Carter Hoffman DF1220-10 Installation Manual

Page 1
DF SERIES HOLDING CABINETS
OWNER / OPERATOR MANUAL
DF1818-10
For pizza boxes up
to 18”x18”
MANUFACTURED BY:
CARTER-HOFFMANN
1551 McCormick Avenue
Mundelein, IL 60060 U.S.A.
Phone: 847-362-5500
Fax: 847-367-8981
Toll Free: 800-323-9793
Email: Service@Carter-Hoffmann.com
MODELS:
DF1826-4 DF1826-5 DF1826-8 DF1826-10 DF2620-4 DF2620-5 DF2620-8 DF2620-10 DF1220-4 DF1220-5 DF1220-8 DF1220-10
MODELS:
DF2012-4 DF2012-5 DF2012-8 DF2012-10 DF1818-4 DF1818-5 DF1818-8 DF1818-10 DF2620-3SS
READ THIS MANUAL COMPLETELY BEFORE OPERATING THIS APPLIANCE
TABLE OF CONTENTS
SAFETY PRECAUTIONS 2
FEATURES & SPECIFICATIONS 3
UNPACKING, INSPECTION, FREIGHT DAMAGE & INSTALLATION 4 INSTALLATION (cont’d.) & STARTUP 5 CONTROL PANEL LAYOUTS 6 NORMAL OPERATION 7-8 PROGRAMMING INSTRUCTIONS 9-10 FOOD HOLDING GUIDE 11 DAILY CLEANING PROCEDURES 12 CABINET MAINTENANCE; STACKING 4- & 5-SHELF UNITS 13 WIRING DIAGRAMS 14-16 REPLACEMENT PARTS 17
TROUBLESHOOTING GUIDE 18
WARRANTY STATEMENT 19
Part Number: 18400-3139 c Printed in The United States of America rev. KBA080613
Page 2
SAFETY PRECAUTIONS
WARNING: ELECTRIC SHOCK HAZARD
WARNING
All service requiring access to non-insulated components must be performed by qualified service personnel. Failure to heed this warning may result in severe electric shock.
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect this appliance from electrical power before performing any maintenance or service.
CAUTION: BURN HAZARD
Exposed metal surfaces can be hot to the touch and may cause burns.
IMPORTANT SAFETY INSTRUCTIONS
When using electrical appliances basic safety precautions should be adhered to, including the following:
1) Be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
2) This appliance must be grounded. Connect only to properly grounded outle t.
3) Use this appliance only for its intended purpose as described in the manual. a. This equipment is specifically designed to hold pre-cooked food at temperature. b. c. This equipment is not designed for industrial or laboratory use.
This equipment is intended for use in commercial establishments only.
4) Cleanliness of this appliance and its accessories is essential to good sanitation.
5) Always have dry hands prior to using the ON/OFF switch. Turn OFF the ON/OFF switch when the cab­ inet is not in us e for extended periods of time.
6) DO NOT submerge this appliance in water. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, or at any control panel or wiring. DO NOT splash or pour water on, in or over any controls, control panel or wiring. DO NOT use corrosive ch emicals or vapors in this appliance.
7) DO NOT store this appliance outdoors. DO NOT use this product near water – for example, near a kitchen sink, in a wet basement, or near a swimming pool, and the like.
8) DO NOT operate this appliance if it has a damaged cord or plug, if it is not working properly, or if it has
been damaged or dropped. Do not immerse cord or plug in water, keep cord away from heated surfaces, and do not let cord hang over edge of table or counter.
9) DO NOT cover or block any openings on the appliance.
10) Only qualified service personnel should service this appliance.
NOTE: The technical content of this manual, including any wiring diagrams, schematics, parts br eakdown
illustrations and/or adjustment procedures, is intended for use by qualified technical personnel and is subject to change without notice.
