Carrier HUMCCLBP2018, HUMCCLFP1025, HUMCCWTR2019, HUMCCSBP2017, HUMCCSFP1016 User Manual

HUM
Humidifiers
Model HUMCCLFP1025-A--
Fan-Powered Humidifier
Model HUMCCLBP2018-A--
Model HUMCCSFP1016-A--
Fan-Powered Humidifier
Bypass Humidifier
Model HUMCCWTR2019-A--
Water-Saver Bypass Humidifier
NOTE TO INSTALLER: This manual should be left with the equipment user.
Model HUMCCSBP2017-A--
Bypass Humidifier
REFRESHING MOISTURE . . . AS NATURE INTENDED
Congratulations on your excellent choice and sound investment in this addition to your home comfort system.
Your humidifier represents both the latest in engineering devel­opment and the culmination of many years of experience from one of the most reputable manufacturers of comfort systems.
Your new unit is among the most energy-efficient and reliable home humidifiers available today. To assure its dependability, spend a few minutes no w with this booklet. Learn about the op­eration of your humidifier and the small amount of maintenance it takes to keep it operating at peak efficiency .
With minimal care, your humidifier will provide you and your family with moist, spring-fresh air — from season to season and year to year.
YOUR HOME HUMIDIFIER
Y OUR HOME CAN BE DRIER THAN DEATH VALLEY
During the heating season, your home can become uncomfort­ably dry. This is because cold winter air holds very little mois­ture. When outdoor air is warmed to a v erage room temperature, its relative humidity falls to even lower levels. Refer to Table 1 for a comparison of the levels of relati ve humidity for a fe w sam­ple environments.
Table 1 — Relative Humidity Comparison
the large evaporator pad. Hot, dry air from the furnace passes through the pad and absorbs the water . Then, this moisture-laden air is distributed throughout the house via the ductw ork. See Fig. 1, 2, and 3.
HUMIDIFIED
AIR
DRY
AIR
DRY
EVAPORATOR PAD
HUMIDIFIED
AIR
AIR
DRAIN
Fig. 1 Fig. 2
TYPICAL INSTALLATIONS
HEATED HOME
RECOMMENDED
RELATIVE HUMIDITY
SAHARA DESERT
DEATH
VALLEY
HEATED HOME
AVERAGE
35% 25% 23% 5-15%
Parched air can cause the wood used in the construction of your house and furnishings to dry , crack, and split. Draperies and up­holstery may age prematurely. Annoying static electric shock and cling are more prevalent. Your throat, nasal passages, si­nuses, and skin are more susceptible to irritating dryness. You may even have to set the thermostat higher than otherwise nec­essary — just to feel warm.
MOISTURE MAKES A REFRESHING DIFFERENCE
Proper humidity control can alleviate problems caused by e xces­sive dryness. Furnishings and fabrics take on a more lustrous appearance. Houseplants thrive. Static electricity is signifi cantly reduced in a properly humidified home. Your family will breathe more easily and find relief from the cool, drafty feeling com­monly experienced in ov erly dry homes. The additional moisture supplied by your humidifier may enable you to reduce the tem­perature setting on your thermostat — without any loss of indoor comfort.
HOW Y OUR HUMIDIFIER WORKS
Your humidifier adds water molecules to the air inside your home. Although the rate of humidification is variable, it may exceed one-half gallon of water per hour. That’s a healthy drink for a dry household. The typical process of humidification be­gins when water flows through the humidifier valve and soaks
Fig. 3
OPERA TING YOUR HUMIDIFIER
Y our ne w humidifier is designed to operate as part of your home heating system. It will perform at maximum efficiency if these recommendations are followed:
The humidifier is controlled by a humidistat. Adjust the humidistat setting according to the outside temperature. Refer to Table 2 as a general guide. If after several days, the air in your home seems too moist, lower the humidistat setting. Con­densation on single-pane windows indicates excessive mois­ture. If the air is too dry, increase the setting. Dry throat and nasal passages indicate dry air.
All models come with a humidistat. Continuous blower oper ­ation provides for constant humidification. It may also contrib­ute to greater personal comfort because continuous blower operation minimizes temperature differences throughout the home. Furthermore, a system equipped with an electronic air cleaner offers the added benefit of full-time air filtration.
