Carrier Infinity 59TN6A Product Data

59TN6A
InfinityR Two---Stage, V ariable Speed
4 --- W a y M u lt i p o i s e
Condensing Gas Furnace
Series 100

Product Data

A11263

The 59TN6A Multipoise Variable--Speed Condensing Gas Furnace
features the two--stage InfinityR System. The Comfort Heat
TechnologyR two--stage gas system is at the heart of the comfort
provided by this furnace, along with the variable--speed ECM
blower motor, and two--speed inducer motor. With an Annual Fuel
Utilization Efficiency (AFUE) of up to 96.7%, the Infinity
two--stage gas furnace provides exceptional savings when
compared to a standard furnace. This Infinity Gas Furnace also
features 4--way multipoise installation flexibility, and is available
in four model sizes. The 59TN6A can be vented for direct
vent/two--pipe, ventilated combustion air, or single--pipe
applications. A Carrier Infinity Control and Infinity Air
Conditioner or Heat Pump can be used to form a complete Infinity
System. All units meet California Air Quality Management District
emission requirements. All sizes are design certified in Canada.

STANDARD FEATURES

S InfinityR System; compatible with single-- and multiple--zone

Infinity systems

S Quiet operation. Compare for yourself at HVACpartners.com
S Ideal height 35--in. (889 mm) cabinet: short enough for taller

coils, but still allows enough room for service

S Infinity Features—match with the Infinity Control for Infinity

System benefits

S Integral part of the Ideal Humidity SystemR Technology
S Silicon Nitride Power Heat™ Hot Surface Igniter
S SmartEvap™ technology helps control humidity levels in the

home when used with a compatible humidity control system

S ComfortFan™ technology allows control of continuous fan

speed from a compatible thermostat

S External Media Filter Cabinet included
S 4--way multipoise design for upflow, downflow or horizontal

installation, with unique vent elbow and optional through-­the--cabinet downflow venting capability

S Variable--Speed blower motor, two--speed inducer motor, and

two--stage gas valve

S Self--diagnostics and extended diagnostic data through the

Advanced Product Monitor ( APM) accessory or Infinity User
Interface

S Adjustable blower speed for cooling, continuous fan, and

dehumidification

S Aluminized--steel primary heat exchanger
S Stainless--steel condensing secondary heat exchanger
S Propane convertible(See Accessory list)
S Factory--configured ready for upflow applications
S Fully--insulated casing including blower section
S Convenient Electronic Air Cleaner and Humidifier connections
S Direct--vent/sealed combustion, single--pipe venting or

ventilated combustion air

S Installation flexibility: (sidewall or vertical vent)
S Residential installations may be eligible for consumer financing

through the Retail Credit Program

LIMITED WARRANTY*

S 10 year parts and lifetime heat exchanger limited warranty to the

original purchaser upon timely registration.

S Limited warranty period is five years for parts and twenty years

for the heat exchanger if not registered within 90 days of
installation.{

* For owner occupied, residential applications.

{Jurisdictions where warranty benefits cannot be conditioned on registra-

tion will receive registered limited warranty benefits.

Always Ask For

Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,

CERTIFIED

go to www.ahridirectory.org.

1

SPECIFICATIONS

Heating Capacity and Efficiency 060-14 080-14 100-20 120-22

Input High Heat (BTUH) 60,000 80,000 100,000 120,000

Low Heat (BTUH) 39,000 52,000 65,000 78,000

Output High Heat (BTUH) 58,000 78,000 98,000 117,000

Low Heat (BTUH) 37,000 50,000 63,000 76,000

Efficiency AFUE % (ICS) 96.3 96.2 96.7 96.7

Certified Temperature
Rise Range ºF (ºC)

Airflow C apacity and Blower Data 060-14 080-14 100-20 120-22

Certified External Static
Pressure (in. w.c.)

Airflow Delivery
@RatedESP(CFM)

Cooling Capacity (tons)
@ 400, 350 CFM/ton

Direct-Drive Motor Type Electronically Commutated Motor (ECM)

Direct-Drive Motor HP 1/2 1/2 1 1

Motor Full Load Amps 7.7 7.7 12.8 12.8

RPM Range 300 - 1300

Speed Selections Variable (Communicating)

Blower Wheel Dia x Width in. 11 x 8 11 x 8 11 x 10 11 x 11

Air Filtration System

Filter Used for Certified Watt Data KGAWF1306UFR KGAWF1306UFR KGAWF1406UFR KGAWF1506UFR

Electrical Data 060-14 080-14 100-20 120-22

Input Voltage Volts-Hertz-Phase 115-60-1

Operating Voltage Range Min-Max 104-127

Maximum Input Amps Amps 9.7 9.7 14.8 14.8

Unit Ampacity Amps 12.7 12.7 19.2 19.2

Minimum Wire Size AWG 14 14 12 12

Maximum Wire Length
@ Minimum Wire Size

Maximum Fuse/Ckt Bkr
(Time-Delay Type Recommended)

Transformer Capacity (24vac output) 40 VA

External Control Power
Available

Controls 060-14 080-14 100-20 120-22

Gas Connection Size 1/2” - NPT

Burners (Monoport) 3 4 5 6

Gas Valve (Redundant)

Gas Conversion Kit - Natural to Propane KGANP5201VSP

Gas Conversion Kit - P rop ane to Natural KGAPN4401VSP

Manufactured (Mobile) Home Kit not approved for MH use

Ignition Device Silicon Nitride

Limit Control 180 170 160 160

Heating Blower Control (Heating Off-Delay) Adjustable: 90, 120, 150, 180 seconds

Cooling Blower Control (Time Delay Relay) 90 seconds

Communication System Infinity; Infinity Zoning

Thermostat Connections W2,Y1,DHUM,G,COM24V,W/W1,Y/Y2,R

Accessory Connections EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2)

High Heat

Low Heat

Heating 0.12 0.15 0.20 0.20

Cooling 0.5 0.5 0.5 0.5

High Heat 1075 1500 1515 1820

Low Heat 855 1060 1335 1640

Cooling 1335 1375 2030 2185

400 CFM/ton 3 3.5 5 5.5

350 CFM/ton 3.5 4 5.5 6

Feet 29 29 30 30

(M) (8.8) (8.8) (9.1) (9.1)

Amps 15 15 20 20

Heating 24.3 VA

Cooling 34.6 VA

Manufacturer White Rogers™

Minimum Inlet Gas
pressure (in. W .C.)

