CARRON Dante 5KW Installation And Operating Instructions Manual

A qualified solid fuel engineer must carry out the installation of this stove.
We cannot accept responsibility for products not installed in this way.
All local regulations, including those referring to national and
European Standards need to be complied with when installing the appliance.
A list of qualified engineers is available from: www.hetas.co.uk
CARRON DARWIN 5KW INSET STOVE
INSTALLATION AND OPERATING INSTRUCTIONS
P
re-installation Checks
Installation of a fireplace must be according to local codes and regulations in each country. All local regulations, including those which refer to national and European standards, must be observed when installing the product.
Both an installation manual with technical data and a manual on general use and maintenance are enclosed with the product. The installation can only be used after it has been inspected by a qualified inspector. A name plate of heat-resistant material is affixed to the product. This contains information about identification and documentation for the
product.
1. Technical Data
Fuel WOOD SMOKELESS FUEL Material Cast iron Cast iron Log length, max. 30cm Operating range 2.0—4.7kW 2.0—5.0kW Flue outlet Rear Rear Flue pipe Inside: 125 mm/124 cm2Inside: 125 mm/124 cm
2
dimension cross section cross section Approx. weight 87kgs 87kgs CO emission (13% O2) 0.28% 0.18% Efficiency 78.5% at 4.7kW 75.7% at 5kW Flue gas temperature 295°C 306°C Flue gas mass flow 5.0 g/sec 5.0 g/sec Flue draught 12 Pa 12 Pa
Operational mode: Intermittent with a refuel time of 45 minutes wood and 60 minutes coal.
The Clean Air Act 1993 and Smoke Control Areas
Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area. It is an offence to emit smoke from a chimney of a building, from a furnace or from any fixed boiler if located in a designated smoke control area. It is also an offence to acquire an "unauthorised fuel" for use within a smoke control area unless it is used in an "exempt" appliance ("exempted" from the controls which generally apply in the smoke control area).
In England appliances are exempted by publication on a list by the Secretary of State in accordance with changes made to sections 20 and 21 of the Clean Air Act 1993 by section 15 of the Deregulation Act 2015. Similarly in Scotland appliances are exempted by publication on a list by Scottish Ministers under section 50 of the Regulatory Reform (Scotland) Act 2014.
In Wales and Northern Ireland these are authorised by regulations made by Welsh Ministers and by the Department of the Environment respectively.
Further information on the requirements of the Clean Air Act can be found here: https://www.gov.uk/smoke-control-area-rules
Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements”
The Carron Darwin SE 5KW Inset Stove has been recommended as suitable for use in smoke control areas when burning wood.
An air control has been supplied to provide a mechanical stop to prevent closure beyond 5mm open.
JIG UK Ltd
Hurlingham Business Park
Fulbeck Heath
Grantham
Lincolnshire
NG32 3HL
EN13229:2001 + A1:2003 + A2:2004
THE CARRON DARWIN 5KW
INSET STOVE
Minimum distance to combustible materials:
Behind the stove: 270mm
To the side of the stove: 350mm
CO at 13% 02: 0.28%
Flue gas temperature: 295ºC
Efficiency:78.5% (at 4.7kW)
Nominal Output: 4.7kW
Fuel Type: Wood
CO at 13% 02: 0.18%
Flue gas temperature: 306ºC
Efficiency:75.7% (at 5kW)
Nominal Output: 5kW
Fuel Type: Smokeless fuel
2
. Installation
We recommend that two people perform the assembly and installation procedure.
2.1 Unpacking the Stove
After removing the outer packaging, unbolt the combustion chamber from the wooden pallet and place it gently on its back. The cardboard packaging can be placed underneath to prevent marking. Remove the leg pack from the stove and bolt each leg securely to the underside of the base on the combustion chamber, using the bolts provided (found inside the stove).
2.2 Installing this Stove
The stove and chimney installations MUST comply with all current National and Local Building Regulations; your approved dealer or your local building control officer can advise regarding this. Ultimately, it is you and your installer who is responsible that the installation complies.
2.3 Pre-installation
After removing the stove from the packaging, open the fire door and remove the loose packing. Prior to installation ensure all the internal components of the stove are removed to gain access to fixings and to make it lighter for installation.
Remove the refractory fire bricks, these bricks are loose and just need to be lifted clear of the grate support plate before they can be removed.
To remove the loose baffle, lift the front edge until it hits the top and then slide it forward. Then drop the rear edge and the baffle will slide down. To remove the fixed baffle, loosen the two screws and slide it forwards, it will then drop down.
Next, remove the grate by pushing it from underneath, the riddling bar is not fixed to the grate. This will allow access to four M6 fixings which will attach the stove to the outer casing. Remove the 4 fixings, allowing the insert stove to be removed from the external casing.
2.4 Chimney
THIS PRODUCT IS SUITABLE FOR CHIMNEY INSTALLATION ONLY.
The stove is a radiant room heater and must be connected to a chimney of the proper size and type. The chimney must have a cross sectional area of at least 124cm2 or a diameter of at least 125mm. Never connect to a smaller size chimney. Do not connect to a chimney serving another appliance. Minimum chimney height 4.5 meters from floor on which stove is installed.
It is recommended that a flue liner of diameter 125mm be used to line the chimney, the liner should be approved for use with solid fuel. (See Fig. 1).
It is permitted to connect using a closure plate and a connection piece from the stove to the closure plate (See Fig. 2), provided that the chimney is of sound construction with no leaks or cracks, a clay flue liner has been used that can withstand up to 1000°C, the clay liner has a diameter no greater than 200mm.
ALL FLUE INSTALLATIONS ARE THE RESPONSIBILITY OF THE CUSTOMER.
The stove must be connected to a chimney with a minimum continuous draught of 12 Pascal’s (.05” WG). Poor draught c
onditions will result in poor performance.
FITTING INSTRUCTIONS
Step 1: Prepare the fireplace area with fireback or milner brick removal. Ensure the opening is suitable for fitting of the insert stove opening required, i.e. remove fire surround trim if fitted. See Fig 3
Step 2: Ensure the floor area is level with the hearth, this area needs to be level as the insert fire is screw fixed to the floor.
Step 3: Lay the external casing into the opening and position so that the front edge protrudes 20mm past the front edge of the opening.
Step 4: Mark the drill location and drill the holes using a
4.5mm drill bit. Fix the casing to the floor using the self tapping screws provided.
Step 5: Lift the stove into the external casing. Remove all internal parts as per pre-assembly instructions prior to lifting it. The stove can be lifted into the casing approximately 125mm first and then it can be pushed into the final position while taking care to lift the front edge to preserve the hearth.
Step 6: Drop the flexi flue liner down through the chimney and into the stove.
Step 7: Lay the sealing gasket on to the flue spigot, and then fit the flue spigot to the end of the flexi flue liner using the 2 grub screws provided.
Step 8: Then using the M6 screws secure the stove to the convection chamber. Push the insert stove against the fireplace before fully tightening these bolts.
Step 9: Push the flexi liner back up through the flue outlet and fix the flue spigot into position using the M6 nuts provided.
Step 10: Complete the installation of the flexi line at the top of the chimney in accordance with the manufacturers instructions.
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