Carter Hoffman HL10-10-RW Installation Manual

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LOGIX10 Series DUAL HUMIDIFIED HOLDING CABINET
with PAN SLIDES & TWO-DRAWER WARMER
MODEL: HL10-10-RW (Formerly HWU10S1XE-RW & HWC20S1XE-RW)
OWNERS / OPERATORS MANUAL
MANUFACTURED BY:
CARTER-HOFFMANN
1551 McCormick Avenue
Mundelein, IL 60060 U.S.A.
Phone: 847-362-5500
Fax: 847-367-8981
Toll Free: 800-323-9793
Email: technicalservice@carter-hoffmann.com
READ THIS MANUAL COMPLETELY BEFORE OPERATING THIS APPLIANCE
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to
be given to the OWNER of MANAGER, or to the person respon­sible for training operators of this appliance.
THIS MANUAL IS TO BE UNDERSTOOD BY ALL PERSONS
Contact Carter-Hoffmann if you have questions regarding instal­lation, operation or maintenance of this equipment.
USING OR INSTALLING THIS APPLIANCE.
HL10-10-RW
with optional glass door
TABLE OF CONTENTS
SAFETY PRECAUTIONS 2
UNPACKING, INSPECTION & FREIGHT DAMAGE 4 INSTALLATION & STARTUP 5 CONTROL PANEL LAYOUT 6 WATER PROBE ADJUSTMENT 7-8 NORMAL OPERATION-HOLDING CABINET 9-10 ABOUT PROOFING 11 NORMAL OPERATION-DRAWER WARMER 11-13 FOOD HOLDING GUIDE 14 REGULAR CLEANING PROCEDURES 15-16 MAINTENANCE 17-18 WIRING DIAGRAM 19
TROUBLESHOOTING GUIDE 20
WARRANTY STATEMENT 21
Part Number: 18400-3172b Printed in The United States of America Rev: KBA120512
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SAFETY PRECAUTIONS
WARNING: ELECTRIC SHOCK HAZARD
WARNING
All service requiring access to non-insulated components must be performed by qualified service personnel. Failure to heed this warning may result in severe electric shock.
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect this appliance from electrical power before performing any maintenance or service.
CAUTION: BURN HAZARD
Exposed metal surfaces can be hot to the touch and may cause burns.
CAUTION: STEAM HAZARD
This cabinet produces steam and may cause burns. Use caution when opening the doors for escaping steam.
IMPORTANT SAFETY INSTRUCTIONS
When using electrical appliances basic safety precautions should be adhered to, including the following:
1) Be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
2) This appliance must be grounded. Connect only to properly grounded outle t.
3) Use this appliance only for its intended purpose as described in the manual. a. This equipmen t is specifically designed to hold pre-cooked food at temperature. b. c. This equipment is not designed for industrial or laboratory use.
4) Cleanliness of this appliance and its accessories are essential to good sanitation.
5) DO NOT submerge this appliance in water. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, or at any control panel or wiring. DO NOT splash or pour water on, in or over any controls, control panel or wiring. DO NOT use corrosive chemicals or vapors in this appli­ance.
6) DO NOT store this appliance outdoors. DO NOT use this product near water – for example, near a kitchen sink, in a wet basement, or near a swimming pool, and the like.
7) DO NOT operate this appliance if it has a damaged cord or plug, if it is not working properly, or if it has
been damaged or dropped. Do not immerse cord or plug in water, keep cord away from heated surfaces, and do not let cord hang over edge of table or counter.
8) DO NOT cover or block any openings on the appliance.
9) Only qualified service personnel should service this appliance.
This equipment is intended for use in commercial establishments only.
NOTE: The technical content of this manual, including any wiring diagrams, schematics, parts br eakdown
illustrations and/or adjustment procedures, is intended for use by qualified technical personnel and is subject to change without notice.
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FEATURES & SPECIFICATIONS
FEATURES & SPECIFICATIONS
Features & Benefits
 Get a holding cabinet and a two-drawer warmer - all in one cabinet and
save space!
 All stainless steel construction with double pane glass door  Top holding cabinet has precision-en gineered top mount humidified heat-
ing system with digital controls and temperature and humidity read-out; blower heat for active, even, fast heat-up and recovery. Precise humidified holding settings.
 Top-mounted removable humidity water reservoir; easy to fill, clean and
monitor water level.
 Adjustable universal pan slides for 18”x26” and 12”x20” pans; Optional
fixed angle slides for 18”x26” pans
 Two drawer warmer built into bottom of unit; accommodates 12”x20” steam
table pans up to 6” deep, end-loaded (Wells Mfg Model # RWN-26)
 Individual thermostatic temperature control for each drawer with adjustable
front vents to allow humidity control
 Self-latching, one-touch drawer closure  Heavy-duty casters, two swivel and two swivel with brake  12” x 20” x 2.5” S.S. pan mounted under cabinet for condensation
Dual Warming Cabinet with Pan Slides and Two-Drawer Warmer
Model
Number
Cabinet Pan/Tray
Capacity*
12”x20” 18”x26”
Slide Pairs
Provided
HL10-10-RW 20 10 10 2
*Standard spacing at 3”, adjustable on 1-1/2” centers.
