Carrier 42HWG007, 42HQG012, 42HQG007, 42HQG009, 42HWG012 Technical Data & Service Manual

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INDOOR UNIT 42HWG007/009/012/018/024 42HQG007/009/012/018/024 HWG195C/225C/305C/455C/605C HWG195H/225H/305H/455H/605H
SPLIT SYSTEM AIR CONDITIONER
42HWG-Series, 42HQG-Series, HWG
...
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C-Series
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TECHNICAL DATA & SERVICE MANUAL
1
Contents
11. SPECIFICATIONS........................................................................................................................2
12. OUTLINE AND DIMENSIONS .....................................................................................................6
13. OPERATION ................................................................................................................................7
14. WIRING DIAGRAM ....................................................................................................................29
15. REFRIGERANT CYCLE ............................................................................................................33
16. CONTROL BLOCK DIAGRAM...................................................................................................35
17. ELECTRIC CIRCUIT DIAGRAM ................................................................................................37
18. KEY COMPONENTS OF ELECTRONIC CIRCUIT ...................................................................50
19. CHECKING AND REPAIRING OF ELECTRIC PARTS..............................................................55
10. TROUBLE SHOOTING ..............................................................................................................59
11. DISASSEMBLY INSTRUCTIONS ......................................................................................61
12. EXPLODED DIAGRAM AND PARTS LIST ........................................................................63
13. EXTENDING RATINGS .....................................................................................................71
14. DIP SWITCH CONFIGURATION FOR ETO ......................................................................87
2
SPECIFICATIONS
1
Model
Function
Power Supply
Capacity
W
Btu/h Dehumidification L/h Electrical data A (ID unit only) W Electrical data A (System) W
A
max (*)
W
max (*)
Type
Fan
RPM (Hi/Lo) Capacitor Motor Model Number
Connection
Type
OD (Liquid/Suction)
Cord
Power supplied to
connection
indoor unit
conductor
Power supplied to
size
outdoor unit
Dimension (WxHxD) mm Net Weight Kg
OD MODEL
42HWG007/HWG195C
Cooling
230V-1PH-50Hz
2050 7000
0.8
0.11 25
3.1
700
4.2
890
Indoor unit
Cross flow fan
1000/800
1.0µF, 450V
IC-8415G1KG7A
Flare
1/4”(6.35),3/8”(9.52)
R,C,Y: 2.5mm
2
R,C,Y: 1.0mm
2
780x240x170
8
38GL--07---703EC-40
SKY195C
42HWG009/HWG225C
Cooling
230V-1PH-50Hz
2410 8300
1.0
0.11 25
4.2
930
5.6
1200
Indoor unit
Cross flow fan
1100/900
1.0µF, 450V
IC-8415G1KG7A
Flare
1/4”(6.35),3/8”(9.52)
R,C,Y: 2.5mm
2
R,C,Y: 1.0mm
2
780x240x170
8
38GL--09---703EC-40
SKY225C
42HWG012/HWG305C
Cooling
230V-1PH-50Hz
3140
10700
1.4
0.16 36
5.3
1190
8.0
1700
Indoor unit
Cross flow fan
1050/850
1.0µF, 450V
IC-9420G2KG7A
Flare
1/4”(6.35),1/2”(12.7)
R,C,Y: 2.5mm
2
R,C,Y: 1.0mm
2
815x260x185
9
38GL--12---703EC-40
SKY305C
NOTE:
Above the datum for running current and power input mean the value tested in the following conditions.
1) Ambient temperature : Tid=27/19ºC, Tod=35ºC in cooling.
2) (*)Severe operating conditions: Tid=32/23ºC, Tod=43ºC in cooling.
3) Voltage: 198/264V.
Specifications can change without notice.
3
NOTE:
Above the datum for running current and power input mean the value tested in the following conditions.
1) Ambient temperature : Tid=27/19ºC, Tod=35ºC in cooling and Tid=20ºC, Tod=7/6ºC in heating. Voltage 230V.
2) (*)Severe operating conditions: Tid=32/23ºC, Tod=43ºC in cooling and Tid=27ºC, Tod=24/18ºC in heating. Voltage 198/264V.
Specifications can change without notice.
Model
Function
Power Supply
Capacity
W
Btu/h Dehumidification L/h Electrical data A (ID unit only) W Electrical data A (System) W
A
max (*)
W max (*)
Type
Fan
RPM (Hi/Lo) Capacitor Motor Model Number
Connection
Type OD (Liquid/Suction)
Power supplied to
Cord
indoor unit
connection conductor
Power supplied to
size
outdoor unit
Dimension (WxHxD) mm Net Weight Kg
OD UNIT MODEL
42HQG007/HWG195H-SERIES
Cooling Heating
220/240V-1PH-50Hz
2020 2150 6900 7340
0.8 -
0.11 25
3.24 3.06 730 690
4.5 4.6
920 890
Indoor unit
Cross flow fan
1000/800
1.0µF, 450V
IC-8415G1KG7A
Flare
1/4”(6.35),3/8”(9.52)
R,C,Y : 2.5mm
2
O.W2 : 1.0mm
2
S1,S2 : 0,75mm
2
R,C,Y,O,W2 : 1.0mm
2
S1, S2 : 0,75mm
2
780x240x170
8
38YL--07---703EJ-40
SKY195HJ
42HQG009/HWG225H-SERIES
Cooling Heating
220/240V-1PH-50Hz
2350 2740 8020 9350
1.0 -
0.11 25
4.22 4.17 950 940
5.7 5.8
1230 1230
Indoor unit
Cross flow fan
1100/900
1.0µF, 450V
IC-8415G1KG7A
Flare
1/4”(6.35),3/8”(9.52)
R,C,Y : 2.5mm
2
O.W2 : 1.0mm
2
S1,S2 : 0,75mm
2
R,C,Y,O,W2 : 1.0mm
2
S1, S2 : 0,75mm
2
780x240x170
8
38YL--09---703EJ-40
SKY225HJ
42HQG012/HWG305H-SERIES
Cooling Heating
220/240V-1PH-50Hz
3110 3250
10600 11000
1.4 -
0.16 36
5.4 4.44
1220 1020
8.1 7.0
1700 1300
Indoor unit
Cross flow fan
1050/850
1.0µF, 450V
IC-9420G2KG7A
Flare
1/4”(6.35),1/2”(12.7)
R,C,Y : 2.5mm
2
O.W2 : 1.0mm
2
S1,S2 : 0,75mm
2
R,C,Y,O,W2 : 1.0mm
2
S1, S2 : 0,75mm
2
815x260x185
9
38YL--12---703EJ-40
SKY305HJ
4
Model
Function
Power Supply
Capacity
W Btu/h
L/h Electrical data A (ID unit only) W Electrical data A (System) W
A
max (*)
W
max (*)
Type
Fan
RPM (Hi/Lo) Capacitor Motor Model Number
Connection
Type OD (Liquid/Suction)
Cord connection conductor size
(Power supplied to outdoor unit)
Dimension (WxHxD) mm Net Weight Kg
OD UNIT
42HWG018 / HWG455C
Cooling
230V-1PH-50Hz
4690
16007
1.7
0.19 45
7.9
1780
20
2270
Cross flow fan
1150/950
1.8µF, 450V
IC-9430G4KG7A
Flare
1/4”(6.35) 1/2”(12.7)
R,C,Y: 1.0mm
2
1080x295x185
14
38GL--18---703EC-40
SKY455C
42HWG024 / HWG605C
Cooling
230V-1PH-50Hz
6240
21300
2.5
0.19 45
10.6
2420
17
3300
Cross flow fan
1250/1050
1.8µF, 450V
IC-9430G4KG7A
Flare
1/4”(6.35) 5/8”(15.88)
R,C,Y: 1.0mm
2
1080x295x185
14
38GL--24---703EC-40
SKY605C
NOTE: • Cooling capacity test is performed through temperature condition based
on 27ºC D.B., 19ºC W.B., in indoor and 35ºC D.B., 24ºC W.B. in outdoor.
• Cooling capacity test is performed at high voltage.
• Specification can change without notice.
5
Model
Function
Power Supply
Capacity
W Btu/h
L/h Electrical data A (ID unit only) W Electrical data A (System) W
A
max (*)
W
max (*)
Type
Fan
RPM (Hi/Lo) Capacitor Motor Model Number
Connection
Type OD (Liquid/Suction)
Cord connection conductor size
(Power supplied to outdoor unit)
Dimension (WxHxD) mm Net Weight Kg
OD UNIT
42HQG018 HWG455H
Cooling Heating
230V-1PH-50Hz
4790 5100
16360 17420
1.7
0.19 0.19 45 45
7.3 6.7
1630 1490
x 8.0
2270 1800
Cross flow fan
1150 950
1.8µF, 450V
IC-9430G4KG7A
Flare
1/4”(6.35) 1/2”(12.7)
R,C,Y,O,W2 : 1.0mm
2
S1, S2 : 0.75mm
2
1080x295x185
14
38YL--18---703EC-40
SKY455HJ
42HQG024 HWG605H
Cooling Heating
230V-1PH-50Hz 6110 7170
20886 24486
2.5
0.19 0.19 45 45
10.7 11
2430 2480
17.0 14.6
3300 2900
Cross flow fan
1250 1050
1.8µF, 450V
IC-9430G4KG7A
Flare
1/4”(6.35) 5/8”(15.88)
R,C,Y,O,W2 : 1.0mm
2
S1, S2 : 0.75mm
2
1080x295x185
14
38YL--24---703EC-40
SKY605HJ
NOTE: • Cooling capacity test is performed through temperature condition based
on 27ºC D.B., 19ºC W.B., in indoor and 35ºC D.B., 24ºC W.B. in outdoor.
• Cooling capacity test is performed at high voltage.
• Specification can change without notice.
6
OUTLINE AND DIMENSIONS
2
INDOOR UNIT
MODEL
42HWG007/009 42HQG007/009 HWG195C/195H/225C/225H
42HWG012,42HQG012, HWG305C/305H
42HWG018/024, 42HQG018/024, HWG455C/455H/605C/605H
A
780
815
1080
B
240
260
295
C
170
185
185
C
A
B
MOUNTING PLATE
MAIN BODY
POWER PLUG
DRAIN HOSE
CONNECTION TUBE
7
OPERATION
3
1) SYSTEM DIAGRAM
Indoor Unit
O N
/O
F F
T E
M
P
S L
E E
P
ROOM AIR INLET
AIR FILTER
ELECTROSTATIC/ACTIVE CARBON FILTER
REMOTE CONTROL SIGNAL RECEIVER
AIR SWING FLAP
VERTICAL LOUVER
ROOM AIR OUTLET
LCD REMOTE CONTROL
OUTDOOR AIR OUTLET
OUTDOOR AIR INLET
INDOOR AND OUTDOOR
CONNECTION
DRAIN HOSE
Outdoor Unit
8
2) INDOOR UNIT DISPLAY AND SWITCH PANEL
.
(Green) : Lights during the operation.
.
(Orange) : Lights during timer mode.
Indoor Unit Display
Switches Panel
EMERG.
TEST
.
EMERG. button :
Can be used when the remote control is missed or inoperative.
.
TEST button :
Is only used by service men to test the unit operation.
.
For the usage of EMERG. and TEST buttons, refer to page 24.
“(8) Emergency and Test Operation.”
9
3) NAMES AND FUNCTIONS OF REMOTE CONTROLLER
• 42HWG007/009/012/018/024 HWG195C/225C/305C/455C/605C
RST TA
3
5
6
8
9
I / O
TEMP
.
SLEEP
MODE FLAP
CLOCK EVERYDAYHOUR MINUTE
SETTIMER
ON OFF
CANCEL
10 10
2 1
4
7
SWING
LR03(AM4)1.5V
LR03(AM4)1.5V
11
12
13
A
FAN
I/O BUTTON
TEMPERATURE SETTING BUTTONS
SLEEP TIMER BUTTON
OPERATION MODE SELECTING BUTTON
FAN SPEED SELECTING BUTTON
FLAP CONTROL BUTTON
ON/OFF TIMER AND CURRENT TIME BUTTONS
HOUR/MINUTE SETTING BUTTONS
SET AND CANCEL BUTTONS
EVERYDAY TIMER BUTTON
CURRENT TIME ADJUSTING BUTTON
RESET BUTTON
ADDRESS SWITCH
10
42HQG007/009/012/018/024 & HWG195H/225H/305H/455H/605H
I/O BUTTON
TEMPERATURE SETTING BUTTONS
SLEEP TIMER BUTTON
OPERATION MODE SELECTING BUTTON
FAN SPEED SELECTING BUTTON
FLAP CONTROL BUTTON
ON/OFF TIMER AND CURRENT TIME BUTTONS
HOUR/MINUTE SETTING BUTTONS
SET AND CANCEL BUTTONS
EVERYDAY TIMER BUTTON
CURRENT TIME ADJUSTING BUTTON
RESET BUTTON
ADDRESS SWITCH
RST TA
3
5
6
8
9
I / O
TEMP
.