Maximum Inlet Gas
pressure (in. W .C.)

35 - 65
(19-36)

30 - 60
(17-33)

40 - 70
(21-38)

30 - 60
(17-33)

Factory Supplied Media Cabinet

FieldSuppliedFilter

45 - 75
(25-41)

30 - 60
(17-33)

4.5

13.6

45 - 75
(25-41)

30 - 60
(17-33)

2

MODEL NUMBER NOMENCLATURE

1 - 2

Family

59

Family

3

Htg. Stages Tier

T

S - Single Stage
T - Two Stage
M - Modulating

OPERATING INSTRUCTIONS
NOT SHOWN (LOCATED ON
MAIN FURNACE DOOR, SEE
OPERATING INSTRUCTIONS
INSIDE DOOR FIGURE).

ELECTRICAL JUNCTION
BOX (IF REQUIRED,
LOCATION MAY VARY)

4

N

C - Comfort
P - Performance
N - Infinity

FLAME
SENSOR

MANUAL RESET
ROLLOUT SWITCH

GAS VALVE

5

Effy.

6

0 --- 90 AFUE
3 --- 93 AFUE
5 --- 95 AFUE
6 --- 96 AFUE
7 --- 97 AFUE

6

Major Series

A

Major Series

Not all familes have these models.

7 - 9

Htg. Cap.

060

040=40,000 BTU
060=60,000 BTU

080=80,000 BTU
100=100,000 BTU
120=120,000 BTU

10

Motor

V

S - Standard
E - Energy Efficient
V - Variable Speed

FURNACE COMPONENTS

HOT SURFACE

GAS BURNER

IGNITER

MANUAL RESET
ROLLOUT SWITCH

11 - 12

Width

17

14 - 14.2”
17 - 17.5”
21 - 21.0”
24 - 24.5”

13

Voltage

--

Voltage

(BEHIND GAS VALVE)

INDUCER MOTOR
ASSEMBLY

14

Minor Series

--

Minor Series

MAIN LIMIT SWITCH

15 - 16

Airflow

14

08 - 800 CFM
10 - 1000 CFM
12 - 1200 CFM
14 - 1400 CFM
16 - 1600 CFM
18 - 1800 CFM
20 - 2000 CFM
22 - 2200 CFM

A11160

BLOWER DOOR
SAFETY SWITCH

FURNACE
CONTROL
BOARD

RATING PLATE NOT SHOWN

(LOCATED ON BLOWER DOOR)

REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE.

3

MEDIA CABINET

BLOWER AND
MOTOR

CAPACITOR/
POWER CHOKE
(IF USED)

A11408

ACCESSORIES

DESCRIPTION PAR T NU MB ER 060-14 080-14 100-20 120-22

Venting, Drainage and Installation

Vent Kit - Through the Cabinet KGADC0101BVC X X X X
Vent Terminal - Concentric - 2” (51 mm) KGAVT0701CVT X X X N/A
Vent Terminal - Concentric - 3” (76 mm) KGAVT0801CVT X X X X
Vent Terminal Bracket - 2” (51 mm) KGAVT0101BRA X X X N/A
Vent Terminal Bracket - 3” (76 mm) KGAVT0201BRA X X X X
CPVC to PVC Drain Adapters - 1/2” CPVC to 3/4” PVC KGAAD0110PVC X X X X
Horizontal Trap Grommet - Direct Vent KGACK0101HCK X X X X
Freeze Protect Kit - Heat Patch for Drain Trap KGAHT0201CFP X X X X
Freeze Protect Kit - Heat Tape KGAHT0101CFP X X X X
Furnace Base Kit for Combustible Floors KGASB0201ALL X X X X

Gas Conversion

GasCnvKit-NattoLP;Var-spdProducts KGANP5201VSP X X X X
Gas Cnv Kit - LP to Nat; Var-spd Products KGAPN4401VSP X X X X
GasOrificeKit-#42(NatGas) KGAHA0150N42 X X X X
GasOrificeKit-#43(NatGas) KGAHA0250N43 X X X X
GasOrificeKit-#44(NatGas) KGAHA0350N44 X X X X
GasOrificeKit-#45(NatGas) KGAHA0450N45 X X X X
GasOrificeKit-#46(NatGas) KGAHA0550N46 X X X X
GasOrificeKit-#47(NatGas) KGAHA1550N47 X X X X
GasOrificeKit-#48(NatGas) KGAHA1650N48 X X X X
Gas Orifice Kit - #54 (LP) KGAHA0650P54 X X X X
Gas Orifice Kit - #55 (LP) KGAHA0750P55 X X X X
Gas Orifice Kit - #56 (LP) KGAHA0850P56 X X X X
Gas Orifice Kit - 1.25mm (LP) KGAHA5750125 X X X X
Gas Orifice Kit - 1.30mm (LP) KGAHA5750130 X X X X

