Carrier P5030-100, WEATHER MASTER 48P2, WEATHER MASTER P4, WEATHER MASTER P3 User Manual

WEATHERMASTER

48P2,P3,P4,P5030-100

Single Package Gas Heating and Electric Cooling Units

with Direct Spark Ignition and COMFORTLINK™ Controls

Installation Instructions

CONTENTS

Page

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

Step 1 — Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2 — Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 3 — Roof Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . 2

Step 4 — Slab Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 5 — Install Curb Gasketing. . . . . . . . . . . . . . . . . . 2

Step 6 — Install Field-Fabricated Ductwork . . . . . . 2

Step 7 — Rig Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 8 — Connect Condensate Drain. . . . . . . . . . . . 16

Step 9 — Install Outdoor Hoods (Units without

Optional High-Capacity Power Exhaust). . . . . . 32

• UNIT SIZES 030-050

• UNIT SIZES 055-100

Step 10 — Install Economizer Hoods (Units with

Optional High-Capacity Power Exhaust). . . . . . 33

• INSTALL SMALL HOODS

• INSTALL LARGE HOODS

Step 11 — Route Field Wiring . . . . . . . . . . . . . . . . . . . 35

• UNIT SIZES 030-060

• UNIT SIZES 070-100 Step 12 — Make Field Electrical Connections . . . 35

•POWER WIRING

Step 13 — Connect Air Pressure Tubing . . . . . . . . 58

• VARIABLE FRQUENCY DRIVE

• MODULATING POWER EXHAUST

• RETURN FAN POWER EXHAUST

Step 14 — Remove Supply-Fan Shipping

Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Step 15 — Remove Optional Return-Fan

Shipping Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Step 16 — Connect Gas Piping. . . . . . . . . . . . . . . . . . 61

Step 17 — Configure Optional Staged Gas

Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Step 18 — Install Flue/Inlet Hoods and Baffles . . 62 Step 19 — Install Supply-Air Thermistors

(Staged and Modulating Gas Units Only) . . . . . 62

Step 20 — Install Optional Motormaster

Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Step 21 — Install Unit Accessories. . . . . . . . . . . . . . 68

CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . 68-76

Constant Volume Units. . . . . . . . . . . . . . . . . . . . . . . . . . 68

• CONTROL WIRING

Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . . 68

Optional and Accessory Control Wiring . . . . . . . . . 68

Carrier Comfort Network

Optional UPC Open Installation . . . . . . . . . . . . . . . . . 74

Smoke Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . 74

(CCN) Interface. . . . . . . 73

GENERAL

This installation instruction contains basic unit installation information, including installation of thermostats and remote temperature sensors.

For additional information and service instructions, refer to

the Controls and Troubleshooting literature.

A factory-installed optional integral economizer and high-

capacity power exhaust is available on size 075-100 units.

A factory-installed optional return fan is available on size

075-100 units.

The staged gas control (SGC) option adds the capability to control the rooftop unit’s gas heating system to a specified supply-air temperature set point for purposes of tempering a cool mixed-air condition.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes, including ANSI (American National Standards Institute) Z223.1. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.

WARNING

Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency, or the gas supplier.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53480079-01 Printed in U.S.A. Form 48P-4SI Pg 1 11-10 Replaces: 48P-3SI

CAUTION

Disconnect gas piping from units when leak testing at pressures greater than 0.5 psig. Pressures greater than 0.5 psig will cause gas valve damage resulting in a hazardous condition. If gas valve is subjected to pressure greater than

0.5 psig, it must be replaced. When pressure testing fieldsupplied gas piping at pressures of 0.5 psig or less, the unit connected to such piping must be isolated by manually closing the gas valve.

INSTALLATION

Step 1 — Perform Jobsite Survey —

the following checks before installation.

1. Consult local building codes and the NEC (National Electrical Code) (ANSI/NFPA [American National Standards Institute/National Fire Protection Association] 70) for special installation requirements.

2. Determine unit location (from project plans) or select unit location.

3. Check for possible overhead obstructions which may interfere with unit lifting or rigging.

Complete

CAUTION

Do not lift unit with forklift truck. Move unit with overhead rigging only.

Step 2 — Place Unit — Inspect unit for transportation

damage. File claim with transportation agency.

Provide clearance around and above unit for airflow, safety, and service access. Do not restrict top (area above condenser fans) in any way. Allow at least 6 ft on all sides for rated performance, code compliance, and service. On units equipped with power exhaust option, high velocity air is exhausted out the hood. Unit should be positioned with at least 10 ft clearance between the exhaust hood and any obstruction.

Check unit dimensional drawings for unit arrangement and minimum performance and service clearances.

Do not install unit in an indoor location. Do not locate air inlets near exhaust vents or other sources of contaminated air.

Although unit is weatherproof, guard against water from higher level runoff and overhangs.

Level by using unit frame as a reference. Physical data is shown in Tables 1A-9.

Step 3 — Roof Mount Unit — Check building codes

for weight distribution requirements. Unit weight is shown in Tables 1A-1C and 5. Unit may be mounted on class A, B, or C roofing material.

ROOF CURB — Assemble and install roof curb as described in instructions shipped with the accessory. Accessory roof curb and information required to field fabricate a roof curb is shown in Fig. 1-5. Install insulation, cant strips, roofing and counter flashing as required. For unit condensate drain to function properly, curb must be level or within tolerances shown in Fig. 1-5.

STEEL BEAMS — If roof curb is not used, support unit with steel beams along its entire length and then support steel as required. As a minimum, unit must be supported across its width at each lifting lug location.

Step 4 — Slab Mount Unit — Provide a level con-

crete slab that extends beyond unit cabinet at least 6 inches. Make a slab 8 in. thick with 4 in. above grade. Use gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow. Ensure that slab is of

sufficient height to allow for condensate trap of 4 in. on sizes 030-070 or 7 in. on sizes 075-100.

Step 5 — Install Curb Gasketing

SIZE 030-060 UNITS — After ductwork has been connected to the roof curb, attach adhesive-backed gasketing on all end rails, cross rails, and duct rails. Be sure all joints and corners of gasket are square and flush to prevent possible water leaks. Follow all applicable building codes.

SIZE 070-100 UNITS — After ductwork has been connected to the roof curb, apply gasket material ( wide neoprene) where indicated.

Single-Thickness Gasketing (See Fig. 6-8 for Item Numbers) — Apply gasketing in the following places:

1. Along both side rails (1) — 2 places, full length

2. Along return air end rail (2) — 1 place

3. Around return air internal duct flange (3) — 1 or 2 places

4. Around supply air internal duct flanges (4) — 3 places

Double-Thickness Gasketing (See Fig. 6 and 8 and Detail A-A) — Locate a line 93/4-in. from the supply air end of the accessory curb. Apply a double-thickness of gasket material along line per detail A-A.

NOTE: Do not apply gasket material along the outside edge of the curb (area “X”). This pan area of the curb extends out beneath the end of the unit’s air handler section; applying gasket here develops a potential water trap area on top of the curb.

Condenser Section Roof Curb (See Fig. 7) thickness gasket along both side rails (5).

/2-in. thick x 11/2-in.

— Apply single-

Step 6 — Install Field-Fabricated Ductwork

WARNING

For vertical supply and return units, tools or parts could drop into ductwork and cause an injury. Install a 90-degree elbow in the supply and return ductwork between the unit and the conditioned space. If a 90-degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space. Failure to follow these instructions could result in personal injury or property damage due to falling objects.

