Carter Hoffmann HL8-10-RW Service Manual

Page 1
HL8 Series DUAL HOLDING CABINET
with PAN SLIDES & TWO-DRAWER WARMER
MODEL: HL8-10-RW (Formerly HBU10S1XE-RW & HBC20S1XE-RW)
OWNERS / OPERATORS MANUAL
MANUFACTURED BY:
CARTER-HOFFMANN
1551 McCormick Avenue
Mundelein, IL 60060 U.S.A.
Phone: 847-362-5500
Fax: 847-367-8981
Toll Free: 800-323-9793
Email: technicalservice@carter-hoffmann.com
READ THIS MANUAL COMPLETELY BEFORE OPERATING THIS APPLIANCE
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to
be given to the OWNER of MANAGER, or to the person respon­sible for training operators of this appliance.
THIS MANUAL IS TO BE UNDERSTOOD BY ALL PERSONS
Contact Carter-Hoffmann if you have questions regarding instal­lation, operation or maintenance of this equipment.
USING OR INSTALLING THIS APPLIANCE.
HL8-10-RW
with optional glass door
TABLE OF CONTENTS
SAFETY PRECAUTIONS 2
UNPACKING, INSPECTION & FREIGHT DAMAGE 4 INSTALLATION & STARTUP 5 CONTROL PANEL LAYOUT 6 NORMAL OPERATION-HOLDING CABINET 7-8 NORMAL OPERATION-DRAWER WARMER 9-11 FOOD HOLDING GUIDE 12 REGULAR CLEANING PROCEDURES 13-14 MAINTENANCE 15-16 WIRING DIAGRAMS 17 PARTS LIST 18
TROUBLESHOOTING GUIDE 19
WARRANTY STATEMENT 20
Part Number: 18400-3153b Printed in The United States of America Rev: KBA120512
Page 2
SAFETY PRECAUTIONS
WARNING: ELECTRIC SHOCK HAZARD
WARNING
All service requiring access to non-insulated components must be performed by qualified service personnel. Failure to heed this warning may result in severe electric shock.
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect this appliance from electrical power before performing any maintenance or service.
CAUTION: BURN HAZARD
Exposed metal surfaces can be hot to the touch and may cause burns.
IMPORTANT SAFETY INSTRUCTIONS
When using electrical appliances basic safety precautions should be adhered to, including the following:
1) Be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
2) This appliance must be grounded. Connect only to properly grounded outlet.
3) Use this appliance only for its intended purpose as described in the manual. a. This equipmen t is specifically designed to hold pre-cooked food at temperature. b. c. This equipment is not designed for industrial or laboratory use.
4) Cleanliness of this appliance and its accessories is essential to good sanitation.
This equipment is intended for use in commercial establishments only.
5) DO NOT submerge this appliance in water. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, or at any control panel or wiring. DO NOT splash or pour water on, in or over any controls, control panel or wiring. DO NOT use corrosive chemicals or vapors in this appliance.
6) DO NOT store this appliance outdoors. DO NOT use this product near water – for example, near a kitchen sink, in a wet basement, or near a swimming pool, and the like.
7) DO NOT operate this appliance if it has a damaged cord or plug, if it is not working properly, or if it has
been damaged or dropped. Do not immerse cord or plug in water, keep cord away from heated surfaces, and do not let cord hang over edge of table or counter.
8) DO NOT cover or block any openings on the appliance.
9) Only qualified service personnel should service this appliance.
NOTE: The technical content of this manual, including any wiring diagrams, schematics, parts br eakdown
illustrations and/or adjustment procedures, is intended for use by qualified technical personnel and is subject to change without notice.
2
Page 3
FEATURES & SPECIFICATIONS
hotLOGIX™
Features & Benefits
 Get a holding cabinet and a two-drawer warmer - all in one cabinet and
save space!
