Caryaire CKE Series, CKE-355, CKE-400, CKE-450, CKE-500 Installation, Operation & Maintenance Manual

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Installation, Operation & Maintenance Manual
CKE Series Kitchen Exhaust fans
General Information
This service manual covers the installation Operation and maintenance of the CKE Direct drive Kitchen Exhaust Fans. Please read the Manual thoroughly before Installation
Basic Unit:
Caryaire make CKE direct drive Kitchen Exhaust Fans Consists of a Aluminium profile casing with Pre painted double skin PUF insulated panels and three phase 415 AC Volt motor and blower assembly.
Direct Drive Kitchen Exhaust Fans. Models
CKE-355 CKE-400 CKE-450 CKE-500 CKE-560 CKE-630
Unit Casing:
Caryaire Equipments India Pvt. Ltd.
www.caryaire.com
All Stated specifications are subject to change without notice Rev 08/April /2019
Unit cabinets are manufactured from pre painted steel sheet with double skin
MOTOR RATING
Model
Poles
Power
Hz CL Phase/
Voltage
Max,
CKE
-
355
4
0.55
/0.75
50 F 3/415
1.4
CKE
-
400
4
0.55/0.7
5 50 F 3/415
1.4
CKE
-
450
4 0.75
/1.0
50 F 3/415
1.7
CKE
-
500
4
1.1
/1.5
50 F 3/415
2.4
CKE
-
560
4 2.2/3.0
50 F 3/415
4.7
CKE
-
630
4
3.7/5.0
50 F 3/415
7.4
25mm PUF insulated panels and aluminium profiles. Inlet /outlet spigots are a standard feature of all CKE models. Fixing channels and access panels are also a Standard Feature.
Fan Blower:
Plug fans are used in kitchen exhaust. Fan Blower is made from Powder coated steel. Fan Blower has Backward curved Blades made of Powder coated steel. Fan Blower is dynamically balanced as per ISO1940 G6.3.
Fan Motor:
Fan motors are IE2 of class and Compatible for use with VFD. Motors have permanently lubricated Ball Bearings and are tested in-house before dispatch.
KW/HP
Amp.
Caryaire Equipments India Pvt. Ltd.
www.caryaire.com
All Stated specifications are subject to change without notice Rev 08/April /2019
Fan Model CKE-355,400,450,500,560,630
Caryaire Equipments India Pvt. Ltd.
www.caryaire.com
All Stated specifications are subject to change without notice Rev 08/April /2019
Technical Data
PARAMETER
1. Manufacturer
2. Model No.
3. Type of Unit
4. Overall
dimension mm.
5. Fan inlet dimension mm. 380X380 425X425 475X475 525X525 585X585 655X655
6. Fan inlet area (sqm) 0.14 0.18 0.23 0.28 0.34 0.43
7. Fan outlet dimension mm. 551X161 616X191 696X216 786X243 881X275 991X316
8. Fan outlet area (sqm) 0.09 0.12 0.15 0.19 0.24 0.31
5. Approx.
weight 43 57 72 98 127 158
6. Material of
construction P.P GSS P.P GSS P.P GSS P.P GSS P.P GSS P.P GSS
7. Air quantity :
( CMH ) 1200 2000 3200 5400 8000 13400
8. Total static
pressure mm ) 36 40 46 50 60 60
9).Fan outlet
velocity (m/sec) 2.6 3.4 4.3 5.8 6.9 9.2
10. Fan
speed ( rpm ) 1400 1400 1410 1420
11. Fan motor (
hp ) 0.75 0.75 1.0 1.5
12. Fan wheel
dia. ( mm ) 355 400 450 500 560 630
13. Balancing
(static and/or dynamic)
14. Material of
Construction POWDER COATED GALVANIZED STEEL
15. Drive
Arrangement DIRECT DIRECT DIRECT DIRECT DIRECT DIRECT
CKE-355 CKE-400 CKE-450 CKE-500 CKE-560 CKE-630
Kitchen
Exhaust
FAN
635X245X563 700X275X586 780X300X667 870X327X694 965X359X704 1075X400X854
DYNAMIC
BALANCE -
ISO1940 G6.3
Kitchen
Exhaust
DYNAMIC
BALANCE -
ISO1940 G6.3
CARYAIRE EQUIPMENTS (I) PVT. LTD.
Kitchen
FAN
Exhaust
FAN
DYNAMIC
BALANCE -
ISO1940 G6.3
DATA
Kitchen
Exhaust
DYNAMIC
BALANCE -
ISO1940 G6.3
FAN
Kitchen
Exhaust FAN
1400
3.0
DYNAMIC
BALANCE -
ISO1940 G6.3
Kitchen
Exhaust FAN
1450
5.0
DYNAMIC
BALANCE -
ISO1940 G6.3
Material
16. Fan wheel
17. Blade
18. Fan Inlet area (sq.m) 0.1444 0.1806 0.2256 0.2756 0.3422 0.4290
POWDER COATED GALVANIZED STEEL
Caryaire Equipments India Pvt. Ltd.
www.caryaire.com
All Stated specifications are subject to change without notice Rev 08/April /2019
Installation .
1) Unit should be checked for shipping damage.
2) Allow adequate space for the unit and free area for service clearance.
3) Before Installing any unit make sure proper preparation has been made at each
unit location for proper electrical connections.
4) Check that the supporting structure is strong enough to support the unit
operating weight.
Mounting:
The unit gravity placed at the roof top. Base channels with unit may be placed and fixed at the designated place fixed by customer.
1) Fasteners to be place for fixing the unit.
2) Hoist the Unit into position.
3) Due to heavy weights ensure safety of all nearby installation.
4) Level the unit by checking on the unit casing.
Electrical Connections
1) For wiring refer to the wiring diagram
2) Grounding point must be properly connected to the building grounding system.
Caryaire Equipments India Pvt. Ltd.
www.caryaire.com
All Stated specifications are subject to change without notice Rev 08/April /2019
Installation check list (Before Start Up.)
1) Unit is mounted securely to base channel with fasteners.
2) Electrical connections are completed.
3) Check the blower by rotating manually for any obstruction.
Start Up/Operation
1) Before starting the unit, complete the Installation Check list.
2) Switch on the power supply through the Main power source.
3) Switch on the starter.
4) Check that the fan motor current (AMPs.)
Periodic Maintenance
1) Inspect the unit casing for corrosion. Clean or repair to provide unit protection.
2) Inspect Fan wheel and housing for damage.
3) Rotate the fan wheel manually to ensure that no obstructions are blocking the
fan movement.
4) Tighten all electric connections.
5) Check unit mounting fasteners must be properly tight.
Caryaire Equipments India Pvt. Ltd.
www.caryaire.com
All Stated specifications are subject to change without notice Rev 08/April /2019
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