Carter Hoffman CHLM2W2H User Manual

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CARTER-HOFFMANN
MODULAR HOLDING CABINET
OWNERS / OPERATION MANUAL
MODELS: CHSM2W2H, CHLM2W2H
MADE EXCLUSIVELY FOR
Checkers Drive-in Restaurants, Inc.
BY:
CARTER-HOFFMANN
1551 McCORMICK AVENUE
MUNDELEIN, IL 60060 U.S.A.
PHONE: 847-362-5500
FAX: 847-367-8981
SERVICE@CARTER-HOFFMANN.COM
SALES@CARTER-HOFFMANN.COM
TABLE OF CONTENTS
DAILY OPERATION—DEFAULT PROGRAMS…......... ... 5-6
DAILY OPERATION—DAYPART PROGRAMS ………... 7 PROGRAMMING THE CONTROL…...…………………… 8 SERVICE EXPECTAT IONS……….….. ………………… 9 WARRANTY STATEMENT ………. …….… ……… …… …..10
CHLM2W2H
INTRODUCTION
Modular Holding Cabinet is designed to hold pre-cooked food products at an ideal serving temperature. Holding times
and temperatures are controlled by an electronic controller and are individually programmable for each module. Timer can be set in one minute increments up to 9 hours and 59 minutes. Temperature can be set in 1ºF increments up to 195ºF.
Rev: 090310KBA Part Number: 18400-3117b Printed in The United States of America
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SAFETY PRECAUTIONS
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualified service personnel. DO NOT open any access panel that requires the use of tools. Failure to heed this warning may result in severe electric shock.
CAUTION: ELECTRIC SHOCK HAZARD
Disconnect this appliance from electrical power before performing any maintenance or servicing .
CAUTION: BURN HAZARD
Exposed metal surfaces can be hot to the touch and may cause burns.
IMPORTANT SAFETY INSTRUCTIONS
Knowledge of proper installation, operation and maintenance procedures is essential to ensure the safe opera­tion of this oven. Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appli­ance. When using electrical appliances basic safety precautions should be adhered to, including the following:
1) Always have dry hands prior to using the ON/OFF switch.
2) This appliance must be grounded to a properly grounded outlet. See “Grounding Instructions” found in this manual.
3) If the power cord is frayed or the plug damaged, DO NOT plug into the power receptacle. Do not immerse cord or plug in water, keep cord away from heated surfaces, and do not let cord hang over edge of table or counter.
4) If it is already plugged in, shut off the main circuit breaker, the disconnect the plug..
5) Use this appliance only for its intended use as described in the manual.
a. This equipment is specifically designed to hold pre-cooked food at temperature. b. c. This equipment is not designed for industrial or laboratory use.
7) Cleanliness of this appliance and accessories is essential to good sanitation.
8) DO NOT submerge this appliance in water. This appliance is not jet stream approved.
a. DO NOT direct water jet or steam jet at this appliance, or at any control panel or wiring. b. DO NOT splash or pour water on, in or over any controls, control panel or wiring.
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c. DO NOT use corrosive chemicals or vapors in this appliance.
9) DO NOT operate this appliance if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped. Only qualified service personnel should service this appliance. Contact Carter­Hoffmann to obtain the nearest service facility for examination or repair.
10) DO NOT cover or block any openings on the appliance, allow a minimum of two inches around all sides..
11) DO NOT store this appliance outdoors. DO NOT use this product near water – for example near a kitchen sink, in a wet basement, or near a swimming pool, and the like.
12) DO NOT use the appliance for storage. DO NOT store flammable or combustible materials in or near the appliance.
13) Turn OFF the ON/OFF switch anytime the cabinet is not in use, or not in use for extended periods of time. Never leave anything in a warming cavity when the appliance is not in use.
This equipment is intended for use in commercial establishments only.
SAVE THESE INSTRUCTIONS
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IMPORTANT:
Front and back of cabinet must remain clear for access.
Maintain 2” of clearance on each side of cabinet to allow for adequate cooling.
NOTE: The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and adjustment procedures , is intended for use ONLY by qualified personnel.
Installation and Startup Guide
MC-Series Holding Cabinet
1. Check for proper voltage and circuit breaker size. Cabinet requires 120 Volt, Single Phase, 15 Amp Circuit
2. Ensure receptacle is correctly installed and operating safely. Requires grounded NEMA 5-15R receptacle.
3. Position cabinet on table or counter top. Maintain 2” of clearance on each side to allow for adequate cooling.
Location
For proper operation and maximum performance, locate the unit in an ambient air temperature of less than 80°F (21°C).
