Carrier OMNIZONE 50XJ064-104, OMNIZONE 50BV020-064, OMNIZONE 50BV020, OMNIZONE 50BV064, OMNIZONE 50XJ064 Operating And Troubleshooting Manual

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50BV020-064, 50XJ064-104

Remote Air-Cooled and Water-Cooled, VAV Systems

18 to 100 Nominal Tons

Controls Operation and

Troubleshooting

OMNIZONE™

Indoor Self-Contained

CONTENTS

SAFETY CONSIDERATIONS...................... 1

GENERAL ........................................1

MAJOR SYSTEM COMPONENTS ...............1-7

Comfort Controller Processor (PCB1) ............1

Comfort Controller I/O Module (PCB2)............2

Comfort Controller I/O Module (PCB3)............2

Local Interface Display ...........................2

PCB Addresses ..................................2

Control Module Communication.................. 2

Carrier Comfort Network Interface................4

Optional and Field-Installed

Accessory Sensors/Devices ...................4

Wiring Control Devices........................... 6

CONTROLS AND FUNCTIONS................. 8-15

Using the Local Interface Display ................ 8

Automatic Run Test ............................. 10

Power Up the LID Display .......................12

Log On to the LID Display ....................... 12

Change the Default Password ................... 12

Set the Clock.................................... 12

Configure Schedules............................13

Program Set Points ............................. 13

Check System Parameters ...................... 14

Display Alarm History ...........................14

Configure Custom Programming Selections .... 14

Set Controller Address ..........................15

Log Off from Controller ......................... 15

OPERATION.................................. 16-26

Occupancy Determination....................... 16

Fan Control .....................................16

Sequence of Operation..........................16

Diagnostic Features .............................18

50XJ Variable Frequency Drive Control..........19

50BV Variable Frequency Drive Control .........22

TROUBLESHOOTING......................... 27-29

Run Test Troubleshooting.......................27

Forcing and Clearing and Input or Output....... 27

Standard Diagnostic Features,

Alarm and Warning Lights .................... 28

APPENDIX A — WIRING DIAGRAMS ......... 30-42

APPENDIX B — CONTROL SCREENS ........ 43-64

Display Screens.................................43

Configuration Screens ..........................45

Maintenance Screens ........................... 58

SAFETY CONSIDERATIONS

Installing, starting up, and servicing this equipment can be hazardous due to system pressures, electrical components, and equipment location. Only trained, qualified installers and service mechanics should install, start up, and service this equipment.

When working on this equipment, observe precautions in the literature; on tags, stickers, and labels attached to the equipment, and any other safety precautions that apply. Follow all safety codes. Wear safety glasses and work gloves. Use care in handling, rigging, and setting this equipment, and in handling all electrical components.

Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation and service. There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed.

This unit uses a microprocessor-based electronic control system. Do not use jumpers or other tools to short out components, or to bypass or otherwise depart from recommended procedures. Any short-to-ground of the control board or accompanying wiring may destroy the electronic modules or electrical components.

GENERAL

This publication contains Start-Up, Controls Operation, and Troubleshooting information for the 50BV,XJ units. These OMNIZONE™ packaged units are self-contained, watercooled or remote air-cooled indoor units for use in VAV (variable air volume) applications. Units are equipped with Comfort Controller 6400 (CC6400) system controls. Refer to the unit Installation Instructions for unit layout.

MAJOR SYSTEM COMPONENTS

Comfort Controller Processor (PCB1) —

The central processing unit for the OMNIZONE system control is the Comfort Controller 6400. The Comfort Controller provides general purpose HVAC (heating, ventilation and air conditioning) control and monitoring capability in a standalone or network environment using closed-loop, direct digital control. The Comfort Controller 6400 has been pre-programmed to work in either stand-alone or CCN (Carrier Comfort Network) system installations.

The CC6400 processor is designed to provide heating and cooling control, loop control, scheduling, and custom programming. The main processor provides 16 field points (8 input and 8 output). Additional points are provided by the I/O modules described on page 2. Table 1 lists the control inputs and outputs for all CC6400 modules.

Specifications for the Comfort Controller 6400 may be found in the Comfort Controller literature.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1 1 Ta b 2 a 2 b

PC 111 Catalog No. 535-00137 Printed in U.S.A. Form 50BV,XJ-2T Pg 1 2-04 Replaces: 50BV,XJ-1T

Comfort Controller I/O Module (PCB2) — This

input/output module is factory installed in the 50XJ unit and allows additional field points (8 inputs and 8 outputs): VFD (variable frequency drive) Bypass, VAV Terminals Control, Building Ventilation, and Heating Interlock.

Comfort Controller I/O Module (PCB3) — This

accessory control input/output module can be ordered separately and field-installed in the 50XJ unit. This module allows the addition of the following field-installed sensors: Tower Sump Temperature Sensor, Leaving Water Temperature Sensor, Building Pressure Sensor, CO

Sensor, Indoor Relative

Humidity Sensor, and Outdoor Temperature Sensor.

The accessory I/O module provides the following control outputs (relays): 4-stage heat control, water pump request, tower request, modulating exhaust fan, and external dehumidification.

Local Interface Display — The Local Interface Display

(LID) is mounted on the front of the 50BV,XJ units. A number of user-adjustable features are entered/changed using the display keypad. These features described in detail in the Using the Local Interface Display section of this manual.

PCB Addresses — Switch 1 (SW1) is used to set each

controller’s address. Individual DIP switches on each board are used to set the addresses for individual hardware points. PCB1 switches are factory-set for hardware points 1-15, PCB2 DIP switches are set for points 17-32, and PCB3 for points 33-48. For more information, refer to Table 1 and the Optional and Field-Installed Accessory Sensors/Devices section.

Control Module Communication — When power is

applied to the OMNIZONE™ System Control panel, the red LED (light-emitting diode) on the top front of the processor module will flash at a rapid pace (about twice a second) for the first 30 to 60 seconds. See Fig. 1. This rapid flash will then be replaced by a slower paced flash (about once per second).

The green LED below the red LED will start flashing. This LED indicates input/output communications for accessory input output modules and the LID.

The yellow LED (the third LED from the bottom of the controller [PCB1]) will flash when the controller is broadcasting CCN messages to a laptop or other computer.

Table 1 — Control Inputs and Outputs

DESCRIPTION

Inputs SW2 SW3 SW1 Main Controller (PCB1) Addr = 1-16

Supply Air Temperature SAT Analog; 10K MCI 1 1 1 Up 1 Down 1 Up VFD Duct Static Pressure DSP 4-20mA; Internally Powered 2 2 2 Up 2 Up 2 Down COL/Safeties —

(Comprs.Status; Resister Bd.) Fire Alarm/Shutdown FSD Switch closure 4 4 4 Up 4 Down 4 Down Condenser Waterflow Switch CDWF Switch closure 5 5 5 Up 5 Down 5 Down Remote Occupancy RMTOCC Switch closure 6 6 6 Up 6 Down 6 Down Duct High Static Limit Switch DHS Switch closure 7 7 7 Up 7 Down 7 Up Entering Water Temp. Sensor EWT Analog; 5K 8 8 8 Up 8 Down 8 Up

I/O Board (PCB2) Addr = 17-32

Mixed/Return Air Sensor MAT/RAT Analog; 10K MCI 1 1 1 Up 1 Down 1 Up Filter Status Switch

(Dirty Filter Detect) PhaseLossMonitor PHASE Switch closure 3 3 3 Up 3 Down 3 Down External reset RESET 0-10VDC Externally Powered 4 4 4 Up 4 Down 4 Down Water Econ. FreezeStat FREEZE Switch closure 5 — 5 Up 5 Down 5 Up Differential Enthalpy ENTH Switch closure — 5 5 Up 5 Down 6 Down Space Zone Sensor(s) SPT Analog; 10K MCI 6 6 6 Up 6 Down 7 Up VFD Bypass Enable BYPASS Switch closure 7 7 7 Up 7 Down 8 Up Refrigerant Pressure

(Compr.#1)

I/O Board (PCB3) Addr = 33-48

Tow e r S um p Te mp . TWRTEMP Analog; 10K MCI 1 1 1 Up 1 Up 1 Up Building Pressure BSP 4-20mA; Internally Powered 2 2 2 Up 2 Down 2 Down Leaving Water Temp. LWT Analog; 10K MCI 3 3 3 Up 3 Up 3 Down Indoor Air Quality IAQ 4-20mA; Internally Powered — 4 4 Up 4 Down 4 Down Indoor relative Humidity IRH 4-20mA; Internally Powered — 5 5 Up 5 Down 5 Down Outside Air Temp. OAT Analog; 10K MCI — 6 6 Up 6 Up 6 Up Unassigned —— ——————7Up Unassigned —— ——————8Up

DESCRIPTION

Outputs SW4 SW5 SW6 Main Controller (PCB1)

Compressor #1 Relay CMP1 24VDC Discrete 1 1 1 Either 1 DO — Compressor #2 Relay CMP2 24VDC Discrete 2 2 2 Either 2 DO — Compressor #3 Relay CMP3 24VDC Discrete 3 3 3 Either 3 DO — Compressor #4 Relay CMP4 24VDC Discrete 4 4 4 Either 4 DO — VFD On/Off SF 24VDC Discrete 5 5 5 Either — 1 DO VFD Speed Control SPEED 4-20mA modulating 6 6 6 Down — 2 AO Alarm Pending ALARM1 24VDC Discrete 7 7 7 Either — 3 DO Service Required ALARM2 24VDC Discrete 8 8 8 Either — 4 DO

I/O Board (PCB2)

Ventilation Output VENTOUT 24VDC Discrete 1 1 1 Either 1 DO — Terminals Occupied OCCTRM 24VDC Discrete 2 2 2 Either 2 DO — 2-Position\

Reverse Operation Valve Economizer Damper ECONO 4-20mA modulating — 3 3 Down 3 AO — Modulating Valve Econ./

Head Pressure Control Hot Water Coil Valve Control HWV 4-20mA modulating 5 5 5 Down — 1 AO Heat Interlock Relay HIR 24VDC Discrete 6 6 6 Either — 2 DO VFD Bypass Start BPSS 24VDC Discrete 7 7 7 Either — 3 DO VAV Terminals Open DAMPERS 24VDC Discrete 8 8 8 Either — 4 DO

I/O Board (PCB3)

Electric Heat Control — Stage #1 HEAT1 24VDC Discrete 1 1 1 Either 1 DO — Electric Heat Control — Stage #2 HEAT2 24VDC Discrete 2 2 2 Either 2 DO — Electric Heat Control — Stage #3 HEAT3 24VDC Discrete 3 3 3 Either 3 DO — Electric Heat Control — Stage #4 HEAT4 24VDC Discrete 4 4 4 Either 4 DO — Water Pump Request PUMP 24VDC Discrete 5 5 5 Either — 1 DO Tower Request TOWER 24VDC Discrete 6 6 6 Either — 2 DO Modulating Exhaust Fan EXH 4-20mA modulating 7 7 7 Down — 3 AO External Dehumidification DEHUM 24VDC Discrete 8 8 8 Either — 4 DO

LEGEND

AO — Analog Output DO — Discreet Output MCI — Precon Type II Thermistor VAV — Variable Air Volume VFD — Variable Frequency Drive

ABBREV. TYPE

CMP MUX Analog; 0-10VDC 3 3 3 Up 3 Down 3 Down

FLTS Switch closure 2 2 2 Up 2 Down 2 Down

PRES 4-20mA; Internally Powered 8 8 8 Up 8 Up — —

ABBREV. TYPE

ECONO 4-20mA modulating 3 3 Down 3 AO —

MODVLV 4-20mA modulating 4 4 4 Down 4 AO —

CONTROLLER I/O NO. DIP SWITCH SETTINGS

Water Econ. Units Air Econ.Units

CONTROLLER I/O NO. DIP SWITCH SETTINGS

Water Econ. Units Air Econ.Units

Switch No. and Position

STATUS

RED

(POWER)

GREEN (IO BUS COMMUNICATIONS)

YELLOW (CNN BUS COMMUNICATIONS)

Fig. 1 — CC6400 Control Module LEDs

Carrier Comfort Network Interface — The 50BV,XJ

units can be connected to the CCN (Carrier Comfort Network) if desired. System elements are connected to the communication bus in a daisy chain arrangement. The negative pin of each system element’s communication connector must be wired to the respective negative pins, and positive pins on each component must be connected to respective positive pins. The controller signal pins must be wired to the signal ground pins. Wiring connections for CCN must be made at the 3-pin plug.

At any baud rate (9600, 19200, 38400 baud), the number of controllers is limited to 239 devices maximum. Bus length may not exceed 4000 ft, with no more than 60 total devices on any 1000-ft section. Optically isolated RS-485 repeaters are required every 1000 ft.

NOTE: Carrier device default is 9600 baud.

The CCN Communication Bus wiring is field-supplied and field-installed. It consists of shielded three-conductor cable with drain (ground) wire. The cable selected must be identical to the CCN Communication Bus wire used for the entire network. See Table 2 for cable recommendations.

NOTE: Conductors and drain wire must be at least 20 AWG (American Wire Gage), stranded, and tinned copper. Individual conductors must be insulated with PVC, PVC/ nylon, vinyl, Teflon, or polyethylene. An aluminum/ polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of –20 C to 60 C is required.

The communication bus shields must be tied together at each system element. If the communication bus is entirely within one building, the resulting continuous shield must be connected to ground at only one single point. If the communication bus cable exits from one building and enters another building, the shields must be connected to the grounds at a lightning suppressor in each building (one point only).

Optional and Field-Installed Accessory Sensors/ Devices —

accessories that add functionality and control. These options and accessories are controlled by the CC6400 system as described below.

NOTE: The CC6400 Control software includes all PCB1 functions, and most of the sensors/devices associated with those functions are factory installed. However, some PCB1 sensors/devices must be field-connected to the proper terminal. PCB2 devices are field-installed accessories. The CC6400 software includes these functions, but the actual sensor/device must be installed and wired in the field. PCB3 is an accessory control module. All PCB3 sensors/devices and software are field-installed.

The 50XJ unit can be ordered with options and

Table 2 — Communication Cable Recommendations

MANUFACTURER PART NUMBER

Alpha 2413 or 5463

American A22503

Belden 8772

Columbia 02525

REMOTE OCCUPANCY CONTROL (PCB1) — This control is a field located switch, controller or timer input which, when activated, tells system when to switch from Unoccupied to Occupied mode.

When in Occupied mode, the unit turns on the supply fan and controls supply fan speed to maintain a duct static set point measured at the Duct Static Pressure Sensor (DSP). The unit operates to provide conditioning to a set point. When in Unoccupied mode, the unit provides no cooling/heating, or controls to a ‘setback’ set point.

FIRE ALARM (PCB1) — The fire alarm is a control voltage input to the 50XJ unit, which causes the controller to shut the system down in the event of a fire.

CONDENSER WATER FLOW SWITCH (50XJ PCB1) — This thermal dispersion type flow switch if factory installed, is located in the unit waterline to ensure that there is waterflow before allowing the unit to start the compressor(s). If no flow is detected, then compressor operation and economizer cooling is avoided until waterflow is again detected. An warning light (yellow) is provided during this state.

HEAT INTERLOCK OUTPUT (50XJ PCB2) — This output is activated whenever heating is activated, commanding the VAV dampers to operate in heating control mode.

NOTE: In order to this output to function, the Terminal Occupied output must also be on.

TERMINAL OCCUPIED (50XJ PCB2) — Terminal Occupied is activated to command VAV dampers to control to the cooling set point. Terminal Occupied must be on along with Heat Interlock for heating set point control to function.

EXTERNAL RESET INPUT (50XJ PCB2) — This modulating input (0 to 10 vdc) allows remote adjustment (upward) of the Supply Air Temperature (SAT) sensor set point. The default External Reset Input setting is 55 F. This variable input can raise the set point by up to 20 F for a full-range input signal, or to any point in between.

WATER ECONOMIZER COIL (50XJ PCB2) — This factoryinstalled option contains a water-to-air coil, two (2) electronic motorized water valves, and related piping. Control of the water economizer also requires a Mixed/Return Air Temperature Sensor, a Condenser Water Inlet Temperature Sensor and an Economizer Freezestat safety switch.

The electronic motorized water valves are each controlled by the unit controller via separate 4 to 20 mA variable signals to define variable valve position.

The Mixed/Return Air Sensor (MA_RA) is an air temperature sensor located in the unit, between economizer coil and evaporator.

The Condenser Water Inlet Temperature Sensor (CWT) is located at the unit water inlet connection. This sensor receives input power from the unit main controller and provides a linear variable 1 to 5 vdc signal back to the controller. The full temperature range is 32 to120 F.

The 50XJ units can be connected to two types of building water systems: variable and fixed or constant flow control. In either case, the economizer water valves are opened whenever there is a call for Cooling and the Inlet Water Temperature is colder than the Econ Start Set Point in the custom configuration.

Dependencies

— Water Economizer option is enabled, and Fan is On, and Inlet Water Temperature is below set point; or from “Remote Scheduler,” or from “Remote Linkage.”

Economizer mode is switched to Off or no start if: there is no condenser waterflow, Fire Input is On, Fan is not On, or Unoccupied mode is On.

Variable Waterflow Systems

— Whenever water economizer is off, the economizer flow control valve is fully closed, and the reverse flow valve directly to the condenser is fully open. Upon engagement of the water economizer, the economizer flow control valve shall be controlled to maintain the MA_RA located between the economizer coil and the DX cooling coil, at a temperature near the supply air set point. The the reverse flow valve will be controlled in reverse of the economizer flow control valve’s position. The following formula is an example: Reverse/ Head Press Ctrl output = 100 – two-position/Econo output.

When the unit is off, both valves are closed.

Constant Waterflow Systems

— Control of the economizer flow control valve is same as for variable waterflow systems. Control of the reverse flow control valve position will inversely track the economizer flow control valve, such that the total sum of the two valves open positions always equals 100%. The only difference between the variable waterflow system and the constant waterflow system is that for the constant flow system when the unit is off, the economizer valve will be closed and the reverse flow control valve will be open.

WATER ECONOMIZER COIL (50BV) — For the 50BV unit, this factory-installed option contains a water-to-air coil, a two-position diverting valve, and related piping. The water economizer is controlled by an Aquastat and a return-air thermostat.

HEATING COILS AND VALVE (50XJ PCB2) — Water or steam heating options are factory installed. Each includes a motorized, variable control water or steam flow control valve, which can be factory supplied for field installation outside the unit. Installed in the water or steam inlet pipe, this valve is wiredtotheunitmaincontrollerandoperatesona4to20mA signal. A Heating mode PID control is needed to control the valve position (i.e., coil heating capacity) variably between 10 and 100%. The PID will control a set point to + 1° F; for VAV Units this set point is at the Supply Air Temperature Sensor, or as communicated from a remote thermostat.

HEAD PRESSURE CONTROL (50XJ PCB2) — Head Pressure Control is required for unit installations that will experience entering condenser water temperatures of 55 F or lower.

NOTE: Head Pressure Control is not needed or used in conjunction with a Water Economizer. A refrigerant pressure transducer will monitor head pressure on compressor circuit 1, allowing the unit main controller to regulate water flow rate in the main water line entering the unit; i.e., flow to all condensers. (Water header design to the condensers will be optimized such as to provide relative flow rates to each condenser based on its compressor capacity, enabling successful waterflow control at the main entering pipe.) There are two possible water valving configurations, as outlined below.

Pressure transducer input is factory installed in the discharge line of compressor circuit 1. It is provided 5 vdc by the unit main controller and returns a signal 1 to 5 vdc linearly. The sensor’s range is 0 to 550 psig.

Water Valve(s) Control

Variable Building Waterflow Systems — Variable waterflow configurations use only one water valve in the main water supply pipe. The factory installed valve is a normally open motorized variable control type. The valve is controlled by a 4 to 20 mA signal from the main unit controller using the Reverse/Head Press Ctrl output, which modulates to maintain the head pressure set point (Setpoint 04).

Constant Building Waterflow Systems — Constant waterflow configurations use two (2) water valves, only one of which is in the main water supply pipe. The second valve is located in a bypass pipe to the main outlet water pipe branched off of the supply pipe immediately ahead of the first valve. This valve is same type, but normally closed and is controlled in unison with the first valve, but opposite position, such that the total opening of the 2 valves always equals 100%.

VFD BYPASS (50XJ PCB2) — The VFD Bypass option provides backup for the VFD Drive in VAV units. It uses a manually operated rotary switch, which includes a series of high voltage contacts. The bypass is a direct input to the unit controller, and will be activated via a switch on the unit front panel. When manually activated, the rotary switch takes the VFD out of the fan power circuit and provides the 3-phase power directly to the fan motor, running it at constant speed. A low voltage control circuit ensures that the unit controller provides a signal to allow all VAV dampers to open fully before the fan is turned on (at constant/full speed). A blue indicator light located on the front of the unit indicates that the VFD Bypass is active. A High Duct Static Switch (HDS) shuts the fan down if duct static exceeds a maximum setting.

VENTILATION OUTPUT (50XJ PCB2) — The ventilation output is controller output signal (available for field connection) to a field-supplied ventilation damper(s). This signal is activated whenever the unit is in the occupied mode.

SPACE TEMPERATURE SENSOR (50XJ PCB2) — A fieldsupplied Carrier space temperature sensor is required to maintain space temperature in sensor mode.

SUPPLY AIR RESET (50XJ PCB2) — Supply air temperature set point may be reset using either the SPT or MA_RA.

SUPPLY AIR RESET (50BV) — Reset is provided by a field-installed temperature sensor.

EXHAUST FAN CONTROL OUTPUT (50XJ PCB2) — This output is activated whenever the unit is in the Occupied mode. This is a modulating output that controls based on the Building Pressure Input set point.

CONDENSER WATER PUMP/WATER TOWER (50XJ PCB2) — This output (provided for field connection) is used to control condenser water flow. Either an On/Off signal or a variable output may be required for this feature.

PHASE LOSS/REVERSAL PROTECTION SWITCH (50XJ PCB2) — This switch monitors VFD/Fan Motor supply leads to detect phase loss or reversal. If the switch detects improper phasing, an input is sent to the unit controller, which shuts the unit down. After a time delay, the controller attempts to restart the unit.

A phase loss/reversal switch may be installed in the unit to detect over/under voltage conditions and phase loss or reversal. When the switch opens, the controller outputs are forced to off with Safety forces, the alarm output will close and the red alarm light will be lit. A system alarm will be generated and displayed on the unit keypad. Unit reset is automatic when the voltage and power phases have been restored.

FREEZE THERMOSTAT (FREEZSTAT) (50XJ PCB2) — The Economizer Freezestat, used in conjunction with an optional water economizer coil or heating coil, is a factory installed averaging (capillary tube) air temperature sensor positioned in the unit inlet airstream.

If the freeze protection switch contacts open the ventilation request output will be closed for 15 minutes and the warning light will light. If the freeze protection switch contacts are still open after 15 minutes the supply fan will be stopped, all compressor cooling will stop, the economizer valve will open to 100%, the pump request output will remain on, and the alarm light will light. This will maintain condenser water flow through the coil to prevent freezing the coil while stopping all other operations that could have contributed or will be affected

by the freeze condition. Unit reset is automatic when the contacts on the freeze protection switch close again. The contacts on the freeze protection switch open below 37 F.

TOWER SUMP TEMPERATURE SENSOR (50XJ PCB3) — This sensor is used for monitoring (only) the tower sump temperature.

LEAVING WATER TEMPERATURE SENSOR (50XJ PCB3) — This sensor is used for monitoring (only) the leaving water temperature.

BUILDING STATIC PRESSURE SENSOR (50XJ PCB3) — This sensor is used to control both the speed of the building exhaust fan and the building static pressure.

INDOOR AIR QUALITY (CO PCB3) — This sensor monitors CO

)SENSOR(50XJ

levels.

INDOOR RELATIVE HUMIDITY SENSOR (50XJ PCB3) — This sensor monitors and controls the humidity control relay.

OUTDOOR AIR TEMPERATURE SENSOR (50XJ PCB3) — This sensor is used to monitor outdoor air and broadcast the value over the Carrier Comfort Network (CCN).

STAGE HEAT RELAYS (50XJ PCB3) — These relays control up to four stages of electric heat, or other heating methods.

PUMP REQUEST RELAY (50XJ PCB3) — This relay turns on a tower pump when requested.

TOWER REQUEST/CONTROL RELAY (50XJ PCB3) — This relay is used to activate a tower fan.

BUILDING EXHAUST FAN SPEED CONTROL (50XJ PCB3) — This output controls building exhaust fan speed.

HUMIDITY CONTROL RELAY (50XJ PCB3) — This relay controls a humidifier or dehumidification device.

Wiring Control Devices — Standard controls for the

50XJ require no field-wiring. Standard 50XJ controls include: Supply Air Temperature (SAT), Duct Static Pressure (DSP), Duct High Static Limit Switch (DHS), Filter Status Switch (FLTS), Entering Water Temperature (EWT), Compressor Status (CSMUX), Supply Fan Start/Stop (SF), Supply Fan Speed (SPEED), and Mixed/Air Return/Air sensor (MA_RA).

NOTE: The MA_RA sensor will be located in the return air steam if the unit does not have a water economizer, and in the mixed airstream if the unit is equipped with a water economizer.

For the 50BV unit, standard controls include: Duct Static Pressure (DSP), Duct High Static Limit Switch (DHS), Compressor Status (CSMUX), Supply Fan Start/Stop (SF), and Supply Fan Speed (SPEED).

For the 50XJ unit, optional controls will be wired to the field terminal blocks (TB5 and TB6) provided. Refer to Fig. 2A and the descriptions below.

