IMPORTANT: This is a supplemental instruction for the
48/50HJ and the 62AQ Installation, Start-Up and Service
Instructions. It is not intended to take the place of either
instruction o r to be a com plete piec e in itse lf.
CONTENTS
SAFETY CONSIDERATIONS
GENERAL
INSTALLATION
Step 1 — Inspect Shipment
Step 2 — Provide Unit Support
•ROOF CURB
Step 3 — Field Fabricate Ductwork
Step 4 — Rig and Place Unit
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precautions in the li terature, t ags and labe ls attached to the uni t, and
other safety precautions that apply.
Verify that the power source supplied to the unit matches
the voltages and amperages listed on the unit rating plate.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
Disconnect gas piping from unit when leak
testing at pressure greater than 1/2 psig. Pressures greater than 1/2 psig will cause gas
valve damage resulting in hazardous condition. If gas valve is subjected to pressure
greater than
before use. When pressure testing fieldsupplied gas piping at pressures of
less, a unit connected to such piping must be
isolated by manually closing the gas valve.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install a lockout tag. Electrical shock could cause personal injury.
1
/2 psig, it must be replaced
1
/2 psig or
GENERAL
Carrier’s factory-installed optional COBRA Energy Recovery units precondition ventilation air for the rooftop unit during
winter and summer operation and recover energy from the
building exhaust air. These units are designed to satisfy the
higher ventilation requirements and other building codes while
minimizing energy costs.
Factory installation of the energy recovery section provides
the benefit of reduced field-installation time, single point power connections, and the assurance of a factory test for the complete COBRA Energy Recovery unit. The energy recovery section requires less maintenance than other energy recovery
systems and can be serviced by any qualified refrigeration
technici an .
NOTE: Because of the location of the energy recovery section,
the unit nameplate has been moved to the opposite end of the
rooftop section, on the upper, right-hand part of the panel.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1144
Tab 1a1b6a6b
PC 111Catalog No. 534-80122Printed in U.S.A.Form 48/50HJ,62AQ-2SISPg 19-02Replaces: 48/50HJ,62AQ-1SIS
Page 2
INSTALLATION
Step 1 — Inspect Shipment —
shipping company if shipment is inco mplete or damaged. See
Fig. 1 for a typical shipping packa ging for a COBRA™ energy
recovery unit.
File a claim with the
Step 2 — Provide Unit Support
ROOF CU RB — The COBRA energy recove ry unit can use a
full-perimeter roof c urb or a standard ro of curb for the roof top
section of the unit with a supplemental equipment support for the
energy recovery section. The supplemental equipment support is
not required. The stan dard rooftop unit roof curb is capable of
supporting both the rooftop unit section and the energy recovery
section. Assemble and install accessory roof curb in accordance
with instructions shipped with curb. See Fig. 2A-4. Install insulation, cant strips, roofing felt, and counter flashing as shown .
Ductwork must be attached to curb, not to th e unit. The accessory thru-the-bottom power and gas conne ction package mu st be
installed befor e the unit is set on the r o of curb.
DUCT OPENING SIZES
Supply = 13 7/8" x 20 1/4"
R1 = 13 5/8" x 17 3/4"
R2 = 13 5/8" x 12 5/16"
2" Return support.
Only used on some
applications.
Deck pans
R2
14"
37 3/16"
SIDE VIEW
Fig. 2A — COBRA Energy Recovery Unit Full-Perimeter Roof Curb — 48/50HJ004-007 with 62AQ060,100
END VIEW
2
Page 3
49 15/16"
Deck pans
78 1/4"
2" Return support.
Only used on some
applications.
DUCT OPENING SIZES
Supply = 15 11/16" x 31 3/8"
R1 = 15 5/16" x 29 1/16"
R2 = 15 5/16" x 9"
R1 = Return from building to HVAC
R2 = Return from building to 62AQ
SIDE VIEW
14"
110 11/16"
3 1/4
R1
Deck pans
R2
Supply
14"
2"
49 15/16"
END VIEW
Fig. 2B — COBRA™ Energy Recovery Unit Full-Perimeter Roof Curb — 48/50HJ008-014 with 62AQ200,300
If electric control power or gas service is to be routed
through the basepan, a field-installed accessory thru-thebottom connection must be used. Attach the accessory to the
basepan per the information in the accessory installation
instructions. Thru-the-bottom connections must be installed
before unit is set on roof.
If the combined unit roof curb is not being used, additional
support may be desired under the energy recovery section of
the unit. An accessory support and pad for the energy recovery
section can be used. See Fig. 4. Place the protective rubber pad
on the roof so that the edge near the unit is located about 6-in.
from the end of the energy recovery section. Measure the
distance from the bottom of energy recovery rails to t he pad.
Adjust the energy recovery equipment support to match the
measured distance and screw into plac e with the 4 screws provided. See Fig. 4. Place the support underneath the energy recovery unit and on the protective rubber pa d. This is done by
lifting the end of the energy recovery section slightly above
level and then sliding the support underneath the rails.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for a watertight seal. Install gasket supplied with the
roof curb as shown in Fig. 3A and 3B. Improperly applied
gasket can result in air leaks and poor unit performance.
Curb should be level. This is necessary for unit condensate
drain to function properly. Refer to Accessory Roof Curb
Installation Instructions for additional information as required.
Step 3 — Field Fabricate Ductwork —
Secure all
ducts to roof curb and building structure. Do not connect duct-work to unit. Insulate and weatherproof all external ductwork,
joints, and roof openings with counter flashing and mastic in
accordance with applicable codes. See Fig. 5A and 5B for duct
dimensions.
Ducts passing through an unconditioned space must be
insulated and covered with a vapor barrier. If a plenum return is
used, the return should be ducted through the roof deck to comply with applicable fire codes.
A minimum clearance is not required around ductwork.
These units are designed for a minimum continuous heating
return-air temperature of 50 F (dry bulb), or an intermittent
operation down to 45 F (dry bulb), such as when used with a
night set-back thermostat. To operate at lower return-air
temperatures, a field-supplied outdoor-air temperature control
must be used to initiate both stages of heat when t he temperature is below 45 F. Indoor comfort may be compromised when
these lower air temperature s are us ed with in sufficient heati ng
temperature rise.
3
Page 4
CONNECTOR
PKG. ACCY.
BC
CRBTMPWR001A00
CRBTMPWR002A001
CRBTMPWR003A00
1′-9
11
[551]
″
/
1′-4″
16
[406]
CRBTMPWR004A00
D ALT
DRAIN HOLE
3
″
/
1
4
[44.5]
GASPOWERCONTROL
3
/4″
[19] NPT
1
″
/
2
[12.7] NPT
3
/4″
[19] NPT
3
″ [19] NPT
/
4
1
″ [31.7]
/
4
3
/4″ [19] NPT
1
1
″ [31.7]
/
4
1
/2″
[12.7]
1
/
2
[12.7]
ROOF CURB
ACCESSORY
CRRFCURB001A00
″
CRRFCURB002A00
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance: 4 ft on each side.
AUNIT SIZE
1′-2″
[356]
2′-0″
[610]
48/50HJ
004-007
7. Direction of airflow.
8. Connector packages CRBTMPWR001A00 and
002A00 are for thru-the-curb type gas. Packages
CRBTMPWR003A00 and 004A00 are for thru-thebottom type gas connections.
TO ENSURE AIRTIGHT CONNECTION.
PLACE UNIT AS CLOSE TO THIS
END AS POSSIBLE
TO ENSURE AIRTIGHT CONNECTION.
PLACE UNIT AS CLOSE TO THIS
END AS POSSIBLE
5. Attach ductwork to curb (flanges of duct rest on
curb).
6. Service clearance 4 ft on each side.
UNIT SIZE
48/50HJ
008-014
7.Direction of airflow.
8. Connector packages CRBTMPWR001A00 and
2A00 are for thru-the-curb gas type. Packages
CRBTMPWR003A00 and 4A00 are for thruthe-bottom type gas connections.
TO ENSURE AN AIRTIGHT CONNECTION,
PLACE UNIT ON CURB AS CLOSE TO
DUCT END AS POSSIBLE.
TO ENSURE AN AIRTIGHT CONNECTION,
PLACE UNIT ON CURB AS CLOSE TO
DUCT END AS POSSIBLE.
