Carter Hoffmann TB-916 Owner’s Manual

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TACO BELL HOLDING CABINET
MODEL: TB-916
OWNER / OPERATOR’S MANUAL
Warranty, warranty exclusions and limitations……....2
Shipping Damage and Claim Procedure……………...2 Introduction………………………………………….. 3 Owner Information…………………………………... 3 Specifications ………………………………………. 4 Operating Features and Controls ……………….…... 5 Precautions and General Information …………….… 6 Agency Listing Information ………………………... 6 Installation ……………………………………….…. 7 Operation …………………………………….…… 8 Cleaning ………………………………….………. 9 Troubleshooting Suggestions ………….…………. 10 Programming Instructions ………..………………… 11 Wiring Diagram ……………..……………………. 12 Replacement Parts List…...………………………….. 13 Contact Information…….…………………………… 14
TABLE OF CONTENTS
CARTER-HOFFMANN
A Division of Carrier Commercial Refrigeration
1551 McCORMICK AVENUE
MUNDELEIN, IL 60060 U.S.A.
PHONE: 847-362-5500
FAX: 847-367-8981
EMERGENCY SERVICE: 800-421-3744
EMAIL: SERVICE@CARTERHOFFMANN.COM
Part Number: 18400-3093 M435 091202cps, rev:081004,122603JJO
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CARTER-HOFFMANN WARRANTY
Carter-Hoffmann warrants to the initial purchaser of its standard Carter Line Products that Carter­Hoffmann will, at its option, repair or replace, during the warranty period set forth below, any part of such products made necessary due to a defect in material or workmanship which is present when the product leaves its factory and which manifests itself during the warranty period under normal use and service.
This warranty applies only to original equipment owned and possessed by the initial purchaser and the warranty period begins on the date of original shipment from the Carter-Hoffmann factory and extends as follows: to electrical and refrigeration components for one year; to electrical and refrigeration labor for 120 days; to refrigeration compressor unit for 1 year (limited to replacement of the unit only-not to include
and to all other component parts and labor for 12 months. Repair or replacement under this warranty will be performed, unless otherwise authorized in writing by Carter-Hoffmann, at its factory. All parts or components to be repaired or replaced under this warranty are to be shipped prepaid to Carter­Hoffmann, with reimbursement credit for such part or component to be given if found by Carter-Hoffmann to be defective.
Carter-Hoffmann neither makes nor assumes and does not authorize any other person to make or assume any obligation or liability in connection with its products other than that covered in this warranty. This warranty applies only within the continental United States and Canada. In Alaska and Hawaii, this warranty applies only to and is limited to the supply of replacement parts.
the labor for removal, repair or replacement),
WARRANTY EXCLUSIONS AND LIMITATIONS
ANY IMPLIED WARRANTY OF MERCHANT­ABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS HEREBY SPECIFICALLY DISCLAIMED BY CARTER-HOFFMANN. There are no warranties, express or implied, which extend beyond the description on the face thereof.
This warranty does not cover and Carter-Hoffmann shall not under any circumstances be liable for any incidental,
consequential or other damages (such as injury to persons or property, loss of time, inconvenience, loss of use, loss of business or profits, or other matters not specifically covered) arising in connection with the use of, inability to use, or failure of these products.
Note: Due to our continuous process of product improvement and innovation, all listed specifications are subject to change.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that
equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
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3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Carter-Hoffmann cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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INTRODUCTION
Thank You for purchasing this Carter-Hoffmann appliance. Proper installation, professional operation and con­sistent maintenance of this appliance will ensure that it gives you the very best performance together with a reliable, long lasting and economical life. This manual contains information needed to properly install, operate and maintain this appliance
This product is the result of extensive research and field testing. The materials used were selected provides optimum performance, maximum durability and an attractive appearance. At Carter-Hoffmann, every single unit is thoroughly inspected and functionally tested prior to shipment.
This Carter-Hoffmann holding cabinet provides the best environment for food products by digitally regulating the air temperature. This model uses only hot air (no moisture) which is circulated through heating distribution ducts located on panels at each side of the unit.
This manual provides the installation, safety and operating instructions for your cabinet. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your unit.
DANGER
CAUTION
Safety instructions that appear in this manual after a warning symbol and the words
WARNING or CAUTION printed in boldface are very important.
WARNING means there is the possibility of serious injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
WARNING
IMPORTANT OWNER INFORMATION
Please take the time to record the model number and serial number, the identification decal is normally located on the lower right hand side of the unit. Also be sure to record your voltage and purchase date of your piece of Carter-Hoffmann equipment in the spaces below.
