CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MOUNTING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PREPARATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONTROL FEATURES:
3-SPEED OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
READ AND SAVE THESE INSTRUCTIONS
SAFETY FIRST
Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the
product and proper installation; therefore, before attempting to install and operate your Casablanca
fan, read this owner’s manual completely and carefully. Retain this manual for future reference.
CAUTION: To avoid possible electrical shock, make certain that electricity is turned off
at the circuit breaker or fuse box before attempting any installation procedure.
BEFORE YOU START
• All wiring must be in accord ance with th e Nation al Electric Cod e ANSI/NFP A 70-1993 an d the appr opriate local electri cal
codes. The N ati onal Electri c Code requires pr oper groun din g as a pr ecauti on again st electri cal sh ock. A qu alifi ed electrician should be consulted if you are unsure.
• This fan is design ed to be in stalled on an existin g electri cal outlet bo x. The outlet bo x m ust be UL Listed f or ceilin g f an
installations , if it is not, a new bo x must be in stalled. Casablan ca extensi on poles are available f or sloped or high ceiling
installations.
• This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum
current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light
current is 2.8 amps or 340 watts of lighting.
• Where wire n uts are employed , be sure all bar e wir es are within th e conn ectors. Wh en in stalling th e canopy hatch, m ak e
sure all wires are within the canopy and that no wires are being pinched.
For best performance and for your warranty to be valid,
use only genuine Casablanca blades, light fixtures, and accessories.
• The blades in each pack are m atched for equal
weight to assure smooth fan operation. If
more than one fan is being installed, be
careful not to mix blades from different
cartons.
• Inspect the contents of your carton for
possible shipping or handling damage and
report any such damage directly to your
authorized Casablanca dealer.
• It is always a good idea to have an assistan t
to help with the installation.
• When cleaning, painting, or working near
your fan, be very careful of th e fan and blades.
Always turn the power OFF to the ceiling f an
before servicin g it, working on it, or replacing
light bulbs.
• Never insert anything into the path of the
fan blades while the fan is in operation.
•Never install a fan over a pool or spa.
• Never operate a fan that has been damaged
in any way . Contact Casablanca Fan Compan y
by calling toll free 1-888-227-2178, or
contact your local authorized Casablanca
dealer for assistance in obtaining service.
PN 4143010 AT0608
SAFE USE
FUSE BOX
(REMOVE FUSE FOR THE
CIRCUIT YOU WILL BE
WORKING ON)
CIRCUIT BREAKER
(TRIP BREAKER FOR THE
CIRCUIT YOU WILL BE
WORKING ON)
18″
70″
84″
1
MOUNTING RECOMMENDATIONS
Before moun ting your Casablan ca f an, read th e f ollowing h elp ful r ecommen d ation s. Th e locati on of th e f an, air cir culation,
and fan size are all important factors to consider before installation.
Location
Ceiling fans have pr actical uses in alm ost every r oom in your h om e . We suggest you follow th ese m ounting recommendations as you decide where to install your Casablanca fan.
• For safety reasons, the fan blades must be a minimum of 7′ above the floor.
• Do not locate the fan in a doorway or above a swinging door.
• In any installation, the tips of the blades must be at least 18″ from the wall in order to provide
sufficient clearance for the blades.
• In bedrooms, fans work best when mounted above the foot of the bed.
• Over pool tables, be sure to provide plenty of clearance to avoid damage from pool cues.
• In low ceiling locations, our optional Low Ceiling Adaptor (LCA)—available at
extra cost—can be used to gain 3
1
/2″ (for indoor locations only).
• In kitchens be sure to allow for open cupboard doors to clear the fan blades.
• Do not install a fan close to, or over, a pool or spa. High humidity combined
with corrosive gases will destroy the finish and warp the blades.
Fan Size
Variable f an speed capability permits the use o f a full-size 52 ″ fan even in
smaller rooms. For very large rooms, two fans may be needed.
