Carter Hoffmann HBC28J1XM Installation Manual

Page 1
LOGIX
5 Series
HEATED HOLDING CABINETS
OWNERS / OPERATORS MANUAL
MANUFACTURED BY:
CARTER-HOFFMANN
1551 McCormick Avenue
Mundelein, IL 60060 U.S.A.
Phone: 847-362-5500
Fax: 847-367-8981
Toll Free: 800-323-9793
Email: Service@Carter-Hoffmann.com
MODELS:
LOGIX5 HEATED
CABINETS (insulated)
HBU5J1XM
HBU8J1XM HBU14J1XM HBU18J1XM
HBU18-12J1XM-D
HBC10J1XM HBC16J1XM HBC28J1XM HBC36J1XM
HBU14J1XM-D
with optional Dutch doors
TABLE OF CONTENTS
SAFETY PRECAUTIONS……………………………..……….. 2
UNPACKING, INSPECTION & FREIGHT DAMAGE……….. 4 INSTALLATION & STARTUP …………………….…………… 5 CONTROL PANEL LAYOUT………………………………….. 6 NORMAL OPERATION………………………………………… 7 FOOD HOLDING GUIDE………………………………………. 8 REGULAR CLEANING PROCEDURES………………..……. 9 CABINET MAINTENANCE……………………………………. 10 WIRING DIAGRAM...…………………………………………… 11
TROUBLESHOOTING GUIDE ……………………………….. 12
WARRANTY STATEMENT……….……………….………….. 13
Part Number: 18400-3132b Printed in The United States of America Rev: KBA100710
Page 2
SAFETY PRECAUTIONS
WARNING: ELECTRIC SHOCK HAZARD
WARNING
All service requiring access to non-insulated components must be performed by qualified service personnel. Failure to heed this warning may result in severe electric shock.
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect this appliance from electrical power before performing any maintenance or service.
CAUTION: BURN HAZARD
Exposed metal surfaces can be hot to the touch and may cause burns.
IMPORTANT SAFETY INSTRUCTIONS
When using electrical appliances basic safety precautions should be adhered to, incl uding the following:
1) Be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
2) This appliance must be grounded. Connect only to properly grounded outle t.
3) Use this appliance only for its intended purpose as described in the manual. a. This equipment is specifically designed to hold pre-cooked food at temperature. b. c. This equipment is not designed for industrial or laboratory use.
4) Cleanliness of this appliance and its accessories is essential to good sanitation.
This equipment is intended for use in commercial establishments only.
5) DO NOT submerge this appliance in water. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, or at any control panel or wiring. DO NOT splash or pour water on, in or over any controls, control panel or wiring. DO NOT use corrosive chemicals or vapors in this appliance.
6) DO NOT store this appliance outdoors. DO NOT use this product near water – for example, near a kitchen sink, in a wet basement, or near a swimming pool, and the like.
7) DO NOT operate this appliance if it has a damaged cord or plug, if it is not working properly, or if it has
been damaged or dropped. Do not immerse cord or plug in water, keep cord away from heated surfaces, and do not let cord hang over edge of table or counter.
8) DO NOT cover or block any openings on the appliance.
9) Only qualified service personnel should service this appliance.
NOTE:
The technical content of this manual, including any wiring diagrams, schem atics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel and is subject to change without notice.
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Page 3
FEATURES & SPECIFICATIONS
Features & Benefits
Precision-engineered heat ducts with blower for even heat throughout cabinet.
Analog temperature dial and temperature read-out
Under-counter, 1/2-size, 3/4 size and full size
Heavy-duty casters, two swivel with brake, two rigid
Field reversible doors are standard. Clear glass doors are optional.