SLEEP
MODE
CLOCK EVERYDAYHOUR MINUTE
SETTIMER
ON OFF
CANCEL
10 10
2 1
4
7
LR03(AM4)1.5V
LR03(AM4)1.5V
11
12
13
SWING
A
FLAPFAN
A
11
I/O BUTTON
Press this button to start operation. (A receiving beep is heard). Press this button again to stop operation. (A receiving beep is heard). When pressing the I/O button immediately after turning the unit off, the compressor will not operate for 3 minutes to keep it from overloading.
TEMPERATURE SETTING BUTTON
Set the temperature to a desired room temperature, then unit will keep the tempera-ture to the set temperature.
In cooling mode, when the room temperature is higher than the setting, the com-
pressor is automatically turned on to provide a cooling effect. When the room tempera­ture is lower than the setting, the compressor is automatically turned off to stop cooling operation.
In heating mode, when the room temperature is lower than the setting, the
compressor is automatically turned on to provide a heating effect. When the room temperature is higher than the setting, the compressor is automatically turned off to stop heating operation.
(42HQG007/009/012/018/024 & HWG195H/225H/305H/455H/605H) However the indoor fan will run to circulate the indoor air even during turning off the compressor.
SLEEP TIMER BUTTON
Press this button to set the sleep timer.
OPERATION MODE SELECTING BUTTON
Press this button to set the desired modes.
DRY mode
In DRY mode, the microcomputer of the unit controls the indoor fan motor and makes
the outdoor unit automatically turn on and off according to the room tempera-
ture, and the room moisture will be removed more effectively.
COOL mode
In COOL mode, the unit will run in normal cooling mode.
FAN mode
In FAN mode, only the indoor fan will operate at the selected speed and circulate the room
air.
HEAT mode (42HQG007/009/012/018/024 & HWG195H/225H/305H/455H/605H)
In HEAT mode, the unit will run in the normal heating mode.
AUTO mode (42HQG007/009/012/018/024 & HWG195H/225H/305H/455H/605H)
In AUTO mode, the unit will operate automatically by selecting Cool or Heat mode and
Fan speed according to the room temperature.
12
FAN SPEED SELECTING BUTTON
Press this button to select the desired fan speed. The indoor fan will operate at the selected fan speed. (AUTO, LOW, MED, HIGH) When you select AUTO”, the fan speed is controlled by microcomputer of the unit.
FLAP CONTROL BUTTON
Controls the discharge air flow direction up and down.
In the beginning, the flaps open properly according to the operating mode.
If you press this button, the flap will move stepwise and the position will be dis-
played.
If you press this button again, the unit will operate at SWING. The flap will swing up
and down continuously at SWING”.
ON/OFF TIMER AND CURRENT TIME BUTTONS
Set the desired time for the unit control with these buttons.
If you set ON and OFF time, the unit will be automatically turned on and off at the set
time.
Press current time button when you want to know the current time, and the current
time is indicated.
SET AND CANCEL BUTTONS
Press SET button to reserve ON/OFF timer and if you want to cancel the reserved time, use CANCEL button.
EVERYDAY TIMER BUTTON
Press this button at the reserved condition of the combined ON and OFF timer in order to repeat the combined ON and OFF timer reservation everyday until the reservation is canceled.
CURRENT TIME ADJUSTING BUTTON
Press this button to adjust the current time.
RESET BUTTON
Press this button when the remote control is not operating properly or after replacing batteries.
ADDRESS SWITCH
If there are two indoor units in the same room, link one remote control with one indoor unit, and link the other remote control with the other indoor unit.
HOUR/MINUTE SETTING BUTTONS
Adjust current time and ON/OFF timer with these buttons.
13
4) REMOTE CONTROLLER DISPLAY
42HWG007/009/012/018/024 & HWG195C/225C/305C/455C/605C
1
Indicates the selected operating mode.
2
Lights up when the signal from the remote control is transmitted. A receiving beep is heard from the unit.
3
Lights up when the batteries must be replaced with new ones. When this mark appears, replace the batteries within a week.
4
Lights up when the unit is operating.
5
Indicates the selected temperature.
6
Indicates flap modes
AUTO
SWING
Automatic position
User selected position
Swing up and down
7
Indicates the reserved status of SLEEP timer or EVERYDAY timer.
8
Indicates the reserved time of ON timer and OFF timer or the current time.
9
Indicates the selected fan speed.
OFF
OFF
ON
ON
AM
AM
PM
PM
AM
AM
PM
PM
FLAP
ON
AUTO
SLEEP
SLEEP
EVERYDAY
EVERYDAY
SWING
A
 
COOL DRY FAN
AUTO LOW MED HIGH
A
14
A
OFF
OFF
ON
ON
AM
AM
PM
PM
AM
AM
PM
PM
FLAP
FLAP
ON
AUTO
AUTO
SLEEP
SLEEP
EVERYDAY
EVERYDAY
SWING
SWING
A
42HQG007/009/012/018/024 & HWG195/225/305H/455H/605H
 
1
Indicates the selected operating mode.
2
Lights up when the signal from the remote control is transmitted. A receiving beep is heard from the unit.
3
Lights up when the batteries must be replaced with new ones. When this mark appears, replace the batteries within a week.
4
Lights up when the unit is operating.
COOL DRY FAN
A
HEAT
AUTOMATIC CHANGEOVER
5
Indicates the selected temperature.
6
Indicates flap modes
Automatic position
User selected position
Swing up and down
7
Indicates the reserved status of SLEEP timer or EVERYDAY timer.
8
Indicates the reserved time of ON timer and OFF timer or the current time.
9
Indicates the selected fan speed.
AUTO
SWING
AUTO LOW MED HIGH
A
15
5) DESCRIPTION OF FUNCTIONS (1) Timer Mode
General features – If user changes time of ON/OFF timer during timer function execution, the timer will be
changed according to the new set time.
The other mode changes are enabled during timer function execution. The maximum timer range is twenty-four hours according to the remote controller. If user pushes the TEST or EMERG. button during timer function execution, timer function
will be canceled.
– If unit receives the timer function signal in Test or Emergency operation, these operations
will be canceled and timer function will be operated.
OFF-Timer
If user sets time with OFF timer, the unit will stop at the set time. The unit will be turned off automatically when the set time of OFF timer is reached.
UNIT ON
UNIT OFF
HOURT.S.
T.S.=USER SET TIME
ON-Timer – When the ON timer is set, unit monitors the room temperature before 1 hour from set time to
make the room as set condition at reserved set time.
– The actual on time of unit is decided at 0 to 40 minutes earlier than reserved on time accord-
ing to the room temperature and size.
UNIT OFF
HOUR
UNIT ON
T.S.
ACTUAL ON TIME(0~40MIN)
16
Combination of ON and OFF Timer – If user sets time with ON/OFF timer, the unit will start and stop at the set time.
SLEEP-Timer
– When the SLEEP timer is set, the unit will control the setting temperature to avoid
overcooling in Cool operation or overheating in Heat operation.
– When the SLEEP timer is set, the luminosity of unit lamps will be dimly not to interrupt the
sleeping.
The SLEEP timer can be combined with ON timer. Reserved time: 1hr, 2hr, 3hr, 7hr, 9hr Indoor fan will operate at low speed.
UNIT ON
UNIT OFF
HOUR
UNIT ON
ON TIMEOFF TIME
NOTE :
The current time is not indicated during the reservation of ON/OFF timer.
If user wants to know the current time, press the CLOCK button and the
current time will be displayed for 5 seconds.
If user reserves the ON timer during operation, the unit will operate
continuously.
In ON/OFF timer operation, the earlier setting compared to the current time
will operate first.
TIME (MIN.)
FOR COOLING MODE
SET TIME
30 70 110 150
SET
TEMP.
°C
+0.5°C
+0.5°C
+0.5°C
+0.5°C
TIME (MIN.)
FOR HEATING MODE
SET TIME
90 150
SET
TEMP.
°C
1°C
1°C
1°C
30
17
EVERYDAY-Timer – The EVERYDAY timer can be set in case of reserved condition of the combined ON and
OFF timer or the combined ON and SLEEP timer.
– If user sets time with EVERYDAY timer, the unit will repeat the combined ON and OFF timer
reservation everyday.
(2) Fan Speed
User can select the fan speed of AUTO, LOW, MED and HIGH by the remote controller.
If user selects 'AUTO' fan speed, the speed is automatically controlled according to the
room temperature. (See following figure).
(R.T-T.S)° C
LOW
MED
HIGH
0123
FAN SPEED IN AUTO COOL MODE
(T.S- R.T)° C
LOW
MED
HIGH
0 1 2 3 4 5
* R.T= ROOM TEMPERATURE T. S= USER SET TEMPERATURE
FAN SPEED IN AUTO HEAT MODE
18
(3) Dry Mode
– This operation eliminates moisture effectively by operating the compressor, indoor and
outdoor fan motor intermittently, so that the room temperature is maintained at set temperature.
– Determination of dry mode BLOCK based on Room temp. and Set temp. (Set temp. : Ts)
1) Initial determination of dry mode BLOCK
CBA
Ts–2 Ts+1
2) Redetermination of dry mode BLOCK
C
B
A
Ts2Ts1 Ts+1 Ts+2
Operating state according to the each BLOCK
1) BLOCK A
COMP & ODF : ON IDF : operate at LOW speed
2) BLOCK B
COMP & ODF : repeat ON for 5 min. and OFF for 5 min. IDF : operate at ULO speed
3) BLOCK C
COMP & ODF : OFF IDF : operate at ULO speed
NOTE :
1. Unit determines again the dry mode BLOCK by sensing Room temp. every 5 min.
2. 3 min. minimum operation of compressor is not applied.
19
(4) Automatic Operation
(42HQG007/009/012/018/024 & HWG195H/225H/305H/455H/605H)
– If the unit is set to AUTO mode, the unit operates automatically by selecting COOL
or HEAT mode according to the room temperature to keep the room temperature comfortable.
ROOM TEMPERATURE
T.S+1° C
T.S
T.S-1° C
COOLING MODE
HOLD CURRENT MODE
HEATING MODE
– When the room temperature is lower than 21°C or is higher than 29°C, the unit
operates Heating or Cooling operation regardless of the user set temperature.
This Automatic operation is not suitable for the application to the computer
room or some food/wine stock storage
21° C
COOL/HEAT TRANSITION
HEATING ONLY
COOLING ONLY
SENSED ROOM TEMP.
29° C
20
(5) Discharge Air Louver Control
Up and Down Control The air discharge direction can be controlled to swing up and down and can be fixed at
preferred position or automatic position by the remote control.
If you select the Flap position using the FLAP button in the remote control, the flap in
the unit will move to that position automatically. Once you select the position, the unit remembers that position and whenever you turn on the unit, the flap will be positioned to that position.
If you select SWING, the flap will swing up and down. In the COOL, DRY and FAN
mode, the flap will swing in the cool range. In the HEAT mode, the flap will swing in the heat range.
If you select AUTO, the flap will position itself to the preset position according to the
operation mode.
NOTE
Always use the remote control to adjust the flap position, otherwise it may cause
abnormal operation. Please turn off the unit and turn it on again when you manu­ally adjust the flap out of range.
The unit can have maximum capacity when the flap is located at position
.
6
1
2
3
4
5
6
3
4
5
6
CLOSE
A
B
Fixed
Swing Range
Auto Position
Cooling Only Model
AUTO
SWING
FLAP
6
5
4
3
2
1
Remote control
6
3
4
5
6
Fixed Swing Range Auto Position
Heat Pump Model
2
1
COOL
HEAT
2
COOL
HEAT
1
2
3
4
5
6
CLOSE
A
B
AUTO
SWING
FLAP
6
5
4
3
2
1
Remote control
MODEL A B
42HWG007/009/012 HWG195C/225C/305C 54° 36°
42HWG018/024 HWG455C/605C 66° 24°
MODEL A B
42HQG007/009/012, HWG195H/225H/305H 54° 36° 42HQG018/024, HWG455H/605H 66° 24°
21
Left and Right Control
If you want to adjust the direction of the discharge air to left or right, adjust the vertical louver with the handle after opening the flap.
HANDLE
NOTE
Please do not fix the flap at position for a long time, as this position minimizes air circulation resulting in uneven room temperature.
Please avoid the discharge air being directed towards the occupants for a long period
of time.
Do not adjust the flap by the hand during SWING operation because it may damage
the air swing function.
(6) Unit Protection Devices
3 min. Time Delay and 3 min. minimum operation time of compressor – In normal operation, there is a time delay of three minutes (42HQG024/HWG605H : 5
minutes during heating mode) between compressor turning off and turning back on includ­ing initial power up.