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Page 3
DF1818-5
Model
Number
DF1826-4
Under-counter
DF1826-5
Under-counter
DF1826-8
DF1826-10
DF2620-4
Under-counter
DF2620-5
Under-counter
DF2620-8
DF2620-10
DF1220-4
Under-counter
DF1220-5
Under-counter
DF1220-8
DF1220-10
DF2012-4
Under-counter
DF2012-5
Under-counter
DF2012-8
DF2012-10
DF1818-4
Under-counter
DF1818-5
Under-counter
DF1818-8
DF1818-10
Up to 18”x18”
APPROVALS :
Pizza Box
Capacity
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
4
5
8
10
3174974
FEATURES & SPECIFICATIONS
 Unique design allows for a variety of holding environment capabilities in a single cabinet, i.e. moisture sensitive,
fried/crispy foods and boxed pizza
 Door-free design for easy access and improved traffic flow in kitchen  Pass-through design for easy transfer of products from cooking area to serving area  Stainless steel exterior with individually heated aluminum shelves  Electronic controls with digital display for temperature and time.  Models for 12”x20”x2.5” steam table pans (end– or side-loaded) and/or 18”x26” sheet pans (end– or side-loaded)
as well as boxed pizza up to 18”x18”
 Removable lids (except pizza cabinets): when in place, seal in moisture; when removed, allow warm air to maintain
crispness
 Four-shelf and five-shelf units are field stackable, without the need for a stacking kit
Pan/Tray Capacity
12”x20” 18”x26”
8 4 4 29-1/2 27-1/2 23-1/2
10 5 5 33-1/2 27-1/2 23-1/2
16 8 8 47 27-1/2 23-1/2
20 10 10 55 27-1/2 23-1/2
8 4 4 29-1/2 22-1/2 32
10 5 5 33-1/2 22-1/2 32
16 8 8 47 22-1/2 32
20 10 10 55 22-1/2 32
4 - 4 29-1/2 27-1/2 19
5 - 5 33-1/2 22-1/2 19
8 - 8 47 22-1/2 19
10 - 10 55 22-1/2 19
4 - 4 29-1/2 14-1/2 27-1/2
5 - 5 33-1/2 14-1/2 27-1/2
8 - 8 47 14-1/2 27-1/2
10 - 10 55 14-1/2 27-1/2
- - 4 29-1/2 22-1/2 23-1/2
- - 5 33-1/2 22-1/2 23-1/2
- - 8 47 22-1/2 23-1/2
- - 10 55 22-1/2 23-1/2
Conforms to UL STD 197 Certified to CAN/CSA STD C22.2 No. 109
Number of
Shelves
Overall Dimensions
Height Depth Width
in (mm)
(749) (699) (597)
(851) (699) (597)
(1154) (699) (597)
(1397) (699) (597)
(749) (572) (813)
(851) (572) (813)
(1154) (572) (813)
(1397) (572) (813)
(749) (572) (483)
(851) (572) (483)
(1154) (572) (483)
(1397) (572) (483)
(749) (369) (699)
(851) (369) (699)
(1154) (369) (699)
(1397) (369) (699)
(749) (572) (597)
(851) (572) (597)
(1154) (572) (597)
(1397) (572) (597)
Conforms to NSF/ANSI STD4
3174974
3
Caster
Diameter
in (mm)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
3
(76)
Class 100 Shipping
Weight lbs (kg)
182 (83)
269
(122)
352
(160)
414
(188)
192 (87)
287
(130)
376
(160)
442
(188)
175 (79)
194 (88)
247
(112)
289
(132)
175 (79)
194 (88)
247
(112)
289
(132)
177 (80)
208 (94)
273
(124)
321
(146)
Page 4
UNPACKING, INSPECTION & INSTALLATION
This appliance should be
thoroughly cleaned prior to use. See the CLEANING INSTRUCTIONS on page 11 in this manual
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and checked it for proper operation.
Refer to FREIGHT
DAMAGE CLAIM PROCEDURE on
bottom of this page.
UNPACKING AND INSPECTION
1. Remove the cabinet from shipping carton, ensuring that all pack­ing materials and protective plastic has been removed from the unit.
2. Inspect all co mponents for completeness and condition.
3. If any freight damage is present, a freight claim must be filed im­mediately with the shipping company.
4. Freight damage is not covered under warranty.
5. Check to insure all components are included: cabinet, instruction packet and additional accessories (if any).
6. Read operation instructions completely.
7. Appliance sh ould be thoroughly cleaned before use. See CLEANING INSTRUCTIONS (page 11) in this manual.
INSTALLATION
For proper operation and maximum performance, locate the unit in an ambient air temperature of 70ºF (21ºC).
Avoid placement in areas near exhaust fans or where there are active air movements.
For safe operation and maximum performance, locate the unit at least 2” from any wall or combustible material.
Unit must be on a clean, dry, solid level surface.
FREIGHT DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged
by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportatio n company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of damage. Contact your dealer immediately.