SLOPED CEILING INSTALLATIONS
Suggested Extension Pole Lengths
Ceiling Height
8′
8′ 6″
9′
9′ 6″
10′
11′
12′
13′
14′
Pole Length
Standard
Standard
6″
12″
12″
18″
24″
36″
48″
EXTENSION
POLE
MAXIMUM
HANG-TRU®
ANGLE 32º
BLADES MUST BE A
MINIMUM OF 7′
ABOVE THE FLOOR
32°
When to Use Extension Poles
For best performance an d best appearance,
an extension pole should be used with
your Casablanca fan when installing on
high (cathedral) ceilings or sloped ceilings. Casablanca offers standard poles in
increments of 6″ up to 5′. Custom poles
are available in lengths up to 10′. See your
Authorized Casablanca Dealer f or details.
Note: Fan may wobble or vibrate if
pole length is not long enough and
inside blade is too close to downslope
or side wall. Extending pole length
will usually solve problem.
Calculation of 32°
Use the tear-off Ceiling Angle Template car d in serted in th e
back of this manual, it provides you with a simple ‘go’ or
‘no-go’ for installing your fan on a sloped ceiling.
2
7′ MINIMUM
EXAMPLE 1
This slope is less than 32˚.
It is OK to install your fan.
EXAMPLE 2
This slope is 32˚. This is the maximum
slope that will allow the fan to hang
straight down. It is OK to install your
fan.
EXAMPLE 3
This slope is more than 32˚.
Your fan will n ot han g str ai gh t d own, an
adaptor is necessary. Contact your local
Authorized Casablanca Dealer in regards
to purchasing a “Slope Ceiling Adaptor.”
WAILEA
TM
PREPARATION INSTRUCTIONS
Unpacking: Before assembling and installing your ceiling fan, remove all parts from the shipping cartons and check them
against the parts listed here. Before discarding packaging material, be certain that all parts have been removed.
PERMA•LOCK™ HARDWARE
ALLEN SET SCREW
1
⁄4-20 x 1⁄4"
(PRE-INSTALLED)
3mm
ALLEN WRENCH
FAN PREPARATION
CAUTION: Before trimming wires or
installing the downrod, pull the wires
on the bottom of the fan to assure the y
are all the same length as shown.
IMPORTANT SAFETY INFORMATION!
BEFORE STARTING THE INSTALLATION OF YOUR CEILING FAN, INSTALL THE
THREADED DOWNROD INTO THE MOTOR COUPLING AND LOCK THE ASSEMBLY
Prepare for fan installation as follows:
Step A. Route the wires from the motor through the
Perma•Lock™ downrod and ball assembly.
Tip: The downrod has a tapered thread
that is designed to lock completely wh en
correctly installed.
Step B. Usin g the provid ed allen wrench, loosen the set scr ew
several turns to allow installation of the downrod. Thread
the downrod into the motor coupling until it stops turning,
this will take at least four and a half full turns.
DOWNROD & BALL
ASSEMBLY
MOTOR
WIRES
GROUND
WIRE
DOWNROD
& BALL
ASSEMBLY
Step C. Securely tighten th e set screw with the provi ded allen
wrench to ensure safe operation of your fan.
CAUTION: Failure to fully lock in the do wnrod before secur ely tightening the allen set
screw may cause the fan to separate from
the downrod during normal operation!
ALLEN
SET SCREW
TAPERED
THREAD
MOTOR
COUPLING
3
W
AILEA
CROSSBAR
MOUNTING
BRACKET
TM
CEILING HARDWARE
WIRE NUT (4)
GETTING STARTED
ADDITIONAL HARDWARE
1″ x 8-32 ROUNDED
HEAD SCREW (2)
1
2
/4″ x 8-32 ROUNDED
HEAD SCREW (2)
FLAT WASHER (2)
Installing a New Ceiling Fixture Outlet Box
If you do not have an existin g fixture located where you wish
to place your Casablanca fan, an approved ceiling fixture
outlet box must be installed and wired.
Warning: To reduce the risk of fire, electrical shock,
or personal injury, mount to outlet box marked
acceptable for ceiling fan support using the mounting hardware provided with the outlet box.
