Carrier P5030-100, WEATHER MASTER 48P2, WEATHER MASTER P4, WEATHER MASTER P3 User Manual

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WEATHERMASTER

48P2,P3,P4,P5030-100

Single Package Gas Heating and Electric Cooling Units

with Direct Spark Ignition and COMFORTLINK™ Controls

Installation Instructions

CONTENTS

Page

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

Step 1 — Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2 — Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 3 — Roof Mount Unit. . . . . . . . . . . . . . . . . . . . . . . . 2

Step 4 — Slab Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 5 — Install Curb Gasketing. . . . . . . . . . . . . . . . . . 2

Step 6 — Install Field-Fabricated Ductwork . . . . . . 2

Step 7 — Rig Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 8 — Connect Condensate Drain. . . . . . . . . . . . 16

Step 9 — Install Outdoor Hoods (Units without

Optional High-Capacity Power Exhaust). . . . . . 32

• UNIT SIZES 030-050

• UNIT SIZES 055-100

Step 10 — Install Economizer Hoods (Units with

Optional High-Capacity Power Exhaust). . . . . . 33

• INSTALL SMALL HOODS

• INSTALL LARGE HOODS

Step 11 — Route Field Wiring . . . . . . . . . . . . . . . . . . . 35

• UNIT SIZES 030-060

• UNIT SIZES 070-100 Step 12 — Make Field Electrical Connections . . . 35

•POWER WIRING

Step 13 — Connect Air Pressure Tubing . . . . . . . . 58

• VARIABLE FRQUENCY DRIVE

• MODULATING POWER EXHAUST

• RETURN FAN POWER EXHAUST

Step 14 — Remove Supply-Fan Shipping

Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Step 15 — Remove Optional Return-Fan

Shipping Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Step 16 — Connect Gas Piping. . . . . . . . . . . . . . . . . . 61

Step 17 — Configure Optional Staged Gas

Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Step 18 — Install Flue/Inlet Hoods and Baffles . . 62 Step 19 — Install Supply-Air Thermistors

(Staged and Modulating Gas Units Only) . . . . . 62

Step 20 — Install Optional Motormaster

Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Step 21 — Install Unit Accessories. . . . . . . . . . . . . . 68

CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . 68-76

Constant Volume Units. . . . . . . . . . . . . . . . . . . . . . . . . . 68

• CONTROL WIRING

Variable Air Volume (VAV) Units . . . . . . . . . . . . . . . . . 68

Optional and Accessory Control Wiring . . . . . . . . . 68

Carrier Comfort Network

Optional UPC Open Installation . . . . . . . . . . . . . . . . . 74

Smoke Control Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . 74

(CCN) Interface. . . . . . . 73

GENERAL

This installation instruction contains basic unit installation information, including installation of thermostats and remote temperature sensors.

For additional information and service instructions, refer to

the Controls and Troubleshooting literature.

A factory-installed optional integral economizer and high-

capacity power exhaust is available on size 075-100 units.

A factory-installed optional return fan is available on size

075-100 units.

The staged gas control (SGC) option adds the capability to control the rooftop unit’s gas heating system to a specified supply-air temperature set point for purposes of tempering a cool mixed-air condition.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes, including ANSI (American National Standards Institute) Z223.1. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.

WARNING

Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency, or the gas supplier.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53480079-01 Printed in U.S.A. Form 48P-4SI Pg 1 11-10 Replaces: 48P-3SI

CAUTION

Disconnect gas piping from units when leak testing at pressures greater than 0.5 psig. Pressures greater than 0.5 psig will cause gas valve damage resulting in a hazardous condition. If gas valve is subjected to pressure greater than

0.5 psig, it must be replaced. When pressure testing fieldsupplied gas piping at pressures of 0.5 psig or less, the unit connected to such piping must be isolated by manually closing the gas valve.

INSTALLATION

Step 1 — Perform Jobsite Survey —

the following checks before installation.

1. Consult local building codes and the NEC (National Electrical Code) (ANSI/NFPA [American National Standards Institute/National Fire Protection Association] 70) for special installation requirements.

2. Determine unit location (from project plans) or select unit location.

3. Check for possible overhead obstructions which may interfere with unit lifting or rigging.

Complete

CAUTION

Do not lift unit with forklift truck. Move unit with overhead rigging only.

Step 2 — Place Unit — Inspect unit for transportation

damage. File claim with transportation agency.

Provide clearance around and above unit for airflow, safety, and service access. Do not restrict top (area above condenser fans) in any way. Allow at least 6 ft on all sides for rated performance, code compliance, and service. On units equipped with power exhaust option, high velocity air is exhausted out the hood. Unit should be positioned with at least 10 ft clearance between the exhaust hood and any obstruction.

Check unit dimensional drawings for unit arrangement and minimum performance and service clearances.

Do not install unit in an indoor location. Do not locate air inlets near exhaust vents or other sources of contaminated air.

Although unit is weatherproof, guard against water from higher level runoff and overhangs.

Level by using unit frame as a reference. Physical data is shown in Tables 1A-9.

Step 3 — Roof Mount Unit — Check building codes

for weight distribution requirements. Unit weight is shown in Tables 1A-1C and 5. Unit may be mounted on class A, B, or C roofing material.

ROOF CURB — Assemble and install roof curb as described in instructions shipped with the accessory. Accessory roof curb and information required to field fabricate a roof curb is shown in Fig. 1-5. Install insulation, cant strips, roofing and counter flashing as required. For unit condensate drain to function properly, curb must be level or within tolerances shown in Fig. 1-5.

STEEL BEAMS — If roof curb is not used, support unit with steel beams along its entire length and then support steel as required. As a minimum, unit must be supported across its width at each lifting lug location.

Step 4 — Slab Mount Unit — Provide a level con-

crete slab that extends beyond unit cabinet at least 6 inches. Make a slab 8 in. thick with 4 in. above grade. Use gravel apron in front of condenser coil air inlet to prevent grass and foliage from obstructing airflow. Ensure that slab is of

sufficient height to allow for condensate trap of 4 in. on sizes 030-070 or 7 in. on sizes 075-100.

Step 5 — Install Curb Gasketing

SIZE 030-060 UNITS — After ductwork has been connected to the roof curb, attach adhesive-backed gasketing on all end rails, cross rails, and duct rails. Be sure all joints and corners of gasket are square and flush to prevent possible water leaks. Follow all applicable building codes.

SIZE 070-100 UNITS — After ductwork has been connected to the roof curb, apply gasket material ( wide neoprene) where indicated.

Single-Thickness Gasketing (See Fig. 6-8 for Item Numbers) — Apply gasketing in the following places:

1. Along both side rails (1) — 2 places, full length

2. Along return air end rail (2) — 1 place

3. Around return air internal duct flange (3) — 1 or 2 places

4. Around supply air internal duct flanges (4) — 3 places

Double-Thickness Gasketing (See Fig. 6 and 8 and Detail A-A) — Locate a line 93/4-in. from the supply air end of the accessory curb. Apply a double-thickness of gasket material along line per detail A-A.

NOTE: Do not apply gasket material along the outside edge of the curb (area “X”). This pan area of the curb extends out beneath the end of the unit’s air handler section; applying gasket here develops a potential water trap area on top of the curb.

Condenser Section Roof Curb (See Fig. 7) thickness gasket along both side rails (5).

/2-in. thick x 11/2-in.

— Apply single-

Step 6 — Install Field-Fabricated Ductwork

WARNING

For vertical supply and return units, tools or parts could drop into ductwork and cause an injury. Install a 90-degree elbow in the supply and return ductwork between the unit and the conditioned space. If a 90-degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space. Failure to follow these instructions could result in personal injury or property damage due to falling objects.

The 48P2,P3 units are designed for vertical supply/return only. Field-fabricated ductwork must be attached to the roof curb, or to the support steel, prior to the final rigging and installation of the unit. Supply and return duct dimensions are shown in Fig. 1-3.

To attach ductwork to roof curb, insert duct approximately 10 to 11 in. up into roof curb. Connect ductwork to 14-gage roof curb material with sheet metal screws driven from inside the duct.

Secure all ducts to the building structure, using flexible duct connectors between roof curbs and ducts as required. Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. Outlet grilles must not lie directly below unit discharge.

Design supply duct strong enough to handle expected static pressures.

Step 7 — Rig Unit — Do not drop unit; keep upright.

Use spreader bars over unit to prevent sling or cable damage. Sheets of plywood placed along the condenser coils will provide additional protection. All lifting lugs MUST be used when lifting unit. Level by using unit frame as a reference. See Fig. 9 and 10 for information. Unit and accessory weights are shown in Tables 1A-1C and 5. Weight distribution and center of gravity can be found in Fig. 11.

Table 1A — Physical Data 48P2,P3,P4,P5030-050

BASE UNIT 48P2,P3,P4,P5030 48P2,P3,P4,P5035 NOMINAL CAPACITY (tons) 30 35 OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 5310 5810 5410 5910 High Heat 5440 5940 5540 6040

With Economizer

Low Heat 5610 6110 5710 6210 High Heat 5740 6240 5840 6340

COMPRESSORS Scroll

Quantity...Type 1...ZP154/1...ZP154 1...ZP182/1...ZP182 Oil Charge (oz) per Compressor 110 110 Number of Refrigerant Circuits 22

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 15.4/14.8 18.4/17.6 Standard Evaporator with Humidi-MiZer® 15.4/24.9 18.4/27.7 Alternate High-Capacity Evaporator Coil 18.4/17.7 N/A Alternate High-Capacity Evaporator with Humidi-MiZer 18.4/27.8 N/A

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 11 Total Face Area (sq ft) 33.3 33.3

EVAPORATOR COILS

Quantity 1 Total Face Area (sq ft) 32.1 Refrigerant Feed Device...No. per Circuit TXV...1 Standard Evaporator Coils

Rows...Fins/in. 3...15.0 4...15.0 Fin Type Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 4...15.0 N/A Fin Type Double Wavy N/A Tube Type Cross Hatched N/A

HEATING SECTION Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 714714 Input (MBtuh) 325 650 325 650 Output (MBtuh) (Vertical/Horizontal) 263/260 527/520 263/260 527/520 Temperature Rise Range (F) 10-40 25-55 10-40 25-55 Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 Burner Orifice Diameter

Quantity (in. ...drill no.) 7 (.1285...30) 14 (.1285...30) 7 (.1258...30) 14 (.1258...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Firing Stages 2222 Number of Gas Valves 1212

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 2...30 2...30 Nominal Cfm 18,000 19,500 Motor Hp...Rpm 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 25 x 25 in.

Nominal Cfm Maximum Allowable Cfm 15,000 15,000 Maximum Allowable Rpm 900 900 Shaft Diameter at Pulley (in.) 111/

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 7.510152025 Motor Frame Size 213T 215T 254T 256T 284T Efficiency at Full Load (%)

High Efficiency 88.5 89.5 91.0 91.0 91.7

Premium Efficiency 91.7 91.7 93.0 93.6 93.6 Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 13.7 13.7 Motor Pulley Pitch Diameter (in.) 3.4 4.3 4.9 5.5 6.5 Resulting Fan Speed (rpm) 438 549 626 703 830 Belts Quantity...Type 2...BX60 2...5VX630 2...5VX630 2...5VX630 2...5VX650 Center Distance Range (in.) 17.74-14.30 17.74-14.30 17.63...14.01 17.63...14.01 16.63...12.87

OPTIONAL POWER EXHAUST† Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...3.0 2...5.0 2...7.5 2...10 Motor Frame Size High Eff 56HZ 184T 213T 215T

Efficiency at Full Load (%) High/Premium 81.0/88.5 87.5/89.5 88.5/91.7 89.5/91.7 Fan Pulley Pitch Diameter (in.) High Eff 11 10.4 12 12

Motor Pulley Pitch Diameter Range (in.) High Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Motor Pulley Pitch Diameter Factory Setup (in.) 4.1 4.2 5.4 6.4 Blower Shaft Diameter at Pulley (in.) 1 Fan Rpm Range 500-656 621-785 717-882 854-1000 Factory Setup Fan Rpm 656 703 800 927 Maximum Allowable Rpm 1000 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Bag Filter 6...20 x 24 x 22, 6...20 x 20 x 22 6...20 x 24 x 22, 6...20 x 20 x 22 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

MERV 15 Cartridge Filters with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Cartridge Filter 6...20 x 24 x 12, 6...20 x 20 x 12 6...20 x 24 x 12, 6...20 x 20 x 12 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) None None

Prem Eff 182T 184T 213T 215T

Prem Eff 11.0 10.4 12 12

Prem Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.)

LEGEND

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

10,500 10,500

17/

5...20 x 20 x 2

2...20 x 25 x 1

* 460-3-60 only. †See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

17/

111/

5...20 x 20 x 1

2...20 x 25 x 1

17/

Table 1A — Physical Data 48P2,P3,P4,P5030-050 (cont)

BASE UNIT 48P2,P3,P4,P5040 48P2,P3,P4,P5050 NOMINAL CAPACITY (tons) 40 50 OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 5810 6310 6025 6525 High Heat 5940 6440 6155 6655

With Economizer

Low Heat 6110 6610 6325 6825 High Heat 6240 6740 6455 6955

COMPRESSORS Scroll

Quantity...Type 2...ZP103/1...ZP182 2...ZP120/2...ZP137 Oil Charge (oz) per Compressor 110 110 Number of Refrigerant Circuits 22

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 21.6/26.7 29.4/29.0 Standard Evaporator with Humidi-MiZer® 21.6/39.1 29.4/41.4 Alternate High-Capacity Evaporator Coil 35.1/37.2 38.2/36.5 Alternate High-Capacity Evaporator with Humidi-MiZer 31.1/49.6 38.2/48.9

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 22 Total Face Area (sq ft) 66.7 66.7

EVAPORATOR COILS

Quantity 1 Total Face Area (sq ft) 45.5 Refrigerant Feed Device...No. per Circuit TXV...2 Standard Evaporator Coils

Rows...Fins/in. 3...15.0 4...15.0 Fin Type Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16.0 6...16.0 Fin Type Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat

Quantity (in. ...drill no.) 7 (.1285...30) 14 (.1285...30) 7 (.1285...30) 14 (.1285...30)

Manifold Pressure (in. wg) 3.53.53.53.5 Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Firing Stages 2222 Number of Gas Valves 1212

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 3...30 4...30 Nominal Cfm 30,000 38,000 Motor Hp...Rpm 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 25 x 25 in.

Nominal Cfm 14,000 14,000 Maximum Allowable Cfm 20,000 20,000 Maximum Allowable Rpm 900 900 Shaft Diameter at Pulley (in.) 111/

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 7.51015202530* Motor Frame Size 213T 215T 254T 256T 284T 286T Efficiency at Full Load (%)

High Efficiency 88.5 89.5 91.0 91.0 91.7 92.4

Premium Efficiency 91.7 91.7 93.0 93.6 93.6 93.6 Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 13.7 13.7 12.5 Motor Pulley Pitch Diameter (in.) 3.4 4.3 4.9 5.5 6.5 6.5 Resulting Fan Speed (rpm) 438 549 626 703 830 910 Belts Quantity...Type 2...BX60 2...5VX630 2...5VX630 2...5VX630 2...5VX650 3...5VX630 Center Distance Range (in.) 17.74-14.30 17.74-14.30 17.63...14.01 17.63...14.01 16.63...12.87 16.63...12.87

OPTIONAL POWER EXHAUST† Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...3.0 2...5.0 2...7.5 2...10 Motor Frame Size High Eff 56HZ 184T 213T 215T

Efficiency at Full Load (%) High/Premium 81.0/88.5 87.5/89.5 88.5/91.7 89.5/91.7 Fan Pulley Pitch Diameter (in.) High Eff 11 10.4 12 12

Motor Pulley Pitch Diameter Range (in.) High Eff 4.1-3.1 4.7-3.7 6.0-4.8 7.0-5.8

Motor Pulley Pitch Diameter Factory Setup (in.) 4.14.25.46.4 Blower Shaft Diameter at Pulley (in.) 17/ Fan Rpm Range 500-656 621-785 717-882 854-1000 Factory Setup Fan Rpm 656 703 800 927 Maximum Allowable Rpm 1000 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 8...20 x 25 x 2, 8...20 x 20 x 2 8...20 x 25 x 2, 8...20 x 20 x 2 High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Bag Filter 6...20 x 24 x 22, 6...20 x 20 x 22 6...20 x 24 x 22, 6...20 x 20 x 22 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

MERV 15 Cartridge Filters with High Velocity Prefilters (Opt)

Quantity...Size (in.)

Cartridge Filter 6...20 x 24 x 12, 6...20 x 20 x 12 6...20 x 24 x 12, 6...20 x 20 x 12 Prefilter 12...16 x 20 x 2, 3...20 x 24 x 2 12...16 x 20 x 2, 3...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) None None

Prem Eff 182T 184T 213T 215T

Prem Eff 11.0 10.4 12 12

Prem Eff 4.1-3.1 4.7-3.7 6.0-4 .8 7.0-5.8

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.)

LEGEND

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

17/

5...20 x 20 x 2

2...20 x 25 x 1

* 460-3-60 only. †See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

17/

111/

5...20 x 20 x 1

2...20 x 25 x 1

17/

Table 1B — Physical Data 48P2,P3,P4,P5055-070

BASE UNIT 48P2,P3,P4,P5055 48P2,P3,P4,P5060 48P2,P3,P4,P5070 NOMINAL CAPACITY (tons) 55 60 70 OPERATING WEIGHT (lb) Standard Chassis Extended Chassis Standard Chassis Extended Chassis Standard Chassis Extended Chassis

Base Unit

Low Heat 7810 8360 7865 8 415 8205 8755 High Heat 7940 8490 7995 8545 8335 8885

With Economizer

Low Heat 8340 8890 8395 8 945 8735 9285 High Heat 8470 9020 8525 9075 8865 9415

COMPRESSORS Scroll

Quantity...Type 2...ZP137/2...ZP137 2...ZP154/2...ZP154 1...ZP54,1...ZP182/1...ZP54,1...ZP182 Oil Charge (oz) per Compressor 110 110 110 Number of Refrigerant Circuits 22 2

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 37.6/37.9 42.2/41.8 43.5/44.8 Standard Evaporator with Humidi-MiZer® 37.6/50.3 42.2/54.2 43.5/57.2 Alternate High-Capacity Evaporator Coil 46.5/45.8 47.6/46.5 55.4/55.5 Alternate High-Capacity Evaporator with

Humidi-MiZer CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 22 4 Total Face Area (sq ft) 66.7 66.7 106.7

EVAPORATOR COILS

Quantity 2 Total Face Area (sq ft) 61.5 Refrigerant Feed Device...No. per Circuit TXV...2 Standard Evaporator Coils

Rows...Fins/in. 4...15 4...15 4...15 Fin Type Double Wavy Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16 6...16 6...16 Fin Type Double Wavy Double Wavy Double Wavy Tube Type Cross Hatched Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 14 21 14 21 14 21 Input (MBtuh) 650 975 650 975 650 975 Output (MBtuh) (Vertical/Horizontal) 527/520 790/780 527/520 790/780 527/520 790/780 Temperature Rise Range (F) 10-40 20-50 10-40 20-50 10-40 20-50 Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 81/80 81/80 Burner Orifice Diameter

Quantity (in. ...drill no.) 14 (.1285...30) 21 (.1285...30) 14 (.1285...30) 21 (.1285...30) 14 (.1285...30) 21 (.1285...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 3.5 3.5 Line Pressure (in. wg) (min...max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Firing Stages 22222 2 Number of Gas Valves 23232 3

CONDENSER FANS Propeller Type

Quantity...Diameter (in.) 4...30 4...30 4...30 Nominal Cfm 36,000 36,600 39,000 Motor Hp...Rpm 1.0...1140 1.0...1140 1.0...1140

SUPPLY FAN Centrifugal 30 x 27.5 in.

