Carrier COBRA 48/50HJ004-014, COBRA 48HJ004-014, COBRA 50HJ004-014 Installation And Service

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COBRA™ Energy Recovery Units
48/50HJ004-014 with 62AQ060-300
Single-Package Rooftop Units
with Energy Recovery Capability
Installation, Start-Up,
and Service Supplement
IMPORTANT: This is a supplemental instruction for the 48/50HJ and the 62AQ Installation, Start-Up and Service Instructions. It is not intended to take the place of either instruction o r to be a com plete piec e in itse lf.
CONTENTS
INSTALLATION Step 1 — Inspect Shipment Step 2 — Provide Unit Support
•ROOF CURB
Step 3 — Field Fabricate Ductwork Step 4 — Rig and Place Unit
• POSITIONING
Step 5 — Install Flue Hood (48HJ Only) Step 6 — Install Gas Piping (48HJ Only) Step 7 — Install External Trap for Condensate
Drain
Step 8 — Make Electrical Connections
• FIELD POWER SUPPLY
• FACTORY-SUPPLIED NON-FUSED DISCONNECT
• FIELD CONTROL WIRING
• HEAT ANTICIPA T OR SETTINGS
Step 9 — Assemble and Mount
Supply-Air Hood Step 10 — Mount the Barometric Relief Damper Step 11 — Set the Outdoor Cooling and
Heating Thermostats LIGHT COMMERCIAL THERMIDISTAT
ACCESSORY General Power Dehumidification Equipment and Connections Step 1 — Select Light Commercial
Thermidistat Location Step 2 — Set DIP Switches Step 3 — Install Light Commercial Thermidistat Step 4 — Set Light Commercial Thermidistat
Configuration Step 5 — Conduct Light Commercial
Thermidistat Start-Up and Checkout Step 6 — Make Final Settings
OPERATIONAL INFORMATION PRE-START-UP START-UP SERVICE TROUBLESHOOTING ROOFTOP UNIT AND ENERGY$RECYCLER2
START-UP CHECKLIST
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Page
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SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo­nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func­tions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precau­tions in the li terature, t ags and labe ls attached to the uni t, and other safety precautions that apply.
Verify that the power source supplied to the unit matches the voltages and amperages listed on the unit rating plate.
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.
Disconnect gas piping from unit when leak testing at pressure greater than 1/2 psig. Pres­sures greater than 1/2 psig will cause gas valve damage resulting in hazardous condi­tion. If gas valve is subjected to pressure greater than before use. When pressure testing field­supplied gas piping at pressures of less, a unit connected to such piping must be isolated by manually closing the gas valve.
Before performing service or maintenance operations on unit, turn off main power switch to unit and install a lock­out tag. Electrical shock could cause personal injury.
1
/2 psig, it must be replaced
1
/2 psig or
GENERAL
Carrier’s factory-installed optional COBRA Energy Recov­ery units precondition ventilation air for the rooftop unit during winter and summer operation and recover energy from the building exhaust air. These units are designed to satisfy the higher ventilation requirements and other building codes while minimizing energy costs.
Factory installation of the energy recovery section provides the benefit of reduced field-installation time, single point pow­er connections, and the assurance of a factory test for the com­plete COBRA Energy Recovery unit. The energy recovery sec­tion requires less maintenance than other energy recovery systems and can be serviced by any qualified refrigeration technici an .
NOTE: Because of the location of the energy recovery section, the unit nameplate has been moved to the opposite end of the rooftop section, on the upper, right-hand part of the panel.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1144 Tab 1a1b6a6b
PC 111 Catalog No. 534-80122 Printed in U.S.A. Form 48/50HJ,62AQ-2SIS Pg 1 9-02 Replaces: 48/50HJ,62AQ-1SIS
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INSTALLATION
Step 1 — Inspect Shipment —
shipping company if shipment is inco mplete or damaged. See Fig. 1 for a typical shipping packa ging for a COBRA™ energy recovery unit.
File a claim with the
Step 2 — Provide Unit Support
ROOF CU RB — The COBRA energy recove ry unit can use a full-perimeter roof c urb or a standard ro of curb for the roof top section of the unit with a supplemental equipment support for the
energy recovery section. The supplemental equipment support is not required. The stan dard rooftop unit roof curb is capable of supporting both the rooftop unit section and the energy recovery section. Assemble and install accessory roof curb in accordance with instructions shipped with curb. See Fig. 2A-4. Install insu­lation, cant strips, roofing felt, and counter flashing as shown .
Ductwork must be attached to curb, not to th e unit. The accesso­ry thru-the-bottom power and gas conne ction package mu st be installed befor e the unit is set on the r o of curb.
DUCT OPENING SIZES
Supply = 13 7/8" x 20 1/4" R1 = 13 5/8" x 17 3/4" R2 = 13 5/8" x 12 5/16"
R1 = Return from building to HVAC
R2 = Return from building to 62AQ
Fig. 1 Shipping Packaging (48/50HJ004-006 Shown)
Deck pans
37 3/16"
67 3/8"
3 1/4
R1
14”
Supply
2"
92 1/2"
2" Return support. Only used on some applications.
Deck pans
R2
14"
37 3/16"
SIDE VIEW
Fig. 2A COBRA Energy Recovery Unit Full-Perimeter Roof Curb 48/50HJ004-007 with 62AQ060,100
END VIEW
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49 15/16"
Deck pans
78 1/4"
2" Return support. Only used on some applications.
DUCT OPENING SIZES
Supply = 15 11/16" x 31 3/8" R1 = 15 5/16" x 29 1/16" R2 = 15 5/16" x 9"
R1 = Return from building to HVAC
R2 = Return from building to 62AQ
SIDE VIEW
14"
110 11/16"
3 1/4
R1
Deck pans
R2
Supply
14"
2"
49 15/16"
END VIEW
Fig. 2B COBRA Energy Recovery Unit Full-Perimeter Roof Curb 48/50HJ008-014 with 62AQ200,300
If electric control power or gas service is to be routed through the basepan, a field-installed accessory thru-the­bottom connection must be used. Attach the accessory to the basepan per the information in the accessory installation instructions. Thru-the-bottom connections must be installed before unit is set on roof.
If the combined unit roof curb is not being used, additional support may be desired under the energy recovery section of the unit. An accessory support and pad for the energy recovery section can be used. See Fig. 4. Place the protective rubber pad on the roof so that the edge near the unit is located about 6-in. from the end of the energy recovery section. Measure the distance from the bottom of energy recovery rails to t he pad. Adjust the energy recovery equipment support to match the measured distance and screw into plac e with the 4 screws pro­vided. See Fig. 4. Place the support underneath the energy re­covery unit and on the protective rubber pa d. This is done by lifting the end of the energy recovery section slightly above level and then sliding the support underneath the rails.
IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasket supplied with the roof curb as shown in Fig. 3A and 3B. Improperly applied gasket can result in air leaks and poor unit performance.
Curb should be level. This is necessary for unit condensate drain to function properly. Refer to Accessory Roof Curb Installation Instructions for additional information as required.
Step 3 Field Fabricate Ductwork
Secure all ducts to roof curb and building structure. Do not connect duct- work to unit. Insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes. See Fig. 5A and 5B for duct dimensions.
Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. If a plenum return is used, the return should be ducted through the roof deck to com­ply with applicable fire codes.
A minimum clearance is not required around ductwork.
These units are designed for a minimum continuous heating return-air temperature of 50 F (dry bulb), or an intermittent operation down to 45 F (dry bulb), such as when used with a night set-back thermostat. To operate at lower return-air temperatures, a field-supplied outdoor-air temperature control must be used to initiate both stages of heat when t he tempera­ture is below 45 F. Indoor comfort may be compromised when these lower air temperature s are us ed with in sufficient heati ng temperature rise.
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CONNECTOR
PKG. ACCY.
BC
CRBTMPWR001A00 CRBTMPWR002A00 1
CRBTMPWR003A00
1-9
11
[551]
/
1-4
16
[406]
CRBTMPWR004A00
D ALT
DRAIN HOLE
3
/
1
4
[44.5]
GAS POWER CONTROL
3
/4″
[19] NPT
1
/
2
[12.7] NPT
3
/4″
[19] NPT
3
[19] NPT
/
4
1
[31.7]
/
4
3
/4″ [19] NPT
1
1
[31.7]
/
4
1
/2″
[12.7]
1
/
2
[12.7]
ROOF CURB ACCESSORY
CRRFCURB001A00
CRRFCURB002A00
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance: 4 ft on each side.
A UNIT SIZE
1-2
[356] 2-0
[610]
48/50HJ 004-007
7. Direction of airflow.
8. Connector packages CRBTMPWR001A00 and 002A00 are for thru-the-curb type gas. Packages CRBTMPWR003A00 and 004A00 are for thru-the­bottom type gas connections.
TO ENSURE AIRTIGHT CONNECTION. PLACE UNIT AS CLOSE TO THIS END AS POSSIBLE
TO ENSURE AIRTIGHT CONNECTION. PLACE UNIT AS CLOSE TO THIS END AS POSSIBLE
Fig. 3A Roof Curb Details (48/50HJ004-007 Section Only)
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CONNECTOR
PKG. ACCY.
BC
CRBTMPWR001A00 CRBTMPWR002A00 1
CRBTMPWR003A00
2-8
7
[827]
1-10
/
16
[583]
CRBTMPWR004A00
D ALT
DRAIN
HOLE
15
3
1
/
/
16
[44.5]
GAS POWER CONTROL
3
/4″
[19] NPT
1
4
/
2
[12.7] NPT
3
/
4
[19] NPT
3
[19] NPT
/
4
1
[31.7]
/
4
3
/4″ [19] NPT
11/4″ [31.7]
1
/2″
[12.7] NPT
1
/
2
[12.7] NPT
ROOF CURB
ACCESSORY
A
CRRFCURB003A00 1-2 [356] CRRFCURB004A00 2-0 [610]
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels: 1-in. thick polyurethane foam,
3
/4 lb density.
1
3. Dimensions in [ ] are in millimeters.
4. Roof curb: 16-gage steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance 4 ft on each side.
UNIT SIZE
48/50HJ
008-014
7. Direction of airflow.
8. Connector packages CRBTMPWR001A00 and 2A00 are for thru-the-curb gas type. Packages CRBTMPWR003A00 and 4A00 are for thru­the-bottom type gas connections.
TO ENSURE AN AIRTIGHT CONNECTION, PLACE UNIT ON CURB AS CLOSE TO DUCT END AS POSSIBLE.
TO ENSURE AN AIRTIGHT CONNECTION, PLACE UNIT ON CURB AS CLOSE TO DUCT END AS POSSIBLE.
Fig. 3B Roof Curb Details (48/50HJ008-014 Section Only)
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UNIT SIZE
4
3-6 Ton
A
1
7
/2-121/2 Ton
EQUIPMENT SUPPORT
PART N U M BER
CRAQSUPT001A00 36.9 40 8 to 14 CRAQSUPT002A00 36.9 40 14 to 24 CRAQSUPT003A00 49.7 54 8 to 14 CRAQSUPT004A00 49.7 54 14 to 24
DIMENSIONS (in.)
AB C
C
10 x B (SEE CHART) PROTECTIVE RUBBER PAD (EPDM)
Fig. 4 Supplemental Energy Recovery Section Equipment Support
Step 4 Rig and Place Unit
Keep unit upright and do not drop. Spreader bars are not required if top crating is left on unit. Rollers may be used to move unit across a roof. Remove the bottom wooden skids that are under the unit by removing the wooden plates that hold the bottom wooden frame to the unit. Level by using unit frame as a reference. Lift­ing holes are provided in base rails as shown in Fig. 6A and 6B. Refer to rigging instructions on unit.
All panels must be in place when rigging.
POS ITION ING — Maintain cleara nce around and above unit to provide minimum distance from combustible materials, proper airflow, and service access. A properly positioned unit will have the following clearances between unit and roof curb:
1
/4-in. clearance between roof curb and base rails on each side and duct end of unit; 1/4-in. clearance between roof curb and condenser coil end of unit.
Do not install unit in an indoor location. Do not locate unit air inlets near exhaust vents or other sources of cont aminated air.
Be sure that unit is installed such that snow will not block the combustion intake or flue outlet.
SCREW SUPPORT IN PLACE
HVAC UNIT
CURB
ADJUSTABLE EQUIPMENT SUPPORT
ENERGY
RECOVERY
SECTION
PAD
ROOF
Unit may be installed directly on wood flooring or on
Class A, B, or C roof-covering material when roof curb is used.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
Flue vent discharge must have a minimum horizontal clear­ance of 4 ft from electric and gas meters, gas regulators, and gas relief equipment.
Minimum distance between unit and other electrically live parts is 48 inches.
Flue gas can deteriorate building materials. Orient unit such that flue gas will not affect building materials. Locate mechanical draft system fl ue assembly at leas t 48 in. from an adjacent building or combustible material.
Adequate combustion- and ventilation-air space must be provided for proper operation of this equipment. Be sure that installation complies with all local codes and Section 5.3, Air for Combustion and Ventilation, NFGC (National Fuel Gas Code), and ANSI (American National Standards Institute) Z223.1, and NFPA (National Fire Protection Association) 54 TIA-54-84-1. In Canada, installation must be in accordance with the CAN1-B149 installation codes for gas burning appliances.
After unit is in position, remove rigging skids and shipping materials.
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REAR
SIDE
RIGHT
RIGHT SIDE
FRONT
FRONT
LEFT
SIDE
Fig. 5A Base Unit Dimensions COBRA Energy Recovery Unit 48/50HJ004-007 with 62AQ060,100
LEFT SIDE
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Fig. 5A Base Unit Dimensions COBRA Energy Recovery Unit 48/50HJ004-007 with 62AQ060,100 (cont)
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Fig. 5B Base Unit Dimensions COBRA Energy Recovery Unit 48/50HJ008-014 with 62AQ200,300
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Fig. 5B Base Unit Dimensions COBRA Energy Recovery Unit 48/50HJ008-014 with 62AQ200,300 (cont)
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MAX WEIGHT A B C
48HJ004 w/62AQ060 890 404 95.6 2428.20 57.38 1457.30 33.35 847 48HJ004 w/62AQ100 905 411 95.6 2428.20 57.38 1457.30 33.35 847 48HJ005 w/62AQ060 900 409 95.6 2428.20 57.38 1457.30 33.35 847 48HJ005 w/62AQ100 915 415 95.6 2428.20 57.38 1457.30 33.35 847 48HJ006 w/62AQ060 920 418 95.6 2428.20 57.38 1457.30 33.35 847 48HJ006 w/62AQ100 935 425 95.6 2428.20 57.38 1457.30 33.35 847 48HJ007 w/62AQ060 995 452 95.6 2428.20 57.38 1457.30 42.12 1070 48HJ007 w/62AQ100 1010 459 95.6 2428.20 57.38 1457.30 42.12 1070 50HJ004 w/62AQ060 795 361 95.6 2428.20 57.38 1457.30 33.35 847 50HJ004 w/62AQ100 810 368 95.6 2428.20 57.38 1457.30 33.35 847 50HJ005 w/62AQ060 805 365 95.6 2428.20 57.38 1457.30 33.35 847 50HJ005 w/62AQ100 820 372 95.6 2428.20 57.38 1457.30 33.35 847 50HJ006 w/62AQ060 825 375 95.6 2428.20 57.38 1457.30 33.35 847 50HJ006 w/62AQ100 840 381 95.6 2428.20 57.38 1457.30 33.35 847 50HJ007 w/62AQ060 880 400 95.6 2428.20 57.38 1457.30 42.12 1070 50HJ007 w/62AQ100 895 407 95.6 2428.20 57.38 1457.30 42.12 1070
lb kg in. mm in mm in. mm
Fig. 6A Rigging Label COBRA Energy Recovery Unit Sizes 48/50HJ004-007
Step 5 Install Flue Hood (48HJ Rooftop Sec­tions Only)
information on installing the flue hood.
Refer to the 48HJ installation instructions for
Step 6 Install Gas Piping (48HJ Rooftop Sec­tions Only)
information on installing the gas piping.
Refer to the 48HJ installation instructions for
Step 7 Install External Trap For Condensate Drain
condensate from the upper coil of the energy recovery section is internally piped to the condensate pan in the lower section of the energy recovery section. For this reason, the bottom drain on the rooftop unit CANNOT be used for a condensate drain. The located near the bottom left of the exhaust air section. See Fig. 5A and 5B. The energy recovery section must have a field-fabricated, external, P-trap installed for condensate drain­age. Trap must be at least 4-in. deep to protect against freeze­up. If the drain line is installed downstream from the external
The condensate from the rooftop unit along with
3
/4-in. drain connection on the energy recovery section is
trap, pitch the line away from the unit a t 1-in. per 10-ft of run. Do not use a pipe smaller than the connection (
3
/4-in.).
Step 8 Make Electrical Connections
Unit cabinet must have an uninterrupted, unbroken electri­cal ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control com­partment, or conduit approved for electrical ground when installed in accordance with NEC (National Electrical Code), ANSI/NFPA, latest edition, and local electrical codes. Do not use gas piping as an electrical ground. Fail­ure to follow this warning could result in the installer being liable for personal injury of others.
FIELD POWER SUPPLY — All units except 208/230-v units are factory wired for the voltage shown on the nameplate.
