Carrier BT50RG-4.1, BT30RF-EXPR, BT50RGCH-4.1, BT50RS-4.1, BT50RSFMS-4.1 Service & Installation Manual

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SERVICE &

INSTALLATION

MANUAL

MEDIUM

TEMPERATURE

VERTICAL

REFRIGERATORS

51-1337-02

01/03

CARRIER COMMERCIAL REFRIGERATION, INC.

Providing BEVERAGE-AIR • FRIGIDAIRE • KELVINATOR • UNIVERSAL NOLIN Products/Services

If additional information is necessary, call the factory.

Our toll free number is 1-800-684-1199.Technical assis- tance engineers are willing to assist you in any way possible. Office hours are from 8:00 a.m. to 5:30 p.m., Eastern Standard Time.

Important information is contained in this manual which should

be retained in a convenient location for future reference.

All data and information in this manual is subject to change without notice.

Manual effective for models produced January, 2003.

Starting serial number .

MODEL DESIGNATION INFORMATION

PART NO. MODELS STYLE CONDENSER SPECIAL USE

52-1923-01 BT30RF- EXPR SOLID ONE DOOR TOP MOUNT EXPLOSION PROOF 52-1958-02 BT30RF-FMS SOLID ONE DOOR TOP MOUNT FLAMMABLE MAT'L STORAGE 52-1993-33 BT30RG-4.1 GLASS ONE DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-34 BT30RGCH-4.1 GLASS ONE DOOR TOP MOUNT CHROMATOGRAPHY 52-1993-35 BT30RS-4.1 SOLID ONE DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-29 BT30RSFMS-4.1 SOLID ONE DOOR TOP MOUNT FLAMMABLE MAT'L STORAGE 52-1993-36 BT50RG-4.1 GLASS TWO DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-37 BT50RGCH-4.1 GLASS TWO DOOR TOP MOUNT CHROMATOGRAPHY 52-1993-38 BT50RS-4.1 SOLID TWO DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-30 BT50RSFMS-4.1 SOLID TWO DOOR TOP MOUNT FLAMMABLE MAT'L STORAGE 52-1993-39 BT80RG-4.1 GLASS THREE DOOR TOP MOUNT SCIENTIFIC GENERAL PURPOSE 52-1993-32 ST260RIR-4.1 SOLID ONE DOOR TOP MOUNT INCUBATOR 52-1993-41 ST30RGBB-4.1 GLASS ONE DOOR TOP MOUNT BLOOD STORAGE 52-1993-42 ST50RGBB-4.1 GLASS TWO DOOR TOP MOUNT BLOOD STORAGE 52-1991-64 T30MGP-4.1 GLASS ONE DOOR TOP MOUNT 52-1991-65 T30MSP-4.1 SOLID ONE DOOR TOP MOUNT 52-1991-66 T50MGP-4.1 GLASS TWO DOOR TOP MOUNT 52-1997-36 T50MGPR-4.1 GLASS TWO DOOR TOP MOUNT 52-1991-67 T50MSP-4.1 SOLID TWO DOOR TOP MOUNT 52-1991-68 T80MGP-4.1 GLASS THREE DOOR TOP MOUNT 52-1997-37 T80MGPR-4.1 GLASS THREE DOOR TOP MOUNT 52-1992-32 UMG30BS-4.1 GLASS ONE DOOR BOTTOM MOUNT 52-1992-33 UMG50BS-4.1 GLASS TWO DOOR BOTTOM MOUNT 52-1997-34 UMG50RS-4.1 GLASS TWO DOOR BOTTOM MOUNT 52-1992-34 UMG80BS-4.1 GLASS THREE DOOR BOTTOM MOUNT 52-1997-35 UMG80RS-4.1 GLASS THREE DOOR BOTTOM MOUNT 52-1992-35 UMH30BS-4.1 GLASS ONE DOOR BOTTOM MOUNT HEATED DOORS 52-1992-36 UMH50BS-4.1 GLASS TWO DOOR BOTTOM MOUNT HEATED DOORS 52-1992-37 UMH80BS-4.1 GLASS THREE DOOR BOTTOM MOUNT HEATED DOORS