Indoor Air Quality

Carrier Infinity Air Purifier - 16x25 (406x635 mm) GAPAAXCC1625-A08 X X X X
Carrier Infinity Air Purifier - 20x25 (508x635 mm) GAPAAXCC2025-A08 X X X X
Carrier Infinity Air Purifier Repl. Filter- 16x25 (406x635 mm) GAPACCCAR1625-A05 X X X X
Carrier Infinity Air Purifier Repl. Filter- 20x25 (508x635 mm) GAPACCCAR2025-A05 X X X X
EZ Flex Cabinet 16” (406 mm) EZXCABCC1016-A20 X X X X
EZ Flex Cabinet 20” (508 mm) EZXCABCC1020-A20 X X X X
Cartridge Media Filter - 16” (406 mm) FILXXCAR0016 X X X X
Cartridge Media Filter - 20” (508 mm) FILXXCAR0020 X X X X
Cartridge Media Filter - 24” (610 mm) FILXXCAR0024 X X X X
EZ-Flex Filter - 16” (406 mm) EXPXXFIL0016 X X X X
EZ-Flex Filter - 20” (508 mm) EXPXXFIL0020 X X X X
EZ-Flex Filter - 24” (610 mm) EXPXXFIL0024 X X X X
EZ-Flex Filter with End Caps - 16” (406 mm) EXPXXUNV0016 X X X X
EZ-Flex Filter with End Caps - 20” (508 mm) EXPXXUNV0020 X X X X
EZ-Flex Filter with End Caps - 24” (610 mm) EXPXXUNV0024 X X X X
Filter Pack (6 pack) - Washable - 16x25x1 (406x635x25 mm) KGAWF1306UFR X X X X
Filter Pack (6 pack) - Washable - 24x25x1 (610x635x25 mm) KGAWF1506UFR X X X X

Controls

Infinity™ Control User Interface SYSTXCCUID01-V X X X X
Infinity™ Control Zoning User Interface SYSTXCCUIZ01- V X X X X

Service Tools

Advanced Product Monitor - APM (CBP, Only) KGASD0301APM X X X X
ECM Motor Simulator Kit KGASD0301FMS X X X X

X -- Used with this model furnace
N/A -- Not used with this model furnace

4

INPUT

BTUH

AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER)

(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)

Cooling Switch Settings External Static Pressure (E.S.P.)

SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

OFF OFF OFF 1060 1070 1080 1080 1075 1065 1050 1035 1025 1010

OFF OFF ON 545 530 520 525 510

OFF ON OFF 710 710 710 695 690

OFF ON ON 875 880 890 895 895 890 885 880 870 855

ON OFF OFF 1060 1070 1080 1080 1075 1065 1050 1035 1025 1010

60000

INPUT

BTUH

80000

ON OFF ON 1235 1240 1250 1255 1255 1250 1230 1190 1155 1115

ON ON OFF 1235 1240 1250 1255 1255 1250 1230 1190 1155 1115

ON ON ON 1235 1240 1250 1255 1255 1250 1230 1190 1155 1115

Maximum Cooling Air flow

High Heat Airflow

Low Heat Airflow

2

3

3

1425 1425 1405 1370 1335 1300 1260 1225 1190 1155

1075 1085 1095 1095 1090 1080 1065 1050 1035 1020

855 855 860 870 870 865 860 855 845 785

Cooling Switch Settings External Static Pressure (E.S.P.)

SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

OFF OFF OFF 1055 1065 1080 1075 1065 1050 1045 1035 1025 1005

OFF OFF ON 520 505 505 495 490

OFF ON OFF 665 685 680 660 665

OFF ON ON 885 895 905 900 900 895 885 875 860 845

ON OFF OFF 1055 1065 1080 1075 1065 1050 1045 1035 1025 1005

ON OFF ON 1245 1245 1255 1255 1260 1255 1250 1235 1220 1185

ON ON OFF 1245 1245 1255 1255 1260 1255 1250 1235 1220 1185

ON ON ON 1245 1245 1255 1255 1260 1255 1250 1235 1220 1185

Maximum Cooling Air flow

High Heat Airflow

Low Heat Airflow

2

3

3

1520 1485 1450 1415 1375 1335 1300 1265 1225 1190

1520 1485 1450 1415 1375 1335 1300 1265 1225 1190

1055 1065 1080 1075 1065 1050 1045 1035 1025 1005

INPUT

BTUH

100000

Cooling Switch Settings External Static Pressure (E.S.P.)

SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

OFF OFF OFF 1815 1810 1805 1800 1785 1765 1745 1720 1710 1685

OFF OFF ON 765 775 755 730 710

OFF ON OFF 930 940 935 930 935

OFF ON ON 1095 1120 1120 1105 1095 1100 1085 1075 1055 1050

ON OFF OFF 1245 1270 1275 1280 1290 1280 1285 1270 1260 1245

ON OFF ON 1440 1445 1455 1445 1450 1440 1440 1425 1415 1405

ON ON OFF 1815 1810 1805 1800 1785 1765 1745 1720 1710 1685

ON ON ON 1815 1810 1805 1800 1785 1765 1745 1720 1710 1685

Maximum Cooling Air flow

High Heat Airflow

Low Heat Airflow

2

3

3

2055 2055 2050 2045 2030 2015 1995 1940 1870 1805

1495 1515 1515 1520 1525 1520 1515 1505 1490 1480

1325 1335 1355 1365 1370 1355 1360 1345 1330 1310

5

AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER) (CONTINUED)

(SW1-5 and SW4-3 set to OFF, except as indicated. See notes 1 and 2.)