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MAX WEIGHT A B C
lb kg in. mm in. mm in. mm 48HJ008 w/62AQ200 1310 595 77.42 1966.5 66.50 1689.10 42.12 1070 48HJ008 w/62AQ300 1355 616 77.42 1966.5 66.50 1689.10 42.12 1070 48HJ009 w/62AQ200 1315 597 77.42 1966.5 66.50 1689.10 42.12 1070 48HJ009 w/62AQ300 1360 618 77.42 1966.5 66.50 1689.10 42.12 1070 48HJ012 w/62AQ200 1400 636 77.42 1966.5 66.50 1689.10 50.12 1273 48HJ012 w/62AQ300 1445 657 77.42 1966.5 66.50 1689.10 50.12 1273 48HJ014 w/62AQ200 1440 655 77.42 1966.5 66.50 1689.10 50.12 1273 48HJ014 w/62AQ300 1485 675 77.42 1966.5 66.50 1689.10 50.12 1273 50HJ008 w/62AQ200 1240 564 77.42 1966.5 66.50 1689.10 42.12 1070 50HJ008 w/62AQ300 1285 584 77.42 1966.5 66.50 1689.10 42.12 1070 50HJ009 w/62AQ200 1245 566 77.42 1966.5 66.50 1689.10 42.12 1070 50HJ009 w/62AQ300 1290 586 77.42 1966.5 66.50 1689.10 42.12 1070 50HJ012 w/62AQ200 1325 602 77.42 1966.5 66.50 1689.10 42.12 1070 50HJ012 w/62AQ300 1370 623 77.42 1966.5 66.50 1689.10 42.12 1070 50HJ014 w/62AQ200 1345 620 77.42 1966.5 66.50 1689.10 42.12 1070 50HJ014 w/62AQ300 1410 641 77.42 1966.5 66.50 1689.10 42.12 1070
Fig. 6B Rigging Label COBRA Energy Recovery Unit Sizes 48/50HJ008-014
If the 208/230-v unit is to be connected to a 208-v power sup­ply, the t ransformer must be rewired by moving the black wire with the nection and moving to the 200-volt
1
/4-in. female space connector from the 230-volt con-
1
/4-in. male terminal on the
primary side of the transformer.
Refer to unit label diagram for additional information. Pig­tails are provided for field wire connections. Use factory­supplied splices or UL (Underwriters’ Laboratories) approved copper/aluminum connector.
When installing units, provide a disconnect per the NEC.
All field wiring must comply with NEC and local requir e ments.
Install field wiring as follows:
1. Install conduit through side panel openings. Install con­duit between disconnect and control box.
2. Install power lines to terminal connections as shown in Fig. 7.
Voltage to compressor terminals during operation must be within voltage range indicated on unit nameplate (see T ables 1A-1H). On 3-phase units, voltages between phases must be balanced within 2% and the current within 10%. Use the for­mula shown in the legend for Tables 1A-1H, Note 2 to deter­mine the percent of voltage imbalance. Operation on improper line voltage or excessive phase imbalance constitutes abuse and
may cause damage to electrical components. Such operation would invalidate any applicable Carrier warranty.
F ACT ORY-SUPPLIED NON-FUSED DISCONNECT — The factory-supplied disconnect is capable of handling disconnect amps up to 80 A for a COBRA Energy Recovery unit. For dis­connect amps greater than 80 A, a field-supplied disconnect is required.
FIELD CONTROL WIRING — Install a Carrier-approved
accessory thermidistat assembly according to installation instructions included with the accessory. Locate thermidistat as-
sembly on a solid wall in the con diti one d spac e to sens e avera ge temperature in accordanc e with th ermidistat installation i nstruc­tions on page 30. Connect thermidistat wires to terminal board.
Route thermidistat cable or equivalent single leads of col­ored wire from subbase terminals through connector on unit to low-voltage connections (shown in Fig. 8). Thermidistat con­trol wiring is routed to both the rooftop unit control box and the energy recovery section control box.
If a PremierLink™ control is used, a thermidistat does not need to be used. A humidistat and a separate room air sensor are used. Two extra terminal blocks (TB2 and TB3) are provid­ed in the control box for all units with PremierLink controls. No wiring should be directly connected to the PremierLink control. Wire sensors to TB2 or TB3. Humidistat is wired to TB1 and energy recovery section control box.
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NOTE: For wire runs up 50 ft, use no. 18 A WG (American Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C minimum). All wire larger than no. 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at the thermostat.
Pass the control wires through the hole provided in the cor­ner post; then feed wires through the raceway built into the corner post to the 24-v barrier located on the left side of the
Table 1A Electrical Data (COBRA Energy Recovery 48HJ004-007 Units with 62AQ060)
control box. See Fig. 10. The raceway provides the UL required clearance between high- and low-voltage wiring.
NOTE: A humidistat and a temperature sensor can be used in place of a thermidistat for PremierLink™ units.
HEAT ANTICIPATOR SETTINGS — Set heat anticipator settings at .14 amp for the first stage and .14 amp for second­stage heating, when available.
UNIT
48HJ004
48HJ005
48HJ006
48HJ007
FLA Full Load Amps HACR Heating, Air Conditioning and Refrigeration IFM Indoor (Evaporator) Fan Motor LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection NEC National Electrical Code UL Underwriters Laboratories
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of volt-
age imbalance.
= 100 x
NOMINAL
V-P H -H z
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-3-60
208/230-3-60
460-3-60
LEGEND
max voltage deviation from average voltage
average voltage
IFM
TYPE
STD NO 9.2 34.8/34.8 40/40 35/35 135/135 STD YES 9.2 40.8/40.8 45/45 41/41 140/140
STD NO 9.2 27.7/27.7 35/35 29/29 124/124
STD YES 9.2 33.7/33.7 40/35 34/34 129/129 HIGH STATIC NO 9.2 28.6/28.6 35/35 30/30 154/154 HIGH STATIC YES 9.2 34.6/34.6 40/40 35/35 158/158
STD NO 9.2 13.6 20 14 63
STD YES 9.2 16.3 20 20 67 HIGH STATIC NO 9.2 14.0 20 15 77 HIGH STATIC YES 9.2 16.7 20 20 82
STD NO 9.2 44.4/44.4 60/60 44/44 173/173
STD YES 9.2 50.4/50.4 60/60 50/50 178/178
STD NO 9.2 31.7/31.7 40/40 33/33 140/140
STD YES 9.2 37.7/37.7 40/40 38/38 145/145 HIGH STATIC NO 9.2 32.6/32.6 40/40 34/34 170/170 HIGH STATIC YES 9.2 38.6/38.6 45/45 39/39 174/174
STD NO 9.2 15.2 20 16 70
STD YES 9.2 17.9 20 21 75 HIGH STATIC NO 9.2 15.6 20 16 84 HIGH STATIC YES 9.2 18.3 20 22 89
STD NO 9.2 55.5/55.5 70/70 56/56 250/250
STD YES 9.2 61.5/61.5 70/70 61/61 255/255
STD NO 9.2 38.1/38.1 45/45 39/39 202/202
STD YES 9.2 44.1/44.1 50/50 44/44 207/207 HIGH STATIC NO 9.2 39.8/39.8 45/45 41/41 221/221 HIGH STATIC YES 9.2 45.8/45.8 50/50 46/46 226/226
STD NO 9.2 19.3 25 20 101
STD YES 9.2 22.0 25 25 106 HIGH STATIC NO 9.2 20.1 25 20 110 HIGH STATIC YES 9.2 22.8 25 26 115
STD NO 9.2 42.0/42.0 50/50 42/42 234/234
STD YES 9.2 48.0/48.0 60/60 48/48 239/239 HIGH STATIC NO 9.2 43.7/43.7 50/50 44/44 253/253
HIGH STATIC YES 9.2 49.7/49.7 60/60 50/50 258/258
STD NO 9.2 19.8 25 20 114
STD YES 9.2 22.5 25 26 118 HIGH STATIC NO 9.2 20.6 25 21 123 HIGH STATIC YES 9.2 23.3 30 26 128
CONV
OUTLET
62AQ
FLA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
POWER SUPPLY DISCONNECT SIZE*
MCA
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
7 457
= 1.53%
452 + 464 + 455
1371
=
3
= 457
FLA LRA
3
IMPORTANT: If the supply voltage phase imbalance is more than 2%, con­tact your local electric utility company immediately.
13
Page 14
UNIT
50HJ004
50HJ005
Table 1B Electrical Data (COBRA Energy Recovery 50HJ004-007 Units with 62AQ060)
NOMINAL
V-P H- Hz
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60 STD NO 9.2
IFM
TYPE
STD NO 9.2
STD YES 9.2
STD NO 9.2
STD YES 9.2
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
STD NO 9.2
STD YES 9.2
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
STD NO 9.2
STD YES 9.2
STD NO 9.2
STD YES 9.2
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
CONV
OUTLET
HEATER
62AQ
CRHEATER
FLA
---A00
NONE —/— 34.8/ 34.8 40/40 ——35/ 35 135/135
001 15.9/18.3 35.7/ 38.8 40/45 ——35/ 37 135/135 002 23.5/27.1 45.2/ 49.7 50/50 ——43/ 47 135/135 003 31.4/36.3 55.1/ 61.2 60/ 70 004 52/ 58 135/135 004 37.9/43.8 63.2/ 70.5 70/ 80 004 60/ 67 135/135
002+002 46.9/54.2 74.5/ 83.6 80/ 90 005 70/ 79 135/135
NONE —/— 40.8/ 40.8 45/45 ——41/ 41 140/140
001 15.9/18.3 40.8/ 43.0 45/50 ——41/ 42 140/140 002 23.5/27.1 50.0/ 53.9 60/60 ——49/ 52 140/140 003 31.4/36.3 59.9/ 65.4 60/ 70 004 58/ 63 140/140 004 37.9/43.8 68.0/ 74.7 70/ 80 005 65/ 71 140/140
002+002 46.9/54.2 79.3/ 87.8 80/ 90 005 76/ 83 140/140
NONE —/— 27.7/ 27.7 35/35 ——29/ 29 124/124
001 9.2/10.6 27.7/ 29.1 35/35 ——29/ 29 124/124 002 13.6/15.6 32.8/ 35.4 40/40 ——32/ 34 124/124 003 18.1/20.9 38.5/ 42.0 45/45 ——37/ 40 124/124 004 21.9/25.3 43.2/ 47.4 45/50 ——41/ 45 124/124 005 33.4/38.5 57.5/ 64.0 60/ 70 002 55/ 60 124/124
NONE —/— 33.7/ 33.7 40/35 ——34/ 34 129/129
001 9.2/10.6 33.7/ 33.7 40/40 ——34/ 34 129/129 002 13.6/15.6 37.6/ 39.6 45/45 ——37/ 39 129/129 003 18.1/20.9 43.3/ 46.2 50/50 ——43/ 45 129/129 004 21.9/25.3 48.0/ 51.6 50/60 ——47/ 50 129/129 005 33.4/38.5 62.3/ 68.2 70/ 70 002 60/ 65 129/129
NONE —/— 28.6/ 28.6 35/35 ——30/ 30 154/154
001 9.2/10.6 28.6/ 30.0 35/35 ——30/ 30 154/154 002 13.6/15.6 33.7/ 36.3 40/40 ——33/ 35 154/154 003 18.1/20.9 39.4/ 42.9 45/45 ——38/ 41 154/154 004 21.9/25.3 44.1/ 48.3 50/50 ——42/ 46 154/154 005 33.4/38.5 58.4/ 64.9 60/ 70 002 56/ 62 154/154
NONE —/— 34.6/ 34.6 40/40 ——35/ 35 158/158
001 9.2/10.6 34.6/ 34.6 40/40 ——35/ 35 158/158 002 13.6/15.6 38.5/ 40.5 45/45 ——38/ 40 158/158 003 18.1/20.9 44.2/ 47.1 50/50 ——44/ 46 158/158 004 21.9/25.3 48.9/ 52.5 60/60 ——48/ 51 158/158 005 33.4/38.5 63.2/ 69.1 70/ 70 003 61/ 66 158/158
NONE 13.6 20 —— 14 63
006 7.2 16.7 20 —— 14 63 007 10.6 20.9 25 —— 15 63 008 13.8 25.0 25 —— 24 63 009 16.8 28.7 30 —— 27 63
NONE 16.3 20 —— 20 67
006 7.2 18.8 25 —— 20 68 007 10.6 23.0 25 —— 20 68 008 13.8 27.1 30 —— 29 68 009 16.8 30.8 35 —— 32 68
NONE 14.0 20 —— 15 77
006 7.2 17.1 20 —— 15 77 007 10.6 21.3 25 —— 15 77 008 13.8 25.4 30 —— 24 77 009 16.8 29.1 30 —— 28 77
NONE 16.7 20 —— 20 82
006 7.2 19.2 25 —— 20 82 007 10.6 23.4 25 —— 20 82 008 13.8 27.5 30 —— 29 82 009 16.8 31.2 35 —— 32 82
NONE —/— 44.4/ 44.4 60/60 ——44/ 44 173/173
001 15.9/18.3 44.4/ 44.4 60/60 ——44/ 44 173/173
003 31.4/36.3 55.1/ 61.2 60/ 70 004 52/ 58 173/173 002+002 46.9/54.2 74.5/ 83.6 80/ 90 005 70/ 79 173/173 003+003 62.8/72.5 94.4/106.5 100/110 005 88/100 173/173 004+004 75.8/87.5 110.6/125.2 125/150 005 103/117 173/173
NONE —/— 50.4/ 50.4 60/60 ——50/ 50 178/178
001 15.9/18.3 50.4/ 50.4 60/60 ——50/ 50 178/178
003 31.4/36.3 59.9/ 65.4 60/ 70 004 58/ 63 178/178 002+002 46.9/54.2 79.3/ 87.8 80/ 90 005 76/ 83 178/178 003+003 62.8/72.5 99.2/110.7 100/125 005 94/104 178/178 004+004 75.8/87.5 115.4/129.4 125/150 005 109/122 178/178
NONE —/— 31.7/ 31.7 40/40 ——33/ 33 140/140
002 13.6/15.6 32.8/ 35.4 40/40 ——33/ 34 140/140
003 18.1/20.9 38.5/ 42.0 45/45 ——37/ 40 140/140
005 33.4/38.5 57.5/ 64.0 60/ 70 002 55/ 60 140/140 004+004 43.8/50.5 70.6/ 79.0 80/ 80 003 67/ 74 140/140
NONE —/— 37.7/ 37.7 40/40 ——38/ 38 145/145
002 13.6/15.6 37.7/ 39.6 45/45 ——38/ 39 145/145
003 18.1/20.9 43.3/ 46.2 50/50 ——43/ 45 145/145
005 33.4/38.5 62.3/ 68.2 70/ 70 002 60/ 65 145/145 004+004 43.8/50.5 75.4/ 83.2 80/ 90 003 72/ 79 145/145
NONE —/— 32.6/ 32.6 40/40 ——34/ 34 170/170
002 13.6/15.6 33.7/ 36.3 40/40 ——34/ 35 170/170
003 18.1/20.9 39.4/ 42.9 45/45 ——38/ 41 170/170
005 33.4/38.5 58.4/ 64.9 60/ 70 002 56/ 62 170/170 004+004 43.8/50.5 71.5/ 79.9 80/ 80 003 68/ 75 170/170
NONE —/— 38.6/ 38.6 45/45 ——39/ 39 174/174
002 13.6/15.6 38.6/ 40.5 45/45 ——39/ 40 174/174
003 18.1/20.9 44.2/ 47.1 50/50 ——44/ 46 174/174
005 33.4/38.5 63.2/ 69.1 70/ 70 003 61/ 66 174/174 004+004 43.8/50.5 76.3/ 84.1 80/ 90 003 73/ 80 174/174
NONE 15.2 20 —— 16 70
006 7.2 16.7 20 —— 16 71
008 13.8 25.0 25 —— 18 71
009 16.8 28.7 30 —— 27 71 008+008 27.7 42.3 45 025 40 71
HEAT POWER SUPPLY SINGLE
FLA MCA
FUSE OR
HACR BKR
POINT BOX
MOCP FLA LRA
CRSINGLE
---A00
DISCONNECT SIZE*
14
Page 15
Table 1B Electrical Data (COBRA Energy Recovery 50HJ004-007 Units with 62AQ060) (cont)
UNIT
50HJ005
(cont)
50HJ006
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or cir­cuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V- PH - Hz
460-3-60
208/230-1-60
208/230-3-60
460-3-60
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
LEGEND
max voltage deviation from average voltage
IFM
TYPE
STD YES 9.2
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
STD NO 9.2
STD YES 9.2
STD NO 9.2
STD YES 9.2
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
STD NO 9.2
STD YES 9.2
average voltage
CONV
OUTLET
62AQ
HEATER
CRHEATER
FLA
---A00
NONE 17.9 20 —— 21 75
006 7.2 18.8 25 —— 21 75 008 13.8 27.1 30 —— 21 75 009 16.8 30.8 35 025 32 75
008+008 27.7 44.4 45 025 44 75
NONE 15.6 20 —— 16 84
006 7.2 17.1 20 —— 16 85 008 13.8 25.4 30 —— 19 85 009 16.8 29.1 30 —— 28 85
008+008 27.7 42.7 45 025 40 85
NONE 18.3 20 —— 22 89
006 7.2 19.2 25 —— 22 90 008 13.8 27.5 30 —— 22 90 009 16.8 31.2 35 025 32 90
008+008 27.7 44.8 45 025 45 90
NONE —/— 55.5/ 55.5 70/70 ——56/ 56 250/250