Table 2 — Humidistat Settings
OUTSIDE
TEMPERATURE
(°F)
–20 15 –10 20 (LOW)
–0 25 10 30 20 35 30 40 (MED)
RECOMMENDED
HUMIDISTAT SETTING
(% RELATIVE HUMIDITY)
2
Supply- and return-air grilles should not be blocked by items such as drapes, furniture, and toys. Restricted airflow reduces the efficiency of the humidifier , as well as that of the whole com­fort system.
The humidifier unit must be properly maintained on a regular basis.
STARTUP PROCEDURES
1. Open the saddle valve on the w ater supply line. (See Fig. 4.) Set humidistat to the desired relative humidity. (See Fig. 5 and T able 2.)
2. Turn the furnace on and adjust the thermostat to a high tem­perature setting. Be sure that the furnace blower is operating.
3. Check to see if water is flowing into the humidifi er.
HUMIDISTAT
Fig. 4 — Saddle Valve Fig. 5
SOLENOID VALVE
DISTRIBUTOR COVER
DISTRIBUTOR PAN
EVAPORATOR PAD
CABINET
BOTTOM ACCESS PANEL
Fig. 7 — Model HUMCCLP1025-A--
CABINET
INLET
SOLENOID VALVE
DISTRIBUTOR PAN
On a Model HUMCCLBP or Model HUMCCLFP humidifi­er, loosen the thumbscre w that holds the distributor cover to the top of the cabinet. Lift up the distributor cover slightly to make certain that water is flowing from the solenoid valve into the distributor pan. Do not lift the cover off the cabinet more than 1 in. when water is flowing. (See Fig. 6 or 7 according to the model you own.)
SOLENOID VALVE
DISTRIBUTOR COVER
DISTRIBUTOR PAN
EVAPORATOR PAD
CABINET
BOTTOM ACCESS
PANEL
Fig. 6 — Model HUMCCLBP2018-A--
On a Model HUMCCSBP humidifier, gently pull the latch that secures the access door. Remove the door. Check to see if water is flowing from the solenoid v alve into the e vaporator pad. (See Fig. 8.)
On a Model HUMCCSFP humidifier, open the side door or the front cover. If the front cover is opened, hold the pad assem­bly in place. Check to see if water is flowing from the solenoid valve into the distributor pan. (See Fig. 9.)
On a Model HUMCCWTR unit, look through the window on front of the unit to see that the evaporator pad is rotating and water is flowing. (See Fig. 10.)
The Model HUMCCWTR is controlled by a float valv e. T urning off the furnace will not affect the water flow until float level is achieved. (See Fig. 11.)
DUCT HOUSING
EVAPORATOR PAD
SIDE ACCESS DOOR
RECTIFIER
DRAIN
Fig. 8 — Model HUMCCSBP2017-A--
CABINET
FRONT COVER
SCREWS (4)
PAD ASSEMBLY
SIDE ACCESS DOOR
Fig. 9 — Model HUMCCSFP1016-A--
4. Turn off the furnace. When the blower stops, look into the humidifier to make sure the water is not flowing into the unit.
5. Replace the cover assembly and f asten securely.
6. Now, turn the furnace on and set the thermostat for desired room temperature.
3
4
SHUTDOWN PR OCEDURES
T o shut do wn your humidifier, close the saddle valve on the wa­ter line. Then turn off the humidistat. When set to the OFF posi­tion, the humidistat shuts off the electrical po wer to the solenoid valve on the humidifier.
NOTE:
If your home comfort system includes cooling, be sure
the water supply to your humidifier is
turned off
during the cool­ing season. Close the damper located in the bypass duct if one is installed. If your humidifier is a Model HUMCCWTR, drain and clean the water pan as described in cleaning procedures.
PERFORMING ROUTINE MAINTENANCE
With the proper maintenance and care, your humidifi er will op­erate economically and dependably . Maintenance can be accom­plished easily by referring to the following directions. Ho we ver , before performing any maintenance, consider these important safety precautions:
DISCONNECT ALL ELECTRICAL POWER TO THE HUMIDIFIER AND FURNACE BEFORE PERFORMING ANY SERVICE OR MAINTENANCE TO AVOID PER­SONAL INJURY.
BEARING RETAINER
CABINET
PAD
PAN
Fig. 10 — Model HUMCCWTR2019-A--
NOTE: THERE MAY BE MORE THAN 1 ELECTRICAL
DISCONNECT SWITCH.