INPUT

BTUH

6

120000

1. Nominal 350 CFM/ton cooling airflow is delivered with SW1-5 and SW4-2 set to OFF.
Set SW1-5 to ON for nominal 400 CFM/ton (+15% airflow).
Set SW4-3 to ON for nominal 325 CFM/ton (-7% airflow).
Set both SW1-5 and SW4-3 to ON for nominal 370 CFM/ton (+7% airflow).

2. Maximum cooling airflow is achieved when switches SW3-1, SW3-2, SW3-3 and SW1-5 are set to ON, and SW4-3 is set to OFF.

3. All heating CFM's are when low heat rise adjustment switch (SW1-3) and comfort/efficiency adjustment switch (SW1-4) are both set to OFF.

4. Ductwork must be sized for high-heating CFM within the operational range of E.S.P. Operation within the blank areas of the chart is not recommended

because high-heat operation will be above 1.0 E.S.P.

5. All airflows on 21" (533 mm) casing size furnaces are 5% less on side return only installations.

6. Side returns for 24.5" (622 mm) casing sizes require two sides, or side and bottom, to allow sufficient airflow at the return of the furnace.

Cooling Switch Settings External Static Pressure (E.S.P.)

SW2-3 SW2-2 SW2-1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

OFF OFF OFF 1850 1855 1860 1855 1850 1830 1805 1775 1750 1730

OFF OFF ON 765 745 740 705 680

OFF ON OFF 930 925 915 900 885

OFF ON ON 1095 1100 1110 1105 1085

ON OFF OFF 1265 1255 1265 1280 1275 1285 1270 1260 1250 1230

ON OFF ON 1465 1455 1470 1465 1465 1470 1455 1450 1435 1415

ON ON OFF 1850 1855 1860 1855 1850 1830 1805 1775 1750 1730

ON ON ON 2200 2200 2200 2190 2185 2170 2145 2085 1990 1890

Maximum Cooling Air flow

High Heat Airflow

Low Heat Airflow

2

3

3

2200 2200 2200 2190 2185 2170 2145 2085 1990 1890

1815 1820 1825 1820 1815 1795 1775 1745 1720 1700

1640 1640 1645 1650 1645 1645 1630 1620 1600 1580

6

MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)

NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from

Maximum Equivalent Vent Length to determine allowable vent length for each application.

Table 1 – Maximum Equivalent Vent Length -- Ft. (M)

0 to 4500 Ft. (0 to 1370 M) Altitude

Altitude

FT (M)

0 to 2000

(0 to 610)

2001 to 3000

(610 to 914)

3001 to 4000

(914 to 1219)

4001 to 4500

(1219 to

1370)

* Not all families have these models.
NOTES: See notes at end of venting tables.
See Table 3 for altitudes over 4500 ft. (1370 M)

Unit Size

BTU/Hr

2

40,000*

60,000 30 (9.1) 135 (41.1) 235 (71.6) 265 (80.8) NA

80,000 20 (6.1) 70 (21.3) 175 (53.3) 235 (71.6) 265 (80.8)

100,000 NA 25 (7.6) 110 (33.5) 235 (71.6) 265 (80.8)

120,000 NA NA 15 (4.6) 100 (30.5) 250 (76.2)

40,000* 45 (13.7) 198 (60.4) 232 (70.7) NA NA

60,000 27 (8.2) 127 (38.7) 222 (67.7) 250 (76.2) NA

80,000 17 (5.2) 64 (19.5) 165 (50.3) 222 (67.7) 249 (75.9)

100,000 NA 22 (6.7) 104 (31.7) 223 (68.0) 250 (76.2)

120,000 NA NA 11 (3.4) 93 (28.3) 237 (72.2)

40,000* 39 (11.9) 184 (56.1) 214 (65.2) NA NA

60,000 23 (7.0) 119 (36.3) 210 (64.0) 235 (71.6) NA

80,000 15 (4.6) 59 (18.0) 155 (47.2) 210 (64.0) 232 (70.7)

100,000 NA 19 (5.8) 98 (29.9) 211 (64.3) 236 (71.9)

120,000 NA NA 8 (2.4) 86 (26.2) 224 (68.3)

40,000* 36 (11.0) 177 (53.9) 205 (62.5) NA NA

60,000 21 (6.4) 115 (35.1) 204 (62.2) 228 (69.5) NA

80,000 14 (4.3) 56 (17.1) 150 (45.7) 202 (61.6) 224 (68.3)

100,000 NA 17 (5.2) 94 (28.7) 205 (62.5) 229 (69.8)

120,000 NA NA NA 83 (25.3) 217 (66.1)

1-1/2 2 2-1/2 3 4

50 (15.2) 210 (64.0) 250 (76.2) NA NA

DIRECT VENT (2-PIPE) AND NON--- DIRECT VENT (1--- PIPE)

Vent Pipe Diameter (in.)

Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)

Pipe Diameter (in): 1-1/2 2 2-1/2 3* 4*

Mitered 90º Elbow 8 (2.4) 8 (2.4) 8 (2.4) NA NA NA NA

Medium Radius 90º Elbow 5 (1.5) 5 (1.5) 5 (1.5) NA NA NA NA

Long Radius 90º Elbow 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9)

Mitered 45º Elbow 4 (1.2) 4 (1.2) 4 (1.2) NA NA NA NA

Medium Radius 45º Elbow 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) NA NA NA NA

Long Radius 45º Elbow 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5)

Tee 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9)

* Note: 3 --- and 4 ---in. Vent pipe systems r equire long radiu s elbows.

Venting System Length Calculations

The maximum length for each vent pipe (inlet or exhaust) equals the Maximum Equivalent Vent Length (MEVL) from Table 1 or Table 3
minus the number of elbows multiplied by the deduction for each elbow in Table 2.