3. CONCEALED DAMAGE: If damage is unnoticed unti l the merchandis e is unpack ed, noti f y the transporta­tion company or carrier immediately, and then file a “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Carter-Hoffmann cannot assume liability for damage or loss incurred in transit, freight damage is not covered under warranty. We will, however, at your request, supply you with the necessary documents to support your claim.
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Page 5
INSTALLATION (cont’d.)
WARNING:
Risk of personal injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure could result in personal injury and proper­ty damage.
IMPORTANT:
Power cord is 10' long
If necessary, contact a licensed electrician to install an appropriate electrical circuit with correct NEMA receptacle. See chart on this page.
DO NOT use an extension cord.
CAUTION:
Electrical Shock Hazard
The ground prong of the power
cord is part of a system designed to protect you from electric shock in the event of internal damage.
DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle.
IMPORTANT:
Not under warranty
GROUNDING INSTRUCTIONS
This appliance is equipped with a cord having a grounding wire with a grounding plug which must be plugged into an outlet that is properly installed and grounded. In the event of an electrical short circuit, grounding reduces the risk of elec­tric shock by providing an escape wire for the electric current.
WARNING—Improper use of the grounding can result in a risk of electric shock. Consult a qualified electrician or
service agent if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded.
To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances/metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol:
START-UP
1. Prior to use, thoro ughly clean the interior of the unit, ac­cording to the instructions in this manual.
2. Plug the power cord of the cabinet into a grounded outlet with a electrical service according to the electrical infor­mation provided below. Maintain 2” clearance on each side of the cabinet.
3. Set POWER switch to the “ON” position.
4. Do not load product into the cabinet. Allow the heat to remove any residual oils which may adhere to inside met­al surfaces. A slight emission of smoke is common dur­ing the first few hours of operation.
Damage to unit due to being connected to the wrong voltage or phase is NOT covered by warranty.
WARNING:
Risk of personal injury
Unit is not waterproof, to avoid electrical shock, keep unit and counter from being submerged in water. Do not operate if unit has been in contact with water.
Electrical Specifications
Model Watts Volts Amps NEMA Plug
DF1220-4
1000 120 8.3 5-15P
DF2012-4
1000 120 8.3 5-15P
DF1220-5
1200 120 10.0 5-15P
DF2012-5
1200 120 10.0 5-15P
DF1818-4
1250 120 10.4 5-15P
DF1818-5
1500 120 12.5 5-15P
DF1826-4
1500 120 12.5 5-20P
DF2620-4
1500 120 12.5 5-15P
DF1220-8
1800 120 15.0 5-20P
DF2012-8
1800 120 15.0 5-20P
5
Model Watts Volts Amps NEMA Plug
DF1826-5 DF2620-5 DF1220-10 DF2012-10 DF1818-8 DF1818-10 DF1826-8 DF2620-8 DF1826-10 DF2620-10
1800 120 15 5-20P 1800 120 15 5-20P 2200 208 10.6 L6-20P 2200 208 10.6 L6-20P 2250 208 10.8 L6-20P 2750 208 12.1 L6-20P 2700 208 13.9 L6-20P 2700 208 13.9 L6-20P 3300 208 15.9 L6-20P 3300 208 15.9 L6-20P
Page 6
INCREASE/
DECREASE
KEYS
Control panel layouts
Shelf
Indicator
lights
Controls for shelves 5-8 or 6-10 (dependi n g on model)
DECREASE KEYS
TEMP KEY
TIME KEY
Digital readout:
shelves 5 through 8 or
6 through 10
INCREASE/
DECREASE
KEYS
6
Shelf
Indicator
CABINETS WITH 4 OR 5 SHELVES
lights
TEMP KEY INCREASE/
TIME KEY
Digital readout:
shelves 1 through 4 or
1 through 5
CABINETS WITH 8 OR 10 SHELVES
Controls for shelves 1-4 or 1-5 (depe nding on model)
Shelf
Indicator
lights
TEMP KEY
TIME KEY
Digital readout:
shelves 1 through 4 or
1 through 5
Page 7
NORMAL OPERATION
Refer to page 6 for names and locations of components and controls.
Cavity temperature setpoint range is between 122°F and 225°F.
Tempera­ture is LOW
Typical temperature reading
Cabinet is READY
Half-size cabinets with four or five shelves will have one con­troller for all shelves. Full size cabinets will have two control­lers, one for the top 4 or 5 shelves and one for the bottom 4 or 5 shelves (depending on model number).