It is extremely helpful to have this information available when calling Carter-Hoffmann for service or assistance.
Cabinet Model #:____________________________________
Cabinet Serial #: ____________________________________
Heater Head Model #:____________________________________
Heater Head Serial #:____________________________________
Voltage: ______________________________________
Wattage: ___________________________
Phase: ________________________________________
Date of Installation: _______________________________
Invoice / Sales Order #:_______________
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SPECIFICATIONS
ELECTRICAL: PLUG: WEIGHT:
120 Volts AC Empty cabinet shipping weight 60 Hz is approximately # 450 lbs Single Phase 2000 Watts
16.7 Amps
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FEATURES and OPERATING CONTROLS
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PRECAUTIONS and GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock. Disconnect this appliance from electrical
power before performing any maintenance or servicing.
WARNING: Injury Hazard All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical codes. Failure could result in property damage and personal injury.
WARNING Electric Shock Hazard
Appliance must be plugged into a properly grounded receptacle to prevent possible shock hazard. Electrical shock will cause death or serious Injury.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
This appliance is intended for use to hold pre-cooked foods for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT submerge this the heating unit in water. Do not splash or pour water on, in or over any controls, control panel or wiring.
Interior surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Do not operate this appliance if the keypad section of the control panel is torn or broken. Call your Authorized Carter­Hoffmann Service Agent for service.
All included trouble shooting guides, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
WARNING: Burn Hazard
Interior surfaces of the appliance may be HOT to the touch, and can cause serious burns.
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the appliance will occur if these instructions are not followed.
This manual is considered to be a permanent part of this
appliance. This manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
Listings with and are pending.
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INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation.
Refer to SHIPPING DAMAGE CLAIM PROCEDURE on PAGE 3 of this manual.
WARNING:
Risk of
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
personal injury
CAUTION:
Electrical Shock Hazard
The ground prong of the power cord is part of a system designed to protect you from electric shock in the event of internal damage. DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle.
IMPORTANT:
Power cord is 10' long. Contact a licensed electrician to install an appropriate 20 amp electrical circuit with NEMA 5-20R receptacle if one is not available within 10 feet. DO NOT use an extension cord.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
Unpack the holding and heating units. Ensure that all packing materials and protective plastic has been removed from the unit. Inspect all components for completeness and condition.
Appliance should be thoroughly cleaned before use. See CLEANING INSTRUCTIONS, page 9.
LEVELING THE UNIT
Set the holding unit in its operating location and level. Set up the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces.
A spirit level should be placed on the top of the unit as a guide when making level adjustments. Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the floor to prevent tipping.
ASSEMBLY
Set the heating unit on top of the holding unit with the control panel facing forward. Verify that the blower fan turns freely.
Verify that the main power switch is OFF, then plug the heating unit into a properly grounded NEMA 5-20R electrical receptacle.
Install tray slides. Pay particular attention that slides are level front-to-rear, and that opposite pairs will allow the trays to be installed level side-to-side. Adjustment increment is 3/4".
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NORMAL OPERATION
NORMAL OPERATION
When the power switch is turned on, the blower fan will start and the air heater will energize. The heating element will be energized until the cabinet reaches the AIR TEMPERATURE SETPOINT. The display will read the actual cabinet temperature. The controller air temperature is factory set at 165ºF and the low temperature alarm at 120ºF.
The HEAT ON light will glow when the air temperature in the cabinet is below the air temperature setpoint.
The controller display will flash (alternately LO and the cabinet air temperature) until the cabinet air temperature is above the LOW ALARM SETPOINT,
TIMER
The TIMER allows the appliance blower fan and heater system to turn on and off automatically.
Lift the TIMER ACCESS DOOR. Lift the TRIPPERS on the timer dial for the desired ON times. Each raised tripper will hold the unit ON for 30 minutes.
Turn the TIMER WHEEL until the indicator arrow points to the current time.
Turning the TIMER BYPASS SWITCH ON turns the blower fan and heater system ON, regardless of the timer position.
NOTE: The air temperature setpoint is factory set at 165ºF.
If a change in setpoint or temperature range is required, refer to: PROGRAMMINGON page 11.
NOTE: The low temperature alarm is factory set at 120ºF.
If a change in alarm tempera­ture or alarm range is required, refer to: PROGRAMMING, page 11.
NOTE: This is a 24 hour timer. Use care to en­sure that the proper meridian (AM or PM) is used to set the current time.
In the example:3
TIME is 8:00 AM
ON occurs at 5:30 AM OFF occurs at 6:00 PM
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CLEANING
CAUTION:
ELECTRIC SHOCK HAZARD
Unplug the unit from electric power before performing cleaning or maintenance procedures.