Avoid areas near exhaust fans where there are active air movements. For safe operation, locate the unit a reasonable distance from combustible walls and materials.
To prevent injury and damage, locate the unit at a proper and safe working height. The location should be level, clean of debris, and strong enough to support the weight of a fully loaded unit.
Countertop Mounting
To prevent electrical shock, be sure unit is unplugged from an electrical outlet. If unit has been operated, allow unit to cool before installing. For safety reasons, countertop must be made of a non-combustible material, clean and free of debris.
Sleep Mode
Note:
When the unit is in sleep mode the digital display will be blank, but will have scrolling dots running across the bottom of the display.
DIGITAL
DISPLAY
FRONT CONTROL PANEL
INCREASE
DECREASE
KEY
KEY
TEMP
KEY
TIME
KEY
This unit ships pre-programmed by the factory in “sleep mode”.
To exit the sleep mode and begin using this equipment, hold do wn the INCREASE and TIME keys at the same time.
Do this to each of the (four) controls when starting up this equipment.
This unit has pre-programmed temperature and time setpoints, no further programming is required.
GROUNDING INSTRUCTIONS
This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a grounding wire with a grounding plug. The power cord plug must be plugged into an outlet that is properly installed and grounded .
WARNING—Improper use of the grounding can result in a risk of electric shock.
Consult a qualified electrician or serviceman if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded.
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Model Specifications
CHECKERS / RALLYS
MODULAR HOLDING CABINET
MODELS : CHLM2W2H & CHSM2W2H
Pan Cavity Size
Watts Volts
800 120
CONSTRUCTION… All stainless steel double wall cabinet construction. Black rubber legs. Modular design with one controller and one pan cavity per module.
CABINET MATERIAL… Nickel-bearing type 300 series stainless steel; 20 gauge polished exterior. Each cavity has a scratch-resistant polymer lower surface with black anodized aluminum heating plate.
LIDS... Fixed in place integrated, stainless steel lids, removable without tools for easy cleaning or holding uncovered food prod­ucts. Lids in place provide seals for pans containing moisture-sensitive food prod­ucts.
Amps
6.7
Height (in) Width (in)
2 1/2 7 11 3/4 298 16 3/8 416 18 3/4 476 71 32
Overall Dimensions
Height Depth Width
in mm in mm in mm
CABINET CAPACITY... One pan per module, accommodates 1/3 size H-pans with handles, 2.5” deep.
CONTROLLER... Electronic temperature controls with countdown timer and audio/ visual alarm. Comes preprogrammed with temperature and time setpoints. Has a sleep mode feature to prevent unauthorized use. Allows user to program temperature in one degree increments up to 195 degrees F. Timer can be set for up to 9 hours and 59 minutes, in 1 minute increments. Countdown will convert to seconds when less than one minute is left.
PERFORMANCE…Capable of heating to 195°F (94°C). Temperature default is 185° F. Preheat to 185°F (85°C) in less than 10 minutes.
Shipping We ig ht
lbs kg
HEATING SYSTEM... For each module there is one 200 watt silicone pad heater vulcanized to bottom of anodized alumi­num plate with hi-limit protection. Programmable controller, with a digital temperature and time display.
ELECTRICAL CHARACTERISTICS… Operates on 120 volts, 60 cycle, single phase, 200-watts per zone. Six foot 3 wire rubber cord with 3 prong grounding plug. NEMA 5-15P plug.
OPTIONS & ACCESSORIES... 1/3 Size pans with handles,
*Specifications subject to change through product improvement & innovation.
CARTER-HOFFMANN
1551 McCormick Ave., Mundelein, IL 60060
(847) 362-5500 • (800) 323-9793 • Fax (847) 367-8981
www.carter-hoffmann.com
sales@carter-hoffmann.com
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CLEANING INSTRUCTIONS
CAUTION:
ELECTRIC
SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appli­ance to cool before clean­ing.
IMPORTANT:
DO NOT spill or
pour water into controls, control panel or wiring. Water damage is
not covered by warranty.
CAUTION: Unplug cabinet and allow to cool before cleaning. Cleaning:
1) Remove power cord plug from outlet. Allow cabinet to cool.
