Cascade Sciences CVO-2 Pro Instruction Manual

IDP-7
Dry Scroll
Vacuum Products Division
INSTRUCTION MANUAL
Vacuum Pump
DRAFT 1/19/17
Manual No. X3807-90009 Revision A January 2017
IDP-7
Dry Scroll Vacuum Pump
DRAFT 1/19/17
Slo-Blo and Littelfuse are registered trademarks of Littelfuse, Inc.
Copyright 2017
Agilent, Inc.
Warranty
IDP-7 Dry Scroll Vacuum Pump
Products manufactured by Seller are warranted against defects in materials and workmanship for twelve (12) months from date of shipment thereof to Customer, and Seller's liability under valid warranty claims is limited, at the option of Seller, to repair, to replace, or refund of an equitable portion of the purchase price of the Product. Items expendable in normal use are not covered by this warranty. All warranty replacement or repair of parts shall be limited to equipment malfunctions which, in the sole opinion of Seller, are due or traceable to defects in origi­nal materials or workmanship. All obligations of Seller under this warranty shall cease in the event of abuse, accident, alteration, misuse, or neglect of the equipment. In-warranty repaired or replaced parts are warranted only for the remaining unexpired portion of the original war­ranty period applicable to the repaired or replaced parts. After expiration of the applicable warranty period, Cus­tomer shall be charged at the then current prices for parts, labor, and transportation.
Reasonable care must be used to avoid hazards. Seller expressly disclaims responsibility for loss or damage caused by use of its Products other than in accordance with proper operating procedures.
Except as stated herein, Seller makes no warranty, expressed or implied (either in fact or by operation of law), statutory or otherwise; and, except as stated herein, Seller shall have no liability under any warranty, expressed or implied (either in fact or by operation of law), statutory or otherwise. Statements made by any per­son, including representatives of Seller, which are incon­sistent or in conflict with the terms of this warranty shall not be binding upon Seller unless reduced to writing and approved by an officer of Seller.
Warranty Replacement and Adjustment
All claims under warranty must be made promptly after occurrence of circumstances giving rise thereto, and must be received within the applicable warranty period by Seller or its authorized representative. Such claims should include the Product serial number, the date of shipment, and a full description of the circumstances giving rise to the claim. Before any Products are returned for repair and/or adjustment, written authorization from Seller or its authorized representative for the return and instructions as to how and where these Products should be returned must be obtained. Any Product returned to Seller for examination shall be prepaid via the means of transporta­tion indicated as acceptable by Seller. Seller reserves the right to reject any warranty claim not promptly reported and any warranty claim on any item that has been altered or has been returned by non-acceptable means of trans­portation. When any Product is returned for examination and inspection, or for any other reason, Customer shall be responsible for all damage resulting from improper pack­ing or handling, and for loss in transit, notwithstanding any defect or non-conformity in the Product. In all cases, Seller has the sole responsibility for determining the cause and nature of failure, and Seller's determination with regard thereto shall be final.
If it is found that Seller's Product has been returned with­out cause and is still serviceable, Customer will be noti­fied and the Product returned at the Customer's expense; in addition, a charge for testing and examination may be made on Products so returned.
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Contents
IDP-7 Dry Scroll Vacuum Pump
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Warranty Replacement and Adjustment. . . . . . . . iii
Instructions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Information . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
EMC Warnings . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Environmental Conditions, Compliance and Utility
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Environmental Conditions . . . . . . . . . . . . . . . 4
Electromagnetic Compatibility . . . . . . . . . . . . 4
South Korean Class A EMC declaration . . . . . 4
ICES/NMB-001 . . . . . . . . . . . . . . . . . . . . . . . . 4
Instructions d'utilisation . . . . . . . . . . . . . . . . . . . . 5
Conditionnement . . . . . . . . . . . . . . . . . . . . . . 5
Avertissements CEM . . . . . . . . . . . . . . . . . . . . . . . 6
Avertissement Classe A EN 55011 . . . . . . . . . 6
FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Entretien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mise au rebut . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical Information . . . . . . . . . . . . . . . . . . . . . . 9
Unpacking and Inspection . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical Connections . . . . . . . . . . . . . . . . . 12
Start Current . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mechanical Connections . . . . . . . . . . . . . . . 15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning the Pump . . . . . . . . . . . . . . . . . . . . 16
Startup Procedure . . . . . . . . . . . . . . . . . . . . . 16
Shutdown Procedure . . . . . . . . . . . . . . . . . . 16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Kits and Service Options . . . . . . . . . . . . . . . 18
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Tip Seal Replacement . . . . . . . . . . . . . . . . . . 18
Request for Return Health and Safety Certification
List of Figures
Figure Caption Page
1 Outline Drawing with Dimensions . . . . . . . 10
2 Pumping Speed Curves . . . . . . . . . . . . . . . 10
3 Outline Drawing and Principal Items . . . . . 11
4 Feet Label . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Gas Ballast . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 ON/OFF Power Switch . . . . . . . . . . . . . . . . 16
7 Exploded View of Pump Body . . . . . . . . . . 19
List of Tables
Table Title Page
1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9
2 IDP-7 Power Cord Selection . . . . . . . . . . . . 13
3 Typical IDP-7 Maximum Starting Current (A) 14
4 Troubleshooting Chart. . . . . . . . . . . . . . . . . 17
5 Accessories and Replacement Kits. . . . . . . . 18
6 Service Options. . . . . . . . . . . . . . . . . . . . . . 18
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IDP-7 Dry Scroll Vacuum Pump
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IDP-7 Dry Scroll Vacuum Pump