CAUTION:
BURN HAZARD
Allow the unit to cool before performing maintenance or cleaning or procedures.
CAUTION:
ELECTRIC SHOCK HAZARD
DO NOT spray or splash water on the built-in heater, control panel, timer or wiring.
Turn the main power switch OFF and allow the unit to cool before cleaning. DO NOT spray or splash water on the built­in heater, control panel, timer or wiring.
1. Racks or shelves are easily removed without tools for cleaning, Simply lift up and pull out. The tray racks may be hand washed or run through an automatic washer.
2. To clean stainless steel surfaces use only cleansers, detergents, degreasers, or sanitizers that are certified to be "chloride-free" and "phosphate-free," and cleansers, degreasers, or sanitizers only in the recommended concentrations. DO NOT exceed recommended concentrations or mixing ratios. After cleaning and sanitizing, rinse all exposed surfaces thoroughly with large amounts of clean, clear water. Wipe off any standing liquid or residue from all surfaces, corners and rear edges.
IMPORTANT:
Cleansers, detergents, degreasers, sanitizers or bleaching agents that contain chlorides or phosphates will cause permanent damage to stainless steel products. This damage appears as pits, eruptions, voids, small holes, cracks, severe discolorations or dulling of the metal finish. Water with a high chlorine content can also damage stainless steel. If unsure of your water quality, we recommend you have it tested. THIS DAMAGE IS PERMANENT, COSTLY TO REPAIR, AND IS NOT COVERED BY WARRANTY.
IMPORTANT:
DO NOT use steel wool pads. The ferrous metal in the pad will cause rusting.
RECOMMENDED "TIPS" FOR CLEANING STAINLESS STEEL
PURPOSE FREQUENCY CLEANING
AGENT
Routine Cleaning
Smear and Fingerprints
Stubborn Spots and Stains
Hard Water Spots
Daily Soap, ammonia,
detergent and water
As Needed Stainless steel
cleaner, similar products
Daily, or As Needed
Daily, or As Needed
Any chloride­free or phos­phate-free cleanser
Vinegar Swab with cloth. Rinse with clear water, wipe dry.
METHOD OF APPLICATION
Swab with cloth. Rinse with clear water, wipe dry.
Rub with cloth as directed on package. Rub in direction of grain of stainless steel. Do not use on vinyl trim or control panel.
Apply with damp sponge or cloth. Rub in direction of grain. Rinse thoroughly. Do not use on vinyl trim or control panel.
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TROUBLESHOOTING SUGGESTIONS
PROBLEM PROBABLE CAUSE POSSIBLE REMEDY
No power to unit (Display does not light, cooling fan and blower do not run)
Display does not light, cooling fan and blower running
Timer not working Timer bypass turned on Turn bypass off
Unit does not heat Cabinet temp above setpoint
Not plugged in or circuit breaker off or tripped
Main switch off or damaged Check main power switch, re-
Timer off Reset timer or turn bypass on
Damaged power cord Replace cord
Hi-limit safety tripped Allow unit to cool, hi-limit will reset
Damaged 24V transformer Replace transformer
Damaged controller Replace controller
Timer or timer trippers not set Pull trippers out for "on", push in for
(setpoint too low)
Damaged wiring Repair wiring
Damaged relay Replace relay
Damaged controller Replace controller
Plug into receptacle. Reset circuit breaker
place if damaged
automatically
"off. Set timer to current time.
Change setpoint
Damaged heating element Replace element
Unit overheats Setpoint too high Change setpoint
Temp probe damaged Replace probe
Damaged controller Replace controller
Controller intermittent Dirty or damaged cooling fan Clean or replace fan
Damaged controller Replace controller
Blower fan not running Blower fan jammed Un-jam fan
Damaged fan motor Replace motor
Cooling fan not running Cooling fan dirty or damaged Clean or replace fan
Unit does not hold temperature
Damaged door gasket Replace gasket
Door not latched properly Replace defective latch, adjust door
Temp probe damaged Replace probe
Damaged controller Replace controller
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PROGRAMMING INSTRUCTIONS
NOTE: The air temperature setpoint is factory set at 165ºF.
If a change in setpoint is required, refer to: CHANGE TEMPERATURE SETPOINTS
NOTE: The low temperature alarm is factory set at 145ºF.
If a change in alarm setpoint is re­quired, refer to: CHANGE ALARM SETPOINTS
TO CHANGE TEMPERATURE SETPOINTS
Turn the power switch on. Press and hold the Temp Set button. While holding the temperature set button, press the Up Arrow or Down Arrow button until the desired air temperature is displayed. The display will advance in 1ºF increments.