Nominal Cfm 17,500 21,000 24,500 Maximum Allowable Cfm 25,000 30,000 30,000 Maximum Allowable Rpm 800 800 800 Shaft Diameter at Pulley (in.) 111/

SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 15 20 25 30 40† Motor Frame Size 254T 256T 284T 286T S324T Efficiency at Full Load (%)

High Efficiency 91.0 91.0 91.7 92.4 93.0

Premium Efficiency 93.0 93.6 93.6 93.6 94.5 Fan Pulley Pitch Diameter (in.) 13.7 13.7 13.7 15.5 16.1 Motor Pulley Pitch Diameter (in.) 4.5 5.1 5.5 5.9 6.7 Resulting Fan Speed (rpm) 575 651 703 711 740 Belts Quantity...Type 2...5VX1230 2...5VX1230 2...5VX1230 2...5VX1230 3...5VX1250 Center Distance Range (in.) 48.25-44.00 48.25-44.00 48.50-44.25 48.50-44.25 48.25-44.00

OPTIONAL POWER EXHAUST* Centrifugal, 18 x 15 in. (Any motor available on any unit)

Quantity...Motor Hp 2...5 2...7.5 2...10 Motor Frame Size 184T 213T 215T Efficiency at Full Load (%) High/Premium 87.5/89.5 88.5/91.7 89.5/91.7 Resulting Fan Rpm 740 820 920 Maximum Allowable Rpm 1000 1000 1000

FILTERS

Standard Efficiency Throwaway (Standard)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 Medium Efficiency (30%) Pleated (Optional)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 High Efficiency (90%) Bag Filters

with High Velocity Prefilters (Optional)

Quantity...Size (in.)

Bag Filter 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 22, 6...24 x 20 x 22 6...24 x 24 x 22, 6...24 x 20 x 22 Prefilter 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2

MERV 15 Cartridge Filters with

High Velocity Prefilters (Optional)

Quantity...Size (in.)

Cartridge Filter 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 12,, 6...24 x 20 x 12 6...24 x 24 x 12, 6...24 x 20 x 12 Prefilter 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2 6...24 x 24 x 2, 6...20 x 24 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent Quantity...Size (in.) 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1

LEGEND *See Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

46.5/58.2 47.6/58.9 55.4/67.9

111/

Table 1C — Physical Data 48P2,P3,P4,P5075-100

BASE UNIT 48P2,P3,P4,P5075 48P2,P3,P4,P5090 48P2,P3,P4,P5100 NOMINAL CAPACITY (tons) 75 90 100

OPERATING WEIGHT (lb) Standard

Base Unit

Low Heat 9065 9615 9665 10,215 9685 10,235 High Heat 9195 9745 9795 10,345 9815 10,365

With Economizer

Low Heat 9595 10,145 10,195 10,745 10,215 10,765 High Heat 9725 10,275 10,325 10,875 10,345 10,895

COMPRESSORS Scroll

Quantity...Type 2...ZP82/2...ZP182 3...ZP154,3...ZP154 3...ZP154,3...ZP182 Oil Charge (oz) per Compressor 110 110 110 Number of Refrigerant Circuits 222

REFRIGERANT R-410A

Operating Charge (lb), Ckt 1/Ckt 2

Standard Evaporator Coil 43.8/45.0 50.4/51.3 50.8/52.8 Standard Evaporator with Humidi-MiZer® 43.8/57.4 50.4/69.1 50.8/70.6 Alternate High-Capacity Evaporator Coil 55.1/54.9 61.5/62.9 59.3/62.8 Alternate High-Capacity Evaporator with Humidi-MiZer

CONDENSER COILS Aluminum Novation® Heat Exchanger with Microchannel Coils

Quantity 466 Total Face Area (sq ft) 106.7 160.0 160.0

EVAPORATOR COILS

Quantity 2 Total Face Area (sq ft) 61.5 Refrigerant Feed Device...No. per Circuit TXV...2 Standard Evaporator Coils

Rows...Fins/in. 4...15 4...15 4...15 Fin Type Double Wavy Double Wavy Double Wavy Tub e Ty p e Cross Hatched Cross Hatched Cross Hatched

Alternate, High-Capacity Evaporator Coils

Rows...Fins/in. 6...16 6...16 6...16 Fin Type Double Wavy Double Wavy Double Wavy Tub e Ty p e Cross Hatched Cross Hatched Cross Hatched

HEATING SECTION Low Heat High Heat Low Heat High Heat Low Heat High Heat

Number of Heat Exchangers 232323 Input (MBtuh) 650 975 650 975 650 975 Output (MBtuh) (Vertical/Horizontal) 527/520 790/780 527/520 790/780 527/520 790/780 Temperature Rise Range (F) 10-40 20-50 10-40 20-50 10-40 20-50 Efficiency (%) (Vertical/Horizontal) 81/80 81/80 81/80 81/80 81/80 81/80 Burner Orifice Diameter

Quantity (in. ...drill no.) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30) 7 (.1285...30)

Manifold Pressure (in. wg) 3.5 3.5 3.5 3.5 3.5 3.5 Line Pressure (in. wg) (Min...Max) 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 5.0...13.0 Number of Gas Valves 232323

CONDENSER FAN Propeller Type

Quantity...Diameter (in.) 4...30 6...30 6...30 Nominal Cfm 39,000 58,000 58,000 Motor Hp (ea)...rpm 1.0...1140 1.0...1140 1.0...1140

STANDARD SUPPLY FAN Forward Curved Centrifugal 36 x 30 in.

Nominal Cfm 24,500 29,750 35,000 Maximum Allowable Cfm 30,000 34,000 40,000 Maximum Allowable Rpm 680 680 680 Shaft Diameter at Pulley (in.) 1

STANDARD SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 30 40 50 60 Motor Frame Size S268T S324T S36T S364T Efficiency at Full Load (%)

High Efficiency 92.4 93.0 93.0 93.6

Premium Efficiency 93.6 94.5 94.5 95.4 Fan Pulley Pitch Diameter (in.) 18.5 18.5 18.5 18.5 Motor Pulley Pitch Diameter (in.) 5.3 5.7 6.5 7.1 Resulting Fan Rpm 501 539 615 672 Belts Quantity...Type 3...5VX1320 4...5VX1320 4...5VX1320 4...5VX1320 Center Distance Range (in.) 47.88-45.01 47.64-44.76 47.42-44.52 47.42-44.52

ALTERNATE, AIRFOIL FAN Airfoil

Nominal Airflow (cfm) 24,500 29,750 35,000 Maximum Allowable Airflow (cfm) 30,000 34,000 40,000 Maximum Allowable Wheel Speed (rpm) 1846 1846 1846 Shaft Diameter at Pulley (in.) 2

ALTERNATE SUPPLY-FAN MOTOR AND DRIVE (Any motor available on any unit)

Motor Hp 30 40 50 60 75 Motor Frame Size S268T S324T S36T S364T 365T Efficiency at Full Load (%)

High Efficiency 92.4 93.0 93.0 93.6 94.1

Premium Efficiency 93.6 94.5 94.5 95.4 95.4 Fan Pulley Pitch Diameter (in.) 9.7 10.2 8.9 8.9 10.8 Motor Pulley Pitch Diameter (in.) 7.5 8.7 8.1 8.7 11.1 Resulting Fan Rpm 1353 1493 1593 1711 1799 Belts Quantity...Type 2...5VX1150 2...5VX1180 3...5VX1150 3...5VX1150 3...5VX1230 Center Distance Range (in.) 42.96...45.82 42.96...45.57 42.96...45.57 42.45...45.35 42.45...45.35

Chassis

LEGEND *See Table 3 — High-Capacity Power Exhaust Data for more information. See

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

Extended

Chassis

Standard

Chassis

Extended

Chassis

Standard

Chassis

55.1/67.3 61.5/80.7 59.3/80.6

111/

211/

111/

211/

Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

Extended

Chassis

Table 1C — Physical Data 48P2,P3,P4,P5075-100 (cont)

BASE UNIT 48P2,P3,P4,P5075 48P2,P3,P4,P5090 48P2,P3,P4,P5100 OPTIONAL POWER EXHAUST* Centrifugal, 18 x 15 in. (Any motor available on any unit.)

Quantity...Motor Hp 2...5 2...7.5 2...10 Motor Frame Size 184T 213T 215T Efficiency at Full Load (%)

High Efficiency 87.5 88.5 89.5

Premium Efficiency 89.5 91.7 91.7 Fan Pulley Pitch Diameter (in.) 10.6 10.6 10.6 Motor Pulley Pitch Diameter (in.) 4.5 5.0 5.6 Shaft Diameter at Pulley (in.) 1 Resulting Fan Rpm 740 820 920 Maximum Allowable Rpm 1000 1000 1000

FILTERS

Standard Efficiency Throwaway

(Standard)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 30% and 65% Pleated (Optional)

Quantity...Size (in.) 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2 12...20 x 25 x 2, 12...20 x 20 x 2

OUTSIDE AIR SCREENS

Standard Hood (25%) Quantity...Size (in.) 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1 4...25 x 16 x 1, 2...20 x 16 x 1

OPTIONAL ECONOMIZER FILTER Aluminum Frame, Permanent

Quantity...Size (in.) 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1 12...16 x 25 x 1, 2...16 x 20 x 1

LEGEND *See Table 3 — High-Capacity Power Exhaust Data for more information. See

MBtuh — Btuh in Thousands TXV — Thermostatic Expansion Valve

17/

Table 7 — Power Exhaust Fan Drive Data on page 9 for more information.

Table 2 — Optional Return Fan Physical Data (48P075-100 Only)

BASE UNIT 48P2,P3,P4,P5075-100 RETURN FAN Plenum Fan, 47.13 in. (Any motor available on any unit.)

Quantity...Motor Hp 1...20 1...25 1...30 1...40 Motor Frame Size 256T 284T 286T 324T Efficiency at Full Load (%) High/Premium 91.0/93.6 91.7/93.6 92.4/93.6 93.0/93.8 Fan Pulley Pitch Diameter (in.) 8.5 9.8 8.5 8.5 Motor Pulley Pitch Diameter (in.) 5.3 6.7 6.1 6.7 Shaft Diameter at Pulley (in.) 2 Resulting Fan Rpm 1104 1209 1271 1396 Maximum Allowable Rpm 1447 1447 1447 1447

215/

Table 3 — Optional High-Capacity Power Exhaust Physical Data (48P075-100 Only)

BASE UNIT 48P2,P3,P4,P5075-100 POWER EXHAUST Centrifugal, 22 x 20 in., 1

Tot a l Hp 20 30 40 50 60 Quantity...Motor Hp 2...10 2...15 2...20 2...25 2...30 Motor Frame Size S215T D254T S256T S284T S286T Efficiency at Full Load (%)

High Efficiency 89.5 91 91 91.7 92.4

Premium Efficiency 91.7 93 93.6 93.6 93.6 Fan Sheave Pitch Diameter (in.) 12.4 12.4 11.1 11.1 11.1 Motor Sheave Pitch Diameter (in.) 4.8 5.8 5.9 6.5 6.9 Resulting Fan Rpm 714 841 928 1020 1094 Maximum Allowable Rpm 1175 1175 1175 1175 1175 Belts — Quantity...Type 2...BX93 2...BX93 2...5VX950 2...5VX950 2...5VX950

Table 4 — Optional Humidi-MiZer

UNIT SIZE 48/50P 030-075 090,100 Humidi-MiZer Coil Construction Aluminum Novation Quantity 11 Face Area (sq ft) 26.7 33.3

/16 in. shaft diameter (Any motor available on any unit)

Coil Data

Coil

Table 5 — Operating Weights of Options and Accessories (lb)

OPTION OR ACCESSORY

Condenser Section Roof Curb — — 540 540 625 625 625 625 Economizer 300* 300* 530* 530* 530* 530* 530* 530* Power Exhaust 710* 710* 710* 710* 710* 710* 710* 710* Barometric Relief 200 200 200 200 200 200 200 200 Double Wall Construction 700 800 900 900 900 900 900 900 Roof Curb

Standard Length 455 495 605 605 605 605 605 605 Extended Length 545 545 1200 1200 — — — —

With High-Capacity Power Exhaust —— ———700700700 High-Efficiency Filters 20 20 20 20 20 20 20 20 Bag Filters and Cartridge Filters 35 35 40 40 40 — — — Hail Guard 120 150 145 145 210 210 210 210 Inlet Guide Vanes 95 95 115 115 115 115 115 115 Variable Frequency Drive

7.5 hp

10 hp

15 hp

20 hp

25 hp

30 hp

40 hp

50 hp

60 hp

75 hp High-Capacity Evaporator Coil Airfoil Fan — — — — — 350 350 350 Humidi-MiZer® Adaptive Dehumidification System 72 72 72 72 72 72 92 92

030,035 040,050 055 060 070 075 090 100

20 35 35 53 — — — — —

150 300 300 300 300 300 300 300

20 35 35 53 — — — — —

— — 35 35 53 53 53 — — —

48/50P UNIT SIZE

— — 35 35 53 53 53 — — —

— — — — — 53 53 53 53

152

— — — — — 53 53 53 53

152

— — — — — 53 53 53 53

152

*Includes hood.

Table 6 — Supply Fan Drive Data

SHAFT

DIA (in.)

Sizes 030-050

7.5 1 10 1 15 1 20 1 25 1

30* 1

Sizes 055-070

15 1 20 1 25 1 30 1 40 2

Sizes 075-100 (Forward-Curved Fan)

30 1 40 2 50 2 60 2

Sizes 075-100 (Airfoil Fan)

30 1 40 2 50 2 60 2 75 2

*Sizes 040,050 only. NOTE: Part numbers are Browning Manufacturing Corp. reference.

SPEED

(rpm)

MOTOR

SHEAVE

MOTOR

PITCH DIA (in.)

WHEEL

SHEAVE

WHEEL

PITCH DIA (in.)

QUANTITY

...BELT

438 2BK36 3.4 2B5V136 13.7 2...BX60 549 2B5V42 4.3 2B5V136 13.7 2...5VX630 626 2B5V48 4.9 2B5V136 13.7 2...5VX630 703 2B5V54 5.5 2B5V136 13.7 2...5VX630 830 2B5V64 6.5 2B5V136 13.7 2...5VX650 910 3B5V64 6.5 3B5V124 12.5 3...5VX630

575 2B5V44 4.5 2B5V136 13.7 2...5VX1230 651 2B5V50 5.1 2B5V136 13.7 2...5VX1230 703 2B5V54 5.5 2B5V136 13.7 2...5VX1230 711 2B5V62 6.3 2B5V154 15.5 2...5VX1230 740 3B5V66 6.7 3B5V160 16.1 3...5VX1250

501 3B5V52 5.33 B5V184 18.5 3...5VX1320 539 4B5V56 5.74 B5V184 18.5 4...5VX1320 615 4B5V64 6.54 B5V184 18.5 4...5VX1320 672 4B5V70 7.14 B5V184 18.5 4...5VX1320

1353 2B5V74 7.5 2Q5V97 9.7 2...5VX1150 1493 2B5V86 8.7 2Q5V103 10.2 2...5VX1180 1593 3B5V80 8.1 3R5V90 8.9 3...5VX1150 1711 3B5V86 8.7 3R5V90 8.9 3...5VX1150 1799 3B5V110 11.1 3R5V109 10.8 3...5VX1230

Table 7 — Power Exhaust Fan Drive Data

TOTALHPMOTOR

QTY...HP

MOTOR

SHAFT

DIAMETER

(in.)

FAN

SPEED

RPM

MOTOR SHEAVE BLOWER SHEAVE 48P2,P3 UNITS 48P4,P5 UNITS

Part

Number

Pitch

Diameter

(in.)

Part

Number

Pitch

Diameter

(in.)

BELTS

QTY...P/N

CENTER

DISTANCE

RANGE (in.)

BELTS

QTY...P/N

Sizes 030-050

6* 2...3

6† 2...3 1 10** 2...5 1 15** 2...7.5 1 20** 2...10 1

656/500 1VL44 4.1-3.1 BK115 11 1...BX71 23.62-26.50 1...BX46 11.40-13.26 656/500 1VP44L 4.1-3.1 BK115 11 1...BX71 23.62-26.50 1...BX46 11.40-13.26

785/621 1VP50L 4.7-3.7 BK110 10.4 1...BX71 23.62-26.50 1...BX46 11.16-13.05

882/717 1VP65 6.0-4.8 BK130 12 1...BX77 23.62-26.50 1...BX53 11.40-13.26

1000/854 1VP75 7.0-5.8 BK130 12 1...BX79 23.62-26.50 1...BX53 11.04-12.95

Sizes 055-100

10 2...5 1 15 2...7.5 1 20 2...10 1

*High-efficiency motor option.

†Premium-efficiency motor option.

**Applies to both motor options.

740 2P3V45 4.5 2Q3V106 10.6 2...3VX71 22.71-26.38 2...3VX50 10.91-13.30 820 2P3V50 5.0 2Q3V106 10.6 2...3VX71 22.71-26.38 2...3VX50 10.78-13.20 920 2P3V56 5.6 2Q3V106 10.6 2...3VX75 22.71-26.38 2...3VX50 10.78-13.20

NOTE: Part numbers are Browning Manufacturing Corp. reference.

Table 8 — Optional High-Capacity Power Exhaust Fan Drive Data

TOTALHPMOTOR

QTY...HP

MOTOR

SHAFT

DIA. (in.)

SPEED

RPM

20 2...10 1.375 714 2B5V48 4.8 2B5V124 12.4 2...BX93 32.8 to 36.7 30 2...15 1.625 841 2B5V58 5.8 2B5V124 12.4 2...BX93 32.6 to 36.5 40 2...20 1.625 928 2B5V58 5.9 2B5V110 11.1 2...5VX950 32.6 to 36.5 50 2...25 1.875 1020 2B5V64 6.5 2B5V110 11.1 2...5VX950 32.5 to 36.3 60 2...30 1.875 1094 2B5V68 6.9 2B5V110 11.1 2...5VX950 32.5 to 36.3

MOTOR SHEAVE BLOWER SHEAVE

Part

Number

Pitch Diameter

(in.)

Part

Number

Pitch Diameter

(in.)

QTY...BELT

CENTER DISTANCE

RANGE (in.)

CENTER

DISTANCE

RANGE (in.)

Table 9 — Optional Return Fan Drive Data

TOTALHPMOTOR

QTY...HP

MOTOR

SHAFT

DIA. (in.)

SPEED

RPM

20 1...20 1.625 1104 3B5V52 5.3 3R5V85 8.5 3...5VX1000 38.1 to 41.0 25 1...25 1.875 1209 3B5V66 6.7 3R5V97 9.8 3...5VX1060 38.9 to 41.8 30 1...30 1.875 1271 3B5V60 6.1 3R5V85 8.5 3...5VX1030 38.9 to 41.8 40 1...40 2.125 1396 3B5V66 6.7 3R5V85 8.5 3...5VX1060 39.9 to 42.8

MOTOR SHEAVE BLOWER SHEAVE

Part

Number

Pitch

Diameter

(in.)

Part

Number

Diameter

Pitch

(in.)

QTY...BELT

CENTER DISTANCE

RANGE (in.)