1. Press the POWER SWITCH, located at the top front panel, to ON. Illuminated portion of switch will glow, indicating power is ON. Pre-heat cabinet for 20 minutes. When first turned on, digi­tal readout will display “LO” until the cabinet reaches 122°F. Af­ter the cabinet reaches 122°F, the digital readout will display the current temperature, until the temperature reaches the setpoint. Once the cabinet reaches setpoint, the digital readout will dis­play “P 1”. This indicates the cabinet is ready to hold product.
NOTE: Press and release the appropriate TEMP KEY to view or verify setpoint. Setpoint will display briefly. If temperature setpoint needs to be changed, refer to Programming Instructions, page 9.
NOTE: Timer cannot be started until the cabinet is preheated.
Select the desired timer program by pressing the UP / DOWN ARROW KEYS. Each controller has six programmable timers (“P 1”, “P 2”, “P 3”, “P 4”, “P 5” and “P 6”) for each group of cavi­ties. NOTE: controller 1 controls all shelves on 1/2 size (four and five-shelf) units and top 4 (on eight-shelf units) or top 5 (on 10­shelf units) on full-size units with eight or ten shelves; controller 2, on full size eight or ten shelf units only, controls the bottom 4 (on eight-shelf units) or bottom 5 (on 10-shelf units).
2. Different program times can be used for different parts of the day (breakfast, lunch, dinner) or for alternate products.
NOTE: Program timer defaults to “P 1” each time the cabinet is turned OFF and ten back ON.
NOTE: To select other timer programs (“P 2” - “P 6”),
press the INCREASE KEY or DECREASE KEY until the digital readout displays the desired program.
3. After pre-heat, the digital readout will display the current select­ed timer (e.g. “P 1”), indicating that the cabinet is ready to hold product.
4. Load cooked product into pans and place pans on shelves.
5. Press TIME key to start the timer. Refer to Programming
Instructions (page 9) to change programmed time.
7
Page 8
NORMAL OPERATION (continued)
Refer to page 6 for names and locations of components and controls.
Typical Time
Remaining
reading
Timed Cycle Completed
Cavity is READY
5. The digital readout will count down, displaying the remaining time. The digital readout is displayed in hours and minutes until less than one minute remains. Once the remaining time is less than one minute, the digital readout counts down in seconds.
6. At the end of the timed cycle, the digital readout will flash “0.00” and an alarm will sound until the TIME KEY is pressed.
NOTE: Timer can be cancelled at any time during the cycle by pressing and holding the TIME KEY for two seconds. Digital readout will display the currently selected timer (e.g. “P 1”)
7. Remove product from cabinet.
8. At the end of the day, or if the cabinet will not be used for an extended period of time, press the POWER SWITCH to OFF.
8
Page 9
PROGRAMMING INSTRUCTIONS
Refer to page 6 for names and locations of compo­nents and controls.
TEMP setpoint range: 122°F to 225°F.
SETPOINT TEMPERATURE (Program Mode)
TIMER range: 1 minute to 9 hours, 59 min.
TIMER (Program Mode)
NOTE: Timers cannot be programmed for less than 1 minute.
PROGRAM TEMPERATURE SETPOINT
1. Press and hold TEMP KEY until digital readout flashes.
2. Press INCREASE KEY to raise setpoint temperature. Each time key is pressed, setpoint is increased by 1°F.
3. Press DECREASE KEY to lower setpoint temperature. Each time key is pressed, setpoint is decreased by 1°F.
4. Press TEMP KEY to save changes.
NOTE: If no key is pressed for 5 seconds, display returns to previous function. Changes will be saved.
SETTING INDIVIDUAL HEATER TEMPERATURE SETPOINTS
(in programming mode using P1 thru P6)
1. With appropriate P# selected, press and hold the TEMP KEY for approximately 2 seconds, the display will flash the current set­ting for the lower heater and the lower heat indicator light will be ON.
2. Press either INCREASE KEY or DECREASE KEY to change the temperature.
3. To select the upper heater setting, press and release the TEMP
KEY . The display will flash the current setting for the upper heater and the upper heat indicator light will be on.
4. Press either INCREASE KEY or DECREASE KEY to change the temperature.
5. When done, press and hold the TEMP KEY for 2 seconds.
Changes will be saved. If no button is pressed, controller will automatically exit and changes will be saved.