CRAQSUPT001A0036.9 408 to 14
CRAQSUPT002A0036.9 40 14 to 24
CRAQSUPT003A0049.7 548 to 14
CRAQSUPT004A0049.7 54 14 to 24
DIMENSIONS (in.)
AB C
C”
10” x B (SEE CHART)
PROTECTIVE
RUBBER PAD
(EPDM)
Fig. 4 — Supplemental Energy Recovery Section Equipment Support
Step 4 — Rig and Place Unit —
Keep unit upright
and do not drop. Spreader bars are not required if top crating is
left on unit. Rollers may be used to move unit across a roof.
Remove the bottom wooden skids that are under the unit by
removing the wooden plates that hold the bottom wooden
frame to the unit. Level by using unit frame as a reference. Lifting holes are provided in base rails as shown in Fig. 6A and 6B.
Refer to rigging instructions on unit.
All panels must be in place when rigging.
POS ITION ING — Maintain cleara nce around and above unit
to provide minimum distance from combustible materials,
proper airflow, and service access. A properly positioned unit
will have the following clearances between unit and roof curb:
1
/4-in. clearance between roof curb and base rails on each side
and duct end of unit; 1/4-in. clearance between roof curb and
condenser coil end of unit.
Do not install unit in an indoor location. Do not locate unit
air inlets near exhaust vents or other sources of cont aminated
air.
Be sure that unit is installed such that snow will not block
the combustion intake or flue outlet.
SCREW
SUPPORT
IN PLACE
HVAC UNIT
CURB
ADJUSTABLE
EQUIPMENT
SUPPORT
ENERGY
RECOVERY
SECTION
PAD
ROOF
Unit may be installed directly on wood flooring or on
Class A, B, or C roof-covering material when roof curb is used.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
Flue vent discharge must have a minimum horizontal clearance of 4 ft from electric and gas meters, gas regulators, and
gas relief equipment.
Minimum distance between unit and other electrically live
parts is 48 inches.
Flue gas can deteriorate building materials. Orient unit
such that flue gas will not affect building materials. Locate
mechanical draft system fl ue assembly at leas t 48 in. from an
adjacent building or combustible material.
Adequate combustion- and ventilation-air space must be
provided for proper operation of this equipment. Be sure that
installation complies with all local codes and Section 5.3, Air
for Combustion and Ventilation, NFGC (National Fuel Gas
Code), and ANSI (American National Standards Institute)
Z223.1, and NFPA (National Fire Protection Association)
54 TIA-54-84-1. In Canada, installation must be in accordance
with the CAN1-B149 installation codes for gas burning
appliances.
After unit is in position, remove rigging skids and shipping
materials.
6
Page 7
REAR
SIDE
RIGHT
RIGHT SIDE
FRONT
FRONT
LEFT
SIDE
Fig. 5A — Base Unit Dimensions — COBRA™ Energy Recovery Unit — 48/50HJ004-007 with 62AQ060,100
LEFT SIDE
7
Page 8
Fig. 5A — Base Unit Dimensions — COBRA™ Energy Recovery Unit — 48/50HJ004-007 with 62AQ060,100 (cont)
8
Page 9
Fig. 5B — Base Unit Dimensions — COBRA™ Energy Recovery Unit — 48/50HJ008-014 with 62AQ200,300
9
Page 10
Fig. 5B — Base Unit Dimensions — COBRA™ Energy Recovery Unit — 48/50HJ008-014 with 62AQ200,300 (cont)
Step 7 — Install External Trap For Condensate
Drain —
condensate from the upper coil of the energy recovery section
is internally piped to the condensate pan in the lower section of
the energy recovery section. For this reason, the bottom drain
on the rooftop unit CANNOT be used for a condensate drain.
The
located near the bottom left of the exhaust air section. See
Fig. 5A and 5B. The energy recovery section must have a
field-fabricated, external, P-trap installed for condensate drainage. Trap must be at least 4-in. deep to protect against freezeup. If the drain line is installed downstream from the external
The condensate from the rooftop unit along with
3
/4-in. drain connection on the energy recovery section is
trap, pitch the line away from the unit a t 1-in. per 10-ft of run.
Do not use a pipe smaller than the connection (
3
/4-in.).
Step 8 — Make Electrical Connections
Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code), ANSI/NFPA, latest edition, and local electrical
codes. Do not use gas piping as an electrical ground. Failure to follow this warning could result in the installer being
liable for personal injury of others.
FIELD POWER SUPPLY — All units except 208/230-v
units are factory wired for the voltage shown on the nameplate.
Fig. 6B — Rigging Label — COBRA™ Energy Recovery Unit — Sizes 48/50HJ008-014
If the 208/230-v unit is to be connected to a 208-v power supply, the t ransformer must be rewired by moving the black wire
with the
nection and moving to the 200-volt
1
/4-in. female space connector from the 230-volt con-
1
/4-in. male terminal on the
primary side of the transformer.
Refer to unit label diagram for additional information. Pigtails are provided for field wire connections. Use factorysupplied splices or UL (Underwriters’ Laboratories) approved
copper/aluminum connector.
When installing units, provide a disconnect per the NEC.
All field wiring must comply with NEC and local
requir e ments.
Install field wiring as follows:
1. Install conduit through side panel openings. Install conduit between disconnect and control box.
2. Install power lines to terminal connections as shown in
Fig. 7.
Voltage to compressor terminals during operation must be
within voltage range indicated on unit nameplate (see
T ables 1A-1H). On 3-phase units, voltages between phases must
be balanced within 2% and the current within 10%. Use the formula shown in the legend for Tables 1A-1H, Note 2 to determine the percent of voltage imbalance. Operation on improper
line voltage or excessive phase imbalance constitutes abuse and
may cause damage to electrical components. Such operation
would invalidate any applicable Carrier warranty.
F ACT ORY-SUPPLIED NON-FUSED DISCONNECT — The
factory-supplied disconnect is capable of handling disconnect
amps up to 80 A for a COBRA Energy Recovery unit. For disconnect amps greater than 80 A, a field-supplied disconnect is
required.
FIELD CONTROL WIRING — Install a Carrier-approved
accessory thermidistat assembly according to installation
instructions included with the accessory. Locate thermidistat as-
sembly on a solid wall in the con diti one d spac e to sens e avera ge
temperature in accordanc e with th ermidistat installation i nstructions on page 30. Connect thermidistat wires to terminal board.
Route thermidistat cable or equivalent single leads of colored wire from subbase terminals through connector on unit to
low-voltage connections (shown in Fig. 8). Thermidistat control wiring is routed to both the rooftop unit control box and the
energy recovery section control box.
If a PremierLink™ control is used, a thermidistat does not
need to be used. A humidistat and a separate room air sensor
are used. Two extra terminal blocks (TB2 and TB3) are provided in the control box for all units with PremierLink controls.
No wiring should be directly connected to the PremierLink
control. Wire sensors to TB2 or TB3. Humidistat is wired to
TB1 and energy recovery section control box.
12
Page 13
NOTE: For wire runs up 50 ft, use no. 18 A WG (American Wire
Gage) insulated wire (35 C minimum). For 50 to 75 ft, use no.
16 AWG insulated wire (35 C minimum). For over 75 ft, use no.
14 AWG insulated wire (35 C minimum). All wire larger than
no. 18 AWG cannot be directly connected to the thermostat and
will require a junction box and splice at the thermostat.
Pass the control wires through the hole provided in the corner post; then feed wires through the raceway built into the
corner post to the 24-v barrier located on the left side of the
Table 1A — Electrical Data (COBRA™ Energy Recovery 48HJ004-007 Units with 62AQ060)
control box. See Fig. 10. The raceway provides the UL
required clearance between high- and low-voltage wiring.
NOTE: A humidistat and a temperature sensor can be used in
place of a thermidistat for PremierLink™ units.
HEAT ANTICIPATOR SETTINGS — Set heat anticipator
settings at .14 amp for the first stage and .14 amp for secondstage heating, when available.
