Carrier HUMCCLFP1025-A User Manual

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Installation, Start-Up, and Operating Instructions
MODEL HUMCCLFP1025-A--
FAN-POWERED
HUMIDIFIER
MODEL HUMCCLBP2018-A--
BYPASS HUMIDIFIER
Humidifiers and
Humidistat
MODEL HUMCCSFP1016-A--
FAN-POWERED
HUMIDIFIER
MODEL HUMCCWTR2019-A--
WATER-SAVER
BYPASS HUMIDIFIER
Humidifiers
NOTE: Read the entire instruction in manual applicable to
specific unit before starting the installation. This symbol indicates a change since the last issue.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, distributor, or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special require­ments.
Recognize safety information. This is the safety-alert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU­TION. These words are used with the safety-alert symbol. DAN­GER identifies the most serious hazards which willresultinsevere personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage.
MODEL HUMCCSBP2017-A--
A98362
Before installing or servicing system, always turn off main power to system. There may be more than 1 disconnect switch. Turn off accessory heater power if applicable. Elec­trical shock can cause personal injury or death.
Unit must not be installed where freezing temperatures could occur. Do not install unit on the furnace or fan coil jacket. Do not install unit where ends of cooling coil could restrict airflow to the humidifier. Condensation damage could occur if home has closed-off, unheated rooms.
INSTALLATION OF HUMCCLBP2018-A--
BYPASS HUMIDIFIER
Carrier’s HUMCCLBP2018-A-- bypass humidifier can be in­stalled on eitherthesupply or return plenum of a forced-air system.
.
This unit requires an external bypass duct between the supply- and return-air ductwork.
It is recommended to install the humidifier where it can be easily serviced. If this humidifier is installed with a central cooling system the bypass duct must have a shutoff damper to close during the cooling season. Always install humidifier downstream of an electronic air cleaner.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Tab 7a 9a
PC 101 Catalog No. 03HU-MC1 Printed in U.S.A. Form HUM-1SI Pg 1 7-98 Replaces: 49-4SI
Step 1—Inspect Package and Check Equipment
Inspect contents of packaged humidifier. File claim with shipping company prior to installation if shipment is damaged or incom­plete. The package should contain:
1. Humidifier and media assembly
2. Humidistat
3. Template
4. Owner’s Manual
5. Warranty Certificate
6. Solenoid valve with bridge rectifier
7. Saddle valve assembly with adapter
8. Four sheet metal screws
9. Foam tape
10. Water noise reducer (use for water pressure over 60 psi)
11. 6-in. damper
12. Worm clamp for field-supplied drain tube
13. Humidifier maintenance instruction sticker
14. Carrier logo label
BYPASS UNITS
"N" COIL
TEMPLATE
PLENUM
LEVEL
A97096
Fig. 2—Preparing Plenum Opening
FOAM TAPE
SCREWS
DRILL (2) HOLES IN DUCT FOR #8 SHEETMETAL SCREWS
VERTICAL
BYPASS UNITS ONLY
HORIZONTAL
A98363
Fig. 1—Installation of HUMCCLBP2018-A--
Bypass-Type Humidifier
Step 2—Select Location (See Fig. 1.)
Humidifier may be installed on either supply or return plenum. If furnace has air conditioning coil, be sure humidifier does not interfere with coil ends. Remember to provide clearance for maintenance and evaporator pad removal.
Step 3—Prepare Plenum Opening (See Fig. 2.)
1. Use template for marking humidifier opening.
2. Tape in place on plenum making sure template is level.
IMPORTANT: For humidifier to operate properly it must be level and mounted on a vertical surface.
3. Drill four 1/8-in. holes in plenum.
4. Cut opening in plenum using heavy solid lines on template as a guide.
NOTCH
Fig. 3—Mounting the Humidifier
Step 4—Mount the Humidifier (See Fig. 3.)
1. Attach foam tape on inside of mounting flange.
2. Hook bottom notch of humidifier on opening cut in plenum.
3. Push top of humidifier to plenum aligning screw holes with flange.
4. Align, level, and secure using top screws first.
5. Insert bottom screws and tighten all screws for air tight seal.
Step 5—Install Bypass Duct
Attach field-supplied 6-in. diameter duct, elbow, or starting collar with field-supplied 1/4-in. zip screws. Install supplied 6-in. damper in 6-in. duct connector.