CROSSBAR MOUNTING BRACKET INSTALLATION
WARNING: Damp Location rated fans
require a Ground Fault Interrupter
(GFI). Use a weather-proo f outlet box,
properly connect ground wires , and use
only under a weather-proof structure.
Proceed with installation as follows:
Step 1. Route the wires fr om th e ceilin g outlet bo x thr ough
the crossbar moun ting bracket center h ole. Attach th e bracket,
with ground wire an d ridg es down, to the ceiling fixtur e outlet box with the moun ting hard ware inclu ded with the outlet
box.
Using the scr ewdriver , tighten th e screws firmly by hand only,
being careful not to bend the bracket by over tightening.
Using Existing Ceiling Fixture Outlet Box
After turning the power OFF at its source (eith er circuit breaker
or fuse box), lower the old fixture an d disconnect the wiring.
Check the ceiling fixture outlet box to be sure that it is
marked ‘Approved for ceiling fan mounting’. If it is not, a new
box must be installed.
CEILING FAN
APPROVED
OUTLET BOX
CEILING
WIRING
CROSSBAR
MOUNTING
BRACKET
RIDGE
SIDE
DOWN
4
CAUTION: To reduce the risk of
personal injury, use only the
mounting hardware pr ovided with
the approved outlet bo x to install
the crossbar mounting bracket.
CANOPY
HATCH
FLAT
WASHER
CANOPY HARDWARE
CANOPY
GREEN
GROUND
WIRE
OUTLET BOX
MOUNTING
HARDWARE
CANOPY SCREW (4)
CANOPY LOCK WASHER (4)
CANOPY INSTALLATION
Step 2. Thr ead the wires fr om the ceiling thr ough
the opening in the can opy. Attach the canopy to
the crossbar mounting bracket with three of the
8-32 x 2
washers.
Using the scr ewdriver, tighten the screw firmly by
hand only.
1
/4″ long canopy screws and canopy lock
Note: On sloped ceilings, align the
canopy opening toward the top or
room peak.
WAILEA
TM
CROSSBAR MOUNTING
BRACKET INSTALLED
CANOPY
CANOPY LOCK
WASHERS
CANOPY
SCREWS
HANGING THE FAN
Step 3. To hang the fan body in the
canopy , h old the fan bod y firmly and insert the ball into the canopy opening.
Check that no wires were pinched. Rotate the fan body until the slot in the
ball fits into the pin opposite the can opy
opening.
Note: The fan weight is 17 lbs.
CAPPED
BLUE
D1-OPTION
WIRE.
CANOPY ELECTRICAL CONNECTIONS
Step 4a. Attach the fan wires to the ceiling fixture outlet
box wiring by placing th e bare en ds of th e wires si de by si d e
and then securing with a wir e nut. T est that the connection
is secure by pulling on the wire nut. Connect in this order:
Step 4b. Pull Chain Connections
• GREEN leads from mountin g plate and fan to GROUND conductor of power source. Secure with wire nut.
• WHITE wire from fan to white NEUTRAL wire in ceiling
fixture outlet box. Secure with wire nut.
• BLUE wire and BLACK power wir e from fan to BLACK power
wire in ceiling outlet box. Secure with wire nut.
BALL
SLOT
PIN
2 BLACK WIRES
2 WHITE WIRES
3 GREEN WIRES
WIRE NUT
5
WAILEA
TM
CANOPY HATCH INSTALLATION
Step 6. Tuck the wires into the canopy
with the wire nuts pointed upwards, so
that the WHITE and BLACK wires are on
opposite sides of th e canopy and all wires
are clear of the canopy opening.
CANOPY
HATCH
Step 7. Install canopy hatch with th e last
canopy screw and lock wash er . To do this ,
tilt the fan body away from the hatch
opening.
Using the scr ewdriver , tighten th e screws
firmly by hand only.
Step 8. Straighten the fan, then check
to ensure that ther e is no m ovemen t between the canopy and ceilin g or Hang-Tru
ball and top support shaft.
