Carter Hoffman HDW-1, HDWN-2, HDW-2, HDWN-1 Operation Manual

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HUMIDIFIED DRAWER WA RMER
OPERATION MANUAL
MODELS: HDW-1, HDW-2, HDWN-1, HDWN-2
MANUFACTURED BY:
CARTER-HOFFMANN
1551 McCORMICK AVENUE
MUNDELEIN, IL 60060 U.S.A.
PHONE: 847-362-5500
FAX: 847-367-8981
EMERGENCY SERVICE: 800-421-3744
EMAIL: service-carterhoffmann@carrier.utc.com
SHOWN: HDW-2
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from CARTER-HOFFMANN.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your CARTER-HOFFMANN DEALER if you
have any questions concerning installation, operation or maintenance of this equipment.
Knowledge of proper installation, operation and maintenance procedures is essential to ensure the safe operation of this unit.
1. Always have dry hands prior to using the ON/OFF switch.
2. Turn OFF the ON/OFF switch anytime the cabinet is not in use, for extended periods of time.
3. If an electrical shock is felt when touching the cabinet, disconnect the power immediately and call Carter-Hoffmann Technical Service for assistance or service.
4. If the power cord is frayed or the plug damaged, DO NOT PLUG INTO THE ELECTRICAL POWER RECEPTACLE. IF IT IS ALREADY PLUGGED IN, SHUT OFF THE MAIN CIRCUIT BREAKER, LOCATED IN THE BREAKER BOX, THEN DISCONNECT THE PLUG.
5. DISCONNECT THE POWER CORD BEFORE ATTEMPTING ANY REPAIRS TO THE CABINET AND/OR CLEANING THE UNIT. REPAIRS TO THIS UNIT MUST BE PERFORMED BY QUALIFIED PERSONNEL.
6. DO NOT SPRAY WITH WATER HOSE OR SUBMERGE THE CABINET. ELECTRICAL COMPONENTS AND
WIRING PRESENT A HIGH SHOCK HAZARD WHEN WET.
SAFETY
Rev: Jun 24, 2005 Part Number: 18400-3109 Printed in The United Stated of America
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WARRANTY STATEMENT
Carter-Hoffmann, A division of Carrier Commercial Refrigeration, Inc., warrants to the initial purchaser of its standard Carter Line Products that Carter­Hoffmann will, at its option, repair or replace, during the warranty period set forth below, any part of such products made necessary due to a defect in material or workmanship which is present when the product leaves its factory and which manif ests itself during the warranty period under normal use and service.
This warranty applies only to original equipment owned and possessed by the initial purchaser and the warranty period begins on the date of original shipment from the Carter-Hoffmann factory and extends as follows: to component parts and labor for 12 months; to refrigeration compressor unit for 1 year (limited to replacement of the unit only - not to include the labor for removal, repair or replacement). Repair or replacement under this warranty will be performed, unless authorized in writing by Carter­Hoffmann, at its factory. All parts or components to be repaired or replaced under this warranty are to be shipped prepaid to Carter-Hoffmann, with reimbursement credit for such part or component to be given if found by Carter-Hoffmann to be defective.
Carter-Hoffmann neither makes nor assumes and does not authorize any other person to make or
assume any obligation or liability in connecti on with its products other than that covered in this warranty. This warranty applies only within the continental United States and Canada. In Alaska and Hawaii, this warranty applies only to and is limited to the supply of replacement parts.
WARRANTY EXCLUSIONS AND LIMITATIONS
ANY IMPLIED WARRANT OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS HEREBY SPECIFICALLY DISCLAIMED BY CARTER-HOFFMANN. There are no warranties,
expressed or implied, which extend beyond the description on the face thereof.
This warranty does not cover and Carter-Hoffmann shall not under any circumstances be liable for any incidental, consequential or other damages (such as injury to persons or property, loss of time , inconvenience, loss of use, loss of business or profits, or other matters not specifically covered ) arising in connection with the use of, inability to use or failure of these products.