– After compressor turns on, it will operate for 3 minutes independent of temperature condi-
tion.
Time Delay When changing the operation mode – The unit operates immediately when changing mode from ON to OFF or from OFF to ON,
or indoor fan speed without the change of operation mode.
The unit operates after 10-second time delay when changing operating mode. The unit operates after 3-second time delay when changing the set temp. without the
change of operation mode.
Frost Prevention of Indoor Unit. – When the unit operates at low ambient temperature, frost may appear on the evapo-
rator. When the indoor coil temperature is less than 0ºC for 10 minutes of continu­ous compressor operation from the start, microcomputer of the unit stops the compres­sor to protect the unit from the frost.
The system performs this function only in COOL and DRY mode. The control procedure for indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil temperature is greater than or equal
to 7ºC.
22
Indoor Coil High Temperature Protection
The system performs this function only in HEAT mode. If the indoor coil temperature is greater than or equal to 57°C, the outdoor fan turns off and
does not turn on until the indoor coil temperature is less than or equal to 49°C.
– If the indoor coil temperature is greater than or equal to 62°C, the compressor turns off
until the indoor coil temperature is less than or equal to 42°C. The 3 min. time delay of compressor is applied in this case.
INDOOR COIL TEMP.
ON
42° C 49° C 57° C 62° C
ON
OFF
OFF
OUTDOOR FAN
COMPRESSOR
Defrost – In HEAT mode, outdoor coil may be frosted, which cause decrease of the unit perfor-
mance. Therefore the microcomputer of the unit turns on or off the compressor to re­move the frost.
The defrost operation is performed as follows:
Defrost initiation
1) On the basis of the demand condition considering the difference between indoor coil temperature and indoor room temperature, controller decides defrost initiation after satisfying two steps of preceding condition.
23
2) Preceding condition is a) The first step is the accumulated compressor on time is greater than 30
minutes.
b) Second step is the one of below two
-The first condition ; If Real-Delta>Defrost-Delta for 60 continuous seconds and
the following conditions are all true then defrost initiates. )The outdoor coil temperature<-2°C )The compressor has been on continuously for 15 minutes. OR
-The second condition ; If the outdoor coil temperature is less than -20°C and
the following conditions are all true then defrost initiates. )The outdoor fan has been on continuously for 60 seconds. )The compressor has been on continuously for 3 minutes.
Defrost mode
The normal system operations are stopped and the system operates as follows. a) The indoor fan, outdoor fan will be de-energized. b) The compressor and R.V.S. will be energized.
Defrost termination
The defrost cycle will terminate in one of the following cases. a) The outdoor coil temperature is greater than or equal to +25°C. b) 10 minutes after the start of defrost cycle.
Auto refresh
During normal heating operation, if the unit becomes OFF mode condition, then defrost mode will be performed at the OFF mode state of louver and display when the second step of preceding conditions is satisfied regardless of first step.
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. Once a malfunction is detected, the diagnostic control section will force the system mode to OFF for 3 minutes. After the OFF delay, system mode is released and allowed to return to its normal state. The system will be allowed to restart on its own. The diagnostic control section will allow the system to fail 5 consecutive times before shutting down the system. The lamp is scanned every half second and the error codes are displayed by the flashing frequency of lamp. The error codes are displayed during SHUT-OFF (3 minutes off and after the 5th retry failure) as follows.
24
NOTE :
If more than two errors occur, the highest item are displayed. If the highest item is cleared, the next item codes are displayed.
NO ERROR DISPLAY ALLOWED
(RANK)
CONTENTS PATTERN MODES
1 MICOM MEMORY NOTHING SYSTEM RESET
2 ROOM AIR FAN ONLY
THERMISTOR MODE MALFUNCTION
3 INDOOR COIL FAN ONLY
THERMISTOR MODE MALFUNCTION
4 OUTDOOR COIL FAN ONLY
THERMISTOR MODE MALFUNCTION
5 INDOOR FAN
MOTOR MALFUNCTION
6 THERMISTOR ALL
WRONG WIRING MODE (ONLY IN TEST MODE)
3 sec
3 sec
0.5 sec (2 times)
3 sec
3 sec
0.5 sec (3 times)
0.5 sec (4 times)
3 sec
3 sec
3 sec3 sec
0.5 sec (8 times)
3 sec
0.5 sec (continue)
25
Auto restart Mode
– When the power failure is happened during the system operating, the micro will memo-
rize the operation mode and the unit operates automatically according to the previous operating mode after the power is recovered.
– Whenever the unit receives remote signal, the micom will memorize the following opera-
tion
Power ON/OFF
Operation mode
Temperature setpoint
Louver position
Fan speed
Cold draft function
The system performs this function only in HEAT mode. If the indoor coil temperature is lower than
a certain level, then indoor fan motor runs at slow speed regardless of user setting speed.
1) When the compressor stops, Indoor fan moter runs at monitoring speed only.
2) When the compressor runs, Indoor fan motor runs as follows.
(7) Address configuration
– According to input of selecting address configuration, this function configures custom
code of transmitted remote signal and processes it as input.
– Processable custom codes are displayed as follows.
Address configuration Processable custom code
A DCCA B DCCB
If user wants to use “B” address, adjust the slide switch to “B” in control PCB and remote.
ADDRESS
PCB
RST TA
LR03(AM4)1.5V
LR03(AM4)1.5V
Remote control
Remove the lid of battery case.
Assign the address switch of one remote
control as B.
Press the RST button with a sharp object.
Indoor unit
Turn off the unit and pull out the power plug.
Remove the front panel, terminal block cover and
frame grille.
Pull out the PCB.
Assign the address switch of one indoor unit as B.
Indoor Coil temperature(
ϒC
)
0
ϒC
-3
ϒC
30ϒC37ϒC43
ϒC
OFF
Monitoring Speed
Setted Speed
Low
26
(9) Emergency and T est Operation.
Emergency operation
– When the remote control is lost, damaged or the battery is discharged, the
Emergency operation can be able to run the unit.
– lf user wants Emergency operation, push the EMERG. button on the T/B cover of
the indoor unit.
– The unit is operated automatically by selecting Cooling or Heating Mode according
to the room temperature.
– lf user wants to stop the Emergency operation, push the EMERG. button again or
operate remote control.
The setting conditions of Emergency operation are as follows.
Operation mode :
AUTO (42HQG007/009/012/018/024, HWG195H/225H/305H/455H/605H) COOL (42HWG007/009/012/018/024, HWG195C/225C/305C/455C/605C)
Preset temperature: 25ºC (42HQG007/009/012/018/024, HWG195H/225H/305H/455H/605H) 24C (42HWG007/009/012/018/024, HWG195C/225C/305C/455C/605C)
(8) DST Interface
According to input of selecting address configuration of indoor unit PCB, the one of below functions is assigned.
– The applicable connector for these functions is CN18 of indoor unit PCB.
DST Interface
1) The DST(Dealer Service Tool) is an application program used to verify a defec-
tive control board in Air Conditioner
2) It can also be used to diagnose the fault before the board replacement.
3) To use DST function, first of all, following preparations are required.
DST interface converter G-DST interconnection wire IBM PC 386DX-33 processor with MS Windows OS 3.1
( Minimum system requirement )
4) If there are any problems or questions relating to the operation or installation of
the DST please consult the Installation Guide and Users Manual
Address configuration Functions
A DST Interface available
B DST Interface not available
27
Fan Speed: AUTO
Timer mode: Disable
Discharge Air Direction: Preset location according to 'COOL' or 'HEAT' mode.
Test operation – Perform TEST operation after the units have been installed in position and gas
leak test has been completed.
– lf installer wants TEST operation, push the TEST button on the T/B cover of the
indoor unit.
After TEST operation, push the TEST button again or operate remote control. Do not perform TEST operation in normal operation. The setting conditions of TEST operation are as follows.
Operation Mode: COOL
Fan Speed: HIGH
Timer mode: Disable
Discharge Air Direction: SWING
Air cleaning operation
Filters Air filter
Option 1: Active carbon filter/Photo-catalyst filter Option 2: Active carbon filter/Electrostatic filter
Air filters eliminate dust and lint
Optional Active carbon filter/Photo-catalyst filter effectively eliminates
odor and cigarette smoke in the room air.
Optional Active carbon filter/Electrostatic filter is particularly effective in
eliminating odor and microscopic dust.
The life of active carbon filter & electrostatic filter
– The life of above filters varies according to the amount of cigarette smoke, room size
and the operating time.
– Air filters can be cleaned with a vacuum cleaner or rinsed under running water after
using a month.
ACTIVE CARBON FILTER
(Black Color, OPTIONAL)
ELECTROSTATIC FILTER (White Color, OPTIONAL)
or
PHOTO-CATALIST FILTER
(Blue Color, OPTIONAL)
STANDARD AIR FILTER
28
– The life time of optional Active carbon filter is about 2 years and that of optional
Electrostatic filter is about 3 months.(In case of electrostatic filter, refer to color sample sticker indicating pollution level.)
These filters cannot be recycled.
– The life time of optional Photo-catalyst filter is about 2 years. This filter can be
washed under running water and can be refreshed by exposing under direct sun light. Exposed time is 6 hours after using 3 months.
– When you need new filters, call your distributor.
Time to replace
STEP 1
STEP 3
STEP 2
STEP 4
Remove the two air filters
Pull out the two collectors.
Insert active carbon and electrostatic filter
(or photo-catalyst filter) into each other
frame collector.
– Refix the air filters and close the insert grille.
hook holder
four hooks
Electrostatic filter
or
photo-catalyst filter
Active carbon filter
NOTE
Do not keep the filters unpacked, before inserted into the unit. The life of the filters may be reduced.
Do not splash water into the active carbon filter, as the life and capability of the filters may be reduced.
The operation with filter may reduce a little air flow and capacity of the unit.
The active carbon filter should be inserted into left.
29
WIRING DIAGRAM
4
1) 42HWG007/009/012 & HWG195/225/305C-SERIES INDOOR UNIT
LEGEND K: RELAY IDFM: INDOOR FAN MOTOR MSW: MAIN SWITCH TB: TERMINAL BLOCK FCU: FAN COIL UNIT HS: HALL (RPM) SENSOR TP: THERMAL PROTECTOR CDU: CONDENSING UNIT TRANS: TRANSFORMER CN: CONNECTOR RA Th: ROOM AIR THERMISTOR COMP: COMPRESSOR EC1: FAN MOTOR CAPACITOR MOV: METAL OXIDE VARISTOR STM: STEP MOTOR IDC Th: INDOOR COIL THERMISTOR CB: TIME DELAY FUSE or CIRCUIT BREAKER
30
2) 42HQG007/009/012 & HWG195/225/305H-SERIES INDOOR UNIT
LEGEND K: RELAY IDFM: INDOOR FAN MOTOR MSW: MAIN SWITCH TB: TERMINAL BLOCK FCU: FAN COIL UNIT HS: HALL (RPM) SENSOR TP: THERMAL PROTECTOR CDU: CONDENSING UNIT ODFM: OUTDOOR FAN MOTOR CN: CONNECTOR RA Th: ROOM AIR THERMISTOR COMP: COMPRESSOR EC1: FAN MOTOR CAPACITOR MOV: METAL OXIDE VARISTOR TRANS: TRANSFORMER IDC Th: INDOOR COIL THERMISTOR
ODC Th: OUTDOOR COIL THERMISTOR
RVS: REVERSING VALVE COIL
STM: STEP MOTOR CB: TIME DELAY FUSE or CIRCUIT BREAKER
31
3) 42HWG018/024 & HWG455C/605C-SERIES INDOOR UNIT
LEGEND K: RELAY IDFM: INDOOR FAN MOTOR MSW: MAIN SWITCH TB: TERMINAL BLOCK FCU: FAN COIL UNIT HS: HALL (RPM) SENSOR TP: THERMAL PROTECTOR CDU: CONDENSING UNIT TRANS: TRANSFORMER CN: CONNECTOR RA Th: ROOM AIR THERMISTOR COMP: COMPRESSOR EC1: FAN MOTOR CAPACITOR MOV: METAL OXIDE VARISTOR STM: STEP MOTOR IDC Th: INDOOR COIL THERMISTOR CB: TIME DELAY FUSE or CIRCUIT BREAKER
32
4) 42HQG018/024 & HWG455H/605H-SERIES INDOOR UNIT
LEGEND K: RELAY IDFM: INDOOR FAN MOTOR MSW: MAIN SWITCH TB: TERMINAL BLOCK FCU: FAN COIL UNIT HS: HALL (RPM) SENSOR TP: THERMAL PROTECTOR CDU: CONDENSING UNIT ODFM: OUTDOOR FAN MOTOR CN: CONNECTOR RA Th: ROOM AIR THERMISTOR COMP: COMPRESSOR EC1: FAN MOTOR CAPACITOR MOV: METAL OXIDE VARISTOR TRANS: TRANSFORMER IDC Th: INDOOR COIL THERMISTOR
ODC Th: OUTDOOR COIL THERMISTOR
RVS: REVERSING VALVE COIL
STM: STEP MOTOR CB: TIME DELAY FUSE or CIRCUIT BREAKER
33
REFRIGERANT CYCLE
5
1) 42HWG007/009/012/018/024 & HWG195C/225C/305C/455C/605C
INDOOR UNIT
Evaporator
Cross flow fan
Service valve
Expansion
device
Condenser
Propeller fan
OUTDOOR UNIT
Compressor
Accumulator
Service valve
Refrigerant flow
Connecting pipe
34
2) 42HQG007/009/012/018/024 & HWG195H/225H/305H/455H/605H
INDOOR UNIT
Cross flow fan
Service valve
Propeller fan
OUTDOOR UNIT
Service valve
Reversing valve
outdoor heat exchanger
Accumulator
Compressor
Accurater
lndoor heat exchanger
Connecting pipe
Refrigerant flow (cooling)
Refrigerant flow (heating)
35
CONTROL BLOCK DIAGRAM
6
1) 42HWG007/009/012/018/024 & HWG195C/225C/305C/455C/605C
2) 42HQG007/009/012/018/024 & HWG195/225/305/455/605H-SERIES
36
37
ELECTRIC CIRCUIT DIAGRAM
7
1) FUNCTIONAL CIRCUIT DIAGRAM
a 42HWG007/009/012 & HWG195/225/305C-SERIES
After the power I/O button is pressed once, the Power-relay and AC SWITCH are turned
on or off per the remote control setpoint.