Do not support weight of bypass duct from humidifier — damage could result.
Step 6—Install Drain Line
1. Use 1/2- or 5/8-in. vinyl tubing (field supplied) to connect drain on bottom of humidifier housing to an open drain.
2. Usesupplied worm clamp to hold drain tubing in position over
drain fitting outlet.
Unit may leak if drain tubing is misapplied. Do not insert tubing inside of drain fitting outlet.
3. Make sure line is free of traps due to sagging and has sufficient pitch to drain.
2
A98364
HUMIDIFIER HUMIDISTAT
HUMIDIFIER HUMIDISTAT
BROWN BROWN
RED BLU
FURNACE
TRANSFORMER
(FIELD SUPPLIED)
24V
WIRING
Fig. 4—Installation of Humidistat
on Bypass-Type Humidifier
Step 7—Make Water Connection
If garden hose is not used for water supply:
1. Mount saddle valve on water line according to instructions supplied with valve.
2. Run 1/4-in. diameter (water line grade) tubing from saddle valve to adapter on solenoid valve and tighten compression fittings.
IMPORTANT: If water pressure is higher than normal (60 psi), use noise suppression disk included in parts bag. (Read water noise reducer note located inside package for instructions.) For normal operation, saddle valve need only be opened 1 full turn to meet performance requirements.
3. Open valve and check installation for leaks.
NOTE: Saddle valve is self piercing on copper lines; 1/4-in. hole must be drilled in steel or iron pipes. Use only a grounded drill or a hand drill to avoid shock hazard. Turn off water and drain the pipe prior to drilling 1/4-in. hole.
Step 8—Install Humidistat and Complete Wiring
1. Mount humidistat on inside wall, or return-air duct in accor­dance with section INSTALLATION OF HUMIDISTAT on page 10.
2. Wire brown low voltage leads to furnace control board, or install a field-supplied step-down transformer 115vac/24vac 60Hz to power solenoid valve. (See Fig. 4.) Make sure bridge rectifier is attached to coil of solenoid valve.
NOTE: Wiring must comply with National Electrical Code and any local codes or ordinances that may apply.
Step 9—Start-Up
1. Open saddle valve to permit water flow to the solenoid.
2. Check all connections for water leaks.
3. Set thermostat to call for heat. Set humidistat for highest humidity setting making sure contacts are closed. After a few minutes of operation, check the drain connection for leaks and to see if water is flowing through humidifier.
4. Reverse thermostat and humidistat settings to insure proper shutdown.
5. Reset thermostat to normal setting. Reset humidistat to rec­ommended setting.
Step 10—Final Steps
Attach humidifier maintenance instruction sticker to a visible location.
24VAC
115V
FIELD
A98365
1. Inform homeowner of proper operation, maintenance, and humidistat setting.
a. If unit is installed during cooling season, close bypass
damper, set humidistat for summer setting (OFF or lowest setting).
b. If installed during heating season, set unit for normal
operation.
INSTALLATION OF HUMCCLFP1025-A--
FAN POWERED HUMIDIFIER
Carrier’s HUMCCLFP1025-A-- fan powered humidifier can only be installed on the supply plenum of a forced-air system. This unit requires an external 115-vac (fused) plug-in receptacle near the equipment for proper operation.
It is recommended to install the humidifier where it can be easily serviced. Pad access can be easily obtained from either the top or bottom of unit. Always install humidifier downstream of an electronic air cleaner.
Step 1—Inspect Package and Check Equipment
Inspect the contents of packaged humidifier. File claim with shipping company prior to installation if shipment is damaged or incomplete. The package should contain:
1. Humidifier and media assembly
2. Humidistat
3. Template
4. Owner’s Manual
5. Warranty Certificate
6. Solenoid valve
7. Saddle valve assembly with adapter
8. Four sheet metal screws
9. Foam tape
10. Water noise reducer (use for water pressure over 60 psi)
11. Worm clamp for field-supplied drain tube
12. Humidifier maintenance instruction sticker
13. Carrier logo label
"N" COIL
VERTICAL HORIZONTAL
Fig. 5—Installation of HUMCCLFP1025-A--
Fan-Type Humidifier
Step 2—Select Location (See Fig. 5.)
Humidifier must be installed on supply plenum only. If furnace has air conditioning coil, be sure humidifier does not interfere with coil ends.
