Casablanca Fan Compagny GENERAL User Manual

OWNERS MANUAL
GENERAL
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MOUNTING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OUTSIDE USA (EXCLUDING MODELS ENDING IN ‘E’) FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CONTROL FEATURES:
3-SPEED OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
INTELI•TOUCH OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
VERSA•TOUCH OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
COMFORT•TOUCH OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
READ AND SAVE THESE INSTRUCTIONS
SAFETY FIRST
Safety and the proper operation of y our Casablanca fan both requir e a thorough knowledge o f the product and proper installation; therefor e, bef ore attempting to install and operate your Casablanca f an, read this owner’s manual completely and carefully. Retain this manual for future reference.
CAUTION: To avoid possible electrical shock, make certain that electricity is turned off at the circuit breaker or fuse box before attempting any installation procedure.
BEFORE YOU START
All wiring must be in accord ance with th e Nation al Electric Cod e ANSI/NFP A 70-1993 an d the appr opriate local electri cal
codes. The N ati onal Electri c Code requires proper groun din g as a precauti on again st electri cal sh ock. A qu alifi ed electri­cian should be consulted if you are unsure.
• This fan is design ed to be installed on an e xistin g electri cal outlet bo x. The outlet bo x m ust be UL Listed f or ceilin g fan installations , if it is not, a new bo x must be in stalled. Casablanca e xtensi on poles are available f or sloped or high ceiling installations .
This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light current is 2.8 amps or 340 watts of lighting.
Where wire n uts are employed , be sure all bar e wir es are within th e conn ectors. Wh en installin g th e canopy hatch, m ak e sure all wires are within the canopy and that no wires are being pinched.
For best performance and for your warranty to be valid,
use only genuine Casablanca blades, light fixtures, and accessories.
The blades in each pack are m atched for equal
weight to assure smooth fan operation. If more than one fan is being installed, be careful not to mix blades from different cartons.
Inspect the contents of your carton for possible shipping or handling damage and report any such damage directly to your authorized Casablanca dealer.
It is always a good id ea to have an assistant to help with the installation.
When cleaning, painting, or working near your fan, be very careful of th e fan and blades. Always turn the power OFF to the ceiling f an before servicin g it, working on it, or replacing light bulbs.
Never insert anything into the path of the fan blades while the fan is in operation.
• Never install a fan over a pool or spa.
Never operate a fan that has been damaged in any way . Contact Casablanca Fan Compan y by calling 1-888-227-2178, or contact your local authorized Casablanca dealer for assistance in obtaining service.
P/N 1943610 REV.D P/D OCT99PDG
SAFE USE
FUSE BOX
CIRCUIT YOU WILL BE
WORKING ON)
CIRCUIT BREAKER
(TRIP BREAKER FOR THE
CIRCUIT YOU WILL BE
WORKING ON)
18
70
84
CAUTION: MOUNT WITH THE LOWEST MOVING PARTS AT LEAST 2.5 METRES ABOVE FLOOR OR GRADE LEVEL. ATTENTION: INSTALLER DE SORTE QUELES PIÈCES INFÉRIEURES SOIENT À AU MOINS 2.5 MÈTRES AU-DESSUS DU PLANCHER OU DU SOL.
3
MOUNTING RECOMMENDATIONS
Before moun ting your Casablan ca f an, read th e f ollowing h elp ful recomm en dati on s. Th e locati on of th e f an, air circulati on, and fan size are all important factors to consider before installation.
Location
Ceiling fans have pr actical uses in almost every room in your h ome. W e suggest you follow th ese mounting recommendations as you decide where to install your Casablanca fan.
• For safety reasons, the fan blades must be a minimum of 7' above the floor.
• Do not locate the fan in a doorway or above a swinging door.
• In any installation, the tips of the blades must be at least 18" from the wall in order to provide sufficient clearance for the blades.
• In bedrooms, fans work best when mounted above the foot of the bed.
• In low ceiling locations, our optional Low Ceiling Adaptor (LCA—available at
extra cost) can be used to gain 31⁄2" on certain fan models.
• Over pool tables, be sure to provide plenty of clearance to avoid damage from pool cues.
• In kitchens be sure to allow for open cupboard doors to clear the fan blades.
• Do not install a fan close to, or over , a pool or spa. High h umidity combined with corrosive gases will destroy the finish and warp the blades.
Fan Size
Variable f an speed capability permits th e use of a full-size 52" f an even in smaller rooms. For very large rooms, two fans may be needed.
SLOPED CEILING INSTALLATIONS
Suggested Extension Pole Lengths
Ceiling Height
8'
8' 6"
9'
9' 6"
10' 11' 12' 13' 14'
Pole Length
Standard Standard
6" 12" 12" 18" 24" 36" 48"
EXTENSION
POLE
MAXIMUM
HANG-TRU®
ANGLE 32º
BLADES MUST BE A
MINIMUM OF 7¢
ABOVE THE FLOOR
32°
When to Use Extension Poles
For best performance an d best appearance, an extension pole should be used with your Casablanca fan when installing on high (cathedral) ceilings or sloped ceilings. Casablanca o ffers standard poles in incremen ts of 6" up to 5'. Custom poles are available in lengths up to 10'. See your Authorized Casablanca Dealer f or details.