The 48P2,P3 units are designed for vertical supply/return only. Field-fabricated ductwork must be attached to the roof curb, or to the support steel, prior to the final rigging and installation of the unit. Supply and return duct dimensions are shown in Fig. 1-3.

To attach ductwork to roof curb, insert duct approximately 10 to 11 in. up into roof curb. Connect ductwork to 14-gage roof curb material with sheet metal screws driven from inside the duct.

Secure all ducts to the building structure, using flexible duct connectors between roof curbs and ducts as required. Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. Outlet grilles must not lie directly below unit discharge.

Design supply duct strong enough to handle expected static pressures.

Step 7 — Rig Unit — Do not drop unit; keep upright.

Use spreader bars over unit to prevent sling or cable damage. Sheets of plywood placed along the condenser coils will provide additional protection. All lifting lugs MUST be used when lifting unit. Level by using unit frame as a reference. See Fig. 9 and 10 for information. Unit and accessory weights are shown in Tables 1A-1C and 5. Weight distribution and center of gravity can be found in Fig. 11.

Table 1A — Physical Data 48P2,P3,P4,P5030-050

BASE UNIT 48P2,P3,P4,P5030 48P2,P3,P4,P5035 NOMINAL CAPACITY (tons) 30 35 OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 5310 5810 5410 5910 High Heat 5440 5940 5540 6040

With Economizer

Low Heat 5610 6110 5710 6210 High Heat 5740 6240 5840 6340

COMPRESSORS Scroll

Quantity...Type 1...ZP154/1...ZP154 1...ZP182/1...ZP182 Oil Charge (oz) per Compressor 110 110 Number of Refrigerant Circuits 22

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 15.4/14.8 18.4/17.6 Standard Evaporator with Humidi-MiZer® 15.4/24.9 18.4/27.7 Alternate High-Capacity Evaporator Coil 18.4/17.7 N/A Alternate High-Capacity Evaporator with Humidi-MiZer 18.4/27.8 N/A

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 11 Total Face Area (sq ft) 33.3 33.3

EVAPORATOR COILS

Quantity 1 Total Face Area (sq ft) 32.1 Refrigerant Feed Device...No. per Circuit TXV...1 Standard Evaporator Coils

Rows...Fins/in. 3...15.0 4...15.0 Fin Type Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 4...15.0 N/A Fin Type Double Wavy N/A Tube Type Cross Hatched N/A

HEATING SECTION Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 714714 Input (MBtuh) 325 650 325 650 Output (MBtuh) (Vertical/Horizontal) 263/260 527/520 263/260 527/520 Temperature Rise Range (F) 10-40 25-55 10-40 25-55 Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 Burner Orifice Diameter

Quantity (in. ...drill no.) 7 (.1285...30) 14 (.1285...30) 7 (.1258...30) 14 (.1258...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Firing Stages 2222 Number of Gas Valves 1212

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 2...30 2...30 Nominal Cfm 18,000 19,500 Motor Hp...Rpm 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 25 x 25 in.

Nominal Cfm Maximum Allowable Cfm 15,000 15,000 Maximum Allowable Rpm 900 900 Shaft Diameter at Pulley (in.) 111/

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 7.510152025 Motor Frame Size 213T 215T 254T 256T 284T Efficiency at Full Load (%)

High Efficiency 88.5 89.5 91.0 91.0 91.7

Premium Efficiency 91.7 91.7 93.0 93.6 93.6 Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 13.7 13.7 Motor Pulley Pitch Diameter (in.) 3.4 4.3 4.9 5.5 6.5 Resulting Fan Speed (rpm) 438 549 626 703 830 Belts Quantity...Type 2...BX60 2...5VX630 2...5VX630 2...5VX630 2...5VX650 Center Distance Range (in.) 17.74-14.30 17.74-14.30 17.63...14.01 17.63...14.01 16.63...12.87

OPTIONAL POWER EXHAUST† Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...3.0 2...5.0 2...7.5 2...10 Motor Frame Size High Eff 56HZ 184T 213T 215T

Efficiency at Full Load (%) High/Premium 81.0/88.5 87.5/89.5 88.5/91.7 89.5/91.7 Fan Pulley Pitch Diameter (in.) High Eff 11 10.4 12 12

Motor Pulley Pitch Diameter Range (in.) High Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Motor Pulley Pitch Diameter Factory Setup (in.) 4.1 4.2 5.4 6.4 Blower Shaft Diameter at Pulley (in.) 1 Fan Rpm Range 500-656 621-785 717-882 854-1000 Factory Setup Fan Rpm 656 703 800 927 Maximum Allowable Rpm 1000 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Bag Filter 6...20 x 24 x 22, 6...20 x 20 x 22 6...20 x 24 x 22, 6...20 x 20 x 22 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

MERV 15 Cartridge Filters with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Cartridge Filter 6...20 x 24 x 12, 6...20 x 20 x 12 6...20 x 24 x 12, 6...20 x 20 x 12 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) None None

Prem Eff 182T 184T 213T 215T

Prem Eff 11.0 10.4 12 12

Prem Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.)

LEGEND

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

10,500 10,500

17/

5...20 x 20 x 2

2...20 x 25 x 1

* 460-3-60 only. †See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

17/

111/

5...20 x 20 x 1

2...20 x 25 x 1

17/

Table 1A — Physical Data 48P2,P3,P4,P5030-050 (cont)

BASE UNIT 48P2,P3,P4,P5040 48P2,P3,P4,P5050 NOMINAL CAPACITY (tons) 40 50 OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 5810 6310 6025 6525 High Heat 5940 6440 6155 6655

With Economizer

Low Heat 6110 6610 6325 6825 High Heat 6240 6740 6455 6955

COMPRESSORS Scroll

Quantity...Type 2...ZP103/1...ZP182 2...ZP120/2...ZP137 Oil Charge (oz) per Compressor 110 110 Number of Refrigerant Circuits 22

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 21.6/26.7 29.4/29.0 Standard Evaporator with Humidi-MiZer® 21.6/39.1 29.4/41.4 Alternate High-Capacity Evaporator Coil 35.1/37.2 38.2/36.5 Alternate High-Capacity Evaporator with Humidi-MiZer 31.1/49.6 38.2/48.9

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 22 Total Face Area (sq ft) 66.7 66.7

EVAPORATOR COILS

Quantity 1 Total Face Area (sq ft) 45.5 Refrigerant Feed Device...No. per Circuit TXV...2 Standard Evaporator Coils

Rows...Fins/in. 3...15.0 4...15.0 Fin Type Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16.0 6...16.0 Fin Type Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat

Quantity (in. ...drill no.) 7 (.1285...30) 14 (.1285...30) 7 (.1285...30) 14 (.1285...30)

Manifold Pressure (in. wg) 3.53.53.53.5 Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Firing Stages 2222 Number of Gas Valves 1212

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 3...30 4...30 Nominal Cfm 30,000 38,000 Motor Hp...Rpm 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 25 x 25 in.