TABLE OF CONTENTS-MED. TEMP. VERTICAL

MODEL CODES EXAMPLES..................................................2

HANDLING & INSTALLATION ..............................................4

TOP MOUNT, GLASS PULL DOOR (1-,2-,& 3-DR MODELS)

Dimensional Drawings..........................................................6

Refrigerator Specifications....................................................7

BOTTOM MOUNT, GLASS PULL DOOR (1-, 2-, 3-DR MODELS)

Dimensional Drawings..........................................................8

Refrigerator Specifications....................................................9

TOP MOUNT, SOLID PULL DOOR (1 & 2-DR MODELS)

Dimensional Drawings & Specifications ............................10

MAINTENANCE & REPAIR ......................................37

ELECTRICAL & REFRIGERATION INFORMATION

Medium Temperature Glass & Solid 1 Door ......................15

Medium Temperature Glass & Solid 2 Door ......................16

Medium Temperature Glass 3 Door ....................................17

Medium Temperature Solid 1 & 2 Door FMS......................17

ELECTRICAL & REFRIGERATION INFORMATION BT30RF-FMS

Medium Temperature Solid 1 Door ....................................65

ELECTRICAL & REFRIGERATION INFORMATION BT30RF-EXPR

Medium Temperature Solid 1 Door Refrigerator/Freezer ....69

ELECTRICAL & REFRIGERATION INFORMATION ST260RI, ST260RIR

Incubator ............................................................................81

TROUBLESHOOTING ................................................93

COMPONENT IDENTIFICATION ........................100

PA RT S LIST ....................................................................109

TABLE OF CONTENTS 1

Medium Temperature Vertical Refrigerators

Introduction

These refrigerators have been designed to maintain a medium temperature environment. These multi-purpose refrigerators are available in one, two, and three-door solid or glass door models.

Except for routine cleaning, these medium temperature cabinets will require little maintenance. In the unusual event that repair should be necessary, this manual presents information that is helpful in maintaining, diagnosing, and repairing these cabinets.

2 INTRODUCTION

MODEL CODES – KELVINATOR & KELVINATOR SCIENTIFIC 3

MODEL CODES

Kelvinator Model Example: T30LGPR-4

T30LGP R-4

T = Top Mount B = Bottom Mount FS = Food Service

30, 50, 80 - Cubic Feet

L = Low Temp M - Medium Temp H = Hardening Cabinet

G= Glass Door S = Solid Door

P = Pull Door S = Sliding Door Q = Quadrant Pull Door

R = Remote E = Export ET = Export Transformer Customer Variations:

BR = Baskin Robbins DQ = Dairy Queen DQL = Dairy Queen Light Duty

4 = Revision Level

Kelvinator Scientific Model Example: ESTL50RSFMS-4

ESTL50RSFMS -4

E = Export ET = Export (Transformer)

S = Scientific B = Base Scientific

T = Top Mount B = Bottom Mount C = Chest L = Hardening Cabinet

30, 50, 80 = Cubic Feet

F = Freezer R = Refrigerator

G = Glass Door S = Solid Door I = Incubator (Solid Door)

FMS = Flammable Material Storage CH = Chromatography BB = Blood Bank EXPR = Explosion Proof R = Recorder on Incubator Customer Variations:

XXX

4 = Revision Level

4 MODEL CODES – UN

MODEL CODES

Universal Nolin Model Example: UMG50BS-4

UMG50B S-4

U = Upright S = Scientific (upright)

L = Low Temp. M = Med Temp.

H = Heated Glass (medium temp.) G = Glass S = Solid O = Open T = Sliding Glass Door (track)

30, 50, 80 = Cubic Feet

R = Remote on Bottom Mounted Upright U - Remote on Top Mounted Upright T = Top Mounted Compressor B = Bottom Mounted Compressor S = Single Facing (sliders) D = Double Facing

S = 115V / 60 Hz. D = 208/230V / 60 Hz. / 1 Ph. P = 208V / 60 Hz. / 3 Ph. T = Transformer F = 220V / 50 Hz.

4 = Revision Level

SECTION I – HANDLING & INSTALLATION

HANDLING & INSTALLATION 5

FREIGHT DAMAGES & SHORTAGES

The cabinet was inspected and

packaged at the factory, and should arrive in excellent condition.The transportation company or other parties involv ed in the shipment are responsible for loss and/or damage.Always make an inspection before and after uncrating. Inspect the crated unit(s) before locating (preferably at the point of unloading by the transportation company).