For the 50BV unit, optional controls are wired to field terminal block TB2 as shown in Fig. 2B.

EXTERNAL 0 TO 10 VOLT DC RESET SIGNAL (RESET) (50XJ PCB2) — This field-supplied 0 to 10 vdc signal is used to reset the 50XJ supply-air temperature. The controller will scale the signal to provide 0 reset at 0 volts and 20 degrees of reset at 10 volts. Wire the positive of the signal to the RESET terminal and the negative to the C or common terminal.

SUPPLY AIR RESET (50BV) — Use a 5k ohm sensor installed at the Entering Water Temperature sensor (EWT) location on PCB1. For space temperature averaging, two 10k ohm Space Temperature Sensors (SPT) can be wired in parallel.

SPACE TEMPERATURE SENSOR (50XJ PCB2) — The space temperature sensor (33ZCT55SPT) is used in the following cases:

• When using the optional water economizer and not using

Carrier’s ComfortID™ System.

Fig. 2A — Field Terminal Blocks for 50XJ Unit

Fig. 2B — Field Terminal Block for 50BV Unit

• To determine the average temperature of the space being served.

• To determine supply-air temperature reset, occupied heating, unoccupied heating and cooling (refer to Sequence of Operation in the Start-Up section.).

To wire the sensor, perform the following (see Fig. 3). Identify which cable is for the sensor wiring.

1. Strip back the jacket from the cable for at least 3 inches. Strip

/4-in. of insulation from each conductor. Cut the shield and drain wire from the sensor end of the cable.

2. Wire the sensor to the SPT and C terminals on the field terminal block (TB5). A typical 10K thermistor such as the 33ZCT55SPT sensor may be used. If the SPT sensor is not installed and the MA_RA (mixed air/ return air) sensor is configured for return air, the 50XJ unit will use this sensor to control supply air reset, occupied heat, and unoccupied heating and cooling

See Fig. 4 for space temperature sensor averaging.

HOT WATER OR STEAM VALVE (HWV) (50XJ PCB2) — The HWV terminal supplies the positive signal to control a 4 to 20 mA hot water or steam valve for occupied and unoccupied heat. Connect the common side of the valve to the C terminal or an equipment ground.

AIR TERMINALS AND FRESH AIR DAMPER (50XJ PCB2) — The VAV Terminal Open (TRMOP), Ventilation Output (VENTR), VAV Terminals Control (TRMCT), and Heat Interlock Relay (HIR) terminals provide dry contacts to command the VAV terminals open; a ventilation damper open; VAV terminals to control to their cooling set points; and VAV terminals to control to their heat set points, respectively.

REMOTE OCCUPANCY (ROCC) (TB2 50BV, TB6 50XJ) — The 50XJ,BV unit may be commanded by a remote control system or a twist timer to become occupied and run when a set of dry contacts close. In order for this to occur, wire the contacts to ROCC and C.

SMOKE DETECTOR/FIRE ALARM SHUTDOWN (FSD) (TB2 50BV, TB6 50XJ) — To allow a smoke detector to shut the 50XJ,BV unit down, remove the jumper from FSD to C and wire these terminals to a set of normally closed contacts on the smoke detector.

ALARM (ALARM) AND WARNING (WARN) OUTPUTS (TB2 50BV, TB6 50XJ) — Two dry contacts output a discrete signal when the alarm and warning lights on the display are lit. To pick up the alarm output signal, wire between the ALARM and ALM-CM terminals. To pick up the warning output signal, wire between the WARN and ALM-CM terminals.

RED(+)

WHT(GND)

BLK(-)

BRN (GND) BLU (SPT)

CCN COM

SENSOR WIRING

SW1

SEN

Fig. 3 — Space Temperature Sensor

Typical Wiring (33ZCT55SPT)

RED

BLK

RED

BLK

RED

BLK

SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4

RED

BLK

RED

BLK

SPACE TEMPERATURE AVERAGING — 4 SENSOR APPLICATION

RED

BLK

SENSOR 1

RED

BLK

RED

BLK

SENSOR 2

RED

BLK

SENSOR 3

RED

BLK

LEGEND

Field Wiring

SPACE TEMPERATURE AVERAGING — 9 SENSOR APPLICATION

BLK

SENSOR 4

RED

BLK

SENSOR 7

SENSOR 5

SENSOR 8

Fig. 4 — Space Temperature Averaging

SENSOR 6

RED

BLK

SENSOR 9

CONTROLS AND FUNCTIONS

Table 4 — Operative Keys

Using the Local Interface Display —

The Local Interface Device (LID) is a CCN operator interface that gives the user the capability to view and modify all configuration and service data for the CC6400 control system. The LID also allows the user to override all point display and maintenance data.

MENU STRUCTURE — The LID operates on a hierarchy of four levels (menus).

The top level contains the LID’s major functions. Each function has a corresponding key on the LID. For an explanation of each function key, refer to Table 3.

The second level separates the major functions (items) into types with corresponding type numbers that can be used for quick access.

The third level gives the user the capability to access each occurrence of an item. For example, the application may require two DO (Discreet Output) — Analog Comparison algorithms. Thus, the CC6400 Controller would have two occurrences of the DO — Analog Comparison algorithm.

The fourth level gives the user the capability to access maintenance and configuration data associated with the selected occurrence of the item.

DEFAULT SCREEN — Figure 5 shows the LID. The LID’s screen provides the user with the 24-character controller name and the controller’s current time, date, and alarm status. This screen appears when the LID is powered up and communicating with the controller or there is no keyboard activity for 10 minutes.

KEYPAD AND DISPLAY — The LID consists of a keypad with 8 function keys, 4 operative keys, 12 numeric keys (0 to 9,., and -) and a two-line, alphanumeric liquid crystal display (LCD). Each line on the LCD can display up to 24 characters. See Fig. 5. Table 4 defines the purpose of the LID’s operative keys. Table 5 defines the purpose of the LID’s numeric keys.

Table 3 — LID Function Keys

OPERATIVE

KEYS

Status — gives access to maintenance values and configuration data for points.

Alarm — gives access to maintenance and configuration data for alarms.

History — gives access to maintenance and configuration data for history system functions.

Service — gives access to maintenance and configuration data for service system functions.

Setup — gives access to configuration data for setup system functions.

Schedule — gives access to maintenance and configuration data for schedules.

Algorithm — gives access to maintenance and configuration data for AO, DO, and global algorithms. It also gives access to BEST custom programs.

Edit — gives the capability to switch from Status mode to Edit (configuration) mode for the selected item.

LEGEND

AO — Analog Output DO — Digital/Discreet Output

USE

++™

OPERATIVE

KEYS

CLEAR

ENTER

Clear — performs three operations:

• Cancels a data entry before the user presses Enter, thus leaving the current value unchanged.

• Returns a forced point to automatic control.

• Redisplays the previous menu level.

Enter — performs two operations:

• Selects the displayed item, thus displaying either its maintenance or configuration data, depending on whether the user is in the Status mode or the Edit mode.

• Accepts the value entered in a configuration decision as new configuration data or as a force.

Down arrow — displays the next configured item or decision. When the last configured item or decision is displayed, the LID re-displays the first configured item or decision. For example, when the user presses the down arrow key while viewing the last configuration decision of an algorithm, the LID re-displays the first configuration decision.

Up arrow — Displays the previous configured item or decision.

USE

Table 5 — Numeric Keys

OPERATIVE

KEYS

Numeric keys

Performs two operations:

• Separates items, such as an algorithm from its occurrence or hours from minutes.

• Serves as a decimal point in numeric values.

Performs two operations:

• Negates the value of numeric keys.

• Clears current data entry value any time it is not the first key pressed during the data entry sequence.

USE

VIEWING MODES — The user can view items in either the Status (maintenance) mode or the Edit (configuration) mode.

Status Mode

— When the user first powers up the LID, it displays the CC6400 controller items in Status (maintenance) mode. The user may view the current value or status of an item in Status mode without actually logging on to the Controller. Knowing the current values or status of items can be useful when troubleshooting. For example, the user could determine if a point was forced.

NOTE: Not all items have maintenance data. If the item you select does not have maintenance data, the LID will display “No maintenance.”

Accessing Items in Status Mode

— The user can access

maintenance data in Status mode in two ways:

• Pressing the appropriate function key (i.e., )

ALRM once to access a category (i.e., alarms) and then continuing to press that key ( ) to scroll through all the

ALRM items in that category (i.e., Limit Alarm, Set point Alarm, Discrete Alarm, First Out Alarm, Runtime Alarm, and Number of Starts Alarm). Press to

ENTER

display the first maintenance decision.

NOTE: Scrolling by repeatedly pressing the function key displays the name of all the items in that category, whether or not they are actually configured. Scrolling by pressing the up or down arrow displays only the configured items within that category.

• Pressing the appropriate LID numeric key (i.e., 2) and the appropriate function key (i.e., ) to directly

ALRM access an item without having to scroll through all the items in that category. Press to display the first

ENTER

maintenance decision.

Edit Mode

— Because the LID first displays items in Status mode when it is powered up, the user must log on to the connected CC6400 Controller and press the key to

EXPN/EDIT

switch to Edit mode.

While in Edit mode, the user can change the configuration of items. For example, the user could change the value of an algorithm’s configuration decision.

NOTE: Not all items have configuration data. If the item selected does not have configuration data, pressing the

EXPN/EDIT

key will have no effect. The LID will display

“No configuration.”

Accessing Items in Edit Mode

— The two ways to access items in Edit mode are the same as in Status mode, except for an additional step — pressing the key.

EXPN/EDIT

The user can access configuration data in Edit mode in two

ways:

• Pressing the appropriate function key (i.e., ) once

to access a category (i.e., alarms), pressing and then continuing to press that key ( ) to scroll

ALRM

EXPN/EDIT

ALRM

through all the items in that category (i.e., Limit Alarm,

Set point Alarm, Discrete Alarm, First Out Alarm, Runtime Alarm, and Number of Starts Alarm).

• Pressing the appropriate LID numeric key (i.e., 2), the appropriate function key (i.e., ), and

EXPN/EDIT

to directly access an item without having

ALRM

to scroll through all the items in that category.

QUICK ACCESS IN EITHER STATUS OR EDIT MODE — Use Table 6 as a reference to directly access

CC6400 Controller items using a LID in either Status or Edit mods. For example, to access maintenance data for the AO — Heating VAV algorithm, press , , and . To

6 ALGO ENTER access configuration data for the AO (Analog Output) — Heating VAV algorithm, press , , , and . If the database consisted of two AO — Heating

ENTER VAV algorithms, to access the second one, press , (decimal), ,, ,and .

2 ALGO EXPN/EDIT ENTER

6 ALGO EXPN/EDIT

6 .

FUNCTION KEYS

OPERATIVE KEYS

OMNIZONE VPAC 12:00 02-06-04

EXPN

STAT

SET

EDIT

SCHD

–

NUMERIC KEYS

Fig. 5 — Local Interface Display (LID)

TEST

SRVC

ALRM

HIST ALGO

CLEAR

ENTER

FUNCTION KEYS

OPERATIVE KEYS

Table 6 — Quick Access Chart

LID

NUM.

KEY

1 AO—Adaptive Control Hardware Points Alarm History Function Definition Limit Set Clock Occupancy 2 AO—Cooling CV Software Points Analog Point Trace Channel Definition Setpoint Real Time Clock Setpoint 3 AO—Cooling VAV Temperature Input Discrete Point Trace System Definition Discrete Controller Password Holiday 4 AO—Fan Tracking Milliamp Input Consumable Channel Setpoint Definition First out N/A S/W Setpoint 5 AO—Heating CV Custom Milliamp Input Internal Consumable Database Control Runtime N/A Network Time 6 AO—Heating VAV Voltage Input Runtime Channel Comfort Controller # of starts N/A N/A 7 AO—Humidity Control Custom Voltage Input N/A CCN Control N/A N/A N/A 8 AO—Mixed Air CV w/IAQ Sensed Discrete Input N/A LID Preferences N/A N/A N/A

9 AO—Mixed Air VAV w/IAQ Latched Discrete Input N/A N/A N/A N/A N/A 10 AO—Permissive Interlock Pulsed Discrete Input N/A N/A N/A N/A N/A 11 AO—Reset Milliamp Output N/A N/A N/A N/A N/A 12 AO—Shared Transducer Custom Milliamp Output N/A N/A N/A N/A N/A 13 AO—Static Pressure Voltage Output N/A N/A N/A N/A N/A 14 DO—Analog Custom Voltage Output N/A N/A N/A N/A N/A 15 DO—DX-Staging VAV Discrete Output N/A N/A N/A N/A N/A 16 DO—Electric Heat CV Stepper Motor Output N/A N/A N/A N/A N/A 17 DO—Electric Heat VAV Discrete Software Point N/A N/A N/A N/A N/A 18 DO—Enthalpy Comparison Analog Software Point N/A N/A N/A N/A N/A 19 DO—Interlock Network Data Out N/A N/A N/A N/A N/A 20 DO—Lighting Control Network Data In N/A N/A N/A N/A N/A 21 DO—Permissive Interlock N/A N/A N/A N/A N/A N/A 22 DO—Pump Control N/A N/A N/A N/A N/A N/A 23 DO—Prop Ther mo N/A N/A N/A N/A N/A N/A 24 DO—Prop Thermo 2 Pipe N/A N/A N/A N/A N/A N/A 25 DO—Prop Thermo 4 Pipe N/A N/A N/A N/A N/A N/A 26 DO—Staged Thermostat N/A N/A N/A N/A N/A N/A 27 DO—Staging Control N/A N/A N/A N/A N/A N/A 28 DO—Time Clock N/A N/A N/A N/A N/A N/A 29 DO—Time Clock w/Check N/A N/A N/A N/A N/A N/A 30 AOSS Schedule N/A N/A N/A N/A N/A N/A 31 Network Broadcast N/A N/A N/A N/A N/A N/A 32 Linkage/AOSS Schedule N/A N/A N/A N/A N/A N/A 33 NTFC w/Enthalpy Check N/A N/A N/A N/A N/A N/A 34 Sensor Group N/A N/A N/A N/A N/A N/A 35 WSM Air Source N/A N/A N/A N/A N/A N/A 36 WSM Cool Source N/A N/A N/A N/A N/A N/A 37 Custom Program N/A N/A N/A N/A N/A N/A

AO — Analog Output AOS S — Adaptive Optimal Star t/Stop CV — Constant Volume DO — Digital Output IAQ — Indoor Air Quality N/A — Not Available NTFC — Nighttime Free Cooling VAV — Variable Air Volume WSM — Water System Manager

Algorithms

(ALGO)

LEGEND NOTES:

Status (STAT)

LID FUNCTION KEYS

History

(HIST)

1. To change from Edit mode to Status mode, press or press

EXPN/EDIT

2. Not all available selections will have items to select in sublevels.

Service (SRVC)

again.

Alarm

(ALRM)

Setup (SET)

Schedules

CLEAR

(SCHD)

Automatic Run Test — The 50BV,XJ unit controls are

programmed with an automatic run test that checks connection and operation of major components. To perform the run test:

Verify that the control display (LID device/System Monitor)

interface cable is connected to internal jack on main controller; that the fire alarm/shutdown switch input (FSD) has a factory jumper or field input; that Bypass (if installed) is set in the DRIVE position; and that the Local/Off/Remote switch is set to the REMOTE position.

NOTE: When the Local/Off/Remote switch is in the REMOTE position, the controller time schedule is pre-set (from the factory) as unoccupied. This means that the unit will not turn on until the run test is enabled. However, if the controller schedule has already been modified in the field, and the current time of day is occupied, then the supply fan will start. The run test will shut the fan down when it

begins. The run test will complete and then the supply will automatically restart.

NOTE: If the Local/Off/Remote switch is in the OFF position, it is normal for the red alarm light on the display panel to be lit, indicating that the unit is disabled.

NOTE: If the red light stays on when the switch is moved to REMOTE, or if any other problems occur during the run test, refer to the Troubleshooting section of this manual.

To perform the Run Test:

1. Turn unit power on.

The LID display will show the controller identification, time and date (Fig. 5):

OMNIZONE VPAC

hh:mm mm-dd-yy

2. Press 3 and then . The LID display will show:

SET

Controller Password

3. Press . The LID display will show:

ENTER LogintoController Enter Password NOTE: The LID display has two modes: Edit mode and Status/Maintenance mode. If the LID display is in Edit mode, then the display will only show the word “password.” Press the key to toggle to the Status

EXPN/EDIT

mode.

Press the to display:

EXPN/EDIT

LogintoController

Enter Password

4. Key in the password and press .

ENTER

NOTE: The default password is 1111.

5. The LID display will show: LogintoController Logged In

NOTE: At this point, for the 50BV unit only, the run test will follow these steps:

a. Press 37 . The display will show:

ALGO

Custom Program

b. Press . The display will show:

ENTER

2.0 Global Dictionary OMNIZONE

c. Press (NOTE: Display will flash,

EXPN/EDIT indicating that the device is now in edit mode.) The display will show:

2.0 Global Dictionary OMNIZONE

d. Press . The display will show:

ENTER

Compressor Stages

4.00 NOTE: A 50BV unit with only 2 compressors will

display 2.00. Skip to Step 6.

e. Input 2.00 and Press . The display will show:

ENTER

Compressor Stages

2.00

6. Press . The LID display will show:

STAT

Hardware Points

7. Press again. The LID display will show:

STAT

Software Points

8. Press . The LID display will show:

ENTER

Compressor 1 Status

9. Press 6 times. The LID display will show: Factory/Field Test Stop

10. Press 1 then , The LID display will show:

ENTER Factory/Field Test Start NOTE: At this point, the yellow warning light on the

display panel will be lit and will stay on throughout the run test. After each successful step, the red alarm light will blink once.

11. The control module will now check if there is input from BYPAS(50XJ),DHS,FSD,SAT,DSP,andCSMUX.

If the control does not receive open/open/closed/ in range/in range/in range, the red alarm LED will go on and the test will stop.

If the inputs are OK, the red alarm LED blinks once and the test continues.

12. Next, the control forces the Supply Fan (SF) and all of the Compressors (COMP) off, and waits 15 seconds.

For the 50XJ unit, if the REMOTE LED and AUTO LED on the VFD display are on, the red LED blinks once and the test continues.

NOTE: For the 50XJ unit, if the controller is configured with a water Economizer, the delay is 2 min. and both valves are commanded to 0%. Both water valves will close.

13. The control forces SF on and SPEED to 20 percent and then waits 30 seconds.

If the VFD display shows “10.6 Hz,” the Remote and Auto LEDs blink, and the fan goes on, then the red LED on the control module blinks once and the test continues.

NOTE: For the 50XJ unit, if the controller is configured with a water Economizer the delay is 2 min. and Econo valve is commanded to 100%. The economizer valve will open and the RVS/HD (reverse/head pressure) valve will remain closed.

14. The control forces SF on and SPEED to 35 percent and then waits 30 seconds.

If the VFD display shows “20.0 Hz,” the Remote and Auto LEDs blink, and the fan goes on, then the red LED on the control module blinks once and the test continues.

NOTE: For the 50XJ unit, if the controller is configured with a water Economizer the delay is 2 min. and RVS/ HD valve is commanded to 100%. The economizer valve is commanded to 0% and the RVS/HD valve will open.

15. The control forces SF off then waits 15 seconds. If the VFD display shows “Off,” the Remote and Auto

LEDs are off, and the fan goes off, then the red LED on the control module blinks once and the test continues.

NOTE: For the 50XJ unit, if the controller is configured with a water Economizer both valves are commanded to 0%. The economizer valve and RVS/HD will close.

NOTE: For the 50BV unit, the steps below (16-24) will be completed for the number of compressors configured.

16. The control forces CMP1 (compressor 1) on then waits 5 seconds.

If CSMUX is not in range the red LED will go on and the test will stop.

If CSMUX is in range, the red LED blinks once and the test continues.

17. The control forces CMP1 off.

18. The control forces CMP2 (compressor 2) on then waits 5 seconds.

If CSMUX is not in range the red LED will go on and the test will stop.

If CSMUX is in range, the red LED blinks once and the test continues.

19. The control forces CMP2 off.

20. The control forces CMP3 (compressor 3) on, if configured, then waits 5 seconds.

If CSMUX is not in range the red LED will go on and the test will stop.

If CSMUX is in range, the red LED blinks once and the test continues.

21. The control forces CMP3 off.

22. The control forces CMP4 (compressor 4) on, if configured, then waits 5 seconds.

The LID display shows: Factory/Field Test Stop The yellow LED will go off, and the red LED will go

off.

23. The control forces CMP4 off.

24. The run test is complete.

Power Up the LID Display — After completing the

automatic run test, perform the following procedures to change the controller password, set the controller clock, configure schedules, set parameters, view settings, and view alarm history.

1. Set the Remote/Local/Off switch on the front of the unit to the OFF position. This prevents operation of the fan and compressors while still providing power to the unit controls.

NOTE: When the switch is in the OFF position, the red alarm LED will be lit; this is normal. The bypass point will also indicate OK.

2. If the unit access panel (for power and controls) is still on the unit, remove it in order to view the control modules during start-up.

3. Switch the main unit power disconnect to ON.

When power is applied to the OMNIZONE™ System Control panel, the red LED on the top front of the processor module will flash at a rapid pace (about twice a second) for the first 30 to 60 seconds. This rapid flash will then be replaced by a slower paced flash (about once per second).

The green LED below the red LED will start flashing. This LED indicates input/output communications for accessory input output modules and the LID display.

The yellow LED will flash when the controller is broadcasting CCN messages to a laptop or other computer.

The third LED from the bottom of the controller (PCB1) will light.

The LID display will show the controller identification, time and date as shown below.

OMNIZONE VPAC

hh:mm mm-dd-yy

Log On to the LID Display — ToLogOntotheLID

display, perform the following procedure:

1. Press 3 and then . The LID display will show: Controller Password

2. Press . The LID display will show:

3. Key in the password and press .

ENTER LogintoController Enter Password NOTE: The LID display has two modes: Edit mode and

Status/Maintenance mode. Edit mode allows the user to change settings on the configurations screens. Status/ Maintenance mode only allows the user to look at the settings.

If the LID display is in Edit mode, then the display will only show the word “password.” Press the

EXPN/EDIT

sure the LID display shows: LogintoController

Enter Password

NOTE: The default password is 1111.

SET

key to toggle to the Status mode. Make

ENTER

4. The LID display will show: LogintoController Logged In NOTE: The user will be automatically logged off after

15 min. of non-use.

Change the Default Password — To change the

default password, perform the following procedure: NOTE: The password must have already been entered to

perform this procedure.

1. Press 3 and then . The LID display will show: Controller Password

2. Press . The LID display will show:

3. Press . The LID display will show:

4. Enter the new password (up to 6 digits) and press

5. Press twice to leave the password screen and re-

ENTER LogintoController Logged in

EXPN/EDIT Password 1111 (default password, or previous password entered)

ENTER Password (password just entered) NOTE: Remember this password; write it down.

CLEAR

turn to the default display screen.

SET

. The LID display will show:

Set the Clock — The user must be logged in to set the

clock. To set the clock, perform the following procedure:

1. Press 1 and then . The LID display will show: Set Clock

2. Press . The LID display will show:

3. Press . The LID display will show:

4. Enter the time. The time is entered in military time (for

5. Enter the day of week. The numbers 1 through 7 corre-

6. Enter the number of the corresponding month (1 through

7. Enter the day of the month. Press then press

ENTER No Maintenance NOTE: There is no maintenance information regarding

setting the clock.

EXPN/EDIT Time 00:00

example 14.59 for 2.59 pm). Press then press the button. The LID display will show:

Day of Week 1

spond to the days of the week (1 = MON, 2 = TUE, 3 = WED, 4 = THUR, 5 = FRI, 6 = SAT, 7 = SUN). Press

ENTER

Month 1

12). Press then press . The LID display will show:

Day 1

. The LID display will show: Ye a r 95

SET

ENTER

then press . The LID display will show:

ENTER

8. Enter the last two digits of the current year. Press ENTER

then press . The LID display will show: Update Clock No

9. Press 1 and then to cause the controller to

ENTER

update the clock. The LID display will flash. Press

CLEAR

twice to view the default display and the clock

should update to the input time and date.

Configure Schedules — Schedules are one method of

starting and stopping the unit at specified intervals. To configure the schedules, perform the following procedure:

1. Press 1 and then . The LID display will show:

SCHD

Occupancy Algorithm

2. Press . The LID display will show:

ENTER Time Schedule Enter to select

3. Press . If the LID display shows “MODE 0” then

ENTER the user is in Maintenance mode and the LID display is showing the maintenance information for the occupancy schedule. Press to enter the configuration

EXPN/EDIT

mode. The LID display will show:

Manual Override Hours 0 hours This is the first configuration for each occupancy

algorithm and is used to put the schedule in or out of occupancy override for the number of hours entered.

4. Press . The LID display will show: Period 1: Day of week 00000000 The eight digits represent if this period should apply to

certain days of the week or holidays. The digits representM,Tu,W,Th,F,Sa,Su,andHol,respectively. Enter a series of 0s or 1s with a 1 corresponding to the days that this period should apply to and a 0 for the days that this schedule should not apply to. As an example, entering 11111000 would make the schedule apply to days Monday through Friday and not apply to Saturday, Sunday, or Holidays.

5. Press the button. The LID display will show: Period 1 occupied from 00:00

6. Input the Occupancy Start time for this period. NOTE: 12.00 represents 12:00 pm.

7. Press the to input the Occupied To time for period 1.

8. Input the days and times for periods 2 through 8 as required.

9. Press clear to leave the occupancy programming.

Program Set Points — To program the set points,

perform the following procedure:

1. Press 2 and then . The LID display will show: Set point Schedule

2. Press . The LID display will show:

ENTER Supply Fan Status SETPT01

3. Press .

ENTER

SCHD

4. If “No maintenance” is displayed, press to

EXPN/EDIT view the set point information. The LID display will show:

Occupied Lo Set point

0.30 ″ H2O This is the pressure set point below which the fan is

considered to be off.