Standard vent terminations and concentric vent terminations count for zero deductions.

Example

A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M ) with 2--in. (51 mm) vent piping. Venting system includes, FOR EACH
PIPE, (3) 90_ long radius elbows, (2) 45_ long radius elbows and a concentric vent kit.

Maximum Equivalent Vent Length = 127 ft. (From Table 1)

Deduct (3) 90 long radius 3 x 3 ft. = - 9 ft. (From Table 2)
Deduct (2) 45 long radius 2 x 1.5 ft. = - 3 ft. (From Table 2)

Maximum Vent Length = 115 ft. For EACH vent or inlet pipe

7

MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M) (CONTINUED)

NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from

Maximum Equivalent Vent Length to determine allowable vent length for each application.

Table 3 – Maximum Equivalent Vent Length -- Ft. (M)

4501 to 10,000 Ft. (1371 to 3048 M) Altitude

Altitude

FT (M)

Unit Size

1-1/2 2 2-1/2 3 4

40,000* 33 (10.1) 171 (52.1) 196 (59.7) NA NA

4501 to 5000

(1370 to

1524)

60,000 20 (6.1) 111 (33.8) 198 (60.4) 221 (67.4) NA

80,000 13 (4.0) 54 (16.5) 146 (44.5) 195 (59.4) 216 (65.8)

100,000 NA 16 (4.9) 91 (27.7) 200 (61.0) 222 (67.7)

120,000 NA NA NA 80 (24.4) 211 (64.3)

40,000* 27 (8.2) 158 (48.2) 179 (54.6) NA NA

5001 to 6000

(1524 to

1829)

60,000 16 (4.9) 103 (31.4) 186 (56.7) 207 (63.1) NA

80,000 11 (3.4) 49 (14.9) 137 (41.8) 183 (55.8) 200 (61.0)

100,000 NA 12 (3.7) 85 (25.9) 188 (57.3) 208 (63.4)

120,000 NA NA NA 74 (22.6) 199 (60.7)

40,000* 21 (6.4) 145 (44.2) 162 (49.4) NA NA

6001 to 7000

(1829 to

2134)

60,000 13 (4.0) 96 (29.3) 174 (53.0) 194 (59.1) NA

80,000 NA 44 (13.4) 120 (36.6) 171 (52.1) 185 (56.4)

100,000 NA 10 (3.0) 79 (24.1) 178 (54.3) 195 (59.4)

120,000 NA NA NA 68 (20.7) 187 (57.0)

40,000* 15 (4.6) 133 (40.5) 146 (44.5) NA NA

7001 to 8000

(2134 to

2438)

60,000 10 (3.0) 89 (27.1) 163 (49.7) 181 (55.2) NA

80,000 NA 40 (12.2) 120 (36.6) 159 (48.5) 170 (51.8)

100,000 NA NA 73 (22.3) 167 (50.9) 182 (55.5)

120,000 NA NA NA 62 (18.9) 175 (53.3)

40,000* 10 (3.0) 121 (36.9) 130 (39.6) NA NA

8001 to 9000

(2438 to

2743)

60,000 7 (2.1) 82 (25.0) 152 (46.3) 168 (51.2) NA

80,000 NA 35 (10.7) 111 (33.8) 148 (45.1) 156 (47.5)

100,000 NA NA 67 (20.4) 157 (47.9) 170 (51.8)

120,000 NA NA NA 56 (17.1) 164 (50.0)

40,000* 5 (1.5) 110 (33.5) 115 (35.1) NA NA

9001 to

10,000

(2743 to

3048)

60,000 NA 76 (23.2) 142 (43.3) 156 (47.5) NA

80,000 NA 31 (9.4) 103 (31.4) 137 (41.8) 142 (43.3)

100,000 NA NA 62 (18.9) 147 (44.8) 157 (47.9)

120,000 NA NA NA 51 (15.5) 153 (46.6)

* Not all families have these models.
NOTES:

1. 3 - -- and 4---in. Vent pipe systems require lon g radius elbows.

2. Total equivalent vent lengths under 10’ for 40,000 BTUH fur naces, requ ire the use of an outlet choke plate at altitudes 0 to 2000 ft (0 to 610 M).

Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.

3. Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.

4. NA --- Not allowed; pressure switch will not close, or flame disturbance may result.

5. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.

6. Size both the combustion ---air and vent pipe independently, then use the larger diameter for both pipes.

7. Assume the two 45_ elbows equal one 90_ elbow. Wide radius elbows are desirable and may be required in some cases.

8. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.

9. The minimum pipe length is 5 ft. (1.5 M) for all applications.

10. Use 3 ---in. (76 mm) diameter vent termination kit for installations requiring 4 - --in . (102 mm) diameter pipe.

DIRECT VENT (2-PIPE) AND NON--- DIRECT VENT (1--- PIPE)

Vent Pipe Diameter

8

MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH INSULATION TABLE -- FT. / M

Maximum Length of Uninsulated and Insulated Vent Pipe-Ft (M)

Two

Stage

Furnace

High Heat

Input

40000*

Winter

Design

Temp °F

(°C)