BLADE TO BLADE HOLDER INSTALLATION
BLADE & BLADE HOLDER HARDWARE
BLADE HOLDER
SCREW
(3 PER BLADE)
BLADE HOLDER
WASHER
(3 PER BLADE)
LOCK
WASHER
Note: Write down the
Serial Number and the
model number for future
reference.
BLADE
HOLDER
CANOPY
SCREW
TILT THE
FAN TO
INSTALL
LAST
CANOPY
SCREW
BLADE HOLDER
SCREW
(2 PER BLADE)
Step 9. Attach each blade to a blade
holder securing it with the four blade
screws provided.
Using the screwdriver, tighten securely
by hand only.
BLADE INSTALLATION
BLADE HOLDER
SCREW
(3 PER BLADE)
BLADE HOLDER
WASHER
(3 PER BLADE)
BLADE
BLADE
HOLDER
6
REMOVE SHIPPING BLOCKS
Step 10. On the motor remove the five
shipping blocks by unscrewin g the screws.
Discard the five shipping blocks and
screws.
BLADE/BLADE HOLDER INSTALLATION
Step 11. Install the assembled blade and
blade holder to th e fan motor . Use th e blade
holder screws provided.
Using the screwdriver, tighten securely by
hand only.
SHIPPING
BLOCKS
W
AILEA
TM
REMOVE SWITCH HOUSING CAP SCREWS
Step 12. Remove the two screws of the
switch housing cap. Set the cap an d screws
aside for use in Step 17.
BLADE HOLDER SCREWS
(2 PER BLADE HOLDER)
7
WAILEA
TM
INSTALL SWITCH HOUSING
Step 15. Install 2 of the 3 switch housing
screws onto the fan adapter plate, leaving
1
⁄8" threads visible. Feed the wire connector from the fan through the center of the
switch housing.
Align the 2 screws on th e adapter plate with
the keyhole slots of the switch housing.
Raise the switch housing, pullin g on the fan
wire connector to assure no wires get
pinched.
2 SWITCH
HOUSING
SCREWS
Turn the switch housing counter clockwise,
engaging the 2 screws. Install the third
screw and tighten all 3 screws.
Step 16. Plug the wire connector for the
fan into the wire connector for the switch
housing. Assure that the clip from the fan
connector engages th e n otch on th e switch
housing connector.
INSTALL SWITCH HOUSING CAP SCREWS
Step 17. If you are installing a light fix-
ture, please refer to the “3-Speed Optional
Light Fixture Installation” on the n ext pag e .
SWITCH
HOUSING
SWITCH
HOUSING SCREW
CONNECT WIRES
CLIP NOTCH
If no light fixture is being installed, carefully push the wires and components back
into the switch housing.
NOTE: The black wiring boxes have double
sided tape. Use the tape to secure the boxes
to the top of the switch housing.
Align the guiding pegs of the cap to the
non-threaded holes of the switch housing.
Reinstall the switch housing cap screws removed in Step 12.
8
3-SPEED ♦ OPERATION
Pull-chain switches on the fan control the fan and lights.
Using the fan control pull-chain switch: Fan off at start.
First pull: fan ON, low speed
REVERSE
PULL CHAIN
Second pull: medium speed
Third pull: high speed
Fourth pull: fan OFF
Using the optional light pull-chain switch: Light off at start.
First pull: light ON
Second pull: light OFF
Direction of blade rotation is controlled by the reverse pull
chain on the side of the switch housing.
No changes in household wiring are required.
3-SPEED ♦ OPTIONAL LIGHT FIXTURE INSTALLATION
NOTE: If a separate circuit is used to control the lights from a wall control, the BLUE D1-Option
wire in the canopy should be connected to that switch leg with
1. Refer to light kit instructions to assemble and attach your light
kit correctly.
2. Remove the two 8-32 screws from the switch housing cap.
3. Remove the plug from switch housing.
4. Install pull-chain switch and finger tighten collar on switch.
5. Connect one wire from pull-chain switch to the BLUE D1-Option
wire. Secure splice with a wire nut.