RED
BLUE
A98366
3
Remember to provide clearance for maintenance and evaporator pad removal. To access pad remove top or bottom cover to expose assembly (turn knob counter-clockwise).
Step 3—Prepare Plenum Opening (See Fig. 2.)
1. Use template for marking humidifier opening.
2. Tape in place on plenum making sure template is level.
IMPORTANT: For humidifier to operate properly it must be level and mounted on a vertical surface.
3. Drill four 1/8-in. holes in plenum.
4. Cut opening in plenum using heavy solid lines on template as a guide.
Step 4—Mount the Humidifier (See Fig. 3.)
1. Attach foam tape on inside of mounting flange.
2. Hook bottom notch of humidifier on opening cut in plenum.
3. Push top of humidifier to plenum aligning screw holes with flange.
4. Align, level, and secure using top screws first.
5. Insert bottom screws and tighten all screws for air tight seal.
Step 5—Install Drain Line
1. Use 1/2- or 5/8-in. vinyl tubing (field supplied) to connect drain on bottom of humidifier housing to an open drain.
2. Use supplied worm drain clamp to hold drain tubing in position over drain fitting outlet.
Unit may leak if drain tubing is misapplied. Do not insert tubing inside of drain fitting outlet.
3. Make sure line is free of traps due to sagging and has sufficient pitch to drain.
Step 6—Make Water Connection
If garden hose is not used for water supply:
1. Mount saddle valve on water line according to instructions supplied with saddle valve.
2. Run 1/4-in. diameter (water line grade) tubing from saddle valve to adapter on solenoid valve and tighten compression fittings.
IMPORTANT: If water pressure is higher than normal (60 psi), use noise suppression disk included in parts bag. (Read water noise reducer note located inside package for instructions). For normal operation, saddle valve need only be opened 1 full turn to meet performance requirements.
3. Open valve and check installation for leaks.
Step 7—Install Humidistat and Complete Wiring
1. Mount humidistat on inside wall, or return-air duct in accor­dance with section INSTALLATION OF HUMIDISTAT on page 10.
2. Wire red and blue low voltage. (See Fig. 6.)
3. Plug power cord in to 115-vac 60Hz source.
NOTE: Wiring must comply with National Electrical Code and any local codes or ordinances that may apply.
Step 8—Start-Up
1. Open saddle valve to permit water flow to the solenoid.
2. Check all connections for water leaks.
HUMIDIFIER HUMIDISTAT
HUMIDIFIER HUMIDISTAT
RED BLU
RED BLU
115V FIELD WIRING FAN TYPE UNITS ONLY
TRANSFORMER
(FIELD SUPPLIED)
24V
115V FIELD WIRING FAN TYPE UNITS ONLY
Fig. 6—Installation of Humidistat
on Fan-Type Humidifier
3. Set thermostat to call for heat. Set humidistat for highest humidity setting making sure contacts are closed. After a few minutes of operation, check the drain connection for leaks and to see if water is flowing through humidifier.
4. Reverse thermostat and humidistat settings to insure proper shutdown.
5. Reset thermostat to normal setting. Reset humidistat to rec­ommended setting.
Step 9—Final Steps
Attach humidifier maintenance instruction sticker to a visible location.
1. Inform homeowner of proper operation, maintenance, and humidistat setting.
a. If unit is installed during cooling season set humidistat for
summer setting (OFF or lowest setting).
b. If installed during heating season, set unit for normal
operation.
INSTALLATION OF HUMCCSFP1016-A--
FAN POWERED HUMIDIFIER
Carrier’s HUMCCSFP1016-A-- fan powered humidifier can only be installed on the supply plenum of a forced-air system. This unit requires an external 115-vac (fused) plug-in receptacle near the equipment for proper operation.
It is recommended to install the humidifier where it can be easily serviced. Pad access door can be easily converted from right to the left hand side. Always install humidifier downstream of an electronic air cleaner.
Step 1—Inspect Package and Check Equipment
Inspect contents of packaged humidifier. File claim with shipping company prior to installation, if shipment is damaged or incom­plete.
The package should contain:
1. Humidifier and media assembly
2. Humidistat
3. Template
4. Owner’s Manual
5. Warranty Certificate
6. Solenoid valve
4
24VAC
FURNACE
115V
FIELD
WIRING
A96010
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