INSPECTING FOR DAMAGES

Always use care when removing shipping

tape, blocks, pads, hardware or other material until you are satisfied that the unit is completely operational.Contact the factory if technical assistance is required.

Check the cartons or containers.If these are damaged in any way, open them and inspect the contents in the driver’s presence. If damage is detected:

1. Have the driver note the nature and extent of the

damage on the freight bill.

2. Notify the transpor tation company at once to request

an inspection. Carrier claim policies usually require inspections to be made within 15 days of delivery.

3. If damage is noticed, file a claim with the transpor ta-

tion company.

FILING A CLAIM

File a claim for loss at once with the transportation company for:

A. A cash adjustment; B.Repairs; or C. Replacement. When filing your claim, retain all packaging materials

and receipts.

HANDLING THE CABINET

The refrigeration system of the cabinet is

designed to operate with the cabinet located on a level surface. Do not tilt the cabinet more than 10° to any side. If the cabinet must be tilted on an angle for handling or moving purposes, allow it to sit in an upright position 30 minutes prior to starting.

CHOOSING A LOCATION

This model cabinet should be situated to allow proper air circulation. These cabinets require a 2" minimum clearance behind for proper air circulation.

The cabinet must be installed on sturdy, solid, level floor.

The cabinet must be located so it can be plugged into a properly grounded three-prong electrical outlet of 115 volt, 60 hz.The electrical outlet should not be controlled by a wall switch which might be turned off accidentally.

UNCRATING THE CABINET

The cabinet should be moved as close as possible to the operating location before removing crate base. Be sure to follow the steps in the “INSPECTING FOR DAM- AGES ”instructions.

INSTALLING THE CABINET

(Models with Top Mounted Compressor)

Whenever possible leave the crate base on the cabinet until it is moved close to the final position.When it is necessary to move the cabinet through a doorway, it may be necessary to remove the crate base.

Wood runners are provided on the underside of the cabinet for ease in sliding. These runners should be left attached to the cabinet when the crate base is removed and should remain attached until after the legs are installed.The cabinet can then be pushed around more easily without scratching the floor.The runners also prevent damage to the electrical receptacle and condensate pan hardware on the cabinet bottom.

After the cabinet has been moved to the approximate final location, remove the package containing the legs from the cabinet interior. Tape the doors to prevent accidental opening when handling. Raise the sides of the cabinet high enough to mount the legs at the locations provided on the bottom of the cabinet.

IMPORTANT:

AFTER REMOVAL OF WOOD RUNNER, REPLACE BOLT “A” INTO LEG MOUNTING BRACKETS. THIS IS EXTREMELY IMPORTANT TO THE SECURE ATTACHMENT OF THE CABINET LEG. THERE MUST BE FOUR (4) BOLTS SECURING EACH LEG.

Level the cabinet by means of the leg adjustments. Cabinet doors are self-closing, and the cabinet must be level to operate properly.

NOTE:

IMPORTANT:

NOTE:

6 HANDLING & INSTALLATION

CONDENSATE PAN INSTALLATION INSTRUCTIONS

MAKE SURE THE CABINET IS DISCONNECTED

FROM ITS POWER SOURCE

1. Remove and discard protective cover over electrical

receptacle on bottom of cabinet

2. Bend down front part of housing. (See above.)

3. Insert condensate evaporator pan assembly into the slide

supports on the underside of the cabinet by pushing toward back of cabinet until it stops.

4. Plug supply cord into receptacle in underside of cabinet.

5. Bend up front part of housing. Line up slot with rivnut in

cabinet bottom and insert thumbscrew through slot onto rivnut in cabinet bottom. Insert thumb screw through slot onto rivnut and tighten.

6. The assembly will now operate when power is supplied to

the cabinet.

7. Inspect rear of cabinet to ensure that the drain line from

the evaporator is properly positioned over the condensate pan.

On top mount models, allow a minimum of twelve (12) inches between the top of the cabinet and ceiling and two (2) inches from the back of the cabinet to the wall.

(Models with Bottom Mounted Compressor)

Remove the crate base mounting clips located behind the front grill.Slide the cabinet forward on the crate base to clear the rear mounting clips.