ALTHOUGH SPECIAL CARE HAS BEEN TAKEN TO MINIMIZE SHARP EDGES IN THE CONSTRUCTION OF YOUR HUMIDIFIER, BE EXTREMELY CAREFUL WHEN HANDLING PARTS OR REACHING INTO THE UNIT TO AVOID PERSONAL INJURY.
Y our humidifier has been designed for easy disassembly to sim­plify cleaning and servicing. Your unit must be kept clean to maintain its efficiency.
Regular inspection allows you to determine the cleaning sched­ule best suited to your humidifier’s operating conditions. The frequency for required maintenance will depend most upon the available w ater supply . In areas where hard w ater and high min­eral content are prev alent, more frequent cleaning and servicing may be required.
At minimum, the humidifier will need to be cleaned at the be­ginning of every heating season.
CLEANING PROCEDURES
Models HUMCCLBP, HUMCCSBP, HUMCCLFP, and HUMCCSFP
1. Turn off all electrical power to the humidifier and furnace or fan coil.
2. Turn off the humidifier’s w ater supply. (See Fig. 4.)
3. Disassemble the humidifier.
T o disassemble a Model HUMCCSBP humidifi er , gently pull the latch that secures the access panel. Remove the door and slide the evaporator pad assembly out of the unit. (See Fig. 8.)
To disassemble either a Model HUMCCLBP or Model HUMCCLFP humidifier, first remove the water supply con­nection to the solenoid valve. Next, remove the screw that holds the distributor cover to the cabinet, and lift off the cover. Disconnect the drain line from the sump and loosen the thumbscrew(s) holding the sump to the cabinet. Remove the sump. Remove evaporator pad assembly. (See Fig. 6 or 7, according to the model you own.)
To disassemble a Model HUMCCSFP, the pad assembly can be removed from the side access door or the front cover. When removing the side door , lift the pad assembly up by holding the tabs and slide the assembly out. When remo ving the front co ve r on Model HUMCCSFP, disconnect the quick connects to the solenoid valve, unscrew the 4 screws to the front cover, snap loose the top and bottom catches, and lay the front cover aside. Once the front cover is off, lift the pad assembly up and twist it out. The pad assembly consists of 4 parts; the distributor pan, frame, sump, and the evaporator pad. Pull the distributor pan apart from the frame and the ev aporator pad can be removed. Do not force the evaporator pad in or out without removing the dis­tributor pan as this will distort the pad.
4. Clean the humidifier’ s external components.
If your humidifier is a Model HUMCCSBP humidifier, wash the access door and outlet drain portion of the cabinet. Make sure the drain is open.
If your humidifier is a Model HUMCCLBP or HUMCCLFP, wash the distributor cov er, sump cover, and cabinet. Be sure the inlet ports are open and clean. Then, clean the sump with a solu­tion of detergent and water.
5. Clean the internal components of your humidifier . Wash the distributor pan with a mild detergent and warm water. Be sure holes and slots in the pan are clean and unobstructed. Wash the evaporator pad assembly in a detergent solution. If there are scale deposits on the pad, soak it in ordinary household vinegar. If the pad is covered by a hea vy deposit of scale, or if the local water supply has high sulfate or cal­cium content, replace the pad with a new one. Contact your dealer for replacement part.
6. Reassemble your humidifier.
7. Turn on the electrical power and water supplies. Refer to the startup procedures.
Model HUMCCWTR
1. Turn off all electrical power to the humidifier and furnace or fan coil.
2. Turn off the humidifier’s w ater supply. (See Fig. 4.)
3. Drain water from the unit. Place a pail underneath the drain plug located on the bottom of the humidifier cabinet. Lift the tab on the drain plug and remove the plug. Allow all water to drain from the unit. (See Fig. 12.)
5
4. Remove the front door from the humidifier. Rotate the latches one-half turn, then pull the door forward.
5. Remove and inspect the evaporator pad assembly. Lift the bearing from its retainer. (See Fig. 10.) Pull the assembly away from the motor to disengage the assembly shaft from the motor coupling. Remove assembly through the access opening.
Inspect the evaporator pad. If the pad is heavily loaded with scale, or if the local water has a high sulfate content, replace the pad. Contact your dealer for replacement part.
NOTE: For best performance, the evaporator pad should be
replaced before each heating season.