NOTE: Fan may wobble or vibrate if pole length is not long enough and inside blade is too close to downslope or side wall. Extending pole length will usually solve problem.
Calculation of 32
Use the tear-off Ceiling Angle Template card inserted in the back of this manual, it provides you with a simple ‘go’ or ‘no-go’ for installing your fan on a sloped ceiling.
4
7¢ MINIMUM
EXAMPLE 1
This slope is less than 32˚. It is OK to install your fan.
EXAMPLE 2
This slope is 32˚. This is the maximum slope that will allow the fan to hang straight down. It is OK to install your fan.
EXAMPLE 3
This slope is more than 32˚. Your fan will n ot han g str ai gh t down, an adaptor is necessary. Contact your local Authorized Casablanca Dealer in regards to purchasing a “Slope Ceiling Adaptor.”
INSTALLATION INSTRUCTIONS
Unpacking: Before assembling an d installing your ceiling f an,
remove all parts from the shipping cartons and check them against the parts listed here. Before discarding packaging material, be certain that all parts have been removed.
PERMA•LOCK™ HARDWARE
NOTE: Only one set of blade holders is supplied. Depend­ing on the fan model and series they will be either the Commodore Style, the Center Style, the Badge Style with matching badges, or the Standard Style blade holder.
LOCKING BOLT
(MOTOR COUPLING)
FAN PREPARATION
IMPORTANT SAFETY INFORMATION!
BEFORE STARTING THE INSTALLATION OF YOUR CEILING FAN,
INSTALL THE THREADED DOWNROD INTO THE MOTOR COUPLING AND
LOCK THE ASSEMBLY
Prepare for fan installation as follows: Step A. Route the wires from the motor through the
Perma•Lock™ downrod and ball assembly.
Tip: The downrod has a tapered thread that is designed to lock completely wh en correctly installed.
Step B. Thread the downrod into the motor coupling until it stops turning, this will take at least four an d a half full turns. Step C. Securely tighten the locking bolt to ensure safe op­eration of your fan.
CAUTION: Failure to fully lock in the do wn­rod before securely tightening the locking bolt may cause the fan to separate from the downrod during normal operation!
LOCKING
BOLT
GROUND
WIRE
TAPERED
THREAD
DOWNROD & BALL
ASSEMBLY
MOTOR
WIRES
DOWNROD
&
BALL
ASSEMBLY
MOTOR
COUPLING
CEILING HARDWARE
CROSSBAR
MOUNTING
BRACKET
WIRE NUT (4)
GETTING STARTED
Installing a New Ceiling Fixture Outlet Box
If you do not have an existin g fixture located where you wish to place your Casablanca fan, an approved ceiling fixture outlet box must be installed and wired.
Warning: To reduce the risk of fire, electrical shock, or personal injury, mount to outlet box marked ac­ceptable for ceiling fan support using the mounting hardware provided with the outlet box.
ADDITIONAL HARDWARE
1
2
/
x 8-32 ROUND HEAD
4
SCREWS (2)
1† x 8-32 ROUND HEAD SCREWS (2)
Using Existing Ceiling Fixture Outlet Box
After turning the power OFF at its source (eith er circuit breaker or fuse box), lower the old fixture an d disconnect the wiring. Check the ceiling fixture outlet box to be sure that it is marked ‘Approved for ceiling f an mounting’. If it is not, a new box must be installed.
FLAT WASHER (2)
5
CROSSBAR MOUNTING BRACKET INSTALLATION
NOTE: FOR INSTALLATION OUTSIDE USA (EXCEPT MODELS ENDING IN ‘E’) USE THE HANGING INSTRUCTIONS ON PAGE 8.
Proceed with installation as follows: Step 1. Route the wires from th e ceilin g outlet bo x thr ough
the crossbar moun ting bracket center h ole. Attach th e bracket, with ground wire an d ridg es down, to the ceiling fixtur e out­let box with the moun ting hard ware inclu ded with the outlet box.
Tighten the scr ews firmly by hand only, being careful not to bend the bracket by over tightening.
CAUTION: To reduce the risk of personal injury, use only the mounting hardware pr ovided with the approved outlet bo x to install the crossbar mounting bracket.
CANOPY HARDWARE
CEILING FAN
APPROVED
WIRING BOX
CEILING WIRING
CROSSBAR
MOUNTING
BRACKET
WASHER
RIDGE
SIDE
DOWN
FLAT
GREEN
GROUND
WIRE
APPROVED
OUTLET BOX
HARDWARE
CANOPY
HATCH
CANOPY
CANOPY INSTALLATION
Step 2. Attach the canopy to th e crossbar moun t-
ing bracket with three of the 8-32 x 2 canopy screws and canopy lock washers. Tighten the screw firmly by hand only.
NOTE: On sloped ceilings, align the canopy opening towards the top or room peak.