– AC SWITCH U9 is controlled per the fan speed selection. – Power-relay K1 is controlled per the operation mode selection.
If the power I/O button is pressed once more, the Power-relay and AC SWITCH are turned
off and the unit stops operation.
The unit turns on or off according to the temperature setpoint by sensing the room air
temperature through thermistor.
If the fan speed selection is set to the auto position, the fan speed is automatically con-
trolled according to the temperature difference between room temperature and tempera­ture setpoint.
38
b 42HQG007/009/012 & HWG195/225/305H-SERIES
After the power I/O button is pressed once, the Power-relay, relays and AC SWITCH are
turned on or off per the remote control setpoint.
– AC SWITCH U9 is controlled per the fan speed selection. – Power-relay K1, relay K2, K3 are controlled per the operation mode selection.
If the power I/O button is pressed once more, Power-relay, relays and AC SWITCH are
turned off and the unit stops operation.
The unit turns on or off according to the temperature setpoint by sensing the room air
temperature through thermistor.
If the fan speed selection is set to the auto position, the fan speed is automatically
controlled according to the temperature difference between room temperature and temperature setpoint.
c 42HWG018/024 & HWG455/605C-SERIES
After the power I/O button is pressed once, the relay and AC SWITCH are turned on or
off per the remote control setpoint.
– AC SWITCH U9 is controlled per the fan speed selection. – Relay K1 is controlled per the operation mode selection.
If the power I/O button is pressed once more, the relay and AC SWITCH are turned off
and the unit stops operation.
The unit turns on or off according to the temperature setpoint by sensing the room air
temperature through thermistor.
If the fan speed selection is set to the auto position, the fan speed is automatically
controlled according to the temperature difference between room temperature and temperature setpoint.
39
d 42HQG018/024 & HWG455/605H-SERIES
After the power I/O button is pressed once, relays and AC SWITCH are turned on or off
per the remote control setpoint.
– AC SWITCH U9 is controlled per the fan speed selection. – Relay K1, K2, K3 are controlled per the operation mode selection.
If the power I/O button is pressed once more, relays and AC SWITCH are turned off and
the unit stops operation.
The unit turns on or off according to the temperature setpoint by sensing the room air
temperature through thermistor.
If the fan speed selection is set to the auto position, the fan speed is automatically
controlled according to the temperature difference between room temperature and temperature setpoint.
40
41
2) PCB CIRCUIT DIAGRAM
a MAIN CONTROL PART
42HWG007/009/012, 42HQG007/009/012, HWG195/225/305C, HWG195/225/305H
b MAIN CONTROL PART
42HWG018/024, 42HQG018/024, HWG455/605C, HWG455/605H
42
43
INDEX DESCRIPTION
STEPPING MOTOR DRIVING
STEPPING MOTOR
RPM SENSOR INPUT
HALL (RPM) SENSOR
FUNCTION CONFIGURATION
TEMPERATURE SENSING
THERMISTOR
“EMERGENCY” OR “TEST” SIGNAL INPUT
ADDRESS SELECTION INPUT
SIGNAL RECEIVER & INDICATOR LAMP DRIVING
SIGNAL RECEIVER & INDICATOR LAMP
CLOCK GENERATION
DC POWER SUPPLY
DST SIGNAL INTERFACE or H.A COMMUNICATION
RVS & ODF RELAY DRIVING FOR H/P
BUZZER DRIVING
AC SWITCH DRIVING FOR IDF
INDOOR FAN MOTOR
EEPROM DRIVING
AC POWER SUPPLY & RELAYS OUTPUT
RESET CIRCUIT
POWER LINE FREQ. MONITORING INPUT
STATUS LED DRIVING
COMP. RELAY DRIVING
-1 -2 -3
c REMOTE CONTROL PART
44
3) PCB PATTERN DIAGRAM
a CONTROL PCB (SOLDERING SIDE)
42HWG007/009/012, 42HQG007/009/012, HWG095/225/305C, HWG195/225/305H
45
46
b CONTROL PCB (COMPONENTS SIDE)
42HWG007/009/012, 42HQG007/009/012, HWG195/225/305C, HWG195/225/305H
47
c CONTROL PCB (SOLDERING SIDE)
42HWG018/024, 42HQG018/024, HWG455/605C, HWG455/605H
48
d CONTROL PCB (COMPONENTS SIDE)
42HWG018/024, 42HQG018/024, HWG455/605C, HWG455/605H
e Display and Receiver PCB (Component side)
4) LCD PANEL TEST
a
Selecting the test mode : Press the LCD test key (K15) in remote control PCB during OFF mode
b T
est mode cancellation – After the test program is completed. – If the reset button is pressed.
c
LCD panel test flow
When this key is pressed, the LCD segment test is performed to verify the integrity of LCD panel as described and then reset.
TEST START BLOCK ‘A’ ON/OFF BLOCK ‘B’ ON/OFF BLOCK ‘C’ ON/OFF BLOCK ‘D’ ON/OFF RESET MODE
A
B
C
D
OFF
ON
AM PM
AM PM
FLAP
ON
AUTO
SLEEP
EVERYDAY
SWING
49
KEY COMPONENTS OF ELECTRONIC CIRCUIT
8
1) U1 (MICOM)
1 2
3 4 5 6 7 8 9 10 11
12 13
14 15 16 17 18 19
20 21
22 23
24 25
26 27 28 29 30 31
32
64 63
62 61 60 59 58 57 56 55 54
53 52
51 50 49 48 47 46
45 44
43 42
41 40
39 38 37 36 35 34
33
P20/SI1
P21/SO1
P22/SCK1
P23/STB
P24/BUSY
P25/SI0/SB0
P26/SO0/SB1
P27/SCK0
P30/TO0 P31/TO1 P32/TO2
P33/TI1
P34/TI2 P35/PCL P36/BUZ
P37
Vss P40/AD0 P41/AD1
P42/AD2 P43/AD3 P44/AD4
P45/AD5 P46/AD6
P47/AD7
P50/A8
P51/A9 P52/A10 P53/A11 P54/A12 P55/A13
Vss
AV AV
P17/AN17 P16/AN16 P15/AN15 P14/AN14
P13/AN13 P12/AN12
P11/AN11 P10/AN10
AV P04/XT1 XT2
IC X1
X2 V
P03/INTP3 P02/INTP2
P01/INTP1 P00/INTP0/TI0
RESET P67/ASTB
P66/WAIT P65/WR P64/RD
P63 P62
P61 P60
P57/A15 P56/A14
µPD78012FCW- XXX
REF
DD
DD
SS
50
51
101112131415161718
GND1817161514131211
COMMONO8O7O6O5O4O3O2O1
987654321
PIN CONNECTION (TOP VIEW)
COMMON
GND
OUTPUT
2.7k
7.2k
3k
INPUT
SCHEMATICS (EACH DRIVER)
3) U4 (14584B): SCHUMITT TRIGGER INVERTER
1
2
3
4
5
6
9
8
11
10
I3
12
LOGIC DIAGRAM
V
DD
=PIN14
Vss=PIN7
EQUIVALENT CIRCUIT SCHEMATIC
(1/2 OF CIRCUIT SHOWN)
4) U5 (NM24C02): EEPROM
AO
A1 A2
Vss
1 2 3
45
6
7
8
Vcc NC
SCL SDA
NM24CO2L NM24CO4L
A0,A1,A2 Vss SDA SCL NC
Vcc
Device Address Inputs Ground Data I/0
Clock Input No Connection
+5V
Pin Names
TL/ D/ 11099-2
Top View
See NS Package Number
MO8A(M8) and NO8E(N)
Dual-In-Line Package(N)
and SO Package(M8)
2) U2 (TD62083AP): DARLINGTON ARRAYS
1PB RST 2TD 3TOL 4GND
8 Vcc 7ST 6 RST 5 RST
MAX1232
Vcc
TOL
TD
PB RST
ST
RST
RST
DEBOUNCE
RESET
GENERATOR
5%/10%
TOLERANCE
SELECT
WATCHDOG
TIMEBASE
SELECT
WATCHDOG
TIMER
GND
REF
+
-
+
MAXIM
MAX1232
MAXIM
6) U7 (7812ACT)/U8 (7805CT): VOLTAGE REGULATOR
100K 500
100
100
0.3
10K
6K
500
1K
5K
28K
6K
30pF
2K
5K
200
240
1.4 K
2.7 K
3.3 K
0.19K
INPUT
OUTPUT
GND
SCHEMATIC DIAGRAM
TSUFFIX PLASTIC PACKAGE CASE 221A TO-220TYPE
PIN 1. INPUT
2. GND
3. OUTPUT
1 2 3
5) U6 (MAX 1232EPA): RESET I.C
52
7) U9 (TSA3100J(v)): AC SWITCH
25.2 0.2
10.16 0.6
0.55 0.15
1.1 0.15
1 : AC OUTPUT(MT2) 2 : AC OUTPUT(MT1) 3 : GATE
4 : DC INPUT(+) 5 : DC INPUT(-) * : RESIN FLASH
7.5 0.5
4.0 0.2
1.2 0.2
0.5 0.15
1.5MAX.
2.3 0.2
9.0 0.2
2.54 0.3
7.62 0.6
8) U10 (TLP621): PHOTO-COUPLER
6.4
12
43
4.58 ±0.25
2.54 ±0.25
1.2
0.5
0.8
3.65
2.5MIN
7.62 ±0.25
0.25
+0.1
-0.05
7.85~8.80
TLP621 Weight : 0.26g
1 2
4 3
TLP621
1 : ANODE 2 : CATHODE 3 : EMITTER 4 : COLLECTOR
53
54
9) RU1: REMOCON MICOM
64
TEST
K13
K12
K11
K10
K03
K02
K01
K00
P03
P02
P01
P00
R20
R13
R12
R11
R10
R03
R02
R01
R00
Vs1
OSC
4
N.C SEG31 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17
OSC3 Vss OSC2 OSC1 N.C. V
DD
AOUT AMPM AMPP RSTOUT R33(REM) V
L1
V
ADJ
RESET V
L2
V
L3
60 55 50 45
35
30
24
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
COM3
COM2
COM1
COM0CCCB
CA
2015105
70
75
80 1X
Index
SMC621A
N.C.:No connection
10) LCD (E-30294)
42.0 –0.2
39.5 –0.3
37.5
-0 (33.0)
26.0 +0
4.5 +0
16.0-0
2.5–0.3
36.0 –0.2
36.0 –0.2
3.0 –0.5
0.5 –0.5
4.6 –0.2
SEALING MOLD
0.5 –0.5
0.5 –0.5
29.0 –0.2
POLARIZER WITH UV FILTER
POLARIZER WITH REFLECTOR
VIEWING DIRECTION(6H)
1.0 +0
2.0 +0
4.6–0.2 (1.584)
(1.584)
30.0 –0.2
28.0 -0 (26.0)
A
A
2.7 –0.3
29.0 –0.2
1.1–0.1 1.1–0.1
S1S2S3S4S5S6S7S8S9
COM1
COM2
COM3
COM4
S10
S11
S12
S13
(1.8)
(0.3)
(0.4)
*1
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
COM4
COM3
COM2
COM1
S24
S25
S26
4-R1.0 +0
55
CHECKING AND REPAIRING OF ELECTRIC PARTS
9
Operating Procedure Photos
Fig. 1
Fig. 2
1) Measuring insulation resistance of indoor fan motor a Remove the fan motor connector from PCB. b Connect clip to the ground terminal
connecting Green/Yellow line. c Measure insulation resistance by connecting terminal of insulation ohmmeter to the arbitrary
fan motor connector. (Refer to fig. 1) d It is normal that insualtion resistance is over
1MΩ.