UNIT
48HJ004
48HJ005
48HJ006
48HJ007
FLA— Full Load Amps
HACR — Heating, Air Conditioning and Refrigeration
IFM— Indoor (Evaporator) Fan Motor
LRA— Locked Rotor Amps
MCA— Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC— National Electrical Code
UL— Underwriters’ Laboratories
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective
device for the unit shall be fuse or HACR breaker. UL, Canada units may be
fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%. Use the following formula to determine the percent of volt-
Table 1B — Electrical Data (COBRA™ Energy Recovery 50HJ004-007 Units with 62AQ060) (cont)
UNIT
50HJ005
(cont)
50HJ006
FLA—
HACR —
IFM—
LRA—
MCA —
MOCP —
NEC—
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective device
for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater
than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V- PH - Hz
460-3-60
208/230-1-60
208/230-3-60
460-3-60
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact
your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
= 1.53%
MOCPFLALRA
7
457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
15
Page 16
Table 1B — Electrical Data (COBRA™ Energy Recovery 50HJ004-007 Units with 62AQ060) (cont)
UNIT
50HJ006
(cont)
50HJ007
FLA—
HACR —
IFM—
LRA—
MCA —
MOCP —
NEC—
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective device
for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater
than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V- PH - Hz
460-3-60
208/230-3-60
460-3-60
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact
your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
= 1.53%
MOCPFLALRA
7
457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
16
Page 17
Table 1C — Electrical Data (COBRA™ Energy Recovery 48HJ004-007 Units with 62AQ100)
UNIT
48HJ004
48HJ005
48HJ006
48HJ007
FLA—
HACR —
IFM—
LRA—
MCA —
MOCP —
NEC —
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combi-
2.
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
nation load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine
Table 1D — Electrical Data (COBRA™ Energy Recovery 50HJ004-007 Units with 62AQ100) (cont)
UNIT
50HJ005
(cont)
50HJ006
FLA—
HACR —
IFM—
LRA—
MCA —
MOCP —
NEC—
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective device
for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater
than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V-P H- Hz
460-3-60
208/230-1-60
208/230-3-60
460-3-60
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact
your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
= 1.53%
MOCPFLALRA
7
457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
19
Page 20
Table 1D — Electrical Data (COBRA™ Energy Recovery 50HJ004-007 Units with 62AQ100) (cont)
UNIT
50HJ006
(cont)
50HJ007
FLA—
HACR —
IFM—
LRA—
MCA —
MOCP —
NEC—
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective device
for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
2.
Never operate a motor where a phase imbalance in supply voltage is greater
than 2%. Use the following formula to determine the percent of voltage
imbalance.
= 100 x
NOMINAL
V-P H- Hz
460-3-60
208/230-3-60
460-3-60
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact
your local electric utility company immediately.
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
= 1.53%
MOCPFLALRA
7
457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
20
Page 21
Table 1E — Electrical Data (COBRA™ Energy Recovery 48HJ008-014 Units with 62AQ200)
UNIT
48HJ008
48HJ009
48HJ012
48HJ014
FLA—
HACR —
IFM—
LRA—
MCA —
MOCP —
NEC —
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combi-
2.
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
nation load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine
the percent of voltage imbalance.
= 100 x
NOMINAL
V-PH -H Z
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
LEGEND
max voltage deviation from average voltage
average voltage
IFM
TYPE
STDNO21.960.17066366
STDYES21.966.17071371
HIGH STATICNO21.963.27069391
HIGH STATICYES21.969.28075395
STDNO10.229.43532184
STDYES10.232.13534186
HIGH STATICNO10.230.83534197
HIGH STATICYES10.233.53536199
STDNO21.962.17068400
STDYES21.968.17073405
HIGH STATICNO21.965.27071425
HIGH STATICYES21.965.27071425
STDNO10.231.73534206
STDYES10.234.44037208
HIGH STATICNO10.233.13536219
HIGH STATICYES10.235.84038221
STDNO21.974.98081465
STDYES21.980.99087469
HIGH STATICNO21.979.39086488
HIGH STATICYES21.985.39092493
STDNO10.235.14038234
STDYES10.237.84040236
HIGH STATICNO10.237.74041245
HIGH STATICYES10.240.44543247
STDNO21.982.59089550
STDYES21.988.510095555
STDNO10.239.34543270
STDYES10.242.04545272
CONV
OUTLET
62AQ
FLA
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the
maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than
2%, contact your local electric utility company immediately.
POWER SUPPLYDISCONNECT SIZE*
MCA
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
7
= 1.53%
457
FLALRA
452 + 464 + 455
3
1371
=
3
= 457
21
Page 22
UNIT
50HJ008
50HJ009
Table 1F — Electrical Data (COBRA™ Energy Recovery 50HJ008-014 Units with 62AQ200)
Table 1F — Electrical Data (COBRA™ Energy Recovery 50HJ008-014 Units with 62AQ200) (cont)
UNIT
50HJ012
50HJ014
FLA—
HACR —
IFM—
LRA—
MCA—
MOCP —
NEC—
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment
(refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall
be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%.
Use the following formula to determine the percent of voltage imbalance.
= 100 x
NOMINAL
V- PH -H z
208/230-3-60
460-3-60
208/230-3-60
460-3-60
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
= 1.53%
MOCPFLALRA
7
457
POINT BOX
CRSINGLE
---A00
452 + 464 + 455
1371
=
3
= 457
DISCONNECT SIZE*
3
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your
local electric utility company immediately.
23
Page 24
Table 1G — Electrical Data (COBRA™ Energy Recovery 48HJ008-014 Units with 62AQ300)
UNIT
48HJ008
48HJ009
48HJ012
48HJ014
FLA—
HACR —
IFM—
LRA —
MCA —
MOCP —
NEC —
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combi-
2.
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
nation load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. UL, Canada units may be fuse or circuit breaker.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine
the percent of voltage imbalance.
= 100 x
NOMINAL
V-PH -H z
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
208/230-3-60
460-3-60
LEGEND
max voltage deviation from average voltage
average voltage
IFM
TYPE
STDNO29.868.08075420
STDYES29.874.08080425
HIGH STATICNO29.871.18078445
HIGH STATICYES29.877.18084449
STDNO15.835.04038211
STDYES15.837.74041213
HIGH STATICNO15.836.44040224
HIGH STATICYES15.839.14543226
STDNO29.870.08077454
STDYES29.876.08082459
HIGH STATICNO29.873.18080479
HIGH STATICYES29.879.18086483
STDNO15.837.34041233
STDYES15.840.04543235
HIGH STATICNO15.838.74542246
HIGH STATICYES15.841.44545248
STDNO29.882.89090519
STDYES29.888.810096523
HIGH STATICNO29.887.210095542
HIGH STATICYES29.893.2100101547
STDNO15.840.74544261
STDYES15.843.44547263
HIGH STATICNO15.843.35047272
HIGH STATICYES15.846.05050274
STDNO
STDYES29.896.4100104609
STDNO15.844.95049297
STDYES15.847.65051299
CONV
OUTLET
62AQ
FLA
29.8
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the
maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than
2%, contact your local electric utility company immediately.
POWER SUPPLYDISCONNECT SIZE*
MCA
90.410098604
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
7
= 1.53%
457
FLALRA
452 + 464 + 455
3
1371
=
3
= 457
24
Page 25
UNIT
50HJ008
50HJ009
Table 1H — Electrical Data (COBRA™ Energy Recovery 50HJ008-014 Units with 62AQ300)
Table 1H — Electrical Data (COBRA™ Energy Recovery 50HJ008-014 Units with 62AQ300) (cont)
UNIT
50HJ012
50HJ014
FLA—
HACR —
IFM—
LRA—
MCA—
MOCP —
NEC—
UL—
*Used to determine minimum disconnect per NEC.
†Single point box CRSINGLE017A00 is part of base unit.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load equipment
(refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall
be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%.
Use the following formula to determine the percent of voltage imbalance.
= 100 x
NOMINAL
V-P H- Hz
208/230-3-60
460-3-60
208/230-3-60
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Underwriters’ Laboratories
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
FUSE OR
HACR BKR
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
= 1.53%
MOCPFLALRA
7
457
POINT BOX
CRSINGLE
452 + 464 + 455
1371
=
3
= 457
---A00
DISCONNECT SIZE*
3
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your
local electric utility company immediately.
26
Page 27
208/230-1-60
208/230-3-60
460-3-60
(SIZE 007 ONLY)
C—
COMP —
IFC—
NEC—
TB—
575-3-60
(SIZE 007 ONLY)
208/230-3-60 AND 460-3-60
(SIZES 008-014)
LEGEND
Contactor
Compressor
Indoor-Fan Contactor
National Electrical Code
Terminal Block
Fig. 7 — Power Wiring Connections
208/230-3-60
575-3-60, 460-3-60
(SIZES 004-006)
575-3-60
(SIZES 008-014)
27
Page 28
FOR MOISTUREMI$ER UNITS ONLY
Step 9 — Assemble and Mount Supply-Air
Hood —
section is needed to complete this installation. See Fig. 11. The
energy recovery section supply air hood installs around its
motorized damper inlet.