6. Connect other wire from pull-chain switch to BLACK wire from
light kit. Secure splice with a wire nut.
7. Connect WHITE wire from switch housing to WHITE wire from light
kit. Secure splice with a wire nut.
8. At the canopy, connect the BLACK and BLUE wires.
the BLACK fan power wire.
SWITCH
HOUSING
OPTIONAL LIGHT
PULL CHAIN SWITCH
ETIHW
ETIHW
KCALB
LIGHT
FIXTURE
FAN & SPEED
CONTROL
PULL CHAIN SWITCH
REMOVE PLUG
COLLAR
BLUE D-1
OPTION
WIRE
TROUBLESHOOTING
Before Requesting Service: Please follow this troubleshooting guide before contacting your dealer for assistance.
Caring for Finishes: For cleaning, a soft brush or lint-free cloth
should be used to prevent scratching the finish. A vacuum cleaner
brush nozzle can remove heavier dust. Surface smu
mulation
detergent and slightly dampened soft cloth. An antistatic agent
may be used, but never use abrasive cleaning agents. These will
damage the finish. Painted and high-gloss blades may be cleaned
in the same manner.
Blades: Wood finish blades should be cleaned with a furniture polishing cloth. Occasionally, a light coat of furniture polish may be
applied for ad
FAN WILL NOT START Check main circuit fuses, circuit breakers, or wall switch position.
FAN WOBBLES OR SHAKES Be sure canopy pin is properly set into the slot on the ball.
EXCESSIVELY Check the screws holding the blade holders to the flywheel (or direct drive motor). Tighten as necessary.
FAN NOISY DURING Check and tighten light fixture retaining screws, glass shade screws and/or the light bulb(s) as neccessary.
OPERATION Tighten the blade to bladeholder screws.
BREAK-IN PERIOD Let fan run at high speed for two (2) hours
DOES NOT RUN ON If new, “break-in” may be required - run at higher speed for several days
LOW SPEED
of dirt and dust can easily be removed by using a mild
ded protection and beauty.
Check all wire connections, making sure the power is turned off during this inspection.
Check that reverse switch is not set in center of throw.
Check that bladeholders have not been bent during installation.
Tighten canopy screws and mounting plate assembly.
Check and tighten blade holders to flywheel (or direct drive motor).
Make sure all screws in the motor housing are snug, but not overly tight.
Check that the wire nuts inside the canopy and switch housing are not touching the metal parts or have
fallen off the wire splices. Tighten or adjust as necessary.
FAN RUNS SLOWLY IN EITHER DIRECTION IF ROTATION IS STARTED BY HAND; WILL NOT REVERSE: Defective reverse switch; defective
capacitor; or open motor winding: Replace reverse switch assemb
FAN WILL
defective capacitor: Replace three-speed pull-chain switch asse
NOT OPERATE AT PROPER SPEEDS OR WILL NOT OPERATE AT ANY SPEED: Defective three-speed pull-chain switch assembly; or
dges or an accu-
ly; replace PCB assembly; or replace motor unit.
mbly; or replace PCB assembly.
Lubricate this Fan!
Never
The precision motor at the heart of your Casablanca fan features
sealed bearings that are lubricated for life. Do not attempt to oil
the motor.
Changing Light Bulbs
Be sure to turn power to the fan OFF at the wall switch or circuit
breaker before changing light bulbs. Replace bulbs with same type
as removed from the fixture. Each fan is rated for a maximum TOTAL
wattage of lighting.
Exceeding the rated maximum allowable wattage for the fan will
burn out the fan electronics module and void the warranty.
9
Product SPecificationS
Model name: Wailea
®
Model number: 41UxxD
dimensions: A = 11.34"
B = 11.93"
C = 3"
D = 8.5"
E = 5.6"
Weight: 17 lbs.
Motor:
153mm x 20mm Direct Drive
Blade Span With: 31"
Blade Pitch: 25°
no. of Blades: 6
technology: 3-Speed
Airow: 3,127 cfm
electricity use: 50 watts
Airow Efciency: 61.9 cfm/watt
™
Loading...