2) Remove pans and pan covers. Wash with mild detergent and rinse thoroughly with clean water and allow to dr y.
3) Lightly spray cabinet and inside surfaces of warming cavities with cleaning solution.
4) Wipe cabinet and inside surfaces of warming cavities with a clean towel until clean. For heavy soils, use a non-scratch or nylon-scouring pad.
5) Rinse b y wipin g with a clea n towel m ois tene d with clea n wat er. Allow cabinet to air dry.
7) Clean pan covers by wiping with a clean towel moistened with cleaning solution. Rinse by wiping with a clean towel moistened with clean water. Allow to air dry then reinstall in c abin et with bent lid edges facing up.
8) Connect power cord.
Removable pan cover
NORMAL OPERATION (DEFAULT FACTORY SETTINGS)
DAILY OPERATION
(USING DEFAULT FACTORY SETPOINTS)
Press the POWER SWITCH, located at the top front panel, to ON. Illuminated portion of switch will glow, indicating power is ON. Cabinet will automatically go into a preheat.
When first turned on, digital readout will display “LO” until the cabinet reaches 122ºF. After the cabinet reaches 122ºF the digital readout will display the current temperature, until temperature reaches the setpoint.
Once the cabinet reaches setpoint, the digital readout will display “P1”, see the chart below for default settings. Load cooked product into the correct pans and place in the cavity.
Press TIME KEY to start the timer. The digital readout will count down, displaying the remaining time. When the timer reaches 5 minutes remaining, the timer will display “4” and will beep for 5 seconds. The digital readout is displayed in hours and minutes until it is less than one minute. Once the time remaining
is less than one minute, the digital readout counts down in seconds. At the end of the timed cycle, the digital readout will flash “000”.
At this point, a beeping alarm will sound until the TIME KEY is pressed. At the end of the day, remove product pan from cavity and press the POWER SWITCH to OFF.
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NORMAL OPERATION (DEFAULT FACTORY SETTINGS)
NOTE: Timer cannot be
started until the cabinet has reached operating temperature.
NOTE: Timer can be cancelled at any time during the cycle by pressing and holding the TIME KEY for 2 seconds.
Temperature Is LOW
Module is READY
Typical Time
Remaining
CHECKERS / RALLYS HOLDING CABINETS
DEFAULT SETPOINT PARAMETERS
Centerline Cabinet 1
Small Meat Small Meat
Temperature
setpoint:
185° F
Hold Time:
25 min
Temperature
Splitline Lowside Cabinet
Small Meat Hot Dogs
setpoint:
185° F
Hold Time:
25 min
Centerline Cabinet 2
Large Meat Hot Dogs
Temperature
setpoint:
185° F
Hold Time:
25 min
Splitline Highside Cabinet
Hot Dogs Small Meat
Temperature
setpoint:
185° F
Hold Time:
120 min
Timed Cycle
Completed
NOTE: Press and release the TEMP KEY top view or verify a cavity setpoint.
Temperature
setpoint:
185° F
Hold Time:
25 min
Small Meat Large Meat
Temperature
setpoint:
185° F
Hold Time:
25 min
Temperature
setpoint:
185° F
Hold Time:
120 min
Temperature
setpoint:
185° F
Hold Time:
25 min
Temperature
setpoint:
185° F
Hold Time:
120 min
Small Meat Hot Dogs
Temperature
setpoint:
185° F
Hold Time:
25 min
Temperature
setpoint:
185° F
Hold Time:
25 min
Temperature
setpoint:
185° F
Hold Time:
120 min
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NORMAL OPERATION
NOTE: See PROGRAMMING
INSTRUCTIONS on next page with instructions on how to enable DAYPARTS
Temperature Is LOW
Typical
Temperature
Reading
Module is READY
NOTE: Timer can not be started until the cabinet is pre-heated.
NOTE: Press and release the TEMP KEY top view or verify a cavity setpoint.
Typical Time Remaining
NOTE: Timer can be cancelled at any time during the cycle by pressing and holding the TIME KEY for 2 seconds.
Timed Cycle
Completed
DAILY OPERATION
(using DAYPART programs P1 thru P6)
Press the POWER SWITCH, located at the top front panel, to ON. The Illuminated portion of switch will glo w, ind icat ing the p o wer is ON. The cabinet will automatically preheat.
When first turned on, digital readout will display “LO” until the cabinet reaches 122ºF. After the cabinet reaches 122ºF the digital readout will display the current temperature, until temperature reaches the setpoint.