5. Press . The LID display will show: Occupied Hi Set point

0.40 ″ H2O This is the pressure set point above which the fan is

considered to be on. The down or up arrow will also display the Unoccu-

pied Low and High Temperature set points. These values should be kept the same as the occupied values.

6. Setpoint 02 internally coordinates the supply air set point reset in several of the algorithms and can not be modified.

Setpoint 03 is used for comparison by the unit to return air, Space temperature or Average space temperature through linkage to determine when to start reset of the supply air when occupied, when to turn on heat and disable cooling when occupied and when to bring the unit on for unoccupied heating or cooling.

Setpoint 04 is used to set the head pressure set point if the unit is ordered with the head pressure control option. Only the Occupied Low set point may be modified the other values will change to the Occupied low valued shortly after it is modified so that all the values remain the same.

Setpoint 05 is used to set the supply air static pressure the unit should maintain. Only the Occupied Low set point may be modified the other values will change to the Occupied low value shortly after it is modified so that all the values remain the same. The set point in the static pressure control algorithm will also follow and cannot be modified in the algorithm configuration screens.

Setpoint 06 is the Supply air temperature set point. Only the Occupied Low set point may be modified the other values will change to the Occupied low value shortly after it is modified so that all the values remain the same. The set point in DX VAV staging and some of the other algorithms will also follow and cannot be modified in the algorithm configuration screens.

Setpoint 07 is the building pressure set point for the building pressure control of a variable speed exhaust fan from a field-supplied module. Only the Occupied Low set point may be modified the other values will change to the Occupied low value shortly after it is modified so that all the values remain the same.

Setpoint 08 is the raw milliamp set point for the building pressure control and is tied to Setpoint 07 for the sensor range selected in the custom programming configuration. Several choices of building static pressure sensors may be purchased and supplied for building pressure control.

Setpoint 09 is used for the humidification/dehumidification output from a field-supplied module. This set point may be modified to enable the Humidity output to either humidify or dehumidify when the indoor relative humidity (IRH) exceeds the set point.

Table 7 lists the available controller set points and their default values.

7. Pressing the button will take the user out of the

CLEAR

set point configuration mode.

Table 7 — Controller Set Points

DESCRIPTION

DISPLAY

SCREENS

OMNIZONE::SETPT01: Supply fan Status Occupied Lo Setpoint 0.3 in H2O OccLow Occupied Hi Setpoint 0.4 in H2O OccHgh Unoccupied Lo Setpoint 0.3 in H2O UnOccLow Unoccupied Hi Setpoint 0.4 in H2O UnOccHgh

OMNIZONE::SETPT02: VAVRESETbaseline Occupied Lo Setpoint 0 dF OccLow Occupied Hi Setpoint 0 dF OccHgh Unoccupied Lo Setpoint 0 dF UnOccLow Unoccupied Hi Setpoint 0 dF UnOccHgh

OMNIZONE::SETPT03: Heat\Cool Mode & Reset Occupied Lo Setpoint 70 dF OccLow Occupied Hi Setpoint 74 dF OccHgh Unoccupied Lo Setpoint 55 dF UnOccLow Unoccupied Hi Setpoint 85 dF UnOccHgh

OMNIZONE::SETPT04: Head Pressure Control Occupied Lo Setpoint 225 PSIG OccLow Occupied Hi Setpoint 225 PSIG OccHgh Unoccupied Lo Setpoint 225 PSIG UnOccLow Unoccupied Hi Setpoint 225 PSIG UnOccHgh

OMNIZONE::SETPT05: Supply Static Pressure Occupied Lo Setpoint 1.5 in H2O OccLow Occupied Hi Setpoint 1.5 in H2O OccHgh Unoccupied Lo Setpoint 1.5 in H2O UnOccLow Unoccupied Hi Setpoint 1.5 in H2O UnOccHgh

OMNIZONE::SETPT06: Supply Air Temperature Occupied Lo Setpoint 55 dF OccLow Occupied Hi Setpoint 55 dF OccHgh Unoccupied Lo Setpoint 55 dF UnOccLow Unoccupied Hi Setpoint 55 dF UnOccHgh

OMNIZONE::SETPT07: Building Static Pressure Occupied Lo Setpoint 0.02 in H2O OccLow Occupied Hi Setpoint 0.02 in H2O OccHgh Unoccupied Lo Setpoint 0.02 in H2O UnOccLow Unoccupied Hi Setpoint 0.02 in H2O UnOccHgh

OMNIZONE::SETPT08: BSP raw control Occupied Lo Setpoint 12.32 ma OccLow Occupied Hi Setpoint 12.32 ma OccHgh Unoccupied Lo Setpoint 12.32 ma UnOccLow Unoccupied Hi Setpoint 12.32 ma UnOccHgh

OMNIZONE::SETPT09: Humidity Control Occupied Lo Setpoint 0 %RH OccLow Occupied Hi Setpoint 99 %RH OccHgh Unoccupied Lo Setpoint 0 %RH UnOccLow Unoccupied Hi Setpoint 99 %RH UnOccHgh

LEGEND

BSP — Building Static Pressure RH — Relative Humidity

VALUE UNITS STATUS FORCE NAME

Check System Parameters — To check system

parameters, press the button. The LID display will show: “Hardware Points Table 1.” Press to view the hardware points. The user can navigate up and down through the points with the up and down arrows.

Press 2 and to display the software points. The user

STAT can navigate up and down through the points with the up and down arrows.

Refer to Tables 8 and 9 for hardware and software points.

STAT

ENTER

Display Alarm History — If the controller is indicating

there are alarms, the user can view the alarm history by

pressing the button. The LID display will show “Alarm History.” Press . The LID display will show the date

HIST

ENTER

and type of alarm.

As an example, if the LID display shows: ALARM — 10:55 11-27-02 SFS

That display indicates that on 11/27/02 at 10:55 A.M. the system Supply Fan was either on when it had not been commanded on or was off when it was commanded on.

The user can view other stored alarms by pressing the up and down arrows. The twenty-four most recent alarms are stored.

Configure Custom Programming Selections —

To configure the custom programming selections, perform the following procedure:

1. Press 37 . The LID display will show: Custom Program

2. Press . The LID display will show:

2.0 Global Dictionary OMNIZONE

3. Press . The display indicates “No Data.” Press then press . Press

ENTER

Compressor Stages

4.00

4. Press 4 and then to indicate that 4 compressors are installed.

5. Use the down and up arrows to select the other configuration parameters as required. See Table 10 for a list of configuration parameters.

6. A field-supplied 0 to 10 vdc signal to the 50XJ unit may be used to reset the supply-air temperature.

The reset will be taken off the supply air set point configured in the controller. The reset range can be changed by adjusting the High Conversion Endpoint value of the custom voltage input to a value other than

20. For example for 10 degrees of reset change the Hi input value to 10. This may be found by pressing 7

STAT custom voltage input point in the controller. The first will be CSMUX, which is the compressor status multiplexed input. Press to see the following in the LID display:

Ext. Supply Air Reset RESET Press . If the LID display shows: System Value Press . The LID display will show: Low Input Endpoint

2.0 Volts

Press three times to get to the High Conversion Endpoint. The user must be logged in to be able to change this otherwise you can only view it. See the start up section for how to log into the controller.

Configuration parameters are shown in Table 10.

ALGO

ENTER

CLEAR

EXPN/EDIT

again. The LID display should now show:

ENTER

from the Keypad. RESET will be the second

ENTER

EXPN/EDIT

Table 8 — Controller Hardware Points Table 9 — Software Points

DESCRIPTION

DISPLAY

SCREENS

OMNIZONE::HWP01-32: Hardware points Table 1 Supply Air Temperature 67 dF SAT Duct Static Pressure 0.2 in H2O DSP Comp. Status MUX 1.86 Volts CSMUX Fire Alarm/ShutDown Enable FSD Cond. Water Flow Switch Ye s C DW F Remote Occupancy Disable ROCC Duct High Press. Switch Normal DHS Entering Water Temp. 69.9 dF EWT Compressor 1 Relay Stop CMP1 Compressor 2 Relay Stop CMP2 Compressor 3 Relay Stop CMP3 Compressor 4 Relay Stop CMP4 Supply Fan/VFD Stop SF VFD Speed Signal 0 % SPEED Non Critical Fault Off WARN Critical Fault Off ALARM Mixed/Return Air Temp 77.2 dF MA_RA Dirty Filter Status Clean FLTS Phase Loss Protection Normal PHASE Ext. Supply Air Reset 0 dF RESET Water Econ. FreezeStat Normal FREEZ Space_Reset Sensor 79.2 dF SPT VFD Bypass Enable Disable BYPAS Head Pressure(Comp1) 118.76 PSIG PRES Ventilation Request Close VENTR VAV Termi nals Co ntro l No TRMCT 2-position/Econo Valve 0% ECONO Reverse/Head Press Ctrl 100 % Control MVLV Hot Water Valve 0% HWV Heat Interlock Relay Off HIR Bypass Start_Stop Stop BPS_S VAV Terminals Open MAX Close TRMOP

OMNIZONE::HWP33-64: Hardware points table 2 Cooling Tower Sump Temp. 57.5 dF TWR Building Static Milliamp 12.51 ma BSP Condenser Leaving Water 70.3 dF LWT Indoor Air Quality 587.21 IAQ Indoor Relative Humidity 49.7 % IRH Outdoor Air Temp. 76.1 dF OAT Heat Stage 1 Off HEAT1 Heat Stage 2 Off HEAT2 Heat Stage 3 Off HEAT3 Heat Stage 4 Off HEAT4 Pump Request Off PUMP Cooling Tower Request Off TOWER Exhaust Fan 0% EXH Ext. Dehumidification Stop DEHUM

VALUE UNITS STATUS FORCE NAME

DESCRIPTION

DISPLAY

SCREENS

OMNIZONE::SWP65-96: Software Points Compressor 1 Status Off CLO1 Compressor 2 Status Off CLO2 Compressor 3 Status Off CLO3 Compressor 4 Status Off CLO4 Bypass Acc Panel Secure No BP_SAFE DX VAVRESET control 0 dF VAVRESET Factory/Field Test Stop FLDTST Building Static Pressure 0.03 in H2O BSP_IN Time Clock Off TIMCLOCK Cooling Disable COOLOK Supply Fan Status Off Control SFS Ok to run Fan No OKFAN OK Fan + Sup. Fan Stat FA L SE S F_ SF S Fan + Cond. Water Flow FA LS E FAN _C DW F Equipment Mode Cool Control MODE Activate Evacuation Mode Disable EVAC Space Control Point 74 dF CTRLPT Mod. Econ Enabled No Control ECON_OK Head Pressure Control Disable Control HEAD Economizer Control Temp. 77.22 dF ECONPT Compressor Cooling Disable COMPRES Duct Static Failure Normal DSP_ALM Compressor 1 Alarm Normal C1_ALM Compressor 2 Alarm Normal C2_ALM Compressor 3 Alarm Normal C3_ALM Compressor 4 Alarm Normal C4_ALM Cond. Flow Alarm Status Disable Control CDWF_ST

VALUE UNITS STATUS FORCE NAME

Table 10 — Configuration Parameters

DESCRIPTION VALUE UNITS NAME

Compressor Stages 2.00 NUM_CMP Reset Ratio 3.00 dF RSET_RTO CDWF 0=NO,1=YES 0.00 CDFW_SWT ECON 0=NO,1=YES 0.00 EWT_SNS EWT Reset 0=NO,1=YES 1.00 EWT_RST MOD.VLV 0=NO,1=YES 0.00 MOD_ECON 0=CONST.,1=VARIABLE 0.00 FLOW_TYP 0=RAT,1=MAT 2=NONE 2.00 MARA_SNS PHASE 0=NO,1=YES 0.00 PHAS_SWT FREEZ 0=NO,1=YES 0.00 FREZ_SWT ENABLE ECON. 68.00 dF ECON_SET SPT 0=NO,1=YES 0.00 SPT_SNS PRES 0=NO,1=YES 0.00 PRES_SNS TWR 0=NO,1=YES 0.00 TWR_SNS LWT 0 =N O,1 =YE S 0.00 LWT_SNS IAQ 0=NO,1=YES 0.00 IAQ_SNS IRH 0=NO,1=YES 0.00 IRH_SNS BSP 0=NO,1=YES 0.00 BSP_SNS BSP Range 1.00 in H2O BSP_RNG BSP LOW VALUE –0.50 in H2O BSP_LOW

LEGEND

BSP — Building Static Pressure CDWF — Condenser Water Flow ECON — Economizer EWT — Entering Water Temperature IAQ — Indoor Air Quality IRH — Indoor Relative Humidity LW T — Leaving Water Temperature MAT — Mixed Air Temperature RAT — Return Air Temperature SPT — Space Temperature

Set Controller Address — To set the address of the

OMNIZONE™ System Control panel controller, perform the following procedure:

1. Press 7 and then . Press and then EXPN/EDIT

SRVC ENTER

2. Type in the CCN element number and press .

3. Press the button. Type in the CCN bus number and

press .

ENTER

Log Off from Controller — To log off from the

OMNIZONE System controller Press 3 and then . The controller password will be displayed.

ENTER

SET

1. Press . The display should show:

ENTER

EXPN/EDIT

displayed.

2. Press the button. The LID display will show: Log out of Controller Press 1. Press to log off.

ENTER

OPERATION

Occupancy Determination —

controller can determine occupancy in many ways. Local occupancy is determined by either a local schedule contained in the CC6400 controller, the use of the ROCC discrete input point or by setting the Local/Off/Remote switch to Local. In order for the CC6400 schedule or ROCC point to function the Local/ Off/Remote switch must be set to Remote.

When the OMNIZONE unit is connected to a Carrier Comfort Network and the Local/Off/Remote switch is set to Remote, the controller occupancy can be determined by a Network Group schedule, a Network Global schedule, or via Linkage from a linkage device such as a ComfortID™ linkage master.

The OMNIZONE™

Fan Control — All Variable Air Volume (VAV) units have

a Variable Frequency Drive (VFD) to provide variable fan motor speed and thus variable airflow. Fan control turns the fan on and off based on unit operating mode, and controls fan speed to maintain a particular duct static pressure at a Duct Static Pressure Sensor (DSP). The objective is to maintain a reasonably constant supply-air exit velocity at VAV system outlet grilles, regardless of damper opening positions. The duct static pressure sensor is field-installed about

/3of the way toward the “far end” of the ductwork. A High Duct Static Switch (HDS) provides protection by shutting the fan down if the duct static pressure exceeds a maximum setting.

For the 50XJ unit, a VFD interface display is mounted in the front of the unit. A number of user-adjustable features can be entered/changed using the keypad on the display. These features described in detail in the Variable Frequency Drive Control section.

Sequence of Operation — The following control

sequence of operation for the 50XJ,BV unit describes the various sequences that occur depending upon the way an operation is triggered and which software control points are involved.

SUPPLY FAN — The Supply fan can be activated in any of the following ways:

• Unoccupied space or return air temperature demand.

• Unoccupied Linkage demand.

• Local Time Schedule (TIMCLOCK software point).

• Remote Occupancy (ROCC software point).

• By placing the remote-off-local switch in the local

mode.

• Enabled by Schedule.

Once one of the above conditions exists, either TIMECLOCK or ROCC indicates ON or Enable. The software point OKFAN will turn on followed by the points TRMCT for air terminal control and PUMP and TOWER to request condenser water flow and temperature control. Approximately 20 to 30 seconds later the supply fan (SF) point will turn ON and the VFD output SPEED will increase. The SPEED point will output a signal, determined by a PID calculation, based on the duct static pressure DSP input and the Supply Static Pressure set point in SETPT05.

Once the supply fan is running and the static pressure increases above the Supply fan status set point in SETPT01, the supply fan status point (SFS) will indicate ON and the software point SF_SFS will indicate TRUE.

Enabled By Unoccupied Demand Control Point” will display the current value of the sensor used to determine unoccupied demand. The EWT sensor provides this function for the 50BV unit. The display is based on the

— A software point “Space

sensors installed and the configuration of these sensors in the custom configuration, or the status of linkage.

If the Return/Mixed air sensor is in the mixed airstream and configured as such and there is no Space temperature sensor installed and no Linkage, the Space Control Point will display a default value of 75 F, which is above the default occupied cooling set point and below the unoccupied cooling set point. If this condition exists, supply air reset from a sensor and unoccupied unit operation will not occur.

If the unit is configured to use a sensor for the Space Control Point or if Linkage is active and the space has unoccupied demand, the software point OKFAN will turn on followed by the points TRMCT for air terminal control and PUMP and TOWER to request condenser water flow and temperature control. Approximately 20 to 30 seconds later the SF point will turn ON and then the VFD output SPEED will increase. If unoccupied demand is the reason the fan is on, a control force will appear next to the OKFAN point. Otherwise there should not be a force on that point.

If the fan is running due to unoccupied heating or cooling demand, either the space temperature (if installed), return air temperature or average linkage temperature must rise or drop to within half way between the occupied and unoccupied set points in order for the fan to turn back off.

Enabled by Switching to Local Mode

— When the switch is placed in the local mode the ROCC point will indicate enable. If ROCC is ENABLED a software routine will override the occupancy schedule so that TIMECLOCK will also turn on. When ROCC is turned off the TIMECLOCK point will turn off within 60 seconds.

Supply Fan Shutdown

— If the unoccupied demand is satisfied and TIMECLOCK and ROCC are off and disabled, OKFAN will turn off, SF_SFS will turn off, Tower and PUMP will turn off, and then 5 minutes later the SF point will turn off and the VFD speed will go to 0%.

During the 5-minute delay, the cooling and heating routines become disabled. This delay allows a compressor that may have just started to run for its 5-minute minimum on time with the supply fan on. For example, if the staging routine had just started Compressor 3 at the time the OK_FAN point changed to OFF, the cooling routine would become disabled and compressors 1 and 2 would shut off right away. Compressor three would continue to run for its minimum on time of 5 minutes. The fan continues running until all compressors meet the minimum on time and run with a load, preventing them from shutting down due to a safety.

Supply Fan operation with Optional Bypass (50XJ)

—Ifthe optional VFD Bypass is installed and the Bypass switch has been turned to Bypass, and the access panel is in place, the software point Bypass access panel secure BB_SAFE has been turned to ON, and the unit operation switch has been placed back in local or remote, then the bypass start stop point BPS_S will follow the SF point when it turns on and off. The terminal open point TRMOP will go on with the TRMCT point before the fan starts.

COMPRESSOR COOLING — If the fan is on and there is no demand for Heat, the equipment mode (MODE) will be COOL, and Cooling (COOLOK) will switch to ENABLE.

If the unit is configured for variable flow the Reverse/Head Pressure CTRL valve will open (otherwise it will already be open), and if there is condenser water flow (CDWF is YES), then the Fan + Condenser water flow point will become TRUE and the Compressor Cooling (COMRES) point will switch to Enable.

COMRES triggers the compressor staging routine that controls the number of compressors energized. Units are equipped with 4 compressors piped in separate refrigerant circuits, and staged On/Off in a fixed sequential manner (compressor no. 1 through compressor no. 4). The compressor control routine uses a PID calculation to determine the percentage of cooling required, from 1 to 100%. Demand for the PID calculation is determined from the supply air temperature and the supply air set point (SETPT06).

Compressor cooling (COMPRES) will be turned off for any of the following reasons:

• There is no condenser water flow (CDWF is Off).

• Economizer Freezestat (FREEZ) has been in alarm for

more than 15 minutes.

• MODE changes to heat.

• OK-FAN turns off during normal shut down.

• During normal compressor operation the minimum on

time is 5 minutes and the minimum off time is 5 min.

ECONOMIZER COOLING (50XJ) — The unit diverts condenser inlet water flow through an optional economizer coil to precool evaporator entering airflow. This occurs when there is demand for the cooling, and the temperature at an Entering Water Temperature (EWT) thermistor is colder than the economizer start set point. Waterflow is controlled via two electronic water flow valves. This option also incorporates an Economizer Freeze Switch (EFS), located at the inlet of the economizer coil.

Economizer water flow is in series with the condensers allowing compressor operation while the economizer is operating.

If the Fan is on, and there is no demand for heat then the equipment mode (MODE) will be COOL and Cooling (COOLOK) will switch to ENABLE.

If the unit is configured for variable flow the Reverse/Head Pressure CTRL valve will open (otherwise it will already be open), and if there is condenser water flow (CDWF is YES) then the Fan + Condenser water flow point will become TRUE.

If the entering-water temperature is below the Economizer start set point in the configuration parameters table (Table 10), then the Mod. Econ Enabled point (ECONOK) will change to enable and the Economizer valve will modulate open to lower the Economizer control temp to the supply air set point (SETPT06) temperature. The economizer modulation is controlled by a PID loop and the Reverse/Head pressure control valve will modulate in reverse of the Economizer valve using the formula MVLV = 100 – ECONO.

ECONOMIZER COOLING (50BV) — The unit diverts condenser inlet waterflow through an optional economizer coil to precool evaporator entering airflow. If the entering-water temperature is colder than the setting on the Aquastat, and the return-air temperature is warmer than the setting on the return air thermostat, the two-position diverting valve will direct water to the economizer coil.

Economizer water flow is in series with the condensers allowing compressor operation while the economizer is operating.

COOLING RESET (50XJ) — The controller can reset the supply air set point using these three methods:

• An external 0 to 10 volt input RESET

• The value of the space control point

• Linkage

The external 0 to 10 volt input reset is configured to produce a 0 to 20 degree supply air reset over the 2 to 10 volt range. If more than 1.8 volts is sensed on the input, this method of reset takes priority over other methods.

NOTE: The reset from all methods may be limited to 10 F or 15 F by changing the high end point of the custom voltage input from the default (20 F) to 15 F or 10 F.

Either the return air or a space temperature sensor will be used as the space control point. If this variable goes below the Occupied High set point in the HEAT/COOL MODE AND RESET set point (SETPT03), then for each degree that the Space control point is below the set point value the supply air set point will be reset by the value configured in the custom configuration RESET RATIO.

If Linkage is active, for each degree that the average occupied space temperature is below the average occupied cool set point, the supply air set point will be reset by the amount configured in the RESET RATIO. Reset will be limited to the maximum value the custom voltage input RESET can display.

COOLING RESET (50BV) — The 5k ohm temperature sensor will be used as the space control point. If this variable goes below the Occupied High set point in the HEAT/COOL MODE AND RESET set point (SETPT03), then for each degree that the Space control point is below the set point value the supply air set point will be reset by the value configured in the custom configuration RESET RATIO.

HEATING (50XJ) — The controller is configured to control two types of heat:

• Amodulating4to20mAoutputHotWaterValve

(HWV) in the base unit, wired to the second module.

• Four stages of staged heat wired to a third, accessory

module (PCB3).

For either method of heat to function, a space control point must be configured in the custom configuration. This control point comes from a return air sensor or space sensor, or from the average space temperature received through linkage.

Whenever the space control point is below the occupied or unoccupied heat set point the mode will change to heat and if unoccupied the fan will be started. For linkage, this occurs if the average space temperature is below the appropriate average heat set point.

Both heat control routines use a PID to calculate a supply air set point that will satisfy the heat demand in the space. The modulating output and the staged outputs will both operate at the same time to control an attached heat source, such as steam valves or electric heaters, to provide the supply-air temperature required.

The heat mode changes back to cool when the space control point is back above the occupied heat set point. For linkage, the mode changes back to cool when the average space temperature is back above the average occupied heat set point.

When unoccupied heat is enabled the fan will be stopped and the heat turned off when the space control temperature is more than halfway above the difference between the occupied heat set point and the unoccupied heat set point. For example, if the occupied heat set point is 70 and the unoccupied heat set point is 60 the unit will come on for unoccupied heating below 60 F and turn off again above 65 F. The average occupied and unoccupied set points are used when linkage is active.

HEAD PRESSURE CONTROL (HPC) (50XJ) — In installations where entering water temperature can fall below 55 F, where a water economizer (described above) is not installed, the HPC provides 1 or 2 electronic water flow control valves to vary flow to the condensers. Controlling the water flow maintains compressor discharge pressure above a minimum value, ensuring sufficient refrigerant flow out of the condenser and throughout the refrigerant circuit. Refrigerant pressure is measured at compressor circuit no. 1 by a Discharge Pressure Sensor (DPS).

Units not equipped with a water economizer can be ordered with the reverse/head pressure control valve factory installed and a pressure transducer located in the discharge line of compressor no. 1.

When the condenser water temperature gets low enough to cause the head pressure to drop, the valve will be modulated to control the head pressure of all four compressors by varying the water flow through the condensers.

When the unit is operating and the COOLOK software point is enabled and the EWT gets below 60 F, the Head software point will become enabled and the head pressure control valve will modulate to keep the head pressure at the head pressure set point (SETPT04). The default set point is 225 PSI and may be set from 200 to 250 PSI. The minimum output value for the head pressure control algorithm is 40% in order to maintain a minimum flow through the condensers. The valve will modulate between 40 and 100%. Do not set the minimum lower than 40% or the compressors may shut down due to low flow, resulting in the high-pressure switch tripping.

VENTILATION REQUEST (50XJ) — The ventilation request output will close a set of relay contacts to activate a ventilation damper whenever the supply fan and supply fan status are both true and the TIMECLOCK software point is on.

VAV TERMINAL OPERATION OUTPUT (50XJ) — The VAV terminal control output (TRMCT) closes a set of relay contacts to indicate to non-Carrier air terminals that the fan is either forced on or is going to turn on. This signals the terminals to open and start controlling to the desired CFM and Temperature set points.