Nominal Cfm 14,000 14,000 Maximum Allowable Cfm 20,000 20,000 Maximum Allowable Rpm 900 900 Shaft Diameter at Pulley (in.) 111/

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 7.51015202530* Motor Frame Size 213T 215T 254T 256T 284T 286T Efficiency at Full Load (%)

High Efficiency 88.5 89.5 91.0 91.0 91.7 92.4

Premium Efficiency 91.7 91.7 93.0 93.6 93.6 93.6 Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 13.7 13.7 12.5 Motor Pulley Pitch Diameter (in.) 3.4 4.3 4.9 5.5 6.5 6.5 Resulting Fan Speed (rpm) 438 549 626 703 830 910 Belts Quantity...Type 2...BX60 2...5VX630 2...5VX630 2...5VX630 2...5VX650 3...5VX630 Center Distance Range (in.) 17.74-14.30 17.74-14.30 17.63...14.01 17.63...14.01 16.63...12.87 16.63...12.87

OPTIONAL POWER EXHAUST† Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...3.0 2...5.0 2...7.5 2...10 Motor Frame Size High Eff 56HZ 184T 213T 215T

Efficiency at Full Load (%) High/Premium 81.0/88.5 87.5/89.5 88.5/91.7 89.5/91.7 Fan Pulley Pitch Diameter (in.) High Eff 11 10.4 12 12

Motor Pulley Pitch Diameter Range (in.) High Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Motor Pulley Pitch Diameter Factory Setup (in.) 4.14.25.46.4 Blower Shaft Diameter at Pulley (in.) 17/ Fan Rpm Range 500-656 621-785 717-882 854-1000 Factory Setup Fan Rpm 656 703 800 927 Maximum Allowable Rpm 1000 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Bag Filter 6...20 x 24 x 22, 6...20 x 20 x 22 6...20 x 24 x 22, 6...20 x 20 x 22 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

MERV 15 Cartridge Filters with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Cartridge Filter 6...20 x 24 x 12, 6...20 x 20 x 12 6...20 x 24 x 12, 6...20 x 20 x 12 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) None None

Prem Eff 182T 184T 213T 215T

Prem Eff 11.0 10.4 12 12

Prem Eff 4.1-3.1 4.7-3.7 6.0-4 .8 7.0-5.8

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.)

LEGEND

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

17/

5...20 x 20 x 2

2...20 x 25 x 1

* 460-3-60 only. †See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

17/

111/

5...20 x 20 x 1

2...20 x 25 x 1

17/

Table 1B — Physical Data 48P2,P3,P4,P5055-070

BASE UNIT 48P2,P3,P4,P5055 48P2,P3,P4,P5060 48P2,P3,P4,P5070 NOMINAL CAPACITY (tons) 55 60 70 OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 7810 8360 7865 8 415 8205 8755 High Heat 7940 8490 7995 8545 8335 8885

With Economizer

Low Heat 8340 8890 8395 8 945 8735 9285 High Heat 8470 9020 8525 9075 8865 9415

COMPRESSORS Scroll

Quantity...Type 2...ZP137/2...ZP137 2...ZP154/2...ZP154 1...ZP54,1...ZP182/1...ZP54,1...ZP182 Oil Charge (oz) per Compressor 110 110 110 Number of Refrigerant Circuits 22 2

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 37.6/37.9 42.2/41.8 43.5/44.8 Standard Evaporator with Humidi-MiZer® 37.6/50.3 42.2/54.2 43.5/57.2 Alternate High-Capacity Evaporator Coil 46.5/45.8 47.6/46.5 55.4/55.5 Alternate High-Capacity Evaporator with

Humidi-MiZer CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 22 4 Total Face Area (sq ft) 66.7 66.7 106.7

EVAPORATOR COILS

Quantity 2 Total Face Area (sq ft) 61.5 Refrigerant Feed Device...No. per Circuit TXV...2 Standard Evaporator Coils

Rows...Fins/in. 4...15 4...15 4...15 Fin Type Double Wavy Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16 6...16 6...16 Fin Type Double Wavy Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 14 21 14 21 14 21 Input (MBtuh) 650 975 650 975 650 975 Output (MBtuh) (Vertical/Horizontal) 527/520 790/780 527/520 790/780 527/520 790/780 Temperature Rise Range (F) 10-40 20-50 10-40 20-50 10-40 20-50 Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 81/80 81/80 Burner Orifice Diameter

Quantity (in. ...drill no.) 14 (.1285...30) 21 (.1285...30) 14 (.1285...30) 21 (.1285...30) 14 (.1285...30) 21 (.1285...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 3.5 3.5 Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Firing Stages 22222 2 Number of Gas Valves 23232 3

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 4...30 4...30 4...30 Nominal Cfm 36,000 36,600 39,000 Motor Hp...Rpm 1.0...1140 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 30 x 27.5 in.

Nominal Cfm 17,500 21,000 24,500 Maximum Allowable Cfm 25,000 30,000 30,000 Maximum Allowable Rpm 800 800 800 Shaft Diameter at Pulley (in.) 111/

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 15 20 25 30 40† Motor Frame Size 254T 256T 284T 286T S324T Efficiency at Full Load (%)

High Efficiency 91.0 91.0 91.7 92.4 93.0

Premium Efficiency 93.0 93.6 93.6 93.6 94.5 Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 15.5 16.1 Motor Pulley Pitch Diameter (in.) 4.5 5.1 5.5 5.9 6.7 Resulting Fan Speed (rpm) 575 651 703 711 740 Belts Quantity...Type 2...5VX1230 2...5VX1230 2...5VX1230 2...5VX1230 3...5VX1250 Center Distance Range (in.) 48.25-44.00 48.25-44.00 48.50-44.25 48.50-44.25 48.25-44.00

OPTIONAL POWER EXHAUST* Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...5 2...7.5 2...10 Motor Frame Size 184T 213T 215T Efficiency at Full Load (%) High/Premium 87.5/89.5 88.5/91.7 89.5/91.7 Resulting Fan Rpm 740 820 920 Maximum Allowable Rpm 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Optional)

Quantity...Size (in.)

Bag Filter 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 22, 6...24 x 20 x 22 Prefilter 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2

MERV 15 Cartridge Filters with

High Velocity Prefilters (Optional)

Quantity...Size (in.)

Cartridge Filter 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 12, 6...24 x 20 x 12 Prefilter 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent Quantity...Size (in.) 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1

LEGEND *See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

46.5/58.2 47.6/58.9 55.4/67.9

111/

Table 1C — Physical Data 48P2,P3,P4,P5075-100

BASE UNIT 48P2,P3,P4,P5075 48P2,P3,P4,P5090 48P2,P3,P4,P5100 NOMINAL CAPACITY (tons) 75 90 100

OPERATING WEIGHT (lb) Standard

Base Unit

Low Heat 9065 9615 9665 10,215 9685 10,235 High Heat 9195 9745 9795 10,345 9815 10,365

With Economizer

Low Heat 9595 10,145 10,195 10,745 10,215 10,765 High Heat 9725 10,275 10,325 10,875 10,345 10,895

COMPRESSORS Scroll

Quantity...Type 2...ZP82/2...ZP182 3...ZP154,3...ZP154 3...ZP154,3...ZP182 Oil Charge (oz) per Compressor 110 110 110 Number of Refrigerant Circuits 222

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 43.8/45.0 50.4/51.3 50.8/52.8 Standard Evaporator with Humidi-MiZer® 43.8/57.4 50.4/69.1 50.8/70.6 Alternate High-Capacity Evaporator Coil 55.1/54.9 61.5/62.9 59.3/62.8 Alternate High-Capacity Evaporator with Humidi-MiZer