Once the cabinet reaches setpoint, the digital readout will display “P1”. This indicates the cabinet is at temperature and ready to hold product. Load product into the pans and insert into cabinet cavity.
The cabinet has six programmable timers (“P1”, “P2”, “P3”, “P4”, “P5” and “P6”) for each cavity. Different program times can be used for different parts of the day (Breakfast, Lunch, Dinner) or for alternate products.
Press the INCREASE KEY or DECREASE KEY to select the desired timer program, (P1-P6).
Once a timer menu (P1-P6) has been selected, press TIME KEY to start the program. Refer to Programming Instructions on the next page to change programmed time.
The digital readout will count down, displaying the remaining time. When the timer reaches 5 minutes remaining, the timer will display “5” and will beep for 5 seconds.
The digital readout is displayed in hours and minutes until it is less than one minute. Once the time remaining is less than one minute, the digital readout counts down in seconds.
At the end of the timed cycle, the digital readout will flash “000” and an alarm will sound until the TIME KEY is pressed.
The digital readout will display the currently selected timer (e.g. “P1”), indicating that the cabinet is ready to hold product.
At the end of the day, press the POWER SWITCH to OFF and perform the cleaning procedures.
NOTE: Program timer defaults to “P1” each time the unit is turned OFF then back ON.
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CONTROLLER PROGRAMMING
To enter into program mode, display must be in operating mode and not in a timing cycle .
NOTE: Each module
Press the INCREASE KEY and DECREASE KEY at the same time for more than three seconds to enter into programming mode. The DIGITAL READOUT will display “PrG”
Once you are in the programming mode you will be able to make changes to the temperature and / or timer setpoints.
can be programmed individually.
Rear display cannot programmed.
Small Meat Cabinet
be
1. Enter into PROGRAMMNG MODE as described above.
2. Press and hold the TEMP KEY or TIME KEY until display flashes.
Default Settings: Temperature: 185ºF Timers: 25 Minutes
Large Meat Cabinet
Default Settings: Temperature: 185ºF Hot Dog Timer: 2 hours Large Meat Timer: 25 minutes
Temperature Setpoint Range: 122ºF - 195ºF
3. Press INCREASE KEY or the DECREASE KEY to raise or lower temperature or time setpoint. Each time the key is pressed, setpoint is changed by 1ºF or one minute.
4. Once the setpoint is correct, wait for display to stop flashing to save changes and exit the program mode or, return to step #1 to adjust other settings.
1. Press DECREASE KEY and TIME KEY at the same time to check
Timer Range: Range from 1 minute to 9 hours, 59 minutes
2. Enter into PROGRAMMNG MODE as described above.
NOTE: While in the
3. Press and hold the TEMP KEY or TIME KEY until display flashes.
program mode, if no key is pressed for 10 seconds, any changes will be saved and the control returns to nor­mal operation mode.
4. Press INCREASE KEY or the DECREASE KEY to raise or lower temperature or time setpoint. Each time the key is pressed, setpoint is changed by 1ºF or one minute.
5. Wait for display to stop flashing to save the changes and exit the program mode. To program other program modes, move to next step (if necessary).
ENTERING INTO PROGRAMMING MODE
CHANGING TEMPERATURE OR TIMER SETPOINTS
(in program mode, front control panel only)
CHANGING TIMERS and TEMPERATURES
USING DAYPART OPERATION (programming mode for P1 thru P6)
DAYPART OPERATION MODE (display will show “Enb” when enabled and “diS” when daypart operation is disabled).
NOTE:
The technical content of this manual, including any wiring diagrams, sche­matics, parts breakdown illustrations and/or adjust­ment procedures, is intended for use ONLY
by qualified technical personnel.
6. Press INCREASE KEY or DECREASE KEY to select desired timer program number (P1 thru P6).
7. Enter into PROGRAMMNG MODE as described above.
8. Repeat steps #3 thru #5 as necessary above. Wait for display to stop flashing to save changes and exit program mode. Follow the normal operating
instructions on page #7.
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SERVICE EXPECTATIONS
Service Philosophy
For over sixty years, Carter-Hoffmann has earned a reputation for manufacturing rugged and dependable foodservice equipment that permits foodservice professionals serve better food products to more people, and thus, grow their business.