VAV TERMINAL OPEN OUTPUT (50XJ) — The VAV terminal open output (TRMOP) closes a set of relay contacts to command the air terminals to open to maximum CFM at times when the fan is operating on the VFD Bypass.

PUMP AND TOWER OUTPUTS (50XJ) — The pump and Tower outputs close a set of relay contacts to indicate that the 50XJ unit is in operation and may require condenser water flow through the unit.

BUILDING PRESSURE CONTROL (50XJ) — The building pressure control output provides an analog 4 to 20 mA signal to control return fan or exhaust fan speed. Fan speed is modulated to maintain the building static pressure set point (SETPT07).

The control parameters for the building pressure set point and building pressure are read and controlled in milliamps but are converted to inches of water for ease of setting and display. The range and low start values of the sensor selected should be configured in the custom configurations screen. The raw sensor value in milliamps will be displayed on the hardware point BSP. The converted sensor reading in inches of H

Owillbe

displayed at the software point BSP_IN. The set point input in SETPT07 in inches of H

O is converted to a raw milliamp set

point in SETPT08. The algorithm controls to the milliamp values since the math required for control using the static pressure in inches generates numbers too small to be used given the range of the controller configuration parameters.

Diagnostic Features — The CC6400 provides a number

of features to help protect the unit and allow problem diagnosis.

CRITICAL FAULT — The controller provides an output (for field connection) to signal an external building systems monitor or control that the unit is not operating properly and has shut down. A red light mounted on the front of the unit provides visual indication of this alarm condition.

NOTE: If the Local/Off/Remote switch is in the OFF position, it is normal for the red alarm light on the display panel to be lit, indicating that the unit is disabled.

NON-CRITICAL FAULT — The controller provides an output for a yellow light, mounted on the front of the unit, that indicates the need for minor maintenance or service.

FIRE INPUT (FSD) — This is a normally closed input, which when opened, deenergizes an isolation relay in the unit, opening the input to the controller. When this input turns On, all control outputs are immediately turned Off, including the fan. Unit reset requires manual resetting at the main controller keypad.

DUCT HIGH STATIC INPUT (DHS) — This air switch provides backup protection for the ductwork. It is factory installed in the unit, wired to the unit main controller to receive 5 vdc. It is a normally open discreet switch, with adjustable manual setting at the switch (range is 1 to 5 in. wg). Upon switch closure, the controller immediately turns all outputs Off, including fan, and then indicates an alarm both by turning On its Alarm Output, Red Alarm light and via communications.

DIRTYFILTERSSWITCH(DFLTS)(50XJ)—Thisswitch measures the change (delta) in air pressure across the filters. When the delta increases beyond the preset setting, a yellow warning light will be lit, indicating that the filters need cleaning or replacement.

The switch receives 5 vdc from the unit controller and monitors air pressure delta across the return air filters. Switch is normally open, with manually adjustable setting at the switch between 0.5 and 1.5 in. wg. Upon closure, controller should wait to assure closure for minimum 1 minute, then indicate an alert via its non-critical alert output and via communications. All other unit operation should remain normal.

COMPRESSOR OVERLOAD (COL)/SAFETIES — Each compressor circuit is provided with a temperature overload board (Copeland Protector Bd.), a Current Overload/Sensor Board (COL), High Pressure Switch (HPS), Low Pressure Switch (LPS), and Evaporator Freeze Switch (EFS). These devices are wired in series to the contactor for each compressor. Each such circuit is then wired through a common resistor board; such that any one or more input(s) to the main controller allows it to discern which compressor is not operating when it should be.

The Current Overload Board (COL) is located in the unit control box, wired in the control power line for the compressor pilot relay (which drives the compressor contactor), and incorporates a current loop which monitors one leg of the compressor power leads. This board is powered along with the related compressor contactor.

Whenever the compressor current falls below a threshold level (i.e., compressor not operating), it activates an on-board relay which opens power to the compressor pilot relay (i.e., compressor contactor), and turns On a control power feedback line to the unit controller, via the resistor board (described above). Any one of the safety switches described herein will cause this event. In the event this occurs, the controller shall turn OFF this compressor, and start the next compressor in sequence. After a 5-minute period, the controller shall restart this compressor, and turn the other one off, as cooling demand requires. If the ‘problem’ compressor then operates for 10 minutes of run time normally, the unit reverts to normal operation and compressor sequencing. If not, and the same error occurs again, this compressor shall be shut down and replaced with the next compressor, as before, and held off for 10 minutes. It shall then be restarted and the other compressor shut down, as before. If it does not run successfully for 10 minutes of normal run time again, it is shut down and replaced a third time. This time it is held off for 15 minutes. If the “problem” compressor does not operate successfully for the 10 minutes of normal run time this third time, this compressor ONLY is shut down and locked out for servicing. Alarm output (Red light) flashes and then remains on.

HIGH-PRESSURE SWITCH (HPS) — This switch is located in the discharge refrigerant line of each compressor, and is set to open at pressures above 360 psig. It is wired in the 115 vac control power line of the compressor contactor (in series with the LPS and EFS), and activates the COL board (above) when it opens.

LOW-PRESSURE SWITCH (LPS) — The Low-Pressure Switch is located in the suction refrigerant line of each compressor, and is set to open at pressures below 27 psig. It is wired in the 115 vac control power line of the compressor contactor (in series with the HPS and EFS), and activates the COL board (above) when it opens.

EVAPORATOR FREEZE SWITCH (EFS) — This is a thermal disk type switch, mounted on a return bend of the evaporator, refrigerant circuit for which corresponds to each respective compressor, and is set to open at temperatures below 28 F. It is wired in the 115 vac control power line of the compressor contactor (in series with the HPS, and activates the COL board (above) when it opens.

COPELAND PROTECTOR BOARD — This board is provided with each compressor, installed in the terminal box, since these compressors do not have internal current protection. This board activates at an overtemperature setting, and locks out operation of the compressor for 30 minutes; there is no method to over-ride or reset this timer. Due to this timing function, please note that the compressor will not attempt to restart until the third attempt described above.

ALARMS — Alarms can be provided via 4 methods; Unit mounted Alarm Light (Red and Yellow), Keypad Display, Network Communications, or a discreet Alarm Output to the Field Low Voltage Terminal Strip. This field output circuit includes an isolation relay and dry contacts. Alarms are covered in detail in the Troubleshooting section.

50XJ Variable Frequency Drive Control — The

variable frequency drive is factory wired and programmed for proper operation with the unit controls; no installation or service adjustments are normally required. There is an interface display for the VFD, independent of the main control display, mounted on the front of the 50XJ unit.

The VFD default conditions at unit power up are: “AUTO” run mode, “REMOTE” speed control, and “OFF” in the LED display. When the fan is operating, the LED displays the output frequency in Hz.

OPERATING KEYPAD — The keypad allows users to enable or disable the keypad, input commands from the keypad, and monitor drive operation. Fig. 6 shows the operating panel keypad layout and the locations of the keys and display LEDs.

The 7-character LED displays various values, depending

upon what mode is running.

• In Standard Monitor mode: the LED displays the current output frequency.

• In Status Monitor mode: monitors the status conditions and frequency command value setting.

• In Setup mode: displays setup parameter titles and values.

• In Program mode: displays parameter group titles, individual parameter names, and parameter values.

• During a trip: displays the trip title.

The appropriate local/remote LED, which is inset into the speed control key, is lit when the unit is in Local or Remote mode.

The appropriate manual/auto LED, which is inset into the run mode key, is lit when the unit is Manual or Auto mode.

When numeric data is shown on the LED display, the corresponding unit indication LED will be lit. If no unit indication LED is lit, the current data has no unit or the corresponding unit does not exist on the display panel.

KEY FUNCTIONS — Refer to Table 11 for the functions of each key on the keypad.

NON-TRIP MESSAGES — Non-trip messages are those that may be displayed but do not cause a trip and are not recorded in the fault history. Table 12 lists the non-trip messages with their explanations.

TRIP MESSAGES — Trip messages and their causes are shown in Table 13.

CLEARING A TRIP — A trip clear can be performed after the cause of the trip has been removed. To perform a trip clear, either switch off power to the inverter or use the following procedure:

Press Stop/Reset. The display will show: CLr. Press Stop/Reset again. The display will show: 0.0, indicating that the trip is cleared and the display will return to Standard Monitor mode.

If any key other than the STOP/RESET key is pressed at the trip clear command prompt, the trip clear command is aborted and the display returns to Standard Monitor mode (where the trip title will be displayed flashing).The trip clear command does not clear the recorded past faults.

7-CHARACTER LED DISPLAY AREA

LOCAL/REMOTE LEDS

UNITS LED (TYPICAL 4)

PERCENT

SECONDS

KW/AMPS/VOLTS

SETUP

PROGRAM

MONITOR

READ

WRITE

LOCAL/REMOTE

SPEED CTRL

RUN

STOP

RESET

MANUAL/AUTO

RUN MODE

Fig. 6 — 50XJ VFD Display Keypad

KEYS (TYPICAL 8)

MANUAL/AUTO LEDS

STATUS MONITOR MODE — In Status Monitor mode, it is possible to monitor the VFD status (frequency command, output voltage, current, terminal information, etc.). Status monitor mode is entered by pressing the Setup/Program/Monitor key, then selecting MON at the mode selection menu and pressing the Read/Write key. Table 11 details the procedure for entering status monitor mode (from standard monitor mode) and viewing all the monitored status variables. The present output frequency (which, just after power is applied, is 0.0) is displayed. (If the STCC terminals are not shorted, OFF will be displayed).

Table 11 — Keys and Functions for 50XJ VFD

If either or is pressed continuously, every 0.5 sec the next/previous item will be displayed. As optional points, RUN, STOP, displaying the frequency status, and switching to local/remote and manual/auto modes can be performed.

MANUAL MODE — To override the automatic unit controls and manually operate the fan from the VFD display, press keys for “MANUAL” run mode, “LOCAL” speed control, and press the Up or Down arrow keys to increase or decrease output frequency.

KEY FUNCTION

LOCAL/REMOTE

SPEED CT RL

MANUAL/AUTO

RUN MODE

SETUP

PROGRAM

MONITOR

READ

WRITE

RUN

STOP

RESET

Local/Remote Key Switches the source of frequency command information from panel/ter minal block. The appropriate LED is lit to indicate local or remote frequency command.

Manual/Auto Key Switches the source of run/stop command information from panel/terminal block. The appropriate LED is lit to indicate manual or auto run/stop command.

Setup/Program/Monitor Key Toggles between Setup, Program, Monitor, and Frequency Mode.

Read/Write Key Mode, group, parameter, data, and frequency selection key. This key is used to select or enter a parameter value, a frequency command, or a group name.

Up Key Scrolls up the setting of the currently displayed parameter. If the key is held down, the scrolling speed gradually increases. Only RAM values are changed. Also toggles to other function group entries. Pushing Read/Write key saves the setting.

Down Key Scrolls down the setting of the currently displayed parameter. If the key is held down, the scrolling speed gradually increases. Only RAM values are changed. Also toggles to other function group entries. Pushing Read/Write key saves the setting.

Run Key This key is used to star t a RUN command (only valid when in manual control mode).

Stop/Reset Key Functions as the STOP key and emergency stop key during local operation. Functions as the RESET key when an inverter trip occurs. In all other modes, emergency off is engaged when this key is pressed twice.

Table 12 — VFD Non-Trip Messages for 50XJ Unit

LED MESSAGE EXPLANATION

OFF Displayed whenever the ST-CC connection is open. pOFF Displayed when the VFD control power supply voltage is too low. nOFF Displayed when the VFD’s main DC bus voltage is low.

rtrY Auto-restart message: alter nately displayed with the output frequency whenever the

Err1 Displayed when 2 frequency points (F-P1,F-P2,etc.) are set too close to each other.

CLr Displayed during a pending clear command (after the STOP/RESET key has been

EOFF Displayed during a pending emergency off command (after the STOP/RESET key has

CtrL Displayed during a pending coast stop command (after the Local/Remote key has

HI This maximum value warning message “HI” will be alternately displayed in the data

LO This minimum value warning message “LO” will be alternately displayed in the data

PA SS Displayed if the correct password is entered at the password prompt.

Err Displayed if an incorrect password is entered at the password prompt.

E1 Displayed when the VFD attempts to display a number that exceeds four

db Displayed when DC injection braking is being executed. dbon Displayed when motor shaft stationary control is being executed. FJOG Displayed when in forward JOG mode. rJOG Displayed when in reverse JOG mode.

L VFD/motor overload pre-alarm display. C Overcurrent pre-alarm display. P Overvoltage pre-alarm display. H Overheat pre-alarm display.

t Option board communication alarm display.

InIt Displayed when the VFD is initializing values during resetting/power-up.

VFD tries to automatically restart after a non-critical trip.

pressed ONCE after a trip).

been pressed ONCE when in terminal control mode).

been pressed once when in local control mode while the VFD is running).

field of a parameter when an attempt is made to increase the setting value greater than the parameter’s maximum value.

field of a parameter when an attempt is made to decrease the setting value less than the parameter’s minimum value.

numerical digits.

Table13—VFDTripMessagesfor50XJUnit

LED MESSAGE EXPLANATION

nErr Displayed in the trip history in standard monitor mode when no trip has been recorded

OC1 Overcurrent during acceleration trip OC2 Overcurrent during deceleration trip

OC3 Overcurrent during normal (constant speed) run trip OC1P Overcurrent in DC section during acceleration trip OC2P Overcurrent in DC section during deceleration trip OC3P Overcurrent in DC section during normal (constant speed) run trip

OCL Load end over current trip detected at start-up (output terminals, motor wiring, etc.) OCA1 U-phase short circuit trip detected at start-up OCA2 V-phase short circuit trip detected at start-up OCA3 W-phase short circuit trip detected at start-up

OP1 Overvoltage during acceleration trip

OP2 Overvoltage during deceleration trip

OP3 Overvoltage during normal (constant speed) run trip

OLIn VFD overloaded trip OLnt Motor overloaded trip

OCr Dynamic braking resistor overcurrent trip OLr Dynamic braking resistor overload trip

OH Inverter overheat trip

E Emergency off trip message. Displayed after the STOP/RESET key has been pressed

EEP1 EEPROM failure during write cycle EEP2 EEPROM abnormality during initial reading

Err2 RAM error

Err3 ROM error

Err4 CPU error

Err5 Communication interruption error

Err6 Gate array error

Err7 Output current detection circuit error

Err8 Option PCB error trip

Err9 Option ROM error

UC Low operating current trip

UP1 Main circuit undervoltage trip

Ot Overtorque trip EF1 Software detected earth fault trip EF2 Hardware detected earth fault trip

Etn Auto-tuning error

EtYP Inverter typeform and EEPROM typeform mismatch error

dANP Damper trip. When damper function is selected, and damper is closed while the motor

LOSS IV analog input loss. Valid when LA15 = 3 and frequency command is selected from

LEGEND

CPU — Central Processing Unit IV — Analog Input Terminal PCB — Printed Circuit Board RAM — Random Access Memor y ROM — Read-Only Memory U-phase — Phase 1 Output (T1) V-p hase — Phase 2 Output (T2) W-phase — Phase 3 Output (T3)

since the last VFD reset or trip clear.

once when in Auto Control mode, or press STOP/RESET key twice within one second in Manual control mode.

is running.

IV analog input terminal.

Table 14 — VFD Mode Summary for 50XJ Unit

KEY OPERATON LED MESSAGE EXPLANATION

— 0.0 Standard monitor mode S/P/M SEtP Switch to mode selection menu. S/P/M PrG Program mode. S/P/M non Select Status Monitor mode title with U/D keys.

R/W Fr-F Enter Status Monitor mode by pressing R/W. First monitor

DOWN 60.0 Pressing UP/DOWN views next/previous status variable.

DOWN C 0 Load current (%) monitor (monitor #2) DOWN Y 228 Input voltage (V) monitor (monitor #3) DOWN P 0 Output voltage (V) monitor (monitor #4)

DOWN A.... Input terminal status monitor

DOWN b.... Input terminal status monitor

DOWN O.... Output terminal status monitor

DOWN t0.00 Total RUN time monitor DOWN OC1 Past trip #1 monitor DOWN OC2 Past trip #2 monitor DOWN OC3 Past trip #3 monitor DOWN nErr Past trip #4 monitor DOWN Fr-F Return to the top menu item

item (motor run direction) is displayed.

Frequency command value displayed (monitor #1)

50BV Variable Frequency Drive Control — The

variable frequency drive is factory wired and programmed for proper operation with the unit controls; no installation or service adjustments are normally required.

The VFD default conditions at unit power up are: “0.0 Hz” in the LED display. When the fan is operating, the LED displays the output frequency in Hz.

OPERATING KEYPAD — The keypad allows users to enable or disable the keypad, input commands from the keypad, and monitor drive operation. Fig. 7 shows the operating panel keypad layout and the locations of the keys and display LEDs.

The 4-character LED displays various values, depending upon what mode is running.

• In Standard Monitor mode: the LED displays the current

output frequency.

• In Status Monitor mode: monitors the status conditions

and frequency command value setting.

• In Setup mode: displays setup parameter titles and values.

• During a trip: displays the trip title.

The appropriate local/remote LED, which is inset into the speed control key, is lit when the unit is in local or remote mode.

KEY FUNCTIONS — Refer to Fig. 8 for the functions of each key on the keypad.

NON-TRIP MESSAGES — Non-trip messages are those that may be displayed but do not cause a trip and are not recorded in the fault history. Table 15 lists the non-trip messages with their explanations.

TRIP MESSAGES — Trip messages and their causes are shown in Table 16.

CLEARING A TRIP — A trip clear can be performed after the cause of the trip has been removed. To perform a trip clear, either switch off power to the inverter (keep VFD off until charge LED turns off) or use the following procedure:

Press STOP. The display will show: CLr. Press STOP again. The display will show: 0.0, indicating that the trip is cleared and the display will return to Standard Monitor mode.

If any key other than the STOP key is pressed at the trip clear command prompt, the trip clear command is aborted and the display returns to Standard Monitor mode (where the trip title will be displayed flashing). The trip clear command does not clear the recorded past faults.

STATUS MONITOR MODE — In Status Monitor mode, it is possible to monitor the inverter status (frequency command, output voltage, current, terminal information, etc.). Status monitor mode is entered by pressing the MON key until the monitor LED is lit. The present output frequency (which, just after power is applied, is 0.0) is displayed. (If the ST-CC terminals are not shorted, OFF will be displayed.)

VEC lamp

Lights when sensorless vector operation control is running.

ECN lamp

Lights when

mode is in

Indicates that high voltage is still present within the inverter. Do not open the terminal board cover while this is lit.

Pressing up or down key when this lamp is lit allows the setting of operation frequency.

energy-saving

operation.

Charge Lamp

Up/down key lamp

RUN key lamp

Lights when the RUN key is enabled.

RUN lamp

Lights when the inverter is operating. Blinks when the automatic acceleration/deceleration

is operating

CHARGE

MON ENT

RUN STOP

RUN key

Pressing this key while the RUN key lamp is lighted starts operations.

Fig. 7 — 50BV VFD Display

MON lamp

Lights when the inverter is in monitor mode.

STOP key

Everypressingofthiskey while the RUN key lamp is lit will cause a slowdown stop.

PRG lamp

Lights when the inverter is in parameter setting mode.

Monitor key

Displays operation frequency, parameters, and error causes.

Built-in

potentiometer lamp

Built-in potentiometer

Operation frequency can be changed when the built-in potentiometer lamp

is lit.

Enter key

Down key

Up key

ALL OF THE BASIC PARAMETERS CAN BE SET BY THE SAME STEP PROCEDURES.

[STEPS IN KEY ENTRY FOR BASIC PARAMETERS]

MON

ENT

SWITCHES TO THE SETTING MONITOR MODE.

SELECTS PARAMETER TO BE CHANGED.

READS THE PROGRAMMED PARAMETER SETTING.

CHANGES THE PARAMETER SETTING.

SAVES THE CHANGED VALUE OF THE PARAMETER SETTING.

Fig. 8 — 50BV VFD Display Function Keys

Table 15 — Non-Trip Messages for the 50BV VFD

ERROR

CODE

OFF (Note 1) ST terminal OFF • The ST-CC circuit is opened. • Close the ST-CC circuit.

NOFF Undervoltage in main

rtrY Retry in process • The inverter is in the process of retry.

Err1 Frequency point

CLr Clear command

EOFF Emergency stop

HI/LO Setting error alarm /

db DC braking • DC braking in process • Normal if the message disappears after

In It Parameters in the

Atn Auto-tuning in process • Auto-tuning is in process. • Normal if the message disappears after

NOTES:

1. ST : Terminal of stand by function.

2. When the ON/OFF function is selected for DC braking (DB), using the input terminal selection parameter, you can judge the inverter to be normal if “db” disappears when opening the circuit between the terminal and CC.

PROBLEM POSSIBLE CAUSES REMEDIES

circuit

setting error

acceptable

command acceptable

An error code and data are displayed alternately twice each.

process of initialization Setup parameters in

the process of being set

• The supply voltage between R, S and T is under voltage.

• A momentary stop occurred.

• The frequency setting signals at points 1 and 2 are set too close to each other.

• This message is displayed when pressing the STOP key while an error code is displayed.

• The operation panel is used to stop the operation in automatic control or remote control mode.

• An error is found in a setting when data is reading or writing.

• Parameters are being initialized to default values.

• Setup parameters are in the process of being set.

• Measure the main circuit supply voltage. If the voltage is at a normal level, the inverter requires repairing.

• The inverter is normal if it restarts after several tens of seconds. The inverter restarts automatically. Be careful of the machine because it may suddenly restart.

• Set the frequency setting signals at points 1 and 2 apart from each other.

• Press the STOP key again to clear the trip.

• Press the STOP key for an emergency stop. To cancel the emergency stop, press any other key.

• Check whether the setting is made correctly.

several tens of seconds. (See Note 2.)

• Normal if the message disappears after a while (several seconds to several tens of seconds).

several seconds.

Table 16 — Trip Messages for 50BV VFD

ERROR

CODE

OC1 1 Overcurrent during

OC2 2 Overcurrent during

OC3 3 Overcurrent during

OCR 5 Arm overcurrent at

OCL 4 Overcurrent (An

OP1 A Overvoltage during

OP2 B Overvoltage during

COMMUNICATION

NO.

PROBLEM POSSIBLE CAUSES REMEDIES

acceleration

deceleration

operation

start-up

overcurrent on the load side at start-up)

acceleration

deceleration

• The acceleration time ACC is too short.

• The V/F setting is improper.

• A restart signal is input to the rotating motor after a momentary stop, etc.

• A special motor (e.g. motor with a small impedance) is used.

• The deceleration time dEC is too short. (During deceleration)

• The load fluctuates abruptly.

• The load is in an abnormal condition.

• A main circuit element is defective. • Make a service call.

• The insulation of the output main circuit or motor is defective.

• The motor has too small impedance.

• The input voltage fluctuates abnormally.

(1) The power supply has a capacity of

200kVA or more.

(2) A power factor improvement capacitor is

opened or closed.

(3) A system using a thyristor is connected

to the same power distribution line.

• A restart signal is input to the rotating motor after a momentary stop, etc.

• The deceleration time dEC is too short. (Regenerative energy is too large.)

• F304 (dynamic braking resistor activation) is off.

• F305 (overvoltage limit operation) is off.

(1) The input voltage fluctuates abnormally.

The power supply has a capacity of 200kVA or more.

(2) A power factor improvement capacitor is

opened or closed.

(3) A system using a thyristor is connected

to the same power distribution line.

• Increase the acceleration time ACC.

• Check the V/F parameter.

• Use F301 (auto-restart) and F302 (ride-through control).

• Increase the carrier frequency F300.

• Increase the deceleration time dEC.

• Reduce the load fluctuation.

• Check the load (operated machine).

• Check the cables and wires for defective insulation.

• Insert a suitable input reactor.

• Use F301 (auto-restart) and F302 (ride-through control).

• Increase the deceleration time dEC.

• Install a suitable dynamic braking resistor.

• Enable F304 (dynamic braking selection).

• Enable F305 (overvoltage limit operation).

• Insert a suitable input reactor.

Table 16 — Trip Messages for 50BV VFD (cont)

ERROR

CODE

*EPHO 9 Output phase failure • A phase failure occurred in the output line

*EPH1 8 Input phase failure • A phase failure occurred in the input line

OH2 2Eh External thermal trip • A thermal trip command is entered from

*UP1 1E Undervoltage trip

COMMUNICATION

NO.

OP3 C Overvoltage during

OL1 D Inverter overload • The acceleration ACC time is too short.

OL2 E Motor overload • The V/F setting is improper.

*Ot 20h Over-torque trip • The load torque rises up to the over-torque

OLr F Dynamic braking

OH 10h Overheat • The cooling fan does not rotate.

PROBLEM POSSIBLE CAUSES REMEDIES

constant-speed operation

resistor overload trip

(main circuit)

• The input voltage fluctuates abnormally. (1) The power supply has a capacity of

200kVA or more.

(2) A power factor improvement capacitor is

opened or closed.

(3) A system using a thyristor is connected

to the same power distribution line.

• The motor is in a regenerative state because the load causes the motor to run at a frequency higher than the inverter output frequency.

• The DC braking amount is too large.

• The V/F setting is improper.

• A restart signal is input to the rotating motor after a momentary stop, etc.

• The load is too large.

• The motor is locked up.

• Low-speed operation is performed

continuously.

• An excessive load is applied to the motor during operation.

of the main circuit.

an external input device.

detection level during operation

• The deceleration time is too short.