2) Checking the winding of compressor motor
a. After removing terminal cover of compressor
motor, set the range of resistance measurement
of multimeter to "x1". b. Among the terminals, check the disconnection
between two terminals (C R, C S)as shown
in fig. 2. c. Check the disconnection between two terminals
(1 3) of Overload-protector of compressor motor. d. It is normal if there is no disconnections.
3) Checking PCB for control by operating voltage of fan motor
a. Remove the connector between PCB and fan
motor.
b. Assure that other parts are not short before
supplying power to the unit.
c. Operate the unit and change fan speed by remote
controller.
d. It is normal that the voltage between the
connector pin (CN3, ) is measured as over (line voltage - 50VAC). But, this test has to be done within 1 minute.
Green/Yellow
Ground terminal
Compressor terminal
OLP
3
1
S
C
R
Multimeter
56
4) Checking power transformer
a. Remove power transformer from control box. b. Set the range of resistance measurement of
multimeter to "x1Ω"
c. Measure lead line resistance between the yellow
and yellow and between the brown and blue.
d. It is normal that the resistance measured is
accorded with table 1.
5) Checking thermistor
a. Remove thermistor connector from PCB. b. Check the resistance of thermistor according to
temperature.
Operating Procedure Photos
Table 1.
Lead Line
Resistance
PTC01BU046B PTC01DR008B Brown-Blue(Pri.) 5 4 6Ω±10 % 427.7Ω±10% YEL-YEL(Sec.) 2.3 Ω±10% 1.65Ω±10%
57
9) Thermistor temperature vs. resistance table a Room air thermistor
TEMP(ºC) R(K )
8 1 0.8508 8 2 0.8271 8 3 0.8041 8 4 0.7820 8 5 0.7605 8 6 0.7397 8 7 0.7196 8 8 0.7002 8 9 0.6813 9 0 0.6631 9 1 0.6454 9 2 0.6283 9 3 0.6117 9 4 0.5956 9 5 0.5800 9 6 0.5649 9 7 0.5503 9 8 0.5361
9 9 0.5224 10 0 0.5090 10 1 0.4961 10 2 0.4835 10 3 0.4714 10 4 0.4596 10 5 0.4481 10 6 0.4370 10 7 0.4262 10 8 0.4157 10 9 0.4055 11 0 0.3956 11 1 0.3860 11 2 0.3767 11 3 0.3676 11 4 0.3588 11 5 0.3503 11 6 0.3420 11 7 0.3339 11 8 0.3261 11 9 0.3185 12 0 0.3110
TEMP(ºC) R(K )
4 1 2.993 4 2 2.890 4 3 2.792 4 4 2.698 4 5 2.607 4 6 2.519 4 7 2.435 4 8 2.355 4 9 2.277 5 0 2.203 5 1 2.131 5 2 2.062 5 3 1.995 5 4 1.931 5 5 1.869 5 6 1.810 5 7 1.753 5 8 1.698 5 9 1.645 6 0 1.593 6 1 1.544 6 2 1.496 6 3 1.451 6 4 1.406 6 5 1.364 6 6 1.323 6 7 1.283 6 8 1.245 6 9 1.208 7 0 1.172 7 1 1.137 7 2 1.104 7 3 1.072 7 4 1.041 7 5 1.011 7 6 0.9819 7 7 0.9539 7 8 0.9268 7 9 0.9006 8 0 0.8753
TEMP(ºC) R(K )
1 14.37 2 13.75 3 13.17 4 12.61 5 12.07 6 11.57 7 11.09 8 10.63
9 10.19 1 0 9.771 1 1 9.373 1 2 8.993 1 3 8.631 1 4 8.286 1 5 7.956 1 6 7.641 1 7 7.341 1 8 7.054 1 9 6.779 2 0 6.517 2 1 6.267 2 2 6.027 2 3 5.798 2 4 5.579 2 5 5.369 2 6 5.168 2 7 4.976 2 8 4.792 2 9 4.616 3 0 4.447 3 1 4.286 3 2 4.131 3 3 3.982 3 4 3.840 3 5 3.703 3 6 3.573 3 7 3.447 3 8 3.326 3 9 3.211 4 0 3.100
TEMP(ºC) R(K )
-4 0 113.1
-3 9 106.8
-3 8 100.9
-3 7 95.35
-3 6 90.15
-3 5 85.27
-3 4 80.68
-3 3 76.36
-3 2 72.31
-3 1 68.49
-3 0 64.90
-2 9 61.52
-2 8 58.33
-2 7 55.33
-2 6 52.51
-2 5 49.84
-2 4 47.33
-2 3 44.95
-2 2 42.71
-2 1 40.60
-2 0 38.60
-1 9 36.72
-1 8 34.93
-1 7 33.25
-1 6 31.65
-1 5 30.14
-1 4 28.72
-1 3 27.37
-1 2 26.09
-1 1 24.87
-1 0 23.72
- 9 22.63
- 8 21.60
- 7 20.62
- 6 19.69
- 5 18.81
- 4 17.97
- 3 17.18
- 2 16.42
- 1 15.70 0 15.02
b Indoor coil & Outdoor coil thermistor
TEMP(ºC) R(K )
8 1 1.218 8 2 1.179 8 3 1.142 8 4 1.107 8 5 1.072 8 6 1.039 8 7 1.007 8 8 0.9759 8 9 0.9461 9 0 0.9173 9 1 0.8896 9 2 0.8628 9 3 0.8370 9 4 0.8120 9 5 0.7879 9 6 0.7647 9 7 0.7422 9 8 0.7205
9 9 0.6995 10 0 0.6793 10 1 0.6597 10 2 0.6408 10 3 0.6225 10 4 0.6048 10 5 0.5877 10 6 0.5712 10 7 0.5552 10 8 0.5397 10 9 0.5248 11 0 0.5103 11 1 0.4963 11 2 0.4827 11 3 0.4695 11 4 0.4568 11 5 0.4445 11 6 0.4326 11 7 0.4210 11 8 0.4098 11 9 0.3990 12 0 0.3885
TEMP(ºC) R(K )
4 1 5.118 4 2 4.918 4 3 4.727 4 4 4.544 4 5 4.370 4 6 4.203 4 7 4.043 4 8 3.890 4 9 3.744 5 0 3.604 5 1 3.470 5 2 3.342 5 3 3.219 5 4 3.101 5 5 2.988 5 6 2.880 5 7 2.776 5 8 2.677 5 9 2.581 6 0 2.490 6 1 2.402 6 2 2.318 6 3 2.237 6 4 2.160 6 5 2.085 6 6 2.013 6 7 1.945 6 8 1.879 6 9 1.815 7 0 1.754 7 1 1.695 7 2 1.639 7 3 1.585 7 4 1.532 7 5 1.482 7 6 1.434 7 7 1.387 7 8 1.343 7 9 1.300 8 0 1.258
TEMP(ºC) R(K )
1 31.04 2 29.51 3 28.06 4 26.69 5 25.40 6 24.18 7 23.02 8 21.92
9 20.88 1 0 19.90 1 1 18.97 1 2 18.09 1 3 17.26 1 4 16.46 1 5 15.71 1 6 15.00 1 7 14.32 1 8 13.68 1 9 13.07 2 0 12.49 2 1 11.94 2 2 11.42 2 3 10.92 2 4 10.45 2 5 10.00 2 6 9.572 2 7 9.165 2 8 8.778 2 9 8.409 3 0 8.057 3 1 7.722 3 2 7.403 3 3 7.099 3 4 6.809 3 5 6.532 3 6 6.268 3 7 6.016 3 8 5.776 3 9 5.547 4 0 5.327
TEMP(ºC) R(K )
-4 0 339.9
-3 9 317.9
-3 8 297.5
-3 7 278.6
-3 6 260.9
-3 5 244.5
-3 4 229.3
-3 3 215.1
-3 2 201.8
-3 1 189.5
-3 0 178.0
-2 9 167.2
-2 8 157.2
-2 7 147.9
-2 6 139.1
-2 5 130.9
-2 4 123.3
-2 3 116.2
-2 2 109.5
-2 1 103.2
-2 0 97.34
-1 9 91.85
-1 8 86.70
-1 7 81.87
-1 6 77.34
-1 5 73.08
-1 4 69.09
-1 3 65.34
-1 2 61.82
-1 1 58.50
-1 0 55.39
- 9 52.46
- 8 49.70
- 7 47.10
- 6 44.66
- 5 42.35
- 4 40.18
- 3 38.14
- 2 36.21
- 1 34.38 0 32.67
58
59
TROUBLE SHOOTING
10
Note 1) a Neither indoor unit nor outdoor unit runs
Check the following point first (There is following case in normal operation). a. Is the timer mode set to “TIMER-OFF” and the timer had passed?
b Neither outdoor fan nor compresssor runs while indoor fan runs
Check following points first (There are following cases in normal operation). a. Is the temperature setpoint suitable? b. Has the 3 minutes time guard for compressor operated? c. Has the frost prevention function operated? (When the indoor coil temperature is below 0°C) d. Is the operation mode dry mode?
(In dry mode, the unit stops intermittently according to the difference between room tempera­ture and temperature setpoint)
Note 2) Please refer to page 24, f self Diagnostic function.
60
61
DISASSEMBLY INSTRUCTIONS
11
• INDOOR UNIT
1. INDOOR UNIT
(1) Turn off operation of the air conditioner and disconnect the power cord from the wall outlet.
2. Removing the Front Panel
(1) Lift insert grille to the top of the unit with both hands
and it will be automatically separated from the unit. (fig. 1)
(2) After detaching terminal block cover by removing two
screws, remove two screws from frame grille. (fig. 2)
(3) After pulling the triangle marks located at the bottom
of the frame grille, lift frame grille to the top of the unit. (fig. 3)
3. Removing the drain pan
(1) Detach stepper motor wire from the stepper motor. (2) Remove two screws from the drain pan. (3) Detach the drain pan by pulling snap-fits of the body
and remove drain hose if necessary. (fig. 4)
4. Removing the Control Box
(1) Detach air and coil sensor from the coil. (2) Remove one screw and one toothed washer for
ground wires. (fig. 5)
(3) Disconnect fan motor lead wire and hall sensor wire
from connectors on PCB. (4) Remove one screw from the control box. (fig. 6) (5) Detach control box by lifting the lower part.
Fig. 1
Fig. 2
Fig. 3-1
Fig. 3-2
Fig. 4
PROCEDURES PHOTOS
5. Removing the indoor coil.
(1) Turn the unit over and you will find one screw for insert
body.
(2) Remove one screw and detach insert body. (fig. 7) (3) Turn the unit over again and remove three screws from
the coil.
(4) Detach coil by pulling the snap-fit out from the unit.
(fig. 8)
6. Removing blower and fan motor.
(1) Detach bearing bracket by removing one screw from
the body. (fig. 9)
(2) Loosen a set-screw inside the blower with hex key
wrench(M3). (fig. 10)
(3) Pull the blower out. (4) Detach motor bracket L and R by removing two
screws from the body. (fig. 11)
(5) Pull the motor out.