002 23.5/27.1 55.5/ 55.5 70/ 70 004 56/ 56 250/250
003 31.4/36.3 59.5/ 65.5 70/ 70 004 57/ 62 250/250 002+002 46.9/54.2 78.9/ 87.9 80/ 90 005 75/ 83 250/250 003+003 62.8/72.5 98.7/110.8 100/125 005 93/104 250/250 004+004 75.8/87.5 115.0/129.6 125/150 005 108/121 250/250
NONE —/— 61.5/ 61.5 70/70 ——61/ 61 255/255
002 23.5/27.1 61.5/ 61.5 70/ 70 004 61/ 61 255/255
003 31.4/36.3 64.3/ 69.7 70/ 70 005 62/ 67 255/255 002+002 46.9/54.2 83.7/ 92.1 90/100 005 80/ 88 255/255 003+003 62.8/72.5 103.5/115.0 110/125 005 98/109 255/255 004+004 75.8/87.5 119.8/133.8 125/150 005 113/126 255/255
NONE —/— 38.1/ 38.1 45/45 ——39/ 39 202/202
002 13.6/15.6 38.1/ 38.1 45/45 ——39/ 39 202/202
004 21.9/25.3 44.1/ 48.3 50/50 ——42/ 46 202/202
005 33.4/38.5 58.4/ 64.9 60/ 70 002 56/ 62 202/202 004+004 43.8/50.5 71.5/ 79.9 80/ 80 003 68/ 75 202/202 004+005 55.2/63.8 85.8/ 96.4 90/100 003 81/ 91 202/202
NONE —/— 44.1/ 44.1 50/50 ——44/ 44 207/207
002 13.6/15.6 44.1/ 44.1 50/50 ——44/ 44 207/207
004 21.9/25.3 48.9/ 52.5 60/60 ——48/ 51 207/207
005 33.4/38.5 63.2/ 69.1 70/ 70 003 61/ 66 207/207 004+004 43.8/50.5 76.3/ 84.1 80/ 90 003 73/ 80 207/207 004+005 55.2/63.8 90.6/100.6 100/110 003 86/ 95 207/207
NONE —/— 39.8/ 39.8 45/45 ——41/ 41 221/221
002 13.6/15.6 39.8/ 39.8 45/45 ——41/ 41 221/221
004 21.9/25.3 45.9/ 50.1 50/60 ——44/ 48 221/221
005 33.4/38.5 60.3/ 66.7 70/ 70 003 58/ 63 221/221 004+004 43.8/50.5 73.3/ 81.7 80/ 90 003 70/ 77 221/221 004+005 55.2/63.8 87.6/ 98.3 90/100 003 83/ 93 221/221
NONE —/— 45.8/ 45.8 50/50 ——46/ 46 226/226
002 13.6/15.6 45.8/ 45.8 50/50 ——46/ 46 226/226
004 21.9/25.3 50.7/ 54.3 60/60 ——50/ 53 226/226
005 33.4/38.5 65.1/ 70.9 70/ 80 003 63/ 68 226/226 004+004 43.8/50.5 78.1/ 85.9 80/ 90 003 75/ 82 226/226 004+005 55.2/63.8 92.4/102.5 100/110 003 88/ 97 226/226
NONE 19.3 25 —— 20 101
006 7.2 19.3 25 —— 20 101
008 13.8 25.4 30 —— 20 101
009 16.8 29.1 30 —— 28 101 008+008 27.7 42.7 45 025 40 101 008+009 30.7 46.4 50 025 44 101
NONE 22.0 25 —— 25 106
006 7.2 22.0 25 —— 25 106
008 13.8 27.5 30 —— 25 106
009 16.8 31.2 35 025 32 106 008+008 27.7 44.8 45 025 45 106 008+009 30.7 48.5 50 025 48 106
HEAT POWER SUPPLY SINGLE
FLA MCA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allow­able 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
MOCP FLA LRA
7 457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
15
Page 16
Table 1B Electrical Data (COBRA Energy Recovery 50HJ004-007 Units with 62AQ060) (cont)
UNIT
50HJ006
(cont)
50HJ007
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or cir­cuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V- PH - Hz
460-3-60
208/230-3-60
460-3-60
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
LEGEND
max voltage deviation from average voltage
IFM
TYPE
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
STD NO 9.2
STD YES 9.2
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
STD NO 9.2
STD YES 9.2
HIGH STATIC NO 9.2
HIGH STATIC YES 9.2
average voltage
CONV
OUTLET
62AQ
HEATER
CRHEATER
FLA
---A00
NONE 20.1 25 —— 20 110
006 7.2 20.1 25 —— 20 111 008 13.8 26.2 30 —— 20 111
009 16.8 29.9 30 —— 29 111 008+008 27.7 43.5 45 025 41 111 008+009 30.7 47.2 50 025 44 111
NONE 22.8 25 —— 26 115
006 7.2 22.8 25 —— 26 116
008 13.8 28.3 30 —— 26 116
009 16.8 32.0 35 025 33 116 008+008 27.7 45.6 50 025 46 116 008+009 30.7 49.3 50 025 49 116
NONE —/— 42.0/ 42.0 50/50 ——42/42 234/234
002 13.6/15.6 42.0/ 42.0 50/50 ——42/42 234/234
004 21.9/25.3 44.1/ 48.3 50/50 ——42/46 234/234
005 33.4/38.5 58.4/ 64.9 60/ 70 002 56/62 234/234 004+004 43.8/50.5 71.5/ 79.9 80/ 80 003 68/75 234/234 004+005 55.2/63.8 85.8/ 96.4 90/100 003 81/91 234/234
NONE —/— 48.0/ 48.0 60/60 ——48/48 239/239
002 13.6/15.6 48.0/ 48.0 60/60 ——48/48 239/239
004 21.9/25.3 48.9/ 52.5 60/60 ——48/51 239/239
005 33.4/38.5 63.2/ 69.1 70/ 70 003 61/66 239/239 004+004 43.8/50.5 76.3/ 84.1 80/ 90 003 73/80 239/239 004+005 55.2/63.8 90.6/100.6 100/110 003 86/95 239/239
NONE —/— 43.7/ 43.7 50/50 ——44/44 253/253
002 13.6/15.6 43.7/ 43.7 50/50 ——44/44 253/253
004 21.9/25.3 45.9/ 50.1 50/60 ——44/48 253/253
005 33.4/38.5 60.3/ 66.7 70/ 70 003 58/63 253/253 004+004 43.8/50.5 73.3/ 81.7 80/ 90 003 70/77 253/253 004+005 55.2/63.8 87.6/ 98.3 90/100 003 83/93 253/253
NONE —/— 49.7/ 49.7 60/60 ——50/50 258/258
002 13.6/15.6 49.7/ 49.7 60/60 ——50/50 258/258
004 21.9/25.3 50.7/ 54.3 60/60 ——50/53 258/258
005 33.4/38.5 65.1/ 70.9 70/ 80 003 63/68 258/258 004+004 43.8/50.5 78.1/ 85.9 80/ 90 003 75/82 258/258 004+005 55.2/63.8 92.4/102.5 100/110 003 88/97 258/258
NONE 19.8 25 —— 20 114
006 7.2 19.8 25 —— 20 114
008 13.8 25.4 30 —— 20 114
009 16.8 29.1 30 —— 28 114 008+008 27.7 42.7 45 025 40 114 008+009 30.7 46.4 50 025 44 114
NONE 22.5 25 —— 26 118
006 7.2 22.5 25 —— 26 119
008 13.8 27.5 30 —— 26 119
009 16.8 31.2 35 025 32 119 008+008 27.7 44.8 45 025 45 119 008+009 30.7 48.5 50 025 48 119
NONE 20.6 25 —— 21 123
006 7.2 20.6 25 —— 21 124
008 13.8 26.2 30 —— 21 124
009 16.8 29.9 30 —— 29 124 008+008 27.7 43.5 45 025 41 124 008+009 30.7 47.2 50 025 44 124
NONE 23.3 30 —— 26 128
006 7.2 23.3 30 —— 26 128
008 13.8 28.3 30 —— 26 128
009 16.8 32.0 35 025 33 128 008+008 27.7 45.6 50 025 46 128 008+009 30.7 49.3 50 025 49 128
HEAT POWER SUPPLY SINGLE
FLA MCA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allow­able 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
MOCP FLA LRA
7 457
POINT BOX CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
16
Page 17
Table 1C Electrical Data (COBRA Energy Recovery 48HJ004-007 Units with 62AQ100)
UNIT
48HJ004
48HJ005
48HJ006
48HJ007
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combi-
2.
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
nation load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply volt­age is greater than 2%. Use the following formula to determine
the percent of voltage imbalance.
= 100 x
NOMINAL
V- PH -H z
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
LEGEND
max voltage deviation from average voltage
average voltage
IFM
TYPE
STD NO 15.1 40.7/40.7 45/45 42/42 161/161 STD YES 15.1 46.7/46.7 50/50 48/48 166/166
STD NO 15.1 33.6/33.6 40/40 36/36 150/150
STD YES 15.1 39.6/39.6 45/45 41/41 155/155 HIGH STATIC NO 15.1 34.5/34.5 40/40 37/37 180/180 HIGH STATIC YES 15.1 40.5/40.5 45/45 42/42 184/184
STD NO 15.1 16.5 20 18 76
STD YES 15.1 19.2 20 23 80 HIGH STATIC NO 15.1 16.9 20 18 90 HIGH STATIC YES 15.1 19.6 25 24 95
STD NO 15.1 50.3/50.3 60/60 51/51 199/199
STD YES 15.1 56.3/56.3 70/70 57/57 204/204
STD NO 15.1 37.6/37.6 45/45 39/39 166/166
STD YES 15.1 43.6/43.6 50/50 45/45 171/171 HIGH STATIC NO 15.1 38.5/38.5 45/45 40/40 196/196 HIGH STATIC YES 15.1 44.5/44.5 50/50 46/46 200/200
STD NO 15.1 18.2 20 19 83
STD YES 15.1 20.9 25 25 88 HIGH STATIC NO 15.1 18.6 25 19 97 HIGH STATIC YES 15.1 21.3 25 25 102
STD NO 15.1 61.4/61.4 70/70 62/62 276/276
STD YES 15.1 67.4/67.4 80/80 68/68 281/281
STD NO 15.1 44.0/44.0 50/50 46/46 228/228
STD YES 15.1 50.0/50.0 60/60 51/51 233/233 HIGH STATIC NO 15.1 45.7/45.7 60/60 48/48 247/247 HIGH STATIC YES 15.1 51.7/51.7 60/60 53/53 252/252
STD NO 15.1 22.2 25 23 114
STD YES 15.1 24.9 30 28 119 HIGH STATIC NO 15.1 23.0 30 24 123 HIGH STATIC YES 15.1 25.7 30 29 128
STD NO 15.1 47.9/47.9 60/60 49/49 260/260
STD YES 15.1 53.9/53.9 60/60 55/55 265/265 HIGH STATIC NO 15.1 49.6/49.6 60/60 51/51 279/279 HIGH STATIC YES 15.1 55.6/55.6 60/60 57/57 284/284
STD NO 15.1 22.8 30 23 127
STD YES 15.1 25.5 30 29 131 HIGH STATIC NO 15.1 23.6 30 24 136 HIGH STATIC YES 15.1 26.3 30 30 141
CONV
OUTLET
62AQ
FLA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
POWER SUPPLY DISCONNECT SIZE*
MCA
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
7 457
= 1.53%
FLA LRA
452 + 464 + 455
3
1371
=
3
= 457
17
Page 18
UNIT
50HJ004
50HJ005
Table 1D Electrical Data (COBRA Energy Recovery 50HJ004-007 Units with 62AQ100)
NOMINAL
V-P H- Hz
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60 STD NO 15.1
IFM
TYPE
STD NO 15.1
STD YES 15.1
STD NO 15.1
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
STD NO 15.1
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
STD NO 15.1
STD YES 15.1
STD NO 15.1
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
CONV
OUTLET
62AQ
FLA
HEATER
CRHEATER
---A00
NONE —/— 40.7/ 40.7 45/45 ——42/ 42 161/161
001 15.9/18.3 42.5/ 45.5 50/60 ——42/ 44 161/161 002 23.5/27.1 52.0/ 56.5 60/ 70 004 50/ 54 161/161 003 31.4/36.3 61.9/ 67.9 70/ 70 004 59/ 65 161/161 004 37.9/43.8 70.0/ 77.3 80/ 80 004 67/ 73 161/161
002+002 46.9/54.2 81.3/ 90.3 90/100 005 77/ 85 161/161
NONE —/— 46.7/ 46.7 50/50 ——48/ 48 166/166
001 15.9/18.3 47.3/ 49.7 60/60 ——48/ 49 166/166 002 23.5/27.1 56.8/ 60.7 70/ 70 004 56/ 59 166/166 003 31.4/36.3 66.7/ 72.1 70/ 80 004 65/ 70 166/166 004 37.9/43.8 74.8/ 81.5 80/ 90 005 72/ 78 166/166
002+002 46.9/54.2 86.1/ 94.5 90/100 005 82/ 90 166/166
NONE —/— 33.6/ 33.6 40/40 ——36/ 36 150/150
001 9.2/10.6 34.1/ 35.9 45/45 ——36/ 36 150/150 002 13.6/15.6 39.6/ 42.2 50/50 ——39/ 41 150/150 003 18.1/20.9 45.3/ 48.8 60/60 ——44/ 47 150/150 004 21.9/25.3 50.0/ 54.2 60/60 ——48/ 52 150/150 005 33.4/38.5 64.3/ 70.7 70/ 80 002 61/ 67 150/150
NONE —/— 39.6/ 39.6 45/45 ——41/ 41 155/155
001 9.2/10.6 39.6/ 40.1 50/50 ——41/ 41 155/155 002 13.6/15.6 44.4/ 46.4 60/60 ——44/ 46 155/155 003 18.1/20.9 50.1/ 53.0 60/60 ——49/ 52 155/155 004 21.9/25.3 54.8/ 58.4 60/ 70 002 54/ 57 155/155 005 33.4/38.5 69.1/ 74.9 80/ 80 002 67/ 72 155/155
NONE —/— 34.5/ 34.5 40/40 ——37/ 37 180/180
001 9.2/10.6 35.0/ 36.8 45/45 ——37/ 37 180/180 002 13.6/15.6 40.5/ 43.1 50/50 ——40/ 42 180/180 003 18.1/20.9 46.2/ 49.7 60/60 ——45/ 48 180/180 004 21.9/25.3 50.9/ 55.1 60/60 ——49/ 53 180/180 005 33.4/38.5 65.2/ 71.6 70/ 80 002 62/ 68 180/180
NONE —/— 40.5/ 40.5 45/45 ——42/ 42 184/184
001 9.2/10.6 40.5/ 41.0 50/50 ——42/ 42 184/184 002 13.6/15.6 45.3/ 47.3 60/60 ——45/ 47 184/184 003 18.1/20.9 51.0/ 53.9 60/60 ——50/ 53 184/184 004 21.9/25.3 55.7/ 59.3 70/ 70 002 55/ 58 184/184 005 33.4/38.5 70.0/ 75.8 80/ 80 003 68/ 73 184/184
NONE 16.5 20.0 —— 18 76
006 7.2 20.1 25.0 —— 18 76 007 10.6 24.3 30.0 —— 18 77 008 13.8 28.4 35.0 025 27 80 009 16.8 32.1 35.0 025 31 83
NONE 19.2 20.0 —— 23 80
006 7.2 22.2 30.0 —— 23 81 007 10.6 26.4 30.0 —— 23 81 008 13.8 30.5 35.0 025 32 82 009 16.8 34.2 40.0 025 35 85
NONE 16.9 20.0 —— 18 90
006 7.2 20.5 25.0 —— 18 90 007 10.6 24.7 30.0 —— 18 91 008 13.8 28.8 35.0 025 28 94 009 16.8 32.5 35.0 025 31 97
NONE 19.6 25.0 —— 24 95
006 7.2 22.6 30.0 —— 24 95 007 10.6 26.8 30.0 —— 24 95 008 13.8 30.9 35.0 025 32 96 009 16.8 34.6 40.0 025 36 99
NONE —/— 50.3/ 50.3 60/60 ——51/ 51 199/199
001 15.9/18.3 50.3/ 50.3 60/60 ——51/ 51 199/199
003 31.4/36.3 61.9/ 67.9 70 70 004 59/ 65 199/199 002+002 46.9/54.2 81.3/ 90.3 90/100 005 77/ 85 199/199 003+003 62.8/72.5 101.2/113.3 110/125 005 95/106 199/199 004+004 75.8/87.5 117.4/132.0 125/150 005 110/124 199/199
NONE —/— 56.3/ 56.3 70/70 ——57/ 57 204/204
001 15.9/18.3 56.3/ 56.3 70/ 70 004 57/ 57 204/204
003 31.4/36.3 66.7/ 72.1 70/ 80 004 65/ 70 204/204 002+002 46.9/54.2 86.1/ 94.5 90/100 005 82/ 90 204/204 003+003 62.8/72.5 106.0/117.5 110/125 005 101/111 204/204 004+004 75.8/87.5 122.2/136.2 125/150 005 116/128 204/204
NONE —/— 37.6/ 37.6 45/45 ——39/ 39 166/166
002 13.6/15.6 39.6/ 42.2 50/50 ——39/ 41 166/166
003 18.1/20.9 45.3/ 48.8 60/60 ——44/ 47 166/166
005 33.4/38.5 64.3/ 70.7 70/ 80 002 61/ 67 166/166 004+004 43.8/50.5 77.3/ 85.8 80/ 90 003 73/ 81 166/166
NONE —/— 43.6/ 43.6 50/50 ——45/ 45 171/171
002 13.6/15.6 44.4/ 46.4 60/60 ——45/ 46 171/171
003 18.1/20.9 50.1/ 53.0 60/60 ——49/ 52 171/171
005 33.4/38.5 69.1/ 74.9 80/ 80 002 67/ 72 171/171 004+004 43.8/50.5 82.1/ 90.0 90/ 90 003 79/ 86 171/171
NONE —/— 38.5/ 38.5 45/45 ——40/ 40 196/196
002 13.6/15.6 40.5/ 43.1 50/50 ——40/ 42 196/196
003 18.1/20.9 46.2/ 49.7 60/60 ——45/ 48 196/196
005 33.4/38.5 65.2/ 71.6 70/ 80 002 62/ 68 196/196 004+004 43.8/50.5 78.2/ 86.7 80/ 90 003 74/ 82 196/196
NONE —/— 44.5/ 44.5 50/50 ——46/ 46 200/200
002 13.6/15.6 45.3/ 47.3 60/60 ——46/ 47 200/200
003 18.1/20.9 51.0/ 53.9 60/60 ——50/ 53 200/200
005 33.4/38.5 70.0/ 75.8 80/ 80 003 68/ 73 200/200 004+004 43.8/50.5 83.0/ 90.9 90/100 003 80/ 87 200/200
NONE 18.2 20 —— 19 83
006 7.2 20.1 25 —— 19 84
008 13.8 28.4 35 025 19 84
009 16.8 32.1 30 025 31 84 008+008 27.7 45.6 50 025 43 94
HEAT POWER SUPPLY SINGLE
FLA MCA
FUSE OR
HACR BKR
POINT BOX
MOCP FLA LRA
CRSINGLE
---A00
DISCONNECT SIZE*
18
Page 19
Table 1D Electrical Data (COBRA Energy Recovery 50HJ004-007 Units with 62AQ100) (cont)
UNIT
50HJ005
(cont)
50HJ006
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or cir­cuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V-P H- Hz
460-3-60
208/230-1-60
208/230-3-60
460-3-60
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
LEGEND
max voltage deviation from average voltage
IFM
TYPE