• The dynamic braking amount is too large.

• The ambient temperature is too high.

• The vent is blocked up.

• A heat generating device is installed close to the inverter.

• The thermistor in the unit is broken.

• The input voltage (in the main circuit) is too low.

• Insert a suitable input reactor.

• Install a dynamic braking resistor.

• Increase the acceleration time ACC.

• Reduce the DC braking amount F251 and the DC braking time F252.

• Check the V/F parameter setting.

• Use F301 (auto-restart) and F302 (ride-through control).

• Use an inverter with a larger rating.

• Check the V/F parameter setting.

• Check the load (operated machine).

• Adjust OLN to the overload that the motor can withstand during operation in a low speed range.

• Check the main circuit output line, motor, etc., for phase failure.

• Enable F605 (Output phase failure detection).

• Check the main circuit input line for phase failure.

• Enable F608 (input phase failure detection).

• Check the external input device.

• Enable F615 (Over-torque trip selection)

• Check whether the system is in a normal condition.

• Increase the deceleration time dEC.

• Use a dynamic resistor with a larger

capacity (W) and adjust F308 (PBR capacity parameter) accordingly.

• Restart the operation by resetting the inverter after it has cooled down enough.

• The fan requires replacement if it does not rotate during operation.

• Secure sufficient space around the inverter.

• Do not place any heat-generating device near the inverter.

•Makeaservicecall.

• Check the input voltage.

• Enable F627 (undervoltage trip selection).

• To cope with a momentary stop due to undervoltage, enable F302 (ride-through control) and F301 (auto-restart).

Table 16 — Trip Messages for 50BV VFD (cont)

ERROR

CODE

EtYP 29h Inverter type error • The control circuit board (main circuit

EEP1 12h EEPROM fault • A data writing error occurs. • Turn off the inverter, then turn it on again.

*With a parameter, you can choose between trip-on and -off. NOTES:

1. During operation, the following alarms may be displayed, which have the same meaning as previously defined alarms.

2. If two or more problems arise simultaneously, one of the following alarms appears and blinks.

COMMUNICATION

NO.

*UC 1D Small-current

EF2 22h Ground fault trip • A ground fault occurs in the output cable

E 11h Emergency stop • During automatic operation or remote

Err2 15h Main unit RAM fault • The control RAM is defective. • Make a service call. Err3 16h Main unit ROM fault • The control ROM is defective. • Make a service call. Err4 17h CPU fault trip • The control CPU is defective. • Make a service call. Err5 18h Remote control

Etn 28h Auto-tuning error • Check the settings of the motor parameters F401to F408

• C (overcurrent alarm) — same as OC

• P (overvoltage alarm) — same as OP

• L (overload alarm) — same as OL1/OL2

• H (overheat alarm) — same as OH

CP, PL, CPL The blinking alarms, C, P, L, H are displayed in this order from left to right.

PROBLEM POSSIBLE CAUSES REMEDIES

operation trip

error

• The output current falls to the low-current detection level during operation.

or the motor.

operation, a stop command is entered from the operation panel or a remote input device.

• An error arises during remote operation. • Check the remote control device,

board or drive circuit board) is replaced.

• Check that the motor is not two or more sizes smaller in capacity than the inverter.

• Check that the inverter output cable is not too thin.

• Check that the motor is not running.

• Check that the motor is a three-phase inductive motor.

• Enable F610 (low-current detection parameter).

• Check whether the detection level is set properly to the system. (F611 and F612)

• If no error is found in the setting, make a service call.

• Check the cable and the motor for ground faults.

• Reset the inverter.

cables, etc.

• Make a service call.

If it does not recover from the error, make a service call.

TROUBLESHOOTING

Refer to Tables 17-21 for troubleshooting information.

Run Test Troubleshooting — The automatic run test

is a diagnostic tool used during unit start-up. Table 17 describes troubleshooting specifically for the automated run test.

Table 17 — Run Test Troubleshooting

PROBLEM POSSIBLE CAUSE

Control modules do not have lights when unit power on. Transformer open. Circuit breaker open. Power wiring open. Module failure. Control display does not light up when unit power on. Connection location. Interface cable open. Display failure. Run test will not start. Pre-existing ALARM (red)? Not “Logged in” with password.

WARN (yel) does not light during run test. Wiring open. Lamp failure. Control module failure. ALARM (red) does not light during run test. Wiring open. Lamp open. Control module failure. Run test stops, ALARM (red) light is lit after it blinks once. Bypass switch to LINE. Mode switch to OFF. Duct high

Fan does not start/ALARM (red) blinks 2 times. Fan relay failure. Run test stop, ALARM (red) light is lit after blinking 3 times. Wiring open. VFD connection error. VFD setup error. Fan relay failure.

Run test stop, ALARM (red) is lit after it blinks 4 times. Fan does not increase speed.

Fan does not stop after ALARM (red) blinks 5 times. Fan relay failure. Fan rotation is backwards. VFD to motor wiring sequence error. VFD setup error. Run test stop, ALARM (red) is lit after blinking 6 times.

Compressor 1 does not star t.

Run test stop, ALARM (red) is lit after blinking 7 times. Compressor 2 does not star t.

Run test stop, ALARM (red) is lit after blinking 8 times. Compressor 3 does not star t.

Run test stop, ALARM (red) is lit after blinking 9 times. Compressor 4 does not star t.

Compressor rotation is backwards. Field power wiring sequence error. Compressor power wiring sequence error. “C” message in I/O status display. No input signal/communication failure. “Service” message in I/O status display. Value is forced from 6400 keypad entry. “Supervisor” message in I/O status display. Value is forced from network communication (i.e., PC). ALARM (red) always on, will not enter run test. SAT, DSP, CSMUX, DHS, or PHASE input values out of range. Mode switch OFF.

Switch not in Local.

pressure switch open. Fire shutdown input or jumper open. Supply air temp out of range. Duct static pressure sensor out of range. Compressor resistor board wiring error or failure.

Current isolator failure. Control module failure. VFD connection error. VFD setup error.

Current isolator load adjustment too low.

Wiring open. Compressor resistor board wiring error or failure. High-pressure switch, low-pressure switch, coil frost switch, or compressor protection module open. Compressor relay failure. Contactor failure. Control module failure. No refrigerant charge.

Forcing and Clearing an Input or Output — Dur-

ing unit operation and/or troubleshooting, it may be necessary or desirable to clear an input or output. Tables 18 and 19 describe the procedure for clearing inputs and outputs.

STEP # INSTRUCTION/ACTION RESULT

1. Press 3, SET, ENTER “Controller Password”

2. Press ENTER “Log in to Controller” “Enter Password”

3. Press 1111, ENTER “Log in to Controller” “Logged in”

4. Press STAT “Hardware Points”

5. Press ENTER “Supply Air Temperature”

6. Press down arrow to obtain desired item (NOTE: order is PCB1 I/O, PCB2 I/O, PCB3 I/O)

7. Key in force value (1=on/start, 0 = off/stop), ENTER force value/status “Service”

STEP # INSTRUCTION/ACTION RESULT

1. Press 3, SET, ENTER “Controller Password”

2. Press ENTER “Log in to Controller” “Enter Password”

3. Press 1111, ENTER “Log in to Controller” “Logged in”

4. Press STAT “Hardware Points”

5. Press ENTER “Supply Air Temperature”

6. Press down arrow to obtain desired item (NOTE: order is PCB1 I/O, PCB2 I/O, PCB3 I/O)

7. Press CLEAR, ENTER auto value/status (NOTE “Service” must be gone)

Table 18 — Forcing an Input or Output

Table 19 — Clearing a Forced Input or Output

Table 20 — Alarms Displayed at Unit LID

FUNCTION ALARM MESSAGE (Actual Text) CAUSE UNIT RESPONSE (See Notes) RESET

SAT

DSP_ALM

FSD Fire Shutdown External Fire Alarm input opens for 5 sec. Unit shuts down, indicates alarm Automatic

DHS

CSMUX

CDWF

FLTS

FREEZ

C1_ALM C2_ALM C3_ALM C4_ALM

SFS

EWT

MA_RA

PHASE

BYPAS

NOTES:

1. Unit display will indicate alarm by displaying “There is 1 Alarm” or “There are X alarms”, for the active alarms in the controller.

2. Red light on, indicating alarm.

3. Yellow light is on, indicating a warning.

SATxx.xdFoutside limit of xxx.x dF

Duct Static Sensor Failure Duct Pressure Sensor reading is out of

Duct High Static Pressure Pressure rises above 3.0 in.H2O during

CSMUX x.xx Volts outside limit of x.xx Volts

Check Condenser Water Flow Waterflow Switch contacts are open at startup,

Change Filters Filter pressure drop exceeds Filter Pressure

Economizer Freeze Condition Economizer Freeze Switch contacts for 5 sec.

Compressor 1 Fault Compressor 2 Fault Compressor 3 Fault Compressor 4 Fault

Check Supply Fan Duct Pressure Sensor reading is below .3 in.

EWT xx.x dF outside limit of xxx.x dF

MA_RA xx.x dF outside limit of xxx.x dF

Phase Loss Phase monitor activates (see “Phase

SAT reads out of prescribed range for 5 sec. during operation

range (i.e., likely faulty sensor or circuit).

operation. Set point adjustable on the switch. Used for Off position of switch on smaller units with one controller

Compressor safety circuit Resistor Board reads out of prescribed range for 5 sec. during operation

or go open for 5 sec. during operation.

Switch setting (and contacts open) for 5 sec.

open during operation.

Compressor safety circuit opens for 2 sec. Unit shuts that compressor down,

H2O at 10 sec. after starting fan, or during operation, or supposed to be Off.

EWT reads out of prescribed range for 5 sec. or more

ma_ra reads out of prescribed range for 5 sec. or more

Loss/Reversal Protection Switch” on page 5) for 5 sec. during operation.

BYPAS switch in Bypass position or Off, local remote in Off position

reads above .3″ when fan is

Unit shuts down and indicates alarm

Unit shuts down, indicates alarm Automatic

Unit shuts down and indicates alarm

Compressor Cooling shuts down, locks out and indicates warning

Unit operates normally, but still indicates Warning

Warning indicated for 15 minutes turns off ventilation request, then unit shuts down and Econo valve opens, pump request stays on, and Alarm indicated

and indicates Warning, but retries 2 more times before locking it out.

If on but indicates off cooling, and heating will be disabled warning light will be on

Indicates warning Automatic

Unit shuts down, indicates alarm Automatic

Automatic

Standard Diagnostic Features, Alarm and Warning Lights

SUPPLY AIR TEMPERATURE SENSOR FAILURE — If the supply air temperature sensor fails and indicates either 245 F from a short or -40.0 F from and open sensor the controller outputs will be forced to off with safety forces, the alarm output will close and the red Alarm light will be lit. A system alarm will be generated and displayed on the unit keypad. Unit reset is automatic when the supply air sensor has a valid reading again.

DUCT STATIC PRESSURE SENSOR FAILURE — If the duct static pressure sensor fails and indicates either 5.0 inches from a short or 0.0 inches from and open sensor the controller outputs will be forced to off with safety forces, the alarm output will close and the red Alarm light will be lit. A system alarm will be generated and displayed on the unit keypad. Unit reset is automatic when the supply air sensor has a valid reading again.

FIRE/SHUTDOWN INPUT (FSD) — This is a normally closed input, which when opened, deenergizes an isolation relay in the unit, opening the input to the controller. When this input turns opens, all control outputs are immediately turned off, including the fan. Fire forces will be displayed on the outputs. Unit reset is automatic when the FSD input is closed

again. A system alarm will be generated and displayed at the keypad.

DUCT HIGH STATIC INPUT (DHS) — This air switch provides over pressurization protection for the ductwork. It is factory installed in the unit. The switch is a normally open switch, with adjustable manual setting (range is 1 to 5 in. wg default setting is 3.0 in. wg). Upon switch closure, the controller outputs will be forced to off with safety forces, the alarm output will close and the red Alarm light will be lit. A system alarm will be generated and displayed on the unit keypad. Unit reset is automatic when the duct pressure is again below the switch setting minus the device hysteresis.

COMPRESSOR MULTIPLEX (MUX) BOARD — A resistance board is used to generate a variable voltage input to the controller to determine compressor status. If the voltage output from this board gets out of the acceptable range the controller outputs will be forced to off with safety forces, the alarm output will close and the red Alarm light will be lit. A system alarm will be generated and displayed on the unit keypad. Unit reset is automatic when the Mux board has a valid reading again. The valid range is between 1.5 and 10 vdc. The table below indicates what voltages correspond to the compressor status indicated in the controller.

Table 21 — Compressor MUX Board Voltages

COMP VOLTS RANGE

None 1.86 1.50 < V < .95

1 2.88 last val < = V < 2.95 2 3.59 last val < = V < 3.68

1,2 4.44 last val < = V < 4.55

3 5.13 last val < = V < 5.25

45.71

1,3 5.85 last val < = V < 5.99

1,4 6.39

2,3 6.36 last val < = V < 6.54

2,4 6.87

1,2,3 6.99 last val < = V < 7.15 1,2,4 7.46 last val < = V < 7.63

3,4 7.94 last val < = V < 8.11 1,3,4 8.45 last val < = V < 8.58 2,3,4 8.81 last val < = V < 8.99

1,2,3,4 9.26 V > 8.99

last val < = V < 5.85

and CMP4 is on

last val < = V < 6.51

and CMP4 is on

last val < = V < 7.03

and CMP4 is on

CONDENSER WATER FLOW — This is an optional switch that can be used with the OMNIZONE™ controller. A thermal dispersion flow switch detects water flowing past the sensor element and closes normally open contacts that energize a relay with normally open contacts to the unit controller. If no flow switch is installed, a jumper must be in place to indicate that there is water flow all the time in order for the economizer and compressors to operate. A configuration decision is used to indicate if a flow switch is installed and disable alarms from the flow switch. When the flow switch is installed, the controller will check for water flow when flow is requested for unit operation. The controller will also test or to see if there is water flow when the unit is not operating. If there is no flow when the unit is operating or if there is flow when the unit is not operating, the warning relay will energize and the yellow light will be lit. If only loss of flow indication is desired, the configuration for the flow switch may be set to no and the controller will only energize the warning relay and turn on the yellow light if there is a loss of flow while the unit is in operation.

DIRTY FILTERS INPUT — This air pressure delta switch is factory installed in the 50XJ unit. It receives 5 vdc from the unit controller and monitors air pressure delta across the return air filters. Switch is normally open, with manually adjustable setting at the switch between 0.5 to 1.5 in. wg. Upon closure, controller should wait to assure closure for minimum 1 minute, and then indicate an alarm both via its Alarm Output and via communications. However, all other unit operation should remain normal.

A phase loss reversal switch may be installed in the unit to detect over, under voltage conditions and phase loss or reversal. Upon switch opening, the controller outputs will be forced to off with safety forces, the alarm output will close and the red Alarm light will be lit. A system alarm will be generated and displayed on the unit keypad. Unit reset is automatic when the voltage and power phases have been restored.

ECONOMIZER COIL FREEZE PROTECTION SWITCH — This switch is installed in the 50XJ unit when the economizer coil is provided. In the event the freeze protection switch contacts open, the ventilation request output will be closed for 15 minutes and the Warning light will light. If the freeze protection switch contacts are still open after 15 minutes, the supply fan will be stopped, all compressor cooling will stop, the economizer valve will open to 100%, the pump request output will remain on, and the Alarm light will light. This will maintain condenser water flow through the coil to prevent freezing the coil while stopping all other operations that could have contributed or will be affected by the freeze condition. Unit reset is automatic when the contacts on the freeze protection switch close again. The contacts on the freeze protection switch open below 37 F.

SUPPLY FAN STATUS — Supply fan status is determined by the duct static pressure sensor. If the fan is operating and a fan speed signal is sent to the variable frequency drive, the duct static pressure must become greater than the supply fan status high set point (SETPT01) for the supply fan status software point to turn on. When the duct static pressure becomes lower than the supply fan status low set point, the supply fan status will indicate OFF. If at any time the commanded state of the supply fan does not agree with the supply fan status for more than a minute, a supply fan status warning will be issued and the warning light will be lit.

COMPRESSOR STATUS — Compressor status is determined from the compressor MUX voltage input to the OMNIZONE controller. If at any time the compressor status indicates off for more than 30 seconds when the compressor commanded state is on, the compressor will be turned off with a safety force and the controller will try to start the compressor after five minutes. If the compressor status does not indicate on for more than 30 seconds then the compressor will be turned off again with a safety force for ten minutes. The controller will then try to restart the compressor a second time. If the compressor status does not come on within 30 seconds the compressor will be turned off for 15-minutes this time. After the 15-minute delay the controller will try to restart the compressor for a third time. If the compressor does not start it will be locked out for this operating cycle and will not be restarted until the OMNIZONE controller goes through an off cycle where the cooling and supply fan are shut down. When the compressor is going through the three restarts or when it is locked out the Warning light will be lit and the specific compressor alarm will be indicated on the display and via communications. The three strikes compressor test is reset automatically if the compressor status comes on while the compressor is on.

CBR

TRANS-1 (24VAC)

UNIT WIRING

WIRE LEGEND

1010

YELBLU

FIELD WIRING

CDWF

A B

237

TB1-2

CDWFS

Factory Jumper

TB1-1

DIS-2

RED

DIS-1

144

FNOD = 0

CNOD = 0

F201 = 20

F103 = 0

CNOD = 0

YEL

ALARM

F103=0

FNSL = 2

F114 = 1

FNOD = 0

DIS-3 DIS-4

143

APPENDIX A — WIRING DIAGRAMS

VFD2

F114 = 1

COMMON TB

COMMON (C)

VFD

DISPLAY

VFD1

P24

VFD-P24

139

IN OUT

VFD-S1

140

5 3

SPEED

142

OPTIONAL

BYPAS

Open

24VAC

VIA

VFD-CC

VFD-VIA

141

138

VIA

P24

WARN

3 12

ECONO MBV

+ -

MBVR

TRANS-3 R

TRANS-3 C

RATAQUA

MBVR

137

136

135

CMP2

130

CLO2-3

3 +

2 -

VIO ORG

CLO2-2

129

CMP1

CLO1-3

CLO1-2

BLU

LOGIC

CLO2

128

ORG

2 3 + -

VIO

CLO2-1

127

BLU

LOGIC 1

CLO1

DSP+

116

CLO1-1

115 115

BLU

TRANS-3 (24VAC)

CBR

YEL

121

114

T1 T2

CMP4

120

CSMUX

EWT

113

BLU

M2M1

BLK

ORG ORG

122

CMP2

CMP3

119

118

DHS2

DHS1

111

112

OLR1 CC1

HPS1LPS1

CMP1

6 4

117

132

DHS

110

T1 T2

CMP1

ROCC

109

BLU

ORG ORG B LK BLK

123

3 M1

108

CC2

OLR2

CMP2

24VAC (R)

CDWF

107

LPS2 HPS2

106

TB2

FIELD CONN

OPTIONAL

9 10

BYPAS

126

BPS-S

FSD

105

SAT

219

102

101

MODE

218

219

DSP

104

ROCC

LOCAL

RED

DIS-5

ROCC

216

DSP-

103

ALARM

WARN

ALM-CM

FSD

216

215

214

213

5 3

DIS-C

WARN

ALARM

BLU

REMOTE

OFF

DIS-111

FSD

50BVJ,K Low Voltage Schematic

102

101

NOTES:

SEE W/D NUMBER CNTL0038C-EM FOR HIGH VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038D FOR LEGEND.

JUMPER INSTALLED FOR THIS DEVICE WHEN NOT SUPPLIED

2163

141312

INT

EXT

20MA

DISPLAY

TO SYSTEM

PCB1

12345678

SW1

SW2

12345678

SW3

546

10VDC

OTHER

12345678

SW4

OTHER

213

1234

SW5

1234

SW6

131211

867

243

231

TO PCB2 (J7)

UNIT WIRING

FIELD WIRING

WIRE LEGEND

PCB1 (J1-3)

COMMON TBLK

PCB2 (J1-3)

COMMON TBLK

CMP 1&2

COMPR 1

CLO1

CURRENT LOOP

CC1

TRANS-2

CBR

TRANS-1

COMPR2

CLO2

CURRENT LOOP

T2T3T1

CC2

L1L2L3 T3

CBR

TRANS-3

TRANFORMER PRIMARY LEAD CLR:

- RED

208

- ORG

240

- PUR OR YEL

380

- BLK/RED460

-GRY

575

50BVJ,K High Voltage Schematic

L1 L2 L3 GND

PHASE

BYPASS )

GND

L3L1L2

R S

VFD

NOTES:

SEE W/D NUMBER CNTL0038A-EM FOR PCB1 LOW VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038B FOR PCB2 LOW VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038D FOR LEGEND.

WIRE LEGEND

1010

YELBLU

CBR

TRANS-1 (24VAC)

UNIT WIRING

FIELD WIRING

A B

237

TB1-2

CDWFS

TB1-1

Factory Jumper

DIS-2

RED

DIS-1

CDWF

144

F103 = 0

FNOD = 0

CNOD = 0

FNSL = 2

F201 = 20

F103 = 0

F114=1

FNOD = 0

CNOD = 0

YEL

DIS-3 DIS-4

ALARM

143

MBVR

ECONO MBV

BLU

24VAC

312

Open

BLU

COMMON (C)

TB2

FIELD CONN

102

BLU

SAT

ROCC

219

101

BLU

ALARM

WARN

ALM-CM

FSD

216

215

214

213

5 3

AQUA

F114 = 1

VFD2

COMMON TB

VFD

DISPLAY

MBVR RAT

TRANS-3 C

BLU

VFD1

VIA

VFD-VIA

138

VIA

P24

136

P24

VFD-P24

139

IN OUT

140

SPEED

VFD-S1

142

5 3

CMP4

+ -

135

+ -2

134

CLO4-3

VIO ORG

CLO4-2

133

BLU

LOGIC

CLO4

CMP3

OPTIONAL

BYPAS

CLO4-1

132

CLO3-3

3 +

2 -

VIO ORG

CLO3-2

131

BLU

CLO3

VFD-CC

141

WARN

137

CMP2

130

CLO2-3

VIO ORG

CLO2-2

CLO3-1

LOGIC

129

CMP1

128

CLO1-1

CLO1-3

BLU

ORG

LOGIC 1

2 3 + -

VIO

CLO1

CLO1-2

CLO2-1

BLU

3 +

LOGIC

2 -

CLO2

TRANS-3 (24VAC)

CBR

YEL

121

M2M1

OLR1 CC1

HPS1LPS1

M2M1

OLR3 CC3

TRANS-4 (24VAC)

CBR

HPS3

LPS3

ORG ORG B LK BLK

122

CMP1

CMP2

CMP3

CMP4

6 4

120

119

118

117

ORG ORG B LK BLK

124

CMP1

132

YEL

CMP3

121

CC2

OLR2

T1 T2

HPS2

LPS2

ORG ORG B LK BLK

123

3 M1

CMP2

24VAC (R)

T1 T2

DSP

CC4

OLR4

HPS4LPS4

ORG ORG B LK BLK

125

126

CMP4

CSMUX

DSP-

103

102

EWT

DHS

ROCC

DHS2

DSP+

127

116

115 115

DHS1

114

113

111

112

109

110

108

CDWF

107

106

FSD

105

104

WARN

ALARM

OPTIONAL

9 10

BYPAS

BPS-S

LOCAL

RED

216

218

219

ROCC

101

MODE

DIS-5

FSD

DIS-C

BLU

REMOTE

OFF

DIS-111

50BVW,X Low Voltage Schematic

2163

141312

INT

EXT

20MA

DISPLAY

TO SYSTEM

PCB1

12345678

SW1

12345678

SW2

12345678

SW3

546

10VDC

OTHER

12345678

SW4

OTHER

213

1234

SW5

1234

SW6

131211

867

243

231

NOTES:

SEE W/D NUMBER CNTL0038C-MA FOR HIGH VOLTAGE WIRING.

JUMPER INSTALLED FOR THIS DEVICE WHEN NOT SUPPLIED

SEE W/D NUMBER CNTL0038D FOR LEGEND.

TO PCB2 (J7)

UNIT WIRING

FIELD WIRING

WIRE LEGEND

PCB1 (J1-3)

COMMON TBLK

PCB2 (J1-3)

COMMON TBLK

CMP 1&2 or CMP 1&3

CMP 2&4

COMPR 1

CLO1

CURRENT LOOP

CC1

TRANS-2

CBR

TRANS-1

COMPR 3

CLO3

CURRENT LOOP

T2T3T1

CC3

L1L2L3 T3

CBR

L1 T1

TRANS-3

L3 T3

TRANFORMER PRIMARY LEAD CLR:

- RED

208

- ORG

240

- PUR OR YEL

380

TRANS-4

- BLK/RED460

-GRY

575

L3 T3

CBR

COMPR2

CLO2

CURRENT LOOP

CC2

COMPR 4

CLO4

CURRENT LOOP

L1 T1

L2 T2

L3 T3

CC4

L1L2L3 T3

50BVW,X High Voltage Schematic

L1 L2 L3 GND

PHASE

BYPASS )

GND 4

VFD

U V

NOTES:

SEE W/D NUMBER CNTL0038A-MA FOR PCB1 LOW VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038B FOR PCB2 LOW VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038D FOR LEGEND.