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

Pipe

Length in

Ft. & M

Ft. 40.0 35.0 35.0 N/A N/A 50.0 104.0 94.0 N/A N/A 50.0 122.0 110.0 N/A N/A

M 12.2 10.7 10.7 N/ A N/A 15.2 31.7 28.7 N/A N/A 15.2 37.2 33.5 N/A N/A

Ft. 19.0 14.0 12.0 N/A N/A 50.0 61.0 54.0 N/A N/A 50.0 74.0 65.0 N/A N/A

M 5.8 4.3 3.7 N/A N/A 15.2 18.6 16.5 N/A N/A 15.2 22.6 19.8 N/A N/A

Ft. 9.0 3.0 1.0 N/A N/A 50.0 41.0 35.0 N/A N/A 50.0 51.0 43.0 N/A N/A

M 2.7 0.9 0.3 N/A N/A 15.2 12.5 10.7 N/A N/A 15.2 15.5 13.1 N/A N/A

Ft. 3.0 0.0 0.0 N/A N/A 39.0 29.0 23.0 N/A N/A 48.0 37.0 30.0 N/A N/A

M 0.9 0.0 0.0 N/A N/A 11.9 8.8 7.0 N/A N/A 14.6 11.3 9.1 N/A N/A

No Insulation 3/8-in. (9.5 mm) 1/2-in. (12.7 mm)

Pipe Diameter-in. (mm) Pipe Diameter-in. (mm) Pipe Diameter-in. (mm)

1.5 2.0 2.5 3.0 4.0 1.5 2.0 2.5 3.0 4.0 1.5 2.0 2.5 3.0 4.0

(38) (51) (64) (76) (102) (38) (51) (64) (76) (102) (38) (51) (64) (76) (102)

60000

80000

100000

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

20 (-10)

0 (-20)

-20 (-30)

-40 (-40)

Ft. 30.0 51.0 51.0 45.0 N/A 30.0 135.0 138.0 120.0 N/A 30.0 135.0 162.0 141.0 N/A

M 9.1 15.5 15.5 13.7 N/A 9.1 41.1 42.1 36.6 N/A 9.1 41.1 49.4 43.0 N/A

Ft. 30.0 24.0 23.0 16.0 N/A 30.0 93.0 82.0 69.0 N/A 30.0 111.0 98.0 83.0 N/A

M 9.1 7.3 7.0 4.9 N/A 9.1 28.3 25.0 21.0 N/A 9.1 33.8 29.9 25.3 N/A

Ft. 18.0 11.0 9.0 1.0 N/A 30.0 65.0 56.0 44.0 N/A 30.0 79.0 68.0 55.0 N/A

M 5.5 3.4 2.7 0.3 N/A 9.1 19.8 17.1 13.4 N/A 9.1 24.1 20.7 16.8 N/A

Ft. 10.0 3.0 0.0 0.0 N/A 30.0 48.0 40.0 29.0 N/A 30.0 59.0 50.0 38.0 N/A

M 3.0 0.9 0.0 0.0 N/A 9.1 14.6 12.2 8.8 N/A 9.1 18.0 15.2 11.6 N/A

Ft. 20.0 64.0 64.0 56.0 47.0 20.0 70.0 173.0 150.0 125.0 20.0 70.0 175.0 177.0 147.0

M 6.1 19.5 19.5 17.1 14.3 6.1 21.3 52.7 45.7 38.1 6.1 21.3 53.3 53.9 44.8

Ft. 20.0 32.0 30.0 22.0 11.0 20.0 70.0 104.0 87.0 67.0 20.0 70.0 124.0 104.0 82.0

M 6.1 9.8 9.1 6.7 3.4 6.1 21.3 31.7 26.5 20.4 6.1 21.3 37.8 31.7 25.0

Ft. 20.0 17.0 14.0 6.0 0.0 20.0 70.0 71.0 57.0 40.0 20.0 70.0 86.0 71.0 52.0

M 6.1 5.2 4.3 1.8 0.0 6.1 21.3 21.6 17.4 12.2 6.1 21.3 26.2 21.6 15.8

Ft. 15.0 7.0 5.0 0.0 0.0 20.0 61.0 52.0 40.0 24.0 20.0 70.0 64.0 50.0 33.0

M 4.6 2.1 1.5 0.0 0.0 6.1 18.6 15.8 12.2 7.3 6.1 21.3 19.5 15.2 10.1

Ft. N/A 25.0 79.0 70.0 59.0 N/A 25.0 110.0 186.0 155.0 N/A 25.0 110.0 219.0 182.0

M N/A 7.6 24.1 21.3 18.0 N/A 7.6 33.5 56.7 47.2 N/A 7.6 33.5 66.8 55.5

Ft. N/A 25.0 40.0 31.0 19.0 N/A 25.0 110.0 109.0 86.0 N/ A 25.0 110.0 131.0 104.0

M N/A 7.6 12.2 9.4 5.8 N/A 7.6 33.5 33.2 26.2 N/A 7.6 33.5 39.9 31.7

Ft. N/A 23.0 21.0 13.0 0.0 N/ A 25.0 91.0 74.0 54.0 N/A 25.0 110.0 90.0 68.0

M N/A 7.0 6.4 4.0 0.0 N/A 7.6 27.7 22.6 16.5 N/A 7.6 33.5 27.4 20.7

Ft. N/A 13.0 10.0 1.0 0.0 N/A 25.0 68.0 53.0 35.0 N/A 25.0 83.0 66.0 46.0

M N/A 4.0 3.0 0.3 0.0 N/A 7.6 20.7 16.2 10.7 N/A 7.6 25.3 20.1 14.0

20 (-10)

0 (-20)

120000

-20 (-30)

-40 (-40)

* Not all families have these models.
* Pipe length (ft) specified for maximum pipe l en gths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe

length calculated from Table 1 or 3.

† Insulation thickness based on R value of 3.5 per in.