TO CHANGE TEMPERATURE RANGE
Turn the power switch off. Press and hold the Up Arrow and Down Arrow buttons, While holding the buttons turn the
cabinet power back on. The display will read Ser F. To change the range, press and release the Temp Set button. This will activate the temperature range mode. Press the Temp Set button. The display will read Rlo, To change the temperature lower, press the Down Arrow button until desired temperature range is displayed. (Minimum setting 150ºF) Press the Temp Set button again, The display will read Rhi. To change the temperature higher, press the up arrow button until the desired temperature range is displayed. (Maximum 190ºF.)
When changes are complete, turn off the power switch to store and save the changes.
TO CHANGE ALARM SETPOINTS
Turn the power switch on. Press and hold the alarm reset button. While holding the alarm reset button, press the Up Arrow or Down Arrow button until the desired alarm temperature is displayed. The display will advance in 1ºF increments.
TO CHANGE ALARM RANGE
Turn the power switch off. Press and hold the Up Arrow and Down Arrow buttons. While holding the buttons turn the power
switch back on. The display will read Ser F To change the range, press and release the Alarm Reset button. This will activate the alarm range mode. The display will read Alo. To change the alarm range lower, press the Down Arrow until desired range is displayed. (Minimum setting 110ºF.)
To change the alarm range higher, press the Alarm Reset button, The display will read Ali. Press the Up Arrow button until the desired range is displayed. (Maximum setting 150ºF.)
When changes are complete, turn off the power switch to store and save the changes.
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WIRING DIAGRAM
18616-0223
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Spare Parts List
Spare parts must be ordered
NOTE:
through the local Authorized Service and Parts Distributor.
Please contact our factory for pricing, lead times and contact information.
PART
NUMBER
16001-4093 SHELF ASSY, TB916
16006-0018 DOOR ASY, TB916 RIGHT HINGED
16006-0040 DOOR ASY, TB916 LEFT HINGED
17020-2168 CABINET GASKET NON-MAGNETIC
18302-0050 LATCH MAG & CHRM OFFSET
18302-0054 STRIKE RETHERM #R25-X002
18302-0086 MEDIUM SNAP-IN MAGNET
18302-0294 24 HOUR TIMER 120V 20AMP
18304-0044 SELF CLOSING HINGE W/STOPS
18309-0066 6" ADJ. LEG S.S. 1 5/8"OD NP9
18312-0244 TB916 HOLDING CABINET OVERLAY
18312-0253 ON/OFF LABEL, TB916
18400-3093 EQUIPMENT MANUAL, TB916
18600-0046 HI-LIMIT SWITCH AUTO
18602-0031 SWITCH BOOT
18602-0083 TOGGLE SWITCH 30A 120V
18603-5014 3/8 FAN BLADE
18607-0009 TERMINAL BLOCK (6) VDE
18612-0335 HEATING ELEMENT 2000 WATTS
18614-0266 FAN GUARD #SC120-W3
18614-0291 MOTOR 208/240V 50/60HZ
18614-0314 MUFFIN FAN 115V
18614-0316 CORD SET X 40" #4C552
18616-0135 TRANSFORMER
18616-0198 PROBE 3/16 X 1.5 X 18.5
18616-0207 CONTRLLER W/GREEN LED
18616-0223 RELAY SPST-NO
I1000-1699 WIRING DIAGRAM, TB916
TB916H000A TB916 HEATER ASSEMBLY, 120V
TB916
DESCRIPTION
TB916N1
DUTCH DOOR
120V/2000W/ 20AMP/60HZ TB9160000B
TB916N2 DUTCH DOOR LEFT HINGED
120V/2000W/ 20AMP/60HZ TB9160001B
X
X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X
TB916N3
DUTCH DOOR
W/ WINDOW
9 SHELVES MENU BRKT TB9160002B
X
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Manufactured for:
Carter-Hoffmann
A Division of Carrier Commercial Refrigeration
1551 McCormick Ave.
Mundelein, Illinois, 60060 USA
Phone: 847-362-5500
Toll Free (USA and Canada): 800-323-9793
Fax: 847-367-8981
After Hours Emergency: 800-421-3744
Normal business hours are 8:30 am - 5:00 pm, C.S.T., Monday-Friday
Service E-mail: service@carterhoffmann.com
Sales and Marketing E-mail: sales@carterhoffmann.com
Company Website: www.carter-hoffmann.com
To obtain Warranty Service, call Carter-Hoffmann direct
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