 All stainless steel construction with double pane glass door  Top holding cabinet has precision-engineered top mount heating system
with digital controls and temperature read-out; blower heat for active, even, fast heat-up and recovery
 Adjustable universal pan slides for 18”x26” and 12”x20” pans; optional
fixed angle slides for 18”x26” pans
 Two drawer warmer built into bottom of unit; accommodates 12”x20” steam
table pans up to 6” deep, end-loaded (Wells Mfg Model # RWN-26)
 Individual thermostatic temperature control for each drawer with adjustable
front vents to allow humidity control
 Self-latching, one-touch drawer closure  Heavy-duty casters, two swivel, two swivel with brake
Dual Warming Cabinet with Pan Slides and Two-Drawer Warmer
Model
Number
HBU10S1XE-RW
* Standard spacing at 3”, adjustable on 1-1/2” centers.
Cabinet Pan/Tray
Capacity*
12”x20” 18”x26”
20 10 10 2
Slide Pairs
Provided
Drawer Warmer
Pan Capacity
12”x 20”
(up to 6” deep)
(one per draw-
er)
Overall Dimensions
Height Depth Width
in (mm)
76-3/8 32-5/8 28-1/4 (1940) (829) (718)
HL8-10-RW
shown with optional double-pane
tempered glass door
Caster
Diameter
in (mm)
5
(127)
Class 100
Shipping
Weight
lbs (kgs)
458
(208)
Electrical Information:
120 volt, 1900 watts, 16A, 1PH, 60Hz, NEMA 5-20P plug. Ten foot rubber cord with 3 prong grounding plug.
APPROVALS :
NSF/ANSI 4
3
Page 4
UNPACKING AND INSPECTION
This appliance should be thoroughly
cleaned prior to use. See the CLEANING
INSTRUCTIONS in this manual.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and checked it for proper operation.
Refer to FREIGHT
DAMAGE CLAIM PROCEDURE on
bottom of this page.
UNPACKING AND INSPECTION
1. Remove the cabinet from shipping carton, ensuring that all pack­ing materials and protective plastic has been removed from the unit.
2. Inspect all components for completeness and condition.
3. If any freight damage is present, a freight claim must be filed im­mediately with the shipping company.
4. Freight damage is not covered under warranty.
5. Check to insure all components are included: cabinet, instruction packet and additional accessories.
6. Read operation instructions completely.
7. Appliance should be thoroughly cleaned before use. See CLEANING INSTRUCTIONS (pages 13-14) in this manual.
8. Carefully account for all components and accessories before dis­carding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS Cabinet
10 pair universal pan slides in box (HBU only); HBC pan slides are welded to the pan racks on each interior side wall 2 Drawer insert pans (drawer warmers) Humitrol racks (if ordered with unit)
FREIGHT DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected
and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of damage. Contact your dealer immediately.
3. CONCEALED DAMAGE: If damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and then file a “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Carter-Hoffmann cannot assume liability for damage or loss incurred in transit, freight damage is not covered under warranty. We will, however, at your request, supply you with the necessary documents to support your claim.
4
Page 5
INSTALLATION and START-UP
WARNING:
Risk of personal injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure could result in personal injury and proper­ty damage.
IMPORTANT:
Power cord is 10' long
If necessary, contact a licensed electrician to install an appropriate 20 amp electrical circuit with correct NEMA receptacle.
DO NOT use an extension cord.
CAUTION:
Electrical Shock Hazard
LOCATION
For proper operation and maximum performance, locate the unit in an ambient air temperature of 70ºF (21ºC).
Avoid placement in areas near exhaust fans or where there are active air movements.
For safe operation and maximum performance, locate the unit at least 2” from any wall or combustible material. Avoid storing flammable or combustible materials in, on or near the appliance.
Unit must be on a solid level surface.
GROUNDING INSTRUCTIONS
This appliance is equipped with a cord having a grounding wire with a grounding plug which must be plugged into an outlet that is properly installed and grounded. In the event of an electrical short circuit, grounding reduces the risk of elec­tric shock by providing an escape wire for the electric current.
WARNING—Improper use of the grounding can result in a risk of electric shock. Consult a qualified electrician or
service agent if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded.
The ground prong of the power
cord is part of a system designed to protect you from electric shock in the event of internal damage.
DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle.
IMPORTANT: Not under warranty
Damage to unit due to being connected to the wrong voltage or phase is NOT covered by warranty.
WARNING:
Risk of personal injury
Unit is not waterproof, to avoid electrical shock, keep unit and counter from being submerged in water. Do not operate if unit has been in contact with water.
To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances/metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol:
START-UP
1. Prior to use, thoroughly clean the interior of the unit, per the instructions in this manual.
2. Plug the power cord of the cabinet into a grounded out­let with a electrical service according to the electrical information provided at right.
3. Set POWER switch to the “ON” position.
4. Do not load product into the cabinet. Allow the heat to remove any residual oils which may adhere to inside metal surfaces. A slight emission of smoke is common during the first few hours of operation.
Electrical Information: operates on 120 volts, 60 cycle, 2000 watts, 16.7 amps. NEMA 5-20P plug. Ten foot rubber cord with 3-prong grounding plug
5
Page 6
Press to show actual Temperature inside cabinet.
Press and hold for 10 seconds to toggle the tempera-
Holding Cabinet Control panel layout
ture scale between Fahrenheit to Celsius
Turn knob clockwise to increase temperature set-
point; turn counterclockwise to reduce tempera-
ture setpoint
6
hotLOGIX
Temperature scale indicator (°F or °C)
Power Switch
Low Temperature indicator
Displays set-point and actual cabinet tem-
perature values
Press to silence low temperature alarm. Press and
hold for 10 seconds to enter Alarm Toggle menu
Page 7
HOLDING CABINET—NORMAL OPERATION
CAUTION: HOT SURFACE
Inner surfaces of the unit will be very hot during and after operation.
Avoid touching the cabinet when loading or removing product.
Factory default setpoints:
- temperature: 160ºF
- low temp alarm: 140ºF
Operating ranges:
- temp alarm: 80ºF-180ºF
- air temp: 90ºF-200ºF
The factory default for the temperature display is in ºF.
To change the display to read in ºC, push in and hold the view actual button for 10 seconds. The display will now read in ºC.
To change the display temp back to ºF, repeat the same procedure above.
FIRST USE
Turn the cabinet on using the power switch located on the far left side of the control panel. Once the switch is turned on, the control display will illuminate.
When the cabinet is first turned on, the temperature display will show the current hardware / software revision, for example: “r26”. Then display will then alternately flash “PrE” and the set point values.
To adjust the temperature setting, rotate the TEMP dial to the de­sired set point and stop. After 3 seconds, if setting is adjusted, the newly adjusted value will be stored in the controller’s memory. If the cabinet power is interrupted, the last value set will be the new value restored upon power being restored.
It will take approximately 30 minutes for the cabinet to warm up to a factory default setting of 160º F. Once the set point is reached, a short alarm burst will be heard to indicate that the cabinet has reached the set point.
NOTE: The holding cabinet section of this appliance and drawer warmers can be operated independently of one another. See pages 9-11 for operation instructions for the drawer warmers.
hotLOGIX
7
Page 8
HOLDING CABINET—NORMAL OPERATION (CONT)
CAUTION: HOT SURFACE
Inner surfaces of the unit will be very hot during and after operation.
Avoid touching the cabinet when loading or removing product.
Factory default setpoints:
- temperature: 160ºF
- low temp alarm: 140ºF
Operating ranges:
- temp alarm: 80ºF-180ºF
- air temp: 90ºF-200ºF
LOW TEMPERATURE ALARM
The cabinet is equipped with a low temperature alarm feature. When the alarm is active, the temperature display will indicate “LO” and then “TEMP” and the audible alarm will sound. To silence the alarm, press the “alarm off” button. If the actual temperature is still below the low temperature alarm set point after 5 minutes, the alarm will sound again.
This alarm can be triggered by the door being left open, loading of product that is much colder than the temperature set point in the cabi­net or due to a malfunction of the heating system.