After removing the crate base, move the cabinet into location.Make sure the cabinet is lev el to ensure operation of the “self-closing” doors.

Allow a minimum of two (2) inches between the back of the cabinet and the wall for proper air circulation through the condensing unit.

CABINET STARTUP

Once the cabinet has been located in its permanent location and the proper power and grounding have been provided, the following items must be checked or completed:

1. Cut and remove the compressor hold-down band (if applicable) so the compressor “floats” freely.

2. Check for traces of oil on the compressor pan which could mean a broken or leaking refrigeration line.

2. UNDER NO CIRCUMSTANCE SHOULD THE COM-

PRESSOR BE STARTED WHEN OIL IS PRESENT UNTIL INSPECTED BY A SERVICE TECHNICIAN.

3. INSPECT THE FACTORY WIRING FOR TERMINALS THAT MIGHT HAVE VIBRATED LOOSE IN SHIPPING. TIGHTEN ALL SCREW-TYPE TERMINALS.

4. Check the refrigeration lines to see that they are “free” and no damage was done during shipping.

5. Check fan blade(s) for “free” operation.

6. Turn on the main power switch. Once the compressor starts, the voltage should be checked at the compressor terminals to determine if there is proper voltage to the compressor.The voltage should not exceed 10% abov e or below the rated compressor voltage.

EXAMPLE: If the voltage reads 115 volts with no load and it

drops below 103 volts when the compressor starts, it may indicate that the supply wiring is too small or that the wire run is too long.

7. Make sure that the drain line has not been dislodged or broken during shipping and that the drain trap terminates properly in the condensate pan or floor drain. (See Condensate Pan on top mounted compressor.)

8. Listen for any unusual noise such as lines vibrating, etc. Correct problem by tightening screws, slightly bending tubing, etc.

9. Check proper tension on doors. (See Door Torque Adjustment.)

10. Cabinet should not be loaded with product until cabinet has operated for 24 hours and reached desirable storage temperature.

THERMOSTAT SETTINGS

The refrigerator is shipped from the factory with a thermostat setting of approximately the mid-point of the operating range. Final thermostat setting must be made in the field.

Allow the cabinet to operate until the compressor cycles on the thermostat. The normal operating temperature range for the refrigerator is:

32°F to 55°F (0°C to 13°C) NOTE:DO NOT OPERATE THE CABINET WITH THERMO-

STAT SETTINGS BELOW 32°F (0°C). The thermostat is easily adjusted with a standard screwdriv-

er. The thermostat has settings 1 through 7, tur n the thermostat to a higher number to lower the cabinet temperature.

The thermostat is located behind the evaporator front grill and can be adjusted through the grill. On some models the thermostat is located in the electrical box at the top of the cabinet.

SCIENTIFIC CONTROL AND ANNUNCIATOR PANELS

Cabinets for Scientific use may be equipped with a v ariety of optional control, alarm, and recorder devices. Each cabinet is shipped with the appropriate operators manual for the device installed on the cabinet.These operator manuals pertain to the set-up and basic operation of the control panel devices. For more comprehensive operation, repair, and maintenance information refer to the control panel service manual part number 51-0170-01.

FIGURE 2

GROUNDING INSTRUCTIONS/SERIAL RATING PLATES 7

GROUNDING INSTRUCTIONS

This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazards.The appliance should be plugged directly into a properly grounded three-prong receptacle.

Where a two-prong wall receptacle is encountered, it must be replaced with a properly grounded three prong receptacle in accordance with the National Electrical Code and local codes and ordinances. The work must be done by a licensed electrician.

IMPORTANT

Do not under any circumstances cut or remove

the round grounding prong from the equipment plug.

WARNING

Consult a licensed electrician if you have any doubt about the grounding of your wall receptacle. Only a licensed electrician can determine the polarization of your wall receptacle. Only a properly installed three-pronged wall receptacle assures the proper polarization with the equipment plug.

SERIAL RATING PLATES

Serial Number Rating Plates on each vertical cabinet are located on the inside upper left hand corner.This plate contains all technical data necessary to the oper-

ation of the cabinet. Warranty administration is based on the serial number as printed on the rating plate.