HIR

UNIT WIRING

FIELD WIRING

WIRE LEGEND

COMMON TB

TB2

SPT

RESET

HWV

TRMOP

VENTR

TRMCT

FIELD CONN

227

226

207

21010228

225

221

224

223

222

SAT

ROCC

220

21910216

101

102

ALARM

WARN

ALM-CM

FSD

215

214

213

5 3

To PCB1

DIS-8

BLU

BPS_S

ECONO MBV

DIS-7

MSR2

MSR1

233 234

TRANS-1 CTRANS-1 R

PHASER

236

CDWF

A B

237

RATAQUA

24VAC

TRANS-3 R

Open

3 12

ECONO Modulating

MBVR

TRANS-3 C

MBVR

24VAC

0-20 MA

COMMON

4 12

TRANS-1 C

TRANS-1 R

TRMOP

VENTR

HIR

TRMCT

216

219

ROCC

MODE

LOCAL

DIS-5

FSD

RED

218

BLU

OFF

MSR2

DIS-C

DIS-111

DIS-6

To 111

YEL

11 217

REMOTE

MSR1

WARN

ALARM

TRANS-2 (24VAC)

YEL

CBR

BLU

TB1-3

NOC

PHASE

TB1-1

2163

PCB2

TB1-2

Factory Jumper *

CDWFS

235

TRMOP

235

233

141312

HIR

232

228

230

231

546

INT

EXT

20MA

OTHER

10VDC

OTHER

TRMCT

A B

229

213

VENTR

BYPAS

BYPASS OPTION

211

212

210

131211

FREEZ

ECONO OPTION

209

208

207

867

PHASER

206

205

BRN

204

MA_RA

FLTS

202

201

203

243

231

NOTES:

SEE W/D NUMBER CNTL0038A FOR PCB1 LOW VOLTAGE WIRING.

* JUMPER INSTALLED FOR THIS DEVICE WHEN NOT SUPPLIED

SEE W/D NUMBER CNTL0038C FOR HIGH VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038D FOR LEGEND.

50BVJ,K,W,X Field-Installed Low Voltage Schematic

TO PCB1 (J7)

12345678

SW1

12345678

SW2

12345678

SW3

12345678

SW4

1234

SW5

SW6

1234

UNIT WIRING

FIELD WIRING

WIRE LEGEND

F103 = 0

F114 = 1

FNOD = 0

CNOD = 0

VFD2

COMMON (C)

COMMON TB

TRANS-1 (24VAC)

1010

YELBLU

CBR

BLU

VFD

DISPLAY

BLU

VFD1

CLO1-3

CLO1-2

CMP2

BLU

LOGIC

CLO2

128

2 3 + -

VIO ORG

CLO2-1

127

CMP1

BLU

LOGIC 1

CLO1

DSP+

116

CLO1-1

CC2

TRANS-3 (24VAC)

CBR

YEL

121

T1 T2

M2M1

BLK

ORG ORG

122

OLR1 CC1

HPS1LPS1

CMP1

OLR2

T1 T2

LPS2 HPS2

ORG ORG B LK BLK

123

3 M1

CMP2

9 10

BYPAS

OPTIONAL

126

BPS-S

24VAC (R)

CMP1

CMP2

CMP3

CMP4

6 4

120

119

118

117

132

CSMUX

EWT

114

113

115 115

DHS1

112

DHS

CDWF

107

106

FSD

105

ROCC

To OF F

DHS2

111

109

110

108

104

DSP

50BVJ,K Field-Installed Low Voltage Schemtic

DSP-

To TB2

103

102

101

NOTES:

SEE W/D NUMBER CNTL0038B FOR PCB2 LOW VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038C-EM FOR HIGH VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038D FOR LEGEND.

VIA

P24

VFD-CC

VFD-VIA

FNSL = 2

F201 = 20

VFD-P24

141

139

F114 = 1

FNOD = 0

DIS-3 DIS-4

143

138

VIA

P24

IN OUT

WARN

137

136

F103 = 0

CNOD = 0

YEL

DIS-2

RED

ALARM

DIS-1

144

VFD-S1

140

142

5 3

SPEED

+ -

135

OPTIONAL

BYPAS

130

CLO2-3

3 +

2 -

VIO ORG

CLO2-2

129

2163

141312

INT

EXT

DISPLAY

TO SYSTEM

12345678

PCB1

SW1

12345678

SW2

20MA

OTHER

12345678

SW3

546

10VDC

OTHER

12345678

SW4

213

1234

SW5

1234

SW6

131211

867

243

231

TO PCB2 (J7)

UNIT WIRING

FIELD WIRING

WIRE LEGEND

F103=0

F114=1

FNOD = 0

CNOD = 0

VFD2

COMMON (C)

COMMON TB

TRANS-1 (24VAC)

1010

YELBLU

CBR

BLU

VFD

DISPLAY

BLU

VFD1

130

VIO ORG

CMP1

128

CLO1-3

CLO1-1

BLU

TRANS-3 (24VAC)

M2M1

T1 T2

CBR

LOGIC 1

2 3 + -

VIO ORG

CLO1

CLO1-2

CMP2

CLO2-1

BLU

3 +

LOGIC

2 -

CLO2

121

YEL

ORG ORG B LK B LK

122

CMP3

CMP4

120

119

OLR1 CC1

HPS1LPS1

CMP1

CMP2

6 4

118

117

132

CMP1

M2M1

ORG ORG B LK B LK

124

OLR3 CC3

CBR

HPS3

LPS3

CMP3

TRANS-4 (24VAC)

YEL

121

CC2

OLR2

T1 T2

HPS2

LPS2

ORG ORG B LK BLK

123

3 M1

CMP2

24VAC (R)

DSP

CC4

OLR4

T1 T2

HPS4LPS4

9 10

BYPAS

126

BPS-S

OPTIONAL

ORG ORG B LK B LK

125

CMP4

CSMUX

EWT

DHS

CDWF

107

106

FSD

105

DSP-

To TB2

103

102

104

101

NOTES:

SEE W/D NUMBER CNTL0038B FOR PCB2 LOW VOLTAGE WIRING.

ROCC

To OFF

DHS2

DSP+

115 115

127

116

DHS1

114

113

112

111

109

110

108

SEE W/D NUMBER CNTL0038C-MA FOR HIGH VOLTAGE WIRING.

SEE W/D NUMBER CNTL0038D FOR LEGEND.

50BVW,X Field-installed Low Voltage Schematic

VIA

P24

VFD-CC

VFD-VIA

VFD-P24

FNSL = 2

F201 = 20

141

F103 = 0

F114 = 1

FNOD = 0

CNOD = 0

VFD-S1

140

139

138

5 3

VIA

P24

SPEED

IN OUT

OPTIONAL

142

BYPAS

CMP4

+ -2

134

YEL

WARN

DIS-3 DIS-4

DIS-2

RED

ALARM

DIS-1

144

143

137

136

+ -

135

CLO4-3

VIO ORG

CLO4-2

133

BLU

LOGIC

CLO4

CLO3-3

CLO3-2

CLO4-1

CMP3

132

BLU

3 +

2 -

VIO ORG

CLO3

131

CLO2-3

CLO2-2

CLO3-1

LOGIC

129

2163

141312

INT

EXT

20MA

546

OTHER

DISPLAY

TO SYSTEM

PCB1

12345678

SW1

SW2

12345678

SW4

SW3

213

10VDC

OTHER

12345678

1234

SW5

AODOAO

1234

SW6

131211

867

243

231

TO PCB2 (J7)

LEGEND AND NOTES FOR ALL 50BV WIRING DIAGRAMS

ALARM — Unit Alarm Relay (Critical Fault) ALM-CM — Alarm/Warning Relay Common AO — Analog Output AQUA — Aquastat BM — Blower Motor BPS_S — Fan Start/Stop Relay

BR — Blower Relay BYPAS — VFD Bypass Control CBR — Circuit Breaker CC — Compressor Contactor CDWF — Condenser Waterflow Relay CDWFS — Condenser Waterflow Switch CLO — Compressor Lockout Control CMP — Compressor Control Relay COMPR — Compressor CSMUX — Signal Multiplexer-Comp Status DEHUM — External Dehumidification DHS — Duct High Static Limit Switch DO — Digital Output DSP — Duct Static Pressure Transducer

(VFD Bypass Mode)

NOTES:

1. Partial wiring shown on both power and control diagrams.

2. Class 2 transformer TRANS-1 is wired into separate circuit. Do not interconnect other

3. Shielded wire shall have drain wire connected to VFD ground screw. The floating end

4. Shielded wire shall have drain wire connected to the control panel, adjacent to the

transformers or circuits; circuit separation or compressor transformers from low voltage control panel transformers shall be maintained.

of the drain wire shall be insulated.

PCB. The floating end of the drain wire shall be insulated.

LEGEND

ECONO — Economizer Valve/Damper Control EWT — Entering Water Temp. Sensor FLTS — Filter Status Switch FREEZ — Freeze Thermostat

FRZ — Freeze Thermostat (DX Circuit) FSD — Fire Alarm/Shutdown GND — Ground HIR — Heat Interlock Relay HPS — High Refrigerant Pressure Switch HWV — Hot Water Valve LPS — Low Refrigerant Pressure Switch MA_RA — Mixed/Return Air Temp. Sensor MBVR — Motorized Ball Valve Relay MSR — Local/Remote Control Relays OLR — Compressor Motor Protector PCB1 — Unit Control Board PCB2,3 — I/O Expansion Board PHASE — Phase/Rotation Monitor PHASER— Phase Monitor Relay RAT — Return Air Thermostat

(Water Economizer)

RESET — External Reset ROCC — Remote Occupancy SAT — Supply Air Temp. Sensor SPT — Space/Zone Temperature Sensor SF — Supply Fan Start/Stop Relay SPEED — 0-10 VDC Signal Isolator for VFD SW — Switch T—Transformer TB2 — Terminal Block for Field Connections TRANS — Transformer TRMCT — VAV Terminals Control TRMOP — VAV Terminals Open VENTR — Ventilation Output VFD — Variable Frequency Drive WARN — Unit Warning Relay

(Non-Critical Fault) Unit Wire

Field Wiring

PCB1

SW1

12345678

SW2

12345678

SW3

12345678

SW4

12345678

SW5

SW6

1234

732/RED

PCB2

SW1

12345678

SW2

12345678

SW3

12345678

SW4

12345678

SW5

SW6

731/BLK

LOW VOLTAGE CONTROL WIRING

CB3

515/WHT

ORN

608/BRN

606/RED

HIR24

500

ORN

511

WHT

510

WHT

513

YEL

512

YEL

518

GRA

525

BRN

531

YEL

526

BRN

534

PNK

527

BRN

535

BLU

528

BRN

555

2 4

603

ORN

607/BRN

633/BRN

634/RED

609/ORN

610/VIO

NOTE 1

0 1ALARM

0 1WARN

0 1SF

0 1CMP4

0 1CMP3

0 1CMP2

0 1CMP1

623

WHT

564 YEL

568 BLU

622 BLK

WHT BLK

BLU

RED

YEL

24 V

0 1HIR

0 1TRMOP

0 1TRMCT

0 1VENTR

1 3CD WF

24 V

ALARM

582/ORN

621

BRN

507

BRN

506/BRN

520

BRN

521

BRN

522

BRN

523

BRN

X2X1

MVLV

124

COMMON

24 VAC

0-20 mA

ECONO

124

COMMON

24 VAC

0-20 mA

WARN

584/ORN

X2X1

HRN3

HRN5

HRN4

GRN

X2X1

GRN

503/BRN

502/RED

510/WHT

15 14

512/YEL

592/BRN

514/BLK

11 10

515/WHT

516/GRA

INT

529/YEL

EXT

4-20mA

532/PNK

OTHER

0-10VDC

612/BLU

4-20mA

712/RED

536/RED

704/BLK

705/RED

710/GRN

711/WHT

550/BRN

551/BLU

587/BRN

588/ORN

552/BRN

553/BLK

7 6

554/VIO

5 4

713/BLK

714/GRN

123

715/WHT

EWT

ROCC

CDWF

712/RED

DSP

SAT

DHS

FSD

CSMUX

537

RED

509

BRN

542

GRA

544 YEL

546 PNK

548 BLU

HRN4

RED

GRA

YEL

PNK

BLU

538

543

545

547

549

CMP4

541

CMP3

540

CMP2

539

CMP1

NOTE 5

730/WHT

GRN

123

561/BRN

557/RED

564/YEL

15 14 13 12

623/WHT

11 10

567/PNK

609/ORN

1 0

610/VIO

INT

EXT

568/BLU

4-20mA

OTHER

622/BLK

0-10VDC

4-20mA

569/GRA

13 12

570/BLU

727/GRN

9 8 7 6 5 4 3 2 1

728/WHT

571/YEL

WHT

716/GRN 717/WHT 724/GRN 725/WHT

FREEZ

FLTS

MA_RA

NOTE 5

592

BRN

514

BLK

557

600

502

RED

516

GRA

529

YEL

532

PNK

612

BLU

RED

635

RED

600/RED 558/RED

SPEED

IN OUT

+ +

HRN3

HRN5

703/BLK

702/RED

HRN5

GRN

WHT

RED

700

701

GRA

556

517

530

YEL

533

PNK

613

BLU

BRN

501

RED

604

RED

NOTE 4

VFD

GRD

CLO4

LOGIC 1

CLO3

LOGIC 1

CLO2

LOGIC 1

CLO1 LOGIC 1

CB2

CB1

CDWFS

605/RED

1 3FSD

558/RED

559/RED

1 3ROCC

581/PNK

573/YEL 598/YEL

569/GRA

LOCAL

OFF

REMOTE

MODE

574

BRN

TRMOP

VENTR24

TRMCT

GRN

HRN5

503/BRN

509

BRN

524

BRN

561/BRN

BRN

565/BRN 508/BRN

620/BRN

566/BRN

506/BRN

599/BRN

GRN

HRN5

RA (CCW)

4-20mA

RA (CCW)

4-20mA

580/BRN

BRN

519

BRN

560

505

504

BRN

602

BRN

TB4

578/VIO

579/VIO

624/PNK

567/PNK

574/BRN

HWV

625/PNK

VENTR

TRMOP

TB5

571/YEL

RESET

570/BLU

SPT

50XJ Low Voltage Control Wiring

575/ BRN

576/ORN

TRMCT

626/BLK

627/BLK

573/YEL

577/ORN

580/BRN

HIR

ROCC

BLK

581/PNK

FSD

586/VIO

585/GRA

582/ORN

TB6

WARN

ALARM

ALM-CM

H2H3H4

TB2

115 V

310

BLK

CMP1

321/BLK

CMP2

336/BLK

CMP3

347/BLK

CMP4

301 BLK

306

BLK

311

BLK

LPS1 HPS1

312

BLU

322

BLK

LPS2 HPS2

323

PNK

332

BLK

337

BLK

LPS3

338

YEL

348

BLK

Bussman MDQ5

5 A, 250 V

FU27

HRN1

313

BLU

HRN1

324

PNK

HRN2

HPS3

339

YEL

HRN2

312

BLU

323

PNK

338

YEL

GRA

349

307

BLK

333 BLK

314

BLU

325

PNK

340

YEL

300

BLK

T1 T2

OLR1

M1 M2

365

BLK

T1 T2

OLR2

M1 M2

T1 T2

OLR3

M1 M2

367

BLK

302

WHT

320

WHT

TB3

302

309

WHT

315

BLU

WHT

HRN1

6 6

FRZ1

316

BLU

308

WHT

HRN1

318

BLU

A BC13 3

115 V

366

WHT

331/WHT

334

WHT

HRN1

329

PNK

A BC25 5

326

PNK

335

WHT

FRZ2

HRN2

6 6

327

PNK

346/WHT357/WHT

FRZ3

341

YEL

368

WHT

342

YEL

HRN2

344

YEL

A BC33 3

358/BLK

362

BLK

LPS4 HPS4

349

GRA

BPS_S*

DS1*

363 VIO

350

GRA

359 BLK

T1 T2

351

GRA

OLR4

M1 M2

BYPAS*

9 10

NOTE 1

ID Open Close FRZ1-4 HPS1-4 LPS1-4

SWITCH SETTINGS

30 +/- 5 °F 45 +/- 6 °F

360 +/- 10 PSIG 264 +/- 15 PSIG

27 +/- 4 PSIG 67 +/- 7 PSIG

50XJ 115V Control Wiring

352

GRA

FRZ4

353

GRA

HRN2

BLK

355

GRA

CUVL*

UVC

A BC45 5

361

WHT

364

WHT

USE COPPER SUPPLY WIRES.

GND

DISC1*

100/BLK

101/BLK

102/BLK

GND

206/BLK

207/BLK

208/BLK

TB1

Phase rotation

sequence is

ABC (L1-L2-L3).

FUSES 1-18 ARE 600 V, CLASS RK-5 FUSES. FUSES 25-26 ARE 600 V, CLASS CC FUSES.

FUSE USAGE

FU1-3

10 Ton Compressor 30 A 13 Ton Compressor 40 A

FU 7-18

FU 25-26

15 Ton Compressor 40 A 20 Ton Compressor 50 A 25 Ton Compressor 60 A

103

BLK

108 YEL

113

BLU

201 BLK

202 YEL

203

BLU

127

BLK

130

YEL 133 BLU

138

BLK

141

YEL

144

BLU

149

BLK

152

YEL

155

BLU

160

BLK

163

YEL

166

BLU

15 HP 35 A 20 HP 40 A 25 HP 60 A 30 HP 80 A 40 HP 80 A 50 HP 100 A

POWER WIRING

FU1

FU2

FU3

PHASE*

Note 1

FU7

FU8

FU9

FU10

FU11

FU12

FU13

FU14

FU15

FU16

FU17

FU18

460 V

50XJ Power Wiring

109 YEL

104

BLK

114

BLU

128

BLK

134

BLU

139

BLK

145

BLU

150

BLK

156

BLU

161

BLK

167

BLU

131

YEL

142

YEL

153

YEL

164

YEL

L1 T1

L2 T2

L3 T3

L1 T1

L2 T2

L3 T3

L1 T1

L2 T2

L3 T3

L1 T1

L2 T2

L3 T3

197

BLK

199

BLU

VFD

R U

SW1

V10

Note 1

137/BLK

148/BLK

159/BLK

170/BLK

193

BLK

194

BLU

195

BLK

196

BLU

204

BLK

205

BLU

FU25

FU26

107

BLK

117

BLU

Current Loop

of CLO1

129

BLK

132 YEL

135

BLU

Current Loop

of CLO2

140

BLK

143 YEL

146

BLU

Current Loop

of CLO3

151

BLK

154 YEL

157

BLU

Current Loop

of CLO4

162

BLK

165 YEL

168

BLU

RED-200V

ORN-230V

BLK-460V

RED-200V

ORN-230V

BLK-460V

RED-200V

ORN-230V

BLK-460V

198

Com

BLK

200V

230V

200

460V

BLU

50XJ - 460 V Unit

IFM

112

YEL

GRNGRNGRN

COMP1

136/BLK

COMP2

147/BLK

158/BLK

169/BLK

YEL-COM

H1 X2

COMP3

COMP4

T3*

CH2

CH3

CH4

24 V

115 V

GRN

CH1

GRN

Note 1

Note 2

Note 1

Note 2

Note 1

Note 2

Note 1

PCB3

3 2 1

PCB2

RED

BLK

WHT

123

GRN

TRAN

24 V

GRN

X2X1

SW1

12345678

SW2

12345678

SW3

12345678

SW4

12345678

SW5

1234

SW6

1234

INT

EXT

4-20 mA

OTHER

0-10 VDC

4-20 mA

DEHUM

0 1

TOWER

0 1

PUMP

0 1

HEAT

0 1

HEAT

0 1

HEAT

0 1

HEAT

0 1

Outdoor Air Temperature

Exhaust

Fan Control

4-20 mA

Indoor Relative Humidity

Indoor Air Quality

Leaving Water Temp

Building Pressure

Tower Sump Temp

50BV,XJ Accessory Control Module (PCB3) Schematic

LEGEND AND NOTES FOR ALL 50XJ WIRING DIAGRAMS

ALARM — Unit Alarm Relay (Critical Fault) ALM-CM — Alarm/Warning Relay Common BPS_S — Fan Start/Stop Relay

BYPAS — VFD Bypass Control C—Compressor Contactor CB — Circuit Breaker CDWF — Condenser Waterflow Relay CDWFS — Condenser Waterflow Switch CH — Crankcase Heater CLO — Compressor Lockout Control CMP — Compressor Control Relay COMP — Compressor CSMUX — Signal Multiplexer-Comp Status CUVL — UVC Light For Indoor Coil Area DEHUM — External Dehumidification DHS — Duct High Static Limit Switch DISC1 — Disconnect Switch DS — Door Switch DSP — Duct Static Pressure Transducer ECONO — Economizer Valve/Damper

EWT — Entering Water Temp. Sensor FLTS — Filter Status Switch

(VFD Bypass Mode)

Control

NOTES:

1. Partial wiring shown on both power and control diagrams.

2. All class 2 transformers are wired into separate circuits. Do not interconnect these

3. On 200/240 v units, the transformers are factory wired for 240 v. For 200 v applica-

4. Shielded wire shall have drain wire connected to VFD ground screw. The floating end

5. Shielded wire shall have drain wire connected to the control panel, adjacent to the

transformers or circuits; circuit separation shall be maintained.

tions, move the blue wire to the 200 v tap of each transformer.

of the drain wire shall be insulated.

PCB. The floating end of the drain wire shall be insulated.

LEGEND

FREEZ — Freeze Thermostat

FRZ — Freeze Thermostat (DX Circuit) FSD — Fire Alarm/Shutdown FU — Fuse GND — Ground HEAT — Electric Heat Stage Control HIR — Heat Interlock Relay HPS — High Refrigerant Pressure Switch HRN — Harness HWV — Hot Water Valve IFM — Indoor Fan Motor J—Jumper Wire LPS — Low Refrigerant Pressure Switch MA_RA— Mixed/Return Air Temp. Sensor MVLV — Modulating Valve (Econ)/

OLR — Compressor Motor Protector PCB1 — Unit Control Board PCB2,3— I/O Expansion Board PHASE — Phase/Rotation Monitor PUMP — Water Pump Request RESET — External Reset ROCC — Remote Occupancy

(Water Economizer)

Heat Pres. Ctl.