NOTE: Due to our continuous process of product improvement and innovation, all listed specif icatio ns are subject to change without notice.
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TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION 4 OPERATION 6 Programming Instructions 7 CLEANING INSTRUCTIONS 8 PARTS & SERVICE 9 CUSTOMER SERVICE DATA 9
INTRODUCTION
Thank You for purchasing this Carter-Hoffmann appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL VOLTS 1ø WATTS AMPS POWER SUPPLY CORD
HDW-1 HDW-2
HDW-1 HDW-2
HDWN-1 HDWN-2
HDWN-1 HDWN-2
120 1500 12.5 NEMA 5-15P
208 240
120 1500 12.5 NEMA 5-15P
208 240
1130 1500
1130 1500
5.4
6.3
5.4
6.3
NEMA 6-15P
NEMA 6-15P
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FEATURES & OPERATING CONTROLS
NOTE: HDW-2 DUAL-DRAWER STANDARD WIDTH UNIT SHOWN. SINGLE-DRAWER AND NARROW WIDTH UNITS ARE SIMILAR
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FEATURES & OPERATING CONTROLS (continued)
This appliance is intended for use in commercial establishments only.
This appliance is intended serving temperature for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any control or wiring. Do not wash floor around this appliance with water or steam jet.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Air and water heaters will be very hot when in use. Contact will cause severe injury.
Do not operate this appliance if the control panel is damaged. Do not operate this appliance if the keypad section of the control panel is torn or broken. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
to hold previously prepared food at
WARNING:
ELECTRIC
All servicing requiring access to non-insulated elec­trical components must be performed by a factory au­thorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
SHOCK HAZARD
CAUTION:
RISK OF DAMA G E
DO NOT connect or energize this appliance until all installation instructions are read and fol­lowed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
This appliance is This appliance is Listed under UL File E6070.
Listed under UL File E6070.
AGENCY LISTING INFORMATION
STD 4
E6070
E6070
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INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF PERSONAL INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS 1 set ADJUSTABLE LEGS
1 ea. WATER PAN 1 ea. DRIP TRAY 1 or 2 ea. REMOVABLE DRAWER FRAME(S) 1 or 2 ea. PRODUCT PAN(S)
SETUP
Setup the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces.
Verify that the unit sits firmly ON ALL FOUR LEGS. With a spirit level, check that the appliance is level front-to-back and side-to-side. With the adjustable legs, adjust as required to level the appliance. All four legs must be adjusted to firmly contact the floor in order to prevent tipping.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces.
Install removable drawer frame(s) and product pan(s) as required. Install drip tray on hooks under bottom drawer. Avoid storing flammable or combustible materials in, on or near the
appliance.
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INSTALLATION (continued)
ELECTRICAL
Refer to electrical specifications on page 1. Circuit must meet or exceed the amperage and wattage require ments listed.
120 Volt units require a properly grounded NEMA 5-15R receptacle:
208/240 Volt units require a properly grounded NEMA 6-15R receptacle:
WARNING:
ELECTRIC
All servicing requiring access to non-insulated elec­trical components must be performed by a factory au­thorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
SHOCK HAZARD
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAG E
CAUTION:
ELECTRICAL SHOCK HAZARD
The ground prong of the power cord is part of a system designed to protec t you from electric shock in the event of internal damage. DO NOT cut off the large round ground prong, or twist a blade to fit an existing receptacle.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
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OPERATION
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
ELECTRICAL SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
IMOPORTANT: The water pan must be installed with care in order to prevent damage to water heating element.
Install Water Pan
IMPORTANT:
If using distilled water or very soft water, add a tiny amount (1/100 teaspoon) of table salt to the water in the pan. The water level sensor actually senses minerals in the water, and does not detect “pure” water.
INSTALL WATER PAN IMOPORTANT: The water pan must be installed with care in order to
prevent damage to water heating element.