Fig. 1 — Roof Curb — Sizes 030-050

Fig. 2 — Roof Curb — Sizes 055, 060

Fig. 3 — Roof Curb — Sizes 070-100

Fig. 4 — Condenser Section Roof Curb (Sizes 070 and 075)

Fig. 5 — Condenser Section Roof Curb (Sizes 090 and 100)

9 3/4"

"X"-

NO GASKET

4 REF.

DETAIL A-A

"X"

CONDENSER END SUPPORT

Fig. 6 — Gasket Location on Roof Curb (Size 070-100 Units)

Fig. 7 — Gasket Location — Condenser Section Roof Curb (Size 070-100 Units)

Step 8 — Connect Condensate Drain — There

Fig. 8 — Gasket Location on Roof Curb (48P075-100 Units with Optional High-Capacity Power Exhaust)

are a total of five drain connections required on each unit: one primary drain (on right-hand side of the unit) and four secondary drains (two on each side of unit).

PRIMARY DRAIN — The primary drain is a 2-in. FPT pipe connection located on the right-hand side of the unit looking at the unit from the return air end. See Fig. 12-21. Fig. 22 shows the additional length of units with an extended chassis.

With field-supplied fittings and pipe sections, plumb the primary condensate drain to the 2-in. FPT connector on the base rail. Use a trap height of at least 4-in. for size 030-070 units and 7-in. for size 075-100 units. See Fig. 23 and 24. Install with a height dimension of at least 2-in. from the top of the exit pipe from the trap section to the bottom of the connector. Apply a bead of RTV or similar sealant around the pipe joint at the connector in the base rail.

SECONDARY DRAINS (Units Installed on Curb) — There are two secondary drain connections on each side of the unit. See Fig. 25. There are secondary drains on each side of the unit in the filter section and on each side of the unit in the supply fan section. There are labels marking each location on the unit base rail. See Fig. 12-21.

Locate the four 1 mounting screws (shipped in a bag taped to the basepan in the supply fan section, located behind the access panel marked FAN SECTION). The drain couplings are a 10-gage plate with

a 1

/4 in. half coupling welded to the plate.

At each secondary drain hole location, there is a 1 hole pre-drilled in the bottom of the base rail, surrounded by

/4-in. drain coupling assemblies and

/8-in.

four 0.20-in. engagement holes. Install a drain coupling assembly using screws provided at each secondary drain hole location. See Fig. 26. Do not attach any drain coupling assemblies in the condenser section base rail.

Using field-supplied fittings and pipe sections, assemble Utraps at each secondary drain fitting. See Fig. 27. Provide a minimum size of ½-in. pipe for secondary drains. Use a trap at least 4-in. deep for size 030-070 units and 7-in. deep for size 075-100 units. Apply a bead of RTV or similar sealant around the drain assemblies.

Consult local plumbing codes for direction on joining multiple drain lines. Total size of any combined line does not need to exceed nominal 2-in. size of primary drain connection.

Fill the U-traps at the secondary drain locations prior to unit start-up. Also check the U-traps before each cooling season to ensure the traps are filled and functioning properly.

SECONDARY DRAINS (Units Installed on Steel Beam or Slab) — There are two secondary drain connections required on each side of the unit. There are secondary drains on the bottom of the base rail on each side of the unit in the filter section and on each side of the unit in the supply fan section. There are labels marking each location on the unit base rail. See Fig. 12-

21. Drain holes will need to be drilled in these locations at the side of the base rail. The existing secondary drain holes in the bottom of the base rail must be sealed. Prior to final positioning of the unit, apply a bead of RTV or similar sealant around each secondary drain hole in the bottom of the unit base rail. See Fig. 27. Install the metal seal plates then position the unit into final location.

48ZZ501077 2.0

NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars.

ALL PANELS MUST BE IN PLACE WHEN RIGGING.

CAUTION - NOTICE TO RIGGERS:

1,2,3 4 5 LBS KGS IN MM IN MM IN M M

48P 2,3,4,5 B,D,H

48 P2, P3, P4, P5

030 6019 2730 170.6 4334 45.8 1164 166.4 4227

Vertical Supply/ Return

035 6169 2798 170.9 4342 45.8 1164 166.4 4227

Horizontal Supply/ Return

040 6710 3044 198.2 5035 45.8 1164 185.3 4707

Low Gas Heat

050 6925 3141 201.3 5113 45.8 1164 185.3 4707 055 9220 4182 228.9 5814 45.8 1164 257.5 6541 060 9275 4207 228.5 5803 45.8 1164 257.5 6541 070 9615 4361 244.7 6215 40.2 1021 219.0 5563 075 10665 4838 253.1 6429 40.2 1021 255.7 6495 090 11265 5110 260.9 6628 41.5 1054 255.7 6495 100 11285 5119 260.0 6603 41.5 1054 255.7 6495

48P 2,3,4,5 C,E,J

48 P2, P3, P4, P5

030 6149 2789 169.7 4310 45.8 1164 166.4 4227

Vertical Supply/ Return

035 6299 2857 170.0 4319 45.8 1164 166.4 4227

Horizontal Supply/ Return

040 6840 3103 197.3 5012 45.8 1164 185.3 4707

High Gas Heat

050 7055 3200 200.4 5090 45.8 1164 185.3 4707 055 9350 4241 229.0 5816 45.8 1164 257.5 6541 060 9405 4266 228.5 5805 45.8 1164 257.5 6541 070 9745 4420 244.8 6218 40.2 1021 219.0 5563 075 10795 4897 254.4 6462 40.2 1021 255.7 6495 090 11395 5169 262.1 6657 41.5 1054 255.7 6495 100 11415 5178 261.3 6637 41.5 1054 255.7 6495

48P 2,3,4,5 P,R,W

48 P2, P3, P4, P5

030 6519 2957 187.1 4753 45.8 1164 191.6 4867

Vertical Supply/ Return

035 6669 3025 187.7 4768 45.8 1164 191.6 4867

Horizontal Supply/ Return

040 7210 3270 214.8 5456 45.8 1164 208.2 5288

Low Gas Heat

050 7425 3368 217.9 5534 45.8 1164 208.2 5288

Extended Chassis

055 9770 4432 242.7 6164 45.8 1164 273.2 6939 060 9825 4457 242.2 6151 45.8 1164 273.2 6939 070 9825 4457 258.8 6575 40.2 1021 250.2 6355 075 11215 5087 266.7 6775 40.2 1021 280.8 7132 090 11815 5359 274.7 6976 41.5 1054 280.8 7132 100 11835 5368 273.4 6944 41.5 1054 280.8 7132

48P 2,3,4,5 Q,S,X

48 P2, P3, P4, P5

030 6649 3016 186.1 4726 45.8 1164 191.6 4867

Vertical Supply/ Return

035 6799 3084 186.7 4742 45.8 1164 191.6 4867

Horizontal Supply/ Return

040 7340 3329 213.8 5431 45.8 1164 208.2 5288

High Gas Heat

050 7555 3427 216.8 5507 45.8 1164 208.2 5288

Extended Chassis

055 9900 4491 242.7 6166 45.8 1164 273.2 6939 060 9955 4516 242.3 6153 45.8 1164 273.2 6939 070 10295 4670 258.4 6564 40.2 1021 250.2 6355 075 11345 5146 268.0 6808 40.2 1021 280.8 7132 090 11945 5418 275.8 7005 41.5 1054 280.8 7132 100 11965 5427 274.7 6978 41.5 1054 280.8 7132

50P 2,3 -,A,B,C

50 P2, P3

030 5519 2503 159.2 4043 45.8 1164 148.1 3762

Vertical Supply/ Return

035 5669 2571 159.4 4049 45.8 1164 148.1 3762 040 6210 2817 186.1 4727 45.8 1164 169.5 4305 050 6425 2914 189.3 4807 45.8 1164 169.5 4305 055 8230 3733 212.6 5401 45.8 1164 210.5 5347 060 8285 3758 212.3 5392 45.8 1164 210.5 5347 070 8625 3912 250.5 6362 40.2 1021 176.5 4483

50P 2,3,4,5 -,B,C

50 P2, P3, P4, P5

075 10265 4656 250.1 6354 40.2 1021 255.7 6495

Vertical Supply/ Return

090 10865 4928 258.4 6562 41.5 1054 255.7 6495

Horizontal Supply/ Return

100 10885 4937 257.3 6535 41.5 1054 255.7 6495

50P 2,3 H

50 P2, P3

030 5819 2639 152.3 3867 45.8 1164 166.4 4227

4,5 -

Vert Supply/ Return w/ Ext Plenum

035 5969 2708 152.1 3863 45.8 1164 166.4 4227 040 6510 2953 180.2 4576 45.8 1164 185.3 4707

50 P4, P5

050 6725 3050 183.6 4665 45.8 1164 185.3 4707

Horizontal Supply/ Return

055 8780 3983 231.7 5885 45.8 1164 257.5 6541 060 8835 4008 231.3 5874 45.8 1164 257.5 6541 070 9175 4162 247.5 6287 40.2 1021 219.0 5563

50P 2,3 R,S,T,V,W

50 P2, P3

030 6019 2730 175.4 4456 45.8 1164 173.3 4402

Vertical Supply/ Return

035 6169 2798 176.2 4475 45.8 1164 173.3 4402

w/ Extended Chassis

040 6710 3044 202.8 5151 45.8 1164 194.7 4945 050 6925 3141 205.8 5228 45.8 1164 194.7 4945 055 8780 3983 226.0 5741 45.8 1164 208.2 5288 060 8835 4008 225.6 5731 45.8 1164 208.2 5288 070 9175 4162 264.8 6725 40.2 1021 201.7 5123

50P 2,3,4,5 R,T,V,W

50 P2, P3, P4, P5

075 10815 4906 264.6 6722 40.2 1021 280.8 7132

Vert, Horz Supply/ Return

090 11415 5178 272.9 6932 41.5 1054 280.8 7132

w/ Extended Chassis

100 11435 5187 271.6 6899 41.5 1054 280.8 7132

50P 2,3 P,Y

50 P2, P3

030 6319 2866 166.8 4237 45.8 1164 191.6 4867

4,5 R,W

Vert Supply/ Return w/ Ext Plenum

035 6469 2934 167.1 4244 45.8 1164 191.6 4867

w/ Extended Chassis

040 7010 3180 195.3 4961 45.8 1164 208.2 5288

50 P4, P5

050 7225 3277 198.8 5050 45.8 1164 208.2 5288

Horizontal Supply/ Return

055 9330 4232 245.1 6226 45.8 1164 273.2 6939

w/ Extended Chassis

060 9385 4257 244.7 6214 45.8 1164 273.2 6939 070 9725 4411 260.8 6625 45.8 1164 250.2 6355

CENTER OF GRAVITY

LIFTING LUGS

CAWEIGHTMODEL POSITION

UNITS

SIZE

NOTE:

1. Weights do not include economizer or power exhaust.

Fig. 9 — Rigging Label — Units without Optional Return Fan or High-Capacity Power Exhaust

a48-8455

48ZZ501078 2.0

NOTE: Rig with four cables and spread with two 95 inch (2413 MM) spreader bars.

ALL PANELS MUST BE IN PLACE WHEN RIGGING.

CAUTION - NOTICE TO RIGGERS:

MMNIMMNIMMNISGKSBL543,2,1

50P 2,3,4,5 -,B,C 50 P2, P3, P4, P5

075 11921 5407 220.1 5590 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan

090 12521 5679 228.4 5800 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan

100 12541 5689 227.8 5786 41.5 1054 255.7 6495

48P 2,3,4,5 B,D,H 48 P2, P3, P4, P5 Low Gas Heat

075 12321 5589 224.6 5706 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan

090 12921 5861 232.6 5908 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan

100 12941 5870 230.4 5853 41.5 1054 255.7 6495

48P 2,3,4,5 C,E,J 48 P2, P3, P4, P5 High Gas Heat

075 12451 5648 226.9 5764 40.2 1021 255.7 6495

Vert Supply/Return w/ RE Fan

090 13051 5920 233.7 5936 41.5 1054 255.7 6495

Horz Supply Vert Return w/ RE Fan

100 13071 5929 232.9 5915 41.5 1054 255.7 6495

50P 2,3,4,5 R,T,V,W 50 P2, P3, P4, P5

075 12471 5657 231.7 5885 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret

090 13071 5929 240.1 6098 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis

100 13091 5938 239.2 6075 41.5 1054 280.8 7132

48P 2,3,4,5 P,R,W 48 P2, P3, P4, P5 Low Gas Heat

075 12871 5838 236.2 6000 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret

090 13471 6110 244.3 6205 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis

100 13491 6119 241.8 6142 41.5 1054 280.8 7132

48P 2,3,4,5 Q,S,X 48 P2, P3, P4, P5 High Gas Heat

075 13001 5897 238.5 6058 40.2 1021 280.8 7132

Vert Sup/Ret, Horz Sup/ Vert Ret

090 13601 6169 245.4 6234 41.5 1054 280.8 7132

w/ RE Fan, w/ Ext Chassis

100 13621 6178 244.2 6203 41.5 1054 280.8 7132

48P 2,3,4,5 B,D,H 48 P2, P3, P4, P5 Low Gas Heat

075 13499 6123 290.1 7367 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret

090 14097 6394 297.7 7561 41.5 1054 312.1 7927

w/ Hi Cap PE

100 14119 6404 297.1 7546 41.5 1054 312.1 7927

48P 2,3,4,5 C,E,J 48 P2, P3, P4, P5 High Gas Heat

075 13629 6182 291.3 7400 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret

090 14227 6453 298.9 7593 41.5 1054 312.1 7927

w/ Hi Cap PE

100 14249 6463 298.2 7575 41.5 1054 312.1 7927

50P 2,3,4,5 -,B,C 50 P2, P3, P4, P5

075 13099 5942 287.1 7293 40.2 1021 312.1 7927

Vert Sup/Ret, Horz Sup/Ret

090 13697 6213 295.1 7496 41.5 1054 312.1 7927

w/ Hi Cap PE

100 13719 6223 294.4 7478 41.5 1054 312.1 7927

48P 2,3,4,5 R,T,V,W 48 P2, P3, P4, P5 Low Gas Heat

075 14049 6373 483.5 12280 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret

090 14647 6644 484.3 12302 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis

100 14669 6654 493.8 12542 41.5 1054 337.3 8567

48P 2,3,4,5 P,R,W 48 P2, P3, P4, P5 High Gas Heat

075 14179 6432 483.5 12280 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret

090 14777 6703 484.3 12301 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis

100 14799 6713 493.8 12542 41.5 1054 337.3 8567

50P 2,3,4,5 Q,S,X 50 P2, P3, P4, P5

075 13649 6191 483.5 12281 40.2 1021 337.3 8567

Vert Sup/Ret, Horz Sup/Ret

090 14247 6462 484.4 12304 41.5 1054 337.3 8567

w/ Hi Cap PE w/ Ext Chassis

100 14269 6472 493.8 12543 41.5 1054 337.3 8567

MODEL POSITION

UNITS

SIZE

CENTER OF GRAVITY

LIFTING LUGS

WEIGHT A B

Fig. 10 — Rigging Label — Units with Optional Return Fan or High-Capacity Power Exhaust

a48-8456

NOTE: The weight distribution and center of gravity information include the impact of an economizer, the largest indoor fan motor, and a VFD (variable frequency drive). On units with a return fan or high-capacity power exhaust, the largest motors and VFD are also included. These weights do not include the impact of other factory-installed options such as barometric relief, power exhaust, high-capacity indoor coil, hot water coil, or indoor fan.

48P2,P3,P4,P5 UNITS SIZE

CORNER WEIGHTS (lb)

TOTAL

(lb)

1234 in. in.

Vertical Supply/Return Horizontal Supply/Return Low Heat No Extended Chassis

030 2002 1009 1008 2000 6,019 170

45 7/

035 2056 1031 1029 2053 6,169 170 7/

45 7/

040 1983 1374 1372 1981 6,710 198 1/

45 7/

050 2079 1386 1384 2076 6,925 201 1/

45 7/

055 2408 2205 2202 2404 9,220 228 7/

45 7/

060 2417 2223 2220 2414 9,275 228 1/

45 7/

070 2950 2450 1913 2303 9,615 244 5/

40 1/

075 3385 2604 2033 2643 10,665 253 1/

40 1/

090 3255 2911 2407 2691 11,265 261 41 1/

100

3248 2929 2422 2686 11,285 260 41

Vertical Supply/Return Horizontal Supply/Return High Heat No Extended Chassis

030 2034 1042 1041 2032 6,149 169

45 7/

035 2088 1064 1062 2085 6,299 170 45 7/

040 2013 1410 1408 2010 6,840 197 3/

45 7/

050 2108 1422 1420 2105 7,055 200 3/

45 7/

055 2443 2236 2233 2439 9,350 229 45 7/

060 2452 2254 2250 2449 9,405 228 1/

45 7/

070 2991 2481 1937 2335 9,745 244 3/

40 1/

075 3444 2618 2044 2689 10,795 254 3/

40 1/

090 3307 2931 2424 2734 11,395 262 1/

41 1/

100

3303 2946 2436 2731 11,415 261

41 1/

Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis

030 2166 1096 1094 2163 6,519 187

45 7/

035 2223 1114 1112 2220 6,669 187 3/

45 7/

040 2148 1460 1458 2145 7,210 214 3/

45 7/

050 2244 1471 1469 2241 7,425 217 7/

45 7/

055 2558 2331 2328 2554 9,770 242 5/

45 7/

060

2567 2349 2346 2563 9,825 242

45 7/

070 3117 2541 2023 2434 10,165 258 7/

40 1/

075 3551 2747 2145 2773 11,215 266 3/

40 1/

090 3419 3048 2521 2827 11,815 274 5/

41 1/

100

3409 3070 2538 2819 11,835 273

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis

030 2197 1130 1129 2194 6,649 186

45 7/

035 2253 1148 1147 2250 6,799 186 5/

45 7/

040 2177 1496 1494 2174 7,340 213 3/

45 7/

050 2272 1508 1506 2269 7,555 216 7/

45 7/

055 2592 2361 2358 2589 9,900 242 3/

45 7/

060

2602 2379 2376 2598 9,955 242

45 7/

070

3158 2623 2048 2466 10,295 258

40 1/

075

3610 2761 2156 2818 11,345 268 40

090

3471 3068 2537 2870 11,945 275

41 1/

100

3463 3086 2552 2864 11,965 274

41 1/

48P2,P3,P4,P5 UNITS WITH

OPTIONAL HIGH-CAPACITY POWER EXHAUST

SIZE

CORNER WEIGHTS (lb)

TOTAL

(lb)

1234 in. in.

Vertical Supply/Return Horizontal Supply/Return Low Heat

075 4171 3410 2662 3256 13,499 290 40

090 4004 3712 3070 3311 14,097 297 5/

41 1/

100

4002 3726 3081 3309 14,119 297

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat

075 4230 3424 2673 3302 13,629 291

40 1/

090 4058 3730 3084 3356 14,227 299 41 1/

100

4054 3745 3097 3352 14,249 298

41 1/

Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis

075 6905 984 768 5391 14,049 483

40 1/

090 6484 1534 1268 5362 14,647 484 3/

41 1/

100

6620 1409 1165 5474 14,669 493

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis

075 6969 993 776 5441 14,179 483

40 1/

090 6541 1547 1280 5409 14,777 484 1/

41 1/

100

6679 1422 1176 5523 14,799 493

41 1/

Fig. 11 — Weight Distribution and Center of Gravity

48P2,P3,P4,P5 UNITS

WITH OPTIONAL RETURN FAN

SIZE

CORNER WEIGHTS (lb)

TOTAL

(lb)

1234 in. in.