Fig. 5
Fig. 9
Fig. 10
PROCEDURES PHOTOS
Fig. 6
Fig. 7 Fig. 8
Fig. 11
62
EXPLODED DIAGRAM AND PARTS LIST
12
63
64
• 42HWG007/009, HWG195C/225C
COOL COOL COOL COOL
N O . PART NAME
42HWG007 42HWG009 HWG195C HWG225C
REMARK
1 BOX AS, CONTROL 1 1
11 1- 1 TRANSFORMER 1 1 1 1 1-2 BOX, CONTROL 1 1 1 1 1- 3 PCB AS, T/B 1 1 1 1 1- 4 PCB AS, DISPLAY 1 1 1 1 1- 5 BRACKET, LED 1 1 1 1 1- 6 PCB AS 1, CONTROL 1 1
11 1- 7 THERMISTOR AS 1 1 1 1
2 BRACKET, MTG 1 1 1 1 3 BODY ASSY 1 1 1 1 4 BLOWER AS 1 1 1 1 5 PLA, BEARING AS 1 1 1 1 6 CUSHION, L BRG 1 1 1 1 7 BRACKET, BEARING 1 1 1 1 8 CYCLE AS, FCU 1 1 1 1
2ROW-2CIRCUIT
9 GUARD, EVAP 1 1 1 1 1 0 GUARD, TOP EVAP 1 1 1 1 1 1 INSU AS, DRN PAN 1 1 1 1 1 2 BLADE 1, VERTICAL 2 2 2 2 1 3 BLADE 2, VERTICAL 1 1 1 1 14 SUPPORT, FLAP 2 2 2 2 1 5 LINK, FLAP 1 1 1 1 16 BUSHING 3 3 3 3 1 7 FLAP 1 1 1 1 1 1 8 FLAP 2 1 1 1 1 19 STEPPING MOTOR 1 1 1 1 2 0 HOSE ASSY, DRAIN 1 1 1 1 21 INSERT, BODY 1 1 1 1 22 MOTOR, FAN 1 1 1 1 IC-8415G1KG7A 23 CUSHION, MOTOR 2 2 2 2 2 4 BRACKET R, MOTOR 1 1 1 1 2 5 BRACKET L, MOTOR 1 1 1 1 2 6 INSU, TUBE EVAP 1 1 1 1 27 HOLDER, SENSOR 1 1 1 1 2 8 CLIP, SENSOR 1 1 1 1 2 9 COVER, T/B 1 1 1 1 3 0 GRILLE AS, FRAME 1 1 1 1 3 1 GRILLE AS, INSERT 1 1 G-Grille
1 1 N-Grille 3 2 FILTER AS 2 2 2 2 33 BRACKET, SENSOR 1 1 1 1 34 DISPLAY, LED 1 1 1 1 35 REMOCON ASSY 1 1
11 36 CASE AS, REMOCON 1 1 1 1 37 COLLECTOR 2 2 2 2 OPTION 3 8 FILTER AS, ELEC 1 1 1 1 OPTION 3 9 FILTER AS CARBON 1 1 1 1 OPTION
65
• 42HQG007/009, HWG195H/225H
HEATPUMP HEATPUMP HEATPUMP HEATPUMP
N O . PART NAME
42HQG007 42HQG009 HWG195H HWG225H
REMARK
1 BOX AS, CONTROL 1 1
11 1- 1 TRANSFORMER 1 1 1 1 1-2 BOX, CONTROL 1 1 1 1 1- 3 PCB AS, T/B 1 1 1 1 1- 4 PCB AS, DISPLAY 1 1 1 1 1- 5 BRACKET, LED 1 1 1 1 1- 6 PCB AS 1, CONTROL 1 1
11 1- 7 THERMISTOR AS 1 1 1 1
2 BRACKET, MTG 1 1 1 1 3 BODY ASSY 1 1 1 1 4 BLOWER AS 1 1 1 1 5 PLA, BEARING AS 1 1 1 1 6 CUSHION, L BRG 1 1 1 1 7 BRACKET, BEARING 1 1 1 1 8 CYCLE AS, FCU 1 1 1 1
9 GUARD, EVAP 1 1 1 1 1 0 GUARD, TOP EVAP 1 1 1 1 1 1 INSU AS, DRN PAN 1 1 1 1 1 2 BLADE 1, VERTICAL 2 2 2 2 1 3 BLADE 2, VERTICAL 1 1 1 1 14 SUPPORT, FLAP 2 2 2 2 1 5 LINK, FLAP 1 1 1 1 16 BUSHING 3 3 3 3 1 7 FLAP 1 1 1 1 1 1 8 FLAP 2 1 1 1 1 19 STEPPING MOTOR 1 1 1 1 2 0 HOSE ASSY, DRAIN 1 1 1 1 21 INSERT, BODY 1 1 1 1 22 MOTOR, FAN 1 1 1 1
IC-8415G1KG7A 23 CUSHION, MOTOR 2 2 2 2 2 4 BRACKET R, MOTOR 1 1 1 1 2 5 BRACKET L, MOTOR 1 1 1 1 2 6 INSU, TUBE EVAP 1 1 1 1 27 HOLDER, SENSOR 1 1 1 1 2 8 CLIP, SENSOR 1 1 1 1 2 9 COVER, T/B 1 1 1 1 3 0 GRILLE AS, FRAME 1 1 1 1 3 1 GRILLE AS, INSERT 1 1 G-Grille
1 1 N-Grille 3 2 FILTER AS 2 2 2 2 33 BRACKET, SENSOR 1 1 1 1 34 DISPLAY, LED 1 1 1 1 35 REMOCON ASSY 1 1
11 36 CASE AS, REMOCON 1 1 1 1
66
• 42HWG012, HWG305C, 42HQG012, HQG305H
1 BOX AS, CONTROL 1 1
11 1- 1 TRANSFORMER 1 1 1 1 1-2 BOX, CONTROL 1 1 1 1 1- 3 PCB AS, T/B 1 1
11 1- 4 PCB AS, DISPLAY 1 1 1 1 1- 5 BRACKET, LED 1 1 1 1 1- 6 PCB AS 1, CONTROL 1 1
11 1- 7 THERMISTOR AS 1 1 1 1
2 BRACKET, MTG 1 1 1 1 3 BODY ASSY 1 1 1 1 4 BLOWER AS 1 1 1 1 5 PLA, BEARING AS 1 1 1 1 6 CUSHION, L BRG 1 1 1 1 7 BRACKET, BEARING 1 1 1 1 8 CYCLE AS, FCU 1 1 1 1 16FPI
9 GUARD, EVAP 1 1 1 1 1 0 GUARD, TOP EVAP 1 1 1 1 1 1 INSU AS, DRN PAN 1 1 1 1 1 2 BLADE 1, VERTICAL 2 2 2 2 1 3 BLADE 2, VERTICAL 1 1 1 1 14 SUPPORT, FLAP 2 2 2 2 1 5 LINK, FLAP 1 1 1 1 16 BUSHING 3 3 3 3 1 7 FLAP 1 1 1 1 1 1 8 FLAP 2 1 1 1 1 19 STEPPING MOTOR 1 1 1 1 2 0 HOSE ASSY, DRAIN 1 1 1 1 21 INSERT, BODY 1 1 1 1 22 MOTOR, FAN 1 1 1 1 IC-9420G2KG7A 23 CUSHION, MOTOR 2 2 2 2 2 4 BRACKET R, MOTOR 1 1 1 1 2 5 BRACKET L, MOTOR 1 1 1 1 2 6 INSU, TUBE EVAP 1 1 1 1 27 HOLDER, SENSOR 1 1 1 1 2 8 CLIP, SENSOR 1 1 1 1 2 9 COVER, T/B 1 1 1 1 3 0 GRILLE AS, FRAME 1 1 1 1 3 1 GRILLE AS, INSERT 1 1 G-Grille
1 1 N-Grille 3 2 FILTER AS 2 2 2 2 33 BRACKET, SENSOR 1 1 1 1 34 DISPLAY, LED 1 1 1 1 35 REMOCON ASSY 1
1
1
1 36 CASE AS, REMOCON 1 1 1 1 37 COLLECTOR 1 1 1 1 OPTION 3 8 FILTER DEODOR
1 1 1 1 OPTION
FILTER ELECTRO
39 FILTER CARBON 1 1 1 1 OPTION
COOL COOL HE ATPUMP HEATPUMP
N O. PART NAME
42HWG012 HWG305C 42HQG012 42HQG305H
REMARK
67
• 42HWG018/024, HWG455C/605C
1 BOX AS, CONTROL 1 1
11 1- 1 TRANSFORMER 1 1 1 1 1-2 BOX, CONTROL 1 1 1 1 1- 3 PCB AS, T/B 1 1 1 1 1- 4 PCB AS, DISPLAY 1 1 1 1 1- 6 BRACKET, LED 1 1 1 1 1- 7 PCB AS 1, CONTROL 1 1
11 1- 8 THERMISTOR AS 1 1 1 1
2 BRACKET, MTG 1 1 1 1 3 BODY ASSY 1 1 1 1 4 BLOWER AS 1 1 1 1 5 PLA, BEARING AS 1 1 1 1 6 CUSHION, L BRG 1 1 1 1 7 BRACKET, BEARING 1 1 1 1 8 CYCLE AS, FCU 1 1 1/4”, 1/2”
1 1 1/4”, 5/8”
9 GUARD, EVAP 1 1 1 1 1 0 GUARD, TOP EVAP 1 1 1 1 1 1 INSU AS, DRN PAN 1 1 1 1 1 2 BLADE 1, VERTICAL 2 2 2 2 1 3 BLADE 2, VERTICAL 1 1 1 1 14 SUPPORT, FLAP 2 2 2 2 1 5 LINK, FLAP 1 1 1 1 16 BUSHING 3 3 3 3 1 7 FLAP 1 1 1 1 1 1 8 FLAP 2 2 2 2 2 19 STEPPING MOTOR 1 1 1 1 2 0 HOSE ASSY, DRAIN 1 1 1 1 21 INSERT, BODY 1 1 1 1 22 MOTOR, FAN 1 1 1 1
IC-9430G4KG7A 23 CUSHION, MOTOR 2 2 2 2 2 4 BRACKET R, MOTOR 1 1 1 1 2 5 BRACKET L, MOTOR 1 1 1 1 2 6 INSU, TUBE EVAP 1 1 1 1 27 HOLDER, SENSOR 1 1 1 1 2 8 CLIP, SENSOR 1 1 1 1 2 9 COVER, T/B 1 1 1 1 3 0 GRILLE AS, FRAME 1 1 1 1 3 1 GRILLE AS, INSERT 1 1 G-Grille
1 1 N-Grille 3 2 FILTER AS 2 2 2 2 33 BRACKET, SENSOR 1 1 1 1 34 DISPLAY, LED 1 1 1 1 35 REMOCON ASSY 1 1
11 36 CASE AS, REMOCON 1 1 1 1
COOL COOL COOL COOL
N O . PART NAME
42HWG018 42HWG024 HWG455C HWG605C
REMARK
68
• 42HQG018/024, HQG455H/605H
1 BOX AS, CONTROL 1 1
11 1- 1 TRANSFORMER 1 1 1 1 1-2 BOX, CONTROL 1 1 1 1 1- 3 PCB AS, T/B 1 1 1 1 1- 4 PCB AS, DISPLAY 1 1 1 1 1- 5 BRACKET, LED 1 1 1 1 1- 6 PCB AS 1, CONTROL 1 1
11 1- 7 THERMISTOR AS 1 1 1 1
2 BRACKET, MTG 1 1 1 1 3 BODY ASSY 1 1 1 1 4 BLOWER AS 1 1 1 1 5 PLA, BEARING AS 1 1 1 1 6 CUSHION, L BRG 1 1 1 1 7 BRACKET, BEARING 1 1 1 1 8 CYCLE AS, FCU 1 1 1/4”, 1/2”
1 1 1/4”, 5/8”
9 GUARD, EVAP 1 1 1 1 1 0 GUARD, TOP EVAP NOT USED 1 1 INSU AS, DRN PAN 1 1 1 1 1 2 BLADE 1, VERTICAL 2 2 2 2 1 3 BLADE 2, VERTICAL 1 1 1 1 14 SUPPORT, FLAP 2 2 2 2 1 5 LINK, FLAP 1 1 1 1 16 BUSHING 3 3 3 3 1 7 FLAP 1 1 1 1 1 1 8 FLAP 2 1 1 1 1 19 STEPPING MOTOR 1 1 1 1 2 0 HOSE ASSY, DRAIN 1 1 1 1 21 INSERT, BODY 1 1 1 1 22 MOTOR, FAN 1 1 1 1 IC-9430G4KG7A 23 CUSHION, MOTOR 2 2 2 2 2 4 BRACKET R, MOTOR 1 1 1 1 2 5 BRACKET L, MOTOR 1 1 1 1 2 6 INSU, TUBE EVAP 1 1 1 1 27 HOLDER, SENSOR 1 1 1 1 2 8 CLIP, SENSOR 1 1 1 1 2 9 COVER, T/B 1 1 1 1 3 0 GRILLE AS, FRAME 1 1 1 1 3 1 GRILLE AS, INSERT 1 1 G-Grille
1 1 N-Grille 3 2 FILTER AS 2 2 2 2 33 BRACKET, SENSOR 1 1 1 1 34 DISPLAY, LED 1 1 1 1 35 REMOCON ASSY 1 1
11 36 CASE AS, REMOCON 1 1 1 1 37 COLLECTOR 1 1 1 1 OPTION 3 8 FILTER DEODOR
FILTER ELECTRO
1 1 1 1 OPTION
39 FILTER CARBON 1 1 1 1 OPTION
HEATPUMP HEATPUMP HEATPUMP HEATPUMP
N O. PART NAME
42HQG018 42HQG024 HQG455H HQG605H
REMARK
69
• REMOTE CONTROL 42HWG007/009/012/018/024, 42HQG007/009/012/018/024, HWG195/225/305/455/605C, HWG195/225/305/455/605H
COOL COOL HEATPUMP HEATPUMP
N O . PART NAME 42HWG007/009/ HWG195/225/305/ 42HQG007/009/ HWG195/225/305/ REMARK
012/018/024 455/605C 012/018/024 455/605H
1 BOX 1, REMOCON 1 1 1 1 2 DISPLAY, LCD 1 1
11
3 BOX 2, REMOCON 1 1
11 4 RUBBER 1, SWITCH 1 1 1 1 5 PCB AS, REMOCON 1 1
11 6 LCD DISPLAY 1 1 1 1 7 ZEBRA CONTACT 2 2 2 2 8 BRACKET, LCD 1 1 1 1 9 SPRING, BATTERY 1 1 1 1
1 0 RUBBER 2, SWITCH 1 1 1 1 11 SCREEN 1 1 1 1 12 COVER, REMOCON 1 1 1 1 13 DOOR, REMOCON 1 1 1 1 1 4 DOOR, BATTERY 1 1 1 1
70
General notes
1. Shown performances are valid under the following conditions: a) indoor / outdoor tubing length 6 m b) indoor / outdoor unit level difference O m c) indoor fan running at high speed
2. Correction factors for different tubing length and / or different indoor fan speed are shown in Table 1, Table 2a and 2b. Please see the installation manual of the outdoor unit for the maximum allowed tubing length.