Drawer Warmer
Pan Capacity
12”x 20”
(up to 6” deep)
(one per draw-
er)
Overall Dimensions
Height Depth Width
in (mm)
76-3/8 32-5/8 28-1/4 (1940) (829) (718)
HL10-10-RW
shown with optional double-pane
tempered glass door
Caster
Diameter
in (mm)
5
(127)
Class 100
Shipping
Weight
lbs (kgs)
458
(208)
Electrical Information:
120 volt, 2900 watts, 24.2A, 1PH, 60Hz, NEMA 5-30P plug. Ten foot rubber cord with 3 prong grounding plug.
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APPROVALS :
NSF/ANSI 4
Top-mounted enclosed water reservoir cannot be contaminated by food debris.
Off-the-shelf standard size pan is easy to clean and inexpensive to replace.
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UNPACKING AND INSPECTION
This appliance should be thoroughly
cleaned prior to use. See the CLEANING
INSTRUCTIONS in this manual.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and checked it for proper operation.
Refer to SHIPPING
DAMAGE CLAIM PROCEDURE on
bottom of this page.
1. Remove the cabinet from shipping carton, ensuring that all packing materials and protective plastic has been removed from the unit.
1. Inspect all components for completeness and condition.
2. If any freight damage is present, a freight claim must be filed immediately with the shipping company.
3. Freight damage is not covered under warranty.
4. Check to insure all components are included: cabinet, instruction packet and additional accessories.
5. Read operation instructions completely.
6. Appliance should be thoroughly cleaned before use. See CLEANING INSTRUCTIONS in this manual.
7. Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS Cabinet
10 pair universal pan slides in box; if you ordered the optional fixed angle pan slides, they are welded to the pan racks on each interior side wall Plastic amber water reservoir 12”x20”x2.5” stainless steel pan (mount under cabinet for condensation) 2 Drawer insert pans (drawer warmers) Humitrol racks (if ordered with unit)
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportatio n company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of damage. Contact your dealer immediately.
3. CONCEALED DAMAGE: If damage is unnoticed until the merchandise is unpacked, notify the transporta­tion company or carrier immediately, and then file a “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Carter-Hoffmann cannot assume liability for damage or loss incurred in transit, freight damage is not covered under war-
ranty. We will, however, at your request, supply you with the necessary documents to support your claim.
FREIGHT DAMAGE PROCEDURE
GROUNDING INSTRUCTIONS
This appliance is equipped with a cord having a grounding wire with a grounding plug which must be plugged into an outlet that is properly installed and grounded. In the event of an electrical short circuit, grounding reduc­es the risk of electric shock by providing an escape wire for the electric current.
WARNING—Improper use of the grounding can result in a risk of electric shock. Consult a qualified elec­trician or service agent if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded.
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INSTALLATION and STARTUP
INSTALLATION and START-UP
WARNING:
Risk of personal injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure could result in personal injury and proper­ty damage.
IMPORTANT:
Power cord is 10' long
If necessary, contact a licensed electrician to install an appropriate 30 amp electrical circuit with correct NEMA receptacle.
DO NOT use an extension cord.
CAUTION:
Electrical Shock Hazard
The ground prong of the power
cord is part of a system designed to protect you from electric shock in the event of internal damage.
DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle.
IMPORTANT: Not under warranty
Damage to unit due to being connected to the wrong voltage or phase is NOT covered by warranty.
WARNING:
Risk of personal injury
Unit is not waterproof, to avoid electrical shock, keep unit and counter from being submerged in water. Do not operate if unit has been in contact with water.
LOCATION
For proper operation and maximum performance, locate the unit in an ambient air temperature of 70ºF (21ºC).
Avoid placement in areas near exhaust fans or where there are active air movements.
For safe operation and maximum performance, locate the unit at least 2” from any wall or combustible material. Avoid storing flammable or combustible materials in, on or near the appliance.
Unit must be on a solid level surface.
To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bond­ing lead must be connected to this stud and the other appli­ances/metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol:
START-UP
1. Prior to use, thoroughly clean the interior of the unit, per the instructions in this manual (pages 15-16).
2. Install the water reservoir into the frame at the top left of the cabinet. Place the pan over the element towards the rear of the assembly, then slide pan for­ward into the frame. Make sure the element hangs down inside the pan. Slide the entire assem­bly back into the cabinet.
3. Install the 12”x20”x2.5” stain­less steel pan under the cabinet. It will slide into rails mounted to the base of the cabinet.
4. If automatic water fill is desired, connect water line to connection at top on left side of cabinet. (see page 9 for instructions on priming the system)
5. Plug the power cord of the cabinet into a grounded outlet with a electrical service according to the electrical infor­mation provided at right.
6. Set POWER switch to the “ON” position.
7. Do not load product into the cabinet. Allow the heat to remove any residual oils which may adhere to inside metal surfaces. A slight emission of smoke is common during the first few hours of operation.