Ft. N/A N/A 15.0 85.0 73.0 N/A N/A 15.0 100.0 190.0 N/A N/A 15.0 100.0 224.0

M N/A N/A 4.6 25.9 22.3 N/A N/A 4.6 30.5 57.9 N/A N/A 4.6 30.5 68.3

Ft. N/A N/A 15.0 41.0 29.0 N/A N/A 15.0 100.0 109.0 N/A N/A 15.0 100.0 131.0

M N/A N/A 4.6 12.5 8.8 N/A N/A 4.6 30.5 33.2 N/A N/A 4.6 30.5 39.9

Ft. N/A N/A 15.0 20.0 7.0 N/A N/A 15.0 94.0 71.0 N/ A N/A 15.0 114.0 88.0

M N/A N/A 4.6 6.1 2.1 N/A N/A 4.6 28.7 21.6 N/A N/A 4.6 34.7 26.8

Ft. N/A N/A 15.0 7.0 0.0 N/A N/A 15.0 69.0 48.0 N/A N/A 15.0 85.0 62.0

M N/A N/A 4.6 2.1 0.0 N/A N/A 4.6 21.0 14.6 N/A N/A 4.6 25.9 18.9

9

RETURN AIR TEMPERATURE

This furnace is designed for continuous return--air minimum temperature of 60_F(15_C) db or intermittent operation down to 55_F(13_C)
db such as when used with a night setback thermometer. Return--air temperature must not exceed 80_F(27_C) db. Failure to follow these
return air limits may affect reliability of heat exchangers, motors and controls.

80 / 27˚C

SUPPLY AIR

60

/ 16˚C

A10490

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

POSITION CLEARANCE

Rear 0(0mm)

Front (Combustion air openings in furnace and in structure) 1in.(25mm)

Required for service *24 in. (610 mm)

All Sides of Supply Plenum 1in.(25mm)

Sides 0(0mm)

Ve n t 0(0mm)

* Recommended

Top of Furnace 1in. (25mm)

COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION

FIELD-SUPPLIED
2-IN. (51 mm) DIA.
TIGHT RADIUS
PVC 90° ELBOW

FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC PIPE

12” (300 mm) Minimum

A11487

10

DOWNFLOW SUBBASE

LOCATING

11/

″ TYP

4

PLENUM
OPENING

A

LOCATING

TAB

TAB

B

4

3

D

2

1

FACTORY-SUPPLIED

FIELD-INSTALLED

INSULATION

Assembled

C

A97427

Disassembled

DIMENSIONS (IN. / MM)

FURNACE

CASING WIDTH

17---1/2 (444.5)

21 (533.4)

24---1/2 (622.3)

*The plenum should be constructed 1/4 ---in. (6 mm) smaller in width and depth than the plenum dimensions shown above.

FURNACE IN DOWNFLOW

APPLICATION

Furnace with or without Cased Coil

Assembly or Coil Box

Furnace with or without Cased Coil

Assembly or Coil Box

Furnace with or without Cased Coil

Assembly or Coil Box

PLENUM OPENING* FLOOR OPENING

A B C D

15---1/8

(384.2)

18---5/8

(396.4)

22---1/8

(562.0)

19 (482.6)

19 (482.6)

19 (482.6)

16---3/4

(425.5)

20---1/4

(514.4)

23---3/4

(603.3)

20---3/8

(517.5)

20---3/8

(517.5)

20---3/8

(517.5)

1

2

3

4

A88207

HOLE NO. FOR

WIDTH

ADJUSTMENT

3

2

1

Concentric Vent Kit

A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.

A93086

Downflow Subbase

A88202

One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Carrier cased coil is used. It is
CSA design certified for use with Carrier branded furnaces when
installed in downflow applications.

11

23-5/8"

(600mm)

23-3/8”

(594mm)

MEDIA FILTER CABINET

A

25-5/8"

(651mm)

24-1/4”

(616mm)

Opening with Flanges Bent

23-1/8”

(588mm)

Opening

B Opening

Furnace Side

Duct Side

23-3/4”

(603mm)

Centerline Screw Slots

3

"

5

4

(146mm)

DIMENSIONS (IN. / MM)

MEDIA FILTER CABINET A B SHIPPED WITH SIZES

16 (406.4) 17 (432.8) 16 (406.4)

040---08, 040 ---12, 060 ---08,
060---12, 080 ---12, 080 ---16

20 (508.0) 21 (533.4) 20 (508) 080 --- 20, 100 --- 16, 100--- 20

24 (609.6) 25 (635.0) 24 (609.6) 120--- 20, 140 ---20

TYPICAL WIRING SCHEMATIC

FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING

BLOWER

DOOR

SWITCH

BLK

WHT

GND

115-VOLT FIELD-

SUPPLIED

FUSED

DISCONNECT

BLK

WHT

JUNCTION
BOX

FIVE

WIRE

THREE-WIRE

HEATING-

ONLY

FURNACE

W2

C

COM

O
N

W/W1

T

Y/Y2

R
O

R

L

G

24-VOLT

TERMINAL

BLOCK

NOTE 2

WCY RG

NOTE 1

NOTES: 1.

Connect Y/Y2-terminal as shown for proper operation.
Some thermostats require a "C" terminal connection as shown.

2.
If any of the original wire, as supplied, must be replaced, use

3.
same type or equivalent wire.

