Cascade Sciences CVO-5, CVO-5-2, CVO-10 Instruction Manual

Vacuum Purge Ovens
CVO-5 CVO-5-2
CVO-10
Installation - Operation Manual
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Vacuum Purge Ovens
CVO-5: 110 – 120 Voltage North America
CVO-5-2, CVO-10: 220 – 240 Voltage
Part Number (Manual): 4861790
Revision: February 21, 2018
The CVO-5 requires a standard 110 – 120 volt NEMA 5-15 power supply outlet to plug into.
The CVO5-2 and CVO-10 require a NEMA 6-15R 220 – 240-volt power supply outlet to plug into.
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TABLE OF CONTENTS
CERTIFICATIONS ...................................................................................................................................................... 5
UNIT SPECIFICATIONS ............................................................................................................................................. 7
Temperature ............................................................................................................................................................................ 7
Power ......................................................................................................................................................................................... 7
Weight ........................................................................................................................................................................................ 8
Dimensions ............................................................................................................................................................................... 8
Capacity .................................................................................................................................................................................... 9
Shelf Capacity by Weight ..................................................................................................................................................... 9
INTRODUCTION ........................................................................................................................................................11
Read this Manual ................................................................................................................................................................... 11
Contacting Assistance ......................................................................................................................................................... 11
Engineering Improvements................................................................................................................................................. 11
Vacuum Supply Required .................................................................................................................................................. 12
Gaskets ................................................................................................................................................................................... 12
RECEIVING YOUR OVEN ........................................................................................................................................ 13
Inspect the Shipment ........................................................................................................................................................... 13
Orientation.............................................................................................................................................................................. 14
Record the Data Plate Information................................................................................................................................... 17
INSTALLATION ......................................................................................................................................................... 19
Installation Procedure Checklist ...................................................................................................................................... 19
Required Ambient Conditions .......................................................................................................................................... 20
Required Clearances .......................................................................................................................................................... 20
Environmental Disruptions ................................................................................................................................................ 20
Power Source Requirements ............................................................................................................................................ 21
General Power Safety ........................................................................................................................................................ 22
Lifting and Handling ........................................................................................................................................................... 22
Leveling .................................................................................................................................................................................. 23
Install the Oven .................................................................................................................................................................... 23
Installation Cleaning ........................................................................................................................................................... 23
Shelving Installation............................................................................................................................................................ 24
Connect to the Vacuum Supply ...................................................................................................................................... 25
Connect to a Gas Backfill Supply ....................................................................................................................................27
GRAPHIC SYMBOLS ............................................................................................................................................... 29
CONTROL OVERVIEW ............................................................................................................................................. 31
OPERATION.............................................................................................................................................................. 35
Safety Guidelines ................................................................................................................................................................ 35
Operating Precautions ....................................................................................................................................................... 36
Theory of Operation ............................................................................................................................................................ 37
Put the Oven into Operation ............................................................................................................................................ 39
Put the Chamber Under Vacuum ................................................................................................................................... 40
Set the Temperature Setpoint .......................................................................................................................................... 41
Heat the Oven ...................................................................................................................................................................... 42
Flashing Temperature ........................................................................................................................................................ 43
Auto Heating Pause ........................................................................................................................................................... 43
Changing Settings ............................................................................................................................................................... 44
Data Port ................................................................................................................................................................................ 43
USER MAINTENANCE ............................................................................................................................................. 45
Cleaning and Disinfecting ................................................................................................................................................. 45
Maintaining Atmospheric Integrity ................................................................................................................................. 46
Gaskets .................................................................................................................................................................................. 46
Electrical Components ....................................................................................................................................................... 46
Vacuum Pump Maintenance ............................................................................................................................................. 47
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Calibrate the Temperature display ................................................................................................................................ 48
REPLACEMENT PARTS .......................................................................................................................................... 53
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CERTIFICATIONS
This certification satisfies NRTL safety requirements
TÜV SÜD CUE
Certificate Number: U8 17 04 64872 077
These units are CUE listed by TÜV SÜD as vacuum ovens for appropriate professional, industrial, or educational use. TÜV SÜD America Inc. is an OSHA recognized NRTL and a Standards Council of Canada accredited certification body.