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Page 10
PROGRAMMING INSTRUCTIONS
Refer to page 6 for names and locations of compo­nents and controls.
TEMP setpoint range: 122°F to 225°F.
SETPOINT TEMPERATURE (Program Mode)
TIMER range: 1 minute to 9 hours, 59 min.
PROGRAM TIMER (P1 through P6)
1. Press and hold TIME KEY
2. Pres INCREASE KEY to add time. Each time key is pressed, timer is increased by 1 minute. Hold the key to scroll faster.
3. Press DECREASE KEY to subtract time. Each time key is pressed, timer is decreased by 1 minute. Hold the key to scroll faster.
4. Press TIME KEY to save changes and return to P1.
5. To program timers P2 through P6:
A. Press INCREASE KEY or DECREASE KEY to select the desired program.
B. Repeat steps 1 through 4 above for each program.
until digital readout flashes.
TIMER (Program Mode)
NOTE: Timers cannot be programmed for less than 1 minute.
TO CANCEL TIMER
Press and hold TIME KEY for 2 seconds.
NOTE: If no key is pressed for 5 seconds, display returns to “P 1”. Changes will be saved.
TO CHANGE THE TEMPERATURE SCALE
Press the TEMP KEY until the temperature starts flash­ing. Then, press both the up and down arrow buttons (together) until ‘F’ (Fahrenheit) is displayed.
Press the up or down arrow keys to toggle between ºC and ºF. Once selected, press the TEMP KEY to save and exit.
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Page 11
FOOD HOLDING GUIDE
CAUTION: SAFE FOOD HOLDING PRACTICES RECOMMENDED
Cooking food to a safe tem­perature, holding at a tem­perature of at least 140°F is critical in the prevention of foodborne illness. Hold only cooked, hot food at 140°F or higher. This cabinet is not intended to cook or re­heat food. Food must be at appropriate temperature before being placed into cabinet.
COOK TO AT LEAST 165°F Destruction of
165°F 140°F
41°F
NOTE: Times and temperatures observed in a test kitchen environ­ment. Times and temperatures may vary, depending on initial food quality, initial cooked temperature and user expectations of accepta­ble food quality.
most bacteria
HOLD at 140°F or higher
DANGER ZONE: 41°F to 140°F Bacteria grow rapidly
PRODUCT (Covered Food, except where noted)
Bacon, Canadian 180°F / 82°C 30 Bacon, Crisp (uncovered) 180°F / 82°C 30 Baked Potato 180°F / 82°C 60 Biscuits 170°F / 77°C 60 Casseroles 175°F / 79°C 90 Chops, Sliced Meats 160°F / 71°C 60 Chicken, Fried (uncovered) 170°F / 77°C 30 Chicken, Boneless Breasts 175°F / 79°C 60 Chicken Nuggets, Deep Fried (uncovered) 190°F / 88°C 25 Chicken, Pre-Cooked Grilled Boneless Patties 150°F / 66°C 90 Coffee Cakes (uncovered) 170°F / 77°C 60 Cookies (uncovered) 175°F / 79°C 90 Crab Legs 160°F / 71°C 45 Croissants 170°F / 77°C 45 Eggs 160°F / 71°C 45 Fish, Deep-Fried (uncovered) 170°F / 77°C 30 Fish, Baked 155°F / 68°C 45 Fish, Broiled 155°F / 68°C 45 French Toast 165°F / 74°C 60 Gravies / Sauces 170°F / 77°C 45 Hamburgers / Ground Meat Patties 180°F / 82°C 45 Hot Dogs 180°F / 82°C 90 Muffins 170°F / 77°C 60 Omelets 160°F / 71°C 30 Pancakes 180°F / 82°C 30 Pasta 175°F / 79°C 60 Pastries 165°F / 74°C 30 Pizza (uncovered) 180°F / 82°C 15 Pizza (boxed) 180°F / 82°C 60 Poppers, Deep Fried (uncovered) 190°F / 88°C 25 Poultry, Whole, bone-in 175°F / 79°C 60 Poultry, Cut-up, bone-in 175°F / 79°C 60 Ribs 175°F / 79°C 90 Rice 175°F / 79°C 30 Roasts / Bone-in Meats 165°F / 74°C 90 Sausage 180°F / 82°C 90 Shrimp / Shellfish 150°F / 66°C 60 Soups (broth) 185°F / 85°C 90 Tortillas (soft) 180°F / 82°C 60 Vegetables 175°F / 79°C 45
SET TEMPERATURE
(°F /°C)
MAXIMUM
TIME
(MINUTES)
11
Page 12
DAILY CLEANING PROCEDURES
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour
water into controls, control panel or wiring. Water damage is not covered by warranty.