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 466 Total Face Area (sq ft) 106.7 160.0 160.0

EVAPORATOR COILS

Quantity 2 Total Face Area (sq ft) 61.5 Refrigerant Feed Device...No. per Circuit TXV...2 Standard Evaporator Coils

Rows...Fins/in. 4...15 4...15 4...15 Fin Type Double Wavy Double Wavy Double Wavy Tub e Ty p e Cross Hatched Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16 6...16 6...16 Fin Type Double Wavy Double Wavy Double Wavy Tub e Ty p e Cross Hatched Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 232323 Input (MBtuh) 650 975 650 975 650 975 Output (MBtuh) (Vertical/Horizontal) 527/520 790/780 527/520 790/780 527/520 790/780 Temperature Rise Range (F) 10-40 20-50 10-40 20-50 10-40 20-50 Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 81/80 81/80 Burner Orifice Diameter

Quantity (in. ...drill no.) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 3.5 3.5 Line Pressure (in. wg) (Min...Max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Number of Gas Valves 232323

CONDENSER FAN Propeller Type

Quantity...Diameter (in.) 4...30 6...30 6...30 Nominal Cfm 39,000 58,000 58,000 Motor Hp (ea)...rpm 1.0...1140 1.0...1140 1.0...1140

STANDARD SUPPLY FAN Forward Curved Centrifugal 36 x 30 in.

Nominal Cfm 24,500 29,750 35,000 Maximum Allowable Cfm 30,000 34,000 40,000 Maximum Allowable Rpm 680 680 680 Shaft Diameter at Pulley (in.) 1

STANDARD SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 30 40 50 60 Motor Frame Size S268T S324T S36T S364T Efficiency at Full Load (%)

High Efficiency 92.4 93.0 93.0 93.6

Premium Efficiency 93.6 94.5 94.5 95.4 Fan Pulley Pitch Diameter (in.) 18.5 18.5 18.5 18.5 Motor Pulley Pitch Diameter (in.) 5.3 5.7 6.5 7.1 Resulting Fan Rpm 501 539 615 672 Belts Quantity...Type 3...5VX1320 4...5VX1320 4...5VX1320 4...5VX1320 Center Distance Range (in.) 47.88-45.01 47.64-44.76 47.42-44.52 47.42-44.52

ALTERNATE, AIRFOIL FAN Airfoil

Nominal Airflow (cfm) 24,500 29,750 35,000 Maximum Allowable Airflow (cfm) 30,000 34,000 40,000 Maximum Allowable Wheel Speed (rpm) 1846 1846 1846 Shaft Diameter at Pulley (in.) 2

ALTERNATE SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 30 40 50 60 75 Motor Frame Size S268T S324T S36T S364T 365T Efficiency at Full Load (%)

High Efficiency 92.4 93.0 93.0 93.6 94.1

Premium Efficiency 93.6 94.5 94.5 95.4 95.4 Fan Pulley Pitch Diameter (in.) 9.7 10.2 8.9 8.9 10.8 Motor Pulley Pitch Diameter (in.) 7.5 8.7 8.1 8.7 11.1 Resulting Fan Rpm 1353 1493 1593 1711 1799 Belts Quantity...Type 2...5VX1150 2...5VX1180 3...5VX1150 3...5VX1150 3...5VX1230 Center Distance Range (in.) 42.96...45.82 42.96...45.57 42.96...45.57 42.45...45.35 42.45...45.35

Chassis

LEGEND *See Table 3 — High-Capacity Power Exhaust Data for more information. See

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

Extended

Chassis

Standard

Chassis

Extended

Chassis

Standard

Chassis

55.1/67.3 61.5/80.7 59.3/80.6

111/

211/

111/

211/

Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

Extended

Chassis

Table 1C — Physical Data 48P2,P3,P4,P5075-100 (cont)

BASE UNIT 48P2,P3,P4,P5075 48P2,P3,P4,P5090 48P2,P3,P4,P5100 OPTIONAL POWER EXHAUST* Centrifugal, 18 x 15 in. (Any motor available on any unit.)

Quantity...Motor Hp 2...5 2...7.5 2...10 Motor Frame Size 184T 213T 215T Efficiency at Full Load (%)

High Efficiency 87.5 88.5 89.5

Premium Efficiency 89.5 91.7 91.7 Fan Pulley Pitch Diameter (in.) 10.6 10.6 10.6 Motor Pulley Pitch Diameter (in.) 4.5 5.0 5.6 Shaft Diameter at Pulley (in.) 1 Resulting Fan Rpm 740 820 920 Maximum Allowable Rpm 1000 1000 1000

FILTERS

Standard Efficiency Throwaway

(Standard)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 30% and 65% Pleated (Optional)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.) 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1

LEGEND *See Table 3 — High-Capacity Power Exhaust Data for more information. See

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

17/

Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

Table 2 — Optional Return Fan Physical Data (48P075-100 Only)

BASE UNIT 48P2,P3,P4,P5075-100 RETURN FAN Plenum Fan, 47.13 in. (Any motor available on any unit.)

Quantity...Motor Hp 1...20 1...25 1...30 1...40 Motor Frame Size 256T 284T 286T 324T Efficiency at Full Load (%) High/Premium 91.0/93.6 91.7/93.6 92.4/93.6 93.0/93.8 Fan Pulley Pitch Diameter (in.) 8.5 9.8 8.5 8.5 Motor Pulley Pitch Diameter (in.) 5.3 6.7 6.1 6.7 Shaft Diameter at Pulley (in.) 2 Resulting Fan Rpm 1104 1209 1271 1396 Maximum Allowable Rpm 1447 1447 1447 1447

215/

Table 3 — Optional High-Capacity Power Exhaust Physical Data (48P075-100 Only)

BASE UNIT 48P2,P3,P4,P5075-100 POWER EXHAUST Centrifugal, 22 x 20 in., 1

Tot a l Hp 20 30 40 50 60 Quantity...Motor Hp 2...10 2...15 2...20 2...25 2...30 Motor Frame Size S215T D254T S256T S284T S286T Efficiency at Full Load (%)

High Efficiency 89.5 91 91 91.7 92.4

Premium Efficiency 91.7 93 93.6 93.6 93.6 Fan Sheave Pitch Diameter (in.) 12.4 12.4 11.1 11.1 11.1 Motor Sheave Pitch Diameter (in.) 4.8 5.8 5.9 6.5 6.9 Resulting Fan Rpm 714 841 928 1020 1094 Maximum Allowable Rpm 1175 1175 1175 1175 1175 Belts — Quantity...Type 2...BX93 2...BX93 2...5VX950 2...5VX950 2...5VX950

Table 4 — Optional Humidi-MiZer

UNIT SIZE 48/50P 030-075 090,100 Humidi-MiZer Coil Construction Aluminum Novation Quantity 11 Face Area (sq ft) 26.7 33.3

/16 in. shaft diameter (Any motor available on any unit)

Coil Data

Coil

Table 5 — Operating Weights of Options and Accessories (lb)

OPTION OR ACCESSORY

Condenser Section Roof Curb — — 540 540 625 625 625 625 Economizer 300* 300* 530* 530* 530* 530* 530* 530* Power Exhaust 710* 710* 710* 710* 710* 710* 710* 710* Barometric Relief 200 200 200 200 200 200 200 200 Double Wall Construction 700 800 900 900 900 900 900 900 Roof Curb