Vertical Supply/Return Horizontal Supply/Return Low Heat

075 3470 3449 2693 2709 12,321 224

40 1/

090 3327 3745 3097 2751 12,921 232 5/

41 1/

100

3302 3782 3127 2730 12,941 230

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat

075 3543 3449 2693 2766 12,451 226

40 1/

090 3377 3767 3115 2793 13,051 233 3/

41 1/

100

3370 3785 3130 2787 13,071 232

41 1/

Vertical Supply/Return Horizontal Supply/Return Low Heat with Extended Chassis

075 3609 3618 2825 2818 12,871 236

40 1/

090 3467 3906 3230 2867 13,471 244 1/

41 1/

100

3437 3948 3264 2842 13,491 241

41 1/

Vertical Supply/Return Horizontal Supply/Return High Heat with Extended Chassis

075 3681 3620 2826 2874 13,001 238

40 1/

090 3517 3928 3248 2908 13,601 245 3/

41 1/

100

3505 3951 3267 2898 13,621 244

41 1/

Fig. 11 — Weight Distribution and Center of Gravity (cont)

Locate the four 1

/4-in. drain coupling assemblies and mounting screws (shipped in a bag taped to the basepan in the supply fan section, located behind the access panel marked FAN SECTION). The drain couplings are a 10-gage plate with

a 1

/4 in. half coupling welded to the plate.

After final positioning of the unit, perform the following

procedure:

1. At each of the four secondary drain locations (marked with labels on the unit base rail), position the drain coupling assembly in the side of the base rail. Mark the screw holes and the drain hole locations on the base rail.

2. Drill holes for drain outlet (use 1 the mounting screws (use

/8-in. hole saw) and for

/16-in. drill bit).

3. Install a drain coupling assembly using screws provided at each secondary drain hole location.

4. Using field-supplied fittings and pipe sections, assemble U-traps at each secondary drain fitting. See Fig. 24. Provide minimum size of ½-in. pipe for secondary drains. Use a trap at least 4-in. deep for size 030-070 units and 7-in. deep for size 075-100 units.

5. Apply a bead of RTV or similar sealant around the drain assemblies.

Consult local plumbing codes for direction on joining multiple drain lines. Total size of any combined line does not need to exceed nominal 2-in. size of primary drain connection.

Fill the U-traps at the secondary drain locations prior to unit start-up. Also check the U-traps before each cooling season to ensure the traps are filled and functioning properly.

Fig. 12 — Base Unit Dimensional Drawing — 48P2,P3030,035 (Standard Chassis Unit Shown)

a48-8613

Fig. 13 — Base Unit Dimensional Drawing — 48P4,P5030,035 (Standard Chassis Unit Shown)

a48-8614

Fig. 14 — Base Unit Dimensional Drawing — 48P2,P3040-050 (Standard Chassis Unit Shown)

a48-8615

Fig. 15 — Base Unit Dimensional Drawing — 48P4,P5040-050 (Standard Chassis Unit Shown)

a48-8616

Fig. 16 — Base Unit Dimensional Drawing — 48P2,P3055,060 (Standard Chassis Unit Shown)

a48-8617

Fig. 17 — Base Unit Dimensional Drawing — 48P4,P5055,060 (Standard Chassis Unit Shown)

a48-8618

Fig. 18 — Base Unit Dimensional Drawing — 48P2,P3070 (Standard Chassis Unit Shown)

a48-8619

Fig. 19 — Base Unit Dimensional Drawing — 48P4,P5070 (Standard Chassis Unit Shown)

a48-8620

Fig. 20 — Base Unit Dimensional Drawing — 48P2,P3075-100 (Standard Chassis Unit with Optional High-Capacity Power Exhaust Shown)

a48-8621

Fig. 21 — Base Unit Dimensional Drawing — 48P4,P5075-100 (Standard Chassis Unit with Optional Return Fan Shown)

a48-8622

Fig. 22 — Units with Optional Extended Chassis — Location of Coil Tracks

AUXILIARY COIL LOCATION (in.)

UNIT

SIZES

DISTANCE A HEIGHT B

030,035 123.0 6.6 040,050 156.8 6.6 055-070 200.4 6.6 075-100 200.4 6.6

075-100 with High-

Capacity Power Exhaust

279.2 6.6

a48457

2” MIN.

(51 mm)

Fig. 23 — Primary Drain Connection

A = 4-in. (102 mm) min — Sizes 030-070 7-in. (178 mm) min — Sizes 075-100

Fig. 24 — Slab-Mounted Condensate

Drain Piping Details

a48-8458

Fig. 25 — Secondary Condensate Drain

Location (Curb Mount)

A = 4-in. (102 mm) min — sizes 030-070 7-in. (178 mm) min — sizes 075-100

Fig. 26 — Curb-Mounted Condensate

Drain Pipe Details

a48-8460

2” MIN.

(51 mm)

Step 9 — Install Outdoor Hoods (Units without

16-GAGE METAL SEAL PLATE (FIELD SUPPLIED FIELD INSTALLED)

BOTTOM OF BASE RAIL

Fig. 27 — Secondary Drain Seal Plate

Location (Slab Mount)

a48-8459

RTV

(ALL HOODS)

4”

OUTDOOR-AIR HOOD

Fig. 29 — Outdoor-Air and Economizer Hood

OUTDOOR AIR HOOD

Fig. 28 — Outdoor Air Hood Installation

(Sizes 030-050)

SIDE HOOD (ROTATE OPEN)

END HOOD (FIXED)

Fig. 30 — Economizer Outdoor-Air Hood

Installation (Sizes 030-050)

POWER EXHAUST (FIXED)

SIDE HOOD (ROTATE OPEN)

END HOOD (FIXED)

Fig. 31 — Economizer with Power Exhaust

Outdoor-Air Hood Installation (Sizes 030-050)

a48-8461

Optional High-Capacity Power Exhaust)

UNIT SIZES 030-050 25% Outdoor-Air Hoods (Units without Economizer

Option) (Fig. 28)

1. Outdoor-air hoods are shipped bolted to the unit in a shipping position. Remove the 6 screws holding each 25% outdoor air hood shipping cover in place.

2. Remove the holddown screw from each upper corner of each hood.

3. Pivot hoods outward (2 hoods).

4. Install 17 screws around outside of each hood. (Screws are in the fastener package taped to the basepan inside the fan section.)

5. Apply a bead of RTV or similar sealant to corner of each hood at pivot points to prevent water leaks. See Fig. 29.

Economizer Hoods (Units with Economizer Option) (Fig. 30 and 31)

1. Remove the 4 screws holding each of the 2 economizer side hoods in place.

2. Pivot hoods outwards (2 hoods).

3. Apply seal strip to vertical flange of hood sides.

4. Install hood sides of hood top using 19 screws (7 each side, 5 top). Screws are in fastener package located with the hood sides and seal strip which is taped inside the unit.

5. Apply a bead of RTV or similar sealant to corners of economizer hoods at pivot points to prevent water leaks. See Fig. 29.

UNIT SIZES 055-100 25% Outdoor-Air Hoods (Fig. 32)

are factory installed on the 055-100 units.

— The outdoor-air hoods

Economizer Hoods (Units with Economizer Option) (Fig. 33-35)

1. Remove the 6 screws holding each of the 4 economizer shipping covers in place.

2. Remove the holddown screw from each upper corner of each economizer hood.

3. Pivot hoods outward (4 hoods).

4. Apply seal strip to vertical flange of hood sides.

5. Install 18 screws (5 each side, 6 top, and 2 bottom) around the outside of each hood. (Screws are in the fastener package taped to the basepan inside the fan section.)

6. Apply a bead of RTV or similar sealant to corner of economizer hood at pivot points to prevent water leaks. See Fig. 29.

OUTDOOR AIR HOODS (FIXED)

Fig. 32 — 25% Outdoor-Air Hood Location

END HOODS (FIXED)

SIDE HOODS (ROTATE OPEN)

Fig. 33 — Economizer Outdoor-Air Hood

Installation (Sizes 055-100)

END HOODS (FIXED)

SIDE HOODS (ROTATE OPEN)

POWER EXHAUST (FIXED)

SIDE HOODS (ROTATE OPEN)

Fig. 34 — Economizer with Power Exhaust

Outdoor-Air Hood Installation (Sizes 055-100)

END HOODS (FIXED)

SIDE HOODS (ROTATE OPEN)

RETURN/ EXHAUST (FIXED)

SIDE HOODS (ROTATE OPEN)

Fig. 35 — Economizer with Return

Fan Outdoor-Air Hood Installation

(Units with Optional Return Fan)

Step 10 — Install Economizer Hoods (Units with Optional High-Capacity Power Exhaust) —

intake hoods, 2 on each side of the unit. See Fig. 36. Two small hoods (one per side) are factory-installed and are pivoted inside the unit chassis for shipment. Two large hoods are shipped in packages located inside the unit. The large hoods (one on each side) require field assembly and mounting.

INSTALL SMALL HOODS — To install the small economizer hoods, perform the following procedure:

1. Remove the 10 screws holding each of the small economizer hood shipping covers in place.

2. Pivot hoods outward. (There are a total of 2 hoods.)

3. Apply seal strip to vertical flange of hood sides.

4. Install 15 screws (4 each side, 7 across top) around the outside of each hood. Screws are in the fastener package taped to the basepan inside the fan section.

5. Apply a bead of RTV or similar sealant to corner of economizer hood at pivot points to prevent water leaks. (See Fig. 29.)

INSTALL LARGE HOODS — Large hoods are shipped disassembled in the economizer section of the unit behind the large economizer hood shipping cover. See Fig. 37 for assembly details for large economizer hoods. To install the large economizer hoods, perform the following procedure:

1. Remove the 17 screws holding each of the large economizer hood shipping covers in place.

2. Remove the packages containing the disassembled large economizer hoods (total of 2 packages). Each package contains the following (see Fig. 37 for Item numbers): left hood side (Item 1), right hood side (Item 2), hood top (Item 3), hood front (Item 4), top filter flange (Item 5), 4 side filter flanges (Item 6), bottom support (Item 7), front support (Item 8), 6 filters (Item 9), 9 filter clips (Item 10), seal strip, and fasteners.

3. Place seal strip on backside of bottom support (Item 7) along entire length of support, covering 6 clearance holes.

4. Attach bottom support piece (Item 7) to unit. Be sure seal strip is between bottom support and panel on unit.

5. Place seal strip on hood sides (Items 1 and 2).

6. Attach the side filter flanges (Item 6) to the left and right hood sides (Items 1 and 2), 2 on each hood side.

7. Attach left and right hood sides (Items 1 and 2) to unit. Be sure seal strip is between hood side and unit.

8. Place seal strip on

9. Attach top filter flange (Item 5) to hood top (Item 3).

10. Attach top hood to unit and to hood sides. Be sure seal strip is between hood top and unit.

11. Attach front support (Item 8) between left and right hood sides.

12. Place seal strip on all filter flanges.

13. Attach filter clips (Item 10) to front and bottom supports (Items 7 and 8).

14. Install filters (Item 9). Filters are held in place with filter clips.

15. Attach hood front (Item 4) to hood top and sides.

16. Apply RTV or similar sealant to 6 places shown in Fig. 37.

The economizer uses a total of 4 outdoor

/4-in. flange on both the left and right

/4-in. flange on hood top (Item 3).

ACCESS DOOR

PE VFD

EXHAUST AIR

LARGE ECONOMIZER HOOD LOCATION

AUXILIARY CONTROL BOX

POWER EXHAUST ACCESS DOOR

SMALL ECONOMIZER HOOD LOCATION

LEGEND

PE VFD — Power Exhaust Variable Frequency Drive

Fig. 36 — Economizer Hood Location — Units with High-Capacity Power Exhaust

APPLY RTV IN THE

INDICATED AREAS

AND BOTH ENDS OF

BOTTOM FILTER ROW

SEE DETAIL Z

DETAIL Z SCALE 3:4

ITEM 1

ITEM 2

ITEM 3

ITEM 4

ITEM 5

ITEM 6

ITEM 8

ITEM 9

ITEM 7

ITEM 10

Fig. 37 — Large Economizer Hood Assembly

a48-8462

Step 11 — Route Field Wiring

UNIT SIZES 030-060 — Field wiring can be brought into the unit through the basepan and roof curb or through the corner post in the side of the unit next to the control box.

A 3

/2-in. FPT coupling for field power and a 3/4-in. FPT coupling for 24 v control wiring are provided in the basepan. There are two

/8-in. pilot holes in the corner post as shown on the certified drawings. Use these holes as pilot holes for making the hole for field-supplied conduit in the corner post for field power wiring.

CAUTION

Use care when drilling near condenser coil. Damage to unit could result.

If field power wiring is brought through the roof curb, route wiring out through one of the holes to the field-supplied disconnect and then back into the unit through the other hole. See Fig. 38 and 39 for recommended disconnect location.

If power wiring is brought through the side of the unit, route wiring from field-supplied disconnect through top hole into unit.

If control wiring is to be brought in through the side of the

unit, a

/8-in. diameter hole must be drilled in the corner post

next to the control box. UNIT SIZES 070-100 — Field wiring is brought into the unit

through the bottom of the control box. Wiring can be brought through the roof curb through field-supplied watertight connections. See Fig. 40.

A 4

/32-in. hole for field power wiring and a 7/8-in. hole for 24 v control wiring are provided in the bottom of the control box. Field-supplied couplings must be used when routing wiring into the control box.

See Fig. 40 for recommended disconnect location.

Step 12 — Make Field Electrical Connections

IMPORTANT: Units with VFDs (variable frequency drives) generate, use, and can radiate radio frequency energy. If units are not installed and used in accordance with these instructions, they may cause radio interference. They have been tested and found to comply with limits of a Class A computing device as defined by FCC (Federal Communications Commission) regulations, Subpart J of Part 15, which are designed to provide reasonable protection against such interference when operated in a commercial environment.

POWER WIRING — Units are factory wired for the voltage shown on the unit nameplate. The main terminal block is suitable for use with aluminum or copper wires. Maximum wire size varies according to disconnect size.

Units without Factory-Installed Disconnect ing units, provide a disconnect per NEC (National Electrical Code) of adequate size (MOCP [maximum overcurrent protection] of unit is on the informative plate). All field wiring must comply with NEC and all local codes. Size wire based on MCA (minimum circuit amps) on the unit informative plate. See Fig. 41 for power wiring connections to the unit power

— When install-

terminal block and equipment ground. Maximum wire size is two (2) 500 MCM (maximum wire size) conductors per pole.

Units with Factory-Installed Disconnect

— The factoryinstalled disconnect is an interlocking, door-type. The disconnect handle locks the door when it is in the ON position. The disconnect handle must be in the OFF position to open the control box door. The disconnect is located in the control box behind the control box door for all units. See Fig. 42.

All field wiring must comply with NEC and all local codes. Wire must be sized based on MCA (minimum circuit amps) on the unit informative plate. See Fig. 43 for power wiring connections to the unit disconnect and equipment ground.

DISCONNECT SIZE

250 Amps 400 Amps 600 Amps

Operating Voltage

— Operating voltage to the compressor

QUANTITY...MAXIMUM WIRE SIZE

(MCM)

1...300

1...600

2...600

must be within the voltage range indicated on the unit nameplate. Voltages between phases must be balanced within 2%, and the current must be balanced within 10%. See Tables 10-25 for unit electrical data.

Use the following formula to determine the percentage of voltage imbalance.

Voltage Imbalance

= 100 x

max voltage deviation from average voltage

average voltage

Example: Supply voltage is 460-3-60.

AB = 452 v BC = 464 v AC = 455 v

Average Voltage =

455 + 464 + 455

1371

= 457

Determine maximum deviation from average voltage: (AB) 457 – 452 = 5 v

(BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v

Maximum deviation is 7 v. Determine percent voltage imbalance:

% Voltage Imbalance = 100 x

457

= 1.53%

This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.

IMPORTANT: If the supply voltage phase imbalance is

more than 2%, contact local utility immediately.

Unit failure as a result of operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components.

RECOMMENDED FIELD-SUPPLIED DISCONNECT LOCATION

CONTROL BOX

RECOMMENDED FIELD-SUPPLIED DISCONNECT LOCATION

Fig. 39 — Disconnect Location — Size 040-060 Units

CAUTION

Use care when drilling into corner post to avoid damage to condenser coil.

Fig. 40 — Disconnect Location — Size 070-100 Units

CAUTION

Use care when drilling into corner post to avoid damage to condenser coil.

Fig. 38 — Disconnect Location — Size 030 and 035 Units

CAUTION

Use care when drilling into corner post to avoid damage to condenser coil.

a48-8463

a48-8464

a48-8465

13 12 11

22 21

DISCONNECT

PER NEC

EQUIP

GND

FIELD WIRE

FACTORY WIRE

FACTORY-INSTALLED DISCONNECT HANDLE LOCATION

FACTORY-INSTALLED DISCONNECT (HIDDEN)

DISCONNECT PER NEC

EQUIP GND

TB1

Fig. 43 — Field Power Wiring Connections

for Factory-Installed Disconnect

Fig. 42 — Factory-Installed Disconnect Location (End of Unit Shown)

LEGEND

Fig. 41 — Field Power Wiring Connections

EQUIP — Equipment GND — Ground NEC — National Electrical Code TB — Terminal Block

LEGEND

EQUIP — Equipment GND — Ground NEC — National Electrical

Code

a48-8466

a48-8467

Table 10 — Electrical Data, 48P2,P3,P4,P5030 Units

VOLTAGE

3 PH, 60 Hz

RANGE

Min Max Qty

208/230 187 253 1 51.3 300 1 51.3 300 2

460 414 508 1 23.1 150 1 23.1 150 2

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR

Qty FLA Hp FLA Qty

24.2 / 22.0

10 30.8 / 28.0

15 46.2 / 42.0

6.6

(ea)

20 59.4 / 54.0

25 74.8 / 68.0

30 88.0 / 80.0

11.0

10 14.0

15 21.0

3.3

(ea)

20 27.0

25 34.0

30 40.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

—

— — / — 152.8/150.6 200/200

(ea)

MCA

FUSE OR

HACR

BRKR*

2 3 10.6 / 9.6 174.0/169.8 225/200 2 5 16.7 / 15.2 186.2/181.0 225/225 2 7.5 24.2 / 22.0 201.2/194.6 250/225 2 10 30.8 / 28.0 214.4/206.6 250/250

—

— — / — 159.4/156.6 200/200 2 3 10.6 / 9.6 180.6/175.8 225/225 2 5 16.7 / 15.2 192.8/187.0 225/225 2 7.5 24.2 / 22.0 207.8/200.6 250/250 2 10 30.8 / 28.0 221.0/212.6 250/250

—

— — / — 174.8/170.6 225/200 2 3 10.6 / 9.6 196.0/189.8 225/225 2 5 16.7 / 15.2 208.2/201.0 250/250 2 7.5 24.2 / 22.0 223.2/214.6 250/250 2 10 30.8 / 28.0 236.4/226.6 250/250

—

— — / — 190.1/183.3 225/225 2 3 10.6 / 9.6 211.3/202.5 250/250 2 5 16.7 / 15.2 223.5/213.7 250/250 2 7.5 24.2 / 22.0 238.5/227.3 250/250 2 10 30.8 / 28.0 251.7/239.3 300/250

—

— — / — 209.3/200.8 250/250 2 3 10.6 / 9.6 230.5/220.0 300/250 2 5 16.7 / 15.2 242.7/231.2 300/250 2 7.5 24.2 / 22.0 257.7/244.8 300/300 2 10 30.8 / 28.0 270.9/256.8 300/300

—

— — / — 225.8/215.8 300/250 2 3 10.6 / 9.6 247.0/235.0 300/300 2 5 16.7 / 15.2 259.2/246.2 300/300 2 7.5 24.2 / 22.0 274.2/259.8 350/300 2 10 30.8 / 28.0 287.4/271.8 350/350