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
STD NO 15.1
STD YES 15.1
STD NO 15.1
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
STD NO 15.1
average voltage
CONV
OUTLET
HEATER
62AQ
CRHEATER
FLA
---A00
NONE 20.9 25 —— 25 88
006 7.2 22.2 30 —— 25 88 008 13.8 30.5 35 025 25 88 009 16.8 34.2 40 025 35 88
008+008 27.7 47.7 50 025 48 96
NONE 18.6 25 —— 19 97
006 7.2 20.5 25 —— 19 98 008 13.8 28.8 35 025 19 98 009 16.8 32.5 35 025 31 98
008+008 27.7 46.0 50 025 43 108
NONE 21.3 25 —— 25 102
006 7.2 22.6 30 —— 25 103 008 13.8 30.9 35 025 25 103 009 16.8 34.6 40 025 36 103
008+008 27.7 48.1 50 025 48 110
NONE —/— 61.4/ 61.4 70/70 ——62/ 62 276/276
002 23.5/27.1 61.4/ 61.4 70/ 70 004 62/ 62 276/276
003 31.4/36.3 65.8/ 71.8 70/ 80 004 64/ 69 276/276 002+002 46.9/54.2 85.2/ 94.2 90/100 005 81/ 90 276/276 003+003 62.8/72.5 105.1/117.2 110/125 005 100/111 276/276 004+004 75.8/87.5 121.3/135.9 125/150 005 115/128 276/276
NONE —/— 67.4/ 67.4 80/80 ——68/ 68 281/281
002 23.5/27.1 67.4/ 67.4 80/ 80 004 68/ 68 281/281
003 31.4/36.3 70.6/ 76.0 80/ 80 005 69/ 74 281/281 002+002 46.9/54.2 90.0/ 98.4 90/100 005 87/ 95 281/281 003+003 62.8/72.5 109.9/121.4 110/125 005 105/116 281/281 004+004 75.8/87.5 126.1/140.1 150/150 005 120/133 281/281
NONE —/— 44.0/ 44.0 50/50 ——46/ 46 228/228
002 13.6/15.6 44.0/ 44.0 50/50 ——46/ 46 228/228
004 21.9/25.3 50.9/ 55.1 60/60 ——49/ 53 228/228
005 33.4/38.5 65.2/ 71.6 70/ 80 002 62/ 68 228/228 004+004 43.8/50.5 78.2/ 86.7 80/ 90 003 74/ 82 228/228 004+005 55.2/63.8 92.6/103.2 100/110 003 88/ 97 228/228
NONE —/— 50.0/ 50.0 60/60 ——51/ 51 233/233
002 13.6/15.6 50.0/ 50.0 60/60 ——51/ 51 233/233
004 21.9/25.3 55.7/ 59.3 70/ 70 002 55/ 58 233/233
005 33.4/38.5 70.0/ 75.8 80/ 80 003 68/ 73 233/233 004+004 43.8/50.5 83.0/ 90.9 90/100 003 80/ 87 233/233 004+005 55.2/63.8 97.4/107.4 100/110 003 93/102 233/233
NONE —/— 45.7/ 45.7 60/60 ——48/ 48 247/247
002 13.6/15.6 45.7/ 45.7 60/60 ——48/ 48 247/247
004 21.9/25.3 52.6/ 56.8 60/ 70 002 51/ 55 247/247
005 33.4/38.5 66.9/ 73.3 70/ 80 002 64/ 70 247/247 004+004 43.8/50.5 79.9/ 88.4 80/ 90 003 76/ 84 247/247 004+005 55.2/63.8 94.3/104.9 100/110 003 90/ 99 247/247
NONE —/— 51.7/ 51.7 60/60 ——53/ 53 252/252
002 13.6/15.6 51.7/ 51.7 60/60 ——53/ 53 252/252
004 21.9/25.3 57.4/ 61.0 70/ 70 002 57/ 60 252/252
005 33.4/38.5 71.7/ 77.5 80/ 80 003 70/ 75 252/252 004+004 43.8/50.5 84.7/ 92.6 90/100 003 82/ 89 252/252 004+005 55.2/63.8 99.1/109.1 100/110 003 95/104 252/252
NONE 22.2 25 —— 23 114
006 7.2 22.2 25 —— 23 114
008 13.8 28.8 35 025 23 114
009 16.8 32.5 35 025 31 114 008+008 27.7 46.0 50 025 43 114 008+009 30.7 49.8 50 025 47 114
HEAT POWER SUPPLY SINGLE
FLA MCA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allow­able 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
MOCP FLA LRA
7 457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
19
Page 20
Table 1D Electrical Data (COBRA Energy Recovery 50HJ004-007 Units with 62AQ100) (cont)
UNIT
50HJ006
(cont)
50HJ007
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or cir­cuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V-P H- Hz
460-3-60
208/230-3-60
460-3-60
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
LEGEND
max voltage deviation from average voltage
IFM
TYPE
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
STD NO 15.1
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
STD NO 15.1
STD YES 15.1
HIGH STATIC NO 15.1
HIGH STATIC YES 15.1
average voltage
CONV
OUTLET
62AQ
HEATER
CRHEATER
FLA
---A00
NONE 24.9 30 ——28 119
006 7.2 24.9 30 ——28 119 008 13.8 30.9 35 025 28 119
009 16.8 34.6 40 025 36 119 008+008 27.7 48.1 50 025 48 119 008+009 30.7 51.9 60 025 52 119
NONE 23.0 30 ——24 123
006 7.2 23.0 30 ——24 124
008 13.8 29.6 35 025 24 124
009 16.8 33.3 35 025 32 124 008+008 27.7 46.8 50 025 44 124 008+009 30.7 50.6 60 025 48 124
NONE 25.7 30 ——29 128
006 7.2 25.7 30 ——29 129
008 13.8 31.7 35 025 29 129
009 16.8 35.4 40 025 37 129 008+008 27.7 48.9 50 025 49 129 008+009 30.7 52.7 60 025 53 129
NONE —/— 47.9/ 47.9 60/60 ——49/ 49 260/260
002 13.6/15.6 47.9/ 47.9 60/60 ——49/ 49 260/260
004 21.9/25.3 50.9/ 55.1 60/60 ——49/ 53 260/260
005 33.4/38.5 65.2/ 71.6 70/ 80 002 62/ 68 260/260 004+004 43.8/50.5 78.2/ 86.7 80/ 90 003 74/ 82 260/260 004+005 55.2/63.8 92.6/103.2 100/110 003 88/ 97 260/260
NONE —/— 53.9/ 53.9 60/60 ——55/ 55 265/265
002 13.6/15.6 53.9/ 53.9 60/60 ——55/ 55 265/265
004 21.9/25.3 55.7/ 59.3 70/ 70 002 55/ 58 265/265
005 33.4/38.5 70.0/ 75.8 80/ 80 003 68/ 73 265/265 004+004 43.8/50.5 83.0/ 90.9 90/100 003 80/ 87 265/265 004+005 55.2/63.8 97.4/107.4 100/110 003 93/102 265/265
NONE —/— 49.6/ 49.6 60/60 ——51/ 51 279/279
002 13.6/15.6 49.6/ 49.6 60/60 ——51/ 51 279/279
004 21.9/25.3 52.6/ 56.8 60/ 70 002 51/ 55 279/279
005 33.4/38.5 66.9/ 73.3 70/ 80 002 64/ 70 279/279 004+004 43.8/50.5 79.9/ 88.4 80/ 90 003 76/ 84 279/279 004+005 55.2/63.8 94.3/104.9 100/110 003 90/ 99 279/279
NONE —/— 55.6/ 55.6 60/60 ——57/ 57 284/284
002 13.6/15.6 55.6/ 55.6 60/60 ——57/ 57 284/284
004 21.9/25.3 57.4/ 61.0 70/ 70 002 57/ 60 284/284
005 33.4/38.5 71.7/ 77.5 80/ 80 003 70/ 75 284/284 004+004 43.8/50.5 84.7/ 92.6 90/100 003 82/ 89 284/284 004+005 55.2/63.8 99.1/109.1 100/110 003 95/104 284/284
NONE 22.8 30 ——23 127
006 7.2 22.8 30 ——23 127
008 13.8 28.8 35 025 23 127
009 16.8 32.5 35 025 31 127 008+008 27.7 46.0 50 025 43 127 008+009 30.7 49.8 50 025 47 127
NONE 25.5 30 ——29 131
006 7.2 25.5 30 ——29 132
008 13.8 30.9 35 025 29 132
009 16.8 34.6 40 025 36 132 008+008 27.7 48.1 50 025 48 132 008+009 30.7 51.9 60 025 52 132
NONE 23.6 30 ——24 136
006 7.2 23.6 30 ——24 137
008 13.8 29.6 35 025 24 137
009 16.8 33.3 35 025 32 137 008+008 27.7 46.8 50 025 44 137 008+009 30.7 50.6 60 025 48 137
NONE 26.3 30 ——30 141
006 7.2 26.3 30 ——30 141
008 13.8 31.7 35 025 30 141
009 16.8 35.4 40 025 37 141 008+008 27.7 48.9 50 025 49 141 008+009 30.7 52.7 60 025 53 141
HEAT POWER SUPPLY SINGLE
FLA MCA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allow­able 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
MOCP FLA LRA
7 457
POINT BOX CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
20
Page 21
Table 1E Electrical Data (COBRA Energy Recovery 48HJ008-014 Units with 62AQ200)
UNIT
48HJ008
48HJ009
48HJ012
48HJ014
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combi-
2.
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
nation load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply volt­age is greater than 2%. Use the following formula to determine
the percent of voltage imbalance.
= 100 x
NOMINAL
V-PH -H Z
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
LEGEND
max voltage deviation from average voltage
average voltage
IFM
TYPE
STD NO 21.9 60.1 70 66 366
STD YES 21.9 66.1 70 71 371 HIGH STATIC NO 21.9 63.2 70 69 391 HIGH STATIC YES 21.9 69.2 80 75 395
STD NO 10.2 29.4 35 32 184
STD YES 10.2 32.1 35 34 186 HIGH STATIC NO 10.2 30.8 35 34 197 HIGH STATIC YES 10.2 33.5 35 36 199
STD NO 21.9 62.1 70 68 400
STD YES 21.9 68.1 70 73 405 HIGH STATIC NO 21.9 65.2 70 71 425 HIGH STATIC YES 21.9 65.2 70 71 425
STD NO 10.2 31.7 35 34 206
STD YES 10.2 34.4 40 37 208 HIGH STATIC NO 10.2 33.1 35 36 219 HIGH STATIC YES 10.2 35.8 40 38 221
STD NO 21.9 74.9 80 81 465
STD YES 21.9 80.9 90 87 469 HIGH STATIC NO 21.9 79.3 90 86 488 HIGH STATIC YES 21.9 85.3 90 92 493
STD NO 10.2 35.1 40 38 234
STD YES 10.2 37.8 40 40 236 HIGH STATIC NO 10.2 37.7 40 41 245 HIGH STATIC YES 10.2 40.4 45 43 247
STD NO 21.9 82.5 90 89 550
STD YES 21.9 88.5 100 95 555
STD NO 10.2 39.3 45 43 270
STD YES 10.2 42.0 45 45 272
CONV
OUTLET
62AQ
FLA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
POWER SUPPLY DISCONNECT SIZE*
MCA
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
7
= 1.53%
457
FLA LRA
452 + 464 + 455
3
1371
=
3
= 457
21
Page 22
UNIT
50HJ008
50HJ009
Table 1F Electrical Data (COBRA Energy Recovery 50HJ008-014 Units with 62AQ200)
NOMINAL
V-P H- Hz
208/230-3-60
460-3-60
208/230-3-60
460-3-60
IFM
TYPE
STD NO 21.9
STD YES 21.9
HIGH STATIC NO 21.9
HIGH STATIC YES 21.9
STD NO 10.2
STD YES 10.2
HIGH STATIC NO 10.2
HIGH STATIC YES 10.2
STD NO 21.9
STD YES 21.9
HIGH STATIC NO 21.9
HIGH STATIC YES 21.9
STD NO 10.2
STD YES 10.2
HIGH STATIC NO 10.2
HIGH STATIC YES 10.2
CONV
OUTLET
62AQ
FLA
HEATER
CRHEATER
---A00
NONE —/— 60.1/ 60.1 70/70 —/—— 66/ 66 366/366
017 21.7/ 25.0 60.1/ 64.0 70/ 80 007 66/ 66 366/366 010 33.4/ 38.5 74.5/ 80.9 80/ 90 007 72/ 78 366/366 011 51.7/ 59.7 97.4/107.4 100/110 009 93/102 366/366 012 66.7/ 77.0 116.2/129.0 125/150 009 111/122 366/366
012+017 88.4/102.0 143.3/160.3 150/175 009 135/151 366/366
NONE —/— 66.1/ 66.1 70/70 —/—— 71/ 71 371/371
017 21.7/ 25.0 66.1/ 68.2 80/ 80 007 71/ 71 371/371 010 33.4/ 38.5 79.3/ 85.1 90/ 90 009 78/ 83 371/371 011 51.7/ 59.7 102.2/111.6 110/125 009 99/107 371/371 012 66.7/ 77.0 121.0/133.2 125/150 009 116/127 371/371
012+017 88.4/102.0 148.1/164.5 150/175 009 141/156 371/371
NONE —/— 63.2/ 63.2 70/70 —/—— 69/ 69 391/391
017 21.7/ 25.0 63.2/ 67.1 80/ 80 007 69/ 69 391/391 010 33.4/ 38.5 77.6/ 84.0 90/ 90 009 76/ 82 391/391 011 51.7/ 59.7 100.5/110.5 110/125 009 97/106 391/391 012 66.7/ 77.0 119.3/132.1 125/150 009 114/126 391/391
012+017 88.4/102.0 146.4/163.4 150/175 009 139/155 391/391
NONE —/— 69.2/ 69.2 80/80 —/—— 75/ 75 395/395
017 21.7/ 25.0 69.2/ 71.3 80/ 80 007 75/ 75 395/395 010 33.4/ 38.5 82.4/ 88.2 90/100 009 81/ 86 395/395 011 51.7/ 59.7 105.3/114.7 110/125 009 102/111 395/395 012 66.7/ 77.0 124.1/136.3 125/150 009 120/131 395/395
012+017 88.4/102.0 151.2/167.6 175/175 009 145/160 395/395
NONE 29.4 35.0 ——32.0 184.0
016 16.7 36.1 40.0 006 35.0 184.0 013 19.8 40.0 45.0 006 38.0 184.0 014 33.4 57.0 60.0 006 54.0 184.0 015 39.7 64.8 70.0 008 61.0 184.0
014+016 50.2 77.9 80.0 010 73.0 184.0
NONE 32.1 35.0 ——34.0 186.0
016 16.7 38.2 45.0 006 37.0 186.0 013 19.8 42.1 45.0 006 41.0 186.0 014 33.4 59.1 60.0 006 57.0 186.0 015 39.7 66.9 70.0 008 64.0 186.0
014+016 50.2 80.0 80.0 010 76.0 186.0
NONE 30.8 35.0 ——34.0 196.0
016 16.7 37.5 40.0 006 36.0 197.0 013 19.8 41.4 45.0 006 40.0 197.0 014 33.4 58.4 60.0 006 56.0 197.0 015 39.7 66.2 70.0 008 63.0 197.0
014+016 50.2 79.3 80.0 010 75.0 197.0
NONE 33.5 35.0 ——36.0 198.0
016 16.7 39.6 45.0 006 39.0 199.0 013 19.8 43.5 45.0 006 42.0 199.0 014 33.4 60.5 70.0 008 58.0 199.0 015 39.7 68.3 70.0 008 65.0 199.0
014+016 50.2 81.4 90.0 010 77.0 199.0
NONE —/— 62.1/ 62.1 70/70 ——68/ 68 400/400
017 21.7/ 25.0 62.1/ 64.0 70/ 80 012 68/ 68 400/400 010 33.4/ 38.5 74.5/ 80.9 80/ 90 012 72/ 78 400/400 011 51.7/ 59.7 97.4/107.4 100/110 015 93/102 400/400 012 66.7/ 77.0 116.2/129.0 125/150 015 111/122 400/400
012+017 88.4/102.0 143.3/160.3 150/175 015 135/151 400/400
NONE —/— 68.1/ 68.1 70/70 ——73/ 73 405/405
017 21.7/ 25.0 68.1/ 68.2 80/ 80 012 73/ 73 405/405 010 33.4/ 38.5 79.3/ 85.1 90/ 90 015 78/ 83 405/405 011 51.7/ 59.7 102.2/111.6 110/125 015 99/107 405/405 012 66.7/ 77.0 121.0/133.2 125/150 015 116/127 405/405
012+017 88.4/102.0 148.1/164.5 150/175 015 141/156 405/405
NONE —/— 65.2/ 65.2 70/70 —/—— 71/ 71 425/425
017 21.7/ 25.0 65.2/ 67.1 80/ 80 012 71/ 71 425/425 010 33.4/ 38.5 77.6/ 84.0 90/ 90 015 76/ 82 425/425 011 51.7/ 59.7 100.5/110.5 110/125 015 97/106 425/425 012 66.7/ 77.0 119.3/132.1 125/150 015 114/126 425/425
012+017 88.4/102.0 146.4/163.4 150/175 015 139/155 425/425
NONE —/— 71.2/ 71.2 80/80 —/—— 77/ 77 429/429
017 21.7/ 25.0 71.2/ 71.3 80/ 80 012 77/ 77 429/429 010 33.4/ 38.5 82.4 /88.2 90/100 015 81/ 86 429/429 011 51.7/ 59.7 105.3/114.7 110/125 015 102/111 429/429 012 66.7/ 77.0 124.1/136.3 125/150 015 120/131 429/429
012+017 88.4/102.0 151.2/167.6 175/175 015 145/160 429/429
NONE 31.7 35.0 ——34.0 206.0
016 16.7 36.1 40.0 011 35.0 206.0 013 19.8 40.0 45.0 011 38.0 206.0 014 33.4 57.0 60.0 011 54.0 206.0 015 39.7 64.8 70.0 014 61.0 206.0
014+016 50.2 77.9 80.0 016 73.0 206.0
NONE 34.4 40.0 ——37.0 208.0
016 16.7 38.2 45.0 011 37.0 208.0 013 19.8 42.1 45.0 011 41.0 208.0 014 33.4 59.1 60.0 011 57.0 208.0 015 39.7 66.9 70.0 014 64.0 208.0
014+016 50.2 80.0 80.0 016 76.0 208.0
NONE 33.1 35.0 ——36.0 218.0
016 16.7 37.5 40.0 011 36.0 219.0 013 19.8 41.4 45.0 011 40.0 219.0 014 33.4 58.4 60.0 011 56.0 219.0 015 39.7 66.2 70.0 014 63.0 219.0
014+016 50.2 79.3 80.0 016 75.0 219.0
NONE 35.8 40.0 ——38.0 220.0
016 16.7 39.6 45.0 011 39.0 221.0 013 19.8 43.5 45.0 011 42.0 221.0 014 33.4 60.5 70.0 014 58.0 221.0 015 39.7 68.3 70.0 014 65.0 221.0
014+016 50.2 81.4 90.0 016 77.0 221.0
HEAT POWER SUPPLY SINGLE
FLA MCA
FUSE OR
HACR BKR
MOCP FLA LRA
POINT BOX
CRSINGLE
---A00
DISCONNECT SIZE*
22
Page 23
Table 1F Electrical Data (COBRA Energy Recovery 50HJ008-014 Units with 62AQ200) (cont)
UNIT
50HJ012
50HJ014
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit. NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%.