Standard Length 455 495 605 605 605 605 605 605 Extended Length 545 545 1200 1200 — — — —

With High-Capacity Power Exhaust —— ———700700700 High-Efficiency Filters 20 20 20 20 20 20 20 20 Bag Filters and Cartridge Filters 35 35 40 40 40 — — — Hail Guard 120 150 145 145 210 210 210 210 Inlet Guide Vanes 95 95 115 115 115 115 115 115 Variable Frequency Drive

7.5 hp

10 hp

15 hp

20 hp

25 hp

30 hp

40 hp

50 hp

60 hp

75 hp High-Capacity Evaporator Coil Airfoil Fan — — — — — 350 350 350 Humidi-MiZer® Adaptive Dehumidification System 72 72 72 72 72 72 92 92

030,035 040,050 055 060 070 075 090 100

20 35 35 53 — — — — —

150 300 300 300 300 300 300 300

20 35 35 53 — — — — —

— — 35 35 53 53 53 — — —

48/50P UNIT SIZE

— — 35 35 53 53 53 — — —

— — — — — 53 53 53 53

152

— — — — — 53 53 53 53

152

— — — — — 53 53 53 53

152

*Includes hood.

Table 6 — Supply Fan Drive Data

SHAFT

DIA (in.)

Sizes 030-050

7.5 1 10 1 15 1 20 1 25 1

30* 1

Sizes 055-070

15 1 20 1 25 1 30 1 40 2

Sizes 075-100 (Forward-Curved Fan)

30 1 40 2 50 2 60 2

Sizes 075-100 (Airfoil Fan)

30 1 40 2 50 2 60 2 75 2

*Sizes 040,050 only. NOTE: Part numbers are Browning Manufacturing Corp. reference.

SPEED

(rpm)

MOTOR

SHEAVE

MOTOR

PITCH DIA (in.)

WHEEL

SHEAVE

WHEEL

PITCH DIA (in.)

QUANTITY

...BELT

438 2BK36 3.4 2B5V136 13.7 2...BX60 549 2B5V42 4.3 2B5V136 13.7 2...5VX630 626 2B5V48 4.9 2B5V136 13.7 2...5VX630 703 2B5V54 5.5 2B5V136 13.7 2...5VX630 830 2B5V64 6.5 2B5V136 13.7 2...5VX650 910 3B5V64 6.5 3B5V124 12.5 3...5VX630

575 2B5V44 4.5 2B5V136 13.7 2...5VX1230 651 2B5V50 5.1 2B5V136 13.7 2...5VX1230 703 2B5V54 5.5 2B5V136 13.7 2...5VX1230 711 2B5V62 6.3 2B5V154 15.5 2...5VX1230 740 3B5V66 6.7 3B5V160 16.1 3...5VX1250

501 3B5V52 5.33 B5V184 18.5 3...5VX1320 539 4B5V56 5.74 B5V184 18.5 4...5VX1320 615 4B5V64 6.54 B5V184 18.5 4...5VX1320 672 4B5V70 7.14 B5V184 18.5 4...5VX1320

1353 2B5V74 7.5 2Q5V97 9.7 2...5VX1150 1493 2B5V86 8.7 2Q5V103 10.2 2...5VX1180 1593 3B5V80 8.1 3R5V90 8.9 3...5VX1150 1711 3B5V86 8.7 3R5V90 8.9 3...5VX1150 1799 3B5V110 11.1 3R5V109 10.8 3...5VX1230

Table 7 — Power Exhaust Fan Drive Data

TOTALHPMOTOR

QTY...HP

MOTOR

SHAFT

DIAMETER

(in.)

FAN

SPEED

RPM

MOTOR SHEAVE BLOWER SHEAVE 48P2,P3 UNITS 48P4,P5 UNITS

Part

Number

Pitch

Diameter

(in.)

Part

Number

Pitch

Diameter

(in.)

BELTS

QTY...P/N

CENTER

DISTANCE

RANGE (in.)

BELTS

QTY...P/N

Sizes 030-050

6* 2...3

6† 2...3 1 10** 2...5 1 15** 2...7.5 1 20** 2...10 1

656/500 1VL44 4.1-3.1 BK115 11 1...BX71 23.62-26.50 1...BX46 11.40-13.26 656/500 1VP44L 4.1-3.1 BK115 11 1...BX71 23.62-26.50 1...BX46 11.40-13.26

785/621 1VP50L 4.7-3.7 BK110 10.4 1...BX71 23.62-26.50 1...BX46 11.16-13.05

882/717 1VP65 6.0-4.8 BK130 12 1...BX77 23.62-26.50 1...BX53 11.40-13.26

1000/854 1VP75 7.0-5.8 BK130 12 1...BX79 23.62-26.50 1...BX53 11.04-12.95

Sizes 055-100

10 2...5 1 15 2...7.5 1 20 2...10 1

*High-efficiency motor option.

†Premium-efficiency motor option.

**Applies to both motor options.

740 2P3V45 4.5 2Q3V106 10.6 2...3VX71 22.71-26.38 2...3VX50 10.91-13.30 820 2P3V50 5.0 2Q3V106 10.6 2...3VX71 22.71-26.38 2...3VX50 10.78-13.20 920 2P3V56 5.6 2Q3V106 10.6 2...3VX75 22.71-26.38 2...3VX50 10.78-13.20

NOTE: Part numbers are Browning Manufacturing Corp. reference.

Table 8 — Optional High-Capacity Power Exhaust Fan Drive Data

TOTALHPMOTOR

QTY...HP

MOTOR

SHAFT

DIA. (in.)

SPEED

RPM

20 2...10 1.375 714 2B5V48 4.8 2B5V124 12.4 2...BX93 32.8 to 36.7 30 2...15 1.625 841 2B5V58 5.8 2B5V124 12.4 2...BX93 32.6 to 36.5 40 2...20 1.625 928 2B5V58 5.9 2B5V110 11.1 2...5VX950 32.6 to 36.5 50 2...25 1.875 1020 2B5V64 6.5 2B5V110 11.1 2...5VX950 32.5 to 36.3 60 2...30 1.875 1094 2B5V68 6.9 2B5V110 11.1 2...5VX950 32.5 to 36.3

MOTOR SHEAVE BLOWER SHEAVE

Part

Number

Pitch Diameter

(in.)

Part

Number

Pitch Diameter

(in.)

QTY...BELT

CENTER DISTANCE

RANGE (in.)

CENTER

DISTANCE

RANGE (in.)

Table 9 — Optional Return Fan Drive Data

TOTALHPMOTOR

QTY...HP

MOTOR

SHAFT

DIA. (in.)

SPEED

RPM

20 1...20 1.625 1104 3B5V52 5.3 3R5V85 8.5 3...5VX1000 38.1 to 41.0 25 1...25 1.875 1209 3B5V66 6.7 3R5V97 9.8 3...5VX1060 38.9 to 41.8 30 1...30 1.875 1271 3B5V60 6.1 3R5V85 8.5 3...5VX1030 38.9 to 41.8 40 1...40 2.125 1396 3B5V66 6.7 3R5V85 8.5 3...5VX1060 39.9 to 42.8

MOTOR SHEAVE BLOWER SHEAVE

Part

Number

Pitch

Diameter

(in.)

Part

Number

Diameter

Pitch

(in.)

QTY...BELT

CENTER DISTANCE

RANGE (in.)