1. Raise the water pan into position. Be careful not to contact heating element:
a. Position drain to the front b. Hold water pan so that rear is slightly lower c. Stop pins of water pan touching front of cabinet brackets
2. Rotate rear of water pan up until ears clear the slots in cabinet
bracket.
3. Lift front of water pan until stop pin clears front of cabinet bracket.
4. Slide water pan to rear. Stop pin will drop into cabinet bracket slot.
5. Slide pan fully to rear. Verify that water pan is secure and will not
tip. Slide water pan to front until it stops.
6. Scre w cap onto water pan drain. Fill water pan to within 1/2" of
top. If using distilled water or very soft water, add a tiny amount of table salt to the water in the pan. Reinstall drawer frame and product pan. Close drawer.
REMOVE WATER PAN
1. Remove drawer. Place a suitable container under drain, remove
drain cap and drain water pan. Discard drain water.
2. Slide water pan forward until it stops. Lift water pan until stop pins
clear slots in cabinet brackets.
3. Slide water pan forward until ears clear slots in cabinet brackets.
4. Lower water pan straight down, being careful to not contact heating
element.
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OPERATION (continued)
NORMAL OPERATION
Plug unit into an appropriate electrical receptacle. Add water to water pan. Proper water level is 1/2" from top.
OPERATIONAL TIPS: Refill water pan as required during operation. Use filtered or treated water to minimize mineral/scale build-up. Keep drawer(s) closed to minimize water usage.
Press power switch to ON. Allow unit to pre-heat for 20 minutes. Press the MENU key to display parameters (AIR temper ature, WATER
temperature or TIME setting) for the current menu. Select parameter (AIR temperature, WATER temperature or TIME)
to be displayed by pressing SEL key. The corresponding indicator will glow. Display will default to AIR temperature if no key is pressed for 5 seconds.
Change menu by pressing the MENU key at the same time as the UP ARROW or DOWN ARROW key. Any one of a maximum of eight menus may be displayed.
NOTE: Settings for AIR temperature, WATER temperature and TIME may only be changed in the program mode. Normal setting information is shown on the control panel chart.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
ELECTRICAL SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
The controller incorporates a single TIME setting. Press MENU key, then START/STOP key to start timer. An audible alarm will sound at the end of the time period. Time is factory set at 2hr. Time setting can be changed in program mode. Timer can be set from 0:00 to a maxi mum of 6:00.
TEMPERATURE AND HUMIDITY SETTINGS
HIGH HEAT
AIR
ºF (ºC) 190 (88) 190 (88) HIGH 160 (71) 160 (71) HIGH 140 (60) 140 (60) HIGH 190 (88) 160 (71)
190 (88) 130 (54) LOW 160 (71) 130 (54) LOW 140 (60) 130 (54) LOW
WATER
ºF (ºC)
MOISTURE
MEDIUM
AIR
ºF (ºC)
160 (71) 145 (63) MEDIUM 140 (60) 135 (57) MEDIUM
MEDIUM HEA T
WATER
ºF (ºC)
MOISTURE
AIR
ºF (ºC)
7
LOW HEAT
WATER
ºF (ºC)
MOIS­TURE
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OPERATION (continued)
EXAMPLE:
Set Menu #3 AIR temp = 150ºF WATER temp = OFF TIME setting = 2hr 30min
PROGRAM MODE
Press and hold MENU key, then UP ARROW key or DOWN ARROW key to select menu number. Release keys.
Press and hold MENU key for 3 seconds to enter prog ra m ming mode. PROGRAM indicator will flash.
Press SEL key to select parameter (AIR, WATER or TIME) to be changed.
Press UP ARROW key or DOWN ARROW key to change setting. NOTE: WATER heater may be turned off by pressing DOWN ARROW key until display reads "OFF".
Press and hold MENU key, then UP ARROW key or DOWN ARROW key to select another menu. Release keys. Press UP ARROW key or DOWN ARROW key to change setting.