Insulated lightweight aluminum construction with top mounted heating system
and controls
Cabinets with Adjustable Universal Slides for 12”x20” Pans, 18” x 26” Trays and Gastronorm Pans
Model
Number
HBU5J1XM
(under-counter)
HBU8J1XM
(
1/2 size)
HBU14J1XM
(3/4 size)
HBU18J1XM
(full size)
Pan/Tray Capacity
Adjustable spacing from
1.5” to 3” centers
12”x20” 18”x26”
10 5 5 16-15/16
16 8 8 29-9/16
28 14 14 45-1/2
36 18 18 57-1/2
Slide Pairs
Provided
Inside
Working
Height
in (mm)
(430)
(675)
(1156)
(1461)
Overall Dimensions
Height Depth Width
in (mm)
33-1/2 33-1/16 28 3/16
(851) (840) (716)
45-1/2 33-1/16 28 3/16
(1156) (840) (716)
64-3/8 33-1/16 28 3/16
(1635) (840) (716)
76-3/8 33-1/16 28 3/16
(1940) (840) (716)
Caster
Diameter
in (mm)
3
(76)
5
(127)
5
(127)
5
(127)
Class 100
Shipping
Weight
lbs (kg)
203 (92)
241
(109)
317
(143)
371
(168)
Model
Number
HBC10J1XM
(under-counter)
HBC16J1XM
(1/2 size)
HBC28J1XM
(3/4 size)
HBC36J1XM
(
full size)
Pan/Tray Capacity
18”x26”
Fixed spacing @
1.5” centers
10 10 16-15/16
16 16 29-9/16
28 28 45-1/2
36 36 57-1/2
All models except HBU5J1XM and HBC10J1XM
Cabinets with Fixed Channel Slides for 18” x 26” Trays
Slide Pairs
Provided
Inside
Working
Height
in (mm)
(430)
(675)
(1156)
(1461)
Overall Dimensions
Height Depth Width
33-1/2 33-1/16 28 3/16
(851) (840) (716)
45-1/2 33-1/16 28 3/16
(1156) (840) (716)
64-3/8 33-1/16 28 3/16
(1635) (840) (716)
76-3/8 33-1/16 28 3/16
(1940) (840) (716)
NSF/ANSI 4
in (mm)
MODELS
HBU5
HBU8 HBC10 HBC16
MODELS
HBU14 HBU18 HBC28 HBC36
Caster
Diameter
in (mm)
3
(76)
5
(127)
5
(127)
5
(127)
Class 100
Shipping
Weight
lbs (kg)
188 (85)
226
(169)
302
(136)
356
(161)
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Page 4
UNPACKING AND INSPECTION
This appliance should be thoroughly
cleaned prior to use. See the CLEANING
INSTRUCTIONS in this manual.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and checked it for proper operation.
Refer to SHIPPING
DAMAGE CLAIM PROCEDURE on
bottom of this page.
1. Remove the cabinet from shipping carton, ensuring that all pack-
2. Inspect all components for completeness and condition.
3. If any freight damage is present, a freight claim must be filed im-
4. Freight damage is not covered under warranty.
5. Check to insure all components are included: cabinet, instruction
6. Read operation instructions completely.
7. Appliance should be thoroughly cleaned before use. See
ing materials and protective plastic has been removed from the unit.
mediately with the shipping company.
packet and additional accessories.
CLEANING INSTRUCTIONS in this manual.
UNPACKING AND INSPECTION
FREIGHT DAMAGE PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected
and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY your dealer immediately.
3. CONCEALED DAMAGE: If damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and then file a “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Carter-Hoffmann cannot assume liability for damage or loss incurred in transit, freight damage is not covered under warranty. We will, however, at your request, supply you with the necessary documents to support your claim.
: Regardless of the extent of damage. Contact
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Page 5
INSTALLATION and STARTUP
WARNING:
Risk of personal injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure could result in personal injury and prop­erty damage.
IMPORTANT:
Power cord is 10' long
If necessary, contact a licensed electrician to install an appropriate electrical circuit with correct NEMA receptacle.
DO NOT use an extension cord.
CAUTION:
Electrical Shock Hazard
T
he ground prong of the power cord is part of a system designed to protect you from electric shock in the event of internal damage.
DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle.
IMPORTANT: Not under warranty
Damage to unit due to being connected to the wrong voltage or phase is NOT covered by warranty.
WARNING:
Risk of personal injury
Unit is not waterproof, to avoid electrical shock, keep unit and counter from being submerged in water. Do not operate if unit has been in contact with water.
LOCATION
For proper operation and maximum performance, locate the unit in an ambient air temperature of 70ºF (21ºC).
Avoid placement in areas near exhaust fans or where there are active air movements.
For safe operation and maximum performance, locate the unit at least 2” from any wall or combustible material.
Unit must be on a solid level surface.
GROUNDING INSTRUCTIONS
This appliance is equipped with a cord having a grounding wire with a grounding plug which must be plugged into an outlet that is properly installed and grounded. In the event of an electrical short circuit, grounding reduces the risk of elec­tric shock by providing an escape wire for the electric current.