To change the low temperature alarm set point, press and hold the “alarm off” button while adjusting the temperature set point knob to the new desired value. Due to food safety concerns, the low tem- perature alarm should not be set below 140 degrees F. After 3 seconds, the controller will accept the new set point. The new value will be stored in the controller memory until the next time the value is changed.
The audible alarm for low cabinet temperature can be turned off. The factory default is ON. To enter into the adjustment mode, push in and hold the “alarm off” button until the alarm sounds. The display will read either (ON or OFF). To change the status, push the temper­ature knob, which will function as a toggle switch to select between ON or OFF. After 10 seconds, the controller will accept the desired audible alarm function (either ON or OFF). If OFF is selected, the temperature display will still indicate “LO” and “TEMP” if the low temp alarm is tripped.
8
Page 9
OPTIONAL
DRAWER WARMER—FEATURES & CONTROLS
9
Page 10
DRAWER WARMER—NORMAL OPERATION
CAUTION: HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns
Avoid touching the cabinet when loading or removing product.
HEATING OPTIONS MOIST HEAT: Moist operation prevents food from drying out as
heat is applied to the warming chamber. DRY HEAT: For some applications, you may want to store previ-
ously prepared foods in a dry-heat environment.
1. MOIST HEAT WITH PANS
A. The drawer warmers are designed to accommodate any combination of standard-size, steam table pans. B. Place a small amount of water in the drawer pan. Place the steam table pans in the drawer pan. C. Check the water level periodically, and add water when necessary D. Set the front air vent between fully clos ed and half open. Actual setting will depend on the type and amount of product stored in the drawer, the temperature setting, and the frequency in which the drawer is opened.
2. DRY HEAT
A. To warm with dry heat, place the food directly into the empty (i.e. no water) drawer pan.
3. MOIST HEAT WITH OPTIONAL HUMITROL RACK
A. To set for MOIST OPERATION, remove the Humitrol Rack from the bottom of the drawer insert pan and carefully pour approximately 2 quarts of water (1/2” depth) into the pan. Reinstall rack. B. When the drawer is closed, the Humitrol Rack allows water vapor to rise through the stored product in the drawer. The Humitrol Rack also decreases the sloshing effect of the water in the pan when the drawer is opened. C. Place the food directly on the rack. The rack is designed to support the food off of the steam vents, where condensation may form. D. Check the water level in the pan periodically and add water when necessary. E. Set the front air vent between fully closed and half open. Actual setting will depend on the type and amount of product stored in the drawer, the temperature setting, and the frequency in which the drawer is opened.
10
Page 11
DRAWER WARMER—NORMAL OPERATION
CAUTION: HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns
Avoid touching the cabinet when loading or removing product.
CAUTION: ELECTRICAL SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
OPERATION
1. Determine the type of food to be warmed.
2. Refer to the chart below to determine the type of heat required.
3. Set the air vent control for the type of heat, and rotate the ther­mostat knob to the desired temperature setting.
4. Allow warmer to pre-heat for approximately 30 minutes before use.
DO’s and DON’TS
DO Always use a drawer pan DO NOT Place food directly into the warmer cavity DO Check water level frequently in moist-operation
warmer use DO Use a Humitrol Rack or insets to hold food for moist
operation DO Use warm water when adding water to the pan
during moist operation DO NOT Put ice into a warmer pan. Ice in the pan will cause
condensation on the inside of the warmer cavity
NOTE: The chart below is intended as a guide only. Your own experience with this appliance, type of foods and method of operation will enable you to determine the temperature controls and air vent settings best suited to your operation.
OPERATING CHART FOR DRAWER WARMERS
PRODUCT TYPE
Hard Rolls 160° - 185°F Dry 7-8 Full Open Soft Rolls 150° - 175°F Moist 6-7 Open - 1/2 Vegetables 175° - 185°F Moist 7-8 Open - 1/2 Meats 165° - 185°F Dry 6-8 Full Open Fish 165° - 185°F Moist 6-8 Closed Casseroles 150° - 175°F Dry 6-8 Full Open Pies, Desserts 160° - 185°F Dry 6-7 Full Open Taco Shells 150° - 170°F Dry (do not put water in pan) 4-6 Full Open Corn Chips 150° - 170°F Dry (do not put water in pan) 4-6 Full Open
RECOMMENDED STORAGE TEMP.