Electrical Information: operates on 120 volts, 60 cycle, 2900 watts, 24.2 amps. NEMA 5-30P plug. Ten foot rubber cord with 3-prong grounding plug
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Press to show actual Temperature / Humidity inside
cabinet. Press and hold for 10 seconds to toggle the
temperature scale between Fahrenheit to Celsius
Turn knob clock-
wise to increase
humidity setpoint;
Displays setpoint
and actual cabinet
turn counterclock-
wise to reduce
humidity setpoint
humidity values
Turn knob clockwise to increase temperature set-
point; turn counterclockwise to reduce tempera-
ture setpoint
Control panel layout
Low Water Indicator
Temperature scale indicator (°F or °C)
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hotLOGIX
Power Switch
Low Temperature indicator
Displays setpoint and actual cabinet tem-
perature values
Press to silence low water and low temperature
alarms. Press and hold for 10 seconds to enter
Alarm Toggle menu
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WATER PROBE ADJUSTMENT
Water probe sensitivity adjustment procedures
If, after you have filled the water pan, the “Low Water” alarm is activated, the sensitivity of the water probes may need to be adjusted to detect your quality of water.
To adjust the water probe sensitivity, follow these steps:
1. Turn off power to the unit.
2. Completely empty the water pan and replace.
3. Push in the humidity adjustment dial. While holding in the dial, turn
power back on. Only the cooling fan in the heater compartment
CAUTION: HOT SURFACE
Inner surfaces of the unit will be very hot during and after operation.
should turn on. The temperature display (see illustration below). should show three lines across its bottom and the humidity display should read ten.
hotLOGIX
CAUTION: STEAM HAZARD
This unit produces steam, use caution when cleaning or opening the doors.
4. Slide out the water pan and add water ONLY until the longest
probe is in the water. Turn the humidity dial clockwise to increase the sensitivity of the probe (number will increase) until the line far­thest to the left on the temperature display moves from the bottom to the top of the display (see illustration below). This probe is now sensing the water.
hotLOGIX
5. Add more water to the pan until the middle length probe is in the
water. Follow the same procedure as in step number four until the middle line on the temperature display moves from the bottom to the top of the display (see illustration below). This probe is now sensing water.
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CAUTION: HOT SURFACE
Inner surfaces of the unit will be very hot during and after operation.
CAUTION: STEAM HAZARD
WATER PROBE ADJUSTMENT
Water probe sensitivity adjustment procedures (cont.)
6. Add more water to the pan until the shortest probe is in the water. Follow the same procedure as in step number four until the line farthest to the right on the temperature display moves from the bot­tom to the top of the display (see illustration). This probe is now sensing water.
hotLOGIX
This unit produces steam, use caution when cleaning or opening the doors.
7. When all three lines are at the top of the temperature display, turn
off power to the unit. The water probes are now adjusted to sense your quality of water.
8. Turn the power back on to the unit for normal operation.
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HOLDING CABINET NORMAL OPERATION
CAUTION: HOT SURFACE
Inner surfaces of the unit will be very hot during and after operation.
Avoid touching the cabinet when loading or removing product.
Factory default setpoints:
- temperature: 160ºF (71°C)
- humidity: 50%
- low temp alarm:140ºF(60°C)
Operating ranges:
- temp alarm: 80ºF-180ºF (27-82ºC)
- air temp: 90ºF-200ºF (32-93ºC)
- humidity: OFF-90%
The factory default for the temperature display is in ºF.
To change the display to read in ºC, push in and hold the view actual button for 10 seconds. The display will now read in ºC.
To change the display temp back to ºF, repeat the same procedure above.
CAUTION: STEAM HAZARD
This unit produces steam, use caution when cleaning or opening the doors.
First Use
Turn the cabinet on using the power switch located on the far left sid e of the control panel. The control display will illuminate.
When the cabinet is first turned on, the temperature display will show the current hardware / software revision, for example: “r26”. Then display will then alternately flash “PrE” and the set point values.
To adjust the temperature or humidity setting, rotate the respective dial to the desired set point and stop. After 3 seconds, if either setting is adjusted, the newly adjusted value will be stored in the controllers memory. If the cabi­net power is interrupted, the last value set will be the new value restored upon power being restored.
It will take approximately 30 minutes for the cabinet to warm up to a factory default setting of 160ºF (71°C). Once the set point is reached, a short alarm burst will be heard to indicate that the cabinet has reached the set point.
Humidity system
This holding cabinet is equipped with a water reservoir and automatic fill system (standard) that can be used to humidify the cabinet. The reservoir will not automatically begin to fill until the lowest water level probe is sub­merged. This is a safety feature that will prevent the automatic fill system from operating if the reservoir has been removed.
To activate the auto fill system, the reservoir must be primed. Ensure that water line is connected to the cabinet (upper end on left side of cabinet). Pour potable water into the reservoir until the water touches the lowest level probe. Once the lowest probe is in water, the fill valve will turn on and the reservoir will begin to fill. Once the highest level probe senses water, the fill solenoid will turn off.
Due to the differences in water supply conditions, it may be necessary to calibrate the cabinet to properly sense your water supply. Please see pages 7-8 for the calibration procedures.