1
/4† long
CANOPY SCREW (4)
CANOPY LOCK WASHER (4)
CROSSBAR
MOUNTING
BRACKET
CANOPY
CANOPY LOCK
WASHER
6
CANOPY
SCREW
HANGING THE FAN
Step 3. To hang the fan body in the
canopy , h old the fan bod y firmly and in­sert the ball into the canopy opening. Check that no wires were pinched. Ro­tate the fan body until the slot in the nylon ball fits into the pin opposite th e canopy opening.
NOTE: Independent control of the light fixture using a W-8 requires an additional power wire run from the wall switch to the fan. See Page 10 for wiring.
CAPPED
BLUE
D1-OPTION
WIRE ON
3-SPEED ONLY
FOR INDEPENDENT
W-8 LIGHT
CONTROL
CANOPY ELECTRICAL CONNECTIONS
Step 4a. Attach the fan wires to the ceiling fixture outlet
box wiring by twisting the bare ends of the wires together and then securing with a wir e nut. Test that the conn ection is secure by pulling on the wire nut. Connect in this order:
Step 4b. Pull Chain or W-4 Wiring Connections
• GREEN leads from mountin g plate and fan to GROUND con­ductor of power source. Secure with wire nut.
• WHITE wire from fan to white NEUTRAL wire in ceiling fixture outlet box. Secure with wire nut.
• BLUE wire and BLACK power wir e from fan to BLACK power wire in ceiling outlet box. Secure with wire nut.
BALL
WIRE NUT
2 BLACK & BLUE
D1-OPTION WIRES
(WITHOUT W-8)
2 WHITE WIRES
PINSLOT
PULL CHAIN OR
W-4 CONNECTIONS
3 GREEN WIRES
Step 4c. W-8 Wiring Connections
• GREEN leads from mountin g plate and fan to GROUND con­ductor of power source. Secure with wire nut.
• WHITE wire from fan to white NEUTRAL wire in ceiling fixture outlet box. Secure with wire nut.
• BLACK power wire from fan to RED wire from W-8 in ceil­ing outlet box. Secure with wire nut.
• BLUE wire from fan to YELLOW wire from W-8 in ceiling outlet box. Secure with wire nut.
NOTE: See Page 10 for additional wiring information.
CANOPY HATCH INSTALLATION
Step 5. Tuck the wires into the canopy
with the wire nuts pointed upwards, so that the WHITE and BLACK wires are on opposite sides of th e canopy and all wires are clear of the canopy opening.
Step 6. Install canopy hatch with the last canopy screw and lock wash er . To d o this, tilt the fan body away from the hatch opening. Tighten the screws firmly by hand only,
Step 7. Straighten the fan, then check to ensure that ther e is no m ovem ent be­tween the canopy and ceilin g or Hang-Tru ball and top support shaft.
LOCK
WASHER
W-8 CONNECTIONS
BLUE & YELLOW
WIRES
BLACK & RED
WIRES
2 WHITE WIRES
3 GREEN WIRES
CANOPY
HATCH
CANOPY
SCREW
TILT THE
FAN TO
INSTALL
LAST
CANOPY
SCREW
7
BEFORE INSTALLING THE BLADE HOLDERS & BLADES
Step 8. Check your fan and identify if it is a Direct Drive or XLP Motor.
DIRECT
DRIVE
MOTOR
BLADE
PAIRS OF
BLADE
HOLDER
SWITCH
HOUSING
Direct Drive
Blade holders attach dir ectly to the m otor unit.
BLADE
HOLDER
HOLES
THREADED
DIRECTLY INTO THE
MOTOR
BLADE
HOLDER
XLP Motor
Blade holders attach to a flexible flywheel.
BLADE HOLDERS & HARDWARE
COMMODORE STYLE
CENTER STYLE
BLADE
BADGE STYLE
XLP MOTOR
USE
ROUND
HOLES
FOR 5
BLADES
FLYWHEEL
SWITCH
HOUSING
STAND ARD STYLE
BLADE HOLDER SCREW
BLADE SCREW
(3 PER BLADE)
CUP WASHER
(4 PER BLADE)
STEEL WASHER
COMM0DORE BLADE HOLDER & BLADE INSTALLATION
Step 8a. Commodore Post Style
Attach the blades to th e blade hold ers with the three countersunk blade screws and cup washers provided for each blade. Hand tighten securely.
Insert the blade holder shaft into the motor flywheel so that the n otch lines up with the brass blade holder screw. Hand tighten securely.
(2 PER BLADE)
BLADE SCREW
MOTOR
FLYWHEEL
BADGE
BLADE HOLDER SCREW
(2 PER BLADE)
BLADE SCREW
(4 PER BLADE)
BLADE HOLDER
INDENTATION
BLADE HOLDER SCREW
(2 PER BLADE)
BLADE SCREW
(3 PER BLADE)
FIBER W ASHER (NOT
INCLUDED IN DAMP
LOCATION FANS)
BLADE SCREW
(3 PER BLADE)
CUP WASHER
(3 PER BLADE)
8
BRASS BLADE HOLDER SCREW
(1 PER BLADE HOLDER)
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