—— —

23 4.8 25 7.6

27.5 11.0 210 14.0

—— —

23 4.8 25 7.6

27.5 11.0 210 14.0

—— —

23 4.8 25 7.6

27.5 11.0 210 14.0

—— —

23 4.8 25 7.6

27.5 11.0 210 14.0

—— —

23 4.8 25 7.6

27.5 11.0 210 14.0

—— —

23 4.8 25 7.6

27.5 11.0 210 14.0

69.6

79.2

84.8

91.6

97.6

72.6

82.2

87.8

94.6

100.6

79.6

89.2

94.8

101.6

107.6

86.6

96.2

101.8

108.6

114.6

95.3

104.9

110.5

117.3

123.3

102.8

112.4

118.0

124.8

130.8

90 100 100 110 110

90 100 110 110 110

100 110 110 110 125

110 110 125 125 125

125 125 125 150 150

125 150 150 150 150

Table 10 — Electrical Data, 48P2,P3,P4,P5030 Units (cont)

VO LTAGE

VOLTAGE

3 PH, 60 Hz

575 518 632 1 19.9 109 1 19.9 109 2

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

2.6

(ea)

EVAPORATOR

FAN MOTOR

9.0

10 11.0

15 17.0

20 22.0

25 27.0

30 32.0

POWER EXHAUST POWER SUPPLY

(ea)

—— —

23 3.9

25 6.1

2 7.5 9.0

2 10 11.0

—— —

23 3.9

25 6.1

2 7.5 9.0

2 10 11.0

—— —

23 3.9

25 6.1

2 7.5 9.0

2 10 11.0

—— —

23 3.9

25 6.1

2 7.5 9.0

2 10 11.0

—— —

23 3.9

25 6.1

2 7.5 9.0

2 10 11.0

—— —

23 3.9

25 6.1

2 7.5 9.0

2 10 11.0

FLA

(ea)

MCA

59.0 70

66.8 80

71.2 90

77.0 90

81.0 100

61.0 80

68.8 80

73.2 90

79.0 90

83.0 100

67.0 80

74.8 90

79.2 90

85.0 100

89.0 100

72.5 90

80.3 100

84.7 100

90.5 110

94.5 110

78.8 100

86.6 110

91.0 110

96.8 110

100.8 125

85.0 110

92.8 110

97.2 125

103.0 125

107.0 125

FUSE OR

HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 11 — Electrical Data, 48P2,P3,P4,P5035 Units

VOLTAGE

3 PH, 60 Hz

RANGE

Min Max Qty

208/230 187 253 1 55.8 340 1 55.8 340 2

460 414 508 1 26.9 179 1 26.9 179 2

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN M OTOR

EVAPORATOR FAN

MOTOR

Qty FLA Hp FLA Qty

24.2 / 22.0

10 30.8 / 28.0

15 46.2 / 42.0

6.6

(ea)

20 59.4 / 54.0

25 74.8 / 68.0

30 88.0 / 80.0

11.0

10 14.0

15 21.0

3.3

(ea)

20 27.0

25 34.0

30 40.0

POWER EXHAUST POWER SUPPLY

(ea)

—

— — / — 163.0/160.8 200/200

FLA

(ea)

MCA

FUSE OR

HACR

BRKR*

2 3 10.6 / 9.6 184.2/180.0 225/225 2 5 16.7 / 15.2 196.4/191.2 250/225 2 7.5 24.2 / 22.0 211.4/204.8 250/250 2 10 30.8 / 28.0 224.6/216.8 250/250

—

— — / — 169.6/166.8 225/200 2 3 10.6 / 9.6 190.8/186.0 225/225 2 5 16.7 / 15.2 203.0/197.2 250/250 2 7.5 24.2 / 22.0 218.0/210.8 250/250 2 10 30.8 / 28.0 231.2/222.8 250/250

—

— — / — 185.0/180.8 225/225 2 3 10.6 / 9.6 206.2/200.0 250/250 2 5 16.7 / 15.2 218.4/211.2 250/250 2 7.5 24.2 / 22.0 233.4/224.8 250/250 2 10 30.8 / 28.0 246.6/236.8 300/250

—

— — / — 199.1/192.8 250/225 2 3 10.6 / 9.6 220.3/212.0 250/250 2 5 16.7 / 15.2 232.5/223.2 250/250 2 7.5 24.2 / 22.0 247.5/236.8 300/250 2 10 30.8 / 28.0 260.7/248.8 300/300

—

— — / — 218.3/209.8 250/250 2 3 10.6 / 9.6 239.5/229.0 300/250 2 5 16.7 / 15.2 251.7/240.2 300/300 2 7.5 24.2 / 22.0 266.7/253.8 300/300 2 10 30.8 / 28.0 279.9/265.8 350/300

—

— — / — 234.8/224.8 300/300 2 3 10.6 / 9.6 256.0/244.0 300/300 2 5 16.7 / 15.2 268.2/255.2 350/300 2 7.5 24.2 / 22.0 283.2/268.8 350/300 2 10 30.8 / 28.0 296.4/280.8 350/350

— — — 78.1 100

2 3 4.8 87.7 110 2 5 7.6 93.3 110 2 7.5 11.0 100.1 125 2 10 14.0 106.1 125

— — — 81.1 100

2 3 4.8 90.7 110 2 5 7.6 96.3 110 2 7.5 11.0 103.1 125 2 10 14.0 109.1 125

— — — 88.1 110

2 3 4.8 97.7 110 2 5 7.6 103.3 125 2 7.5 11.0 110.1 125 2 10 14.0 116.1 125

— — — 94.2 110

2 3 4.8 103.8 125 2 5 7.6 109.4 125 2 7.5 11.0 116.2 125 2 10 14.0 122.2 125

— — — 102.9 125

2 3 4.8 112.5 125 2 5 7.6 118.1 150 2 7.5 11.0 124.9 150 2 10 14.0 130.9 150

— — — 110.4 150

2 3 4.8 120.0 150 2 5 7.6 125.6 150 2 7.5 11.0 132.4 150 2 10 14.0 138.4 175

Table 11 — Electrical Data, 48P2,P3,P4,P5035 Units (cont)

VOLTAGE

3 PH,

60 Hz

VOLTAGE

RANGE

Min Max Qty

575 518 632 1 23.7 132 1 23.7 132 2

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN M OTOR

Qty FLA Hp FLA Qty

EVAPORATOR FAN

10 11.0

15 17.0

2.6

(ea)

20 22.0

25 27.0

30 32.0

MOTOR

9.0

POWER EXHAUST POWER SUPPLY

(ea)

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

FLA

(ea)

MCA

67.5

75.3

79.7

85.5

89.5

69.5

77.3

81.7

87.5

91.5

75.5

83.3

87.7

93.5

97.5

80.5

88.3

92.7

98.5

102.5

86.4

94.2

98.6

104.4

108.4

92.6

100.4

104.8

110.6

114.6

FUSE OR

HACR BRKR*

90 90 100 100 110

90 100 100 110 110

90 100 110 110 110

100 110 110 110 125

110 110 125 125 125

110 125 125 125 125

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 12 — Electrical Data, 48P2,P3,P4,P5040 Units

VOLTAGE

3 PH, 60 Hz

RANGE

Min Max Qty

208/230 187 253 1 55.8 340 2 30.1 225 3

460 414 508 1 26.9 179 2 16.7 114 3

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA (ea)

LRA

(ea)

CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR

Qty FLA Hp FLA Qty

24.2 / 22.0

10 30.8 / 28.0

15 46.2 / 42.0

6.6

(ea)

20 59.4 / 54.0

25 74.8 / 68.0

30 88.0 / 80.0

11.0

10 14.0

15 21.0

3.3

(ea)

20 27.0

25 34.0

30 40.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

MCA

FUSE OR

HACR BRKR*

— — — / — 174.0/171.8 225/225

2 3 10.6 / 9.6 195.2/191.0 250/225 2 5 16.7 / 15.2 207.4/202.2 250/250 2 7.5 24.2 / 22.0 222.4/215.8 250/250 2 10 30.8 / 28.0 235.6/227.8 250/250

— — — / — 180.6/177.8 225/225

2 3 10.6 / 9.6 201.8/197.0 250/250 2 5 16.7 / 15.2 214.0/208.2 250/250 2 7.5 24.2 / 22.0 229.0/221.8 250/250 2 10 30.8 / 28.0 242.2/233.8 250/250

—

— — / — 196.0/191.8 250/225 2 3 10.6 / 9.6 217.2/211.0 250/250 2 5 16.7 / 15.2 229.4/222.2 250/250 2 7.5 24.2 / 22.0 244.4/235.8 300/250 2 10 30.8 / 28.0 257.6/247.8 300/300

—

— — / — 210.1/203.8 250/250 2 3 10.6 / 9.6 231.3/223.0 250/250 2 5 16.7 / 15.2 243.5/234.2 300/250 2 7.5 24.2 / 22.0 258.5/247.8 300/300 2 10 30.8 / 28.0 271.7/259.8 300/300

—

— — / — 229.3/220.8 300/250 2 3 10.6 / 9.6 250.5/240.0 300/300 2 5 16.7 / 15.2 262.7/251.2 300/300 2 7.5 24.2 / 22.0 277.7/264.8 350/300 2 10 30.8 / 28.0 290.9/276.8 350/300

—

— — / — 245.8/235.8 300/300 2 3 10.6 / 9.6 267.0/255.0 350/300 2 5 16.7 / 15.2 279.2/266.2 350/300 2 7.5 24.2 / 22.0 294.2/279.8 350/350 2 10 30.8 / 28.0 307.4/291.8 350/350

— — — 87.9 110

2 3 4.8 97.5 110 2 5 7.6 103.1 125 2 7.5 11.0 109.9 125 2 10 14.0 115.9 125

— — — 90.9 110

2 3 4.8 100.5 125 2 5 7.6 106.1 125 2 7.5 11.0 112.9 125 2 10 14.0 118.9 125

— — — 97.9 110

2 3 4.8 107.5 125 2 5 7.6 113.1 125 2 7.5 11.0 119.9 125 2 10 14.0 125.9 150

— — — 104.0 125

2 3 4.8 113.6 125 2 5 7.6 119.2 125 2 7.5 11.0 126.0 150 2 10 14.0 132.0 150

— — — 112.7 125

2 3 4.8 122.3 150 2 5 7.6 127.9 150 2 7.5 11.0 134.7 150 2 10 14.0 140.7 150

— — — 120.2 150

2 3 4.8 129.8 150 2 5 7.6 135.4 175 2 7.5 11.0 142.2 175 2 10 14.0 148.2 175

Table 12 — Electrical Data, 48P2,P3,P4,P5040 Units (cont)

VOLTAGE

3 PH, 60 Hz

575 518 632 1 23.7 132 2 12.2 80 3

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

2.6

(ea)

EVAPORATOR

FAN MOTOR

9.0

10 11.0

15 17.0

20 22.0

25 27.0

30 32.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

(ea)

MCA

70.8

78.6

83.0

88.8

92.8

72.8

80.6

85.0

90.8

94.8

78.8

86.6

91.0

96.8

100.8

83.8

91.6

96.0

101.8

105.8

89.7

97.5

101.9

107.7

111.7

95.9

103.7

108.1

113.9

117.9

HACR BRKR*

FUSE OR

90 100 100 110 110

100 110 110 110 110

100 110 110 125 125

110 110 125 125 125

125 125 125 125 125

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 13 — Electrical Data, 48P2,P3,P4,P5050 Units

VOLTAGE

3 PH, 60 Hz

RANGE

Min Max Qty

208/230 187 253 2 33.3 239 2 48.1 245 4

460 414 508 2 17.9 125 2 18.6 125 4

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA (ea)

LRA

(ea)

CONDENSER

FAN MOTOR

EVAPORATOR

FAN MOTOR

Qty FLA Hp FLA Qty

24.2 / 22.0

10 30.8 / 28.0

15 46.2 / 42.0

6.6

(ea)

20 59.4 / 54.0

25 74.8 / 68.0

30 88.0 / 80.0

11.0

10 14.0

15 21.0

3.3

(ea)

20 27.0

25 34.0

30 40.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

MCA

FUSE OR

HACR BRKR*

— — — / — 225.4/223.2 250/250

2 3 10.6 / 9.6 246.6/242.4 250/250 2 5 16.7 / 15.2 258.8/253.6 300/300 2 7.5 24.2 / 22.0 273.8/267.2 300/300 2 10 30.8 / 28.0 287.0/279.2 300/300

— — — / — 232.0/229.2 250/250

2 3 10.6 / 9.6 253.2/248.4 300/250 2 5 16.7 / 15.2 265.4/259.6 300/300 2 7.5 24.2 / 22.0 280.4/273.2 300/300 2 10 30.8 / 28.0 293.6/285.2 300/300

—

— — / — 247.4/243.2 250/250 2 3 10.6 / 9.6 268.6/262.4 300/300 2 5 16.7 / 15.2 280.8/273.6 300/300 2 7.5 24.2 / 22.0 295.8/287.2 300/300 2 10 30.8 / 28.0 309.0/299.2 350/300

—

— — / — 263.5/256.7 300/300 2 3 10.6 / 9.6 284.7/275.9 300/300 2 5 16.7 / 15.2 296.9/287.1 350/300 2 7.5 24.2 / 22.0 311.9/300.7 350/350 2 10 30.8 / 28.0 325.1/312.7 350/350

—

— — / — 282.7/274.2 350/300 2 3 10.6 / 9.6 303.9/293.4 350/350 2 5 16.7 / 15.2 316.1/304.6 350/350 2 7.5 24.2 / 22.0 331.1/318.2 400/350 2 10 30.8 / 28.0 344.3/330.2 400/350

—

— — / — 299.2/289.2 350/350 2 3 10.6 / 9.6 320.4/308.4 400/350 2 5 16.7 / 15.2 332.6/319.6 400/350 2 7.5 24.2 / 22.0 347.6/333.2 400/400 2 10 30.8 / 28.0 360.8/345.2 400/400

— — — 101.9 110

2 3 4.8 111.5 125 2 5 7.6 117.1 125 2 7.5 11.0 123.9 125 2 10 14.0 129.9 150

— — — 104.9 110

2 3 4.8 114.5 125 2 5 7.6 120.1 125 2 7.5 11.0 126.9 150 2 10 14.0 132.9 150

— — — 112.5 125

2 3 4.8 122.1 125 2 5 7.6 127.7 150 2 7.5 11.0 134.5 150 2 10 14.0 140.5 150

— — — 120.0 125

2 3 4.8 129.6 150 2 5 7.6 135.2 150 2 7.5 11.0 142.0 150 2 10 14.0 148.0 150

— — — 128.7 150

2 3 4.8 138.3 150 2 5 7.6 143.9 175 2 7.5 11.0 150.7 175 2 10 14.0 156.7 175

— — — 136.2 175

2 3 4.8 145.8 175 2 5 7.6 151.4 175 2 7.5 11.0 158.2 175 2 10 14.0 164.2 200

Table 13 — Electrical Data, 48P2,P3,P4,P5050 Units (cont)

VOLTAGE

3 PH, 60 Hz

575 518 632 2 12.8 80 2 14.7 100 4

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

2.6

(ea)

EVAPORATOR

FAN MOTOR

9.0

10 11.0

15 17.0

20 22.0

25 27.0

30 32.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

—— —

23 3.9 25 6.1 2 7.5 9.0 2 10 11.0

(ea)

MCA

78.1

85.9

90.3

96.1

100.1

80.1

87.9

92.3

98.1

102.1

86.7

94.5

98.9

104.7

108.7

92.9

100.7

105.1

110.9

114.9

99.2

107.0

111.4

117.2

121.2

105.4

113.2

117.6

123.4

127.4

HACR BRKR*

FUSE OR

90 100 100 110 110

100 110 110 110 125

110 110 125 125 125

125 125 125 125 125

125 125 125 150 150

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 1 (low heat) or 2 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 14 — Electrical Data, 48P2,P3,P4,P5055 Units

VOLTAGE

3 PH, 60 Hz

208/230 187 253 2 48.1 245 2 48.1 245 4

460 414 508 2 18.6 125 2 18.6 125 4

575 518 632 2 14.7 100 2 14.7 100 4

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA (ea)

CONDENSER

FAN MOTOR

LRA

Qty FLA Hp FLA Qty

(ea)

6.6

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

15 46.2/42.0

20 59.4/54.0

25 74.8/68.0

30 88.0/80.0

40 114.0/104.0

15 21.0

20 27.0

25 34.0

30 40.0

40 52.0

15 17.0

20 22.0

25 27.0

30 32.0

40 41.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

— — — / — 277.0/272.8 300/300

2 5.0 16.7 / 15.2 310.4/303.2 350/350 2 7.5 24.2 / 22.0 325.4/316.8 350/350 2 10.0 30.8 / 28.0 338.6/328.8 350/350

— — — / — 293.1/286.3 350/300

2 5.0 16.7 / 15.2 326.5/316.7 350/350 2 7.5 24.2 / 22.0 341.5/330.3 400/350 2 10.0 30.8 / 28.0 354.7/342.3 400/350

—

— — / — 312.3/303.8 350/350 2 5.0 16.7 / 15.2 345.7/334.2 400/400 2 7.5 24.2 / 22.0 360.7/347.8 400/400 2 10.0 30.8 / 28.0 373.9/359.8 400/400

—

— — / — 328.8/318.8 400/350 2 5.0 16.7 / 15.2 362.2/349.2 450/400 2 7.5 24.2 / 22.0 377.2/362.8 450/400 2 10.0 30.8 / 28.0 390.4/374.8 450/450

—

— — / — 361.3/348.8 450/450 2 5.0 16.7 / 15.2 394.7/379.2 500/450 2 7.5 24.2 / 22.0 409.7/392.8 500/450 2 10.0 30.8 / 28.0 422.9/404.8 500/500

—— — 113.9 125

2 5.0 7.6 129.1 150 2 7.5 11.0 135.9 150 2 10.0 14.0 141.9 150

—— — 121.4 125

2 5.0 7.6 136.6 150 2 7.5 11.0 143.4 150 2 10.0 14.0 149.4 175

—— — 130.1 150

2 5.0 7.6 145.3 175 2 7.5 11.0 152.1 175 2 10.0 14.0 158.1 175

—— — 137.6 175

2 5.0 7.6 152.8 175 2 7.5 11.0 159.6 175 2 10.0 14.0 165.6 200

—— — 152.6 200

2 5.0 7.6 167.8 200 2 7.5 11.0 174.6 225 2 10.0 14.0 180.6 225

—— — 90.5 100

2 5.0 6.1 102.7 110 2 7.5 9.0 108.5 125 2 10.0 11.0 112.5 125

—— — 96.7 110

2 5.0 6.1 108.9 125 2 7.5 9.0 114.7 125 2 10.0 11.0 118.7 125

—— — 103.0 125

2 5.0 6.1 115.2 125 2 7.5 9.0 121.0 125 2 10.0 11.0 125.0 150

—— — 109.2 125

2 5.0 6.1 121.4 150 2 7.5 9.0 127.2 150 2 10.0 11.0 131.2 150

—— — 120.5 150

2 5.0 6.1 132.7 150 2 7.5 9.0 138.5 175 2 10.0 11.0 142.5 175

MCA

FUSE OR

HACR BRKR*

Table 15 — Electrical Data, 48P2,P3,P4,P5060 Units

VOLTAGE

3 PH, 60 Hz

208/230 187 253 2 51.3 300 2 51.3 300 4

460 414 508 2 23.1 150 2 23.1 150 4

575 518 632 2 19.9 109 2 19.9 109 4

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

CONDENSER

FAN MOTOR

LRA

Qty FLA Hp FLA Qty

(ea)