As the unit maintains the desired humidity level, water will be used from the reservoir. When the water level drops below the low level probe, the fill sole­noid will turn on again thus repeating the cycle. The holding cabinet is equipped with a low water alarm, see the following page for details on the alarm system.
Although the cabinet is equipped with an auto fill system, it is not necessar y to have the cabinet coupled to a water supply line. The reservoir can be filled manually. As long as the low level probe is in contact with water, the control can maintain the desired humidity setting.
Humidity settings at high levels will cause condensation to collect in the cab­inet. A removable condensation pan is located under the base of the cabi­net to collect excess water. Check periodically and empty when full.
MANUAL FILL OF WATER RESERVOIR
Water reservoir located at top left of cabinet interior. To fill, pull out metal frame with pan. IF CABINET IS HOT, USE OVEN MITTS AND PROCEED WITH CAUTION—FRAME AND WATER WILL BE HOT.
To remove, pull out metal frame. DO NOT REMOVE IF CABINET OR WA­TER IS HOT. ALLOW CABINET TO COOL COMPLETELY. While holding metal frame, slide pan to rear and then lower to clear the frame. To install, reverse procedure.
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HOLDING CABINET NORMAL OPERATION (CONT)
CAUTION: HOT SURFACE
Inner surfaces of the unit will be very hot during and after operation.
Avoid touching the cabinet when loading or removing product.
The LO / H2O alarm can be silenced by pressing the alarm off button or by add­ing water to the reservoir.
If the alarm off button is pressed and no water is added, the alarm will sound again after 5 minutes.
CAUTION: WATER HAZARD
A water trough is located at the base of the door to col­lect condensation. Make sure to periodically check and empty it regularly to avoid overflow. The trough can be removed and emp­tied by simply sliding it off the bolts at the base of the door.
Low temperature alarm
The cabinet is equipped with a low temperature alarm feature. When the alarm is active, the temperature display will indicate “LO” and then “TEMP” and the audible alarm will sound. To silence the alarm, press the “alarm off” button. If the actual temperature is still below the low temperature alarm set point after 5 minutes, the alarm will sound again.
This alarm can be triggered by the door being left open, product that is much colder than the temperature set point being placed in the cabinet or due to a malfunction of the heating system.
To change the low temperature alarm set point, press and hold the “alarm off” button while adjusting the temperature set point knob to the new desired val­ue. Due to food safety concerns, the low temperature alarm should nev- er be set below 140 degrees F (60°C). After 3 seconds, the controller will accept the new set point. The new value will be stored in the controller memory until the next time the value is changed.
The audible alarm for low cabinet temperature can be turned off. The factory default is ON. To enter into the adjustment mode, push in and hold the “alarm off” button until the alarm sounds. The display will read either (ON or OFF). To change the status, push the temperature knob, which will function as a toggle switch to select between ON or OFF. After 10 seconds, the con­troller will accept the desired audible alarm function (either ON or OFF). If OFF is selected, the temperature display will still indicate “LO” and “TEMP” if the low temp alarm is tripped.
Low Water Alarm
The cabinet is equipped with a low water alarm feature. When water drops below the low level probe, the control cuts power to the heating element used to produce steam. If the water level is below the low probe for more than 5 minutes, an audible alarm will sound and the humidity display will indicate “LO” and then “H2O”. This alarm can be triggered by a lack of water supply or due to a malfunction of the humidity system.
The humidity display will normally show the set point value. To display the actual humidity value, press the knob located next to the humidity display. The actual temperature and humidity values will be displaye d for 5 seconds and then revert back to the respective set point values. To display only the actual temperature or humidity, push in the respective adjustment knob.
The audible alarm for low humidity can be turned off. The factory default is ON. To enter into the adjustment mode, push in and hold the (alarm off) but­ton until the alarm sounds. The display will read either (ON or OFF). To change the status, push the humidity knob, which will function as a toggle switch to select between ON or OFF. After 10 seconds, the controller will accept the desired audible alarm function (either ON or OFF). If OFF is se­lected, the humidity display will still indicate “LO” and “H2O” if the low water alarm is tripped.
Factory default setpoints:
- temperature: 160ºF (71ºC)
- humidity: 50%
- low temp alarm: 140ºF (60ºC)
- high temp alarm: 240ºF (115ºC)
- temp alarm: ON
- humidity alarm: ON
Operating ranges:
-temperature: 90-200ºF (32-93ºC)
-temp alarm: 80-180ºF (27-82ºC)
-relative humidity: Off - 90%
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ABOUT PROOFING
To ensure that yeast-dough products rise correctly and consistently, precise temperature and humidity levels are required. Time required for proofing is directly related to how much yeast is in the dough, the surrounding temperature and the amount of dough being proofed.
In order to proof, the low temperature alarm set-point must be changed to 80°F (27°C). See page 10 for in­structions.