15 Amp

20 Amp

Medium Temperature, Top Mount, Glass Pull Door Refrigerators Dimensional Drawings

8TOP MOUNT GLASS PULL DOOR DIMENSIONAL DRAWINGS

833/4

GLASS

TYP.

INTERIOR

261/4

INTERIOR

GLASS

TYP.

INTERIOR

GLASS

TYP.

GLASS

TYP.

343/4

INTERIOR

295/8

INTERIOR

605/8

SIDE VIEW

Medium Temperature, Top Mount, Glass Pull Door Refrigerators Specifications

TOP MOUNT GLASS DOOR REFRIGERATOR SPECIFICATIONS 9

Specification 1-Door 2-Door 3-Door

Compressor Mount Top Top Top Temperature Range 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) Number of Doors 1 2 3 Door Construction Double Pane Double Pane Double Pane Hinge Type Torsion Bar Torsion Bar Torsion Bar Insulation - CFC-Free Foam-in-Place Urethane Foam-in-Place Urethane Foam-in-Place Urethane Wall Thickness 2 3/8" 2 3/8" 2 3/8" Capacity - Gross 27.3 ft.

49.1 ft.

76.2 ft.

Shipping Weight (Approx.) 470 lbs. 640 lbs. 870 lbs. Compressor BTUH/-10°F Evap. 2400 5400 5400 Condenser Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Evaporator Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Refrigerant Type R-404A R-404A R-404A Refrigerant Control Expansion Valv e Expansion Valve Expansion Valv e Amp Rating 9.5 12.1 14.5

11.2 BT30RG & ST30RGBB 13.8 BT50RG & ST50RGBB 16.0BG80RG

13.2 BT30RGCH 15.8 BT50RGCH Electrical Specs. (V / Hz / Ph) 115 / 60 / 1 115 / 60 / 1 115 / 60 / 1 NSF NSF7 NSF7 NSF7 UL & CSA Listed Yes Yes Yes Interior Finish Baked Enamel, Coved Corners Baked Enamel, Coved Corners Baked Enamel, Coved Corners Exterior Finish Baked Enamel Baked Enamel Baked Enamel Lighting

2 Insul. 1500 Milliamp Fluor. Lamps 3 Insul. 1500 Milliamp Fluor. Lamps 4 Insul. 1500 Milliamp Fluor. Lamps

Electrical Information 15 Amp Service Cord 20 Amp Ser vice Cord 20 Amp Ser vice Cord

w/NEMA 5-15P Plug w/NEMA 5-20 Plug w/NEMA 5-20P Plug 20 Amp Cord BT30RGCH w/NEMA 5-20P Plug

Medium Temperature, Bottom Mount, Glass Pull Door Refrigerators Dimensional Drawings

10 BOTTOM MOUNT DIMENSIONAL DRAWINGS

GLASS

TYP.

INTERIOR

263/4

GLASS

TYP.

INTERIOR

GLASS

TYP.

GLASS

TYP.

343/4

295/8

INTERIOR

SIDE VIEW

INTERIOR

Medium Temperature, Bottom Mount, Glass Pull Door Refrigerators Specifications

BOTTOM MOUNT REFRIGERATOR SPECIFICATIONS 11

Specification 1-Door 2-Door 3-Door

Compressor Mount Bottom Bottom Bottom Temperature Range 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) Number of Doors 1 2 3 Door Construction Double Pane Double Pane Double Pane Hinge Type Torsion Bar Torsion Bar Torsion Bar Insulation - CFC-Free Foam-in-Place Urethane Foam-in-Place Urethane Foam-in-Place Urethane Wall Thickness 2 3/8" 2 3/8" 2 3/8" Capacity - Gross 27.3 ft.

49.1 ft.

76.2 ft.