TYPE OF HEAT CONTROL
SETTING
11
AIR VENT SETTING
Page 12
FOOD HOLDING GUIDE
CAUTION: SAFE FOOD HOLDING PRACTICES RECOMMENDED
Cooking food to a safe tem­perature, holding at a tem­perature of at least 140°F (60°C) is critical in the pre­vention of foodborne illness. Hold only cooked, hot food at 140°F or higher. This cabinet is not intended to cook or reheat food. Food must be at appropriate tem­perature before being placed into cabinet.
COOK TO AT LEAST 165°F Destruction of
165°F 140°F
41°F
NOTE: Times and temperatures observed in a test kitchen environ­ment. Times and temperatures may vary, depending on initial food quality, initial cooked temperature and user expectations of accepta­ble food quality.
most bacteria
HOLD at 140°F or higher
DANGER ZONE: 41°F to 140°F Bacteria grow rapidly
PRODUCT (Covered Food, except where noted)
Bacon, Canadian 180°F / 82°C 30 Bacon, Crisp (uncovered) 180°F / 82°C 30 Baked Potato 180°F / 82°C 60 Biscuits 170°F / 77°C 60 Casseroles 175°F / 79°C 90 Chops, Sliced Meats 160°F / 71°C 60 Chicken, Fried (uncovered) 170°F / 77°C 30 Chicken, Boneless Breasts 175°F / 79°C 60 Chicken Nuggets, Deep Fried (uncovered) 190°F / 88°C 25 Chicken, Pre-Cooked Grilled Boneless Patties 175°F / 79°C 90 Coffee Cakes (uncovered) 170°F / 77°C 60 Cookies (uncovered) 175°F / 79°C 90 Crab Legs 160°F / 71°C 45 Croissants 170°F / 77°C 45 Eggs 160°F / 71°C 45 Fish, Deep-Fried (uncovered) 170°F / 77°C 30 Fish, Baked 155°F / 68°C 45 Fish, Broiled 155°F / 68°C 45 French Toast 165°F / 74°C 60 Gravies / Sauces 170°F / 77°C 45 Hamburgers / Ground Meat Patties 180°F / 82°C 45 Hot Dogs 180°F / 82°C 90 Muffins 170°F / 77°C 60 Omelets 160°F / 71°C 30 Pancakes 180°F / 82°C 30 Pasta 175°F / 79°C 60 Pastries 165°F / 74°C 30 Pizza (uncovered) 180°F / 82°C 15 Pizza (boxed) 180°F / 82°C 60 Poppers, Deep Fried (uncovered) 190°F / 88°C 25 Poultry, Whole, bone-in 175°F / 79°C 60 Poultry, Cut-up, bone-in 175°F / 79°C 60 Ribs 175°F / 79°C 90 Rice 175°F / 79°C 30 Roasts / Bone-in Meats 165°F / 74°C 90 Sausage 180°F / 82°C 90 Shrimp / Shellfish 150°F / 66°C 60 Soups (broth) 185°F / 85°C 90 Tortillas (soft) 180°F / 82°C 60 Vegetables 175°F / 79°C 45
SET TEMPERATURE
(°F /°C)
MAXIMUM
TIME
(MINUTES)
12
Page 13
DAILY CLEANING PROCEDURES-HOLDING CABINET
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION: HOT SURFACE
Exposed surfaces can
be hot to the touch and may cause burns. Allow appliance to cool before clean­ing.
IMPORTANT:
DO NOT spill or pour water into controls,
control panel or wiring.
CAUTION:
Beware of sharp edg­es with sheet metal
during cleaning process.
1. After all food products have been removed from the cabinet, turn the power switch to “OFF” and allow the cabinet to cool.
2. Unplug the unit prior to any cleaning.
3. Remove the side heat duct and rack assemblies. Clean the inside of the unit as well as the removed parts. Reinstall when all parts are dry and clean.