SAT — Supply Air Temp. Sensor SPT — Space/Zone Temperature Sensor SF — Supply Fan Start/Stop Relay SPEED — 0-10 VDC Signal Isolator for VFD SW — Switch T—Transformer TB1 — Power Distribution Terminal Bloc TB2 — 120 V-Hot Terminal Block TB3 — 120 V-Neutral Terminal Block TB5-7 — Terminal Blocks for

TOWE R TRMCT — VAV Terminals Control TRMOP — VAV Terminals Open VENTR — Ventilation Output VFD — Variable Frequency Drive WARN — Unit Warning Relay

—— Field Wiring

Field Connections Tower Request

—

(Non-Critical Fault) Optional Wiring

(Optional Items Noted With “*”)

APPENDIX B — CONTROL SCREENS

Display Screens

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::HWP01-32:Hardware points Table 1 Supply Air Temperature 67 dF SAT Duct Static Pressure 0.2 in H2O DSP Comp. Status MUX 1.86 Volts CSMUX Fire Alarm/Shut Down Enable FSD Cond. Water Flow Switch Yes CDWF Remote Occupancy Disable ROCC Duct High Press. Switch Normal DHS Entering Water Temp. 69.9 dF EWT Compressor 1 Relay Stop CMP1 Compressor 2 Relay Stop CMP2 Compressor 3 Relay Stop CMP3 Compressor 4 Relay Stop CMP4 Supply Fan/VFD Stop SF VFD Speed Signal 0 % SPEED Non Critical Fault Off WARN Critical Fault Off ALARM Mixed/Return Air Temp 77.2 dF MA_RA Dirty Filter Status Clean FLTS Phase Loss Protection Normal PHASE Ext. Supply Air Reset 0 dF RESET Water Econ. FreezeStat Normal FREEZ Space_Reset Sensor 79.2 dF SPT VFD Bypass Enable Disable BYPAS Head Pressure(Comp1) 118.76 PSIG PRES Ventilation Request Close VENTR VAV Terminals Control No TRMCT 2-position/Econo Valve 0 % ECONO Reverse/Head Press Ctrl 100 % Control MVLV Hot Water Valve 0 % HWV Heat Interlock Relay Off HIR Bypass Start_Stop Stop BPS_S VAV Terminals Open MAX Close TRMOP

OMNIZONE::SWP65-96:Software Points Compressor 1 Status Off CLO1 Compressor 2 Status Off CLO2 Compressor 3 Status Off CLO3 Compressor 4 Status Off CLO4 Bypass Acc Panel Secure No BP_SAFE DX VAV RESET Control 0 dF VAVRESET Factory/Field Test Stop FLDTST Building Static Pressure 0.03 in H2O BSP_IN Time Clock Off TIMCLOCK Cooling Disable COOLOK Supply Fan Status Off Control SFS Ok to run Fan No OKFAN OK Fan + Sup. Fan Stat FALSE SF_SFS Fan + Cond. Water Flow FALSE FAN_CDWF Equipment Mode Cool Control MODE Activate Evacuation Mode Disable EVAC Space Control Point 74 dF CTRLPT Mod. Econ Enabled No Control ECON_OK Head Pressure Control Disable Control HEAD Economizer Control Temp. 77.22 dF ECONPT Compressor Cooling Disable COMPRES Duct Static Failure Normal DSP_ALM Compressor 1 Alarm Normal C1_ALM Compressor 2 Alarm Normal C2_ALM Compressor 3 Alarm Normal C3_ALM Compressor 4 Alarm Normal C4_ALM Cond. Flow Alarm Status Disable Control CDWF_ST

Display Screens (cont)

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE:Custom Configuration Compressor Stages 2 NUM_CMP Reset Ratio 3 dF RSET_RTO CDWF 0=NO,1=YES 0 CDFW_SWT ECON 0=NO,1=YES 0 EWT_SNS EWT Reset 0=NO,1=YES 1 EWT_RST MOD.VLV 0=NO,1=YES 0 MOD_ECON 0=CONST.,1=VARIABLE 0 FLOW_TYP 0=RAT,1=MAT,2=NONE 2 MARA_SNS PHASE 0=NO,1=YES 0 PHAS_SWT FREEZ 0=NO,1=YES 0 FREZ_SWT ENABLE ECON. 68 dF ECON_SET SPT 0=NO,1=YES 0 SPT_SNS PRES 0=NO,1=YES 0 SPT_SNS TWR 0=NO,1=YES 0 TWR_SNS LWT 0=NO ,1= YES 0 LW T_S NS IAQ 0=NO,1=YES 0 IAQ_SNS IRH 0=NO,1=YES 0 IRH_SNS BSP 0=NO,1=YES 0 BSP_SNS BSP Range 1.00 in H2O BSP_RNG BSP LOW VALUE -0.5 in H2O BSP_LOW

Setpoints

OMNIZONE::SETPT02: VAVRESETbaseline Occupied Lo Setpoint 0 dF OccLow Occupied Hi Setpoint 0 dF OccHgh Unoccupied Lo Setpoint 0 dF UnOccLow Unoccupied Hi Setpoint 0 dF UnOccHgh

OMNIZONE::SETPT03: Heat\Cool Mode & Reset Occupied Lo Setpoint 70 dF OccLow Occupied Hi Setpoint 74 dF OccHgh Unoccupied Lo Setpoint 55 dF UnOccLow Unoccupied Hi Setpoint 85 dF UnOccHgh

OMNIZONE::SETPT04: Head Pressure Control Occupied Lo Setpoint 225 PSIG OccLow Occupied Hi Setpoint 225 PSIG OccHgh Unoccupied Lo Setpoint 225 PSIG UnOccLow Unoccupied Hi Setpoint 225 PSIG UnOccHgh

OMNIZONE::SETPT06: Supply Air Temperature Occupied Lo Setpoint 55 dF OccLow Occupied Hi Setpoint 55 dF OccHgh Unoccupied Lo Setpoint 55 dF UnOccLow Unoccupied Hi Setpoint 55 dF UnOccHgh

OMNIZONE::SETPT08: BSP raw control Occupied Lo Setpoint 12.32 ma OccLow Occupied Hi Setpoint 12.32 ma OccHgh Unoccupied Lo Setpoint 12.32 ma UnOccLow Unoccupied Hi Setpoint 12.32 ma UnOccHgh

OMNIZONE::SETPT09: Humidity Control Occupied Lo Setpoint 0 %RH OccLow Occupied Hi Setpoint 99 %RH OccHgh Unoccupied Lo Setpoint 0 %RH UnOccLow Unoccupied Hi Setpoint 99 %RH UnOccHgh

Configuration Screens

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::CC6400:Controller Identification

Description: OMNIZONE VPAC DevDesc

Location: Test Version 0.009 Location

Software Part Number: CEPP-130124-07 PartNum

Model Number: 6400 ModelNum

Serial Number: SerialNo

Reference Number: Version 1.6 RefNum

OMNIZONE::ADAPT01: VAVRESET Software point control Analog Output Point VAVRESET Name Status Point COOLOK Name Time Schedule LINK_01 Name Setpoint Schedule SETPT02 Name Reset Point TEMP_I00 Name Reset

Start Reset Value -40 dF StrtRst

Stop Reset Value 245 dF StopRst Control Point RESET Name PID_Master_Loop

Proportional Gain 1 KP

Integral Gain 0 KI

Derivative Gain 0 KD

Disabled Output Value 0 % DsblOut

Minimum Output Value 0 % MinOut

Maximum Output Value 20 % MaxOut

Starting Value 20 % StartVal

Block Iteration Rate 10 sec BlkRate Power on Delay 0 sec PowerUp

OMNIZONE::ADAPT02: Head Pressure control Analog Output Point MVLV Name Status Point HEAD Name Time Schedule LINK_01 Name Setpoint Schedule SETPT04 Name Reset Point TEMP_I00 Name Reset

Start Reset Value -40 PSIG StrtRst

Stop Reset Value 245 PSIG StopRst Control Point PRES Name PID_Master_Loop

Proportional Gain -0.2 KP

Integral Gain -0.1 KI

Derivative Gain -0.1 KD

Disabled Output Value 0 % DsblOut

Minimum Output Value 40 % MinOut

Maximum Output Value 100 % MaxOut

Starting Value 100 % StartVal

Block Iteration Rate 10 sec BlkRate Power on Delay 0 sec PowerUp

OMNIZONE::ADAPT03: Building Pressure Ctrl. Analog Output Point EXH Name Status Point OKFAN Name Time Schedule LINK_01 Name Setpoint Schedule SETPT08 Name Reset Point TEMP_I00 Name Reset

Start Reset Value -40 ma StrtRst

Stop Reset Value 245 ma StopRst Control Point BSP Name PID_Master_Loop

Proportional Gain -20 KP

Integral Gain -10 KI

Derivative Gain 0 KD

Disabled Output Value 0 % DsblOut

Minimum Output Value 0 % MinOut

Maximum Output Value 100 % MaxOut

Starting Value 40 % StartVal

Block Iteration Rate 10 sec BlkRate Power on Delay 0 sec PowerUp

OMNIZONE::ANCTL01: Supply Fan Status Discrete Output Point SFS Name Sensor Group/SPT Sensor DSP Name Time Schedule OCCPC01 Name Setpoint Schedule SETPT01 Name Analog

Hysteresis 0 in H2O Hyst

Block Iteration Rate 30 sec BlkRate Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuation information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::DOPI_01: Supply Fan Status Discrete Output Point SFS Name Time Schedule OCCPC01 Name Setpoint Schedule SETPT01 Name Per mi ss ive Inter lo ck

Control Point Type Analog Type Occ Discrete State On OccSt Unocc Discrete State On UnoccSt Occ Analog Test Low OAnlgTst Unocc Analog Test Low UAnlgTst Override Value 0 Ovrd Hysteresis 0.2 in H2O Hyst

Persistence Time 0 sec Persist Analog Control Point DSP Name Discrete Control Point PNT_NAME Name Power on Delay 0 sec PowerUp

OMNIZONE::ANCTL02: Humidity Control Discrete Output Point DEHUM Name Sensor Group/SPT Sensor IRH Name Time Schedule LINK_01 Name Setpoint Schedule SETPT09 Name Analog

Hysteresis 10 %RH Hyst

Block Iteration Rate 60 sec BlkRate Power on Delay 0 sec PowerUp

OMNIZONE::CCVAV01: Modulating Economizer Control Cooling Coil Valve ECONO Name Fan Status Point ECON_OK Name Sensor Group/SPT Sensor VAVRESET Name Time Schedule LINK_01 Name Setpoint Schedule SETPT02 Name High Humidity Switch SENSDI00 Name Humidity Setpoint SETPT00 Name High Humidity Sensor MAMP_I00 Name VAV Setpoint Reset

Supply Air Setpoint 53 dF Setpt

Reset Ratio 1 ^F RstRat

Start Reset 20 dF StrtRst

Maximum Reset 20 ^F MaxReset Supply Air Temperature ECONPT Name PID_Master_Loop

Proportional Gain -4 KP

Integral Gain -2 KI

Derivative Gain 0 KD

Disabled Output Value 0 % DsblOut

Minimum Output Value 0 % MinOut

Maximum Output Value 100 % MaxOut

Starting Value 30 % StartVal

Block Iteration Rate 30 sec BlkRate Power on Delay 0 sec PowerUp

OMNIZONE::BSP: Building Static Milliamp Low Input Endpoint 4 ma LowRange High Input Endpoint 20 ma HighRng Low Conversion Endpoint 4 ma LowConv High Conversion Endpoint 20 ma HighConv Low Input Fault 4 ma LowFlt High Input Fault 20 ma HighFlt Externally Powered No ExtPower

OMNIZONE::IAQ: Indoor Air Quality Low Input Endpoint 4 ma LowRange High Input Endpoint 20 ma HighRng Low Conversion Endpoint 0 LowConv High Conversion Endpoint 2000 HighConv Low Input Fault 4 ma LowFlt High Input Fault 20 ma HighFlt Externally Powered Yes ExtPower

OMNIZONE::CSMUX: Comp. Status MUX Low Input Endpoint 0 Volts LowRange High Input Endpoint 11 Volts HighRng Low Conversion Endpoint 0 Volts LowConv High Conversion Endpoint 11 Volts HighConv Low Input Fault 1 Volts LowFlt High Input Fault 10.5 Volts HighFlt

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::PRES: Head Pressure(Comp1) Low Input Endpoint 0.6 Volts LowRange High Input Endpoint 4 Volts HighRng Low Conversion Endpoint 6.23 PSIG LowConv High Conversion Endpoint 309.77 PSIG HighConv Low Input Fault 0.3 Volts LowFlt High Input Fault 5 Volts HighFlt

OMNIZONE::RESET: Ext. Supply Air Reset Low Input Endpoint 2 Volts LowRange High Input Endpoint 10 Volts HighRng Low Conversion Endpoint 0 dF LowConv High Conversion Endpoint 20 dF HighConv Low Input Fault 0 Volts LowFlt High Input Fault 10 Volts HighFlt

OMNIZONE::ALARM: Critical Fault Output Logic Type Normal LogType Minimum Off Time 4 sec MinOff Minimum On Time 4 sec MinOn Delay Time 10 sec DlyTim

OMNIZONE::BPS_S: Bypass Start_Stop Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 5 sec DlyTim

OMNIZONE::CMP1: Compressor 1 Relay Output Logic Type Normal LogType Minimum Off Time 300 sec MinOff Minimum On Time 300 sec MinOn Delay Time 30 sec DlyTim

OMNIZONE::CMP2: Compressor 2 Relay Output Logic Type Normal LogType Minimum Off Time 300 sec MinOff Minimum On Time 300 sec MinOn Delay Time 30 sec DlyTim

OMNIZONE::CMP3: Compressor 3 Relay Output Logic Type Normal LogType Minimum Off Time 300 sec MinOff Minimum On Time 300 sec MinOn Delay Time 30 sec DlyTim

OMNIZONE::CMP4: Compressor 4 Relay Output Logic Type Normal LogType Minimum Off Time 300 sec MinOff Minimum On Time 300 sec MinOn Delay Time 30 sec DlyTim

OMNIZONE::DEHUM: Ext. Dehumidification Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 10 sec DlyTim

OMNIZONE::HEAT1: Heat Stage 1 Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 10 sec DlyTim

OMNIZONE::HEAT2: Heat Stage 2 Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 10 sec DlyTim

OMNIZONE::HEAT3: Heat Stage 3 Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 10 sec DlyTim

OMNIZONE::HEAT4: Heat Stage 4 Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 10 sec DlyTim

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::HIR: Heat Interlock Relay Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 5 sec DlyTim

OMNIZONE::PUMP: Pump Request Output Logic Type Normal LogType Minimum Off Time 5 sec MinOff Minimum On Time 5 sec MinOn Delay Time 5 sec DlyTim

OMNIZONE::SF: Supply Fan/VFD Output Logic Type Normal LogType Minimum Off Time 30 sec MinOff Minimum On Time 60 sec MinOn Delay Time 10 sec DlyTim

OMNIZONE::TOWER: Cooling Tower Request Output Logic Type Normal LogType Minimum Off Time 5 sec MinOff Minimum On Time 5 sec MinOn Delay Time 5 sec DlyTim

OMNIZONE::TRMCT: VAV Terminals Control Output Logic Type Normal LogType Minimum Off Time 60 sec MinOff Minimum On Time 60 sec MinOn Delay Time 5 sec DlyTim

OMNIZONE::TRMOP: VAV Terminals Open MAX Output Logic Type Normal LogType Minimum Off Time 5 sec MinOff Minimum On Time 5 sec MinOn Delay Time 5 sec DlyTim

OMNIZONE::VENTR: Ventilation Request Output Logic Type Normal LogType Minimum Off Time 3 sec MinOff Minimum On Time 3 sec MinOn Delay Time 5 sec DlyTim

OMNIZONE::WARN: Non Critical Fault Output Logic Type Normal LogType Minimum Off Time 4 sec MinOff Minimum On Time 4 sec MinOn Delay Time 10 sec DlyTim

OMNIZONE::DSALM01: Duct High Pressure Monitored Input Point DHS Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic

Enable Delay Time 15 sec DlyTim

Persistence Time 10 sec Persist Alarm Processor

Alarm Processing Enable AlmProc

Re-Alarm Interval 0 min ReAlmTim

Alarm=1 or Alert=0 1 Type

Alarm Level 1 AlmLevel

Alarm Source 5 AlmSrc

Alarm Routing 11010000 AlmRtg

Alarm Description Index 0 AlmDesc

Alarm Message - Part 1 Duct High Static Message

Alarm Message - Part 2 Pressure Message

Alarm Message - Part 3 Message

Alarm Message - Part 4 Message Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::DSALM02: Phase Protection Monitored Input Point PHASE Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic Enable Delay Time 15 sec DlyTim Persistence Time 10 sec Persist

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 1 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 0 AlmDesc Alarm Message - Part 1 Phase Loss Message Alarm Message - Part 2 Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp OMNIZONE::DSALM03: Freeze Protection

Monitored Input Point FREEZ Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic Enable Delay Time 15 sec DlyTim Persistence Time 900 sec Persist

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 1 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 0 AlmDesc Alarm Message - Part 1 Economizer Freez Message Alarm Message - Part 2 e Condition Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp OMNIZONE::DSALM04: Duct Static Failure

Monitored Input Point DSP_ALM Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic Enable Delay Time 10 sec DlyTim Persistence Time 10 sec Persist

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 1 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 0 AlmDesc Alarm Message - Part 1 Duct Static Sens Message Alarm Message - Part 2 or Failure Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::DSALM05: Fire alarm Monitored Input Point FSD Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Invert AlmLogic

Enable Delay Time 10 sec DlyTim

Persistence Time 10 sec Persist Alarm Processor

Alarm Processing Enable AlmProc

Re-Alarm Interval 0 min ReAlmTim

Alarm=1 or Alert=0 1 Type

Alarm Level 0 AlmLevel

Alarm Source 5 AlmSrc

Alarm Routing 11010000 AlmRtg

Alarm Description Index 0 AlmDesc

Alarm Message - Part 1 Fire Shutdown Message

Alarm Message - Part 2 Message

Alarm Message - Part 3 Message

Alarm Message - Part 4 Message Power on Delay 0 sec PowerUp

OMNIZONE::DSALM06: Condenser Water Flow Monitored Input Point CDWF Name Comparison Point COOLOK Name Alarm Inhibit Point CDWF_ST Name Discrete Check

Alarm Logic Normal AlmLogic

Enable Delay Time 120 sec DlyTim

Persistence Time 120 sec Persist Alarm Processor

Alarm Processing Enable AlmProc

Re-Alarm Interval 0 min ReAlmTim

Alarm=1 or Alert=0 1 Type

Alarm Level 2 AlmLevel

Alarm Source 5 AlmSrc

Alarm Routing 11010000 AlmRtg

Alarm Description Index 0 AlmDesc

Alarm Message - Part 1 Check Condenser Message

Alarm Message - Part 2 Water Flow Message

Alarm Message - Part 3 Message

Alarm Message - Part 4 Message Power on Delay 0 sec PowerUp

OMNIZONE::DSALM07: Filter Alarm Monitored Input Point FLTS Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic

Enable Delay Time 10 sec DlyTim

Persistence Time 20 sec Persist Alarm Processor

Alarm Processing Enable AlmProc

Re-Alarm Interval 0 min ReAlmTim

Alarm=1 or Alert=0 1 Type

Alarm Level 2 AlmLevel

Alarm Source 5 AlmSrc

Alarm Routing 11010000 AlmRtg

Alarm Description Index 0 AlmDesc

Alarm Message - Part 1 Change Filters Message

Alarm Message - Part 2 Message

Alarm Message - Part 3 Message

Alarm Message - Part 4 Message Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::DSALM08: Compressor 1 Alarm Monitored Input Point C1_ALM Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic Enable Delay Time 10 sec DlyTim Persistence Time 10 sec Persist

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 2 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 0 AlmDesc Alarm Message - Part 1 Compressor 1 fau Message Alarm Message - Part 2 lt Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp OMNIZONE::DSALM09: Compressor 2 Alarm

Monitored Input Point C2_ALM Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic Enable Delay Time 10 sec DlyTim Persistence Time 10 sec Persist

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 2 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 0 AlmDesc Alarm Message - Part 1 Compressor 2 Fau Message Alarm Message - Part 2 lt Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp OMNIZONE::DSALM10: Compressor 3 Alarm

Monitored Input Point C3_ALM Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic Enable Delay Time 10 sec DlyTim Persistence Time 10 sec Persist

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 2 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 0 AlmDesc Alarm Message - Part 1 Compressor 3 Fau Message Alarm Message - Part 2 lt Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::DSALM11: Compressor 4 Alarm Monitored Input Point C4_ALM Name Comparison Point SENSDI00 Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic

Enable Delay Time 10 sec DlyTim

Persistence Time 10 sec Persist Alarm Processor

Alarm Processing Enable AlmProc

Re-Alarm Interval 0 min ReAlmTim

Alarm=1 or Alert=0 1 Type

Alarm Level 2 AlmLevel

Alarm Source 5 AlmSrc

Alarm Routing 11010000 AlmRtg

Alarm Description Index 0 AlmDesc

Alarm Message - Part 1 Compressor 4 Fau Message

Alarm Message - Part 2 lt Message

Alarm Message - Part 3 Message

Alarm Message - Part 4 Message Power on Delay 0 sec PowerUp

OMNIZONE::DSALM12: Supply Fan Alarm Monitored Input Point SFS Name Comparison Point SF Name Alarm Inhibit Point SENSDI00 Name Discrete Check

Alarm Logic Normal AlmLogic

Enable Delay Time 120 sec DlyTim

Persistence Time 120 sec Persist Alarm Processor

Alarm Processing Enable AlmProc

Re-Alarm Interval 0 min ReAlmTim

Alarm=1 or Alert=0 1 Type

Alarm Level 2 AlmLevel

Alarm Source 5 AlmSrc

Alarm Routing 11010000 AlmRtg

Alarm Description Index 0 AlmDesc

Alarm Message - Part 1 Check Supply Fan Message

Alarm Message - Part 2 Message

Alarm Message - Part 3 Message

Alarm Message - Part 4 Message Power on Delay 0 sec PowerUp

OMNIZONE::DXVAV01: Compressor Staging Discrete Output Point 1 CMP1 Name Discrete Output Point 2 CMP2 Name Discrete Output Point 3 CMP3 Name Discrete Output Point 4 CMP4 Name Discrete Output Point 5 DISCRO00 Name Discrete Output Point 6 DISCRO00 Name Fan Status Point COMPRES Name Sensor Group/SPT Sensor VAVRESET Name Time Schedule LINK_01 Name Setpoint Schedule SETPT02 Name High Humidity Switch SENSDI00 Name Humidity Setpoint SETPT00 Name High Humidity Sensor IRH Name VAV Setpoint Reset

Supply Air Setpoint 57 dF SetPT

Reset Ratio 1 ^F RstRat

Start Reset 20 dF StrtRst

Maximum Reset 20 ^F MaxReset Supply Air Temperature SAT Name PID_Master_Loop

Proportional Gain -1 KP

Integral Gain -0.4 KI

Derivative Gain -0.7 KD

Disabled Output Value 0 % DsblOut

Minimum Output Value 0 % MinOut

Maximum Output Value 100 % MaxOut

Starting Value 0 % StartVal

Block Iteration Rate 30 sec BlkRate Staging Control

Total Number of Stages 4 TotalStg

On Time Delay 2 min OnDelay

Off Time Delay 1 min OffDelay Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::EHVAV01: DO - Elec Heat VAV 01 Discrete Output Point 1 HEAT1 Name Discrete Output Point 2 HEAT2 Name Discrete Output Point 3 HEAT3 Name Discrete Output Point 4 HEAT4 Name Discrete Output Point 5 DISCRO00 Name Discrete Output Point 6 DISCRO00 Name Fan Status Point MODE Name Sensor Group/SPT Sensor LINK_09 Name Time Schedule LINK_01 Name Setpoint Schedule LINK_01 Name High Humidity Switch SENSDI00 Name Humidity Setpoint SETPT00 Name High Humidity Sensor IRH Name Duct Temperature SAT Name Duct High Limit 150 dF Value Occupied Heating Yes OccHeat PID_Master_Loop

Proportional Gain 5 KP Integral Gain 2.5 KI Derivative Gain 0 KD Disabled Output Value 0 % DdblOut Minimum Output Value 0 % MinOut Maximum Output Value 100 % MaxOut Starting Value 0 % StartVAl

Block Iteration Rate 15 sec BlkRate Heating Setpoint Offset 3 ^F Value Staging Control

Total Number of Stages 4 TotalStg

On Time Delay 3 min OnDelay

Off Time Delay 1 min OffDelay Power on Delay 0 sec PowerUp

OMNIZONE::HCVAV01: AO - Heating VAV 01 Heating Coil Valve HWV Name Fan Status Point MODE Name Sensor Group/SPT Sensor LINK_09 Name Time Schedule LINK_01 Name Setpoint Schedule LINK_01 Name Heating Setpoint Offset 3 ^F Value High Humidity Switch SENSDI00 Name Humidity Setpoint SETPT00 Name High Humidity Sensor IRH Name Occupied Heating Yes OccHeat PID_Master_Loop

Proportional Gain 3 KP

Integral Gain 1.5 KI

Derivative Gain 0 KD

Disabled Output Value 35 dF DsblOut

Minimum Output Value 40 dF MinOut

Maximum Output Value 140 dF MaxOut

Starting Value 80 dF StartVal

Block Iteration Rate 15 sec BlkRate Supply Air Temperature SAT Name P_Submaster_Loop

Proportional Gain 3 KP

Disabled Output Value 0 % FanOff

Minimum Output Value 0 % MinOut

Maximum Output Value 100 % MaxOut

Center Value 30 % Center

Block Iteration Rate 2 sec BlkRate Power on Delay 0 sec PowerUp

OMNIZONE::INTLK01: OK to run Fan Discrete Output Point OKFAN Name Discrete Input Point 1 TIMCLOCK Name Discrete Input Point 2 ROCC Name Discrete Interlock

Input 1 Comparison Off Sns1Sta

Input 2 Comparison Off Sns2Sta

Off Persistence Time 5 sec OffPrst

On Persistence Time 5 sec OnPrst

Output Logic Type Invert LogType Power on Delay 5 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::INTLK02: Ok to Cool Discrete Output Point COOLOK Name Discrete Input Point 1 MODE Name Discrete Input Point 2 SF_SFS Name Discrete Interlock

Input 1 Comparison Off Sns1Sta Input 2 Comparison On Sns2Sta Off Persistence Time 3 sec OffPrst On Persistence Time 10 sec OnPrst Output Logic Type Normal LogType

Power on Delay 0 sec PowerUp OMNIZONE::INTLK03: OK Fan + Sup. Fan Stat

Discrete Output Point SF_SFS Name Discrete Input Point 1 OKFAN Name Discrete Input Point 2 SFS Name Discrete Interlock

Input 1 Comparison On Sns1Sta Input 2 Comparison On Sns2Sta Off Persistence Time 2 sec OffPrst On Persistence Time 2 sec OnPrst Output Logic Type Normal LogType

Power on Delay 0 sec PowerUp OMNIZONE::INTLK04: Supply Fan Delays

Discrete Output Point SF Name Discrete Input Point 1 OKFAN Name Discrete Input Point 2 SENSDI00 Name Discrete Interlock

Input 1 Comparison On Sns1Sta Input 2 Comparison Off Sns2Sta Off Persistence Time 300 sec OffPrst On Persistence Time 20 sec OnPrst Output Logic Type Normal LogType

Power on Delay 0 sec PowerUp OMNIZONE::INTLK05: Dis. Cool befor SF delay

Discrete Output Point FAN_CDWF Name Discrete Input Point 1 CDWF Name Discrete Input Point 2 OKFAN Name Discrete Interlock

Input 1 Comparison On Sns1Sta Input 2 Comparison On Sns2Sta Off Persistence Time 3 sec OffPrst On Persistence Time 3 sec OnPrst Output Logic Type Normal LogType

Power on Delay 0 sec PowerUp OMNIZONE::INTLK06: Activate VAV Terminals

Discrete Output Point TRMCT Name Discrete Input Point 1 OKFAN Name Discrete Input Point 2 SF Name Discrete Interlock

Input 1 Comparison Off Sns1Sta Input 2 Comparison Off Sns2Sta Off Persistence Time 1 sec OffPrst On Persistence Time 1 sec OnPrst Output Logic Type Invert LogType

Power on Delay 1 sec PowerUp OMNIZONE::INTLK07: Ventilation Request

Discrete Output Point VENTR Name Discrete Input Point 1 TIMCLOCK Name Discrete Input Point 2 SF_SFS Name Discrete Interlock

Input 1 Comparison On Sns1Sta Input 2 Comparison On Sns2Sta Off Persistence Time 1 sec OffPrst On Persistence Time 1 sec OnPrst Output Logic Type Normal LogType

Power on Delay 1 sec PowerUp OMNIZONE::INTLK08: Heat Interlock Relay

Discrete Output Point HIR Name Discrete Input Point 1 MODE Name Discrete Input Point 2 SF_SFS Name Discrete Interlock

Input 1 Comparison On Sns1Sta Input 2 Comparison On Sns2Sta Off Persistence Time 30 sec OffPrst On Persistence Time 30 sec OnPrst Output Logic Type Normal LogType

