Carrier KAAFT0101AAA Installation Instructions Manual

KAAFT0101AAA
Installation Instructions
Evaporator Freeze Th ermostat
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory- authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit.. Consult local building codes and current editions of the National Electrical Code ( NEC ) NFPA
70. In Canada, refer to current editions of the Canadian electrical code CSA 22.1.
Recognize safety information. This is the safety- alert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety- alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
INTRODUCTION
These instructions cover the installation of the Evaporator Freeze Thermostat Part No. KAAFT0101AAA on residential split-system air conditioners and heat pumps.
DESCRIPTION AND USAGE
This device is designed to prevent damage to the compressor by shutting down the outdoor section in the event of indoor coil freeze- up.
The kit contains the following items:
S Temperature switch (HH22JB026) 1...
S Installation Instructions 1............
.
Additional items required for installation:
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position and install a lockout tag. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
CUT HAZARD
Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing and gloves when handling parts.
WARNING
!
CAUTION
Description
Standard 4x4, 4-in. electrical box and cover
No. 8, 32x1/2-in. sheet metal screws
No. 10, 24x1/2-in. sheet metal screws
Wire ties 2 16- gage wires (length to be de-
termined by installer) Insulation (Arm- flex) Enough for bulb coverage
Qty
1
2
2
2
INSTALLATION
PROCEDURE 1 — MOUNT THERMOSTAT
Make sure all power to unit is turned off
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position and install a lockout tag. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit damage. Exercise extreme caution when drilling holes. Do not puncture
coil and/or tubing.
WARNING
!
CAUTION
1. Remove knockout in bottom of electrical box.
2. Drill two 3/16- inch diameter clearance holes in right- hand side of electrical box, 1- inch apart. Position holes in side of box to ensure clearances for mounting of thermostat. (See Fig. 1.)
3. From within box, pass Evaporator Freeze Thermostat bulb through knockout hole. Do not mount thermostat to box
at this time.
4. Attach Evaporator Freeze Thermostat bulb to vapor line, using two wire ties, as close to evaporator coil as possible. (See Fig. 1.)
5. Position electrical box on side of plenum or coil casing. Be sure location is NOT near coil surface. Drill two 9/64 or no. 27 holes through holes provided in electrical box into plen­um or casing.
6. Mount electrical box to plenum or casing using two No.10, 24x1/2- inch sheet metal screws. (See Fig. 1.)
7. Mount Evaporator Freeze Thermostat to side of electrical box using two No. 8, 32x1/2- inch sheet metal screws.
8. Route wires for bulb through knockout hole in electrical box and connect to Evaporator Freeze Thermostat.
9. Wire Evaporator Freeze Thermostat in series with Y (single- stage) or Y1 (two- stage) low-voltage wire from in­door thermostat at indoor unit, to outdoor unit. (See Fig. 2 through 5.)
10. Secure cover to electrical box.
11. Insulate Evaporator Freeze Thermostat bulb.
TO CONTROL
WIRING
3
16
-IN.
HOLES
Fig. 1- Mounting Thermostat on Coil Casing
A97510
2
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