Use the following formula to determine the percent of voltage imbalance.
= 100 x
NOMINAL
V- PH -H z
208/230-3-60
460-3-60
208/230-3-60
460-3-60
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
LEGEND
max voltage deviation from average voltage
IFM
TYPE
STD NO 21.9
STD YES 21.9
HIGH STATIC NO 21.9
HIGH STATIC YES 21.9
STD NO 10.2
STD YES 10.2
HIGH STATIC NO 10.2
HIGH STATIC YES 10.2
STD NO 21.9
STD YES 21.9
STD NO 10.2
STD YES 10.2
average voltage
CONV
OUTLET
62AQ
HEATER
CRHEATER
FLA
---A00
NONE —/— 74.9/ 74.9 80/ 80 81/ 81 465/465
017 21.7/ 25.0 74.9/ 74.9 80/ 80 81/ 81 465/465 010 33.4/ 38.5 77.6/ 84.0 90/ 90 81/ 82 465/465
012 66.7/ 77.0 119.3/132.1 125/150 114/126 465/465 012+017 88.4/102.0 146.4/163.4 150/175 139/155 465/465 010+012 104.2/120.3 166.2/156.2 175/175 157/176 465/465
NONE —/— 80.9/ 80.9 90/ 90 87/ 87 469/469
017 21.7/ 25.0 80.9/ 80.9 90/ 90 87/ 87 469/469
010 33.4/ 38.5 82.4/ 88.2 90/100 87/ 87 469/469
012 66.7/ 77.0 124.1/136.3 125/150 120/131 469/469 012+017 88.4/102.0 151.2/167.6 175/175 145/160 469/469 010+012 104.2/120.3 171.0/160.4 175/175 163/181 469/469
NONE —/— 79.3/ 79.3 90/ 90 86/ 86 488/488
017 21.7/ 25.0 79.3/ 79.3 90/ 90 86/ 86 488/488
010 33.4/ 38.5 82.3/ 88.8 90/100 86/ 87 488/488
012 66.7/ 77.0 124.0/136.9 125/150 119/131 488/488 012+017 88.4/102.0 151.1/168.2 175/175 144/160 488/488 010+012 104.2/120.3 170.9/160.9 175/200 162/181 488/488
NONE —/— 85.3/ 85.3 90/ 90 92/ 92 493/493
017 21.7/ 25.0 85.3/ 85.3 90/ 90 92/ 92 493/493
010 33.4/ 38.5 87.1/ 93.0 100/100 92/ 92 493/493
012 66.7/ 77.0 128.8/141.1 150/150 125/136 493/493 012+017 88.4/102.0 155.9/172.4 175/175 150/165 493/493 010+012 104.2/120.3 175.7/165.1 200/200 168/186 493/493
NONE 35.1 40.0 ——38.0 233.0
016 16.7 37.5 40.0 011 38.0 234.0
013 19.8 41.4 45.0 011 40.0 234.0
015 39.7 66.2 70.0 014 63.0 234.0 014+016 50.2 79.3 80.0 016 75.0 234.0 013+015 60.1 76.7 90.0 016 86.0 234.0
NONE 37.8 40.0 ——40.0 235.0
016 16.7 39.6 45.0 011 40.0 236.0
013 19.8 43.5 45.0 011 42.0 236.0
015 39.7 68.3 70.0 014 65.0 236.0 014+016 50.2 81.4 90.0 016 77.0 236.0 013+015 60.1 78.8 90.0 016 89.0 236.0
NONE 37.7 40.0 ——41.0 245.0
016 16.7 40.3 45.0 011 41.0 245.0
013 19.8 44.3 50.0 011 43.0 245.0
015 39.7 69.1 70.0 014 66.0 245.0 014+016 50.2 82.1 90.0 016 78.0 245.0 013+015 60.1 79.6 90.0 016 89.0 245.0
NONE 40.4 45.0 ——43.0 247.0
016 16.7 42.4 50.0 011 43.0 247.0
013 19.8 46.4 50.0 011 45.0 247.0
015 39.7 71.2 80.0 014 68.0 247.0 014+016 50.2 84.2 90.0 016 80.0 247.0 013+015 60.1 81.7 90.0 016 92.0 247.0
NONE —/— 82.5/ 82.5 90/ 90 89/ 89 550/550
017 21.7/ 25.0 82.5/ 82.5 90/ 90 89/ 89 550/550
010 33.4/ 38.5 82.3/ 88.8 90/100 89/ 89 550/550
012 66.7/ 77.0 124.0/136.9 125/150 119/131 550/550 012+017 88.4/102.0 151.1/168.2 175/175 144/160 550/550 010+012 104.2/120.3 170.9/160.9 175/200 162/181 550/550
NONE —/— 88.5/ 88.5 100/100 95/ 95 555/555
017 21.7/ 25.0 88.5/ 88.5 100/100 95/ 95 555/555
010 33.4/ 38.5 87.1/ 93.0 100/100 95/ 95 555/555
012 66.7/ 77.0 128.8/141.1 150/150 125/136 555/555 012+017 88.4/102.0 155.9/172.4 175/175 150/165 555/555 010+012 104.2/120.3 175.7/165.1 200/200 168/186 555/555
NONE 39.3 45.0 ——43.0 260.0
016 16.7 40.3 45.0 011 43.0 260.0
013 19.8 44.3 50.0 011 43.0 260.0
015 39.7 69.1 70.0 016 66.0 260.0 014+016 50.2 82.1 90.0 016 78.0 260.0 013+015 60.1 79.6 90.0 016 89.0 260.0
NONE 42.0 45.0 ——45.0 262.0
016 16.7 42.4 50.0 011 45.0 262.0
013 19.8 46.4 50.0 011 45.0 262.0
015 39.7 71.2 80.0 016 68.0 262.0 014+016 50.2 84.2 90.0 016 80.0 262.0 013+015 60.1 81.7 90.0 016 92.0 262.0
HEAT POWER SUPPLY SINGLE
FLA MCA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
MOCP FLA LRA
7 457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
23
Page 24
Table 1G Electrical Data (COBRA Energy Recovery 48HJ008-014 Units with 62AQ300)
UNIT
48HJ008
48HJ009
48HJ012
48HJ014
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combi-
2.
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
nation load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply volt­age is greater than 2%. Use the following formula to determine
the percent of voltage imbalance.
= 100 x
NOMINAL
V-PH -H z
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
LEGEND
max voltage deviation from average voltage
average voltage
IFM
TYPE
STD NO 29.8 68.0 80 75 420
STD YES 29.8 74.0 80 80 425 HIGH STATIC NO 29.8 71.1 80 78 445 HIGH STATIC YES 29.8 77.1 80 84 449
STD NO 15.8 35.0 40 38 211
STD YES 15.8 37.7 40 41 213 HIGH STATIC NO 15.8 36.4 40 40 224 HIGH STATIC YES 15.8 39.1 45 43 226
STD NO 29.8 70.0 80 77 454
STD YES 29.8 76.0 80 82 459 HIGH STATIC NO 29.8 73.1 80 80 479 HIGH STATIC YES 29.8 79.1 80 86 483
STD NO 15.8 37.3 40 41 233
STD YES 15.8 40.0 45 43 235 HIGH STATIC NO 15.8 38.7 45 42 246 HIGH STATIC YES 15.8 41.4 45 45 248
STD NO 29.8 82.8 90 90 519
STD YES 29.8 88.8 100 96 523 HIGH STATIC NO 29.8 87.2 100 95 542 HIGH STATIC YES 29.8 93.2 100 101 547
STD NO 15.8 40.7 45 44 261
STD YES 15.8 43.4 45 47 263 HIGH STATIC NO 15.8 43.3 50 47 272 HIGH STATIC YES 15.8 46.0 50 50 274
STD NO
STD YES 29.8 96.4 100 104 609
STD NO 15.8 44.9 50 49 297
STD YES 15.8 47.6 50 51 299
CONV
OUTLET
62AQ
FLA
29.8
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
POWER SUPPLY DISCONNECT SIZE*
MCA
90.4 100 98 604
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
7
= 1.53%
457
FLA LRA
452 + 464 + 455
3
1371
=
3
= 457
24
Page 25
UNIT
50HJ008
50HJ009
Table 1H Electrical Data (COBRA Energy Recovery 50HJ008-014 Units with 62AQ300)
NOMINAL
V-P H- Hz
208/230-3-60
460-3-60
208/230-3-60
460-3-60
IFM
TYPE
STD NO 29.8
STD YES 29.8
HIGH STATIC NO 29.8
HIGH STATIC YES 29.8
STD NO 15.8
STD YES 15.8
HIGH STATIC NO 15.8
HIGH STATIC YES 15.8
STD NO 29.8
STD YES 29.8
HIGH STATIC NO 29.8
HIGH STATIC YES 29.8
STD NO 15.8
STD
HIGH STATIC NO 15.8
HIGH STATIC
CONV
OUTLET
YES
YES
62AQ
FLA
15.8
15.8
HEATER
CRHEATER
---A00
NONE —/— 68.0/ 68.0 80/80 ——75/ 75 420/420
017 21.7/ 25.0 68.7/ 72.9 90/ 90 007 75/ 75 420/420 010 33.4/ 38.5 83.3/ 89.7 100/100 007 81/ 87 420/420 011 51.7/ 59.7 106.2/116.2 125/125 009 102/112 420/420 012 66.7/ 77.0 125.0/137.8 150/150 009 120/131 420/420
012+017 88.4/102.0 152.1/169.1 175/175 009 145/160 420/420
NONE —/— 74.0/ 74.0 80/80 ——80/ 80 425/425
017 21.7/ 25.0 74.0/ 77.1 90/ 90 007 80/ 80 425/425 010 33.4/ 38.5 88.1/ 93.9 100/110 009 87/ 92 425/425 011 51.7/ 59.7 111.0/120.4 125/125 009 108/116 425/425 012 66.7/ 77.0 129.8/142.0 150/150 009 125/136 425/425
012+017 88.4/102.0 156.9/173.3 175/175 009 150/165 425/425
NONE —/— 71.1/ 71.1 80/80 ——78/ 78 445/445
017 21.7/ 25.0 71.8/ 76.0 90/ 90 007 78/ 78 445/445 010 33.4/ 38.5 86.4/ 92.8 100/110 009 85/ 91 445/445 011 51.7/ 59.7 109.3/119.3 125/125 009 106/115 445/445 012 66.7/ 77.0 128.1/140.9 150/150 009 123/135 445/445
012+017 88.4/102.0 155.2/172.2 175/175 009 148/164 445/445
NONE —/— 77.1/ 77.1 80/80 ——84/ 84 449/449
017 21.7/ 25.0 77.1/ 80.2 90/100 007 84/ 84 449/449 010 33.4/ 38.5 91.2/ 97.0 110/110 009 90/ 96 449/449 011 51.7/ 59.7 114.1/123.5 125/150 009 111/120 449/449 012 66.7/ 77.0 132.9/145.1 150/150 009 129/140 449/449
012+017 88.4/102.0 160.0/176.4 175/200 009 154/169 449/449
NONE 35.0 40.0 ——38.0 211.0
016 16.7 44.4 60.0 006 41.0 211.0 013 19.8 48.3 60.0 006 45.0 211.0 014 33.4 65.3 80.0 008 61.0 211.0 015 39.7 73.1 90.0 008 68.0 211.0
014+016 50.2 86.2 100.0 010 80.0 211.0
NONE 37.7 40.0 ——41.0 213.0
016 16.7 46.5 60.0 006 44.0 213.0 013 19.8 50.4 60.0 006 47.0 213.0 014 33.4 67.4 80.0 008 63.0 213.0 015 39.7 75.2 90.0 008 70.0 213.0
014+016 50.2 88.3 100.0 010 82.0 213.0
NONE 36.4 40.0 ——40.0 223.0
016 16.7 45.8 60.0 006 43.0 224.0 013 19.8 49.7 60.0 006 47.0 224.0 014 33.4 66.7 80.0 008 62.0 224.0 015 39.7 74.5 90.0 008 69.0 224.0
014+016 50.2 87.6 100.0 010 81.0 224.0
NONE 39.1 45.0 ——43.0 225.0
016 16.7 47.9 60.0 006 45.0 226.0 013 19.8 51.8 60.0 006 49.0 226.0 014 33.4 68.8 80.0 008 65.0 226.0 015 39.7 76.6 90.0 008 72.0 226.0
014+016 50.2 89.7 100.0 010 84.0 226.0
NONE —/— 70.0/ 70.0 80/80 —†77/ 77 454/454
017 21.7/ 25.0 70.0/ 72.9 90/ 90 012 77/ 77 454/454 010 33.4/ 38.5 83.3/ 89.7 100/100 012 81/ 87 454/454 011 51.7/ 59.7 106.2/116.2 125/125 015 102/112 454/454 012 66.7/ 77.0 125.0/137.8 150/150 015 120/131 454/454
012+017 88.4/102.0 152.1/169.1 175/175 015 145/160 454/454
NONE —/— 76.0/ 76.0 80/80 —†82/ 82 459/459
017 21.7/ 25.0 76.0/ 77.1 90/ 90 012 82/ 82 459/459 010 33.4/ 38.5 88.1/ 93.9 100/110 015 87/ 92 459/459 011 51.7/ 59.7 111.0/120.4 125/125 015 108/116 459/459 012 66.7/ 77.0 129.8/142.0 150/150 015 125/136 459/459
012+017 88.4/102.0 156.9/173.3 175/175 015 150/165 459/459
NONE —/— 73.1/ 73.1 80/80 —†80/ 80 479/479
017 21.7/ 25.0 73.1/ 76.0 90/ 90 012 80/ 80 479/479 010 33.4/ 38.5 86.4/ 92.8 100/110 015 85/ 91 479/479 011 51.7/ 59.7 109.3/119.3 125/125 015 106/115 479/479 012 66.7/ 77.0 128.1/140.9 150/150 015 123/135 479/479
012+017 88.4/102.0 155.2/172.2 175/175 015 148/164 479/479
NONE —/— 79.1/ 79.1 80/80 —†86/ 86 483/483
017 21.7/ 25.0 79.1/ 80.2 90/100 012 86/ 86 483/483 010 33.4/ 38.5 91.2/ 97.0 110/110 015 90/ 96 483/483 011 51.7/ 59.7 114.1/123.5 125/150 015 111/120 483/483 012 66.7/ 77.0 132.9/145.1 150/150 015 129/140 483/483
012+017 88.4/102.0 160.0/176.4 175/200 015 154/169 483/483
NONE 37.3 40.0 ——41.0 233.0
016 16.7 44.4 60.0 011 41.0 233.0 013 19.8 48.3 60.0 011 45.0 233.0 014 33.4 65.3 80.0 014 61.0 233.0 015 39.7 73.1 90.0 014 68.0 233.0
014+016 50.2 86.2 100.0 016 80.0 233.0
NONE 40.0 45.0 ——43.0 235.0
016 16.7 46.5 60.0 011 44.0 235.0 013 19.8 50.4 60.0 011 47.0 235.0 014 33.4 67.4 80.0 014 63.0 235.0 015 39.7 75.2 90.0 014 70.0 235.0
014+016 50.2 88.3 100.0 016 82.0 235.0
NONE 38.7 45.0 ——42.0 245.0
016 16.7 45.8 60.0 011 43.0 246.0 013 19.8 49.7 60.0 011 47.0 246.0 014 33.4 66.7 80.0 014 62.0 246.0 015 39.7 74.5 90.0 014 69.0 246.0
014+016 50.2 87.6 100.0 016 81.0 246.0
NONE 41.4 45.0 ——45.0 247.0
016 16.7 47.9 60.0 011 45.0 248.0 013 19.8 51.8 60.0 011 49.0 248.0 014 33.4 68.8 80.0 014 65.0 248.0 015 39.7 76.6 90.0 014 72.0 248.0
014+016 50.2 89.7 100.0 016 84.0 248.0
HEAT POWER SUPPLY SINGLE
FLA MCA
FUSE OR
HACR BKR
MOCP FLA LRA
POINT BOX
CRSINGLE
---A00
DISCONNECT SIZE*
25
Page 26
Table 1H Electrical Data (COBRA Energy Recovery 50HJ008-014 Units with 62AQ300) (cont)
UNIT
50HJ012
50HJ014
FLA HACR IFM LRA MCA MOCP NEC UL
*Used to determine minimum disconnect per NEC.