Fig. 1 — Roof Curb — Sizes 030-050

Fig. 2 — Roof Curb — Sizes 055, 060

Fig. 3 — Roof Curb — Sizes 070-100

Fig. 4 — Condenser Section Roof Curb (Sizes 070 and 075)

Fig. 5 — Condenser Section Roof Curb (Sizes 090 and 100)

9 3/4"

"X"-

NO GASKET

4 REF.

DETAIL A-A

"X"

CONDENSER END SUPPORT

Fig. 6 — Gasket Location on Roof Curb (Size 070-100 Units)

Fig. 7 — Gasket Location — Condenser Section Roof Curb (Size 070-100 Units)

Step 8 — Connect Condensate Drain — There

Fig. 8 — Gasket Location on Roof Curb (48P075-100 Units with Optional High-Capacity Power Exhaust)

are a total of five drain connections required on each unit: one primary drain (on right-hand side of the unit) and four secondary drains (two on each side of unit).

PRIMARY DRAIN — The primary drain is a 2-in. FPT pipe connection located on the right-hand side of the unit looking at the unit from the return air end. See Fig. 12-21. Fig. 22 shows the additional length of units with an extended chassis.

With field-supplied fittings and pipe sections, plumb the primary condensate drain to the 2-in. FPT connector on the base rail. Use a trap height of at least 4-in. for size 030-070 units and 7-in. for size 075-100 units. See Fig. 23 and 24. Install with a height dimension of at least 2-in. from the top of the exit pipe from the trap section to the bottom of the connector. Apply a bead of RTV or similar sealant around the pipe joint at the connector in the base rail.

SECONDARY DRAINS (Units Installed on Curb) — There are two secondary drain connections on each side of the unit. See Fig. 25. There are secondary drains on each side of the unit in the filter section and on each side of the unit in the supply fan section. There are labels marking each location on the unit base rail. See Fig. 12-21.

Locate the four 1 mounting screws (shipped in a bag taped to the basepan in the supply fan section, located behind the access panel marked FAN SECTION). The drain couplings are a 10-gage plate with

a 1

/4 in. half coupling welded to the plate.

At each secondary drain hole location, there is a 1 hole pre-drilled in the bottom of the base rail, surrounded by

/4-in. drain coupling assemblies and

/8-in.

four 0.20-in. engagement holes. Install a drain coupling assembly using screws provided at each secondary drain hole location. See Fig. 26. Do not attach any drain coupling assemblies in the condenser section base rail.

Using field-supplied fittings and pipe sections, assemble Utraps at each secondary drain fitting. See Fig. 27. Provide a minimum size of ½-in. pipe for secondary drains. Use a trap at least 4-in. deep for size 030-070 units and 7-in. deep for size 075-100 units. Apply a bead of RTV or similar sealant around the drain assemblies.

Consult local plumbing codes for direction on joining multiple drain lines. Total size of any combined line does not need to exceed nominal 2-in. size of primary drain connection.

Fill the U-traps at the secondary drain locations prior to unit start-up. Also check the U-traps before each cooling season to ensure the traps are filled and functioning properly.

SECONDARY DRAINS (Units Installed on Steel Beam or Slab) — There are two secondary drain connections required on each side of the unit. There are secondary drains on the bottom of the base rail on each side of the unit in the filter section and on each side of the unit in the supply fan section. There are labels marking each location on the unit base rail. See Fig. 12-

21. Drain holes will need to be drilled in these locations at the side of the base rail. The existing secondary drain holes in the bottom of the base rail must be sealed. Prior to final positioning of the unit, apply a bead of RTV or similar sealant around each secondary drain hole in the bottom of the unit base rail. See Fig. 27. Install the metal seal plates then position the unit into final location.

48ZZ501077 2.0

NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars.

ALL PANELS MUST BE IN PLACE WHEN RIGGING.

CAUTION - NOTICE TO RIGGERS:

1,2,3 4 5 LBS KGS IN MM IN MM IN M M

48P 2,3,4,5 B,D,H

48 P2, P3, P4, P5

030 6019 2730 170.6 4334 45.8 1164 166.4 4227

Vertical Supply/ Return

035 6169 2798 170.9 4342 45.8 1164 166.4 4227

Horizontal Supply/ Return

040 6710 3044 198.2 5035 45.8 1164 185.3 4707

Low Gas Heat

050 6925 3141 201.3 5113 45.8 1164 185.3 4707 055 9220 4182 228.9 5814 45.8 1164 257.5 6541 060 9275 4207 228.5 5803 45.8 1164 257.5 6541 070 9615 4361 244.7 6215 40.2 1021 219.0 5563 075 10665 4838 253.1 6429 40.2 1021 255.7 6495 090 11265 5110 260.9 6628 41.5 1054 255.7 6495 100 11285 5119 260.0 6603 41.5 1054 255.7 6495

48P 2,3,4,5 C,E,J

48 P2, P3, P4, P5

030 6149 2789 169.7 4310 45.8 1164 166.4 4227

Vertical Supply/ Return

035 6299 2857 170.0 4319 45.8 1164 166.4 4227

Horizontal Supply/ Return

040 6840 3103 197.3 5012 45.8 1164 185.3 4707

High Gas Heat

050 7055 3200 200.4 5090 45.8 1164 185.3 4707 055 9350 4241 229.0 5816 45.8 1164 257.5 6541 060 9405 4266 228.5 5805 45.8 1164 257.5 6541 070 9745 4420 244.8 6218 40.2 1021 219.0 5563 075 10795 4897 254.4 6462 40.2 1021 255.7 6495 090 11395 5169 262.1 6657 41.5 1054 255.7 6495 100 11415 5178 261.3 6637 41.5 1054 255.7 6495

48P 2,3,4,5 P,R,W

48 P2, P3, P4, P5

030 6519 2957 187.1 4753 45.8 1164 191.6 4867

Vertical Supply/ Return

035 6669 3025 187.7 4768 45.8 1164 191.6 4867

Horizontal Supply/ Return

040 7210 3270 214.8 5456 45.8 1164 208.2 5288

Low Gas Heat

050 7425 3368 217.9 5534 45.8 1164 208.2 5288

Extended Chassis

055 9770 4432 242.7 6164 45.8 1164 273.2 6939 060 9825 4457 242.2 6151 45.8 1164 273.2 6939 070 9825 4457 258.8 6575 40.2 1021 250.2 6355 075 11215 5087 266.7 6775 40.2 1021 280.8 7132 090 11815 5359 274.7 6976 41.5 1054 280.8 7132 100 11835 5368 273.4 6944 41.5 1054 280.8 7132

48P 2,3,4,5 Q,S,X

48 P2, P3, P4, P5

030 6649 3016 186.1 4726 45.8 1164 191.6 4867

Vertical Supply/ Return

035 6799 3084 186.7 4742 45.8 1164 191.6 4867

Horizontal Supply/ Return

040 7340 3329 213.8 5431 45.8 1164 208.2 5288

High Gas Heat

050 7555 3427 216.8 5507 45.8 1164 208.2 5288

Extended Chassis

055 9900 4491 242.7 6166 45.8 1164 273.2 6939 060 9955 4516 242.3 6153 45.8 1164 273.2 6939 070 10295 4670 258.4 6564 40.2 1021 250.2 6355 075 11345 5146 268.0 6808 40.2 1021 280.8 7132 090 11945 5418 275.8 7005 41.5 1054 280.8 7132 100 11965 5427 274.7 6978 41.5 1054 280.8 7132