The hood kit supplied with the energy recovery
LIGHT
COMMERCIAL
THERMIDISTAT
ACCESSORY
62AQ
CONNECTION
BOARD
OPTIONAL
HUMIDISTAT
(HL38MG029)
Fig. 8 — Light Commercial Thermidistat
Accessory Low-Voltage Connections
DDC CONTROL
CONNECTION
BOARD
TB3TB1
24 VAC
R
G
Y2
W1
C
X
RMTOCC
CMPSAFE
FSD
SFS
NOT USED
C
X
Y1
Y2
W1
W2
R
G
C
X
R
Y1
Y2
W1
W2
G
C
Fig. 9 — Low Voltage Connections
(Units with PremierLink™ Controls)
RACEWAYLOW VOLTAGE
CONNECTIONS
INTEGRATED GAS UNIT
CONTROLLER (IGC)
NOTE: Mount the hood sides to the energy recovery section
first, and then the hood top f or easier installation. The thermostats are shipped factory-wired and taped behind the
damper blade of the energy recovery section. Knobs and
screws are in hood package.
1. Assemble and mount supply air hood as shown in Fig. 11.
2. Discard the tape that holds the thermostats behind the
damper plates. Mount thermostats to the hood sides of the
energy recovery section unit into the holes provided, with
thermostat terminals facing up. See Fig. 11. Mount outside cooling set point thermostat part number
HH22HA060 (white label) on the left side of the hood.
See Fig. 11.
3. Mount the outside heating thermostat part number
HH22HA065 (red label) on the right side of the hood. See
Fig. 11.
4. From the outside of the unit’s side panels fasten the
thermostat(s) with two mounting screws, with the quick
connect terminals face up. See Fig. 11.
5. Install thermostat knobs (provided in kit). See Fig. 11.
6. Set sup ply air quantity
(on units with optional factoryinstalled supply air fan [GA] or field-installed accessory
supply air fan kit [CRFAN KIT001-006A00]). Select the
fan speed and damper position to obtain desired cfm.
Relocate damper stops to the desired position on the
damper support rail and adjust the fan speed by relocating
the wire on the supply fan motor terminal block. Factory
set position is 45 degrees for the damper position, and
medium speed for the motor. Relocate stops to top hole
for 30 degrees, bottom hole for 60 degree s, and remove
stops for 90 degrees (see Fig. 11).
7. Install the aluminum filter screen and end cap with
screws along the top, as shown in Fig. 11.
Step 10 — Mount the Barometric Relief
Damper —
section is needed to complete this installation. The exhaust air
hood (that includes the barometric relief damper) must be
assembled and installed on the energy recovery sec tion per the
instructions below. See Fig. 12.
1. Install the barometric relief damper onto the
energy recovery section by mounting the hinge with
2 screws then sliding in the hinge pin. See Fig. 12.
2. Install damper limiter for 30, 45, or 60 degree angles.
Limiter pin not required for 90-degree setting (set to the
desired position based on CFM requirements and fan
speed). See Fig. 12. Fan sp eed is adjusted by relocating
wires on fan terminal blocks.
3. Loosen compressor bolts and remove shipping blocks
from under compressor on the 62AQ060 and 62AQ100
sizes only .
4. Install exhaust hood.
5. Install wire guard as shown in Fig. 12.
The hood kit supplie d with the en ergy r ecove ry
HOLE IN END
PANEL (HIDDEN)
PREMERLINK LOCATION
(OPTIONAL)
Fig. 10 — Field Control Wiring Raceway
(48HJ Shown)
Never operate the unit without the wire guard in place.
28
Page 29
Step 11 — Set the Outdoor Cooling and Heating Thermostats
IMPORTANT: The energy recovery section unit is shipped
with an outdoor thermostat set at 55 F which locks out
mechanical cooling on the RTU (rooftop unit) and the
energy recovery section compressor. If this feature is not
desirable, the rooftop unit’s compressor can be allowed to
run by relocating both gray wires to the same side of the
Low Temperature Lockout Thermostat (LTLO) leaving the
white wire on the opposite pole, locking out only the energy
recovery section compressor. The LTLO is also accessibl e
by removing the filter access panel and the door of the
damper mounting bracket. Refer to Troubleshooting section.
COO LIN G — During the unoccupied period, the economizer
mode of operation is used as the first stage of cool ing. When
the outside air temperature is below the cooling thermostat set
point, the outside air will be used for first stage cooling.
HEATING — The heating thermostat should be adjusted
to the second stage balance point (heat output of the energy recovery section plus the heat output of the first stage on rooftop
unit equals building load at this temperature). Above t his setting, first stage heating will be the energy recovery section unit
and second stage will be the first stage of the rooftop unit.
Below this point first stage heating will be the energy recovery
section unit plus first stage heating of the rooftop unit. The second stage will be the second stage of the rooftop unit.
KNOB
SCREWS (2)
HOOD
SIDE
END CAP
COOLING SET POINT
THERMOSTAT (WHITE LABEL)
TEMPERATURE SWITCH
SHIPPED WITH UNIT
ALUMINUM FILTER SCREEN
Fig. 11 — Energy Recovery Section Supply-Air Hood Assembly
HOOD TOP
HEATING POINT
THERMOSTAT
(RED LABEL)
DAMPER BLADE STOP
SHIPPED WITH UNIT
IN 45° POSITION
HOOD SIDE
SCREW INSTALLATION (2)
HOOD TOP
TEMPERATURE
COOLING
LOCKOUT (LTLO)
KNOB
LTLO
MOUNTING
BRACKET
HOOD SIDE
45° LOCATION
WIRE GUARD
Fig. 12 — Energy Recovery Section Barometric Exhaust Air Hood Assembly
30° LOCATION
DAMPER LIMITER
29
HINGE
HINGE PIN
BAROMETRIC
RELIEF DAMPER
60° LOCATION
HOOD SIDE
Page 30
LIGHT COMMERCIAL
FOR MOISTUREMI$ER UNITS ONLY
LIGHT
COMMERCIAL
THERMIDISTAT
ACCESSORY
OPTIONAL
HUMIDISTAT
(HL38MG029)
Fig. 14 — Light Commercial Thermidistat
Accessory Low-Voltage Connections
THERMIDISTAT ACCESSORY
General —
(part number TSTATCCPLH01-B) or PremierLink™ controller with humidistat is required for each unit for field installation
to control the energy recovery section. See Fig. 13.
The Light Commercial Thermidistat is a 7-day programmable, wall-mounted, low-voltage control which combines temperature and humidity control in a single unit. It provides
separate set points for heating and cooling, and adds dehumidification with separate set points for occupied and unoccupied
periods. Different heating and cooling set points and times
are programmable for up to 4 periods per day and 7 days per
week. The dehumidification output provides direct control of
humidity. D uring power loss an internal memory stores programs and settings for unlimited time, and the clock continues
to run for at least 8 hours. Batteries are not used.
Power —
and is not “power stealing.” It does require 24 vac (R and C
terminals) from the RTU’s low-voltage transformer to be connected to it for proper operation. The contr ol will not operate
without these 2 connections. See Fig. 14.
A Light Commercial Thermidistat Accessory
Note that this control does not require batteries
Dehumidification Equipment and Connections —
Commercial Thermidistat must be connected to the dehumidify
input terminals on the energy recovery sec tio n. Additionally, if
the R TU is equipped with optional Mo istureMi$er™ Dehumid ification accessory, a relay in the energy recovery section
energizes the MoistureMi$er solenoid to activate the enhanced
dehumidification mode.
The dehumidification output terminals on the Light
• Close to or in a frequently used room, preferably on an
inside partitioning wall.
• On a section of wall without pipes or ductwork.
The Light Commercial Thermidistat should NOT be mounted:
• Close to a window, on an outside wall, or next to a door
leading to the outside.
• Exposed to direct light and heat from a lamp, sun, fire-
place, or other temperature-radiating object that may
cause a false reading.
• Close to or in direct airflow from supply registers and
return-air registers.
• In areas with poor air circulation, such as behind a door
or in an alcove.
HEIGHT (in.)WIDTH (in.)DEPTH (in.)