WARNING—Improper use of the grounding can result in a risk of electric shock. Consult a qualified electrician or
service agent if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded.
START-UP
1. Prior to use, thoroughly clean the interior of the unit, per the instructions in this manual.
2. Plug the power cord of the cabinet into a grounded outlet with a electrical service ac­cording to the electrical infor­mation provided at right.
3. Set POWER switch to the “ON” position.
4. Do not load product into the cabinet. Allow the heat to remove any residual oils which may adhere to inside metal surfaces. A slight emission of smoke is common during the first few hours of operation.
MODELS
HBU5
HBU8 HBC10 HBC16
MODELS
HBU14 HBU18 HBC28 HBC36
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Page 6
Control panel layout
X
Temperature dial: shows actual
cabinet temperature
Temperature setting dial: turn clockwise to
increase temperature and counter-clockwise
6
to decrease temperature
Power Switch
Power indicating light
Page 7
NORMAL OPERATION
CAUTION: HOT SURFACE
Inner surfaces of the unit will be very hot during and after operation.
Avoid touching the cabinet when loading or removing product.
Operating ranges:
- air temp: 90ºF-200ºF
1. Turn the cabinet on using the power switch located on the far left side of the control panel. Once the switch is turned on, power indi­cating light will illuminate.
2. To adjust the temperature setting, rotate the HEAT dial to the desired set point*.
It will take approximately your setting.
Once cabinet reaches temperature setting, power indicating light will go on and off as element cycles to maintain cabinet temperature setting.
3. Load cabinet with pans or trays.
4. When removing items, start at the bottom and work up to the top. This keeps food hotter and eliminates spillage onto lower items.
*For food safety reasons, it is recommended that the holding temperature be set at 140°F or higher.
30 minutes for the cabinet to preheat to
X
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Page 8
FOOD HOLDING GUIDE
CAUTION: SAFE FOOD HOLDING PRACTICES RECOMMENDED
Cooking food to a safe tem­perature, holding at a tem­perature of at least 140°F is critical in the prevention of foodborne illness. Hold only cooked, hot food at 140°F or higher. This cabinet is not intended to cook or re­heat food. Food must be at appropriate temperature before being placed into cabinet.
COOK TO AT LEAST 165°F Destruction of
165°F 140°F
41°F
NOTE: Times and temperatures observed in a test kitchen environ­ment. Times and temperatures may vary, depending on initial food quality, initial cooked temperature and user expectations of accept­able food quality.
most bacteria
HOLD at 140°F or higher
DANGER ZONE: 41°F to 140°F Bacteria grow rapidly
PRODUCT (Covered Food, except where noted)
Bacon, Canadian 180°F / 82°C 30 Bacon, Crisp (uncovered) 180°F / 82°C 30 Baked Potato 180°F / 82°C 60 Biscuits 170°F / 77°C 60 Casseroles 175°F / 79°C 90 Chops, Sliced Meats 160°F / 71°C 60 Chicken, Fried (uncovered) 170°F / 77°C 30 Chicken, Boneless Breasts 175°F / 79°C 60 Chicken Nuggets, Deep Fried (uncovered) 190°F / 88°C 25 Chicken, Pre-Cooked Grilled Boneless Patties 150°F / 66°C 90 Coffee Cakes (uncovered) 170°F / 77°C 60 Cookies (uncovered) 175°F / 79°C 90 Crab Legs 160°F / 71°C 45 Croissants 170°F / 77°C 45 Eggs 160°F / 71°C 45 Fish, Deep-Fried (uncovered) 170°F / 77°C 30 Fish, Baked 155°F / 68°C 45 Fish, Broiled 155°F / 68°C 45 French Toast 165°F / 74°C 60 Gravies / Sauces 170°F / 77°C 45 Hamburgers / Ground Meat Patties 180°F / 82°C 45 Hot Dogs 180°F / 82°C 90 Muffins 170°F / 77°C 60 Omelets 160°F / 71°C 30 Pancakes 180°F / 82°C 30 Pasta 175°F / 79°C 60 Pastries 165°F / 74°C 30 Pizza (uncovered) 180°F / 82°C 15 Pizza (boxed) 180°F / 82°C 60 Poppers, Deep Fried (uncovered) 190°F / 88°C 25 Poultry, Whole, bone-in 175°F / 79°C 60 Poultry, Cut-up, bone-in 175°F / 79°C 60 Ribs 175°F / 79°C 90 Rice 175°F / 79°C 30 Roasts / Bone-in Meats 165°F / 74°C 90 Sausage 180°F / 82°C 90 Shrimp / Shellfish 150°F / 66°C 60 Soups (broth) 185°F / 85°C 90 Tortillas (soft) 180°F / 82°C 60 Vegetables 175°F / 79°C 45
SET TEMPERA-
TURE
(°F /°C)
MAXIMUM
TIME
(MINUTES)
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Page 9
DAILY CLEANING PROCEDURES
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour
water into controls, control panel or wiring. Water damage is not covered by warranty.