4. Inspect and clean the areas where there are vents or filters, making sure no water gets into the internal controls or electrical areas of the cabinet.
5. Plastic control panel should be washed with a clean damp cloth and chlorine-free detergent. Rinse thoroughly with clean damp cloth and allow to dry. Do not use abrasive cleaners, waxes, car polish, or substances containing strong aromatic solvents or alcohol.
CAUTION:
Cleansers, detergents, degreasers, sanitizers, or bleaching
agents that contain chlorides or phosphates will cause per­manent damage to stainless steel products. The damage appears as pits, eruptions, voids, small holes, severe discoloration or dulling of the metal finish.
Water with high chloride content can also damage stainless steel. If unsure of your water quality, we recommend you have it tested. THIS DAMAGE IS PERMANENT, COSTLY TO REPAIR, AND IS NOT COVERED BY THE WARRANTY.
RECOMMENDED TIPS FOR CLEANING STAINLESS STEEL
Purpose Frequency Cleaning Agent Method of Application
Routine Daily Soap, ammonia Sponge with cloth, rinse with clear water cleaning detergent and water and wipe dry.
Smears/ As Stainless steel cleaner Rub with soft cloth as directed on package. Fingerprints needed or similar products Rub in direction of grain of stainless steel. Do not use on vinyl trim.
Stubborn Daily Any chloride-free Apply with damp sponge or cloth. Rub in spots and as or direction of grain of stainless steel. Rinse stains needed phosphate-free thoroughly, especially if cleaner contains cleaner chlorine bleach, do not use on vinyl trim.
Hard water Daily Vinegar Swab with cloth. spots as needed Rinse with water and wipe dry.
13
Page 14
DAILY CLEANING PROCEDURES—DRAWER WARMER
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION: HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour water into controls,
control panel or wiring. Water damage is not covered by warranty.
CAUTION:
Beware of sharp edg­es with sheet metal
during cleaning process.
PRECAUTIONS: Turn control knob to OFF. Allow drawers to cool before proceeding. Remove drawer pans.
FREQUENCY: Minimum—Daily TOOLS: Warm water and mild detergent
Clean cloth or sponge
1. Remove drawers from warmer: A. Pull warmer drawer out until fully extended B. Slide finger along left and right slide rail until you reach the
latches (located at the front end of the cabinet-mounted rails). Press down on both left and right latch.
C. Pull drawer away from warmer.
2. Clean drawers, drawer pans, Humitrol racks and/or insets with warm water and mild detergent.
Rinse all components thoroughly with clear water. Dry all components prior to reinstalling them in warmer.
3. Sweep crumbs and other debris from warmer cavity.
4. Clean the outside of the unit by wiping with a clean cloth or sponge, warm water and mild detergent. Dry with a clean cloth, then wipe with a polish formulated for stainless steel.
5. It is important to keep the slide rails clear and free of debris. Periodic cleaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation.
6. Check drawer rollers. Be sure they roll freely and that the slide rails are free from debris.
7. Be sure cabinet-mounted drawer catch roller is “up”, then
reinstall drawers.
14
Page 15
CABINET MAINTENANCE
WARNING:
DO NOT perform
these procedures while the cabinet is turned on or heated. Turn off the power and wait for the cabinet to cool to room temperature.
CAUTION:
Do not move cabinet
unless door is secure­ly closed. Serious damage to hinges and door may result if bumped into tables, walls, or other equipment when the doors are open.
CASTERS
Caster bearings may be equipped with Zerk grease fittings so that they may be easily lubricated with a grease gun. Lubricate bear­ings at least once every six months.
REPLACING THE DOOR GASKET
1. Remove the screws located under the gasket on the cabinet.
2. Remove the gasket and discard.
3. Install the new gasket and replace the screws.
REVERSING THE DOOR
Reversing the door takes about 30 minutes & requires two people.