Light Commercial Thermidistat should be
1
/
4
4
71/
2
Fig. 13 — Light Commercial
Thermidistat Accessory
13/
8
Step 2 — Set DIP Switches —
There is a 4-section
DIP switch within the Light Commercial Thermidistat which
must be properly set by the installer. It is ea siest to set these
4 switches before the Light Commercial Thermidistat is
mounted to the wall, so complete the following steps first:
1. Open hinged Light Commercial Thermidistat cover.
2. Remove cover completely by gently snapping it apart at
the hinge.
3. Switches are located in upper right corner of circuit
board. To change switch position, use corner of a small
screwdriver to slide switch to opposite position.
4. After switches have been set, do not reassemble the
2 halves. The rear plastic will be first mounted to wall.
SWITCH 1 — Not used
SWITCH 2 — Not used
SWITCH 3 — SMART/CONVENTIONAL RECOVERY —
Selects between conventional or smart recovery from setback.
Conventional recovery changes to new set point at preprogrammed time. Smart recovery, which is active in both heating
and cooling, starts selected cycle 90 minutes earlier and
smoothly adjusts set point so room will arrive at programmed
temperature at programmed time.
NOTE: The occupied output is only energized at the preprogrammed time.
To Set:
OFF — for smart recovery. This is factory default.
ON — for conventional recovery.
SWITCH 4 — INSTALLER TEST OFF/ON — Selects a
special installer test mode that assists with checkout and
troubleshooting. See Step 5 — Conduct Light Commercial
Thermidistat Start-Up and Checkout.
To Set:
OFF — for normal operation. (Factory default setting.)
ON — for Installer Test mode.
30
Page 31
Step 3 — Install Light Commercial Thermidistat
Before installing Light Commercial Thermidistat, turn off
all power to Weathermaster® COBRA units. There may be
more than one power disconnect. Electrical shock
can cause personal injury or death. Install lockout tags on
disconnects.
1. Turn off all power to equipment. T ag disconnect.
2. If an existing thermostat is being replaced:
a. Remove existing thermostat from wall.
b. Disconnect wires from existing thermostat, one at
a time.
c. As each wire is disconnected, record wire color
and terminal marking.
d. New or additional wire may be needed to accommo-
date added humidity outputs transformer common.
e. Discard or recycle old thermostat.
Mercury is a hazardous waste and MUST be disposed of
properly.
3. Route wires through large hole in rear plastic. Level rear
plastic (separated from front plastic in Step 2 — Set DIP
Switches, on page 30). Level rear plastic against wall (for
aesthetic value only — Light Commercial Thermidistat
need not be leveled for proper operation) and mark wall
through 2 mounting holes.
3
4. Drill two
5. Secure rear plastic to wall with 2 screws and anchors
provided. Additional mounting holes are available for
more secure mounting if needed. Make sure all wires
extend through hole in mounting base.
6. Adjust length and routing of each wire to reach proper
connector block and terminal on mounting base with
1
/4-in. extra length. Strip only 1/4 in. of insula tion from
each wire to prevent adjacent wires from shorting together when connected.
7. Match and connect equipment wires to proper terminals
of each connector block. Remember R and C must be
connected for proper operation (see Fig. 14).
Improper wiring or installation may damage Light
Commercial Thermidistat. Check to make sure wiring is
correct before proceeding with installation or turning on
power. Refer to wiring schematic in the Troubleshooting
section of this manual.
8. Push any excess wire into wall and against rear plastic.
Seal hole in wall to prevent ai r leaks. Leaks can affect
operation.
9. Reattach Light Commercial Thermidistat body to mounting base by first reattaching hinge.
10. Close Light Commercial Thermidistat assembly, making
sure pins on back of circuit board align with sockets in
connector.
11. Turn on power to equipment.
On power up, all display segments will light for 2 seconds.
For the next 8 seconds, a 2-digit code appears on LED display
that identifies Light Commercial Thermidistat configuration:
/16-in. mounting holes in wall where marked.
CP — Commercial Product
Step 4 — Set Light Commercial Thermidistat
Configuration (Fig. 15 and 16) —
tions, like DIP switch settings, are intended to be selected at
installation and normally are not modified by the owner. These
options must be made as part of the installation. A special
procedure allows entry into the Configuration mode. While in
configuration mode, up to 10 selections can be made. A
description of each selection and how to use the Configuration
mode are as follows:
CONFIGURATION OPTIONS — S UMMA RY
Option 1 — Anticipator adjustment
Option 2 — Clean filter timer adjustment
Option 3 — English/Metric selection
Option 4 — Fan (G) ON with W selection
Option 9 — Holiday heat set point
Option 10 — Holiday cool set point
Option 11 — Holiday humidity set point
Option 13 — Room temperature offset adjustment
Option 14 — Heat cool deadband adjustment
Option 21 — Keyboard lock
TO ENTER CONFIGURATION MODE — Press and hold
FAN button for approximately 10 seconds until COOL set
point display indicates a flashing “01”. The Light Commercial
Thermidistat is now in Configuration mode. It will automatically exit this mode if no button is pressed for 3 minutes. Pressing HOLD End button will exit the Configuration mode
immediately.
WHILE IN CONFIGURATION MODE — The upper small
(COOL set point) display indicates selected option number and
large display indicates selection made within that option. One of
these will be flashing. The up and down set point buttons are
used both to move between available options and to make selection for each option. When option number (small display) is
flashing, the up and down set point buttons allows for scrolling
through options moving between available option numbers.
After desired option number has been selected, press SET
TIME/TEMP button once. The large display will now flash,
indicating that up and down set point buttons now control available choices within that option. Each press of SET TIME/
TEMP button switches between available option (small display)
and available selections with in each option (lar ge di splay).
Option 1 — Anticipator Adjustment
controls sensitivity and cycle rate of Light Commercial Thermidistat. Higher numbers decrease sensitivity and slow cycle
rate. Lower numbers increase sensitivity and cycle rate. Anticipator values can range from 1 to 9. Factory default is 3. This
default selection provides optimum performance in nearly all
installations. Try it first; do not change setting unless there is
evidence of need to do so.
Unlike conventional anticipators, this setting is not determined by current draw. The re is no need to measure, know, or
compensate for current draw. There is also no droop with this
Light Commercial Thermidistat. Regardless of setting and
number of stages, both heating and cooling will control to their
respective set points.
TO ADJUST:
1. Enter Configuration mode. The upper small (COOL set
point) display will be flashing 01. If not, use up and do wn
set point buttons to move it to 01.
2. Press SET TIME/TEMP button once to flash current
selection of 1, 2, 3, 4, 5, 6, 7, 8, or 9 on large display.
Factory default is 3.
3. Use up and down set point buttons to move to desired
anticipator setting.
4. Press SET TIME/TEMP button again to flash small
upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Configuration op-
— This adjustment
31
Page 32
COPY PREVIOUS
DAY
CHANGE DAY
SET TIME/TEMP
PROGRAM
HUMIDITY
RESET
FILTER
HOLIDAY
MODE
UP
FAN
DOWN
HOLD
End
Fig. 15 — Light Commercial Thermidistat Keypad
Mode
OFF
HEAT
COOL
AUTO
Fan
ON**
AUTO
HOLD HOLIDAY
DEHUM
COOL
HEAT
CLEAN FILTER
OC1 UN1 OC2 UN2
Mo Tu We Th
Fr Sa Su
TIMEAM
PROGRAMMING
PM
Fig. 16 — Light Commercial Thermidistat LCD
on Power Up
Option 2 — Clean Filter Timer
— Select hours of blower
operation (heating, cooling, or fan) before CLEAN FILTER
icon is displayed. With OFF selected, icon will never come on,
disabling this feature. Time selection can range from 400 to
3600 blower operation hours by selecting numbers 1 through 9.
(Time is 400 times number selected.) Factory default is 2
(800 hr). Recommended blower operation hours selections are:
disposable filter — 400 to 800 hr; media filter — 1200 to
1600 hr; electronic air cleaner — 1600 to 2400 hr.
TO SELECT OR ADJUST:
1. Enter Configuration mode. Use up and down set point
buttons to make small display (now flashing) indicate 02.
2. Press SET TIME/TEMP button once to display current
selection of 1, 2, 3, 4, 5, 6, 7, 8, or 9 on large display.
Factory default is 2.
3. Use up and down set point buttons to move between
available choices.
4. Press SET TIME/TEMP button again to flash small
upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 3 — English/Metric
— Select between Fahrenheit
and Celsius operation. Factory default is Fahrenheit.