CAUTION
Beware of sharp edges with sheet
metal during cleaning process.
:
1. After all food products have been removed from the cabinet, turn the power switch to “OFF” and allow the cabinet to cool.
2. Unplug the unit prior to any cleaning.
3. Remove the side heat duct and rack assemblies. Clean the inside of the unit as well as the removed parts. Reinstall when all parts are dry and clean.
4. A solution of two tablespoons of baking soda per quart of warm water is sufficient for most cleaning jobs. Mild soap or detergent may be used on heavily soiled interiors—follow manufacturer’s directions.
5. Inspect and clean the areas where there are vents or filters, making sure no water gets into the internal controls or electrical areas of the cabinet.
6. Plastic control panel should be washed with a clean damp cloth and chlorine-free detergent. Rinse thoroughly with clean damp cloth and allow to dry. Do not use abrasive cleaners, waxes, car polish, or substances containing strong aromatic solvents or alcohol.
7. If cabinet has a clear glass door, clean with window cleaner, taking care not to get any of the solution on the aluminum cabinet walls. Stubborn deposits may be cleaned with a mild soap and water and then rinsed with clean water. Use a soft, non-abrasive cloth to avoid scratching the door.
CAUTION:
Do not use strong detergents, alkalis, ammonia solutions or
abrasive cleaners. Use only cleaning agents approved for alu­minum and only in the recommended manufacturer’s concentration. Do not use steel wool pads—ferrous deposits will cause rusting.
Use of cleaning agents that are not recommended for aluminum may cause permanent damage to the cabinet. THIS DAMAGE IS PERMA-
NENT, COSTLY TO REPAIR AND IS NOT COVERED BY THE WARRANTY.
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Page 10
CABINET MAINTENANCE
WARNING:
DO NOT perform
these procedures while the cabinet is turned on or heated. Turn off the power and wait for the cabinet to cool to room temperature.
CAUTION:
Do not move cabinet
unless door is se­curely closed. Serious dam­age to hinges and door may result if bumped into tables, walls, or other equipment when the doors are open.
CASTERS
Caster bearings are equipped with Zerk grease fittings so that they may be easily lubricated with a grease gun. Lubricate bearings at least once every six months.
REPLACING THE DOOR GASKET
1. Remove the screws located under the gasket on the cabinet.
2. Remove the gasket and discard.
3. Install the new gasket and replace the screws.
REVERSING THE DOOR
Reversing the door takes about 30 minutes & requires two people.
1. Using a small screwdriver, pry off the hinge covers and set aside. Removing the covers will allow access to the inside hinge screws. Remove the three screws that hold each hinge to the cabinet. DO NOT REMOVE THE SCREWS THAT HOLD THE HINGES TO THE DOOR. Remove the door, tak­ing care not to let it fall.
2. Remove the door strike plate and screws adjacent to the door opening on the cabinet. Reinstall door strike plate and screws on opposite side of the cabinet.
3. Screw hinges onto opposite side of the door.
4. With the help of another person, hold door up to the cabinet and attach with the screws removed in step one. Before tight­ening the screws, be sure the door is flush, level and square. Replace the hinge covers.