CAUTION:
Beware of sharp edg­es with sheet metal
during cleaning process.
1. After all food products have been removed from the cabinet, turn the power switch to “OFF” and allow the cabinet to cool.
2. Unplug the unit prior to any cleaning.
3. If applicable, remove product covers from each shelf.
4. Hand wash covers and cabinet with chloride/phosphate-free soap or detergent. Clean the inside of the unit as wells as the removed parts. DO NOT exceed recommended concentra­tions or mixing ratios. Do not use abrasive cleaners, waxes, car polish, or substances containing strong aromatic solvents or alcohol.
5. Rinse covers and wipe cabinet interior with clean damp cloth. Wipe off any standing liquid or residue from all surfaces, cor­ners, or near edges and allow to dry.
6. Inspect and clean the areas where there are vents or filters, making sure no water gets into the internal controls or electri­cal areas of the cabinet.
7. Reinstall product covers when they are thoroughly dry.
CAUTION:
Cleansers, detergents, degreasers, sanitizers, or bleaching
agents that contain chlorides or phosphates will cause per­manent damage to stainless steel products. The damage appears as pits, eruptions, voids, small holes, severe discoloration or dulling of the metal finish.
Water with high chloride content can also damage stainless steel. If unsure of your water quality, we recommend you have it tested. THIS DAMAGE IS PERMANENT, COSTLY TO REPAIR, AND IS NOT COVERED BY THE WARRANTY.
RECOMMENDED TIPS FOR CLEANING STAINLESS STEEL
Purpose Frequency Cleaning Agent Method of Application
Routine Daily Soap, ammonia Sponge with cloth, rinse with clear water cleaning detergent and water and wipe dry.
Smears/ As Stainless steel cleaner Rub with soft cloth as directed on package. Fingerprints needed or similar products Rub in direction of grain of stainless steel. Do not use on vinyl trim.
Stubborn Daily Any chloride-free Apply with damp sponge or cloth. Rub in spots and as or direction of grain of stainless steel. Rinse stains needed phosphate-free thoroughly, especially if cleaner contains cleaner chlorine bleach, do not use on vinyl trim.
Hard water Daily Vinegar Swab with cloth. spots as needed Rinse with water and wipe dry.
12
Page 13
CABINET MAINTENANCE
WARNING:
DO NOT perform
these procedures while the cabinet is turned on or heated. Turn off the power and wait for the cabinet to cool to room temperature.
CASTERS
Caster bearings may be equipped with Zerk grease fittings so that they may be easily lubricated with a grease gun. Lubricate bear­ings at least once every six months.
STACKING FOUR– AND FIVE-SHELF UNITS
This task takes about 30 minutes & requires two people.
1. Using a screwdriver, remove the screws that attach the top on the unit that you wish to be on the bottom of the stack (unit #1). Remove the cover and set aside.
2. Place a large piece of cardboard, moving blanket or other pro­tective material on the floor. For the other unit (unit #2), care­fully tip it onto one of its sides (not the front or the rear). Then, using a wrench, remove the bolts that attach the casters to the bottom of the unit #2. Set casters aside.
3. Tip unit #2 back to an upright position. Lift and place unit #2 so it nests in the open top of unit #1, taking care to line up the holes where the screws were removed.
4. Replace screws into the top edge of unit #1, securing it to the bottom of unit #2.
5. Keep extra top and casters on hand for spare parts, or if you should ever wish to separate the units.
13
Page 14
WIRING DIAGRAM
DF Series Cabinets with Four or Five Shelves
Wattage & amperage varies by model (see page 5)
14
Page 15
WIRING DIAGRAM
DF Series Cabinets with Eight Shelves
Wattage & amperage varies by model (see page 5)
15
Page 16
WIRING DIAGRAM
DF Series Cabinets with Ten Shelves
Wattage & amperage varies by model (see page 5)
16
Page 17
REPLACEMENT PARTS
Use only (OEM) original equipment manufacturer replacement parts. Using unauthorized parts may cause serious injury or damage to the cabinet. Replacement parts should be installed by a qualified service technician.