1. Using a small screwdriver, pry off the hinge covers and set aside. Removing the covers will allow access to the inside hinge screws. Remove the three screws that hold each hinge to the cabinet. DO NOT REMOVE THE SCREWS THAT HOLD THE HINGES TO THE DOOR. Remove the door, tak­ing care not to let it fall.
2. Remove the door strike plate and screws adjacent to the door opening on the cabinet. Reinstall door strike plate and screws on opposite side of the cabinet.
3. Screw hinges onto opposite side of the door.
4. With the help of another person, hold door up to the cabinet and attach with the screws removed in step one. Before tight­ening the screws, be sure the door is flush, level and square. Replace the hinge covers.
15
Page 16
DRAWER WARMER MAINTENANCE
WARNING:
DO NOT perform
these procedures while the cabinet is turned on or heated. Turn off the power and wait for the cabinet to cool to room temperature.
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
ADJUSTMENTS AND LUBRICATION
PRECAUTIONS: Turn control knob to OFF. Allow drawers to cool before proceeding. Remove drawer pans.
FREQUENCY: Minimum—monthly. Every 2 weeks recommended
TOOLS: Screwdrivers, Phillips (+) and flat blade (-) Nut drivers, 3/8” and 7/16” Food-grade lubricant
1. Check slides on cabinet and drawers for cleanliness.
2. Check all rollers on cabinet and drawers for cleanliness and tightness. Lubricate.
3. Check cabinet drawer stops for operation. Non-spring stops must rotate freely. Spring-type stops must snap down postitive­ly. Clean and adjust as required.
4. Check cabinet heating element fasteners for tightness.
5. Check all cabinet drawer catches for tightness and operation. Lubricate. Be certain roller is “out” before attempting to install drawer.
6. Check cabinet thermobulbs for condition. Thermobulbs must be securely mounted in the appropriate holder. Arrange repairs for damaged thermobulbs.
7. Check drawer faceplate and handle fasteners for tightness.
8. Check drawer catch clip for tightness.
9. For drawers equipped with gaskets, examine condition of gas­ket. Arrange repairs for torn or damaged gaskets.
10. Reinstall drawers and check for proper operation.
16
Page 17
Cabinet
WIRING DIAGRAM
HL8 SERIES WITH DIGITAL CONTROL & DRAWER WARMER
120 VOLT, 1900 WATT, 16 AMP, 1 PH
Note: Drawer warmer and cabinet joined in box and wired to main power of the cabinet, creating independent circuit/ power supply.
120v, 1000w
18612-0315
Drawer Warmer
17
Page 18
PARTS LIST—DRAWER WARMER
Part Number Description Part Number Description
18612-0146 120v/450w Drawer Warmer Element 18601-1151 Pilot Light—Drawer Warmer 18600-0024 Thermostat—Drawer Warmer 18608-0032 Knob-Drawer Warmer
PARTS LIST—HOLDING CABINET
Part Number Description Part Number Description
17040-2214 Door gasket 18612-0315 120v, 1000w element (air)
18614-0291 Motor 18602-0160 Rocker switch 18616-0023 Controller 18603-5018 Motor fan blade 18616-0224 24v output transformer 16006-0534 Glass door assembly
29038-4128 Glass door only 18302-0050 Door latch
18304-0030 Door hinges 18614-0314 Cooling Fan 18600-0046 High Limit 18608-0028 Controller Knob
18312-0352 Face Overlay 29037-9042 Black bezel housing
18605-5020 12/3 SO power cord 18606-0221 NEMA 5-20P angled plug
This list is not a complete list of spare parts. Contact Carter-Hoffmann technical service at 800-323-9793 if you do not see the part number you are looking for.
NOTE: The technical content of this manual, includ-
ing any wiring diagrams, schematics, parts breakdown illustrations and / or adjustment procedures, is intended for use ONLY by
qualified technical personnel.
NOTE:
For warranty service, call Carter-Hoffmann di­rect at 800-323-9793 for authorization, we will dispatch the nearest authorized service agen­cy.