6.6

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

15 46.2/42.0

20 59.4/54.0

25 74.8/68.0

30 88.0/80.0

40 114.0/104.0

15 21.0

20 27.0

25 34.0

30 40.0

40 52.0

15 17.0

20 22.0

25 27.0

30 32.0

40 41.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

— — — / — 290.6/286.4 300/300

2 5.0 16.7 / 15.2 324.0/316.8 350/350 2 7.5 24.2 / 22.0 339.0/330.4 350/350 2 10.0 30.8 / 28.0 352.2/342.4 400/350

— — — / — 305.9/299.1 350/350

2 5.0 16.7 / 15.2 339.3/329.5 350/350 2 7.5 24.2 / 22.0 354.3/343.1 400/350 2 10.0 30.8 / 28.0 367.5/355.1 400/400

—

— — / — 325.1/316.6 350/350 2 5.0 16.7 / 15.2 358.5/347.0 400/400 2 7.5 24.2 / 22.0 373.5/360.6 400/400 2 10.0 30.8 / 28.0 386.7/372.6 450/400

—

— — / — 341.6/331.6 400/400 2 5.0 16.7 / 15.2 375.0/362.0 450/400 2 7.5 24.2 / 22.0 390.0/375.6 450/450 2 10.0 30.8 / 28.0 403.2/387.6 450/450

—

— — / — 374.1/361.6 450/450 2 5.0 16.7 / 15.2 407.5/392.0 500/450 2 7.5 24.2 / 22.0 422.5/405.6 500/500 2 10.0 30.8 / 28.0 435.7/417.6 500/500

—— — 132.4 150

2 5.0 7.6 147.6 150 2 7.5 11.0 154.4 175 2 10.0 14.0 160.4 175

—— — 139.4 150

2 5.0 7.6 154.6 175 2 7.5 11.0 161.4 175 2 10.0 14.0 167.4 175

—— — 148.1 175

2 5.0 7.6 163.3 175 2 7.5 11.0 170.1 200 2 10.0 14.0 176.1 200

—— — 155.6 175

2 5.0 7.6 170.8 200 2 7.5 11.0 177.6 200 2 10.0 14.0 183.6 200

—— — 170.6 200

2 5.0 7.6 185.8 225 2 7.5 11.0 192.6 225 2 10.0 14.0 198.6 250

—— — 112.0 125

2 5.0 6.1 124.2 125 2 7.5 9.0 130.0 150 2 10.0 11.0 134.0 150

—— — 117.5 125

2 5.0 6.1 129.7 150 2 7.5 9.0 135.5 150 2 10.0 11.0 139.5 150

—— — 123.8 150

2 5.0 6.1 136.0 150 2 7.5 9.0 141.8 150 2 10.0 11.0 145.8 150

—— — 130.0 150

2 5.0 6.1 142.2 150 2 7.5 9.0 148.0 175 2 10.0 11.0 152.0 175

—— — 141.3 175

2 5.0 6.1 153.5 175 2 7.5 9.0 159.3 200 2 10.0 11.0 163.3 200

MCA

FUSE OR

HACR BRKR*

Table 16 — Electrical Data, 48P2,P3,P4,P5070 Units

VOLTAGE

VO LTAGE

3 PH, 60 Hz

208/230 187 253 2 51.3 300 2 55.8 340 4

460 414 508 2 23.1 150 2 26.9 179 4

575 518 632 2 19.9 109 2 23.7 132 4

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

CONDENSER

FAN MOTOR

LRA

Qty FLA Hp FLA Qty

(ea)

6.6

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

15 46.2/42.0

20 59.4/54.0

25 74.8/68.0

30 88.0/80.0

40 114.0/104.0

15 21.0

20 27.0

25 34.0

30 40.0

40 52.0

15 17.0

20 22.0

25 27.0

30 32.0

40 41.0

POWER EXHAUST POWER SUPPLY

(ea)

— — — / — 300.8/ 296.6 350/350

2 5.0 16.7 / 15.2 334.2/ 327.0 350/350 2 7.5 24.2 / 22.0 349.2/ 340.6 400/350 2 10.0 30.8 / 28.0 362.4/ 352.6 400/400

— — — / — 314.9/ 308.6 350/350

2 5.0 16.7 / 15.2 348.3/ 339.0 400/350 2 7.5 24.2 / 22.0 363.3/ 352.6 400/400 2 10.0 30.8 / 28.0 376.5/ 364.6 400/400

—

2 5.0 16.7 / 15.2 367.5/ 356.0 400/400 2 7.5 24.2 / 22.0 382.5/ 369.6 450/400 2 10.0 30.8 / 28.0 395.7/ 381.6 450/400

—

2 5.0 16.7 / 15.2 384.0/ 371.0 450/450 2 7.5 24.2 / 22.0 399.0/ 384.6 450/450 2 10.0 30.8 / 28.0 412.2/ 396.6 500/450

—

2 5.0 16.7 / 15.2 416.5/ 401.0 500/500 2 7.5 24.2 / 22.0 431.5/ 414.6 500/500 2 10.0 30.8 / 28.0 444.7/ 426.6 500/500

—— — 140.9 150

2 5.0 7.6 156.1 175 2 7.5 11.0 162.9 175 2 10.0 14.0 168.9 175

—— — 147.0 150

2 5.0 7.6 162.2 175 2 7.5 11.0 169.0 175 2 10.0 14.0 175.0 200

—— — 155.7 175

2 5.0 7.6 170.9 200 2 7.5 11.0 177.7 200 2 10.0 14.0 183.7 200

—— — 163.2 200

2 5.0 7.6 178.4 200 2 7.5 11.0 185.2 225 2 10.0 14.0 191.2 225

—— — 178.2 225

2 5.0 7.6 193.4 225 2 7.5 11.0 200.2 250 2 10.0 14.0 206.2 250

—— — 120.5 125

2 5.0 6.1 132.7 150 2 7.5 9.0 138.5 150 2 10.0 11.0 142.5 150

—— — 125.5 150

2 5.0 6.1 137.7 150 2 7.5 9.0 143.5 150 2 10.0 11.0 147.5 150

—— — 131.4 150

2 5.0 6.1 143.6 150 2 7.5 9.0 149.4 175 2 10.0 11.0 153.4 175

—— — 137.6 150

2 5.0 6.1 149.8 175 2 7.5 9.0 155.6 175 2 10.0 11.0 159.6 175

—— — 148.9 175

2 5.0 6.1 161.1 200 2 7.5 9.0 166.9 200 2 10.0 11.0 170.9 200

FLA

(ea)

— — / — 334.1/ 325.6 400/350

— — / — 350.6/ 340.6 400/400

— — / — 383.1/ 370.6 450/450

MCA

FUSE OR

HACR BRKR*

Table 17 — Electrical Data — 48P2,P3,P4,P5075 Standard Units

VOLTAGE

VO LTAG E

3 PH, 60 Hz

460 414 508 2 26.9 179 2 26.9 179 4

575 518 632 2 23.7 132 2 23.7 132 4

RANGE

Min Max Qty

COMPRESSOR

No. A1,A2 No. B1,B2

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER

EXHAUST

FLA

(ea)

— — — 170.8 200

2 5.0 7.6 186.0 225 2 7.5 11.0 192.8 225 2 10.0 14.0 198.8 225

— — — 185.8 225

2 5.0 7.6 201.0 250 2 7.5 11.0 207.8 250 2 10.0 14.0 213.8 250

— — — 202.1 250

2 5.0 7.6 217.3 250 2 7.5 11.0 224.1 250 2 10.0 14.0 230.1 250

— — — 217.1 250

2 5.0 7.6 232.3 300 2 7.5 11.0 239.1 300 2 10.0 14.0 245.1 300

— — — 240.8 300

2 5.0 7.6 256.0 350 2 7.5 11.0 262.8 350 2 10.0 14.0 268.8 350

— — — 145.2 175

2 5.0 6.1 157.4 175 2 7.5 9.0 163.2 175 2 10.0 11.0 167.2 175

— — — 156.5 175

2 5.0 6.1 168.7 200 2 7.5 9.0 174.5 200 2 10.0 11.0 178.5 200

— — — 170.2 200

2 5.0 6.1 182.4 225 2 7.5 9.0 188.2 225 2 10.0 11.0 192.2 225

— — — 182.7 225

2 5.0 6.1 194.9 250 2 7.5 9.0 200.7 250 2 10.0 11.0 204.7 250

— — — 201.5 250

2 5.0 6.1 213.7 250 2 7.5 9.0 219.5 250 2 10.0 11.0 223.5 300

(ea)

POWER SUPPLY

MCA

HACR BRKR*

FUSE OR

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 18 — Electrical Data — 48P2,P3,P4,P5075 Units with Optional High-Capacity Power Exhaust

VOLTAGE

VO LTAG E

3 PH, 60 Hz

460 414 508 2 26.9 179 2 26.9 179 4

575 518 632 2 23.7 132 2 23.7 132 4

RANGE

Min Max Qty

COMPRESSOR

No. A1,A2 No. B1,B2

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

CONDENSER

FAN MOTOR

LRA

Qty FLA Hp FLA Qty

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER

EXHAUST

FLA

(ea)

2 10 14.0 198.8 225 2 15 21.0 212.8 250 2 20 27.0 224.8 250 2 25 34.0 238.8 250 2 30 40.0 250.8 300 2 10 14.0 213.8 250 2 15 21.0 227.8 250 2 20 27.0 239.8 250 2 25 34.0 253.8 300 2 30 40.0 265.8 300 2 10 14.0 230.1 250 2 15 21.0 244.1 300 2 20 27.0 256.1 300 2 25 34.0 270.1 300 2 30 40.0 282.1 300 2 10 14.0 245.1 300 2 15 21.0 259.1 300 2 20 27.0 271.1 300 2 25 34.0 285.1 350 2 30 40.0 297.1 350 2 10 14.0 268.8 350 2 15 21.0 282.8 350 2 20 27.0 294.8 350 2 25 34.0 308.8 400 2 30 40.0 320.8 400 2 10 11.0 167.2 175 2 15 17.0 179.2 200 2 20 22.0 189.2 200 2 25 27.0 199.2 225 2 30 32.0 209.2 225 2 10 11.0 178.5 200 2 15 17.0 190.5 225 2 20 22.0 200.5 225 2 25 27.0 210.5 250 2 30 32.0 220.5 250 2 10 11.0 192.2 225 2 15 17.0 204.2 250 2 20 22.0 214.2 250 2 25 27.0 224.2 250 2 30 32.0 234.2 250 2 10 11.0 204.7 250 2 15 17.0 216.7 250 2 20 22.0 226.7 250 2 25 27.0 236.7 250 2 30 32.0 246.7 300 2 10 11.0 223.5 300 2 15 17.0 235.5 300 2 20 22.0 245.5 300 2 25 27.0 255.5 300 2 30 32.0 265.5 300

(ea)

MCA

POWER SUPPLY

FUSE OR

HACR BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 19 — Electrical Data — 48P2,P3,P4,P5075 Units with Optional Return Fan

VOLTAGE

3 PH, 60 Hz

460 414 508 2 26.9 179 2 26.9 179 4

575 518 632 2 23.7 132 2 23.7 132 4

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

1 20 27.0 197.8 225 1 25 34.0 204.8 225 1 30 40.0 210.8 250 1 40 52.0 225.8 250 1 20 27.0 212.8 250 1 25 34.0 219.8 250 1 30 40.0 225.8 250 1 40 52.0 237.8 250 1 20 27.0 229.1 250 1 25 34.0 236.1 300 1 30 40.0 242.1 300 1 40 52.0 254.1 300 1 20 27.0 244.1 300 1 25 34.0 251.1 300 1 30 40.0 257.1 300 1 40 52.0 269.1 300 1 20 27.0 267.8 350 1 25 34.0 274.8 350 1 30 40.0 280.8 350 1 40 52.0 292.8 350 1 20 22.0 167.2 175 1 25 27.0 172.2 200 1 30 32.0 177.2 200 1 40 41.0 188.5 225 1 20 22.0 178.5 200 1 25 27.0 183.5 200 1 30 32.0 188.5 225 1 40 41.0 197.5 225 1 20 22.0 192.2 225 1 25 27.0 197.2 225 1 30 32.0 202.2 250 1 40 41.0 211.2 250 1 20 22.0 204.7 250 1 25 27.0 209.7 250 1 30 32.0 214.7 250 1 40 41.0 223.7 250 1 20 22.0 223.5 300 1 25 27.0 228.5 300 1 30 32.0 233.5 300 1 40 41.0 242.5 300

(ea)

MCA

FUSE OR HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 20 — Electrical Data — 48P2,P3,P4,P5090 Standard Units

VOLTAGE

3 PH, 60 Hz

460 414 508 3 23.1 150 3 23.1 150 6

575 518 632 3 19.9 109 3 19.9 109 6

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA (ea)

LRA

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

— — — 208.4 225

2 5 7.6 223.6 250 2 7.5 11.0 230.4 250 2 10.0 14.0 236.4 250

— — — 223.4 250

2 5 7.6 238.6 250 2 7.5 11.0 245.4 250 2 10 14.0 251.4 300

— — — 239.7 300

2 5 7.6 254.9 300 2 7.5 11.0 261.7 300 2 10 14.0 267.7 300

— — — 254.7 300

2 5 7.6 269.9 300 2 7.5 11.0 276.7 350 2 10 14.0 282.7 350

— — — 278.4 350

2 5 7.6 293.6 350 2 7.5 11.0 300.4 350 2 10 14.0 306.4 400

— — — 175.0 200

2 5 6.1 187.2 200 2 7.5 9.0 193.0 200 2 10.0 11.0 197.0 225

— — — 186.3 225

2 5 6.1 198.5 225 2 7.5 9.0 204.3 225 2 10 11.0 208.3 225

— — — 200.0 250

2 5 6.1 212.2 250 2 7.5 9.0 218.0 250 2 10 11.0 222.0 250

— — — 212.5 250

2 5 6.1 224.7 250 2 7.5 9.0 230.5 250 2 10 11.0 234.5 250

— — — 231.3 300

2 5 6.1 243.5 300 2 7.5 9.0 249.3 300 2 10 11.0 253.3 300

(ea)

MCA

FUSE OR HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 21 — Electrical Data — 48P2,P3,P4,P5090 Units with Optional High-Capacity Power Exhaust

VOLTAGE

3 PH, 60 Hz

460 414 508 3 23.1 150 3 23.1 150 6

575 518 632 3 19.9 109 3 19.9 109 6

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

CONDENSER

FAN MOTOR

LRA

Qty FLA Hp FLA Qty

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

2 10 14.0 236.4 250 2 15 21.0 250.4 300 2 20 27.0 262.4 300 2 25 34.0 276.4 300 2 30 40.0 288.4 300 2 10 14.0 251.4 300 2 15 21.0 265.4 300 2 20 27.0 277.4 300 2 25 34.0 291.4 300 2 30 40.0 303.4 350 2 10 14.0 267.7 300 2 15 21.0 281.7 300 2 20 27.0 293.7 350 2 25 34.0 307.7 350 2 30 40.0 319.7 350 2 10 14.0 282.7 350 2 15 21.0 296.7 350 2 20 27.0 308.7 350 2 25 34.0 322.7 350 2 30 40.0 334.7 400 2 10 14.0 306.4 400 2 15 21.0 320.4 400 2 20 27.0 332.4 400 2 25 34.0 346.4 400 2 30 40.0 358.4 450 2 10 11.0 197.0 225 2 15 17.0 209.0 225 2 20 22.0 219.0 250 2 25 27.0 229.0 250 2 30 32.0 239.0 250 2 10 11.0 208.3 225 2 15 17.0 220.3 250 2 20 22.0 230.3 250 2 25 27.0 240.3 250 2 30 32.0 250.3 300 2 10 11.0 222.0 250 2 15 17.0 234.0 250 2 20 22.0 244.0 250 2 25 27.0 254.0 300 2 30 32.0 264.0 300 2 10 11.0 234.5 250 2 15 17.0 246.5 300 2 20 22.0 256.5 300 2 25 27.0 266.5 300 2 30 32.0 276.5 300 2 10 11.0 253.3 300 2 15 17.0 265.3 300 2 20 22.0 275.3 350 2 25 27.0 285.3 350 2 30 32.0 295.3 350

(ea)

MCA

FUSE OR HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 22 — Electrical Data — 48P2,P3,P4,P5090 Units with Optional Return Fan

VOLTAGE

3 PH, 60 Hz

460 414 508 3 23.1 150 3 23.1 150 6

575 518 632 3 19.9 109 3 19.9 109 6

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA (ea)

LRA

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

1 20 27.0 235.4 250 1 25 34.0 242.4 250 1 30 40.0 248.4 250 1 40 52.0 263.4 300 1 20 27.0 250.4 300 1 25 34.0 257.4 300 1 30 40.0 263.4 300 1 40 52.0 275.4 300 1 20 27.0 266.7 300 1 25 34.0 273.7 300 1 30 40.0 279.7 300 1 40 52.0 291.7 350 1 20 27.0 281.7 350 1 25 34.0 288.7 350 1 30 40.0 294.7 350 1 40 52.0 306.7 350 1 20 27.0 305.4 400 1 25 34.0 312.4 400 1 30 40.0 318.4 400 1 40 52.0 330.4 400 1 20 22.0 197.0 225 1 25 27.0 202.0 225 1 30 32.0 207.0 225 1 40 41.0 218.3 250 1 20 22.0 208.3 225 1 25 27.0 213.3 250 1 30 32.0 218.3 250 1 40 41.0 227.3 250 1 20 22.0 222.0 250 1 25 27.0 227.0 250 1 30 32.0 232.0 250 1 40 41.0 241.0 250 1 20 22.0 234.5 250 1 25 27.0 239.5 300 1 30 32.0 244.5 300 1 40 41.0 253.5 300 1 20 22.0 253.3 300 1 25 27.0 258.3 300 1 30 32.0 263.3 300 1 40 41.0 272.3 300

(ea)

MCA

FUSE OR HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 23 — Electrical Data — 48P2,P3,P4,P5100 Standard Units

VOLTAGE

3 PH, 60 Hz

460 414 508 3 23.1 150 3 26.9 179 6

575 518 632 3 19.9 109 3 23.7 132 6

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

— — — 219.8 250

2 5.0 7.6 235.0 250 2 7.5 11.0 241.8 250 2 10.0 14.0 247.8 250

— — — 234.8 250

2 5.0 7.6 250.0 300 2 7.5 11.0 256.8 300 2 10.0 14.0 262.8 300

— — — 251.1 300

2 5.0 7.6 266.3 300 2 7.5 11.0 273.1 300 2 10.0 14.0 279.1 300

— — — 266.1 300

2 5.0 7.6 281.3 350 2 7.5 11.0 288.1 350 2 10.0 14.0 294.1 350

— — — 289.8 350

2 5.0 7.6 305.0 400 2 7.5 11.0 311.8 400 2 10.0 14.0 317.8 400

— — — 186.4 200

2 5.0 6.1 198.6 225 2 7.5 9.0 204.4 225 2 10.0 11.0 208.4 225

— — — 197.7 225

2 5.0 6.1 209.9 250 2 7.5 9.0 215.7 250 2 10.0 11.0 219.7 250

— — — 211.4 250

2 5.0 6.1 223.6 250 2 7.5 9.0 229.4 250 2 10.0 11.0 233.4 250

— — — 223.9 250

2 5.0 6.1 236.1 250 2 7.5 9.0 241.9 300 2 10.0 11.0 245.9 300

— — — 242.7 300

2 5.0 6.1 254.9 300 2 7.5 9.0 260.7 300 2 10.0 11.0 264.7 300

(ea)