1-STAGE
THERMOSTAT
TERMINALS

CONDENSING

UNIT

FIELD-SUPPLIED

FUSED DISCONNECT

GND

208/230- OR
460-VOLT
THREE
PHASE

208/230­VOLT
SINGLE
PHASE

A11456A

A11401

12

29 1/2

DIMENSIONAL DRAWING

21 1/16

[535.8]

22 7/16

[670.0]

26 3/8

[370.0]

[678.1]

26 11/16

[749.3]

28 3/4

[730.5]

AIR FLOW

3

[76.2]

1 3/4

[44.5]

GAS CONN

AIR INTAKE

7/8

[22.2]

7/8

[22.2]

THERMOSTAT ENTRY

3

[76.2 ]

7/8

[22.2]

7/8

[22.2] POWER CONN

35

28 3/8

[773.7]

30 7/16

[889.0]

SIDE INLET

7/8

17 7/16

24

[720.4]

28 5/8

[22.2]

[442.3]

[609.7]

[726.9]

[420.9]

16 9/16

20 1/4

[513.9]

1

[25.4]

11/16

23 3/8

1 5/16

[17.5]

[592.0]

[33.3]

[668.8]

26 5/16

SD5024-4

NONE

PART NUMBER

NEXT SHEET

6 15/16

[176.1]

[58.4]

2 3/10

B

A

3

[76.2]

AIR INTAKE

AIR FLOW

5/8

[15.8]

1 3/4

[44.5]

GAS CONN

32 5/8

[829.5]

28 5/8

[726.4]

[715.9]

28 3/16

[639.1]

25 3/16

[581.9]

22 15/16

20 1/4

[513.9]

[439.2]

17 5/16

[420.9]

16 9/16

3

[76.2]

VENT

7/8

[22.2] POWER CONN

7/8

[22.2]

[376.3]

14 13/16

OUTLET WIDTH

D

3

3

VENT

[76.2]

[76.2]

AIR INTAKE

C

WIDTH

BOTTOM RETURN

11/16

[17.5]

of 1 side and the bottom, or the bottom only return air openings may be required for airflow requirements above 1800 CFM at 0.5 in. W.C. E.S.P.

c. For 1600 CFM ---22 ---in. (559 mm) round or 14 1/2 x 22 1/16 ---in. (368 x 560mm) rectangle.

a. For 800 CFM--- 16---i n. (406 mm) round or 14 1/2 x 12 --- in. (368 x 305 mm) rectangle.

b. For 1200 CFM --- 20--- in. (508 mm) round or 14 1/2 x 19 1/ 2--- in. (368 x 495 mm) rectangle.

d. For airflow requirements above 1800 CFM, see Air Delivery table in these installation instructions for specific use of single side inlets. The use of both side inlets, a combination

NOTE: Doors may vary by model.

[170.1]

6 11/16

7/8

[678.1]

26 11/16

26 3/8

[670.0]

25 1/8

[638.7]

23 5/16

[592.9]

19 1/8

[485.8]

[22.2]

AIR FLOW

CONDENSATE DRAIN TRAP

LOCATION

7/8

7/8

[22.2]

[22.2]

THERMOSTAT ENTRY

SIDE INLET

[558.3]

21

26 5/16

[534.0]

[668.8]

22

1

[25.4]

A11519

13

GUIDE SPECIFICATIONS

General

System Description

Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory-­authorized conversion kit required for propane); furnish cold air
return plenum; furnish external media cabinet for use with
accessory media filter or standard filter.

Quality Assurance

Unit will be designed, tested and constructed to the current ANSI Z

21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z

21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarR and Blue FlameR labels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.

Unit will be certified for capacity and efficiency and listed in the
latest AHRI Consumer’s Directory of Certified Efficiency Ratings.

Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.

Delivery, Storage, and Handling

Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.

Warranty (for inclusion by specifying engineer)

U.S. and Canada only. Warranty certificate available upon request.

Equipment

Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and

dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have infinitely variable speed from 300--1300 RPM operating
only when 24--VAC motor inputs are provided. Blower motor shall
be direct drive and soft mounted to the blower scroll to reduce
vibration transmission.

Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.

(mm) X ________ in. (mm). An accessory highly efficient Media
Filter is available as an option. _____________ Media Filter.

Casing
Casing shall be of .030 in. thickness minimum, pre--painted

galvanized steel.
Draft Inducer
Draft Inducer motor shall be two--speed design.

Motor

Primary Heat
Primary heat exchangers shall be 3--Pass corrosion--resistant

aluminized steel of fold--and--crimp sectional design and applied
operating under negative pressure.

Secondary Heat
Secondary heat exchangers shall be of a stainless steel

flow--through of fin--and--tube design and applied operating under
negative pressure.

Controls
Controls shall include a micro--processor--based integrated

electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self--test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including separate blower speeds for
low heat, high heat, low cooling, high cooling and continuous fan.
Continuous fan speed may be adjusted from the thermostat.
Cooling airflow will be selectable between 325 and 400 CFM per
ton of air conditioning. Features will also include temporary
reduced airflow in the cooling mode for improved
dehumidification when an Infinity Control or TP--PRH edgeR is
selected as the thermostat.

Exchangers

Exchangers

Operating Characteristics

Heating capacity shall be _________________ Btuh input;
______________ Btuh output capacity.

Fuel Gas Efficiency shall be __________ AFUE.
Air delivery shall be ________________ cfm minimum at 0.50 in.

W.C. external static pressure.
Dimensions shall be: depth_________in. (mm); width

__________in. (mm); height___________in. (mm) (casing only).
Height shall be _________in. (mm) with A/C coil and
_________________in. (mm) overall with plenum.

Electrical Requirements

Electrical supply shall be 115 volts, 60 Hz, single--phase (nominal).
Minimum wire size shall be ________AWG; maximum fuse size
of HACR--type designated circuit breaker shall be _________
amps.

Special Features

Refer to section of the product data identifying accessories and
descriptions for specific features and available enhancements.

Copyright 2011 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 10/11

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

Catalog No: 59TN6A ---02PD

Replaces: 59TN6A--- 01PD

14