TO SELECT OR ADJUST:
1. Enter Configuration mode. Use up and down set point
buttons to make small display (now flashing) indicate 03.
2. Press SET TIME/TEMP button once t o flash current selection of F or C. Factory default is F.
3. Use up and down set point buttons to move between F
and C on large display .
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 4 — Fan (G) On With W
— This selection determines whether fan (G) output is to be ON or OFF when any W
(furnace or strip heat) output is ON. Most furnaces and fan
coils manage their own blowers and do not require separate G
signal. For these applications, select OFF. Some auxiliary heaters require separate G signal to tu rn on blower. In this case,
select ON. Factory default is OF (off).
TO SELECT:
1. Enter Configuration mode. Use up and down set point
buttons to make small display (now flashing) indicate 04.
2. Press SET TIME/TEMP button once to flash large
display .
3. Use up or down set point buttons to alternate between
OFF and ON on large display .
4. Press SET TIME/TEMP button again to flash small
upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 9 — Holiday Heat Set Point
— This selection determines the heating set point (40 to 90 minus deadband F) when
the HOLIDA Y function is active.
TO SELECT:
1. Enter Configuration mode. Use up and down buttons to
make small display (now flashing) indicate 09.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to select desired
temperature.
4. Press SET TIME/TEMP button again to flash small
upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 10 — Holiday Cool Set Point
— This selection determines the cooling set point (40 to 90 minus deadband F) when
the HOLIDA Y function is active.
TO SELECT:
1. Enter Configuration mode if not already there. Use up
and down set point buttons to make small display (now
flashing) indicate 10.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to select desired
temperature.
4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 11 — Holiday Humidity Set Point
— This selection
determines the humidity set point (50 to 90% rh [relative
humidity]) when the HOLIDAY function is active.
NOTE: This value can only be changed in the installer software Configuration mode.
TO SELECT:
1. Enter Configuration mode. Use up and down set point
buttons to make small display (now flashing) indicate 11.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down buttons to select desired humidity.
4. Press SET TIME/TEMP button again to flash small
upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 13 — Room Temperature Offset Adjust
— This option allows calibration (or deliberate miscalibration) of room
temperature sensor. There are various reasons why building
owners may want to have displayed temperature adjusted to a
higher or lower value. The selected number is number of
degrees, plus or minus, which will be added to actual
temperature. The numbers can range between –5 and +5.
Factory default is 0. This adjusted value will be used as actual
temperature for both display and control action. For example, if
32
Page 33
2 is selected, 72 F actual will read 74 F. If set point is 72 F, the
room will control to an actual temperature of 70 F which will
be displayed and acted upon as if it were 72 F. The effect is that
a positive number selection will make the room temperature
lower and vice versa. The Light Commercial Thermidistat is
calibrated within an accuracy of plus or minus 1 degree w hen
shipped from the factory, so this adjustment will provide the
best accuracy when set to 0.
TO SELECT:
1. Enter Configuration mode. Use up and down set point
buttons to make small display (now flashing) indicate 13.
2. Press SET TIME/TEMP button once to flash large display .
3. Use up or down set point buttons to move between –5,
–4, –3, –2, –1, 0, 1, 2, 3, 4, or 5 on large display. Factory
default is 0.
4. Press SET TIME/TEMP button again to flash small
upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 14 — Heat/Cool Deadband Adjustment
— This option selects the minimum difference between heating and cooling set points. A larger difference saves energy a nd a smaller
difference decreases temperature difference between heating
and cooling. Factory default is 2, which means cooling set
point must be a minimum of 2 degrees above heating set point.
An attempt to move them closer will result in one “pushing”
the other to maintain the required difference.
Depending on set points, moving deadband closer than
2 degrees may result in regular cycl ing between heat a nd cool
when AUTO mode is selected. However, this cycling cannot
occur more often than 1 transition every 10 minutes. The system has a built-in requirement that it cannot switch between
heat and cool without a 10-minute “off” time be tween the 2
operations. Specifically, to sw itch from one mode to the other,
there must be no demand for the old mode and a demand for
the new mode, and this must exist continually for 10 minutes
before transition to the new mode will occur.
TO SELECT:
1. Enter Configuration mode if not already there. Use up
and down set point buttons to make small display (now
flashing) indicate 14.
2. Press SET TIME/TEMP button once to flash large
display .
3. Use up or down set point buttons to move between 0, 1, 2,
3, 4, 5, or 6 on large display . Factory default is 2.
4. Press SET TIME/TEMP button again to flash small
upper display for selection of another option, or press
HOLD End to exit Configuration mode.
Option 21 — Keyboard Lock
— This option allows the
installer to disable the thermostat from being changed.
TO SELECT:
1. Enter Configuration mode. Use up and down set point
buttons to make small display (now flashing) indicate 21.
2. Press SET TIME/TEMP button once to flash large
display .
3. Use up and down set point buttons to move between OF
and ON on large display. Factory default is OF, keyboard
is active.
NOTE: Once the keyboard is locked the building manager can momentarily unlock the keyboard by pressing the
following keys sequentially, MODE, COPY PREVIOUS
DAY, SET TIME/T EMP, and HOLD End. The sequence
must be completed within a 5-second period, and the
keypad will be unlocked. The keypad will return to lock
once the keypad is idle for a 2-minute period or i mmediately if after exiting the Configuration mode.
4. Press SET TIME/TEMP button again to flash upper
small display for selection of another option, or press
HOLD End to exit Configuration mode.
mercial Thermidistat is designed with a built-in installer test
capability. It allows easy operation of equipment without
delays or set point adjustments to force heating or cooling. To
enable Installer T est mode, move DIP swi tch no. 4 to ON pos ition. To access this switch, open case as described in Step 2 —
Set DIP Switches. Use the tip of a small screwdri ver to slide
switch no. 4 to ON position.
While in Installer Test mode, clock will display “InSt,” F AN
button will control fan, and MODE button will control heating
and cooling.
TO TEST FAN:
NOTE: In the Installer Test mode the fan operation is not
dependent on the occupied signal.
Fan button switches FAN icon between AUTO and ON.
While ON is displayed, G output will be on, turning fan on.
Allow up to 10 seconds after button is pressed for fan to turn on
and off. On all 3 through 12.5 ton RTUs the fan continues to
operate for a minimum of 30 seconds after G signal is
removed.
NOTE: In other than the Installer Test mode the fan will run
continuously during the occupied periods. If auto fan is
selected, the fan will come on with a heating or cooling call
during the unoccupied periods and run continuously during the
occupied periods. The fan icon AUTO will be lit if auto fan is
selected and ON will be lit when the fan is on.
TO TEST COOL IN G AND DEHU MID IFIC ATION:
Press MODE button until COOL icon turns on. Y1 cooling
begins within 10 seconds and remains on for 4 minutes. Two
minutes after Y1 comes on, the Y2 signal is energized for
2 minutes. At the end of 4-minute run, cooling stops and
MODE reverts to OFF. At any time during 4-minute run time,
cooling may be turned off by pressing MODE button until
OFF appears. While cooling is on, successive presses of
HUMIDITY button turns the dehumidify output on and off.
While this output is active, the “DEHUM” icon will be
energized.
TO TEST PRIMARY HEA TING:
Press MODE button until HEAT icon turns on. W1 heating
begins within 10 seconds and remains on for 4 minutes. This
is the Recycling mode and if the outdoor temperature is below
the balance point it will also include first stage furnace or
electric heat in AC system, and heat pump heating in heat
pump system. W1 will be on for 2 minutes followed by s econd
stage W2 for 2 minutes. If the outdoor temperature is above the
balance point, this second stage call will energize first stage
furnace or electric heat in AC system and heat pump heatin g
in heat pump system. If the outdoor temperature is below
the balance point this second stage call will energize second
stage furnace or electric heat in AC system and heat pump
system. At the end of 4-minute run, heating stops, and MODE
reverts back to OFF. At any time during 4-minute run time,
heating may be turned off by pressing MODE button until
OFF appears. While heating is on, successive presses of
HUMIDITY button turn Occupied output on and off. While
this output is active, “OC” appears in cool set point display.
The Light Com-
33
Page 34
Step 6 — Make Final Settings —
DIP switch no. 4 back to OFF position to exit Installer Test
mode. Assuming the system is to be left in operation after
installation is complete, use MODE button to select between
HEAT, COOL, or AUTO t o provide desired operation of heating, cooling, or both.