Instructions for Use

General Information

This equipment is designed for use by trained personnel. The user should read this instruction manual and any other additional information supplied by Agilent before operating the equipment. Agilent will not be held respon­sible for any events that occur due to non-compliance with these instructions, improper use by untrained per­sons, non-authorized interference with the equipment, or any action contrary to that provided for by specific national standards.
The IDP-7 is a hermetic, dry scroll vacuum pump. This pump is suitable for pumping air or inert gases. The pump is not intended to pump corrosive, explosive, or particu­late-forming gases.
The following paragraphs contain all the information nec­essary to guarantee the safety of the operator when using the equipment. Detailed information is supplied in “Technical Information” on page 9.
This manual uses the following standard safety protocol:
WARNING The warning messages are for attracting
the attention of the operator to a partic­ular procedure or practice which, if not followed correctly, could lead to serious injury.

Storage

When transporting and storing the pump, the following environmental requirements should not be exceeded:
Temperature:
Relative humidity: 0 to 95% (non-condensing)
Preparation for Installation
The pump is supplied in a special protective packing. If this shows signs of damage, which may have occurred during transport, contact your local sales office.
Total weight of the packing, IDP-7 pump included, is approximately 28.1 kg (62 lbs).
WARNING The IDP-7 pump itself weighs 24.5 kg
WARNING When unpacking the pump, be sure not
20 °C to +60 °C (4 °F to 140 °F)
(54 lbs). To avoid injury, use lifting aids and proper lifting techniques when moving the pump.
to drop it and avoid any kind of sudden impact or shock vibration to it.
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CAUTION The caution messages are displayed
before procedures, which if not fol­lowed, could cause damage to the equipment.
NOTE The notes contain important informa-
tion taken from the text.
NOTE Normal exposure to the environment
cannot damage the pump. Neverthe­less, it is advisable to keep the pump inlet closed until the pump is installed in the system.
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IDP-7 Dry Scroll Vacuum Pump

EMC Warnings

EN 55011 Class A Warning
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
FCC
This device complies with Part 15 of the FCC rules. Oper­ation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesirable operation.
NOTE The equipment has been tested and
found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protec­tion against harmful interference when the equipment is operated in a commer­cial environment. This equipment gen­erated, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a resi­dential area is also likely to cause harm­ful radio communications interference in which case the user will be required to correct the interference at his own expense.
DRAFT 1/19/17
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IDP-7 Dry Scroll Vacuum Pump