6. Inspect the float assembly. Remove the float arm from the valve body by sliding out the pin and lifting off the float arm. (See Fig. 11.) Inspect the rubber valv e seat located in­side the float arm. If the seat appears to be nicked or worn, invert the seat or replace it with the spare valve seat located on the float arm. Inspect the water opening in the valve body. If the opening is clogged, use a pin to remove the obstruction. Remove any accumulated deposits from the valve body and float arm.
7. Clean the water pan and unit cabinet. T ilt the w ater pan and lift it from the unit. Wash the pan with warm, soapy water. Flex the pan to loosen accumulated scale. Wash the unit in­terior, removing any accumulated deposits. Inspect the drain line to insure that no blockage has occurred. Clean as required. (See Fig. 12.)
8. Reassemble your Model HUMCCWTR humidifier. Rein­sert the water pan and drain plug. Ensure that the overflow tube is inserted into the hole at the bottom of the cabinet. Attach the float arm to the valve body by aligning the holes on both parts and reinserting the pin.
the pin.
The float arm should have free up-and-do wn mov e-
Do not force or bend
ment. Install the evaporator pad assembly. Ensure that the square shaft engages the motor coupling and that the bear­ing washer is located inside the bearing retainer. Turn the water on. Adjust float by rotating until water covers inside of foam drum. Attach the access door and turn the latches.
PIN
BEFORE YOU REQUEST A “SERVICE CALL’’
BEFORE YOU CALL FOR SERVICE, CHECK FOR THESE EASILY SOL VED PROBLEMS:
Check the main power disconnect switch. Verify that the circuit break­ers are on and that fuses have not blown. If you must reset breakers or replace fuses, do so only once. Con­tact your servicing dealer for assis­tance if the breakers trip or the fuses blow a second time.
If the humidity level is too lo w , check the humidistat setting. Confirm that the saddle valve is turned on. Check the evapora­tor pad, and clean or replace the pad as necessary . Check w ater level in Model HUMCCWTR.
Check for sufficient airflow. Check the furnace filter or elec­tronic air cleaner for excessiv e accumulations of dirt. Check for blocked return- or supply-air grilles. Be sure grilles are open and unobstructed.
If water drips from the humidifier, check the drain hose for kinks or obstructions. If your unit is a Model HUMCCWTR, dripping may indicate that the float valv e requires adjustment.
If your comfort system still fails to operate properly, contact your servicing dealer for troubleshooting and repairs. Specify your apparent problem, and state the model and serial numbers of your equipment. (You should have them recorded where noted in this booklet.) W ith this information, your dealer may be able to offer helpful suggestions o ver the phone, or save v aluable time through knowledgeable preparation for the service call.
FLOAT ARM
VALVE 
BODY
HIGHER
Fig. 11 — Float Arm Removal
Fig. 12 — Cleaning Water Pan and Unit Cabinet
LOWER
HUMIDIFIER HOUSING
WATER PAN
OVERFLOW TUBE
VALVE SEAT
DRAIN PLUG
9. Turn on electrical power supplies. Refer to startup proce­dures listed on page 3.
REGULAR DEALER MAINTENANCE
In addition to the routine maintenance that you perform, your humidifier should be inspected regularly by a properly trained service technician. The inspection (preferably each year, but at least every other year) should include the following:
Routine inspection of the humidifier. Cleaning, if necessary.
Cleaning or replacement of the evaporator pad as required.
A check of all electrical wiring and connections.
A check of water connections to the unit.
Operational check of the complete comfort system to deter­mine actual working condition. Necessary repair and/or adjust­ment should be performed at this time.
Your servicing dealer may offer an economical service contract that covers seasonal inspections. Ask for further details.
6
7
Record the model and serial numbers of your new humidifi er in the following spaces. This information, along with the other ready-reference facts requested below, may be required if you should ever need information or service.
Model No._________________________________________
Serial No. _________________________________________
Date Installed ______________________________________
Dealer Name_______________________________________
Address___________________________________________
City ______________________________________________
State ____________________ Zip_____________________
T elephone _________________________________________
TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or the classified section of your local telephone directory under the
“Heating Equipment’’ or “Air Conditioning Contractors & Systems’’ heading for dealer listing by brand name.
Have available the Model No., Series Letter, & Serial No. of your equipment to ensure correct replacement part
Carrier Corporation Indianapolis, IN 46231
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations .
Copyright 1998 Carrier Corporation Form: OMHUM-1 Replaces: OM49-9 Printed in the U.S.A. 7-98 PC 101 Catalog No. 03HU-MC0
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