The default set points and programmed schedule are
(ONLY ONE PER I OD I S PROGRAMMED):
OCCUPIED 1 = OCCUPIED 2 = 7:00 AM;
COOL = 76 F; HEAT = 72 F
DISPLA Y WILL READ OC2
UNOCCUPIED 1 = UNOCCUPIED 2 = 5:00 PM;
COOL = 85 F; HEAT = 65 F
DISPLA Y WILL READ UN2
If programmed schedule is to be used, make sure the HOLD
icon is off. The schedule is energized or deene rgized by pushing the HOLD End button.
If fixed temperatures are desired, push HOLD End button to
turn on HOLD icon. This will maintain set points, not allowing
them to change with programmed schedule.
During unoccupied periods the FAN button may be used t o
select between AUTO (fan on only with equipment) and FAN
(fan on continuously) fan modes. During occupied periods the
fan is on continuously.
DEHUMIDIFICATION — Dehumidification is done only
during cooling. A dehumidification set point is available to the
owner in both occupied and unoccupied times. It can range
from 50 to 90 percent relative humidity. W hen actual humidity
is higher than set point, a dehumidification demand exists. In the
occupied period, the Light Commercial Thermidistat responds
by activating its dehumidify output (DEHUM) turning on the
compressor in the Energy$Recycler2 unit; and when a call for
cooling exists, energizing the MoistureMi$er™ solenoid in the
48/50HJ unit (if so equipped). The Energ y$Recycler2 compressor will be started in the Occupied mode even though a call for
cooling does not exist; thus dehumidifying the outside air before
it enters the building. In the unoccupied period the humidistat
will only energize the MoistureMi$er solenoid in the main unit.
However, if the humidity is below the set point in the
unoccupied period, a “mini” economizer mode will be initiated
bringing in outside air to cool the space as the first stage
of cooling, provided the outdoor air thermostat in the
Energy$Recycler2 unit is below its set point.
HOL I DAY — A holiday selection is available specificall y for
times where the building will not be occupied for an extended
period. For convenience, one button selects Holiday mode
which is indicated by “HOLIDAY” icon on LED display. Holiday mode also has an automatic hold, meaning that set points
are not affected by the programmed schedule. While in Holiday mode, the system provides temperature and humidity protection for the building in all seasons, but not comfort.
Holiday Set Points
DEHUM should have been done in the Configuration m ode
(Options 9,10, and 11).
— The settings for HEAT, COOL, and
Be sure to return
OPERATIONAL INFORMATION
Five-Minute Compressor Time Guard
Device —
unless it has been off for at least 5 minutes. It can be def eated
for 1 cycle by simultaneously pressing FAN and UP buttons
simultaneous ly.
Fifteen-Minute Staging Timer —
ing or cooling, this timer prevents any higher stage from turning on until preceding stage has been on for 15 minutes. This
timer is not in effect if temperature difference is greater than
5° F (usually due to a large change in desired temperature).
Three-Minute Minimum On Time —
eration, when a stage turns on, it will not turn off for a minimum of 3 minutes.
This timer prevents compressor from starting
In multistage h eat-
In normal op-
Heat/Cool Set Points (Desired Temperature) —
heating and cooling desired temperatures. This is done by
allowing one setting to “push” the other to maintain this
difference. This difference is adjustable via Configuration
Option 14.
Equipment On Indicators —
ment is on, a COOL icon preceded by a small triangle is
displayed below cooling set point. While cooling equipment is
delayed by the Time Guard timer, triangle will flash. The same
is true for HEAT icon and its preceding triangle located under
heating set point.
Dehumidify Output On Indicators —
icon is on when the dehumidification output is energized.
Auto Changeover —
selected, a change from heat to cool (or vice versa) will not occur until an opposite mode demand has existed for 10 minutes.
If set point is changed, the 10-minute requirement is deleted.
Power On Check —
segments of display are turned on for a few seconds. Following
this, temperature display indicates model/configuration via following 2-digit code: CP for commercial product. See Fig. 16.
Error Codes —
properly read room temperature, display will indicate two
dashes (--) and all outputs (except fan, if on) will turn off.
E4 — If Light Commercial Thermidistat’s internal memory
E5 — If Light Commercial Thermidistat cannot properly
Smart Recovery —
SW1 is on), transition out of setback begins a fixed time period
before selected recovery time and gradually adjusts room temperature so desired temperature will be achieved at selected
recovery time. The fixed time period is 1.5 hours. It operates in
both heating and cooling.
A minimum difference of 2° F is enforced between
When cooling equip-
The DEHUM
When auto changeover mode is
When AC power is first applied, all
If Light Commercial Thermi distat ca nnot
fails, “E4” will be displayed. Replace Light Commercial Thermidistat.
read humidity, “E5” will be displayed. Replace
Light Commercial Thermidistat.
With Smart Recovery selected (DIP
®
34
Page 35
PRE-START-UP
Failure to observe the following warnings could result in
serious personal injury.
1. Follow recognized safety practices and wear protective goggles and gloves when checking or servicing
refrigerant system.
2. Do not operate compressor or provide any electric
power to unit unless compressor terminal cover is i n
place and secured.
3. Do not remove compressor terminal cover until
all electrical sources are disconnected and tagged
accordingly.
4. Relieve all pressure from system before touching
or disturbing any connections inside compressor terminal box. If refrigerant leak is suspected around
compressor terminals, use accepted methods to recover refrigerant.
5. Never attempt to repair or solder any components
while refrigerant system is under pressure.
6. Do not use torch to remove a ny component. System
contains oil and refrigerant under pressure. To remove
a component, wear protective goggles and gloves and
proceed as follows:
a. Shut off electrical power to unit and tag
disconnect.
b. Recover refrigerant to re lieve all pressu re from
system, using both high- and low-pressure
ports.
c. Cut component connection tubing with tubing
cutter, and remove component from unit.
d. Carefully unsweat remaining tubing stubs
when necessary . Oil can ignite when ex posed to
torch flame.
Refer to 48/50HJ Installation Instructions for Pre-Start-Up
information for the rooftop unit section. Proceed as follows to
inspect and prepare the unit for initial start-up:
1. Remove filter access panel, blower access panel, and control panel access cover on the energy recovery section.
2. Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to (or
shipped with) unit.
3. Make the following inspections:
a. Inspect for shipping or handling damages such as
broken lines, loose parts, or disconnected wires.
b. Inspect for oil at all refrigerant tubing connections
and on unit base. Detecting oil usually indicates a
refrigerant leak. Leak-test all refrigerant tubing
connections using an electronic leak detector,
halide torch, or liquid-soap solution.
c. Inspect all field and factory wiring connections Be
sure that connections are completed and tight.
d. Inspect upper (supply) and lower (exhaust) coils
for damage and refrigerant leaks. If fin damage is
noted, carefully straighten fins using a fin comb.
4. Tighten compressor holddown bolts to 5.5 to 6.5 ft-lbs of
torque.
5. Verify the following:
a. If installed, ensure optional supply and exhaust
blower wheel set screws are tight and wheels are
centered within the blower housing.
b. Make sure supply and exhaust air filters are in
place.
c. Make sure the condensate drain is of correct
dimensions and primed with water to ensure
proper drainage.
d. Reinstall all access panels.
e. Ensure all tools and miscellaneous parts have been
removed.
START-UP
Refer to the 48/50HJ Installation Instructions for informa-
tion on Start-Up for the rooftop unit section.
Unit Preparation —
stalled in accordance with installat ion instructions and applicable codes.
Supply and Exhaust Filters —
correctly installed on unit. Do not operate without filters in
place.
Outdoor-Air Inlet Screens —
must be in place before operating the unit.
Compressor Mounting —
spring-mounted. Ensure wooden shipping block has been
removed from under the compressor and holddown bolts are in
place.
Internal Wiring —
nections for proper locations. Ensure connections are tight.
Cooling —
tion to Cooling and fan mod e to Auto. Ensure thermostat has
been adjusted to a setting below room temperature. Refer to
T able 2 f or correct unit operation.
Heating —
lection to Heating and fan mode to Auto. Ensure thermostat has
been adjusted to a setting below room temperature. Refer to
T able 2 for correct unit operation.
Set Light Commercial Thermidistat mode selec-
Set Light Commercial Thermidistat mode se-
Operating Sequence —
Light Commercial Thermidistat Start-Up and Checkout on
page 33, and Table 2 for energy recovery section operating
sequence. See Fig. 17.