3. Interpolation of shown data is allowed.
4. Extrapolation of shown data is not allowed.
5. Shown Total Sensible Capacity SHC are based on indoor coil entering air dry bulb
temperature 27 °C, as per ISO 5151.
6. Correction factors for different air temperature are shown in Table 3.
7. Cooling and heating capacities include the heat generated by the indoor fan motor.
Legend
BF = Bypass factor EWB = Indoor air wet bulb temperature (indoor coil inlet) °C KW = Total input power kW SHC = Total sensiblecapacity kW TC = Total cooling capacity kW TH = Total heating capacity kW THI = Integrated heating capacity kW
71
CORRECTION FACTOR OF COOLING AND HEATING
SYSTEM PERFORMANCES DUE TO
INDOOR / OUTDOOR PIPING LENGTH
UNIT PIPING LENGTH SIZE 3 6 10 15 25
07 1.02 1 0.97 0.93 == 09 1.02 1 0.97 0.93 == 12 1.02 1 0.97 0.93 == 18 1.01 1 0.99 0.97 0.95 24 1.01 1 0.97 0.95 0.93
EXTENDING RATINGS
13
1) TABLE 1
72
2) TABLE 2
CORRECTION FACTORS OF SYSTEM PERFORMANCES
DUE TO INDOOR UNIT FAN SPEED
2A - COOLING MODE
UNIT FAN COOLING CAPACITY POWER SIZE SPEED TOTAL SENSIBLE INPUT
Hi 1.00 1.00 1.00
07 Me 0.98 0.93 0.99
Lo 0.96 0.87 0.98
Hi 1.00 1.00 1.00
09 Me 0.98 0.93 0.99
Lo 0.96 0.87 0.99
Hi 1.00 1.00 1.00
12 Me 0.98 0.96 0.99
Lo 0.96 0.93 0.98
Hi 1.00 1.00 1.00
18 Me 0.97 0.94 1.00
Lo 0.96 0.91 0.99
Hi 1.00 1.00 1.00
24 Me 0.98 0.94 1.00
Lo 0.90 0.83 0.98
2B - HEATING MODE
UNIT FAN HEATING POWER SIZE SPEED CAPACITY INPUT
Hi 1.00 1.00
07 Me 0.99 1.03
Lo 0.98 1.07
Hi 1.00 1.00
09 Me 0.99 1.03
Lo 0.99 1.06
Hi 1.00 1.00
12 Me 0.99 1.03
Lo 0.99 1.05
Hi 1.00 1.00
18 Me 0.99 1.04
Lo 0.98 1.06
Hi 1.00 1.00
24 Me 0.99 1.04
Lo 0.97 1.13
73
3) TABLE 3
TOTAL SENSIBLE CAPACITY CORRECTION FACTOR (SHC)
BYPASS DRY BULB TEMPERATURE FOR AIR ENTERING IN THE INDOOR COIL (
°C)
FACTOR 21 24 24,5 25 25,5 26 26,5 27 27,5 28 28,5 29 29,5 30 32
BF
CORRECTION FACTOR (CF)
0,1 6,78 3,36 2,79 2,23 1,67 1,11 0,55 0,00 0,56 1,11 1,67 2,22 2,76 3,30 5,37 0,2 6,23 3,09 2,57 2,06 1,54 1,02 0,51 0,00 0,51 1,02 1,53 2,04 2,55 3,05 4,98 0,3 4,68 2,76 2,30 1,84 1,38 0,92 0,46 0,00 0,46 0,91 1,36 1,80 2,23 2,65 4,43
SHC is calculated with air entering on the indoor coil at 27°C db; if the indoor temperature is different, modify SHC as follows:
BELOW 27 C: SHC modify = SHC - (CF*L/S)/1000
ABOVE 27 C: SHC modify = SHC + (CF*L/S)/1000
It is possible to interpolate
IT IS NOT ALLOWED TO EXTRAPOLATE
4) TABLE 4
Bypass factor (BF) and air flow (L/S) as a function
of the indoor unit size
Indoor Unit Bypass Factor Air Flow
Size BF L/S
07 0.14 99 09 0.17 107 12 0.12 138 18 0.18 260 24 0.19 289
74
42HWG007 + 38GL07 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 2.05 2.13 2.18 2.20 2.23
15 SHC 1.90 1.69 1.44 1.21 0.99
KW 0.48 0.48 0.49 0.49 0.49
TC 2.04 2.14 2.22 2.26 2.34
20 SHC 1.94 1.73 1.50 1.26 1.05
KW 0.52 0.53 0.54 0.54 0.55
TC 1.99 2.08 2.19 2.29 2.32
25 SHC 1.91 1.72 1.50 1.30 1.05
KW 0.58 0.58 0.59 0.60 0.60
TC 1.89 2.01 2.14 2.27 2.35
30 SHC 1.83 1.69 1.50 1.30 1.07
KW 0.63 0.63 0.64 0.65 0.66
TC 1.77 1.89 2.05 2.18 2.30
35 SHC 1.71 1.64 1.46 1.28 1.05
KW 0.68 0.69 0.70 0.71 0.72
TC 1.67 1.71 1.92 2.09 2.22
40 SHC 1.62 1.56 1.41 1.24 10.20
KW 0.74 0.75 0.76 0.77 0.78
TC 1.62 1.64 1.83 2.03 2.16
43 SHC 1.57 1.59 1.37 1.22 1.01
KW 0.78 0.79 0.80 0.81 0.83
75
42HQG007 + 38YL07 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 2.08 2.12 2.15 2.20 2.23
15 SHC 1.56 1.35 1.14 0.96 0.76
KW 0.50 0.50 0.50 0.51 0.51
TC 2.06 2.14 2.18 2.25 2.27
20 SHC 1.56 1.40 1.18 1.00 0.80
KW 0.55 0.55 0.56 0.56 0.57
TC 1.99 2.08 2.20 2.27 2.30
25 SHC 1.52 1.39 1.22 1.03 0.82
KW 0.60 0.60 0.61 0.62 0.62
TC 1.92 1.99 2.12 2.24 2.29
30 SHC 1.47 1.36 1.20 1.04 0.83
KW 0.66 0.66 0.67 0.68 0.68
TC 1.81 1.89 2.02 2.16 2.26
35 SHC 1.38 1.33 1.17 1.02 0.83
KW 0.72 0.72 0.73 0.74 0.75
TC 1.65 1.73 1.91 2.05 2.19
40 SHC 1.26 1.27 1.14 0.99 0.81
KW 0.78 0.78 0.80 0.81 0.82
TC 1.61 1.61 1.80 1.98 2.12
43 SHC 1.23 1.22 1.11 0.97 0.80
KW 0.82 0.83 0.84 0.85 0.87
76
42HWG009 + 38GL09 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 2.49 2.61 2.68 2.74 2.83
15 SHC 2.26 2.02 1.73 1.48 1.24
KW 0.65 0.67 0.67 0.68 0.69
TC 2.43 2.55 2.67 2.75 2.84
20 SHC 2.24 2.02 1.76 1.49 1.25
KW 0.71 0.72 0.73 0.74 0.75
TC 2.35 2.47 2.61 2.72 2.81
25 SHC 2.20 1.99 1.75 1.50 1.25
KW 0.77 0.78 0.79 0.81 0.82
TC 2.27 2.37 2.51 2.64 2.75
30 SHC 2.13 1.95 1.72 1.49 1.22
KW 0.83 0.84 0.86 0.87 0.89
TC 2.16 2.26 2.41 2.56 2.67
35 SHC 2.02 1.91 1.68 1.46 1.20
KW 0.90 0.91 0.93 0.95 0.96
TC 2.04 2.10 2.29 2.45 2.59
40 SHC 1.92 1.84 1.64 1.42 1.17
KW 0.98 0.99 1.00 1.03 1.04
TC 1.98 2.02 2.22 2.37 2.52
43 SHC 1.86 1.80 1.61 1.40 1.15
KW 1.02 1.03 1.05 1.07 1.09
77
42HQG009 + 38YL09 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 2.37 2.49 2.51 2.59 2.61
15 SHC 2.13 1.91 1.60 1.38 1.14
KW 0.66 0.68 0.68 0.69 0.69
TC 2.36 2.43 2.54 2.59 2.66
20 SHC 2.16 1.90 1.66 1.39 1.16
KW 0.73 0.73 0.74 0.75 0.76
TC 2.29 2.40 2.50 2.64 2.69
25 SHC 2.12 1.92 1.66 1.45 1.18
KW 0.79 0.80 0.81 0.83 0.83
TC 2.21 2.30 2.45 2.59 2.67
30 SHC 2.05 1.89 1.66 1.44 1.17
KW 0.85 0.86 0.88 0.90 0.91
TC 2.09 2.20 2.35 2.50 2.61
35 SHC 1.94 1.85 1.63 1.42 1.15
KW 0.92 0.93 0.95 0.97 0.98
TC 1.93 2.02 2.24 2.40 2.54
40 SHC 1.79 1.77 1.59 1.38 1.14
KW 1.00 1.00 1.03 1.05 1.07
TC 1.86 1.89 2.11 2.32 2.48
43 SHC 1.73 1.71 1.54 1.36 1.12
KW 1.05 1.05 1.07 1.09 1.13
78
42HWG012 + 38GL12 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 3.27 3.45 3.60 3.77 3.86
15 SHC 2.99 2.70 2.36 2.06 1.71
KW 0.81 0.83 0.84 0.86 0.87
TC 3.18 3.34 3.52 3.67 3.80
20 SHC 2.96 2.66 2.34 2.03 1.69
KW 0.89 0.90 0.92 0.93 0.95
TC 3.06 3.23 3.41 3.58 3.71
25 SHC 2.89 2.62 2.30 2.00 1.65
KW 0.97 0.99 1.00 1.01 1.03
TC 2.95 3.09 3.28 3.46 3.60
30 SHC 2.81 2.55 2.26 1.96 1.63
KW 1.06 1.07 1.09 1.11 1.12
TC 2.80 2.95 3.14 3.33 3.49
35 SHC 2.68 2.50 2.20 1.91 1.59
KW 1.15 1.17 1.19 1.21 1.23
TC 2.66 2.76 2.99 3.18 3.35
40 SHC 2.54 2.41 2.14 1.86 1.54
KW 1.26 1.27 1.30 1.33 1.35
TC 2.57 2.64 2.89 3.08 3.26
43 SHC 2.46 2.36 2.10 1.83 1.51
KW 1.33 1.34 1.37 1.39 1.41
79
42HQG012 + 38YL12 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 3.21 3.36 3.52 3.62 3.65
15 SHC 2.88 2.57 2.25 1.94 1.59
KW 0.82 0.83 0.85 0.86 0.86
TC 3.12 3.28 3.39 3.58 3.65
20 SHC 2.85 2.55 2.20 1.94 1.59
KW 0.90 0.91 0.92 0.94 0.95
TC 3.02 3.17 3.35 3.45 3.62
25 SHC 2.79 2.52 2.22 1.88 1.58
KW 0.99 1.00 1.01 1.02 1.05
TC 2.91 3.05 3.24 3.42 3.58
30 SHC 2.73 2.48 2.18 1.89 1.57
KW 1.09 1.10 1.12 1.13 1.15
TC 2.75 2.92 3.11 3.30 3.45
35 SHC 2.58 2.42 2.13 1.85 1.53
KW 1.19 1.20 1.22 1.24 1.25
TC 2.61 2.70 2.96 3.16 3.34
40 SHC 2.45 2.33 2.08 1.81 1.49
KW 1.29 1.30 1.33 1.35 1.37
TC 2.46 2.59 2.83 3.06 3.26
43 SHC 2.30 2.27 2.03 1.77 1.46
KW 1.37 1.37 1.40 1.43 1.46
80
42HWG018 + 38GL18 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 4.45 4.47 4.57 4.50 4.53
15 SHC 4.33 3.69 3.19 2.63 2.20
KW 1.20 1.19 1.21 1.20 1.20
TC 4.49 4.65 4.71 4.76 4.79
20 SHC 4.44 3.94 3.33 2.79 2.32