Set temperature to desired proof temperature; typically 85°-98°F (30-37°C) for most sweet yeast and bread dough products. Note: set lower temperature of 78-84°F (26-29°C) for croissant dough (to prevent butte r from melting)
Set humidity level to desired proofing humidity; typically 80-85%. Temperature and humidity settings may need adjustment, depending on dough product and yeast concentra-
tion. DO NOT proof frozen dough products. This will produce excess moisture and prev ent proper rising. Thaw frozen dough in a retarder or covered overnight in a refrigerator. Then defrost at room temperature before proofing.
DRAWER WARMER—FEATURES & CONTROLS
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DRAWER WARMER—NORMAL OPERATION
CAUTION: HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns
Avoid touching the cabinet when loading or removing product.
NOTE: The chart below is intended as a guide only. Your own experience with this appliance, type of foods and method of operation will enable you to determine the temperature controls and air vent settings best suited to your operation.
HEATING OPTIONS MOIST HEAT: Moist operation prevents food from drying out as
heat is applied to the warming chamber. DRY HEAT: For some applications, you may want to store previ-
ously prepared foods in a dry-heat environment.
1. MOIST HEAT WITH PANS A. The drawer warmers are designed to accommodate any combination of standard-size, steam table pans. B. Place a small amount of water in the drawer pan. Place the steam table pans in the drawer pan. C. Check the water level periodically, and add water when necessary D. Set the front air vent between fully clos ed and half open. Actual setting will depend on the type and amount of product stored in the drawer, the temperature setting, and the frequency in which the drawer is opened.
2. DRY HEAT A. To warm with dry heat, place the food directly into the empty (i.e. no water) drawer pan.
3. MOIST HEAT WITH OPTIONAL HUMITROL RACK A. To set for MOIST OPERATION, remove the Humitrol Rack from the bottomof the drawer insert pan and carefully pour approximately 2 quarts of water (1/2” depth) into the pan. Reinstall rack. B. When the drawer is closed, the Humitrol Rack allows water vapor to rise through the stored product in the drawer. The Humitrol Rack also decreases the sloshing effect of the water in the pan when the drawer is opened. C. Place the food directly on the rack. The rack is designed to support the food off of the steam vents, where condensation may form. D. Check the water level in the pan periodically and add water when necessary. E. Set the front air vent between fully closed and half open. Actual setting will depend on the type and amount of product stored in the drawer, the temperature setting, and the frequency in which the drawer is opened.
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DRAWER WARMER—NORMAL OPERATION
CAUTION: HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns
Avoid touching the cabinet when loading or removing product.
CAUTION: ELECTRICAL SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
OPERATION
1. Determine the type of food to be warmed.
2. Refer to the chart below to determine the type of heat required.
3. Set the air vent control for the type of heat, and rotate the ther­mostat knob to the desired temperature setting.
4. Allow warmer to pre-heat for approximately 30 minutes before use.
DO’s and DON’TS
DO Always use a drawer pan DO NOT Place food directly into the warmer cavity DO Check water level frequently in moist-operation
warmer use DO Use a Humitrol Rack or insets to hold food for moist
operation DO Use warm water when adding water to the pan
during moist operation DO NOT Put ice into a warmer pan. Ice in the pan will cause
condensation on the inside of the warmer cavity
NOTE: The chart below is intended as a guide only. Your own experience with this appliance, type of foods and method of operation will enable you to determine the temperature controls and air vent settings best suited to your operation.
OPERATING CHART FOR DRAWER WARMERS
PRODUCT TYPE
Hard Rolls 160° - 185°F Dry 7-8 Full Open Soft Rolls 150° - 175°F Moist 6-7 Open - 1/2 Vegetables 175° - 185°F Moist 7-8 Open - 1/2 Meats 165° - 185°F Dry 6-8 Full Open Fish 165° - 185°F Moist 6-8 Closed Casseroles 150° - 175°F Dry 6-8 Full Open Pies, Desserts 160° - 185°F Dry 6-7 Full Open Taco Shells 150° - 170°F Dry (do not put water in pan) 4-6 Full Open Corn Chips 150° - 170°F Dry (do not put water in pan) 4-6 Full Open
RECOMMENDED STORAGE TEMP.
TYPE OF HEAT CONTROL
SETTING
13
AIR VENT SETTING
Page 14
FOOD HOLDING GUIDE
CAUTION: SAFE FOOD HOLDING PRACTICES RECOMMENDED
Cooking food to a safe tem­perature, holding at a tem­perature of at least 140°F is critical in the prevention of foodborne illness. Hold only cooked, hot food at 140°F or higher. This cabinet is not intended to cook or re­heat food. Food must be at appropriate temperature before being placed into cabinet.
COOK TO AT LEAST 165°F Destruction of
165°F 140°F
41°F
NOTE: Times and temperatures observed in a test kitchen environ­ment. Times and temperatures may vary, depending on initial food quality, initial cooked temperature and user expectations of accepta­ble food quality.
most bacteria
HOLD at 140°F or higher
DANGER ZONE: 41°F to 140°F Bacteria grow rapidly
PRODUCT (Uncovered Food, except where noted)
Bacon, Canadian 180°F / 82°C 50% 30 Bacon, Crisp 180°F / 82°C NONE REQUIRED 30 Baked Potato 180°F / 82°C 60% 60 Biscuits 170°F / 77°C 20% 60 Casseroles (Covered) 175°F / 79°C NONE REQUIRED 90 Chops, Sliced Meats 160°F / 71°C 45% 60 Chicken, Fried 170°F / 77°C NONE REQUIRED 30 Chicken, Boneless Breasts 175°F / 79°C 75 60 Chicken Nuggets, Deep Fried 190°F / 88°C NONE REQUIRED 25 Chicken, Pre-Cooked Grilled
Boneless Patties Coffee Cakes 170°F / 77°C MINIMAL 60 Cookies 175°F / 79°C NONE REQUIRED 90 Crab Legs 160°F / 71°C 80% 45 Croissants 170°F / 77°C 30% 45 Eggs 160°F / 71°C 90% 45 Fish, Deep-Fried 170°F / 77°C NONE REQUIRED 30 Fish, Baked 155°F / 68°C 80% 45 Fish, Broiled 155°F / 68°C 70% 45 French Toast 165°F / 74°C 30% 60 Gravies / Sauces 170°F / 77°C 85% 45 Hamburgers / Ground Meat Patties 180°F / 82°C 55% 45 Hot Dogs 180°F / 82°C 70% 90 Muffins 170°F / 77°C 20% 60 Omelets 160°F / 71°C 90% 30 Pancakes 180°F / 82°C 60% 30 Pasta 175°F / 79°C 75% 60 Pastries 165°F / 74°C 20% 30 Pizza (uncovered) 180°F / 82°C 10% 30 Pizza (boxed) 180°F / 82°C NONE REQUIRED 60 Poppers, Deep Fried 190°F / 88°C NONE REQUIRED 25 Poultry, Whole, bone-in 175°F / 79°C 55% 60 Poultry, Cut-up, bone-in 175°F / 79°C 75% 60 Proofing See page 11 Ribs 175°F / 79°C 60% 90 Rice 175°F / 79°C 70% 30 Roasts / Bone-in Meats 165°F / 74°C 60% 90 Sausage 180°F / 82°C 50% 90 Shrimp / Shellfish 150°F / 66°C 80% 60 Soups (broth) 185°F / 85°C NONE REQUIRED 90 Tortillas (soft) 180°F / 82°C 70% 60 Vegetables 175°F / 79°C 70% 45
SET TEMPER-
ATURE
(°F /°C)
175°F / 79°C 55 90
RELATIVE HUMIDITY % MAXIMUM
TIME
(MINUTES)
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DAILY CLEANING PROCEDURES—HOLDING CABINET
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour
water into controls, control panel or wiring. Water damage is not covered by warranty.
CAUTION
Cabinet generates steam, use caution when opening doors
to clean unit.
CAUTION:
Beware of sharp edg­es with sheet metal
during cleaning process.
:
1. After all food products have been removed from the cabinet, turn the power switch to “OFF” and allow the cabinet to cool.
2. Unplug the unit prior to any cleaning.
3. Remove and clean the water pan from the inside top of the cabinet. Caution, water may still be hot from prior use. A vinegar & water solution may be used to remove stubborn mineral deposits. Re­move and clean the water drip pan mounted to the bottom of the door.
4. Remove the side heat duct and rack assemblies. Clean the inside of the unit as well as the removed parts. Reinstall when all parts are dry and clean.
5. Inspect and clean the areas where there are vents or filters, making sure no water gets into the internal controls or electrical areas of the cabinet.
6. Plastic control panel should be washed with a clean damp cloth and chlorine-free detergent. Rinse thoroughly with clean damp cloth and allow to dry. Do not use abrasive cleaners, waxes, car polish, or substances containing strong aromatic solvents or alcohol.
CAUTION:
Cleansers, detergents, degreasers, sanitizers, or bleaching
agents that contain chlorides or phosphates will cause per­manent damage to stainless steel products. The damage appears as pits, eruptions, voids, small holes, severe discoloration or dulling of the metal finish.
Water with high chloride content can also damage stainless steel. If unsure of your water quality, we recommend you have it tested. THIS DAMAGE IS PERMANENT, COSTLY TO REPAIR, AND IS NOT COVERED BY THE WARRANTY.
RECOMMENDED TIPS FOR CLEANING STAINLESS STEEL
Purpose Frequency Cleaning Agent Method of Application
Routine Daily Soap, ammonia Sponge with cloth, rinse with clear water cleaning detergent and water and wipe dry.
Smears/ As Stainless steel cleaner Rub with soft cloth as directed on package. Fingerprints needed or similar products Rub in direction of grain of stainless steel. Do not use on vinyl trim.
Stubborn Daily Any chloride-free Apply with damp sponge or cloth. Rub in spots and as or direction of grain of stainless steel. Rinse stains needed phosphate-free thoroughly, especially if cleaner contains cleaner chlorine bleach, do not use on vinyl trim.
Hard water Daily Vinegar Swab with cloth. spots as needed Rinse with water and wipe dry.