50P 2,3 -,A,B,C

50 P2, P3

030 5519 2503 159.2 4043 45.8 1164 148.1 3762

Vertical Supply/ Return

035 5669 2571 159.4 4049 45.8 1164 148.1 3762 040 6210 2817 186.1 4727 45.8 1164 169.5 4305 050 6425 2914 189.3 4807 45.8 1164 169.5 4305 055 8230 3733 212.6 5401 45.8 1164 210.5 5347 060 8285 3758 212.3 5392 45.8 1164 210.5 5347 070 8625 3912 250.5 6362 40.2 1021 176.5 4483

50P 2,3,4,5 -,B,C

50 P2, P3, P4, P5

075 10265 4656 250.1 6354 40.2 1021 255.7 6495

Vertical Supply/ Return

090 10865 4928 258.4 6562 41.5 1054 255.7 6495

Horizontal Supply/ Return

100 10885 4937 257.3 6535 41.5 1054 255.7 6495

50P 2,3 H

50 P2, P3

030 5819 2639 152.3 3867 45.8 1164 166.4 4227

4,5 -

Vert Supply/ Return w/ Ext Plenum

035 5969 2708 152.1 3863 45.8 1164 166.4 4227 040 6510 2953 180.2 4576 45.8 1164 185.3 4707

50 P4, P5

050 6725 3050 183.6 4665 45.8 1164 185.3 4707

Horizontal Supply/ Return

055 8780 3983 231.7 5885 45.8 1164 257.5 6541 060 8835 4008 231.3 5874 45.8 1164 257.5 6541 070 9175 4162 247.5 6287 40.2 1021 219.0 5563

50P 2,3 R,S,T,V,W

50 P2, P3

030 6019 2730 175.4 4456 45.8 1164 173.3 4402

Vertical Supply/ Return

035 6169 2798 176.2 4475 45.8 1164 173.3 4402

w/ Extended Chassis

040 6710 3044 202.8 5151 45.8 1164 194.7 4945 050 6925 3141 205.8 5228 45.8 1164 194.7 4945 055 8780 3983 226.0 5741 45.8 1164 208.2 5288 060 8835 4008 225.6 5731 45.8 1164 208.2 5288 070 9175 4162 264.8 6725 40.2 1021 201.7 5123

50P 2,3,4,5 R,T,V,W

50 P2, P3, P4, P5

075 10815 4906 264.6 6722 40.2 1021 280.8 7132

Vert, Horz Supply/ Return

090 11415 5178 272.9 6932 41.5 1054 280.8 7132

w/ Extended Chassis

100 11435 5187 271.6 6899 41.5 1054 280.8 7132

50P 2,3 P,Y

50 P2, P3

030 6319 2866 166.8 4237 45.8 1164 191.6 4867

4,5 R,W

Vert Supply/ Return w/ Ext Plenum

035 6469 2934 167.1 4244 45.8 1164 191.6 4867

w/ Extended Chassis

040 7010 3180 195.3 4961 45.8 1164 208.2 5288

50 P4, P5

050 7225 3277 198.8 5050 45.8 1164 208.2 5288

Horizontal Supply/ Return

055 9330 4232 245.1 6226 45.8 1164 273.2 6939

w/ Extended Chassis

060 9385 4257 244.7 6214 45.8 1164 273.2 6939 070 9725 4411 260.8 6625 45.8 1164 250.2 6355

CENTER OF GRAVITY

LIFTING LUGS

CAWEIGHTMODEL POSITION

UNITS

SIZE

NOTE:

1. Weights do not include economizer or power exhaust.

Fig. 9 — Rigging Label — Units without Optional Return Fan or High-Capacity Power Exhaust

a48-8455

48ZZ501078 2.0

NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars.

ALL PANELS MUST BE IN PLACE WHEN RIGGING.

CAUTION - NOTICE TO RIGGERS:

MMNIMMNIMMNISGKSBL543,2,1

50P 2,3,4,5 -,B,C 50 P2, P3, P4, P5

075 11921 5407 220.1 5590 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan

090 12521 5679 228.4 5800 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan

100 12541 5689 227.8 5786 41.5 1054 255.7 6495

48P 2,3,4,5 B,D,H 48 P2, P3, P4, P5 Low Gas Heat

075 12321 5589 224.6 5706 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan

090 12921 5861 232.6 5908 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan

100 12941 5870 230.4 5853 41.5 1054 255.7 6495

48P 2,3,4,5 C,E,J 48 P2, P3, P4, P5 High Gas Heat

075 12451 5648 226.9 5764 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan

090 13051 5920 233.7 5936 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan

100 13071 5929 232.9 5915 41.5 1054 255.7 6495

50P 2,3,4,5 R,T,V,W 50 P2, P3, P4, P5

075 12471 5657 231.7 5885 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret

090 13071 5929 240.1 6098 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis

100 13091 5938 239.2 6075 41.5 1054 280.8 7132

48P 2,3,4,5 P,R,W 48 P2, P3, P4, P5 Low Gas Heat

075 12871 5838 236.2 6000 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret

090 13471 6110 244.3 6205 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis

100 13491 6119 241.8 6142 41.5 1054 280.8 7132

48P 2,3,4,5 Q,S,X 48 P2, P3, P4, P5 High Gas Heat

075 13001 5897 238.5 6058 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret

090 13601 6169 245.4 6234 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis

100 13621 6178 244.2 6203 41.5 1054 280.8 7132

48P 2,3,4,5 B,D,H 48 P2, P3, P4, P5 Low Gas Heat

075 13499 6123 290.1 7367 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret

090 14097 6394 297.7 7561 41.5 1054 312.1 7927

w/ Hi Cap PE

100 14119 6404 297.1 7546 41.5 1054 312.1 7927

48P 2,3,4,5 C,E,J 48 P2, P3, P4, P5 High Gas Heat

075 13629 6182 291.3 7400 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret

090 14227 6453 298.9 7593 41.5 1054 312.1 7927

w/ Hi Cap PE

100 14249 6463 298.2 7575 41.5 1054 312.1 7927

50P 2,3,4,5 -,B,C 50 P2, P3, P4, P5

075 13099 5942 287.1 7293 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret

090 13697 6213 295.1 7496 41.5 1054 312.1 7927

w/ Hi Cap PE

100 13719 6223 294.4 7478 41.5 1054 312.1 7927

48P 2,3,4,5 R,T,V,W 48 P2, P3, P4, P5 Low Gas Heat

075 14049 6373 483.5 12280 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret

090 14647 6644 484.3 12302 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis

100 14669 6654 493.8 12542 41.5 1054 337.3 8567

48P 2,3,4,5 P,R,W 48 P2, P3, P4, P5 High Gas Heat

075 14179 6432 483.5 12280 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret

090 14777 6703 484.3 12301 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis

100 14799 6713 493.8 12542 41.5 1054 337.3 8567

50P 2,3,4,5 Q,S,X 50 P2, P3, P4, P5

075 13649 6191 483.5 12281 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret

090 14247 6462 484.4 12304 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis

100 14269 6472 493.8 12543 41.5 1054 337.3 8567

MODEL POSITION

UNITS

SIZE

CENTER OF GRAVITY

LIFTING LUGS

WEIGHT A B

Fig. 10 — Rigging Label — Units with Optional Return Fan or High-Capacity Power Exhaust

a48-8456

NOTE: The weight distribution and center of gravity information include the impact of an economizer, the largest indoor fan motor, and a VFD (variable frequency drive). On units with a return fan or high-capacity power exhaust, the largest motors and VFD are also included. These weights do not include the impact of other factory-installed options such as barometric relief, power exhaust, high-capacity indoor coil, hot water coil, or indoor fan.