Our goal is not only to provide the best food service equipment for the price, but also to back it up with after-sale service that is responsive, fast, efficient and professional. Carter-Hoffmann products are innovative and efficient. They are easy to use, easy to clean and easy to maintain. Although the products are quite reliable, they are also designed to be easy to repair when necessary.
We believe that a malfunction to a Carter-Hoffmann product should cause as little inconvenience to the customer as possible. Our goal is to provide the same day service or within 24 hours and strive to fix it the first time. We are dedicated to making every aspect of our customer service the standard by which others are judged.
End-User Responsibilities
While we all strive to serve our mutual customers as well as possible, we remind the end-user (and their employees) that they also have some responsibilities.
1. All shipping damage must be noted on the freight bill when the shipment is received. Any freight damages must be collected from the Freight Company, NOT Carter-Hoffmann.
2. The end-user should be advised beforehand to carefully unpack and inspect all products when they are received BEFORE SIGNING THE SHIPPER'S RECEIPT OF DELIVERY.
3. The end-user must provide a safe, dry, level surface for the equipment to be placed upon.
4. The end-user must provide the proper electrical supply. All in-wall electrical modifications are to be completed by a licensed electrician. All building modifications are the responsibility of the end-user. Specification literature changes frequently, please verify proper installation is possible.
5. The end-user must operate, clean and maintain the equipment in accordance with the procedures described in this Operation Manual.
6. Carter-Hoffmann is NOT responsible for any loss of the customer’s income, loss of food product, extra labor charges, or any other incidental or consequential costs as a result of the malfunction of our product.
7. The end-user shall allow for on-premises repair of the equipment to be completed at a mutually convenient place and time.
Warranty Service
1. Warranty service is to be initiated by authorized Carter-Hoffmann personnel only, please call Carter-Hoffmann directly and we will take care of everything.
2. The service provider is NOT authorized to change or extend any of the terms or conditions of our warranty.
3. Initial freight damage is NOT covered by the product warranty.
Confidentially
1. The end user and all his employees and sub-agents shall protect and keep confidential Carter­Hoffmann’s proprietary designs, information, and knowledge.
2. All literature and informational materials provided by Carter-Hoffmann are to be considered confidential; they remains Carter-Hoffmann’s property; and are not to be reproduced without our prior approval
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Carter-Hoffmann W arranty:
Carter-Hoffmann (“CARTER-HOFFMANN”) warrants to the initial purchaser of its standard Carter Line Prod­ucts that CARTER-HOFFMANN will, at its option, repair or replace, during the wa rranty period set forth below, any part of such products made necessary due to a defect in material or workmanship which is present when the product leaves its factory and which manifests itself during the warranty period under normal use and service.
This warranty applies only to origina l equipment owned and possessed b y the initial purchaser and the warranty period begins on the date of original shipment from the CARTER-HOFFMANN factory and extends as follows: to
component parts and labor for 24 months.
Repair or replacements under this warranty will be performed, unless otherwise authorized in writing by CARTER-HOFFMANN, at its factory. All parts or components to be repaired or replaced under this warranty are to be shipped prepaid to CARTER-HOFFMANN, with reimbursement credit for such part or component to be given if found by CARTER-HOFFMANN to be defective.
CARTER-HOFFMANN neither makes nor assumes and does not authorize any other person to make or assume any obligation or liability in connection with its products other than that covered in this warranty. This warranty applies only within the continental United States and Canada. In Alaska and Hawaii, this warranty applies only to and is limited to the supply of replacement parts.
Warranty E xclusions and Limitations:
Any implied warranty of merchantability or fitness for a particular purpose is hereby specifically disclaimed by CARTER-HOFFMANN. There are no warranties, expressed or implied, which extend beyond the description on the face hereof. This warranty does not cover and CARTER-HOFFMANN shall not under any circumstances be
liable for any incidental, consequential or other damages (such as injury to persons or property, loss of time, in-
convenience, loss of business or profits, or oth e r ma tters not specifically covered) arising in connection with the
use of, inability to use, or failure of these products.
Specifications are subject to change through product improvement and innovation.
Carter-Hoffmann
1551 McCormick Ave.
Mundelein, Illinois, 60060 USA
Phone: 847-362-5500 Toll free: 800-323-9793 Fax: 847-367-8981
Sales and Marketing E-mail: sales@carter-hoffmann.com
Service E-mail: service@carter-hoffmann.com Company Website: www.carter-hof fmann.com
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