1. Place unit on
flat surface, pull
front cover up on
right side. It
snaps loose.
Disconnect feed
tube nozzle and
lift evaporative
media and scale control insert out at the top.
2. The unit is
assembled for
left side discharge. If right
discharge is necessary, remove
the right and left
screws from
the unit interior
side walls and exchange the two sides.Reassemble
with screws.
3. Draw a level
line on furnace
supply plenum at
least 11/2" above
furnace cabinet
to allow for water
supply line and
drain hose.
Accurately cut a
plenum opening (Small Bypass Unit, 9
3
/8"W x
91/2"H and Large Bypass Unit, 93/4"W x 121/2"H),
being careful to avoid injury from sharp edges.
4. Place the unit
into the plenum
opening so that
the locking tabs
on the bottom
are closed down
onto the lower
sheet metal
edge.While holding the unit in place, install two screws at the top
of the unit interior.
5. Install a 6"
collar in a con-
venient location
on the opposite
plenum. Slip on a
90˚elbow and
measure the
length of 6"
round duct
required to make the connection.The 6" duct will
fit into the round collar on the side of the unit. If
the furnace has central air conditioning, add a
duct damper.Assemble components with sheet
metal screws.Suppor t bypass ducts in excess of
4' to prevent sagging.
6. Reattach feed
tube nozzle and
replace the evap-
orative assembly
complete with
the evaporative
media by fitting
the drain tube
into the round
receptacle at the bottom of the unit. Push the
assembly in at the top against the beveled tabs.
Replace the front cover.
7. HUMIDISTAT INSTALLATION INSTRUCTIONS
The humidistat is
designed for low
voltage service to
control humidification equipment.
An increase in
relative humidity
expands the
nylon ribbon that
opens the control switch to stop operation on the
humidifier.A decrease in relative humidity reverses the process and closes the control switch.
Install the humidistat.
DISCONNECT ELECTRICAL POWER TO
FURNACE BEFORE PROCEEDING
LOCATION
a) Locate on inside wall of living area approxi-
mately 5' above floor, or in the furnace return
air plenum. Use enclosed adapter plate for
return air installation.
b) Do not locate control in the direct path of
furnace discharge air or drafts from open
doors and windows.
c) Do not install where operation might be
affected by lamps, sunlight, fireplace registers,
radiators, concealed air ducts and pipes, or
room occupants.
d) The basic r ules for location of thermostats
also apply to humidistats.
GENERAL INSTRUCTIONS
a) DO NOT ATTEMPT TO REPAIR OR RECALI-
BRATE CONTROL. Controls requiring ser vice
should be returned to your distributor.
b) Control must be installed using 24 volts!
c) Make sure no bare wires are exposed or
insulation damaged. Insulation on wire should
extend to head of binding screws.
d) Make sure all splices are mechanically and
electrically secure.
e) To remove dirt or other foreign matter from
nylon ribbon and control interior, dust lightly
with a fine, soft brush.
8. Tap into a
water supply line
with the saddle
valve furnished.
The humidifier
will function with
cold, hot, softened
or unsoftened
water.The use of
service hot water (140˚F MAX.) and constant blower operation will provide maximum evaporative
capacities. NOTE:The saddle valve is designed to
be fully opened or closed. Do not use it to regulate
water flow.
TO INSTALL ON COPPER OR PLASTIC PIPE
a) Place r ubber gasket in center of hole in top
saddle clamp.Place top and bottom saddle
clamp around water pipe. Using bolts, tighten
saddle clamps evenly – clamps should be parallel – DO NOT over-tighten.
b) Screw valve body into opening in top saddle
clamp and tighten.
c) Tighten gland nut onto valve body.
d) Install
1
/4" water supply line from humidifier
using compression fittings.
e) You are now ready to pierce the pipe.Turn
handle until spindle is firmly seated into valve
body.The water pipe is now fully pierced.
Tur ning spindle in shuts valve off. Open valve
completely for normal operation.
TO INSTALL ON STEEL OR BRASS PIPE
a) Shut off water supply.Open any faucet to
relieve water pressure.
b) Drill
3
/16" diameter hole into pipe where saddle
valve will be placed.
c) Place rubber gasket in center of hole in top
saddle clamp.
d) Place top saddle clamp assembly over hole so
that lance fits into hole.
e) Place top and bottom saddle clamp around
water pipe.
f) Screw valve body into opening in top saddle
clamp and tighten.
g) Tighten gland nut onto valve body.
h) Install 1/4" water supply line from humidifier
using compression fittings.
NOTE: For pipe over 1" O.D., use 1/4"-20,
13/4" long bolts.
9. Connect tubing
from the saddle
valve to the
inlet side of the
solenoid valve
using
1
/4
" O.D.
copper tubing
(not furnished).
DOUBLE WRENCH TO PREVENT LEAKING
AND VALVE BREAKA GE!
10. Connect
1
/2"
I.D.plastic hose
(not furnished)
from unit to floor
drain. Be sure
drain hose has
continuous
slope. Use caution if hose
clamp is used to not over tighten and crack drain
spud. NOTE: Do not sweat or directly attach
metal drain line to fitting. Do not use solvent
type adhesive when connecting plastic drain
hose, since damage to fitting could result.
11. Open saddle
valve and turn on
furnace.Turn up
humidistat to
operate unit.
Allow unit to run
until water is
observed coming
out of drain line.
Check to see if unit is watertight and all electrical
components function properly. Reset humidistat
to recommended level.
DP #10005592 5.01.02 © 2002 CAC/BDP Form: IM-HUM-02
P.O. Box 70 Indianapolis, IN 46206 Catalog: 63HU-M01