Single point box CRSINGLE017A00 is part of base unit. NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%.
Use the following formula to determine the percent of voltage imbalance.
= 100 x
NOMINAL
V-P H- Hz
208/230-3-60
460-3-60
208/230-3-60
Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories
LEGEND
max voltage deviation from average voltage
IFM
TYPE
STD NO 29.8
STD YES 29.8
HIGH STATIC NO 29.8
HIGH STATIC YES 29.8
STD NO 15.8
STD YES 15.8
HIGH STATIC NO 15.8
HIGH STATIC YES 15.8
STD NO 29.8
STD YES 29.8
STD NO 15.8
STD
average voltage
CONV
OUTLET
YES
62AQ
FLA
15.8
HEATER
CRHEATER
---A00
NONE —/— 82.8/ 82.8 90/ 90 90/ 90 519/519
017 21.7/ 25.0 82.8/ 82.8 90/ 90 90/ 90 519/519 010 33.4/ 38.5 86.4/ 92.8 100/110 90/ 91 519/519
012 66.7/ 77.0 128.1/140.9 150/150 123/135 519/519 012+017 88.4/102.0 155.2/172.2 175/175 148/164 519/519 010+012 104.2/120.3 175.0/165.0 175/200 166/185 519/519
NONE —/— 88.8/ 88.8 100/100 96/ 96 523/523
017 21.7/ 25.0 88.8/ 88.8 100/100 96/ 96 523/523
010 33.4/ 38.5 91.2/ 97.0 110/110 96/ 96 523/523
012 66.7/ 77.0 132.9/145.1 150/150 129/140 523/523 012+017 88.4/102.0 160.0/176.4 175/200 154/169 523/523 010+012 104.2/120.3 179.8/169.2 200/200 172/190 523/523
NONE —/— 87.2/ 87.2 100/100 95/ 95 542/542
017 21.7/ 25.0 87.2/ 87.2 100/100 95/ 95 542/542
010 33.4/3 8.5 90.8/ 97.2 100/110 95/ 96 542/542
012 66.7/ 77.0 132.5/145.3 150/150 128/140 542/542 012+017 88.4/102.0 159.6/176.6 175/200 153/169 542/542 010+012 104.2/120.3 179.4/169.4 200/200 171/190 542/542
NONE —/— 93.2/ 93.2 100/100 101/101 547/547
017 21.7/ 25.0 93.2/ 93.2 100/100 101/101 547/547
010 33.4/ 38.5 95.6/101.4 110/110 101/101 547/547
012 66.7/ 77.0 137.3/149.5 150/150 134/145 547/547 012+017 88.4/102.0 164.4/180.8 175/200 159/174 547/547 010+012 104.2/120.3 184.2/173.6 200/200 177/195 547/547
NONE 40.7 45.0 ——44.0 260.0
016 16.7 45.8 60.0 011 44.0 261.0
013 19.8 49.7 60.0 011 47.0 261.0
014 33.4 66.7 80.0 014 62.0 261.0 014+016 50.2 87.6 100.0 016 81.0 261.0 013+015 60.1 85.0 110.0 016 93.0 261.0
NONE 43.4 45.0 ——47.0 262.0
016 16.7 47.9 60.0 014 47.0 263.0
013 19.8 51.8 60.0 011 49.0 263.0
014 33.4 68.8 80.0 014 65.0 263.0 014+016 50.2 89.7 100.0 016 84.0 263.0 013+015 60.1 87.1 110.0 016 95.0 263.0
NONE 43.3 50.0 ——47.0 272.0
016 16.7 48.4 60.0 014 47.0 272.0
013 19.8 52.3 60.0 011 50.0 272.0
014 33.4 69.3 80.0 014 65.0 272.0 014+016 50.2 90.2 100.0 016 84.0 272.0 013+015 60.1 87.6 110.0 016 96.0 272.0
NONE 46.0 50.0 0.0 50.0 274.0
016 16.7 50.5 60.0 014 50.0 274.0
013 19.8 54.4 60.0 011 52.0 274.0
014 33.4 71.4 90.0 014 68.0 274.0 014+016 50.2 92.3 100.0 016 87.0 274.0 013+015 60.1 89.7 110.0 016 98.0 274.0
NONE —/— 90.4/ 90.4 100/100 98/ 98 604/604
017 21.7/ 25.0 90.4/ 90.4 100/100 98/ 98 604/604
010 33.4/ 38.5 90.8/ 97.2 100/110 98/ 98 604/604
012 66.7/ 77.0 132.5/145.3 150/150 128/140 604/604 012+017 88.4/102.0 159.6/176.6 175/200 153/169 604/604 010+012 104.2/120.3 179.4/169.4 200/200 171/190 604/604
NONE —/— 96.4/ 96.4 100/100 104/104 609/609
017 21.7/ 25.0 96.4/ 96.4 100/100 104/104 609/609
010 33.4/ 38.5 95.6/101.4 110/110 104/104 609/609
012 66.7/ 77.0 137.3/149.5 150/150 134/145 609/609 012+017 88.4/102.0 164.4/180.8 175/200 159/174 609/609 010+012 104.2/120.3 184.2/173.6 200/200 177/195 609/609
NONE 44.9 50.0 ——49.0 287.0
016 16.7 48.4 60.0 014 49.0 287.0
013 19.8 52.3 60.0 011 50.0 287.0
016 16.7 48.4 70.0 014 49.0 287.0 014+016 50.2 90.2 100.0 016 84.0 287.0 013+015 60.1 87.6 110.0 016 96.0 287.0
NONE 47.6 50.0 ——51.0 289.0
016 16.7 50.5 60.0 014 51.0 289.0
013 19.8 54.4 60.0 011 52.0 289.0
016 16.7 50.5 70.0 014 51.0 289.0 014+016 50.2 92.3 100.0 016 87.0 289.0 013+015 60.1 89.7 110.0 016 98.0 289.0
HEAT POWER SUPPLY SINGLE
FLA MCA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
FUSE OR
HACR BKR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
MOCP FLA LRA
7 457
POINT BOX
CRSINGLE
452 + 464 + 455
1371
=
3
= 457
---A00
DISCONNECT SIZE*
3
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
26
Page 27
208/230-1-60
208/230-3-60
460-3-60
(SIZE 007 ONLY)
C COMP IFC NEC TB
575-3-60
(SIZE 007 ONLY)
208/230-3-60 AND 460-3-60
(SIZES 008-014)
LEGEND
Contactor Compressor Indoor-Fan Contactor National Electrical Code Terminal Block
Fig. 7 Power Wiring Connections
208/230-3-60
575-3-60, 460-3-60
(SIZES 004-006)
575-3-60
(SIZES 008-014)
27
Page 28
FOR MOISTUREMI$ER UNITS ONLY
Step 9 Assemble and Mount Supply-Air Hood
section is needed to complete this installation. See Fig. 11. The energy recovery section supply air hood installs around its motorized damper inlet.
The hood kit supplied with the energy recovery
LIGHT COMMERCIAL THERMIDISTAT ACCESSORY
62AQ CONNECTION BOARD
OPTIONAL
HUMIDISTAT
(HL38MG029)
Fig. 8 Light Commercial Thermidistat
Accessory Low-Voltage Connections
DDC CONTROL
CONNECTION
BOARD
TB3 TB1
24 VAC
R
G
Y2
W1
C
X
RMTOCC
CMPSAFE
FSD
SFS
NOT USED
C
X
Y1
Y2
W1
W2
R
G
C
X
R
Y1
Y2
W1
W2
G
C
Fig. 9 Low Voltage Connections
(Units with PremierLink Controls)
RACEWAY LOW VOLTAGE
CONNECTIONS
INTEGRATED GAS UNIT CONTROLLER (IGC)
NOTE: Mount the hood sides to the energy recovery section first, and then the hood top f or easier installation. The ther­mostats are shipped factory-wired and taped behind the damper blade of the energy recovery section. Knobs and screws are in hood package.
1. Assemble and mount supply air hood as shown in Fig. 11.
2. Discard the tape that holds the thermostats behind the damper plates. Mount thermostats to the hood sides of the energy recovery section unit into the holes provided, with thermostat terminals facing up. See Fig. 11. Mount out­side cooling set point thermostat part number HH22HA060 (white label) on the left side of the hood. See Fig. 11.
3. Mount the outside heating thermostat part number HH22HA065 (red label) on the right side of the hood. See Fig. 11.
4. From the outside of the unit’s side panels fasten the thermostat(s) with two mounting screws, with the quick connect terminals face up. See Fig. 11.
5. Install thermostat knobs (provided in kit). See Fig. 11.
6. Set sup ply air quantity
(on units with optional factory­installed supply air fan [GA] or field-installed accessory supply air fan kit [CRFAN KIT001-006A00]). Select the fan speed and damper position to obtain desired cfm. Relocate damper stops to the desired position on the damper support rail and adjust the fan speed by relocating the wire on the supply fan motor terminal block. Factory set position is 45 degrees for the damper position, and medium speed for the motor. Relocate stops to top hole for 30 degrees, bottom hole for 60 degree s, and remove stops for 90 degrees (see Fig. 11).
7. Install the aluminum filter screen and end cap with screws along the top, as shown in Fig. 11.
Step 10 Mount the Barometric Relief Damper
section is needed to complete this installation. The exhaust air hood (that includes the barometric relief damper) must be assembled and installed on the energy recovery sec tion per the instructions below. See Fig. 12.
1. Install the barometric relief damper onto the energy recovery section by mounting the hinge with 2 screws then sliding in the hinge pin. See Fig. 12.
2. Install damper limiter for 30, 45, or 60 degree angles. Limiter pin not required for 90-degree setting (set to the desired position based on CFM requirements and fan speed). See Fig. 12. Fan sp eed is adjusted by relocating wires on fan terminal blocks.
3. Loosen compressor bolts and remove shipping blocks from under compressor on the 62AQ060 and 62AQ100 sizes only .
4. Install exhaust hood.
5. Install wire guard as shown in Fig. 12.
The hood kit supplie d with the en ergy r ecove ry
HOLE IN END PANEL (HIDDEN)
PREMERLINK LOCATION (OPTIONAL)
Fig. 10 Field Control Wiring Raceway
(48HJ Shown)
Never operate the unit without the wire guard in place.
28
Page 29
Step 11 Set the Outdoor Cooling and Heat­ing Thermostats
IMPORTANT: The energy recovery section unit is shipped with an outdoor thermostat set at 55 F which locks out mechanical cooling on the RTU (rooftop unit) and the energy recovery section compressor. If this feature is not desirable, the rooftop unit’s compressor can be allowed to run by relocating both gray wires to the same side of the Low Temperature Lockout Thermostat (LTLO) leaving the white wire on the opposite pole, locking out only the energy recovery section compressor. The LTLO is also accessibl e by removing the filter access panel and the door of the damper mounting bracket. Refer to Troubleshooting section.
COO LIN G — During the unoccupied period, the economizer mode of operation is used as the first stage of cool ing. When the outside air temperature is below the cooling thermostat set point, the outside air will be used for first stage cooling.
HEATING — The heating thermostat should be adjusted to the second stage balance point (heat output of the energy re­covery section plus the heat output of the first stage on rooftop unit equals building load at this temperature). Above t his set­ting, first stage heating will be the energy recovery section unit and second stage will be the first stage of the rooftop unit. Below this point first stage heating will be the energy recovery section unit plus first stage heating of the rooftop unit. The sec­ond stage will be the second stage of the rooftop unit.
KNOB
SCREWS (2)
HOOD SIDE
END CAP
COOLING SET POINT THERMOSTAT (WHITE LABEL)
TEMPERATURE SWITCH SHIPPED WITH UNIT
ALUMINUM FILTER SCREEN
Fig. 11 Energy Recovery Section Supply-Air Hood Assembly
HOOD TOP
HEATING POINT THERMOSTAT (RED LABEL)
DAMPER BLADE STOP SHIPPED WITH UNIT IN 45° POSITION
HOOD SIDE
SCREW INSTALLATION (2)
HOOD TOP
TEMPERATURE COOLING LOCKOUT (LTLO)
KNOB
LTLO MOUNTING BRACKET
HOOD SIDE
45° LOCATION
WIRE GUARD
Fig. 12 Energy Recovery Section Barometric Exhaust Air Hood Assembly
30° LOCATION
DAMPER LIMITER
29
HINGE
HINGE PIN
BAROMETRIC RELIEF DAMPER
60° LOCATION
HOOD SIDE
Page 30
LIGHT COMMERCIAL
FOR MOISTUREMI$ER UNITS ONLY
LIGHT COMMERCIAL THERMIDISTAT ACCESSORY
OPTIONAL HUMIDISTAT (HL38MG029)
Fig. 14 Light Commercial Thermidistat
Accessory Low-Voltage Connections
THERMIDISTAT ACCESSORY
General
(part number TSTATCCPLH01-B) or PremierLink™ control­ler with humidistat is required for each unit for field installation to control the energy recovery section. See Fig. 13.
The Light Commercial Thermidistat is a 7-day programma­ble, wall-mounted, low-voltage control which combines tem­perature and humidity control in a single unit. It provides separate set points for heating and cooling, and adds dehumidi­fication with separate set points for occupied and unoccupied periods. Different heating and cooling set points and times are programmable for up to 4 periods per day and 7 days per week. The dehumidification output provides direct control of humidity. D uring power loss an internal memory stores pro­grams and settings for unlimited time, and the clock continues to run for at least 8 hours. Batteries are not used.
Power
and is not “power stealing.” It does require 24 vac (R and C terminals) from the RTU’s low-voltage transformer to be con­nected to it for proper operation. The contr ol will not operate without these 2 connections. See Fig. 14.
A Light Commercial Thermidistat Accessory
Note that this control does not require batteries
Dehumidification Equipment and Connec­tions
Commercial Thermidistat must be connected to the dehumidify input terminals on the energy recovery sec tio n. Additionally, if the R TU is equipped with optional Mo istureMi$er™ Dehumid ­ification accessory, a relay in the energy recovery section energizes the MoistureMi$er solenoid to activate the enhanced dehumidification mode.
The dehumidification output terminals on the Light
Step 1 Select Light Commercial Thermidis­tat Location
mounted:
• Approximately 5 ft (1.5 m) from floor.
• Close to or in a frequently used room, preferably on an
inside partitioning wall.
• On a section of wall without pipes or ductwork. The Light Commercial Thermidistat should NOT be mounted:
• Close to a window, on an outside wall, or next to a door
leading to the outside.
• Exposed to direct light and heat from a lamp, sun, fire-
place, or other temperature-radiating object that may
cause a false reading.
• Close to or in direct airflow from supply registers and
return-air registers.
• In areas with poor air circulation, such as behind a door
or in an alcove.
HEIGHT (in.) WIDTH (in.) DEPTH (in.)
Light Commercial Thermidistat should be
1
/
4
4
71/
2
Fig. 13 Light Commercial
Thermidistat Accessory
13/
8
Step 2 Set DIP Switches
There is a 4-section DIP switch within the Light Commercial Thermidistat which must be properly set by the installer. It is ea siest to set these 4 switches before the Light Commercial Thermidistat is mounted to the wall, so complete the following steps first:
1. Open hinged Light Commercial Thermidistat cover.
2. Remove cover completely by gently snapping it apart at the hinge.
3. Switches are located in upper right corner of circuit board. To change switch position, use corner of a small screwdriver to slide switch to opposite position.
4. After switches have been set, do not reassemble the 2 halves. The rear plastic will be first mounted to wall.
SWITCH 1 — Not used SWITCH 2 — Not used SWITCH 3 — SMART/CONVENTIONAL RECOVERY —
Selects between conventional or smart recovery from setback. Conventional recovery changes to new set point at prepro­grammed time. Smart recovery, which is active in both heating and cooling, starts selected cycle 90 minutes earlier and smoothly adjusts set point so room will arrive at programmed temperature at programmed time.
NOTE: The occupied output is only energized at the prepro­grammed time.
To Set: OFF — for smart recovery. This is factory default.
ON — for conventional recovery. SWITCH 4 — INSTALLER TEST OFF/ON — Selects a
special installer test mode that assists with checkout and troubleshooting. See Step 5 — Conduct Light Commercial Thermidistat Start-Up and Checkout.
To Set: OFF — for normal operation. (Factory default setting.)
ON — for Installer Test mode.
30
Page 31
Step 3 Install Light Commercial Thermidistat
Before installing Light Commercial Thermidistat, turn off all power to Weathermaster® COBRA units. There may be more than one power disconnect. Electrical shock can cause personal injury or death. Install lockout tags on disconnects.
1. Turn off all power to equipment. T ag disconnect.
2. If an existing thermostat is being replaced: a. Remove existing thermostat from wall. b. Disconnect wires from existing thermostat, one at
a time.
c. As each wire is disconnected, record wire color
and terminal marking.
d. New or additional wire may be needed to accommo-
date added humidity outputs transformer common.
e. Discard or recycle old thermostat.
Mercury is a hazardous waste and MUST be disposed of properly.