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DAILY CLEANING PROCEDURES—DRAWER WARMER
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION: HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour water into controls, control panel or wiring. Water damage is not covered by warranty.
CAUTION:
Beware of sharp edges with sheet metal during cleaning process.
PRECAUTIONS: Turn control knob to OFF. Allow drawers to cool before proceeding. Remove drawer pans.
FREQUENCY: Minimum—Daily TOOLS: Warm water and mild detergent
Clean cloth or sponge
1. Remove drawers from warmer: A. Pull warmer drawer out until fully extended B. Slide finger along left and right slide rail until you reach the
latches (located at the front end of the cabinet-mounted rails). Press down on both left and right latch.
C. Pull drawer away from warmer.
2. Clean drawers, drawer pans, Humitrol racks and/or insets with warm water and mild detergent.
Rinse all components thoroughly with clear water. Dry all components prior to reinstalling them in warmer.
3. Sweep crumbs and other debris from warmer cavity.
4. Clean the outside of the unit by wiping with a clean cloth or sponge, warm water and mild detergent. Dry with a clean cloth, then wipe with a polish formulated for stainless steel.
5. It is important to keep the slide rails clear and free of debris. Periodic cleaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation.
6. Check drawer rollers. Be sure they roll freely and that the slide rails are free from debris.
7. Be sure cabinet-mounted drawer catch roller is “up”, then
reinstall drawers.
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CABINET MAINTENANCE
WARNING:
DO NOT perform
these procedures while the cabinet is turned on or heated. Turn off the power and wait for the cabinet to cool to room temperature.
CAUTION:
Do not move cabinet
unless door is secure­ly closed. Serious damage to hinges and door may result if bumped into tables, walls, or other equipment when the doors are open.
CASTERS
Caster bearings are equipped with Zerk grease fittings so that they may be easily lubricated with a grease gun. Lubricate bearings at least once every six months.
REPLACING THE DOOR GASKET
1. Remove the screws located under the gasket on the cabinet.
2. Remove the gasket and discard.
3. Install the new gasket and replace the screws.
REVERSING THE DOOR
Reversing the door takes about 30 minutes & requires two people.
1. Using a small screwdriver, pry off the hinge covers and set aside. Removing the covers will allow access to the inside hinge screws. Remove the three screws that hold each hinge to the cabinet. DO NOT REMOVE THE SCREWS THAT HOLD THE HINGES TO THE DOOR. Remove the door, tak­ing care not to let it fall.
2. Remove the door strike plate and screws adjacent to the door opening on the cabinet. Reinstall door strike plate and screws on opposite side of the cabinet.
3. Screw hinges onto opposite side of the door.
4. With the help of another person, hold door up to the cabinet and attach with the screws removed in step one. Before tight­ening the screws, be sure the door is flush, level and square. Replace the hinge covers.
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DRAWER WARMER MAINTENANCE
WARNING:
DO NOT perform
these procedures while the cabinet is turned on or heated. Turn off the power and wait for the cabinet to cool to room temperature.
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
ADJUSTMENTS AND LUBRICATION
PRECAUTIONS: Turn control knob to OFF. Allow drawers to cool before proceeding. Remove drawer pans.
FREQUENCY: Minimum—monthly. Every 2 weeks recommended
TOOLS: Screwdrivers, Phillips (+) and flat blade (-) Nut drivers, 3/8” and 7/16” Food-grade lubricant
1. Check slides on cabinet and drawers for cleanliness.
2. Check all rollers on cabinet and drawers for cleanliness and tightness. Lubricate.
3. Check cabinet drawer stops for operation. Non-spring stops must rotate freely. Spring-type stops must snap down postitive­ly. Clean and adjust as required.
4. Check cabinet heating element fasteners for tightness.
5. Check all cabinet drawer catches for tightness and operation. Lubricate. Be certain roller is “out” before attempting to install drawer.
6. Check cabinet thermobulbs for condition. Thermobulbs must be securely mounted in the appropriate holder. Arrange repairs for damaged thermobulbs.
7. Check drawer faceplate and handle fasteners for tightness.
8. Check drawer catch clip for tightness.
9. For drawers equipped with gaskets, examine condition of gas­ket. Arrange repairs for torn or damaged gaskets.
10. Reinstall drawers and check for proper operation.
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Page 19
Cabinet
WIRING DIAGRAM
HL10 SERIES WITH DIGITAL CONTROL
120 VOLT, 2900 WATT, 24.2 AMP, 1 PH, 60 HZ
Note: Drawer warmer and cabinet joined in box and wired to main power of the cabinet, creating independent circuit/ power supply.