Contact Carter-Hoffmann with your model and serial number for replacement parts. Call: 800-323-9793 or
Email: Service@Carter-Hoffmann.com
Part Number DF Cabinets
18616-0253 Temperature Controller 18603-9086 Temperature Sensor (4 & 5 Shelf) 18603-9093 Temperature Sensor (8 & 10 Shelf) 18605-0017 Cord & 5-20P Plug 18606-0590 L6-20P Twist Lock Plug 27080-0188 Heater 120 volt DF1220 27080-0190 Heater 120 volt DF1818 27080-0192 Heater 120 volt DF2012 27080-0194 Heater 120 volt DF1826 27080-0196 Heater 120 volt DF2620 27080-0200 Heater 208 volt DF1220 27080-0201 Heater 208 volt DF1818 27080-0202 Heater 208 volt DF2012 27080-0203 Heater 208 volt DF1826 27080-0199 Heater 208 volt DF2620
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TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
No power on display Not plugged in or circuit breaker
tripped Power cord damaged Check - replace if required
Power switch damaged or defective Check - replace if required
Food dries out too quickly
Unit is on, but no heat
Food gets soggy Dry operation with pan cover in place Remove pan cover Takes too long to
get to temperature
Cannot set time and/or temp (ready mode)
Operation where product temp is too high
Control incorrectly set or defective Check proper operation or calibration
Moist operation without pan cover in place
Internal wiring error
Element hi-limit trip / defective Call service technician
Improper voltage Call service technician to verify
Damaged controller Call service technician
Check or reset circuit breaker Connect to proper receptacle
Check product temps going into holding cabinet
of control Install pan cover
Call service technician
incoming voltage matches cabinet specifications.
NOTE:
The technical content of this manual, including any wiring diagrams, schemat­ics, parts breakdown illustrations and / or adjustment procedures, is intended
for use ONLY by qualified technical personnel
.
NOTE:
For warranty service, call Carter-Hoffmann direct at 800-323-9793 for authorization, we will dispatch the nearest authorized service agency.
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WARRANTY
Carter-Hoffmann Warranty:
Carter-Hoffmann (“CARTER-HOFFMANN”) warrants to the initial purchaser of its standard Carter Line Products that CARTER-HOFFMANN will, at its option, repair or replace, during the warranty period set forth below, any part of such products made necessary due to a defect in material or work­manship which is present when the product leaves its factory and which manifests itself d ur ing th e war­ranty period under normal use and service.
This warranty applies only to original equipment owned and possessed by the initial purchaser and the warranty period begins on the date of original shipment from the CARTER-HOFFMANN factory and extends as follows: to component parts and labor for 12 months; to refrigeration compressor unit for one year (limited to replacement only - not to include labor for removal, repair or replacement).
Repair or replacements under this warranty will be performed, unless otherwise authorized in writing by CARTER-HOFFMANN, at its factory. All parts or components to be repaired or replaced under this warranty are to be shipped prepaid to CARTER-HOFFMANN, with reimbursement credit for such part or component to be given if found by CARTER-HOFFMANN to be defective.
CARTER-HOFFMANN neither makes nor assumes and does not authorize any other person to make or assume any obligation or liability in connection with its pro ducts other than that covered in this war­ranty. This warranty applies only within the continental United States and Canada. In Alaska and Ha­waii, this warranty applies only to and is limited to the supply of replacement parts.
Warranty Exclusions and Limitations:
Any implied warranty of merchantability or fitness for a particular purpose is hereby specifically dis-
claimed by CARTER-HOFFMANN. There are no warranties, expressed or implied, which extend be-
yond the description on the face hereof. This warranty does not cover and CARTER-HOFFMANN shall
not under any circumstances be liable for any incidental, consequential or other damages (such as in-
jury to persons or property, loss of time, inconvenience, loss of business or profits, or other matters not
specifically covered) arising in connection with the use of, inability to use, or failure of these products.
Specifications subject to change through product improvement and innovation.
Carter-Hoffmann
1551 McCormick Ave.
Mundelein, Illinois, 60060 USA
Phone: 847-362-5500 Toll free: 800-323-9793 Fax: 847-367-8981
Sales and Marketing E-mail: sales@carter-hoffmann.com
Service E-mail: service@carter-hoffmann.com Company Website: www.carter-hoffmann.com
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