3. Route wires through large hole in rear plastic. Level rear plastic (separated from front plastic in Step 2 — Set DIP Switches, on page 30). Level rear plastic against wall (for aesthetic value only — Light Commercial Thermidistat need not be leveled for proper operation) and mark wall through 2 mounting holes.
3
4. Drill two
5. Secure rear plastic to wall with 2 screws and anchors provided. Additional mounting holes are available for more secure mounting if needed. Make sure all wires extend through hole in mounting base.
6. Adjust length and routing of each wire to reach proper connector block and terminal on mounting base with
1
/4-in. extra length. Strip only 1/4 in. of insula tion from each wire to prevent adjacent wires from shorting togeth­er when connected.
7. Match and connect equipment wires to proper terminals of each connector block. Remember R and C must be connected for proper operation (see Fig. 14).
Improper wiring or installation may damage Light Commercial Thermidistat. Check to make sure wiring is correct before proceeding with installation or turning on power. Refer to wiring schematic in the Troubleshooting section of this manual.
8. Push any excess wire into wall and against rear plastic. Seal hole in wall to prevent ai r leaks. Leaks can affect operation.
9. Reattach Light Commercial Thermidistat body to mount­ing base by first reattaching hinge.
10. Close Light Commercial Thermidistat assembly, making sure pins on back of circuit board align with sockets in connector.
11. Turn on power to equipment. On power up, all display segments will light for 2 seconds.
For the next 8 seconds, a 2-digit code appears on LED display that identifies Light Commercial Thermidistat configuration:
/16-in. mounting holes in wall where marked.
CP — Commercial Product
Step 4 Set Light Commercial Thermidistat Configuration (Fig. 15 and 16)
tions, like DIP switch settings, are intended to be selected at installation and normally are not modified by the owner. These options must be made as part of the installation. A special procedure allows entry into the Configuration mode. While in configuration mode, up to 10 selections can be made. A description of each selection and how to use the Configuration mode are as follows:
CONFIGURATION OPTIONS — S UMMA RY Option 1 — Anticipator adjustment
Option 2 — Clean filter timer adjustment Option 3 — English/Metric selection Option 4 — Fan (G) ON with W selection Option 9 — Holiday heat set point Option 10 — Holiday cool set point Option 11 — Holiday humidity set point Option 13 — Room temperature offset adjustment Option 14 — Heat cool deadband adjustment Option 21 — Keyboard lock
TO ENTER CONFIGURATION MODE — Press and hold FAN button for approximately 10 seconds until COOL set point display indicates a flashing “01”. The Light Commercial Thermidistat is now in Configuration mode. It will automati­cally exit this mode if no button is pressed for 3 minutes. Press­ing HOLD End button will exit the Configuration mode immediately.
WHILE IN CONFIGURATION MODE — The upper small (COOL set point) display indicates selected option number and large display indicates selection made within that option. One of these will be flashing. The up and down set point buttons are used both to move between available options and to make selec­tion for each option. When option number (small display) is flashing, the up and down set point buttons allows for scrolling through options moving between available option numbers. After desired option number has been selected, press SET TIME/TEMP button once. The large display will now flash, indicating that up and down set point buttons now control avail­able choices within that option. Each press of SET TIME/ TEMP button switches between available option (small display) and available selections with in each option (lar ge di splay).
Option 1 — Anticipator Adjustment controls sensitivity and cycle rate of Light Commercial Ther­midistat. Higher numbers decrease sensitivity and slow cycle rate. Lower numbers increase sensitivity and cycle rate. Antici­pator values can range from 1 to 9. Factory default is 3. This default selection provides optimum performance in nearly all installations. Try it first; do not change setting unless there is evidence of need to do so.
Unlike conventional anticipators, this setting is not deter­mined by current draw. The re is no need to measure, know, or compensate for current draw. There is also no droop with this Light Commercial Thermidistat. Regardless of setting and number of stages, both heating and cooling will control to their respective set points.
TO ADJUST:
1. Enter Configuration mode. The upper small (COOL set point) display will be flashing 01. If not, use up and do wn set point buttons to move it to 01.
2. Press SET TIME/TEMP button once to flash current selection of 1, 2, 3, 4, 5, 6, 7, 8, or 9 on large display. Factory default is 3.
3. Use up and down set point buttons to move to desired anticipator setting.
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode.
Configuration op-
— This adjustment
31
Page 32
COPY PREVIOUS DAY
CHANGE DAY
SET TIME/TEMP
PROGRAM
HUMIDITY
RESET FILTER
HOLIDAY
MODE
UP
FAN
DOWN
HOLD End
Fig. 15 Light Commercial Thermidistat Keypad
Mode OFF HEAT COOL
AUTO
Fan
ON** AUTO
HOLD HOLIDAY
DEHUM
COOL
HEAT
CLEAN FILTER
OC1 UN1 OC2 UN2
Mo Tu We Th
Fr Sa Su
TIME AM
PROGRAMMING
PM
Fig. 16 Light Commercial Thermidistat LCD
on Power Up
Option 2 — Clean Filter Timer
— Select hours of blower operation (heating, cooling, or fan) before CLEAN FILTER icon is displayed. With OFF selected, icon will never come on, disabling this feature. Time selection can range from 400 to 3600 blower operation hours by selecting numbers 1 through 9. (Time is 400 times number selected.) Factory default is 2 (800 hr). Recommended blower operation hours selections are: disposable filter — 400 to 800 hr; media filter — 1200 to 1600 hr; electronic air cleaner — 1600 to 2400 hr.
TO SELECT OR ADJUST:
1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 02.
2. Press SET TIME/TEMP button once to display current selection of 1, 2, 3, 4, 5, 6, 7, 8, or 9 on large display. Factory default is 2.
3. Use up and down set point buttons to move between available choices.
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode.
Option 3 — English/Metric
— Select between Fahrenheit
and Celsius operation. Factory default is Fahrenheit. TO SELECT OR ADJUST:
1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 03.
2. Press SET TIME/TEMP button once t o flash current se­lection of F or C. Factory default is F.
3. Use up and down set point buttons to move between F and C on large display .
4. Press SET TIME/TEMP button again to flash small up­per display for selection of another option, or press HOLD End to exit Configuration mode.
Option 4 — Fan (G) On With W
— This selection deter­mines whether fan (G) output is to be ON or OFF when any W (furnace or strip heat) output is ON. Most furnaces and fan coils manage their own blowers and do not require separate G signal. For these applications, select OFF. Some auxiliary heat­ers require separate G signal to tu rn on blower. In this case, select ON. Factory default is OF (off).
TO SELECT:
1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 04.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to alternate between OFF and ON on large display .
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode.
Option 9 — Holiday Heat Set Point
— This selection deter­mines the heating set point (40 to 90 minus deadband F) when the HOLIDA Y function is active.
TO SELECT:
1. Enter Configuration mode. Use up and down buttons to make small display (now flashing) indicate 09.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to select desired temperature.
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode.
Option 10 — Holiday Cool Set Point
— This selection deter­mines the cooling set point (40 to 90 minus deadband F) when the HOLIDA Y function is active.
TO SELECT:
1. Enter Configuration mode if not already there. Use up and down set point buttons to make small display (now flashing) indicate 10.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to select desired temperature.
4. Press SET TIME/TEMP button again to flash small up­per display for selection of another option, or press HOLD End to exit Configuration mode.
Option 11 — Holiday Humidity Set Point
— This selection determines the humidity set point (50 to 90% rh [relative humidity]) when the HOLIDAY function is active.
NOTE: This value can only be changed in the installer soft­ware Configuration mode.
TO SELECT:
1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 11.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down buttons to select desired humidity.
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode.
Option 13 — Room Temperature Offset Adjust
— This op­tion allows calibration (or deliberate miscalibration) of room temperature sensor. There are various reasons why building owners may want to have displayed temperature adjusted to a higher or lower value. The selected number is number of degrees, plus or minus, which will be added to actual temperature. The numbers can range between –5 and +5. Factory default is 0. This adjusted value will be used as actual temperature for both display and control action. For example, if
32
Page 33
2 is selected, 72 F actual will read 74 F. If set point is 72 F, the room will control to an actual temperature of 70 F which will be displayed and acted upon as if it were 72 F. The effect is that a positive number selection will make the room temperature lower and vice versa. The Light Commercial Thermidistat is calibrated within an accuracy of plus or minus 1 degree w hen shipped from the factory, so this adjustment will provide the best accuracy when set to 0.
TO SELECT:
1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 13.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to move between –5, –4, –3, –2, –1, 0, 1, 2, 3, 4, or 5 on large display. Factory default is 0.
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode.
Option 14 — Heat/Cool Deadband Adjustment
— This op­tion selects the minimum difference between heating and cool­ing set points. A larger difference saves energy a nd a smaller difference decreases temperature difference between heating and cooling. Factory default is 2, which means cooling set point must be a minimum of 2 degrees above heating set point. An attempt to move them closer will result in one “pushing” the other to maintain the required difference.
Depending on set points, moving deadband closer than 2 degrees may result in regular cycl ing between heat a nd cool when AUTO mode is selected. However, this cycling cannot occur more often than 1 transition every 10 minutes. The sys­tem has a built-in requirement that it cannot switch between heat and cool without a 10-minute “off” time be tween the 2 operations. Specifically, to sw itch from one mode to the other, there must be no demand for the old mode and a demand for the new mode, and this must exist continually for 10 minutes before transition to the new mode will occur.
TO SELECT:
1. Enter Configuration mode if not already there. Use up and down set point buttons to make small display (now flashing) indicate 14.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to move between 0, 1, 2, 3, 4, 5, or 6 on large display . Factory default is 2.
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode.
Option 21 — Keyboard Lock
— This option allows the
installer to disable the thermostat from being changed. TO SELECT:
1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 21.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up and down set point buttons to move between OF and ON on large display. Factory default is OF, keyboard is active.
NOTE: Once the keyboard is locked the building manag­er can momentarily unlock the keyboard by pressing the following keys sequentially, MODE, COPY PREVIOUS DAY, SET TIME/T EMP, and HOLD End. The sequence must be completed within a 5-second period, and the
keypad will be unlocked. The keypad will return to lock once the keypad is idle for a 2-minute period or i mmedi­ately if after exiting the Configuration mode.
4. Press SET TIME/TEMP button again to flash upper small display for selection of another option, or press HOLD End to exit Configuration mode.
Step 5 Conduct Light Commercial Thermi­distat Start-Up and Checkout
mercial Thermidistat is designed with a built-in installer test capability. It allows easy operation of equipment without delays or set point adjustments to force heating or cooling. To enable Installer T est mode, move DIP swi tch no. 4 to ON pos i­tion. To access this switch, open case as described in Step 2 — Set DIP Switches. Use the tip of a small screwdri ver to slide switch no. 4 to ON position.
While in Installer Test mode, clock will display “InSt,” F AN button will control fan, and MODE button will control heating and cooling.
TO TEST FAN: NOTE: In the Installer Test mode the fan operation is not
dependent on the occupied signal.
Fan button switches FAN icon between AUTO and ON. While ON is displayed, G output will be on, turning fan on. Allow up to 10 seconds after button is pressed for fan to turn on and off. On all 3 through 12.5 ton RTUs the fan continues to operate for a minimum of 30 seconds after G signal is removed.
NOTE: In other than the Installer Test mode the fan will run continuously during the occupied periods. If auto fan is selected, the fan will come on with a heating or cooling call during the unoccupied periods and run continuously during the occupied periods. The fan icon AUTO will be lit if auto fan is selected and ON will be lit when the fan is on.
TO TEST COOL IN G AND DEHU MID IFIC ATION: Press MODE button until COOL icon turns on. Y1 cooling
begins within 10 seconds and remains on for 4 minutes. Two minutes after Y1 comes on, the Y2 signal is energized for 2 minutes. At the end of 4-minute run, cooling stops and MODE reverts to OFF. At any time during 4-minute run time, cooling may be turned off by pressing MODE button until OFF appears. While cooling is on, successive presses of HUMIDITY button turns the dehumidify output on and off. While this output is active, the “DEHUM” icon will be energized.
TO TEST PRIMARY HEA TING: Press MODE button until HEAT icon turns on. W1 heating
begins within 10 seconds and remains on for 4 minutes. This is the Recycling mode and if the outdoor temperature is below the balance point it will also include first stage furnace or electric heat in AC system, and heat pump heating in heat pump system. W1 will be on for 2 minutes followed by s econd stage W2 for 2 minutes. If the outdoor temperature is above the balance point, this second stage call will energize first stage furnace or electric heat in AC system and heat pump heatin g in heat pump system. If the outdoor temperature is below the balance point this second stage call will energize second stage furnace or electric heat in AC system and heat pump system. At the end of 4-minute run, heating stops, and MODE reverts back to OFF. At any time during 4-minute run time, heating may be turned off by pressing MODE button until OFF appears. While heating is on, successive presses of HUMIDITY button turn Occupied output on and off. While this output is active, “OC” appears in cool set point display.
The Light Com-
33
Page 34
Step 6 Make Final Settings
DIP switch no. 4 back to OFF position to exit Installer Test mode. Assuming the system is to be left in operation after installation is complete, use MODE button to select between HEAT, COOL, or AUTO t o provide desired operation of heat­ing, cooling, or both.
The default set points and programmed schedule are
(ONLY ONE PER I OD I S PROGRAMMED): OCCUPIED 1 = OCCUPIED 2 = 7:00 AM;
COOL = 76 F; HEAT = 72 F DISPLA Y WILL READ OC2
UNOCCUPIED 1 = UNOCCUPIED 2 = 5:00 PM; COOL = 85 F; HEAT = 65 F DISPLA Y WILL READ UN2
If programmed schedule is to be used, make sure the HOLD icon is off. The schedule is energized or deene rgized by push­ing the HOLD End button.
If fixed temperatures are desired, push HOLD End button to turn on HOLD icon. This will maintain set points, not allowing them to change with programmed schedule.
During unoccupied periods the FAN button may be used t o select between AUTO (fan on only with equipment) and FAN (fan on continuously) fan modes. During occupied periods the fan is on continuously.
DEHUMIDIFICATION — Dehumidification is done only during cooling. A dehumidification set point is available to the owner in both occupied and unoccupied times. It can range from 50 to 90 percent relative humidity. W hen actual humidity is higher than set point, a dehumidification demand exists. In the occupied period, the Light Commercial Thermidistat responds by activating its dehumidify output (DEHUM) turning on the compressor in the Energy$Recycler2 unit; and when a call for cooling exists, energizing the MoistureMi$er™ solenoid in the 48/50HJ unit (if so equipped). The Energ y$Recycler2 compres­sor will be started in the Occupied mode even though a call for cooling does not exist; thus dehumidifying the outside air before it enters the building. In the unoccupied period the humidistat will only energize the MoistureMi$er solenoid in the main unit.
However, if the humidity is below the set point in the unoccupied period, a “mini” economizer mode will be initiated bringing in outside air to cool the space as the first stage of cooling, provided the outdoor air thermostat in the Energy$Recycler2 unit is below its set point.
HOL I DAY — A holiday selection is available specificall y for times where the building will not be occupied for an extended period. For convenience, one button selects Holiday mode which is indicated by “HOLIDAY” icon on LED display. Holi­day mode also has an automatic hold, meaning that set points are not affected by the programmed schedule. While in Holi­day mode, the system provides temperature and humidity pro­tection for the building in all seasons, but not comfort.
Holiday Set Points DEHUM should have been done in the Configuration m ode (Options 9,10, and 11).
— The settings for HEAT, COOL, and
Be sure to return
OPERATIONAL INFORMATION
Five-Minute Compressor Time Guard Device
unless it has been off for at least 5 minutes. It can be def eated for 1 cycle by simultaneously pressing FAN and UP buttons simultaneous ly.
Fifteen-Minute Staging Timer
ing or cooling, this timer prevents any higher stage from turn­ing on until preceding stage has been on for 15 minutes. This timer is not in effect if temperature difference is greater than 5° F (usually due to a large change in desired temperature).
Three-Minute Minimum On Time
eration, when a stage turns on, it will not turn off for a mini­mum of 3 minutes.
This timer prevents compressor from starting
In multistage h eat-
In normal op-
Heat/Cool Set Points (Desired Tempera­ture)
heating and cooling desired temperatures. This is done by allowing one setting to “push” the other to maintain this difference. This difference is adjustable via Configuration Option 14.
Equipment On Indicators
ment is on, a COOL icon preceded by a small triangle is displayed below cooling set point. While cooling equipment is delayed by the Time Guard timer, triangle will flash. The same is true for HEAT icon and its preceding triangle located under heating set point.
Dehumidify Output On Indicators
icon is on when the dehumidification output is energized.
Auto Changeover
selected, a change from heat to cool (or vice versa) will not oc­cur until an opposite mode demand has existed for 10 minutes. If set point is changed, the 10-minute requirement is deleted.
Power On Check
segments of display are turned on for a few seconds. Following this, temperature display indicates model/configuration via fol­lowing 2-digit code: CP for commercial product. See Fig. 16.
Error Codes
properly read room temperature, display will indicate two dashes (--) and all outputs (except fan, if on) will turn off.
E4 — If Light Commercial Thermidistat’s internal memory
E5 — If Light Commercial Thermidistat cannot properly
Smart Recovery
SW1 is on), transition out of setback begins a fixed time period before selected recovery time and gradually adjusts room tem­perature so desired temperature will be achieved at selected recovery time. The fixed time period is 1.5 hours. It operates in both heating and cooling.
A minimum difference of 2° F is enforced between
When cooling equip-
The DEHUM
When auto changeover mode is
When AC power is first applied, all
If Light Commercial Thermi distat ca nnot
fails, “E4” will be displayed. Replace Light Commer­cial Thermidistat.
read humidity, “E5” will be displayed. Replace Light Commercial Thermidistat.
With Smart Recovery selected (DIP
®
34
Page 35
PRE-START-UP
Failure to observe the following warnings could result in serious personal injury.
1. Follow recognized safety practices and wear protec­tive goggles and gloves when checking or servicing refrigerant system.
2. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is i n place and secured.
3. Do not remove compressor terminal cover until all electrical sources are disconnected and tagged accordingly.
4. Relieve all pressure from system before touching or disturbing any connections inside compressor ter­minal box. If refrigerant leak is suspected around compressor terminals, use accepted methods to recov­er refrigerant.
5. Never attempt to repair or solder any components while refrigerant system is under pressure.
6. Do not use torch to remove a ny component. System contains oil and refrigerant under pressure. To remove a component, wear protective goggles and gloves and proceed as follows:
a. Shut off electrical power to unit and tag
disconnect.
b. Recover refrigerant to re lieve all pressu re from
system, using both high- and low-pressure ports.
c. Cut component connection tubing with tubing
cutter, and remove component from unit.
d. Carefully unsweat remaining tubing stubs
when necessary . Oil can ignite when ex posed to torch flame.
Refer to 48/50HJ Installation Instructions for Pre-Start-Up information for the rooftop unit section. Proceed as follows to inspect and prepare the unit for initial start-up:
1. Remove filter access panel, blower access panel, and con­trol panel access cover on the energy recovery section.
2. Read and follow instructions on all WARNING, CAU­TION, and INFORMATION labels attached to (or shipped with) unit.
3. Make the following inspections: a. Inspect for shipping or handling damages such as
broken lines, loose parts, or disconnected wires.
b. Inspect for oil at all refrigerant tubing connections
and on unit base. Detecting oil usually indicates a refrigerant leak. Leak-test all refrigerant tubing connections using an electronic leak detector, halide torch, or liquid-soap solution.
c. Inspect all field and factory wiring connections Be
sure that connections are completed and tight.
d. Inspect upper (supply) and lower (exhaust) coils
for damage and refrigerant leaks. If fin damage is noted, carefully straighten fins using a fin comb.
4. Tighten compressor holddown bolts to 5.5 to 6.5 ft-lbs of torque.
5. Verify the following: a. If installed, ensure optional supply and exhaust
blower wheel set screws are tight and wheels are centered within the blower housing.
b. Make sure supply and exhaust air filters are in
place.
c. Make sure the condensate drain is of correct
dimensions and primed with water to ensure
proper drainage. d. Reinstall all access panels. e. Ensure all tools and miscellaneous parts have been
removed.
START-UP
Refer to the 48/50HJ Installation Instructions for informa-
tion on Start-Up for the rooftop unit section.
Unit Preparation
stalled in accordance with installat ion instructions and applica­ble codes.
Supply and Exhaust Filters
correctly installed on unit. Do not operate without filters in place.
Outdoor-Air Inlet Screens
must be in place before operating the unit.
Compressor Mounting
spring-mounted. Ensure wooden shipping block has been removed from under the compressor and holddown bolts are in place.
Internal Wiring
nections for proper locations. Ensure connections are tight.
Cooling
tion to Cooling and fan mod e to Auto. Ensure thermostat has been adjusted to a setting below room temperature. Refer to T able 2 f or correct unit operation.
Heating
lection to Heating and fan mode to Auto. Ensure thermostat has been adjusted to a setting below room temperature. Refer to T able 2 for correct unit operation.
Set Light Commercial Thermidistat mode selec-
Set Light Commercial Thermidistat mode se-
Operating Sequence
Light Commercial Thermidistat Start-Up and Checkout on page 33, and Table 2 for energy recovery section operating sequence. See Fig. 17.
Make sure the unit has been in-
Make sure filters are
Outdoor-air inlet screen(s)
Compressors are internally
Check all low and high voltage con-
Refer to Step 5 — Conduct
SERVICE
Refer to base unit installation instructions or 62AQ Installa-
tion Instruction for all service information.
Fuse Box (48HJ012,014 208/230-3-60 Units Only)
supply. The fuse box is located in the compressor section in a single point box. See Fig. 18. Replacement fuses are cartridge type, non-renewable, time delay FRN type of the appropriate size and voltage. Refer to existing fuse size and volt age for replacement.
Certain 48HJ units contain a fuses for the power
35
Page 36
ROOFTOP UNIT
OUTSIDE AIR
EXHAUST AIR
ENERGY RECOVERY
SECTION
EVAPORATOR
CONDENSER
ROOF LINE
Fig. 17 Unit Operation Flow Diagram
MIXED AIR
COMPRESSOR
ROOM AIR
EV APORA
TOR
SUPPLY AIR
Fig. 18 Fuse Box (48HJ012, 014 208/230-3-60 Units Only)
36
Page 37
Table 2 Light Commercial Thermidistat (LCT) Operating Sequence and System Response
UNOCCUPIED
COOLING ER Comp ER Fans RT Comp 1 RT Comp 2 RT Fans RT Heat
Indoor Temperature Above 2nd Stage Set Point
Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High
Indoor Temperature Between 1st and 2nd Stage Set Points
Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High
Indoor Temperature Below 1st Stage Set Point
NOTE: OAT < 55° all compression off*
HEATING ER Comp. ER Fans RT Comps. RT Fans RT Heat
Indoor Temperature Above 1st Set Point
Indoor Temperature Between 1st and 2nd Stage Set Points
Indoor Temperature Below 2nd Stage Set Point
On On (cyc.) On w/o MM Off On (cyc.) Off Off Off On w/o MM w/o MM On (cyc.) Off Off Off On w MM On w MM On (cyc.) Off Off Off On w MM On w MM On (cyc.) Off
Off On (cyc.) Off Off On (cyc.) Off Off Off On w/o MM Off On (cyc.) Off Off Off On w MM Off On (cyc.) Off Off Off On w MM Off On (cyc.) Off
Off Off Off Off Off Off
Off Off Off Off Off
Off Off Off On (cyc.) On, 50%
Off Off Off On (cyc.) On, 100%
OCCUPIED
COOLING ER Comp ER Fans RT Comp 1 RT Comp 2 RT Fan RT Heat
Indoor Temperature Above 2nd Stage Set Point
Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High
Indoor Temperature Between 1st and 2nd Stage Set Points
Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High
Indoor Temperature Below 1st Stage Set Point
Humidity Low Humidity High
NOTE: OAT < 55° all compression off*
HEATING ER Comp ER Fans RT Comps RT Fans RT Heat
Indoor Temperature Above 1st Stage Set Point
Indoor Temperature Between 1st and 2nd Stage Set Points
OAT >S et Pt OAT <S et Pt
Indoor Temperature Below 2nd Stage Set Point
OAT >S et Pt OAT <S et Pt
LEGEND
Comp ER MM OAT RT Set Pt
*Unless unit compressor has been rewired as described in Step 11 (page 29).
Compressor Energy Recovery section MoistureMi$er Dehumidification Device Outdoor-Air Temperature Rooftop Unit Set Point
On On On w/o MM On w/o MM On Off On On On w/o MM On w/o MM On Off On On On w MM On w MM On Off On On On w MM On w MM On Off
Off On Off Off On Off On On On w/o MM Off On Off On On On w MM Off On Off On On On w MM Off On Off
Off On Off Off On Off On On Off Off On Off
Off On Off On Off
On On Off On Off On On Off On On, 50%
On On Off On On, 50% On On Off On On, 100%
37
Page 38
TROUBLESHOOTING
Use Tables 3 and 4, and Fig. 19 and 20 when troubleshooting this unit.
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with Type 90° C wire or its equivalent.
2. Three phase motors are protected under primary single phasing conditions.
3. Thermostat: HH07AT170, 172. Subbase: HH93AZ176, 177, 178, and 179.
4. Set heat anticipator at .14 amp for 1st stage and .14 amp for 2nd stage.
5. Use copper conductors only.
6. TRAN is wired for 230-v unit. If unit is to be run with 208-v power supply, disconnect BLK wire from 230-v tap (ORN) and connect to 208-v tap (RED). Insulate end of 230-v tap.
C Contactor CAP Capacitor CER Compressor Energy Recovery section CH Crankcase Heater CLO Compressor Lockout COC Cool Changeover Relay COH Heat Changeover Relay COMP Compressor Motor CR Cooling Relay CTD Compressor Time Delay DB Defrost Board DFT Defrost Thermostat DM Damper Motor DR Defrost Relay EQUIP Equipment FPT Freeze-Up Protection Thermostat FR Fan Relay FU Fuse GND Ground HM Humidity Relay HPS High-Pressure Switch HR Heating Relay HS Hall Effect Sensor
Fig. 19 Typical Wiring Schematic (Standard Controls)
LEGEND
I Ignitor IDM Induced Draft Motor IFC Indoor Fan Contactor IFM Indoor Fan Motor IGC Integrated Gas Unit Control (48HJ only) LT LO Low Temp Cooling Lockout LPS Low-Pressure Switch LS Limit Switch MGV Main Gas Valve OATC Outdoor-Air Thermostat (Cool) OATH Outdoor-Air Thermostat (Heat) OCR Occupied Relay OF Outdoor Fan OFM Outdoor Fan Motor OLR Overload Relay PL Plug Assembly QT Quadruple Terminal RS Rollout Switch RVS Reversing Valve Solenoid SEN Sensor TB Te r mi n al Bl o ck TRAN Transformer
38
Field Splice
Marked Wire
Ter m in al ( Ma rk e d ) Terminal (Unmarked)
Ter m in al B lo ck Splice
Splice (Marked) Factory Wiring
Field Control Wiring Field Power Wiring Accessory or Optional Wiring
To indicate common potential only. Not to represent wiring.
Page 39
Fig. 19 Typical Wiring Schematic (Standard Controls) (cont)
39
Page 40
OAT
PNK
YEL
BLU
BLK
RED
BLU
YEL
WHT
BLK
RED
RMTOCC
CMPSAFE
FSD
SFS
CCN
Comm.
TB - 2
1
2
3
4
5
6
7
8
TB - 3
1
2
3
4
5
6
7
8
BLU
BRN
BLK
BRN
RED
BRN
BLU
ORN
GRN
YEL
BLU
WHT
PNK
RED
WHT
BLK
7
6
11
10
8
2
3
4
1
GRA
5
ORN
9
12
TR
TR1
ACCUSENSOR
EconomiSer2
4 - 20mA
PNK
VIO
PNK
2
3
7
VIO
6
11
10
8
2
3
4
1
5
9
12
SAT
Space Temp./ Set
Point Adjustment
Indoor Air
Quality Sensor
Outdoor Air
Power Exhaust/Energy Recycler
Quality Sensor
GRA
GRA
VIO
BLU
BRN
BLK
BRN
ORN
P
BRN
RED
BRN
BLU
GRN
YEL
BLU
WHT
PNK
GRA
GRA
NK
GRA
PNK
BLK
ANAL OG
0 - 20 mA IN
DISCRETE
PWR
BRN
J6
J5
J4
J2
J1
COMMS
RED
BRN
J9
0-20 mA
TB - 1
1
2
Y1
3
Y2
W1
4
5
W2
6
7
8
RTU Terminal
Board
HK50AA039
PremierLink
J7
PP/MP
WHT
GRA
R
RED
GRA
ORN
ORN
PNK
G
WHT
C
X
J8
Relays
PNK
ORNORN
ORN
RED
COMMS OAT PWR SAT
LEGEND
Communications Outdoor Air Temperature Sensor Power Supply Air Temperature Sensor
Fig. 20 Typical Wiring Schematic (with PremierLink Controls)
40
Page 41
Table 3 Heating and Cooling Troubleshooting
PROBLEM CAUSE REMEDY
Compressor and outdoor fan will not start.
Compressor will not start but outdoor fan runs.
Compressor cycles (other than normally satisfying thermostat).
Suction pressure greater than 100 psig in Cooling mode.
Excessive head pressure.*
Head pressure too low.*
Excessive suction pressure.*
Suction pressure too low.*
LEGEND
TXV
*Energy recovery section uses TXVs with a 100 psig maximum operating pressure (MOP) feature to limit suction pressure
in Cooling mode at high temperatures. Always consult charging chart for correct operating pressures.
Thermostatic Expansion Valve
Power failure. Call power company. Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker. Defective thermostat, contactor, transformer, con-
trol relay, or capacitor. Insufficient line voltage. Determine cause and correct. Incorrect or faulty wiring. Check wiring diagram and rewire correctly. Light Commercial Thermidistat program in UC1
or UC2 mode.
Defective fan motor. Replace fan motor. Faulty wiring or loose connection in compressor
circuit. Compressor motor burned out, seized, or internal
overload open. Defective run/start capacitor, overload, start relay,
Time Guard® device. No DEHUM signal from Light Commercial
Thermidistat. Time Guard device not timed out. Allow time for Time Guard device to recycle unit. Refrigerant overcharge or undercharge. Recover refrigerant, evacuate system, and recharge to
Defective compressor. Replace and determine cause. Insufficient line voltage. Determine cause and correct. Blocked outdoor coil or dirty air filter. Determine cause and correct. Defective run/start capacitor, overload, or start
relay. Faulty outdoor-fan (cooling) or indoor-fan (heat-
ing) motor or capacitor. Restriction in refrigerant system. Locate restriction and remove. Defective TXV. Replace TXV.
Dirty air filters. Replace filters. Dirty coils. Clean coils. Refrigerant overcharged. Recover excess refrigerant. Air in system. Recover refrigerant, evacuate system, and recharge. Condensing air restricted or air short-cycling. Determine cause and correct. Low refrigerant charge. Check for leaks; repair and recharge. Compressor valves leaking. Replace compressor. Restriction in liquid tube. Remove restriction. High heat load. Check for source and eliminate. Compressor valves leaking. Replace compressor. Refrigerant overcharged. Recover excess refrigerant. Dirty air filters or coils. Replace filter, clean coils. Low refrigerant charge. Check for leaks; repair and recharge. Metering device or low side restricted. Remove source of restriction. Insufficient indoor airflow. Increase air quantity. Check filter and replace if necessary.
Replace component.
Check Light Commercial Thermidistat program. See Step 5 Conduct Light Commercial Thermidistat Start-Up and Checkout on page 33.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Check for DEHUM signal on Light Commercial Thermidistat LCD display.
nameplate.
Determine cause and replace.
Replace.
PROBLEM CAUSE REMEDY
Damper does not open; fan(s) off.
Damper will not close.
LEGEND
Occupied Relay
OCR
Table 4 Supply-Air Damper Troubleshooting
OCR not energized (thermostat in Unoccupied mode).
OCR defective. Replace OCR. Damper jammed. Free damper. Damper motor defective. Replace damper motor. Loose wiring. Check wiring and correct. Damper jammed. Free damper. Motor return spring broken. Replace motor.
Check Light Commercial Thermidistat program settings (see Step 5 Light Commercial Thermi­distat Start-Up and Checkout section, page 33).
41
Page 42
Copyright 2002 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1144 Tab 1a1b6a6b
PC 111 Catalog No. 534-80122 Printed in U.S.A. Form 48/50HJ,62AQ-2SIS Pg 42 9-02 Replaces: 48/50HJ,62AQ-1SIS
Page 43
ROOFTOP UNIT (RTU) AND ENERGY RECOVERY SECTION (62AQ) START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATION RTU 62AQ
COBRA™ ENERGY RECOVERY UNIT MODEL NO.:
SERIAL NO.: / BASE UNIT MO DEL NO .: SERIAL NO.: / DATE: TECHNICIAN: /
II. PRE-START-UP (insert checkmark in box as each item is completed)
VERIFY THA T CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS
CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
CHECK THAT SUPPLY AND EXHAUST HOODS ARE INSTALLED AND AIR FILTER(S) ARE CLEAN AND IN PLACE
CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS
CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS (62AQ300 BELT DRIVE EXHAUST FAN AND SUPPL Y FAN)
III. START-UP
COMBINED ELECTRICAL (COBRA ENERGY RECOVERY UNIT)
SUPPLY VOLTAGE L1-L2 L2-L3 L3-L1 COMPRESSOR AMPS L1 L2 L3 INDOOR FAN AMPS L1 L2 L3
TEMPERATURES
OUTDOOR-AIR TEMPERA TURE DB WB RETURN-AIR TEMPERATURE DB WB ENTERING SUPPL Y-AIR (RTU) DB WB LEAVING AIR TEMPERA TURE (RTU) DB WB
PRESSURES (IN COO LING MOD E) ROOF T OP UNIT
REFRIGERANT SUCTIO N PSIG TEMP AT COMPRESSOR F REFRIGERANT DISC HARGE PSIG TEMP A T COMPRE SSOR F
VERIFY REFRIGERANT CHARGE USING CHARGING CHART LABEL ON UNIT.
62AQ
REFRIGERANT SUCTIO N PSIG TEMP AT COMPRESSOR F REFRIGERANT DISC HARGE PSIG TEMP A T COMPRE SSOR F
VERIFY REFRIGERANT CHARGE USING CHARGING CHART LABEL ON UNIT.
CL-1
Page 44
III. START-UP (cont)
AIRFLOWS (62AQ)
SUPPL Y AIR
CFM MOTOR SPEED (Circle One) LOW MEDIUM HIGH DAMPER SETTING (°) (Circle One) 30 45 60 90 EXHAUST AIR
CFM MOTOR SPEED (Circle One) LOW MEDIUM HIGH DAMPER SETTING (°) (Circle One) 30 45 60 90
IV. LIGHT COMMERCIAL THERMIDISTAT ACCESSORY
NOTE: To disable Keyboard Lock, press MODE, COPY PREVIOUS DAY, SET TIME/TEMP, and HOLD End buttons in sequence within 5 seconds.
PROGRAMMED Yes No KEYBOARD LOCK Yes No
OCCUPIED SETTINGS:
ROOM TEMP F ROOM RH %
TIMES: ON
OC1 OC2
TIMES: ON
UC1 UC2
OFF
OFF
CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE
Copyright 2002 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1144 Tab 1a1b6a6b
PC 111 Catalog No. 534-80122 Printed in U.S.A. Form 48/50HJ,62AQ-2SIS Pg CL-2 9-02 Replaces: 48/50HJ,62AQ-1SIS
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