Drawer Warmer
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PARTS LIST—DRAWER WARMER
Part Number Description Part Number Description
18612-0146 120v/450w Drawer Warmer Element 18601-1151 Pilot Light—Drawer Warmer 18600-0024 Thermostat—Drawer Warmer 18608-0032 Knob-Drawer Warmer
PARTS LIST—HOLDING CABINET
Part Number Description Part Number Description
17020-2214 Door gasket 18600-0046 High limit 18612-0315 120v, 1000w air element 18612-0393 120v, 1000w water element 18614-0291 Motor 18602-0160 Rocker switch 18616-0022 Controller 18603-5018 Motor fan blade 18600-0016 Water element thermostat 18616-0224 24v output transformer 18616-0224 24v output transformer 18616-0024 Humidity sensor 18314-0108 6” x 20” x 4” Amber polycarbonate water
reservoir
16006-0534 Glass door assembly 29038-4128 Glass door only 18302-0050 Door latch 18304-0030 Door hinges
This list is not a complete list of spare parts. Contact Carter-Hoffmann technical service at 800-323-9793 if you do not see the part you are looking for.
NOTE:
The technical content of this manual, including any wiring diagrams, schemat­ics, parts breakdown illustrations and / or adjustment procedures, is intended
18314-0040 12 x 20 x 2.5” SS drip pan (under cabi-
net)
NOTE:
For warranty service, call Carter-Hoffmann direct at 800-323-9793 for authorization, we will dispatch the nearest authorized service agency.
for use ONLY by qualified technical personnel
.
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TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
No power on display Not plugged in or circuit breaker
tripped Power cord damaged Check - replace if required Power switch damaged or defective Check - replace if required
Food dries out too quickly in cabinet
Unit is on, cabinet motors are running but no heat
Cabinet takes too long to get to tem­perature
Cabinet is hot but low or no airflow
Operation where product temp is too high or food should be covered
Control incorrectly set or defective Check proper operation or calibration
Internal wiring error
Element hi-limit trip / defective Call service technician Improper voltage Call service technician to verify
Internal wiring error Call service technician Circulation motor has quit Call service technician Improper voltage Call service technician to verify
Check or reset circuit breaker Connect to proper receptacle
Check product temps going into holding cabinet; cover food pans
of control Call service technician
incoming voltage matches cabinet specifications.
incoming voltage matches cabinet specifications.
No lights or heat on drawers
No heat (one draw­er)
Food dries out in drawer warmer
Food gets soggy in drawer warmer
Drawer falls open Catch roller not extended before clos-
Drawer falls out when opened
Internal damage Call service technician
Temperature control not set Set for desired temperature Internal damage Call service technician Humidity control (air vent) not set OPEN air vent for dry operation.
Water in pan evaporated or low Add water to pan Food contacting water Use a Humitrol rack
Water level too high Water should be no more than 1/2”
Humidity control (air vent) not set OPEN air vent for dry operation.
ing drawer Drawer catch damaged Call service technician Drawer stop dirty Clean and lubricate drawer stop Drawer stop damaged Call service technician
CLOSE air vent for moist operation.
deep
CLOSE air vent for moist operation. Be sure catch roller is extended be-
fore installing drawer
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Page 22
3-YEAR WARRANTY on HOTLOGIX HOLDING CABINETS
Carter-Hoffmann Warranty:
Carter-Hoffmann (“CARTER-HOFFMANN”) warrants to the initial purchaser of its standard Carter Line Products that CARTER-HOFFMANN will, at its option, repair or replace, during the warranty period set forth below, any part of such products made necessary due to a defect in material or work­manship which is present when the product leaves its factory and which manifests itself d ur ing th e war­ranty period under normal use and service.
This warranty applies only to original equipment owned and possessed by the initial purchaser and the warranty period begins on the date of original shipment from the CARTER-HOFFMANN factory and extends as follows: to component parts and labor for 12 months (36 months on hotLOGIX holding cabinets and cook & hold cabinets); to refrigeration compressor unit for one year (limited to replace­ment only - not to include labor for removal, repair or replacement).
Repair or replacements under this warranty will be performed, unless otherwise authorized in writing by CARTER-HOFFMANN, at its factory. All parts or components to be repaired or replaced under this warranty are to be shipped prepaid to CARTER-HOFFMANN, with reimbursement credit for such part or component to be given if found by CARTER-HOFFMANN to be defective.
CARTER-HOFFMANN neither makes nor assumes and does not authorize any other person to make or assume any obligation or liability in connection with its pro ducts other than that covered in this war­ranty. This warranty applies only within the continental United States and Canada. In Alaska and Ha­waii, this warranty applies only to and is limited to the supply of replacement parts.
Warranty Exclusions and Limitations:
Any implied warranty of merchantability or fitness for a particular purpose is hereby specifically dis-
claimed by CARTER-HOFFMANN. There are no warranties, expressed or implied, which extend be-
yond the description on the face hereof. This warranty does not cover and CARTER-HOFFMANN shall
not under any circumstances be liable for any incidental, consequential or other damages (such as in-
jury to persons or property, loss of time, inconvenience, loss of business or profits, or other matters not
specifically covered) arising in connection with the use of, inability to use, or failure of these products.
Specifications subject to change through product improvement and innovation.
Carter-Hoffmann
1551 McCormick Ave.
Mundelein, Illinois, 60060 USA
Phone: 847-362-5500 Toll free: 800-323-9793 Fax: 847-367-8981
Sales and Marketing E-mail: sales@carter-hoffmann.com
Service E-mail: technicalservice@carter-hoffmann.com
Company Website: www.carter-hoffmann.com
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