MCA

FUSE OR HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 24 — Electrical Data — 48P2,P3,P4,P5100 Units with Optional High-Capacity Power Exhaust

VOLTAGE

VO LTAGE

3 PH, 60 Hz

460 414 508 3 23.1 150 3 26.9 179 6

575 518 632 3 19.9 109 3 23.7 132 6

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

CONDENSER

FAN MOTOR

LRA

Qty FLA Hp FLA Qty

(ea)

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER EXHAUST POWER SUPPLY

(ea)

2 10 14.0 247.8 250 2 15 21.0 261.8 300 2 20 27.0 273.8 300 2 25 34.0 287.8 300 2 30 40.0 299.8 300 2 10 14.0 262.8 300 2 15 21.0 276.8 300 2 20 27.0 288.8 300 2 25 34.0 302.8 350 2 30 40.0 314.8 350 2 10 14.0 279.1 300 2 15 21.0 293.1 350 2 20 27.0 305.1 350 2 25 34.0 319.1 350 2 30 40.0 331.1 350 2 10 14.0 294.1 350 2 15 21.0 308.1 350 2 20 27.0 320.1 350 2 25 34.0 334.1 400 2 30 40.0 346.1 400 2 10 14.0 317.8 400 2 15 21.0 331.8 400 2 20 27.0 343.8 400 2 25 34.0 357.8 450 2 30 40.0 369.8 450 2 10 11.0 208.4 225 2 15 17.0 220.4 250 2 20 22.0 230.4 250 2 25 27.0 240.4 250 2 30 32.0 250.4 300 2 10 11.0 219.7 250 2 15 17.0 231.7 250 2 20 22.0 241.7 250 2 25 27.0 251.7 300 2 30 32.0 261.7 300 2 10 11.0 233.4 250 2 15 17.0 245.4 250 2 20 22.0 255.4 300 2 25 27.0 265.4 300 2 30 32.0 275.4 300 2 10 11.0 245.9 300 2 15 17.0 257.9 300 2 20 22.0 267.9 300 2 25 27.0 277.9 300 2 30 32.0 287.9 300 2 10 11.0 264.7 300 2 15 17.0 276.7 350 2 20 22.0 286.7 350 2 25 27.0 296.7 350 2 30 32.0 306.7 350

FLA

(ea)

MCA

FUSE OR HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Table 25 — Electrical Data — 48P2,P3,P4,P5100 Units with Optional Return Fan

VOLTAGE

3 PH, 60 Hz

460 414 508 3 23.1 150 3 26.9 179 6

575 518 632 3 19.9 109 3 23.7 132 6

RANGE

Min Max Qty

COMPRESSOR

No. A1 No. B1

RLA

(ea)

LRA

(ea)

Qty

RLA

(ea)

LRA

(ea)

CONDENSER

FAN MOTOR

Qty FLA Hp FLA Qty

3.3

(ea)

2.6

(ea)

EVAPORATOR

FAN MOTOR

30 40.0

40 52.0

50 65.0

60 77.0

75 96.0

30 32.0

40 41.0

50 52.0

60 62.0

75 77.0

POWER EXHAUST POWER SUPPLY

FLA

(ea)

1 20 27.0 246.8 250 1 25 34.0 253.8 300 1 30 40.0 259.8 300 1 40 52.0 274.8 300 1 20 27.0 261.8 300 1 25 34.0 268.8 300 1 30 40.0 274.8 300 1 40 52.0 286.8 300 1 20 27.0 278.1 300 1 25 34.0 285.1 350 1 30 40.0 291.1 350 1 40 52.0 303.1 350 1 20 27.0 293.1 350 1 25 34.0 300.1 350 1 30 40.0 306.1 350 1 40 52.0 318.1 350 1 20 27.0 316.8 400 1 25 34.0 323.8 400 1 30 40.0 329.8 400 1 40 52.0 341.8 400 1 20 22.0 208.4 225 1 25 27.0 213.4 225 1 30 32.0 218.4 250 1 40 41.0 229.7 250 1 20 22.0 219.7 250 1 25 27.0 224.7 250 1 30 32.0 229.7 250 1 40 41.0 238.7 250 1 20 22.0 233.4 250 1 25 27.0 238.4 250 1 30 32.0 243.4 250 1 40 41.0 252.4 300 1 20 22.0 245.9 300 1 25 27.0 250.9 300 1 30 32.0 255.9 300 1 40 41.0 264.9 300 1 20 22.0 264.7 300 1 25 27.0 269.7 300 1 30 32.0 274.7 350 1 40 41.0 283.7 350

(ea)

MCA

FUSE OR HACR

BRKR*

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning, and Refrigeration Hp — Nominal Horsepower LRA — Locked Rotor Amps MCA — Minimum Circuit Amps (for wire sizing) RLA — Rated Load Amps

* Used to determine minimum disconnect per NEC (National Electrical Code).

NOTE: Units use 2 (low heat) or 3 (high heat) combustion fan motors rated at

0.3 FLA each.

Step 13 — Connect Air Pressure Tubing — Be-

AUXILIARY CONTROL BOX

Fig. 44 — Auxiliary Control Box Location (Sizes 030-050)

fore options such as the variable frequency drive (VFD) and/or modulating power exhaust can operate properly, the pneumatic tubing for pressure sensing must be installed. Use fire-retardant plenum tubing (field-supplied). All control devices use tubing. Tubing must be run from the appropriate sensing location (in the duct or in the building space) to the control device location in the unit.

VARIABLE FREQUENCY DRIVE — The tubing for the duct pressure (DP) control option should sample supply duct pressure approximately

/3 of the way out from the unit in the main trunk duct, at a location where a constant duct pressure is desired.

On these units, the duct pressure is sensed by a pressure transducer. The pressure transducer output is directed to the unit control module. On all sizes, the DP transducer is located in the unit auxiliary control box. See Fig. 44 and 45 for auxiliary control box location. See Fig. 46-48 for auxiliary control box details. Use a nominal

/4-in. plastic tubing.

Refer to appropriate base unit Controls and Troubleshooting book for instructions on adjusting set points for duct pressure controls.

MODULATING POWER EXHAUST — The tubing for the building pressure (BP) control (achieved via the modulating power exhaust option) should sample building pressure in the

/4-in.

area near the entrance lobby (or other appropriate and sensitive location) so that location is controlled as closely to design pressures as possible.

These units use a pressure transducer for sensing building pressure. The BP transducer is located in the unit auxiliary control box. See Fig. 44 and 45 for auxiliary control box location. See Fig. 46 and 47 for auxiliary control box details. Use a nom-

inal

/4-in. plastic tubing.

For instructions on adjusting BP control set points, refer to the Controls and Troubleshooting book.

RETURN FAN POWER EXHAUST — The tubing for the building pressure (BP) control (achieved via the return power exhaust option) should sample building pressure in the area near the entrance lobby (or other appropriate and sensitive location) so that location is controlled as closely to design pressures as possible.

The units use a pressure transducer for sensing building pressure. The BP transducer is located in the unit auxiliary control box. See Fig. 45 for auxiliary control box location. See Fig. 48 for auxiliary control box details. Use a nominal

/4 in.

plastic tubing.

For instructions on adjusting BP control set points, refer to the Controls and Troubleshooting book.

AUXILIARY CONTROL BOX

OACFM

TRANSDUCER

OACFM

TRANSDUCER

Fig. 45 — Auxiliary Control Box Location (Sizes 055-100)

LEGEND

Fig. 46 — Auxiliary Control Box Details

(Sizes 030-050)

BP — Building Pressure Transducer DP — Duct Pressure Transducer FS — Filter Switch OACFM — Outdoor Air Cfm Sensor Transducer

LEGEND

Fig. 47 — Auxiliary Control Box Details

(Sizes 055-100 without Optional Return Fan)

BP — Building Pressure Transducer DP — Duct Pressure Transducer FS — Filter Switch OACFM — Outdoor Air Cfm Sensor Transducer

Step 14 — Remove Supply-Fan Shipping

OACFM

TRANSDUCER

CFM

PP SS

Fig. 48 — Auxiliary Control Box Details

(Size 075-100 Units with Optional Return Fan)

LEGEND

BP — Building Pressure

Transducer

OACFM — Outdoor Air Cfm

Sensor Transducer

DP — Duct Pressure

Transducer

PPSS — Plenum Pressure

Safety Switch

FS — Filter Switch RFCFM — Return Fan Cfm Sensor Transducer

Fig. 49 — Shipping Brackets; Size 030-050 Units

Fig. 50 — Shipping Brackets;

Size 055-070 Units

Brackets — Supply-fan shipping brackets (4 per unit) must

be removed from each corner of the fan sled before starting unit.

UNIT SIZES 030-050

1. To remove brackets, raise fan sled by turning adjusting bolt counterclockwise until spring is compressed slightly.

2. Remove screws holding shipping bracket to unit cross rail.

3. Remove shipping bracket (top of bracket is slotted so that it will slide out).

4. After removing all shipping brackets, level fan sled using the adjusting screws. On all 4 corners, dimension from cross rail to fan sled should be as shown in Fig. 49.

UNIT SIZES 055-070 — To remove shipping brackets, remove the 6 screws holding each bracket to the cross rail. There are 8 brackets per unit. See Fig. 50.

After removing all shipping brackets, level fan sled using the adjusting screws. On all 4 corners dimension from cross rail to fan sled should be as shown in Fig. 50.

UNIT SIZES 075-100 — To remove shipping brackets, remove the 6 screws holding each bracket to the cross rail. There are 4 brackets per unit. See Fig. 51.

After removing all shipping brackets, level fan sled using the adjusting screws. On all 4 corners dimension from cross rail to fan sled should be as shown in Fig. 51.

Step 15 — Remove Optional Return-Fan Shipping Brackets —

must be removed from each corner of the fan sled before starting unit.

To remove shipping brackets, remove 2 screws holding

each bracket to the cross rail. There are 4 brackets per unit.

Optional return fan shipping brackets

After removing all shipping brackets, level the fan using the

Fig. 51 — Shipping Brackets (Sizes 075-100)

a48-8468

Fig. 52 — Optional Return

Fan Shipping Brackets

NOTE: All dimensions are in inches.

adjustment screws. On all 4 corners the dimension from cross rail to fan sled should be as shown in Fig. 52.

Step 16 — Connect Gas Piping — Unit is

equipped for use with natural gas only. Installation must conform with local building codes, or in the absence of local codes, with the National Fuel Gas Code (NFGC), ANSI Z223.1.

/8-in. NPT tapping plug, accessible for test gage connection, must be field installed immediately upstream of gas supply connection to unit, but after manual gas valve. See Fig. 53. Natural gas pressure at unit gas connection must not be less than 5 in. wg or greater than 13 in. wg.

Size gas supply piping for 0.5 in. wg maximum pressure

drop. Do not use supply pipe smaller than unit gas connection.

CAUTION

Disconnect gas piping from unit when leak testing at pressures greater than 0.5 psig. Pressures greater than 0.5 psig will cause gas valve damage resulting in a hazardous condition. If gas valve is subjected to pressure greater than

0.5 psig, it must be replaced.

Step 17 — Configure Optional Staged Gas or Modulating Gas Control —

rooftop units may be ordered with an optional factory-installed staged gas or modulating gas control system that monitors heating operation of the rooftop.

Refer to the Unit Controls and Troubleshooting book for in-

formation on configuring staged gas or modulating gas control.

The 48P Series large

Step 18 — Install Flue/Inlet Hoods and

*NPT plug is field supplied. NOTE: Follow all local codes.

Fig. 53 — Gas Piping Details

FLUE HOOD AND FLUE DEFLECTOR HOOD (48 SERIES HIGH-HEAT ONLY)

INLET HOOD

FLUE HOOD AND DEFLECTOR HOOD

INLET HOOD

14-IN.

Fig. 54 — Flue/Inlet Hood Locations, 030-050 Units

Fig. 55 — Flue/Inlet Hood Locations, Sizes 055-100,

Low Heat, Vertical Supply Units

a48-8469

a48-8470

Baffles — The flue/inlet hoods and baffles are shipped in a

package taped to the basepan in the fan section. The flue (outlet) hoods are pre-assembled. The flue deflector, inlet hoods, and baffles require assembly.

The hoods are located on the heating section access panel as shown in Fig. 54 (sizes 030-050), Fig. 55 (sizes 055-100 with low heat and vertical supply), Fig. 56 (sizes 055-100 with low heat and horizontal supply), and Fig. 57 (sizes 055-100 with high heat). The inlet baffles are located inside the access panel as illustrated in Fig. 58 (sizes 030-050), Fig. 59 (sizes 055-100 with modulating low heat and horizontal supply), and Fig. 60 (sizes 055-100 with modulating high heat). See Table 26 for a list of parts used to assemble each hood and quantities of each hood type and baffle used with each unit.

1. Remove shipping block-offs and shipping tape from all openings in the access panel.

2. Attach flue outlet hoods (see Fig. 61) to access panel using screws provided. Hoods are placed over each combustion outlet.

3. Install flue deflector baffle inside flue deflector hood. See Fig 62 for V-type deflector and Fig. 63 for curve-type deflector. For V-type deflector, screw the baffle and hood

together with screw provided. Refer to Table 26 for usage.

4. Install flue deflector hood assembly over each flue outlet hood. See Fig. 64. Observe the offset mounting hole locations in the deflector hood flanges when attaching hood to panel. Holes in the mounting flange must be at the bottom when attached.

5. Inlet hoods are shipped unassembled and must be assembled on the access panel (see Fig. 65-67). Flanges of the hood top and sides should be installed on the inside of the access panel openings with the screws provided. The sides should be placed on the inside of top hoods for all hood assemblies (6-in., 14-in., and 30-in.). Attach speed clips to screen. Insert screen into bottom opening of 6-in. and 14-in. hoods and secure it with 3 screws. To ease the installation, the 30-in. hood screen may be inserted from inside of access panel (gas section door) into bottom opening of hood. Secure with 5 screws. Attached view port cover over 14-in. inlet hood opening (Fig. 66). Secure with two screws.

6. Install inlet baffle on the access panel with the screw(s) provided. See Fig. 68 for 14-in baffle and Fig. 69 for 30-in baffle. Attach 14-in baffle from the outside of the access panel. The 30-in baffle should be installed from inside of the access panel. Secure with three screws.

Step 19 — Install Supply-Air Thermistors (Staged and Modulating Gas Units Only) —

Supply-air thermistors are a field-installed, factory-provided component. Three supply-air thermistors are shipped with staged and modulating gas units inside the unit control box. Thermistor wires must be connected to the SGC in the unit control box. See Table 27. The supply-air thermistors should be located in the supply duct with the following criteria:

• downstream of the heat exchanger cells

• equally spaced as far as possible from the heat exchanger cells

• a duct location where none of the supply air thermistors are within sight of the heat exchanger cells

• a duct location with good mixed supply air portion of the unit.

FLUE OUTLET HOOD

FLUE HOOD AND FLUE DEFLECTOR HOOD

14-IN. INLET HOOD

6-IN. INLET HOOD

VIEW PORT COVER

FLUE OUTLET HOOD

FLUE HOOD AND FLUE DEFLECTOR HOOD

6-IN. INLET HOOD

30-IN. INLET HOOD

INLET BAFFLE

INLET BAFFLE (30-in.)

Fig. 56 — Flue/Inlet Hood Locations, Sizes 055-100,

Low Heat, Horizontal Supply Units

Fig. 57 — Flue/Inlet Hood Locations, Sizes 055-100,

High Heat, Vertical and Horizontal Supply Units

a48-8471

a48-8472

Fig. 58 — Baffle Location, 030-050 Units

Fig. 59 — Baffle Location, Sizes 055-100,

Modulating Low Heat, Horizontal Supply Units

a48-8584

a48-8585

(14-in.)

FLUE OUTLET HOOD

FLUE HOOD AND FLUE DEFLECTOR HOOD

6-IN. INLET HOOD

30-IN. INLET HOOD

Table 26 — Flue Hood, Inlet Hood, and Baffle Usage

INLET BAFFLE (30-in.)

PUSH BAFFLE DOWN SO THESE 2

HOLES ALIGN

FLUE DEFLECTOR BAFFLE

FLUE DEFLECTOR HOOD

SCREW

Fig. 60 — Baffle Locations, Sizes 055-100,

Modulating High Heat, Vertical and

Horizontal Supply Units

Fig. 61 — Flue Outlet Hood

Fig. 62 — Flue Deflector Baffle (V-Type)

a48-8586

a48-8587

HOOD OR

BAFFLE TYPE

6-in. Inlet

Hood

14-in. Inlet

Hood

30-in. Inlet

Hood

Flue Outlet

Hood

Flue Deflector

(V-Type)

Flue Deflector

(Curve-Type)

14-in. Baffle

30-in. Baffle

PARTS LIST FIG. NO.

Top (6-in.) Side (Left) Side (Right) Screen Speed Clips Screws

Top (14-in.) Side (Left) Side (Right) Screen Cover Speed Clips Screws

Top (30-in.) Side (Left) Side (Right) Screen Speed Clips Screws

Pre-assembled

Hood Deflector Baffle Screws

Baffle Screws

65 — — 1 1 1 1

65,66 3 3

67 — —

61122323

62 1 2

63 — —

68 1 2 — — — —

69 — —

Sizes 030-050

(Low Heat)

Sizes 030-050

(High Heat)

QUANTITY USED

Sizes 055-070

(Low Heat)

(Vertical

Supply Only)

(Horizontal

Supply Only)

(Horizontal

Supply Only)

(Vertical

Supply Only)

(Modulating

Horizontal

Supply Only)

Sizes 055-070

(High Heat)

—

323

———

Sizes 075-100

(Low Heat)

(Vertical

Supply Only)

(Horizontal

Supply Only)

(Modulating

Horizontal

Supply Only)

Sizes 075-100

(High Heat)

—

OBSERVE OFFSET MOUNTING HOLE LOCATIONS WHEN INSTALLING FLUE DEFLECTOR HOODS.

ACCESS PANEL

Fig. 63 — Flue Deflector Baffle (Curve-Type)

Fig. 64 — Mounting Deflector Hoods

Fig. 65 — Inlet Hood Assembly (6-in. and 14-in.)

VIEW PORT COVER

Fig. 66 — 14-in. Inlet Hood View Port Cover

Installation

a48-8588

OPENING

COVER (14-IN. HOOD ONLY)

FLUE DEFLECTOR HOOD

FLUE DEFLECTOR BAFFLE (BOTH HOODS)

MAKE SCREW HOLES ALIGN

SIDE (TYP BOTH SIDES)

HOOD

SCREEN

SPEED CLIP (TYP 3)

Table 27 — SGC Thermistor Designations

INLET HOOD

INLET HOOD SIDE

INLET HOOD

SIDE

SCREEN (WITH SPEED CLIPS)

a48-8473

Fig. 67 — Inlet Hood Assembly (30-in.)

Fig. 68 — Air Baffle (14-in.)

Fig. 69 — Air Baffle (30-in.)

a48-8591

a48-8590

THERMISTOR

SAT1 J8 – 1,2 (SGC)

SAT2 J8 – 3,4 (SGC)

SAT3 J8 – 5,6 (SGC)

LIMTTEMP J8 – 15,16 (SGC)

SGC — Staged Gas Controller

CONNECTION

Step 20 — Install Optional Motormaster® V Control — The Motormaster V control is a motor speed

control device which adjusts condenser fan motor speed in response to varying liquid refrigerant pressure. A properly applied Motormaster V control extends the operating range of air-conditioning systems and permits operation at lower outdoor ambient temperatures.

