Carrier Humcclbp18a, Humcclfp1218, Humcclfp1318, P110lfp1418 Installation Guide

READ COMPLETE SAFETY INSTRUCTIONS AND INSTALLATION TEMPLATE BEFORE STARTING
HUMIDIFIER
24 VAC LEADS
C
HUM
24V COIL NORMALLY OPEN RELAY
(FIELD SUPPLIED PART# HN61KQ120)
MANUAL HUMIDISTAT
HUMIDIFIER CORD PLUGGED INTO 120 VAC POWER SOURCE
MANUAL HUMIDISTAT
HUMIDIFIER CORD PLUGGED INTO 120 VAC POWER SOURCE
FURNACE / AC
BLOWER MOTOR
COMMON LEAD
H
UMIDIFIER
24 VAC LEADS
CURRENT SENSING RELAY PART NO. P-110-005
C
HI
LO
HUMIDIFIER
HUMIDIFIER CORD PLUGGED INTO 120 VAC POWER SOURCE
24V COIL NORMALLY OPEN RELAY
(FIELD SUPPLIED PART# HN61KQ120)
HUM
C
24 VAC LEADS
WARNING:
DO NOT CONNECT FURNACE HUM TERMINAL DIRECTLY TO THERMIDISTAT HUM TERMINAL
THERMIDISTAT™
CONTROL
INDOOR
UNIT
EQUIPMENT
CONTROLLER
C
HUM
24 VAC LEADS
24V COIL NORMALLY OPEN RELAY
(FIELD SUPPLIED PART# HN61KQ120)
HUMIDIFIER
HUMIDIFIER CORD PLUGGED INTO 120 VAC POWER SOURCE
HUMIDIFIER
24V COIL NORMALLY OPEN RELAY
(FIELD SUPPLIED PART# HN61KQ120)
24 VAC LEADS
HUM
C
D
C
B
A
INDOOR
UNIT
HUMIDIFIER CORD PLUGGED INTO 120 VAC POWER SOURCE
ATTENTION INSTALLER:
This product must be installed by a qualified heating and air conditioning contractor. Failure to do so could result in serious injury from electrical shock.
This product must be installed in compliance with all local, state and federal codes.
FAN POWERED HUMIDIFIER
WARNING
1. ELECTRICAL SHOCK HAZARD.
Disconnect electrical power to the furnace and install lock-out tag before starting
nstallation. Failure to do so could result in
i serious injury from electrical shock.
2.
SHARP EDGES HAZARD. Sharp
edges may cause serious injury from cuts. Use care when making plenum openings and handling ductwork.
3.
RISK OF SCALDING. Water
temperature over 125°F can cause severe burns and scald instantly. Shut off the hot water supply before disconnecting or tapping into any hot water supply line.
HumidiTrac
Automatic Humidifier Control
RISK OF PROPERTY AND EQUIPMENT DAMAGE.
1. Do not install humidifier where freezing temperatures could occur. The water line could freeze and crack causing water damage to the home.
. Do not install humidifier on the furnace cabinet.
2
3. Do not install humidifier on a plenum face where the blanked off ends of the cooling coil will restrict air movement through the humidifier.
4. Do not set humidity level above recommended or to recommended level if condensation exists on inside windows of any unheated space, as condensation damage may result. Excess humidity can cause moisture accumulation which can allow the possibility for mold growth in the home.
WIRING DIAGRAMS
DIAGRAM A
STANDARD FURNACE VARIABLE SPEED FURNACE VARIABLE SPEED FAN COIL
CAUTION
5. Do not connect the humidifier power cord to multi-speed furnace blower motors or blower motors other than 120 VAC. Premature component failure may result.
. When installing Manual Humidifier Control on a downflow
6
furnace, ensure blower continues to run after a heat call is satisfied to eliminate high temperatures from damaging the Control.
7. Do not install humidifier where water pressure exceeds 125 psi, since damage to the humidifier may result. Follow codes in effect concerning pressure reduction.