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Page 11
CAP OFF
20 AMP FUSE MAX—OPTIONAL FOR
UNITS WITH 30 AMP PLUG OR
GREATER (EX. CANADA)
RED
YELLOW & RED
YEL
F1
WHT
MTR 1
BLK
BLK
WHT
ORANGE
Logix5 SERIES WITH ANALOG CONTROL
TFMR1
AIR HEAT
HB CONTROLLER
18616-0023
K4
BLOWER
K4
J4
TEMP SENSOR
TEMP PROBE
24VAC
J3
YELLOW
24VAC
120VAC
COM
BLK
TB1
WHT BLUE
BLK
20 AMP FUSE MAX—OPTIONAL FOR
UNITS WITH 30 AMP PLUG OR
GREATER (EX.—CANADA)
A B
BLK
HTR1 AIR
BLK
WHT
11
B
HL1
SW1
A
WHT
FRONT
1
2
3
4
5
6
REAR
BLK
BLK
120 VOLT, 2000 WATT, 17 AMP, 1 PH, 60 HZ or 120 VOLT, 1000 WATT, 9.2 AMP, 1 PH, 60HZ
BLK WHT
COOLING FAN
WHT
F1
WHT
BLK
BLK
GRN
Page 12
TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
No power on display Not plugged in or circuit breaker
tripped Power cord damaged Check - replace if required
Power switch damaged or defective Check - replace if required
Food dries out too quickly
Unit is on, motors are running but no heat
Takes too long to get to temperature
Unit is hot but low or no airflow
Operation where product temp is too high
Control incorrectly set or defective Check proper operation or calibration
Internal wiring error
Element hi-limit trip / defective Call service technician Improper voltage Call service technician to verify
Internal wiring error Call service technician Circulation motor has quit Call service technician Improper voltage Call service technician to verify
Check or reset circuit breaker Connect to proper receptacle
Check product temps going into holding cabinet
of control Call service technician
incoming voltage matches cabinet specifications.
incoming voltage matches cabinet specifications.
NOTE:
The technical content of this manual, including any wiring diagrams, schemat­ics, parts breakdown illustrations and / or adjustment procedures, is intended
NOTE:
For warranty service, call Carter-Hoffmann direct at 800-323-9793 for authorization, we will dispatch the nearest authorized service agency.
for use ONLY by qualified technical personnel
.
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Page 13
3-YEAR WARRANTY on HOTLOGIX HOLDING CABINETS
Carter-Hoffmann Warranty:
Carter-Hoffmann (“CARTER-HOFFMANN”) warrants to the initial purchaser of its standard Carter Line Products that CARTER-HOFFMANN will, at its option, repair or replace, during the warran ty period set forth below, any part of such products made necessary due to a defect in material or work­manship which is present when the product leaves its factory and which man ifests itself du ring th e war­ranty period under normal use and service.
This warranty applies only to original equipment owned and possessed by the initial purchaser and the warranty period begins on the date of original shipment from the CARTER-HOFFMANN factory and extends as follows: to component parts and labor for 12 months (36 months on hotLO GIX holding cabinets and cook & hold cabinets); to refrigeration compressor unit for one year (limited to replace­ment only - not to include labor for removal, repair or replacement).
Repair or replacements under this warranty will be performed, unless otherwise authorized in writing by CARTER-HOFFMANN, at its factory. All parts or components to be repaired or replaced under this warranty are to be shipped prepaid to CARTER-HOFFMANN, with reimbursement credit for such part or component to be given if found by CARTER-HOFFMANN to be defective.
CARTER-HOFFMANN neither makes nor assumes and does not authorize any other person to make or assume any obligation or liability in connection with its products other than that covered in this wa r­ranty. This warranty applies only within the continental United States and Canada. In Alaska and Ha­waii, this warranty applies only to and is limited to the supply of replacement parts.
Warranty Exclusions and Limitations:
Any implied warranty of merchantability or fitness for a particular purpos e is hereby specifically dis-
claimed by CARTER-HOFFMANN. There are no warranties, expressed or implied, which extend be-
yond the description on the face hereof. This warranty does not cover and CARTER-HOFFMANN shall
not under any circumstances be liable for any incidental, consequential or other damages (such as in-
jury to persons or property, loss of time, inconvenience, loss of business or profits, or other matters not
specifically covered) arising in connection with the use of, inability to use, or failure of these products.
Specifications subject to change through product improvement and innovation.
Carter-Hoffmann
1551 McCormick Ave.
Mundelein, Illinois, 60060 USA
Phone: 847-362-5500 Toll free: 800-323-9793 Fax: 847-367-8981
Sales and Marketing E-mail: sales@carter-hoffmann.com
Service E-mail: service@carter-hoffmann.com Company Website: www.carter-hoffmann.com
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