Press MENU key for 3 seconds to exit. NOTE: Control will automatically exit program mode if no key is pressed for 30 seconds.
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OPERATION (continued)
RECOMMENDED TEMPERATURE SETTINGS AND HOLDING TIMES
TEMPERATURE ºF
TYPE OF FOOD TIME (HRS)
AIR WATER
BREAD PRODUCTS 2 1/2 155 145
DAIRY & EGG PROD-
UCTS
MEATS & POULTRY
ROASTED
MEATS & POULTRY
FRIED
SEAFOODS
WITH SAUCE
SEAFOODS
FRIED
STARCHES
BEANS
PASTA
RICE
VEGETABLES 2 160 155
CRISP TEXTURED
FOODS
2 160 155
3 170 150
2 185 135
2 1/2 160 155
1 1/2 185 135
1 1/2 150 145
1 195 130
NOTE: Times and temperatures are approximate, and can vary for your specific application depending on product preparation, cooking time and internal food temperature.
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CLEANING INSTRUCTIONS
CAUTION:
ELECTRIC SHOCK
Disconnect appliance from electric power before cleaning.
HAZARD
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.
DO NOT submerge drawer frames in water. Water damage is not covered by warranty.
IMPORTANT: DO NOT use steel wool or abrasive cleansers to clean the warmer, drawers or drawer rollers.
PRECAUTIONS: Disconnect appliance from electric power. Allow unit to cool before proceeding.
FREQUENCY: Minimum -Daily TOOLS: Mild Detergent
Clean cloth or sponge
1. Disconnect warmer from electric power. Allow to cool before cleaning.
2. Remove product pans from drawers. Remove drawers from warmer.
3. Place a suitable container under drain, remove drain cap and drain water pan. Discard drain water. Remove water pan (see page 6) and drip tray.
4. Clean drawers, product pans, water pan and drip tray by wiping with a soft cloth dampened with water and mild detergent. Rinse all components thoroughly with a soft cloth dampened with clear water. Dry all components prior to reinstalling them in warmer.
5. Sweep crumbs and other debris from warmer cavity.
6. Clean the outside of the unit by wiping with a clean cloth or sponge dampened with warm water and mild detergent. Dry with a clean cloth, then wipe with a polish formulated for stainless steel.
7. It is important to keep the slide rails clea r and free from debris. Periodic cleaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation.
8. Check drawer rollers. Be sure they roll freely are free from debris.
9. Reinstall water pan (see page 6) drip tray, drawers and product pans. Reinstall drain cap on water pan and add water to water pan to 1/2" from top.
Procedure is complete
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PARTS & SERVICE
ACCESSORY PART NO.
PRODUCT PAN, all HDW-Series Warmer 22228
IMPORTANT: Use only factory authorized service parts and replacement
.
filters
For factory authorized service, or to order factory authorized replacement parts, contact Carter-Hoffmann at:
Carter-Hoffmann
1551 McCormick Ave.
Mundelein, Illinois,
60060 USA
Phone: 847-362-5500
Toll Free (USA and
Canada): 800-323-9793
Fax: 847-367-8981
After Hours Emergency:
800-421-3744
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________ TE LEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________ EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one)  120  208  240
CUSTOMER SERVICE DATA
please have this information available if calling for service
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Carter-Hoffmann
A Division of Carrier Commercial Refrigeration
1551 McCormick Ave.
Mundelein, Illinois, 60060 USA
Phone: 847-362-5500
Toll Free (USA and Canada): 800-323-9793
Fax: 847-367-8981
After Hours Emergency: 800-421-3744
Service E-mail: service-carterhoffmann@carrier.utc.com
Sales and Marketing E-mail: sales-carterhoffmann@carrier.utc.com
Company Website: www.carter-hoffmann.com
PRINTED IN UNITED STATES OF AMERICA
file: 305986CH Rev.(-) 050624
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