48P2,P3,P4,P5 UNITS SIZE

CORNER WEIGHTS (lb)

TOTAL

(lb)

1234 in. in.

Vertical Supply/Return Horizontal Supply/Return Low Heat No Extended Chassis

030 2002 1009 1008 2000 6,019 170

45 7/

035 2056 1031 1029 2053 6,169 170 7/

45 7/

040 1983 1374 1372 1981 6,710 198 1/

45 7/

050 2079 1386 1384 2076 6,925 201 1/

45 7/

055 2408 2205 2202 2404 9,220 228 7/

45 7/

060 2417 2223 2220 2414 9,275 228 1/

45 7/

070 2950 2450 1913 2303 9,615 244 5/

40 1/

075 3385 2604 2033 2643 10,665 253 1/

40 1/

090 3255 2911 2407 2691 11,265 261 41 1/

100

3248 2929 2422 2686 11,285 260 41

Vertical Supply/Return Horizontal Supply/Return High Heat No Extended Chassis

030 2034 1042 1041 2032 6,149 169

45 7/

035 2088 1064 1062 2085 6,299 170 45 7/

040 2013 1410 1408 2010 6,840 197 3/

45 7/

050 2108 1422 1420 2105 7,055 200 3/

45 7/

055 2443 2236 2233 2439 9,350 229 45 7/

060 2452 2254 2250 2449 9,405 228 1/

45 7/

070 2991 2481 1937 2335 9,745 244 3/

40 1/

075 3444 2618 2044 2689 10,795 254 3/

40 1/

090 3307 2931 2424 2734 11,395 262 1/

41 1/

100

3303 2946 2436 2731 11,415 261

41 1/

Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis

030 2166 1096 1094 2163 6,519 187

45 7/

035 2223 1114 1112 2220 6,669 187 3/

45 7/

040 2148 1460 1458 2145 7,210 214 3/

45 7/

050 2244 1471 1469 2241 7,425 217 7/

45 7/

055 2558 2331 2328 2554 9,770 242 5/

45 7/

060

2567 2349 2346 2563 9,825 242

45 7/

070 3117 2541 2023 2434 10,165 258 7/

40 1/

075 3551 2747 2145 2773 11,215 266 3/

40 1/

090 3419 3048 2521 2827 11,815 274 5/

41 1/

100

3409 3070 2538 2819 11,835 273

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis

030 2197 1130 1129 2194 6,649 186

45 7/

035 2253 1148 1147 2250 6,799 186 5/

45 7/

040 2177 1496 1494 2174 7,340 213 3/

45 7/

050 2272 1508 1506 2269 7,555 216 7/

45 7/

055 2592 2361 2358 2589 9,900 242 3/

45 7/

060

2602 2379 2376 2598 9,955 242

45 7/

070

3158 2623 2048 2466 10,295 258

40 1/

075

3610 2761 2156 2818 11,345 268 40

090

3471 3068 2537 2870 11,945 275

41 1/

100

3463 3086 2552 2864 11,965 274

41 1/

48P2,P3,P4,P5 UNITS WITH

OPTIONAL HIGH-CAPACITY POWER EXHAUST

SIZE

CORNER WEIGHTS (lb)

TOTAL

(lb)

1234 in. in.

Vertical Supply/Return Horizontal Supply/Return Low Heat

075 4171 3410 2662 3256 13,499 290 40

090 4004 3712 3070 3311 14,097 297 5/

41 1/

100

4002 3726 3081 3309 14,119 297

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat

075 4230 3424 2673 3302 13,629 291

40 1/

090 4058 3730 3084 3356 14,227 299 41 1/

100

4054 3745 3097 3352 14,249 298

41 1/

Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis

075 6905 984 768 5391 14,049 483

40 1/

090 6484 1534 1268 5362 14,647 484 3/

41 1/

100

6620 1409 1165 5474 14,669 493

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis

075 6969 993 776 5441 14,179 483

40 1/

090 6541 1547 1280 5409 14,777 484 1/

41 1/

100

6679 1422 1176 5523 14,799 493

41 1/

Fig. 11 — Weight Distribution and Center of Gravity

48P2,P3,P4,P5 UNITS

WITH OPTIONAL RETURN FAN

SIZE

CORNER WEIGHTS (lb)

TOTAL

(lb)

1234 in. in.

Vertical Supply/Return Horizontal Supply/Return Low Heat

075 3470 3449 2693 2709 12,321 224

40 1/

090 3327 3745 3097 2751 12,921 232 5/

41 1/

100

3302 3782 3127 2730 12,941 230

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat

075 3543 3449 2693 2766 12,451 226

40 1/

090 3377 3767 3115 2793 13,051 233 3/

41 1/

100

3370 3785 3130 2787 13,071 232

41 1/

Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis

075 3609 3618 2825 2818 12,871 236

40 1/

090 3467 3906 3230 2867 13,471 244 1/

41 1/

100

3437 3948 3264 2842 13,491 241

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis

075 3681 3620 2826 2874 13,001 238

40 1/

090 3517 3928 3248 2908 13,601 245 3/

41 1/

100

3505 3951 3267 2898 13,621 244

41 1/

Fig. 11 — Weight Distribution and Center of Gravity (cont)

Locate the four 1

/4-in. drain coupling assemblies and mounting screws (shipped in a bag taped to the basepan in the supply fan section, located behind the access panel marked FAN SECTION). The drain couplings are a 10-gage plate with

a 1

/4 in. half coupling welded to the plate.

After final positioning of the unit, perform the following

procedure:

1. At each of the four secondary drain locations (marked with labels on the unit base rail), position the drain coupling assembly in the side of the base rail. Mark the screw holes and the drain hole locations on the base rail.

2. Drill holes for drain outlet (use 1 the mounting screws (use

/8-in. hole saw) and for

/16-in. drill bit).

3. Install a drain coupling assembly using screws provided at each secondary drain hole location.

4. Using field-supplied fittings and pipe sections, assemble U-traps at each secondary drain fitting. See Fig. 24. Provide minimum size of ½-in. pipe for secondary drains. Use a trap at least 4-in. deep for size 030-070 units and 7-in. deep for size 075-100 units.

5. Apply a bead of RTV or similar sealant around the drain assemblies.

Consult local plumbing codes for direction on joining multiple drain lines. Total size of any combined line does not need to exceed nominal 2-in. size of primary drain connection.

Fill the U-traps at the secondary drain locations prior to unit start-up. Also check the U-traps before each cooling season to ensure the traps are filled and functioning properly.

Fig. 12 — Base Unit Dimensional Drawing — 48P2,P3030,035 (Standard Chassis Unit Shown)

a48-8613

Fig. 13 — Base Unit Dimensional Drawing — 48P4,P5030,035 (Standard Chassis Unit Shown)

a48-8614

Fig. 14 — Base Unit Dimensional Drawing — 48P2,P3040-050 (Standard Chassis Unit Shown)

a48-8615

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