KW 1.31 1.33 1.33 1.34 1.34
TC 4.48 4.62 4.80 4.93 4.99
25 SHC 4.48 3.99 3.46 2.93 2.41
KW 1.45 1.45 1.48 1.48 1.49
TC 4.38 4.57 4.79 4.98 5.06
30 SHC 4.38 4.03 3.51 2.99 2.45
KW 1.59 1.61 1.62 1.64 1.64
TC 4.16 4.42 4.69 4.90 5.03
35 SHC 4.16 3.98 3.50 2.98 2.45
KW 1.74 1.76 1.78 1.79 1.80
TC 3.87 4.03 4.52 4.80 5.01
40 SHC 3.87 3.79 3.44 2.96 2.45
KW 1.91 1.92 1.94 1.97 1.99
TC 3.76 3.83 4.33 4.67 4.94
43 SHC 3.76 3.69 3.36 2.91 2.42
KW 2.01 2.02 2.04 2.07 2.10
81
42HQG018 + 38YL18 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 4.85 4.96 5.03 5.11 5.13
15 SHC 4.57 4.03 3.39 2.84 2.33
KW 1.11 1.11 1.12 1.12 1.12
TC 4.83 4.93 5.14 5.26 5.29
20 SHC 4.60 4.10 3.54 2.96 2.41
KW 1.21 1.22 1.23 1.24 1.25
TC 4.77 4.89 5.12 5.27 5.38
25 SHC 4.55 4.18 3.61 3.01 2.46
KW 1.34 1.35 1.36 1.37 1.38
TC 4.61 4.77 4.99 5.22 5.29
30 SHC 4.40 4.14 3.61 3.04 2.44
KW 1.46 1.47 1.48 1.49 1.50
TC 4.44 4.51 4.79 5.09 5.31
35 SHC 4.24 4.05 3.55 3.02 2.47
KW 1.61 1.61 1.63 1.65 1.66
TC 4.26 4.30 4.56 4.87 5.15
40 SHC 4.07 3.95 3.47 2.96 2.43
KW 1.76 1.76 1.78 1.80 1.82
TC 4.14 4.17 4.41 4.72 5.02
43 SHC 3.96 3.87 3.42 2.91 2.39
KW 1.85 1.85 1.87 1.89 1.92
82
42HWG024 + 38GL24 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 6.34 6.62 6.82 7.03 7.16
15 SHC 6.13 5.48 4.73 4.04 3.37
KW 1.61 1.64 1.65 1.67 1.68
TC 6.25 6.47 6.76 6.91 7.13
20 SHC 6.12 5.45 4.75 4.00 3.37
KW 1.78 1.79 1.81 1.82 1.85
TC 6.08 6.35 6.65 6.95 7.06
25 SHC 6.04 5.44 4.74 4.06 3.35
KW 1.97 1.99 2.00 2.03 2.26
TC 5.89 6.14 6.51 6.80 7.06
30 SHC 5.88 5.37 4.72 4.03 3.35
KW 2.15 2.19 2.22 2.24 2.26
TC 5.60 5.89 6.24 6.60 6.90
35 SHC 5.60 5.26 4.49 3.86 3.21
KW 2.37 2.39 2.42 2.46 2.49
TC 5.36 5.53 6.01 6.38 6.69
40 SHC 5.36 5.08 4.53 3.89 3.23
KW 2.60 2.62 2.66 2.70 2.74
TC 5.20 5.34 5.84 6.20 6.53
43 SHC 5.20 5.00 4.46 3.81 3.17
KW 2.75 2.76 2.81 2.85 2.89
83
42HQG024 + 38YL24 Cooling mode
DRY BULB AIR
TEMPERATURE (°C) WET BULB AIR TEMPERATURE (°C) ENTERING
ENTERING EVAPORATOR
CONDENSER
15 17 19 21 23
TC 6.40 6.67 6.89 7.15 7.33
15 SHC 6.27 5.63 4.83 4.15 3.46
KW 1.62 1.64 1.66 1.68 1.69
TC 6.27 6.50 6.77 7.15 7.23
20 SHC 6.24 5.60 4.84 4.19 3.43
KW 1.80 1.81 1.83 1.85 1.87
TC 6.06 6.29 6.58 6.89 7.19
25 SHC 6.06 5.56 4.78 4.08 3.42
KW 1.97 2.00 2.01 2.04 2.08
TC 5.86 6.03 6.41 6.69 6.97
30 SHC 5.86 5.44 4.78 4.05 3.34
KW 2.17 2.18 2.22 2.24 2.27
TC 5.64 5.76 6.11 6.46 6.75
35 SHC 5.20 4.90 4.32 3.96 3.27
KW 2.42 2.44 2.43 2.46 2.49
TC 5.38 5.48 5.71 6.19 6.49
40 SHC 5.38 5.18 4.55 3.88 3.18
KW 2.57 2.58 2.63 2.70 2.72
TC 5.23 5.29 5.61 5.98 6.30
43 SHC 5.23 5.08 4.46 3.80 3.12
KW 2.74 2.75 2.80 2.84 2.88
84
42HQG007 + 38YL07 Heating mode
TEMPERATURE
(°C) DRY BULB AIR TEMPERATURE ENTERING
AIR ENTERING OUTDOOR COIL (°C)
INDOOR COIL
-15 -10 -7 -2 2 7 10 15 20
TH 0.81 1.10 1.27 1.55 1.86 2.19 2.40 2.75 3.04
15 THI 0.75 1.00 1.15 1.37 1.60 2.19 2.40 2.75 3.04
KW 0.46 0.49 0.51 0.55 0.59 0.63 0.66 0.71 0.75
TH 0.72 0.98 1.20 1.46 1.75 2.15 2.38 2.79 3.18
20 THI 0.67 0.90 1.09 1.30 1.52 2.15 2.38 2.79 3.18
KW 0.50 0.53 0.56 0.60 0.64 0.69 0.72 0.78 0.83
TH 0.66 0.89 1.05 1.40 1.66 2.10 2.36 2.81 3.24
25 THI 0.61 0.81 0.96 1.24 1.43 2.10 2.36 2.81 3.24
KW 0.54 0.57 0.59 0.65 0.69 0.75 0.78 0.84 0.90
42HQG009 + 38YL09 Heating mode
TEMPERATURE
(°C) DRY BULB AIR TEMPERATURE ENTERING
AIR ENTERING OUTDOOR COIL (°C)
INDOOR COIL
-15 -10 -7 -2 2 7 10 15 20
TH 1.08 1.39 1.58 2.00 2.43 2.80 3.01 3.36 3.72
15 THI 0.99 1.27 1.43 1.76 2.12 2.80 3.01 3.36 3.72
KW 0.62 0.66 0.69 0.75 0.81 0.87 0.91 0.98 1.04
TH 1.00 1.31 1.49 1.89 2.26 2.74 3.04 3.52 4.01
20 THI 0.93 1.20 1.36 1.66 1.96 2.74 3.04 3.52 4.01
KW 0.66 0.71 0.74 0.80 0.87 0.94 0.98 1.06 1.13
TH 0.94 1.22 1.43 1.77 2.13 2.69 3.04 3.59 4.16
25 THI 0.86 1.11 1.30 1.57 1.85 2.69 3.04 3.59 4.16
KW 0.71 0.76 0.80 0.86 0.93 1.02 1.07 1.16 1.25
85
42HQG012 + 38YL12 Heating mode
TEMPERATURE
(°C) DRY BULB AIR TEMPERATURE ENTERING
AIR ENTERING OUTDOOR COIL (°C)
INDOOR COIL
-15 -10 -7 -2 2 7 10 15 20
TH 1.20 1.63 1.89 2.37 2.83 3.33 3.62 4.12 4.62
15 THI 1.10 1.49 1.72 2.10 2.45 3.33 3.62 4.12 4.62
KW 0.67 0.72 0.75 0.82 0.87 0.94 0.98 1.05 1.12
TH 1.10 1.46 1.73 2.26 2.68 3.25 3.59 4.17 4.74
20 THI 1.01 1.33 1.58 1.99 2.32 3.25 3.59 4.17 4.74
KW 0.73 0.78 0.81 0.88 0.95 1.02 1.07 1.14 1.21
TH 0.99 1.34 1.60 2.06 2.54 3.18 3.57 4.21 4.86
25 THI 0.92 1.23 1.45 1.82 2.21 3.18 3.57 4.21 4.86
KW 0.79 0.84 0.88 0.95 1.03 1.11 1.16 1.23 1.31
42HQG018 + 38YL18 Heating mode
TEMPERATURE
(°C) DRY BULB AIR TEMPERATURE ENTERING
AIR ENTERING OUTDOOR COIL (°C)
INDOOR COIL
-15 -10 -7 -2 2 7 10 15 20
TH 2.59 3.09 3.41 4.00 4.51 5.23 5.56 6.12 6.47
15 THI 2.38 2.83 3.10 3.53 3.92 5.23 5.56 6.12 6.47
KW 1.05 1.11 1.14 1.21 1.28 1.38 1.42 1.50 1.55
TH 2.50 2.99 3.31 3.87 4.41 5.10 5.51 5.92 6.58
20 THI 2.29 2.74 3.00 3.42 3.83 5.10 5.51 5.92 6.58
KW 1.14 1.20 1.24 1.31 1.39 1.49 1.55 1.61 1.73
TH 2.38 2.87 3.19 3.74 4.29 4.97 5.41 5.91 6.47
25 THI 2.20 2.63 2.89 3.31 3.72 4.97 5.41 5.91 6.47
KW 1.25 1.30 1.35 1.42 1.50 1.61 1.69 1.76 1.86
86
42HQG024 + 38YL24 Heating mode
TEMPERATURE
(°C) DRY BULB AIR TEMPERATURE ENTERING
AIR ENTERING OUTDOOR COIL (°C)
INDOOR COIL
-15 -10 -7 -2 2 7 10 15 20
TH 3.76 4.43 4.86 5.65 6.36 7.32 7.76 8.42 8.84
15 THI 3.45 4.06 4.40 5.00 5.51 7.32 7.76 8.42 8.84
KW 1.72 1.81 1.87 1.99 2.11 2.29 2.35 2.47 2.54
TH 3.66 4.32 4.76 5.53 6.24 7.17 7.73 8.45 9.01
20 THI 3.37 3.97 4.31 4.88 5.41 7.17 7.73 8.45 9.01
KW 1.88 1.97 2.03 2.17 2.29 2.48 2.59 2.72 2.84
TH 3.55 4.22 4.64 5.39 6.13 7.04 7.65 8.48 9.27
25 THI 3.26 3.87 4.22 4.76 5.32 7.04 7.65 8.48 9.27
KW 2.05 2.15 2.23 2.36 2.49 2.70 2.83 2.99 3.18
87
Every unit has a set of 6 (six) dip switches inside its board for configuration purpose. Due to theirs location, these switches must be configured only on the assembly line. The meanings of these switches are down described :
Microswitch Meaning Note
FJ1 operation mode if ON the unit is an heat pump (HP) , if
OFF the unit is cooling only (AC)
FJ3 Compressor malfunction test if short “1” (ON) then unit doesn’t
perform the test, if open “0” (OFF) then unit performs the test
FJ5 Unit size for size G1/G2 if ON the unit is a G2,
OFF the unit is a G1 for size G3/G4 if ON the unit is a G4,
OFF the unit is a G3 FJ11 fan speed setting The ON/OFF configuration of these FJ12 fan speed setting switches allows to set the RPM of the FJ13 fan speed setting three speed (LO/ME/HI) fan
OFF ON 0 1
FJ1 FJ3
FJ5 FJ11 FJ12 FJ13
The following table shows the dip switches configuration of the unit :
UNIT
Dip
switch
FJ10101010101 FJ31111111111
FJ50000110011 FJ111111001111 FJ121100001100 FJ131111111100
DIP SWITCHES CONFIGURATION
14
42HWG007
HWG195C
42HQG007
HWG195H
42HWG009
HWG225C
42HQG009
HWG225H
42HWG012
HWG305C
42HQG012
HWG305H
42HWG018
HWG455C
42HQG018
HWG455H
42HWG024
HWG605C
42HQG024
HWG605H
Carrier Corporation
P/N:42KG8K54600(Version 1.0)
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