Make sure the unit has been in-
Make sure filters are
Outdoor-air inlet screen(s)
Compressors are internally
Check all low and high voltage con-
Refer to Step 5 — Conduct
SERVICE
Refer to base unit installation instructions or 62AQ Installa-
tion Instruction for all service information.
Fuse Box (48HJ012,014 — 208/230-3-60 Units
Only) —
supply. The fuse box is located in the compressor section in a
single point box. See Fig. 18. Replacement fuses are cartridge
type, non-renewable, time delay FRN type of the appropriate
size and voltage. Refer to existing fuse size and volt age for
replacement.
Humidity Low & OAT Low
Humidity Low & OAT High
Humidity High & OAT Low
Humidity High & OAT High
Indoor Temperature Between 1st and
2nd Stage Set Points
Humidity Low & OAT Low
Humidity Low & OAT High
Humidity High & OAT Low
Humidity High & OAT High
Indoor Temperature Below 1st Stage
Set Point
Humidity Low
Humidity High
NOTE: OAT < 55° all compression off*
HEATINGER CompER FansRT CompsRT FansRT Heat
Indoor Temperature Above 1st Stage
Set Point
Indoor Temperature Between 1st and
2nd Stage Set Points
OAT >S et Pt
OAT <S et Pt
Indoor Temperature Below 2nd Stage
Set Point
OAT >S et Pt
OAT <S et Pt
LEGEND
Comp —
ER—
MM—
OAT—
RT—
Set Pt —
*Unless unit compressor has been rewired as described in Step 11 (page 29).
Compressor
Energy Recovery section
MoistureMi$er™ Dehumidification Device
Outdoor-Air Temperature
Rooftop Unit
Set Point
OnOn On w/o MMOn w/o MMOnOff
OnOnOn w/o MMOn w/o MMOnOff
OnOnOn w MMOn w MMOnOff
OnOnOn w MMOn w MMOnOff
OffOnOffOffOnOff
OnOnOn w/o MMOffOnOff
OnOnOn w MMOffOnOff
OnOnOn w MMOffOnOff
OffOnOffOffOnOff
OnOnOffOffOnOff
OffOnOffOnOff
OnOnOffOnOff
OnOnOffOnOn, 50%
OnOnOffOnOn, 50%
OnOnOffOnOn, 100%
37
Page 38
TROUBLESHOOTING
Use Tables 3 and 4, and Fig. 19 and 20 when troubleshooting this unit.
NOTES:
1. If any of the original wire furnished must be replaced, it must be
replaced with Type 90° C wire or its equivalent.
2. Three phase motors are protected under primary single phasing
conditions.
3. Thermostat: HH07AT170, 172.
Subbase: HH93AZ176, 177, 178, and 179.
4. Set heat anticipator at .14 amp for 1st stage and .14 amp for 2nd
stage.
5. Use copper conductors only.
6. TRAN is wired for 230-v unit. If unit is to be run with 208-v power
supply, disconnect BLK wire from 230-v tap (ORN) and connect
to 208-v tap (RED). Insulate end of 230-v tap.
I— Ignitor
IDM— Induced Draft Motor
IFC— Indoor Fan Contactor
IFM— Indoor Fan Motor
IGC— Integrated Gas Unit Control (48HJ only)
LT LO— Low Temp Cooling Lockout
LPS— Low-Pressure Switch
LS— Limit Switch
MGV— Main Gas Valve
OATC— Outdoor-Air Thermostat (Cool)
OATH— Outdoor-Air Thermostat (Heat)
OCR— Occupied Relay
OF— Outdoor Fan
OFM— Outdoor Fan Motor
OLR— Overload Relay
PL— Plug Assembly
QT— Quadruple Terminal
RS— Rollout Switch
RVS— Reversing Valve Solenoid
SEN— Sensor
TB— Te r mi n al Bl o ck
TRAN — Transformer
38
Field Splice
Marked Wire
Ter m in al ( Ma rk e d )
Terminal (Unmarked)
Ter m in al B lo ck
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To indicate common potential
only. Not to represent wiring.
Compressor cycles (other
than normally satisfying
thermostat).
Suction pressure greater than
100 psig in Cooling mode.
Excessive head pressure.*
Head pressure too low.*
Excessive suction pressure.*
Suction pressure too low.*
LEGEND
TXV —
*Energy recovery section uses TXVs with a 100 psig maximum operating pressure (MOP) feature to limit suction pressure
in Cooling mode at high temperatures. Always consult charging chart for correct operating pressures.
Thermostatic Expansion Valve
Power failure.Call power company.
Fuse blown or circuit breaker tripped.Replace fuse or reset circuit breaker.
Defective thermostat, contactor, transformer, con-
trol relay, or capacitor.
Insufficient line voltage.Determine cause and correct.
Incorrect or faulty wiring.Check wiring diagram and rewire correctly.
Light Commercial Thermidistat program in UC1
or UC2 mode.
Defective fan motor.Replace fan motor.
Faulty wiring or loose connection in compressor
circuit.
Compressor motor burned out, seized, or internal
Time Guard® device.
No DEHUM signal from Light Commercial
Thermidistat.
Time Guard device not timed out.Allow time for Time Guard device to recycle unit.
Refrigerant overcharge or undercharge.Recover refrigerant, evacuate system, and recharge to
Defective compressor.Replace and determine cause.
Insufficient line voltage.Determine cause and correct.
Blocked outdoor coil or dirty air filter.Determine cause and correct.
Defective run/start capacitor, overload, or start
relay.
Faulty outdoor-fan (cooling) or indoor-fan (heat-
ing) motor or capacitor.
Restriction in refrigerant system.Locate restriction and remove.
Defective TXV.Replace TXV.
Dirty air filters.Replace filters.
Dirty coils.Clean coils.
Refrigerant overcharged.Recover excess refrigerant.
Air in system.Recover refrigerant, evacuate system, and recharge.
Condensing air restricted or air short-cycling.Determine cause and correct.
Low refrigerant charge.Check for leaks; repair and recharge.
Compressor valves leaking.Replace compressor.
Restriction in liquid tube.Remove restriction.
High heat load.Check for source and eliminate.
Compressor valves leaking.Replace compressor.
Refrigerant overcharged.Recover excess refrigerant.
Dirty air filters or coils.Replace filter, clean coils.
Low refrigerant charge.Check for leaks; repair and recharge.
Metering device or low side restricted.Remove source of restriction.
Insufficient indoor airflow.Increase air quantity. Check filter and replace if necessary.
Replace component.
Check Light Commercial Thermidistat program. See Step 5
— Conduct Light Commercial Thermidistat Start-Up and
Checkout on page 33.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Check for DEHUM signal on Light Commercial Thermidistat
LCD display.
nameplate.
Determine cause and replace.
Replace.
PROBLEMCAUSEREMEDY
Damper does not open; fan(s) off.
Damper will not close.
LEGEND
Occupied Relay
OCR —
Table 4 — Supply-Air Damper Troubleshooting
OCR not energized (thermostat in Unoccupied
mode).
OCR defective.Replace OCR.
Damper jammed.Free damper.
Damper motor defective.Replace damper motor.
Loose wiring.Check wiring and correct.
Damper jammed.Free damper.
Motor return spring broken.Replace motor.
Check Light Commercial Thermidistat program
settings (see Step 5 — Light Commercial Thermidistat Start-Up and Checkout section, page 33).
41
Page 42
Copyright 2002 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1144
Tab 1a1b6a6b
PC 111Catalog No. 534-80122Printed in U.S.A.Form 48/50HJ,62AQ-2SISPg 429-02Replaces: 48/50HJ,62AQ-1SIS
Page 43
ROOFTOP UNIT (RTU) AND ENERGY RECOVERY SECTION (62AQ) START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATIONRTU62AQ
COBRA™ ENERGY RECOVERY UNIT MODEL NO.:
SERIAL NO.:/
BASE UNIT MO DEL NO .:SERIAL NO.:/
DATE:TECHNICIAN:/
II. PRE-START-UP (insert checkmark in box as each item is completed)
VERIFY THA T CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS
CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
CHECK THAT SUPPLY AND EXHAUST HOODS ARE INSTALLED AND AIR FILTER(S) ARE CLEAN AND IN
PLACE
CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS
CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS (62AQ300 BELT
DRIVE EXHAUST FAN AND SUPPL Y FAN)