The units have been tested to the following requirements:
CAN/CSA-C22.2 No. 61010-1:2012 + U2:2016-04 CAN/CSA-C22.2 No. 61010-2-010:2015 UL 61010-1:2012/R:2016-04 UL 61010-2-010:2015 EN 61010-1:2010 EN 61010-2-010:2014
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CERTIFICATIONS
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UNIT SPECIFICATIONS
Please refer to the oven data plate for individual electrical specifications.
Technical data specified applies to units with standard equipment at an ambient temperature of 25°C ±3° (77°F ±5.4°) and at nominal voltage. The temperatures specified are determined in accordance with factory standard following DIN 12880 respecting the recommended wall clearances of 10% of the height, width, and depth of the inner chamber. All indications are average values, typical for units produced in the series. We reserve the right to alter technical specifications at all times
TEMPERATURE
Model Range Uniformity Stability
CVO-5
CVO-5-2
CVO-10
Model Heat Up Time to 105°F
CVO-5
CVO-5-2
CVO-10
Ambient. +26° to 250°F
Ambient. +26° to 250°F
Ambient. +26° to 250°F
120 minutes
120 minutes
120 minutes
POWER
Model AC Voltage Amperage Frequency Phase
CVO-5 110 – 120 14 50/60 Hz 1
CVO-5-2 220 – 240 7 50/60 Hz 1
CVO-10 220 – 240 10 50/60 Hz 1
+1.5° @ 105°F
+1.5° @ 105°F
+1.5° @ 105°F
± 0.4° @105°F
± 0.4° @105°F
± 0.4° @105°F
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UNIT SPECIFICATIONS
WEIGHT
Model Shipping Net Weight
CVO-5 449lbs / 203.7kg 360lbs / 163.3kg
CVO-5-2 449lbs / 203.7kg 360lbs / 163.3kg
CVO-10 775lbs. / 352kgs 663lbs. / 301kgs
DIMENSIONS
Inches
Model Exterior W × D × H Interior W × D × H
CVO-5 26.5 x 34.5 x 32.3 in 18.0 x 24.0 x 18.0 in
CVO-5-2 26.5 x 34.5 x 32.3 in 18.0 x 24.0 x 18.0 in
CVO-10 44.0 x 42.0 x 40.0 in 28.0 x 24.0 x 24.0 in
Millimeters
Model Exterior W × D × H Interior W × D × H
CVO-5 673 x 876 x 819 mm 457 x 609 x 457 mm
CVO-5-2 673 x 876 x 819 mm 457 x 609 x 457 mm
CVO-10 1118 x 1067 x 1016 mm 711 x 609 x 609 mm
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UNIT SPECIFICATIONS
CAPACITY
Model Cubic Feet Liters
CVO-5 4.5 127.4
CVO-5-2 4.5 127.4
CVO-10 9.3 264
SHELF CAPACITY BY WEIGHT
Model Per Shelf Total
CVO-5 50lbs / 22.6kg 225lbs / 102kg
CVO-5-2 50lbs / 22.6kg 225lbs / 102kg
CVO-10 50lbs / 22.6kg 225lbs / 102kg
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UNIT SPECIFICATIONS
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INTRODUCTION
READ THIS MANUAL
Failure to follow the guidelines and instructions in this user manual may create a protection impairment by disabling or interfering with the unit safety features. This can result in injury or death.
Before using the unit, read the manual in its entirety to understand how to install, operate, and maintain the unit in a safe manner. Keep this manual available for use by all operators. Ensure all operators are given appropriate training before the unit begins service.
Intended Applications and Locations
CVO vacuum ovens are engineered for drying, curing, and baking applications under vacuum in professional, industrial, and educational environments. The ovens are not intended for use at hazardous or household locations.
CONTACTING ASSISTANCE
Phone hours for Technical Support are 6 am – 4:30 pm Pacific Coast Time (west coast of the United States, UTC -8), Monday through Friday. Please have the following information ready when calling or emailing Technical Support: the model number and the serial number (see page 17).
PHONE: 866-466-7511 or 503-847-9047
Cascade Sciences 5285 NE Elam Young Parkway Unit B100 Hillsboro OR, 97124
ENGINEERING IMPROVEMENTS
Cascade Sciences continually improves all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications, and improvements may not be covered in this manual. If your unit’s operating characteristics or appearance differs from those described in this manual, please contact your oven dealer or customer service representative for assistance.
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Vacuum Pump
Building
INTRODUCTION
Vacuum Supply
VACUUM SUPPLY REQUIRED
CVO ovens require a vacuum supply source, which must be purchased separately from the oven. Please see the Cascade Sciences website for pumps and vacuum system
accessories suitable for your application.
cascadesciences.com/vacuum-pumps
GASKETS
Gaskets are high-wear items, subject to compression forces, heat, and outgassed byproducts. Keeping a spare gasket on hand during operations is strongly recommended.
Each CVO oven comes with a replaceable Buna silicon gasket installed on the chamber liner. This gasket seals against the chamber door to maintain the vacuum integrity of the chamber. The gasket must be replaced periodically and is rated to 221°F (105°C). It is resistant to solvents but not acids.
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RECEIVING YOUR OVEN
INSPECT THE SHIPMENT
When an oven leaves the factory, safe delivery becomes the responsibility of the carrier.
Damage sustained during transit is not covered by the manufacturing defect warranty.
Save the shipping carton until you are certain that the unit and its accessories function
properly.
When you receive your unit, inspect it for concealed loss or damage to its interior and exterior. If you find any damage to the oven, follow the carrier’s procedure for claiming damage or loss.
1. Carefully inspect the shipping carton for damage.
2. Report any damage to the carrier service that delivered the oven.
3. If the carton is not damaged, open the carton and remove the contents.
4. Verify that the correct number of accessory items have been included.
5. The unit should come with an Installation and Operation Manual.
6. Carefully check all packaging for loose accessory items before discarding.
Included Accessory Items
CVO-5s
5 Shelves 20 Shelf Clips 4 Leveling Feet 1 Power Cord
CVO-10
9 Shelves
4 Leveling Feet 1 Power Cord Vacuum Connection
Kit
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Door Seal, Oven Chamber Door
Control Panel
Intake Vent Control (allows external
Intake Vent Port ½ inch OD
Vacuum Pump Power Outlet Power Cord Inlet
KF-25 Vacuum Port for sensor probes
KF-25 Vacuum Port Temperature Probe
Over Temperature Protection
Chamber Door Latch
CVO-10
RECEIVING YOUR OVEN
ORIENTATION
atmosphere into the oven chamber)
for vacuum pump
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Control Panel
Intake Vent Control (allows
Intake Vent Port ¼ inch OD
Vacuum Pump Power Outlet Power Cord Inlet
Chamber Door Latch
CVO-5s
Vacuum Vent Valve
Vacuum Port 3/8 inch OD
KF-25 Vacuum Port
RECEIVING YOUR OVEN
external atmosphere into the oven chamber)
Control
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Power Cord Inlet
Fuse Holder for Second
Fuse holders for
Power outlet for vacuum
USB Data Port
Intake Vent ½” OD – To the
CVO-10
CVO-5s
USB Data Port Vacuum Port – 3/8” OD
Chamber Intake
Power outlet for vacuum pumps.
Fuse holder(s) for the power outlet:
Power Cord
Fuse Holder – CVO-5-2 only
RECEIVING YOUR OVEN
Power Panels
Located on the back of each unit
oven chamber
pumps.
Fuse
Vent ¼” OD
the power outlet
with fuse
The vacuum pump power outlet type varies by unit voltage type.
Model Voltage Amperage Outlet Type
CVO-5 110 - 120 8 NEMA5-15R
CVO-5-2 220-240 4 NEMA6-15R
CVO-10 220-240 4 NEMA6-15R
CVO-5 1 Fuse, CVO5-Xs 2 Fuses
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Inlet with fuse
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RECEIVING YOUR OVEN
RECORD THE DATA PLATE INFORMATION
Locate the data plate on the left side of the near the back. The data plate contains the oven model number and serial number. Enter this information below for future reference.
Data Plate Information
Model Number
Serial Number
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