18
Page 19
TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
No power on display Not plugged in or ci rcuit breaker
tripped Power cord damaged Check - replace if required Power switch damaged or defective Check - replace if required
Food dries out too quickly in cabinet
Unit is on, cabinet motors are running but no heat
Cabinet takes too long to get to tem­perature
Cabinet is hot but low or no airflow
Operation where product temp is too high or food should be covered
Control incorrectly set or defective Check proper operation or calibration
Internal wiring error
Element hi-limit trip / defective Call service technician Improper voltage Call service technician to verify
Internal wiring error Call service technician Circulation motor has quit Call service technician Improper voltage Call service technician to verify
Check or reset circuit breaker Connect to proper receptacle
Check product temps going into holding cabinet; cover food pans
of control Call service technician
incoming voltage matches cabinet specifications.
incoming voltage matches cabinet specifications.
No lights or heat on drawers
No heat (one draw­er)
Food dries out in drawer warmer
Food gets soggy in drawer warmer
Drawer falls open Catch roller not extended before clos-
Drawer falls out when opened
Internal damage Call service technician
Temperature control not set Set for desired temperature Internal damage Call service technician Humidity control (air vent) not set OPEN air vent for dry operation.
Water in pan evaporated or low Add water to pan Food contacting water Use a Humitrol rack
Water level too high Water should be no more than 1/2”
Humidity control (air vent) not set OPEN air vent for dry operation.
ing drawer Drawer catch damaged Call service technician Drawer stop dirty Clean and lubricate drawer stop Drawer stop damaged Call service technician
CLOSE air vent for moist operation.
deep
CLOSE air vent for moist operation. Be sure catch roller is extended be-
fore installing drawer
19
Page 20
3-YEAR WARRANTY on HOTLOGIX HOLDING CABINETS
Carter-Hoffmann Warranty:
Carter-Hoffmann (“CARTER-HOFFMANN”) warrants to the initial purchaser of its standard Carter Line Products that CARTER-HOFFMANN will, at its option, repair or replace, during the warranty period set forth below, any part of such products made necessary due to a defect in material or work­manship which is present when the product leaves its factory and which manifests itself d ur ing th e war­ranty period under normal use and service.
This warranty applies only to original equipment owned and possessed by the initial purchaser and the warranty period begins on the date of original shipment from the CARTER-HOFFMANN factory and extends as follows: to component parts and labor for 12 months (36 months on hotLOGIX, LOGIX3
through LOGIX10 holding cabinets and cook & hold cabinets); to refrigeration compressor unit for one year (limited to replacement only - not to include labor for removal, repair or replacement).
Repair or replacements under this warranty will be performed, unless otherwise authorized in writing by CARTER-HOFFMANN, at its factory. All parts or components to be repaired or replaced under this warranty are to be shipped prepaid to CARTER-HOFFMANN, with reimbursement credit for such part or component to be given if found by CARTER-HOFFMANN to be defective.
CARTER-HOFFMANN neither makes nor assumes and does not authorize any other person to make or assume any obligation or liability in connection with its pro ducts other than that covered in this war­ranty. This warranty applies only within the continental United States and Canada. In Alaska and Ha­waii, this warranty applies only to and is limited to the supply of replacement parts.
Warranty Exclusions and Limitations:
Any implied warranty of merchantability or fitness for a particular purpose is hereby specifically dis-
claimed by CARTER-HOFFMANN. There are no warranties, expressed or implied, which extend be-
yond the description on the face hereof. This warranty does not cover and CARTER-HOFFMANN shall
not under any circumstances be liable for any incidental, consequential or other damages (such as in-
jury to persons or property, loss of time, inconvenience, loss of business or profits, or other matters not
specifically covered) arising in connection with the use of, inability to use, or failure of these products.
Specifications subject to change through product improvement and innovation.
Carter-Hoffmann
1551 McCormick Ave.
Mundelein, Illinois, 60060 USA
Phone: 847-362-5500 Toll free: 800-323-9793 Fax: 847-367-8981
Sales and Marketing E-mail: sales@carter-hoffmann.com
Service E-mail: technicalservice@carter-hoffmann.com
Company Website: www.carter-hoffmann.com
20
Loading...