8. Do not install humidifier on the supply plenum where static pressure exceeds 0.4 in. wg.
DIAGRAM B
STANDARD FAN COIL
SPECIFICATIONS
HUMIDIFIER DIMENSIONS
W
32
29
idth 15
Height (including solenoid valve
and drain spud)
Depth 10
18”
11
32
PLENUM OPENING
3
14
4”W x 145⁄16”H
WATER FEED RATE
6 gph
ELECTRICAL DATA
120 VAC-60 Hz, 0.8 AMP
INSTALLATION OPTIONS
Typical
Installation
ETURN
R
UPPLY
S
Installation
HOT WATER
ETURN
R
UPPLY
S
For detailed Automatic Humidifier
Control installation and wiring
instructions, see Form IM-AHC-02
included with Control.
THERMIDISTAT™ HOOK-UP WITH
ALL INDOOR EQUIPMENT
90-849
7310 West Morris St., Indianapolis, IN 46231
©2010 CAC/BDP
DIAGRAM C
90-847
DIAGRAM D
ZONING HOOK-UP
WITH EQUIPMENT CONTROLLER
90-850
TEMPLATE MUST BE LEVEL
DIAGRAM E
NEW COMMUNICATING CONTROL HOOK-UP
WITH ALL INDOOR EQUIPMENT
90-851
90-848
Humidifier to be installed as shown in relation to cooling coils.
1. The humidifier is not suitable for installation on ducts with horizontal airflow. Performance will be reduced.
2. When installing humidifier on a heat pump system, use hot water. The heated water supplements the reduced supply air temperature as added heat for evaporation.
Orientation of Humidifier
to Cooling Coils
BLANKED OFF
END OF COIL
COOLING COILS IN
WARM AIR PLENUM
NOTES
90-921
90-922
READ REVERSE SIDE FIRST! READ REVERSE SIDE FIRST!
6
5
7
1
3
9
11
13
12
14
15
8
10
4
2
16
17
TOP
READ COMPLETE SAFETY IN STRUCTIONS AND INSTALLATION TEMPLATE BEFORE STARTING
URNISHED ITEMS
F
4 VAC Manual Humidifier Control
2
addle Valve
S
Humidifier Installation Template
TEMS NOT FURNISHED
I
Mounting screws
(sheet metal screws)
Water supply line (1⁄4” copper)
rain line (
D
Manual Humidifier Control
Adapter Plate Part No. 4402
Current Sensing Relay
Part No. P-110-005 (if required)
1
I.D. hose)
2
Low voltage wire
Figure 1
1. Place the humidifier on a flat surface. Unlatch
humidifier cover assembly from base assembly at the bottom of the cover, lift and set aside. Pull out the evaporative assembly by grasping at the top and tipping out. (See Figure 1)
2. Using a level, position this template at least
1
1
2 inches above the furnace housing or cooling coil if applicable, for clearance of the drain line. Trace around template edges. When there is insufficient space on the supply plenum, the humidifier can be installed on the return duct provided the humidifier is supplied with hot water. Remove the template and accurately cut the plenum opening 14
careful to avoid injury from sharp edges.
3
4”W x 145⁄16“H, being
3. Position the two plastic hooks on the top of
base along the top edge of the plenum opening. Push base up to engage the two hooks and sheet metal along the top edge opening. Push base in and slide down so that the bottom four hooks engage the sheet metal at the bottom edge of the opening. Secure base to opening using top three screw holes in housing. An
1. Front Cover
2. Base
3. Orifice Plate
4. Motor Mount Bridge
5. Scale Control Insert
6. Humidifier Pad
7. Water Distribution Tray
8. Fan Blade
9. Motor
10. Motor Mount Gasket
11. Control Circuit Board
12. Power Cord
13. Strain Relief Bushing
14. Solenoid Valve
15. Connector Plug
16. Feed Tube
additional hole is provided at the bottom for securing the base to the plenum. (See Figure 2)
4. While pressing the base against the plenum,
reach through the center opening and turn left and right swing latches down to secure the base onto the plenum. (See Figure 3)
5. Reinstall the evaporative assembly into the
base, with the bottom of the scale control insert (5) sitting firmly in the inside of the drain spud attached to the base. Push the evaporative assembly in at the top between the retaining ribs that hold the assembly in place in a vertical position. Reinstall cover assembly by hooking at the top of base assembly and latching at the bottom.