The optional Motormaster V controls are factory-installed. Field-fabricated and installed wind baffles are also required for units in areas with prevailing winds of more than 5 mph and where temperatures drop below 32 F. The Motormaster V control permits operation of the unit to an ambient temperature of –20 F. The control regulates the speed of one or two 3-phase fan motors depending on unit size. Replacement of the fan motor on most units is not necessary.

INSTALL FIELD-FABRICATED WIND BAFFLES

To avoid the possibility of electrical shock, open all disconnects before installing or servicing this accessory.

WARNING

POINT

FUNCTION AND LOCATION

Thermistors

Supply-Air Thermistor (SAT) — Inserted into supply section underneath the gas heat section (factory-provided, field-installed)

Limit Switch Thermistor (LIMTTEMP) — Inserted next the lower limit switch (factory-installed)

On size 040-060 units, in areas with prevailing winds of more than 5 mph and where temperatures drop below 32 F, wind baffles must be field fabricated to ensure proper cooling cycle operation at low-ambient temperatures with Motormaster V controls. Wind baffles are not needed on size 030, 035, and 070-100 units. See Fig. 70 for baffle details. Use 20-gage galvanized sheet metal, or similar corrosion-resistant material for the baffles. Use field-supplied screws to attach baffles to unit. Screws should be be more than

/4-in. diameter or larger. Screws should not

/2-inch in length. Drill required screw holes for

mounting baffles.

CAUTION

To avoid damage to refrigerant coils, electrical components, and wiring use extreme care when drilling screw holes and screwing in fasteners.

PART NO .

HH79NZ033

WIND BAFFLE

Fig. 70 — Wind Baffle Details

NOTE: 48/50P030, 035, and 070-100 units do not require baffles.

UNIT SIZE QUANTITY

DIMENSION “A”

in. mm

030,035 Not Used — — 040-060 2 78.125 ± 0.125 1984 ± 3 070-100 Not Used — —

BAFFLE INSTALLATION LOCATION (SIZES 050 AND 060 SHOWN)

a48-8561

a48-8560

Step 21 — Install Unit Accessories — For appli-

cations requiring accessories, the following packages are available:

All units:

• barometric relief

• space temperature sensor

•CO

• space temperature sensor with CO

sensor

• airflow switch

• filter switch

• smoke detector All 48P2,P4 (constant volume) units:

• modulating power exhaust All 48P3,P5 (variable air volume) units:

• modulating power exhaust Refer to the individual accessory installation instructions in

each accessory package for information on installing accessories.

CONTROLS INSTALLATION

Constant Volume (CV) Units —

may be used in applications with additional control features, options, or accessories. Refer to the appropriate accessory installation instructions for more information on installing that accessory. Control options and accessories available for CV units are:

• thermostats

• enthalpy sensor

• enthalpy switch

• relative humidity sensor

• CEM (controls expansion module)

• Navigator™ hand-held display

CONTROL WIRING — The unit can be controlled with a Carrier-approved accessory electro-mechanical or electronic thermostat that has two stages of cooling, two stages of heating control, and an output for fan control. The thermostat may also include time of day scheduling or use scheduling routines built into the ComfortLink™ controls.

Install the thermostat according to the installation instruc-

tions shipped with the accessory thermostat. Locate thermostat assembly on a solid interior wall to sense average temperature.

Route thermostat cable or equivalent leads of colored wire

from subbase terminals through conduit into the low voltage connections in the main control box. For thermostat TB201 connections, see Fig. 71.

NOTE: For wire runs up to 50 ft, use no. 18 AWG (American Wire Gage) insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C minimum). All wire larger than no. 18 AWG cannot be directly connected at the thermostat and will require a junction box and splice at the thermostat.

The 48P2,P4 units

Variable Air Volume (VAV) Units — The 48P3,P5

units may be used in applications with additional control features, options, or accessories. Refer to the appropriate accessory installation instructions for more information on installing that accessory. Refer to the Controls and Troubleshooting manual for more information concerning installation and configuration of options and accessories. Control options and accessories available for VAV units are:

• enthalpy sensor

• enthalpy switch

• relative humidity sensor

• CEM (controls expansion module)

• Navigator hand-held display

VAV CONTROL WIRING — The recommended types of control wiring are shown below:

MANUFACTURER

Alpha 1895 —

American A21451 A48301

Belden 8205 884421

Columbia D6451 —

Manhattan M13402 M64430

Quabik 6130 —

Regular Wiring Plenum Wiring

PART NO.

SENSORS — Sensors should be wired using single twisted pairs of 20 AWG (American Wire Gage) conductor cable rated for the application, except for the T-56 accessory sensor which requires 3-conductor cable.

HUMIDITY CONTROL AND HOT WATER AND STEAM VALVES — These devices require 20 AWG twisted pair conductor cables rated for the application for the 4 to 20 mA signal.

SPACE TEMPERATURE SENSOR (T-55) — The space temperature sensor (P/N 33ZCT55SPT), if used, is wired to terminals in the unit main control box. To connect the space temperature sensor, see Fig. 72.

SPACE TEMPERATURE SENSOR (T-56) — The space temperature sensor (P/N 33ZCT56SPT), if used, is wired to terminals in the unit main control box. To connect the space temperature sensor, see Fig. 72.

COMMUNICATING SPACE TEMPERATURE SENSOR (T-58) — The communicating space temperature sensor (P/N 33ZCT58SPT) is wired to the Carrier Comfort Network (CCN) connections on TB202.

SPACE TEMPERATURE AVERAGING — Applications that require averaging using multiple space temperature sensors can be satisfied using either 4 or 9 sensors as shown in Fig. 73.

NOTE: Only Carrier sensors may be used for standard T-55 space averaging. Sensors must be used in multiples of 1, 4, and 9 only, with total sensors wiring not to exceed 1000 ft.

NOTE: Do not use T-56 sensors for space temperature averaging because the 5-degree offset function will not work in a multiple sensor application.

HEAT INTERLOCK RELAY (VAV Units Only — Not Necessary for Digital Air Volume Applications) — Variable air volume (VAV) units using morning warm-up and/or occupied heating require that room terminals be controlled to a position that provides the minimum required heating cfm or greater when the unit goes into Heating mode. The HIR (heat interlock relay) function is provided for this control. When the unit goes into Heating mode, the HIR is energized to provide switch closure or opening (depending on how the field-supplied power source is set up) to open the room terminals. The field connections for the HIR are at TB201 terminals 9 and 10. See Fig. 74.

Option and Accessory Control Wiring — The P

Series units may be used in applications with additional control features, options, or accessories. Refer to the Controls and Troubleshooting manual for more information concerning installation and configuration of options and accessories. Figures 74-84 contain wiring information on the following features:

• heat interlock relay (Fig. 74)

• outdoor air enthalpy switch (Fig. 75)

•CO

space sensor (Fig. 76)

• filter status switch (Fig. 77)

• fan status switch (Fig. 78)

• space humidity sensor (Fig. 79)

• return air humidity sensor (Fig. 79)

• return air CO

• return air smoke detector (Fig. 81)

• smoke control — fire shutdown (Fig. 82)

sensor (Fig. 80)

• smoke control — purge (Fig. 83)

Y1 Y2 W1 W2 G

FIELD SUPPLIED THERMOSTAT

TB201

Fig. 71 — Field Control Thermostat Wiring

a48-8474

Fig. 72 — T55 or T56 Wiring

a48-8475

RED

BLK

SENSOR 1

SENSOR 2

SENSOR 3

SENSOR 4

SENSOR 1

SENSOR 2

SENSOR 4

SENSOR 5

SENSOR 6

SENSOR 7

SENSOR 8

SENSOR 9

TB201

TB202

SENSOR 3

Fig. 73 — Space Temperature Averaging Wiring

NOTE: Use T55 sensor only.

a48-8476

• smoke control — evacuation (Fig. 83)

• smoke control — pressurization (Fig. 83)

• CCN connections (Fig. 84)

SEN

T56- SPTT55- SPT

SEN SET

JUMPER TERMINALS

UNIT TB201

FIELD INSTALLED (FIELD SUPPLIED) JUMPER WHEN

ENTHALPY SWITCH NOT USED

RCB J4

MBB J8

TB201

FILTER STATUS

MBB

Fig. 74 — Heat Interlock Relay Wiring

Fig. 75 — Outdoor Air Enthalpy Switch Wiring

Fig. 76 — CO

Space Sensor Wiring

Fig. 77 — Filter Status Wiring

a48-8477

a48-8478

a48-8479

a48-8480

a48-8481

RCB

RELAY 5

RCB

CEM J6

RED

BRN

Fig. 78 — Fan Status Switch Wiring

Fig. 79 — Space and Return Air Humidity Sensor Wiring

Fig. 80 — Return Air CO

Sensor Wiring

a48-8482

a48-8483

MBB

TB201

BLU

WHT

FIRE SHUTDOWN

RCB J4

TB 202

TB201TB201

Fig. 81 — Return Air Smoke Detector Wiring

Fig. 82 — Fire Shutdown Wiring

Fig. 83 — Purge, Evacuation, and Pressurization Wiring

a48-8483

a48-8485

a48-8486

TB201

MBB

Fig. 84 — CCN Connections

a48-8487

Carrier Comfort Network® (CCN) Interface —

The 48P Series units can be connected to the CCN system if desired. The communication bus wiring is supplied and installed in the field. It consists of shielded, 3-conductor cable with shield wire.

The system elements are connected to the communication bus in a daisy chain arrangement. The positive pin of each system element communication connector must be wired to the positive pins of the system element on either side of it, the negative pins must be wired to the negative pins, and the signal pins must be wired to common pins. Wiring connections for the CCN system should be made at the terminal block using the screw terminals. The board also contains an RJ14 CCN plug that can be used to connect a field service computer. There is also another RJ14 LEN (Local Equipment Network) connection that is used to download software or connect a Navigator™ device.

NOTE: Conductors and drain wire must be 20 AWG minimum stranded, tinned copper. Individual conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon, or polyethylene. An aluminum/polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of –4 to 140 F (–20 C to 60 C) is required. See Table 28 for cables that meet the requirements.

Table 28 — CCN Connection Approved

MANUFACTURER CABLE PART NO.

Alpha 2413 or 5463

American A22503

Belden 8772

Columbia 02525

Shielded Cables

IMPORTANT: When connecting the CCN communication bus to a system element, use a color coding system for the entire network to simplify installation and checkout.

The following color code is recommended:

SIGNAL

TYPE

+ RED 1

COMMON WHITE 2

– BLACK 3

CCN BUS CONDUCTOR

INSULATION COLOR

COMM1 PLUG

PIN NO.

NOTE: If a cable with a different color scheme is selected, a similar color code should be adopted for the entire network.

At each system element, the shields of its communication bus cables must be tied together. If the communication bus is entirely within one building, the resulting continuous field must be connected to a ground at one point only. If the communication bus cable exits from one building and enters another, the shields must be connected to grounds at the lightning suppressor in each building where the cable enters or exits the building (one point per building only).

To connect the unit to the network (Fig. 84):

1. Turn off power to the control box.

2. Cut the CCN wire and strip the ends of the red (+), white (common) and black (–) conductors. (If a different network color scheme is used, substitute appropriate colors.)

3. Wire the CCN to the screw terminals on the COMM board as follows (Fig. 84):

a. Secure the red (+) wire to CCN screw terminal +

on the COMM board.

b. Secure the white (common) wire to CCN screw

terminal C on the COMM board.

c. Secure the black (–) wire to CCN screw terminal –

on the COMM board.

d. Secure shield wire to CCN screw terminal

SHIELD on the COMM board.

IMPORTANT: A shorted CCN bus cable will prevent some routines from running and may prevent unit from starting. If abnormal conditions occur, unplug the connector. If conditions return to normal, check CCN connector, and run new cable if necessary. A short in one section of the bus can cause problems with all system elements on the bus.

Optional UPC Open Installation

WIRING THE UPC OPEN TO THE MS/TP NETWORK — The UPC Open controller communicates using BACnet on an MS/TP network segment communications at 9600 bps, 19.2 kbps, 38.4 kbps, or 76.8 kbps.

Wire the controllers on an MS/TP network segment in a daisy-chain configuration. Wire specifications for the cable are 22 AWG (American Wire Gage) or 24 AWG, low-capacitance, twisted, stranded, shielded copper wire. The maximum length is 2000 ft.

Install a BT485 terminator on the first and last controller on a network segment to add bias and prevent signal distortions due to echoing. See Fig. 85-87.

To wire the UPC Open controller to the BAS network:

1. Pull the screw terminal connector from the controller's BAS Port.

2. Check the communications wiring for shorts and grounds.

3. Connect the communications wiring to the BAS port’s screw terminals labeled Net +, Net -, and Shield.

NOTE: Use the same polarity throughout the network segment.

4. Insert the power screw terminal connector into the UPC Open controller's power terminals if they are not currently connected.

5. Verify communication with the network by viewing a module status report. To perform a module status report

Table 29 — MS/TP Wiring Recommendations

using the BACview keypad/display unit, press and hold the “FN” key then press the “.” Key.

To install a BT485 terminator, push the BT485 on to the

BT485 connector located near the BACnet connector. NOTE: The BT485 terminator has no polarity associated with

it.

To order a BT485 terminator, consult Commercial Products

i-Vu® Open Control System Master Prices. MS/TP WIRING RECOMMENDATIONS — Recommen-

dations are shown in Tables 29 and 30. The wire jacket and UL temperature rating specifications list two acceptable alternatives. The Halar specification has a higher temperature rating and a tougher outer jacket than the SmokeGard specification, and it is appropriate for use in applications where the user is concerned about abrasion. The Halar jacket is also less likely to crack in extremely low temperatures.

NOTE: Use the specified type of wire and cable for maximum signal integrity.

Smoke Control Modes — Rooftop units can be used

for aid in building smoke control in the event of a building fire. The available functions include: Fire Shutdown, Pressurization, Evacuation, and Smoke Purge. These functions are enhanced when multiple rooftop units are used to zone a building. See Table 31 and Fig. 82 and 83.

FIRE SHUTDOWN — Fire Shutdown mode terminates all unit operation (cooling, heating, supply fan, and power exhaust). This mode prevents recirculation of contaminated air back into the space. The mode will not allow admission into the space of unsuitable outside air. See Fig. 82 for wiring.

PRESSURIZATION — Pressurization mode is intended to keep smoke out of a zone. The factory-installed optional economizer is required for this function. Pressurization is accomplished by the following:

• opening the economizer (option)

• running the supply fan (optional inlet guide vanes open or optional VFD at normal duct static pressure set point)

• closing the power exhaust dampers (if installed as option or accessory)

• shutting off the power exhaust fans (if installed as option or accessory)

SPECIFICATION RECOMMMENDATION

Cable Single twisted pair, low capacitance, CL2P, 22 AWG (7x30), TC foam FEP, plenum rated cable

Conductor 22 or 24 AWG stranded copper (tin plated)

Insulation Foamed FEP 0.015 in. (0.381 mm) wall 0.060 in. (1.524 mm) O.D.

Color Code Black/White

Twi st L ay 2 in. (50.8 mm) lay on pair 6 twists/foot (20 twists/meter) nominal Shielding Aluminum/Mylar shield with 24 AWG TC drain wire

Jacket

DC Resistance 15.2 Ohms/1000 feet (50 Ohms/km) nominal

Capacitance 12.5 pF/ft (41 pF/meter) nominal conductor to conductor

Characteristic Impedance 100 Ohms nominal

Weight 12 lb/1000 feet (17.9 kg/km)

UL Temperature Rating

Vo lt ag e 300 Vac, power limited

Listing UL: NEC CL2P, or better

LEGEND

AWG — American Wire Gage CL2P — Class 2 Plenum Cable DC — Direct Current FEP — Fluorinated Ethylene Polymer NEC — National Electrical Code O.D. — Outside Diameter TC — Tinned Copper UL — Underwriters Laboratories

SmokeGard Jacket (SmokeGard PVC) 0.021 in. (0.5334 mm) wall 0.175 in. (4.445 mm) O.D. Halar Jacket (E-CTFE) 0.010 in. (0.254 mm) wall 0.144 in. (3.6576 mm) O.D.

SmokeGard 167°F (75°C) Halar -40 to 302°F (-40 to 150°C)

Table 30 — Open System Wiring Specifications and Recommended Vendors

BACNET BAUD RATE DIP SWITCHES

ADDRESS ROTARY SWITCHES

POWER LED

RUN LED

ERROR LED

BACNET CONNECTION

BT485 TERMINATOR

Tx2 LED

Rx2 LED

Tx1 LED

Rx1 LED

Fig. 85 — UPC Open Controller

WIRING SPECIFICATIONS RECOMMENDED VENDORS AND PART NUMBERS

Wire Type Description

22 AWG, single twisted shielded pair, low capacitance, CL2P, TC foam FEP, plenum rated. See MS/TP Installation Guide for

MS/TP

Network (RS-485)

Rnet 4 conductor, unshielded, CMP, 18 AWG, plenum rated. W184C-2099BLB 6302UE 21450 CLP0442

LEGEND

AWG — American Wire Gage CL2P — Class 2 Plenum Cable CMP — Communications Plenum Rated FEP — Fluorinated Ethylene Polymer TC — Tinned Copper

specifications. 24 AWG, single twisted shielded pair, low capacitance, CL2P,

TC foam FEP, plenum rated. See MS/TP Installation Guide for specifications.

Connect Air

International

W221P-22227 — 25160PV CLP0520LC

W241P-2000F 82841 25120-OR —

Belden RMCORP

Contractors

Wire and Cable

This allows the space to be overpressurized relative to adjacent zones and prevents or slows entry of smoke into this space from adjacent zones. See Fig. 82 for wiring.

EVACUATION — Evacuation mode removes smoke or undesirable air from interior spaces without reintroducing unsuitable air. The factory-installed optional economizer with option/

accessory power exhaust is required for this function. Evacuation is accomplished by the following:

• turning the supply fan off

• opening the economizer (option required)

• running the exhaust fans (option or accessory required)

• opening the exhaust dampers. See Fig. 82 for wiring.

SMOKE PURGE — Smoke Purge mode removes smoke

Fig. 86 — Open System Network Wiring

Fig. 86 — BT485 Installation

from the interior spaces and replaces it with fresh outside air. The factory-installed optional economizer with option/ accessory power exhaust are required for this function. Smoke purge is accomplished by the following:

• turning supply fan on

• opening the economizer (option required)

• running the exhaust fans (option or accessory required)

• opening the exhaust dampers See Fig. 82 for wiring.

SMOKE CONTROL INSTALLATION — Implementation of the various smoke control modes on these units requires the installer to modify the unit wiring to add contacts (via either

FUNCTION

Supply Fan Off On Off On VFD† — Open/On — Open/On Economizer Closed Open Open Open Return Air

Damper Exhaust

Fans Exhaust

Damper

manual switches or relays) that will selectively interrupt and override standard factory control sequences. See Table 31 and Fig. 81 and 82 for more information.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53480079-01 Printed in U.S.A. Form 48P-4SI Pg 76 11-10 Replaces: 48P-3SI

VAV — Variable Air Volume VFD — Variable Frequency Drive

*Power exhaust option required for this mode.

†Applicable to VAV units with appropriate options.

Table 31 — Smoke Control Modes

MODE

Fire

Shutdown

Open Closed Closed Closed

Off Off On On

Closed Closed Open Open

LEGEND

Pressur-

ization

Evacuation*

Smoke Purge*

Carrier P5030-100, WEATHER MASTER 48P2, WEATHER MASTER P4, WEATHER MASTER P3 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual