. Make sure to use a fully charged battery to prevent the danger of power down during firmware restoration.

5. Turn the power on while pressing the [shutter release] button. If the power does not turn on only by pressing the power button, insert the battery while holding the

[shutter release] button depressed.

• The LED next to the optical viewfinder changes from “green/red blinking”, “green blinking” to “green steady”. NOTE: This software and procedure automatically restores the firmware even if the firmware belongs

to a wrong model code. Make sure to use the correct software for the correct mode.

6. When the LED becomes “green steady”, the firmware restoration is finished. Remove the battery and the memory card, and then turn the power off.

7. Turn the power on again while holding [DISP] and [UPPER] depressed. Check the model name and the program version (PR:) in the opening screen of the test menu. ++KX873++ Ver 1.00

8. If the model name and the program version are correct, perform SYSTEM INITIAL to initialize the system area.

“DISP+ UPPER + PW ON” 씮 “DOWN, DOWN, DISP, MENU” 씮 “7:ROM UPDATE” 씮 “5:SYSTEM INITIAL”

NOTE: After SYSTEM INITIAL is performed, “SYSTEM ERROR” appears when the power is turned

on again.

9. Write the latest firmware. After the firmware is written, check the model name and the program version (PR:) in the opening

screen of the test menu.

10. Finally, start the camera normally to check the operation by recording, playing back and deleting an image. Check also that the colors in the images are not too bright or two dark.

— 8 —

+ 21 hidden pages

CASIO EX-S100 Service Manual

EX-S100

CONTENTS

SPECIFICATIONS

BLOCK DIAGRAM

TEST MODE

PROGRAM VERSION UPGRADING