6. Locate and install the Manual Humidifier
Control by following the instructions shown in step #6A. For Automatic Humidifier Control installation instructions, see Form IM-AHC-02 included with the Automatic Control.
DISCONNECT ELECTRICAL POWER TO FURNACE BEFORE PROCEEDING!
PARTS LIST
Figure 2 Figure 3 Figure 4
90-923 90-924 90-925 90-926
NOTE: The saddle valve is designed
6A. MANUAL HUMIDIFIER CONTROL INSTALLATION INSTRUCTIONS:
The Manual Humidifier Control is designed for low voltage service to control humidification equipment. An increase in relative humidity expands the nylon ribbon that opens the control switch to stop operation of the humidifier. A decrease in relative humidity reverses the process and closes the control switch.
LOCATION
1. Locate on inside wall of living area approximately 5 feet above floor, or in the furnace return air plenum. Adapter Plate Part No. 4402 (not included) is required for return plenum air installation. If humidifier is mounted on return duct, Control must be at least 6” upstream of humidifier.
2. Do not locate Control in the direct path of furnace discharge air or drafts from open doors and windows.
3. Do not install where operation might be affected by lamps, sunlight, fireplace registers, radiators, concealed air ducts and pipes, or room occupants.
4. The basic rules for location of thermostats also apply to humidifier controls.
GENERAL INSTRUCTIONS
1. Do not attempt to repair or recalibrate
Humidifier Control. Humidifier Controls requiring service should be returned to your distributor.
2. Use Humidifier Control in low voltage (24 VAC) applications only. Install 24 VAC wiring to Humidifier Control as shown in Wiring Diagrams, opposite side.
3. Make sure no bare wires are exposed or insulation damaged. Insulation on wire should extend to head of screws.
4. Make sure all splices are mechanically and electrically secure.
5. To remove dirt or other foreign matter from nylon ribbon and control interior, dust lightly with a fine, soft brush.
7. The humidifier power cord must be plugged into a
120 VAC outlet. Wire an electric outlet box to power source other than furnace fan motor circuit. Outlet box can be powered off of the 120 VAC line before it enters furnace.
In order for the humidifier to turn on, the furnace blower must be operating and the Humidifier Control must be calling for humidity. The interface between the humidifier and the furnace to detect blower operation can be accomplished several different ways. See wiring diagrams on other side for options.
8. Tap into water supply line with the saddle valve
furnished. See instructions on saddle valve package. The humidifier will function with cold, hot, softened or unsoftened water. The use of service hot water (140°F MAX.) and constant blower operation will provide maximum evaporative capacity. When
installing humidifier on heat pump system, humidifier must be supplied with service hot water.
to be fully opened or closed. Do not
se it to regulate water flow.
u
9. Connect tubing from the saddle
alve to the inlet side of the solenoid
v valve using (not furnished). DOUBLE WRENCH TO
PREVENT LEAKING! (See Figure 4)
1
4” O.D. copper tubing
10. Drain spud is designed to accept
1
2” I.D. plastic hose (not furnished). Run drain line from drain spud to floor drain. CAUTION: If hose clamp is used,
do not overtighten, drain spud could crack. Make sure drain line has constant downward slope and is not kinked. NOTE: Do not sweat or directly attach metal drain line to fitting. Do not use solvent type adhesives when connecting plastic drain line, since damage to fitting could result.
11. Open saddle valve completely
and turn on furnace. Turn up Humidifier Control so that humidifier will turn on. Allow humidifier to run until water is observed coming out of the drain line. Check to see if humidifier and saddle valve are watertight. Check operation to make sure that all electrical components function properly. Set Humidifier Control to level recommended in Owner’s Manual.
NOTE: BEFORE LEAVING THE JOB SITE, MAKE SURE:
1. Saddle valve is fully open.
2. All plumbing connections are watertight.
3. Humidifier functions properly.
90-888
IMPORTANT! Be sure owner’s manual containing instructions
for operation and warranty information is given to owner in order to avoid
unnecessary calls. Warranty is void unless humidifier is installed by qualified
heating and air conditioning contractor due to possible misapplication of product.
TEMPLATE MUST BE LEVEL
Form/Catalog: IM-HUM-11
10007038 B2204133B 4.10
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