Power on Delay 5 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::INTLK09: Condenser Pump Discrete Output Point PUMP Name Discrete Input Point 1 COOLOK Name Discrete Input Point 2 SENSDI00 Name Discrete Interlock

Input 1 Comparison On Sns1Sta

Input 2 Comparison Off Sns2Sta

Off Persistence Time 30 sec OffPrst

On Persistence Time 2 sec OnPrst

Output Logic Type Normal LogType Power on Delay 0 sec PowerUp

OMNIZONE::INTLK10: Tower Request Discrete Output Point TOWER Name Discrete Input Point 1 COOLOK Name Discrete Input Point 2 SENSDI00 Name Discrete Interlock

Input 1 Comparison On Sns1Sta

Input 2 Comparison Off Sns2Sta

Off Persistence Time 30 sec OffPrst

On Persistence Time 2 sec OnPrst

Output Logic Type Normal LogType Power on Delay 0 sec PowerUp

OMNIZONE::INTLK11: Compressor Cooling Discrete Output Point COMPRES Name Discrete Input Point 1 COOLOK Name Discrete Input Point 2 FAN_CDWF Name Discrete Interlock

Input 1 Comparison On Sns1Sta

Input 2 Comparison On Sns2Sta

Off Persistence Time 2 sec OffPrst

On Persistence Time 30 sec OnPrst

Output Logic Type Normal LogType Power on Delay 0 sec PowerUp

OMNIZONE::LINK_01: Linkage/AOSS Schedule 01 Setpoint Bias VOLT_I00 Name Setpoint Schedule SETPT03 Name Adaptive Optimal Start

AO Start Enable Disable Enable

Building Insulation 30 BldInsul

Unoccupied 24hr Factor 15 UnOccFct Offset Low Value 0 ^F Value Offset High Value 0 ^F Value Sensor Group/SPT Sensor CTRLPT Name Time Schedule OCCPC01 Name Outside Air Temp OAT Name NTFC Algorithm NTFC_00 Name Heating Algorithm HCVAV01 Name Supply Air Temp SAT Name Fan Status SF _SFS Name Adaptive Optimal Stop

AO Stop Enable Disable Enable

Maximum Stop Time 60 min MaxStop

Setpoint Bias 2 ^F SPBias Power on Delay 0 sec PowerUp Evacuation EVAC Evacuate Pressurization TRMOP Pressure

OMNIZONE::LMALM01: Supply air Sensor Monitored Input Point SAT Name Alarm Inhibit Point SENSDI00 Name Limit Check

Low Limit 25 dF LowLim

High Limit 150 dF HighLim

Enable Delay Time 15 sec DlyTim

Persistence Time 10 sec Persist

Hysteresis 5 ^F Hyst Alarm Processor

Alarm Processing Enable AlmProc

Re-Alarm Interval 0 min ReAlmTim

Alarm=1 or Alert=0 1 Type

Alarm Level 1 AlmLevel

Alarm Source 5 AlmSrc

Alarm Routing 11010000 AlmRtg

Alarm Description Index 7 AlmDesc

Alarm Message - Part 1 Message

Alarm Message - Part 2 Message

Alarm Message - Part 3 Message

Alarm Message - Part 4 Message Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::LMALM02: Entering WaterTemp. Monitored Input Point EWT Name Alarm Inhibit Point SENSDI00 Name Limit Check

Low Limit 35 dF LowLim High Limit 95 dF HighLim Enable Delay Time 15 sec DlyTim Persistence Time 10 sec Persist Hysteresis 5 ^F Hyst

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 1 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 7 AlmDesc Alarm Message - Part 1 Message Alarm Message - Part 2 Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp OMNIZONE::LMALM03: Compressor Mux

Monitored Input Point CSMUX Name Alarm Inhibit Point SENSDI00 Name Limit Check

Low Limit 1.5 Volts LowLim High Limit 9.9 Volts HighLim Enable Delay Time 15 sec DlyTim Persistence Time 10 sec Persist Hysteresis 0.2 Volts Hyst

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 1 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 7 AlmDesc Alarm Message - Part 1 Message Alarm Message - Part 2 Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp OMNIZONE::LMALM04: Mixed/Return Air

Monitored Input Point MA_RA Name Alarm Inhibit Point SENSDI00 Name Limit Check

Low Limit 35 dF LowLim High Limit 120 dF HighLim Enable Delay Time 10 sec DlyTim Persistence Time 10 sec Persist Hysteresis 5 ^F Hyst

Alarm Processor

Alarm Processing Enable AlmProc Re-Alarm Interval 0 min ReAlmTim Alarm=1 or Alert=0 1 Type Alarm Level 2 AlmLevel Alarm Source 5 AlmSrc Alarm Routing 11010000 AlmRtg Alarm Description Index 7 AlmDesc Alarm Message - Part 1 Message Alarm Message - Part 2 Message Alarm Message - Part 3 Message Alarm Message - Part 4 Message

Power on Delay 0 sec PowerUp

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::OCCPC01: Occupancy 01 Time Schedule

Manual Override Hours 0 hours Ovrd Period 1: Day of Week 0 DOW1 Period 1: Occupied from 0:00 Occ1 Period 1: Occupied to 24:00:00 UnOcc1 Period 2: Day of Week 0 DOW2 Period 2: Occupied from 0:00 Occ2 Period 2: Occupied to 24:00:00 UnOcc2 Period 3: Day of Week 0 DOW3 Period 3: Occupied from 0:00 Occ3 Period 3: Occupied to 24:00:00 UnOcc3 Period 4: Day of Week 0 DOW4 Period 4: Occupied from 0:00 Occ4 Period 4: Occupied to 24:00:00 UnOcc4 Period 5: Day of Week 0 DOW5 Period 5: Occupied from 0:00 Occ5 Period 5: Occupied to 24:00:00 UnOcc5 Period 6: Day of Week 0 DOW6 Period 6: Occupied from 0:00 Occ6 Period 6: Occupied to 24:00:00 UnOcc6 Period 7: Day of Week 0 DOW7 Period 7: Occupied from 0:00 Occ7 Period 7: Occupied to 24:00:00 UnOcc7 Period 8: Day of Week 0 DOW8 Period 8: Occupied from 0:00 Occ8

Period 8: Occupied to 24:00:00 UnOcc8 Push Button Override LATCHI00 Name Thermostat Override TEMP_I00 Name Time Delay 5 min Value Timed Override Duration 5 min Value Power on Delay 0 sec PowerUp

OMNIZONE::STPR_01: Supply Fan Speed Analog Output Point SPEED Fan Status Poi nt S F Duct Static Pressure DSP Static Pressure Setpoint 1.5 in H2O PID_Master_Loop

Proportional Gain 8

Integral Gain 4

Derivative Gain 0

Disabled Output Value 0 %

Minimum Output Value 10 %

Maximum Output Value 100 %

Starting Value 0 %

Block Iteration Rate 10 sec Power on Delay 0 sec

OMNIZONE::TC01: DO - Time Clock 01 Discrete Output Point TIMCLOCK Name Time Schedule LINK_01 Name Loadshed LDSHD00 Name Duty Cycle

Duty Cycle Enable Disable Enable

First Minute of Hour 0 FirstOff

Second Minute of Hour 0 SecndOff

Occupied Off Duration 0 min OccOff

Unoccupied Off Duration 60 min UnOccOff

Minimum Off Time 3 min MinOff

Redline Bias Time 0 min BiasTime Power on Delay 0 sec PowerUp

OMNIZONE::VPIOC: I/O & Faults Compressor Status

Reschedule Rate 1 sec RESCHRAT

Power on Delay 10 sec RESCHPOR Critical Fault

Reschedule Rate 2 sec RESCHRAT

Power on Delay 10 sec RESCHPOR Fire Shutdown

Reschedule Rate 2 sec RESCHRAT

Power on Delay 10 sec RESCHPOR Non Critical Fault

Reschedule Rate 2 sec RESCHRAT

Power on Delay 10 sec RESCHPOR Compressor Fault/Test

Reschedule Rate 10 sec RESCHRAT

Power on Delay 30 sec RESCHPOR

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Configuration Screens (cont)

DESCRIPTION VALUE* UNITS NAME

OMNIZONE::VPTESTC: Field Test Field Test

Reschedule Rate 5 sec RESCHRAT Power on Delay 40 sec RESCHPOR

OMNIZONE::MODECTRC: Mode Control Determines Heat

Reschedule Rate 10 sec RESCHRAT Power on Delay 30 sec RESCHPOR

Run Fan in Bypass

Reschedule Rate 10 sec RESCHRAT Power on Delay 30 sec RESCHPOR

Water Economizer Control

Reschedule Rate 10 sec RESCHRAT Power on Delay 30 sec RESCHPOR

Mod Valve & Econo

Reschedule Rate 2 sec RESCHRAT Power on Delay 10 sec RESCHPOR

OMNIZONE::SETSYNCC: Setpoint Synchronization Setpoint Synch

Reschedule Rate 3 sec RESCHRAT Power on Delay 10 sec RESCHPOR

*Default values from factory. NOTE: See CC6400 Comfort Controller Overview and Configuration Manual for configuration information.

Maintenance Screens

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::ADAPT01: VAVRESET Software point control Analog Output Point 0 % Value Status Point Off Value Occupied ? No Status Reset Point 0 dF Value Controlling Setpoint 0 dF RefOut Control Point 0 dF Value PID_Master_Loop

Reference Output 0 % RefOut Proportional Term 0 % PTerm Integral Term 0 % ITerm Derivative Term 0 % DTerm Integrator Flags 100 Flags

Task Timer 6 sec TaskTimr OMNIZONE::ADAPT02: Head Pressure control

Analog Output Point 100 % Control Value Status Point Off Control Value Occupied ? No Status Reset Point 0 PSIG Value Controlling Setpoint 0 PSIG RefOut Control Point 117.72 PSIG Value PID_Master_Loop

Reference Output 0 % RefOut Proportional Term 0 % PTerm Integral Term 0 % ITerm Derivative Term 0 % DTerm Integrator Flags 100 Flags

Task Timer 2 sec TaskTimr OMNIZONE::ADAPT03: Building Pressure Ctrl.

Analog Output Point 0 % Value Status Point Off Value Occupied ? No Status Reset Point 0 ma Value Controlling Setpoint 12.32 ma RefOut Control Point 12.44 ma Value PID_Master_Loop

Reference Output 0 % RefOut Proportional Term 2 % PTerm Integral Term 0 % ITerm Derivative Term 0 % DTerm Integrator Flags 100 Flags

Task Timer 3 sec TaskTimr

Maintenance Screens (cont)

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::ANCTL01: Supply Fan Status

Discrete Output Point Off Control Value

Sensor Group/SPT Sensor 0.17 in H2O Value

Occupied ? No Status

Analog

Low Setpoint 0.3 in H2O LowSP Lo Setpoint + Hyst 0 in H2O ModLowSP Hi Setpoint - Hyst 0 in H2O ModHghSP High Setpoint 0.4 in H2O HghSP Reference Output FALSE RefOut

Task Timer 47 sec TaskTimr

OMNIZONE::ANCTL02: Humidity Control

Discrete Output Point Off Value

Sensor Group/SPT Sensor 49.56 %RH Value

Occupied ? No Status

Analog

Low Setpoint 0 %RH LowSP Lo Setpoint + Hyst 10 %RH ModLowSP Hi Setpoint - Hyst 89 %RH ModHghSP High Setpoint 99 %RH HghSP Reference Output FALSE RefOut

Task Timer 25 sec TaskTimr

OMNIZONE::BSP_IN: Building Static Pressure (Typical Analog Software point)

System Value 0.03 in H2O Sysvalue

Force 0Force

Status 0Status

Alarm Status Normal AlmStat

OMNIZONE::CCVAV01: Modulating Economizer Control

Cooling Coil Valve 0 % Value

Fan Status Point Off Control Value

Sensor Group/SPT Sensor 0 dF Value

Occupied ? No Status

High Humidity Switch Off Value

High Humidity Setpoint 99 %RH Value

High Humidity Sensor 0 %RH Value

VAV Setpoint Reset

Setpoint 73 dF Setpoint

Setpoint Offset 20 ^F Offset CCV Supply Air Setpoint 73 dF CCVVRF Supply Air Temperature 77.19 dF Value PID_Master_Loop

Reference Output 0 % RefOut

Proportional Term 0 % PTerm

Integral Term 0 % ITerm

Derivative Term 0 % DTerm

Integrator Flags 100 Flags Task Timer 4 sec TaskTimr

OMNIZONE::BSP: Building Static Milliamp System Value 12.4 ma Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value 12.4 ma SenValue Hardware Value 12.4 ma HwValue Channel Number 34 ChanNum Control Algorithm Name ADAPT03 AlgoName Alarm Algorithm Name AlmName

OMNIZONE::IAQ: Indoor Air Quality System Value 584.3 Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value 584.3 SenValue Hardware Value 8.7 ma HwValue Channel Number 36 ChanNum Control Algorithm Name AlgoName Alarm Algorithm Name AlmName

OMNIZONE::CSMUX: Comp. Status MUX System Value 1.83 Volts Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value 1.83 Volts SenValue Hardware Value 1.8 Volts HwValue Channel Number 3 ChanNum Control Algorithm Name AlgoName Alarm Algorithm Name LMALM03 AlmName

Maintenance Screens (cont)

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::PRES: Head Pressure(Comp1) System Value 118.76 PSIG Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value 118.76 PSIG SenValue Hardware Value 1.9 Volts HwValue Channel Number 24 ChanNum Control Algorithm Name ADAPT02 AlgoName Alarm Algorithm Name AlmName

OMNIZONE::RESET: Ext. Supply Air Reset System Value 0 dF Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value 0 dF SenValue Hardware Value 1.1 Volts HwValue Channel Number 20 ChanNum Control Algorithm Name ADAPT01 AlgoName Alarm Algorithm Name AlmName

OMNIZONE::UPDATEDB: Database Control Database Error No DBError EEPROM Error No EEError RAM Error No RAMError Available Program Bytes 11130 EEPROM Available Data Bytes 14742 RAM

OMNIZONE::ALARM: Critical Fault (Typical Discrete Out) System Value Off SysVal Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Control Value Off CtrValue Hardware Value Open HdwValue Channel Number 16 ChanNum Control Algorithm Name AlgoName Alarm Algorithm Name AlmName

OMNIZONE::BP_SAFE: Bypass Acc Panel Secure (Typical Discrete Software) System Value No Sysvalue Force 0Force Status 0Status Alarm Status Normal AlmStat

OMNIZONE::DOPI_01: Supply Fan Status Discrete Output Point Off Control Value Occupied ? No Status Per mi ss ive Inter lo ck

Reference Output 0 RefOut Perm Interlock Flag TRUE PIFlag Conditional Low Condtion Modified Setpoint 0.5 in H2O ModStpt

Persistence Timer 0 sec PersTime Setpoint Limit 0.3 in H2O Value Analog Control Point 0.17 in H2O Value Discrete Control Point Off Value Task Timer 1 sec TaskTimr

OMNIZONE::DSALM01: Duct High Pressure (Typical Discrete Alarm) Monitored Input Point Off Value Comparison Point Off Value Alarm Inhibit Point Off Value Alarm Status Normal Status Alarm Processor

Alarm Type 0 AlmType

Time of Last Message 0:00 LastTime

Month of Last Message 0 LastDate

Day of Last Message 0 LastDate

Year of Last Message 0 LastDate Task Timer 2 sec TaskTimr

Maintenance Screens (cont)

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::DXVAV01: Compressor Staging Discrete Output Point 1 Off Value Discrete Output Point 2 Off Value Discrete Output Point 3 Off Value Discrete Output Point 4 Off Value Discrete Output Point 5 Off Value Discrete Output Point 6 Off Value Fan Status Point Off Value Sensor Group/SPT Sensor 0 dF Value Occupied ? No Status High Humidity Switch Off Value High Humidity Setpoint 99 %RH Value High Humidity Sensor 49.56 %RH Value VAV Setpoint Reset

Setpoint 75 dF Setpoint

Setpoint Offset 20 ^F Offset DX Supply Air Setpoint 75 dF DODXRF Supply Air Temperature 66.97 dF Value PID_Master_Loop

Reference Output 0 % RefOut

Proportional Term 11.9 % PTerm

Integral Term 0 % ITerm

Derivative Term 0 % DTerm

Integrator Flags 100 Flags Staging Control

Number of Stages 0 NumStgs

Requested Stages 0 ReqStgs

Delta Stages 0 DltaStgs

Delay Timer 0 min DlyTimer

PID Integrator Clamp Off PIDClamp Task Timer 4 sec TaskTimr

OMNIZONE::EHVAV01: DO - Elec Heat VAV 01 Discrete Output Point 1 Off Value Discrete Output Point 2 Off Value Discrete Output Point 3 Off Value Discrete Output Point 4 Off Value Discrete Output Point 5 Off Value Discrete Output Point 6 Off Value Fan Status Point Off Control Value Sensor Group/SPT Sensor 74 dF Value Occupied ? No Status High Humidity Switch Off Value High Humidity Setpoint 99 %RH Value High Humidity Sensor 49.71 %RH Value Duct Temperature 66.97 dF Value Duct High Limit 150 dF Value Morning Warm Up

Reference Output Off RefOut

Morning Warmup ? FALSE HeatFlg PID_Master_Loop

Reference Output 0 % RefOut

Proportional Term 84.9 % PTerm

Integral Term 0 % ITerm

Derivative Term 0 % DTerm

Integrator Flags 100 Flags Space Setpoint 55 dF Value Staging Control

Number of Stages 0 NumStgs

Requested Stages 0 ReqStgs

Delta Stages 0 DltaStgs

Delay Timer 0 min DlyTimer

PID Integrator Clamp Off PIDClamp Task Timer 7 sec TaskTimr

Maintenance Screens (cont)

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::HCVAV01: AO - Heating VAV 01

Heating Coil Valve 0 % Value Fan Status Point Off Control Value Sensor Group/SPT Sensor 74 dF Value Occupied ? No Status Space Setpoint 55 dF Value High Humidity Switch Off Value High Humidity Setpoint 99 %RH Value High Humidity Sensor 49.56 %RH Value Morning Warm Up

Reference Output Off RefOut Morning Warmup ? FALSE HeatFlg

PID_Master_Loop

Reference Output 35 dF RefOut Proportional Term 50.9 ^F PTerm Integral Term 0 ^F ITerm Derivative Term 0 ^F DTerm

Integrator Flags 100 FLAGS HCV Supply Air Setpoint 35 dF HCVVRF Supply Air Temperature 66.99 dF Value P_Submaster_Loop

Reference Output 0 % RefOut

Proportional Term -96 % PropTerm

Submaster Flags 1 SubmFlag Task Timer 1 sec TaskTimr

OMNIZONE::INTLK01: OK to run Fan (Typical Interlock)

Discrete Output Point Off Value Discrete Input Point 1 Off Value Discrete Input Point 2 Off Value Reference Output On RefOut Task Timer 1 sec TaskTimr

OMNIZONE::LINK_01: Linkage/AOSS Schedule 01

Setpoint Bias 0 % Value Adaptive Optimal Start

Start Bias 0 min StrtBias

Start Cool K Factor 10 CoolKFct

Start Heat K Factor 5 HeatKFct

Biased Start Day StartDay

Biased Start Time 0:00 BiasTim

Biased Occupied No BiasOcc

Cool Flag FALSE CoolFlg Sensor Group/SPT Sensor 74 dF Value Occupied ? No Status Outside Air Temp 76.1 dF Value Linkage Time Schedule

Mode 0 Mode

Biased Occupied 0 BiasFlag

Next Occupied Day NxtOcDay

Next Occupied Time 0:00 NxtOccT

Next Unoccupied Day NxtUnDay

Next Unoccupied Time 0:00 NxtUnoT

Last Unoccupied Day Thu PrvUnDay

Last Unoccupied Time 15:04 PrvUnoT

Status 0 Status

Override is set 0 Override Linkage Setpt Schedule

Occupied Lo Setpoint 70 dF OccLow

Occupied Hi Setpoint 74 dF OccHgh

Unoccupied Lo Setpoint 55 dF UnoccLow

Unoccupied Hi Setpoint 85 dF UnoccHgh Linkage Space Temp 74 dF Link Supply Air Temp 66.97 dF Value Fan Status Off Value Air Side Linkage

Linkage Status 1 LinkStat

Supervisory Element 140 Supe-Adr

Supervisory Bus 0 Supe-Bus

Supervisory Block No. 3 BlockNum

Avg Occ Heat Setpoint 0 dF OcLoStpt

Avg Occ Cool Setpoint 0 dF OcHiStpt

Avg Unocc Heat Setpoint 0 dF UnLoStpt

Avg Unocc Cool Setpoint 0 dF UnHiStpt

Avg Zone Temperature 0 dF AZT

Avg Occ Zone Temp 0 dF AOZT Adaptive Optimal Stop

Stop Bias 0 min StopBias

Stop Cool K Factor 10 CoolKFct

Stop Heat K Factor 15 HeatKFct

Biased Low Setpoint 70 dF BiasLow

Biased High Setpoint 74 dF BiasHigh

Biased Stop No AOStop

Cool Flag FALSE CoolFlg

Biased Stop Day BiasDay

Biased Stop Time 0:00 BiasTim Task Timer 9 sec TaskTimr Evacuation Off Evacuate Pressurization Off Pressure

Maintenance Screens (cont)

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::LMALM01: Supply air Sensor (Typical Limit Alarm) Monitored Input Point 66.97 dF Value Alarm Inhibit Point Off Value Limit Check

Alarm Status Normal Status Alarm Value 0 dF AlmValue Exceeded Limit 0 dF ExcdLim

Alarm Processor

Alarm Type 2AlmType Time of Last Message 15:08 LastTime Month of Last Message 10 LastDate Day of Last Message 26 LastDate Year of Last Message 1 LastDate

Task Timer 4 sec TaskTimr OMNIZONE::DSP: Duct Static Pressure (Typical Milliamp Input)

System Value 0.2 in H2O Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value 0.2 in H2O SenValue Hardware Value 4.5 ma HdwValue Channel Number 2 ChanNum Control Algorithm Name ANCTL01 AlgoName Alarm Algorithm Name AlmName

OMNIZONE::ECONO: 2-position/Econo Valve (Typical Milliamp Output) System Value 0 % Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Control Value 0 % CtrValue Hardware Value 4 ma HdwValue Channel Number 27 ChanNum Control Algorithm Name CCVAV01 AlgoName Alarm Algorithm Name AlmName

OMNIZONE::OCCPC01: Occupancy 01 Time Schedule

Mode 0 Mode Current Occupied Period 0 Period Override in Progress No OverLast Override Duration 0 min OverDura Occupied Start Time 0:00 OccStart Unoccupied Start Time 0:00 UnStart Next Occupied Day NxtOccD Next Occupied Time 0:00 NxtOccT Next Unoccupied Day NxtUnOD Next Unoccupied Time 0:00 NxtUnOT Last Unoccupied Day Thu PrvUnOD

Last Unoccupied Time 15:04 PrvUnOT Push Button Override Off Value Thermostat Override 0 dF Value Task Timer 1 sec TaskTimr

OMNIZONE::BYPAS: VFD Bypass Enable (Typical) System Value Disable Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value Disable SenValue Hardware Value Open HdwValue Channel Number 23 ChanNum Control Algorithm Name AlgoName Alarm Algorithm Name AlmName

OMNIZONE::STPR_01: Supply Fan Speed Analog Output Point 0 % Value Fan Status Point Off Value Duct Static Pressure 0 in H2O Value Static Pressure Setpoint 0 in H2O Value PID_Master_Loop

Reference Output 0 % RefOut

Proportional Term 0 % PTerm

Integral Term 0 % ITerm

Derivative Term 0 % DTerm

Integrator Flags 0 Flags Task Timer 0 sec TaskTimr

Maintenance Screens (cont)

DESCRIPTION VALUE UNITS STATUS FORCE NAME

OMNIZONE::TC01: DO - Time Clock 01 Discrete Output Point Off Value Occupied ? No Status Redline ? No Status Duty Cycle

Reference Output Off RefOut Off Time Duration 0 min OffTime Region of Hour 0 Region

Ta s k T i m e r 2 2 se c Ta sk T i m r OMNIZONE::EWT: Entering Water Temp.

System Value 69.9 dF Sysvalue Force 0Force Status 0 HwStat Alarm Status Normal AlmStat Sensor Value 69.9 dF SenValue Channel Number 8 Varnum Control Algorithm Name AlgoName Alarm Algorithm Name LMALM02 AlmName

OMNIZONE::VPIOM: I/O & Faults (Typical BEST++ maintenance) Compressor Status

Task State RESCHED TASKSTAT Task Timer 1 sec TASKTIMR Execution Time 0.183 sec EXETIME

Critical Fault

Task State RESCHED TASKSTAT Task Timer 1 sec TASKTIMR Execution Time 0.111 sec EXETIME

Fire Shutdown

Task State RESCHED TASKSTAT Task Timer 1 sec TASKTIMR Execution Time 0.049 sec EXETIME

Non Critical Fault

Task State RESCHED TASKSTAT Task Timer 1 sec TASKTIMR Execution Time 0.113 sec EXETIME

Compressor Fault/Test

Task State RESCHED TASKSTAT Task Timer 1 sec TASKTIMR Execution Time 0.046 sec EXETIME

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1 1 Ta b 2 a 2 b

PC 111 Catalog No. 535-00137 Printed in U.S.A. Form 50BV,XJ-2T Pg 64 2-04 Replaces: 50BV,XJ-1T

Carrier OMNIZONE 50XJ064-104, OMNIZONE 50BV020-064, OMNIZONE 50BV020, OMNIZONE 50BV064, OMNIZONE 50XJ064 Operating And Troubleshooting Manual

Specifications and Main Features

Frequently Asked Questions

User Manual