Installation

The IDP-7 is NOT intrinsically safe. Do not install or use the pump in an environment exposed to atmospheric agents (rain, snow, ice), dust, aggressive gases, or in explosive environments or those with a high fire risk.
During operation, the following environmental conditions must be respected:
Temperature: +5 °C to +40 °C (41 °F to 104 °F)
Relative humidity: 0 to 95% (non-condensing)
Connect the pump to the power supply using an IEC-320 style power cord of at least 10 A capacity (see Table 2 on page 13).
CAUTION When installing the vacuum pump it is
recommended that the pump be posi­tioned in a way that the power switch and power cord connection remain eas­ily accessible to the user in order to be available as an option to disconnect power to the pump quickly if needed.
Use
In order to reach maximum vacuum, the pump must be left running for at least 24 hours with the inlet sealed.
There are no special instructions for starting the pump; it need only be switched on using the On/Off switch.
The optional inlet valve will open 30 seconds after the pump is started.
WARNING The pump is designed for operation
with neutral or noncorrosive fluids. It is absolutely forbidden to use it with potentially explosive or inflammable substances.
There are no special instructions for stopping the pump; it need only be disconnected from the electric power source by the On/Off switch.
The optional inlet valve will close immediately after the pump is stopped.

Maintenance

Personnel responsible for pump operation and mainte­nance must be well-trained and aware of the accident prevention rules.
WARNING Death may result from contact with
high voltages. Always take extreme care and observe the accident prevention regulations in force.
When machine is powered up,
be careful of moving parts and high voltages.
If you have to perform maintenance
on the pump after a considerable time in operation, allow it to cool as the tem­perature of the outer surface may be in excess of 60 °C.
Always disconnect your power
supply to the pump before beginning maintenance work.
NOTE Before returning the pump to the factory
for repair, the “Request for Return” sheet attached to this instruction man­ual must be completed and sent to the local sales office. A copy of the sheet must be inserted in the pump package before shipping.
If a pump is to be discarded, it must be disposed of in accordance with specific national standards.
Disposal
Meaning of the WEEE logo found in labels.
The following symbol is applied in accordance with the EC WEEE (Waste Electrical and Electronic Equipment) Directive. This symbol (valid only in countries of the European Community) indicates that the product it applies to must NOT be disposed of together with ordi­nary domestic or industrial waste but must be sent to a differentiated waste collection system.
The end user is therefore invited to contact the supplier of the device, whether the Parent Company or a retailer, to initiate the collection and disposal process after checking the contractual terms and conditions of sale.
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DRAF
For more information refer to: http://www.agilent.com/ environment/ product/ index.shtml.
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IDP-7 Dry Scroll Vacuum Pump

Environmental Conditions, Compliance and Utility Requirements

Environmental Conditions

This equipment meets the following IEC classifications:
Pollution Degree 2 (See Note.)Installation Category II (See Note.)Equipment Class 1
NOTE Pollution level describes the degree to
which a solid, liquid, or gas which dete­riorates dielectric strength is adhering. 2 applies to a normal indoor atmosphere.
Installation category implies the regula­tion for impulse withstand voltage. It is also called the Over voltage category. II applies to electrical equipment.
This equipment requires the following space for ventilation, maintenances access, and easy access to the Main Power Breaker Switch. There must be a clear space of at least 60 cm (24") on all sides of the equipment. The bench in your laboratory must be able to support the entire system and other laboratory equipment.

Electromagnetic Compatibility

DRAFT 1/19/17
EN55011/CISPR11
Group 1 ISM equipment: Group 1 contains all ISM equipment in which there is intentionally generated and/or used conductively coupled radio-frequency energy which is necessary for the internal functioning of the equipment itself.
Class A equipment is equipment suitable for use in all establishments other than domestic and those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes.
This device complies with the requirements of CISPR11, Group 1, Class A as radiation professional equipment. Therefore, there may be potential difficulties in ensuring electromagnetic compatibility in other environments, due to conducted as well as radiated disturbances.
Operation is subject to the following two conditions:
This device may not cause harmful interference.This device must accept any interference received,
including interference that may cause undesired oper­ation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turn­ing the equipment off and on, the user is encouraged to try one or more of the following measures:
Make sure that appropriate cables are used to connect
the device to peripheral equipment.
Changes or modifications not expressly approved by
Agilent Technologies could void the user's authority to operate the equipment.

South Korean Class A EMC declaration

This equipment is Class A suitable for professional use and is for use in electromagnetic environments outside of the home.

ICES/NMB-001

This ISM device complies with Canadian ICES-001.
Cet appareil ISM est conforme à la norme NMB-001 du Canada.
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