Shipping Weight (Approx.) 488 lbs. 640 lbs. 724 lbs. Compressor BTUH/-10°F Evap. 2400 5400 5400 Condenser Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Evaporator Type Fin & Tube Forced Air Fin & Tube Forced Air Fin & Tube Forced Air Refrigerant Type R-404A R-404A R-404A Refrigerant Control Expansion Valv e Expansion Valve Expansion Valv e Amp Rating 9.5 12.1 14.5 Electrical Specs. (V / Hz / Ph) 115 / 60 / 1 115 / 60 / 1 115 / 60 / 1 NSF NSF7 NSF7 NSF7 UL & CSA Listed Yes Yes Yes Interior Finish Baked Enamel, Coved Corners Baked Enamel, Coved Corners Baked Enamel, Coved Corners Exterior Finish Baked Enamel Baked Enamel Baked Enamel Lighting

2 Insul. 1500 Milliamp Fluor. Lamps 3 Insul. 1500 Milliamp Fluor. Lamps 4 Insul. 1500 Milliamp Fluor. Lamps

Electrical Information 15 Amp Service Cord 20 Amp Ser vice Cord 20 Amp Ser vice Cord

w/NEMA 5-15P Plug w/NEMA 5-20P Plug w/NEMA 5-20P Plug

12 TOP MOUNT SOLID DOOR DRAWINGS & SPECIFICATIONS

Medium Temperature, Top Mount, Solid Pull Door Dimensional Drawings

Specification 1-Door 2-Door

Compressor Mount Top Top Temperature Range 32° to 55° (0° to 13°C) 32° to 55° (0° to 13°C) Number of Doors 1 2 Door Construction Foam-In-Place Foam-In-Place Hinge Type Camlift Camlift Insulation Foam-in-Place Urethane Foam-in-Place Urethane Wall Thickness 2 3/8" 2 3/8" Capacity - Gross 27.3 ft.

49.1 ft.

Shipping Weight (Approx.) 440 lbs. 604 lbs. Compressor BTUH/-10°F Evap. 2126 2126 Condenser Type Fin & Tube Forced Air Fin & Tube Forced Air Evaporator Type Fin & Tube Forced Air Fin & Tube Forced Air Refrigerant Type R-404A R-404A Refrigerant Control Expansion Valv e Expansion Valvee Amp Rating (80° Running) 8.7 8.7

8.9 BT30RS 8.9 BT50RS Electrical Specs. (V / Hz / Ph) 115 / 60 / 1 115 / 60 / 1 NSF NSF7 NSF7 UL Listed Yes Yes Interior Finish Baked Enamel, Coved Corners Baked Enamel, Coved Cornerss Exterior Finish Baked Enamel Baked Enamel Compressor Make Tecumseh Tecumseh Electrical Information 15 Amp Service Cord 15 Amp Ser vice Cord

w/NEMA 5-15P Plug w/NEMA 5-15P Plug

Refrigerator Specifications

SECTION II

Compressor Model Number Copeland ASE24C3E-IAA Recommended Operating Temp. Range 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Sporlan FBS 1/4C BP40 Charge Refrig.Type / Oz. / Grams R404A / 23 / 652.0

ELECTRICAL & REFRIGERATION SPECIFICATIONS Medium Temp., Glass, 1-Door Refrigerators

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 40 / 4 40 / 4 41 / 5 Suction Pressure (PSIG / Kpa) 44 / 303 45 / 317 49 / 338 Discharge Pressure (PSIG / Kpa) 211 / 1455 237 / 1634 269 / 1855 Compressor Amps 6.3 6.3 6.5 Total Refrigeration Amps 8.7 8.8 9.0

SYSTEM PERFORMANCE

NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.

Compressor Model Number Americold HP121-1-3087 Recommended Operating Temp. Range (F/C) 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Capillary .054 x 7" Charge Refrig.Type / Oz. / Grams R404A / 15 / 425.2

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 38 / 3 38 / 3 37 / 3 Suction Pressure (PSIG / Kpa) 39 / 268 41 / 283 45 / 310 Discharge Pressure (PSIG / Kpa) 192 / 1324 217 / 1496 247 / 1703 Compressor Amps 3.9 4.0 4.2 Total Refrigeration Amps 5.7 5.8 6.0

SYSTEM PERFORMANCE

Medium Temp., Solid, 1-Door Refrigerators

1 DOOR (GLASS & SOLID) ELECTRICAL / REFRIGERATION SPECS 15

ELECTRICAL & REFRIGERATION SPECIFICATIONS Medium Temp., Glass, 2-Door Refrigerators

Compressor Model Number Copeland AST54CIE-CAA Recommended Operating Temp. Range 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Sporlan FBS 1/4C BP405 Charge Refrig.Type / Oz. / Grams R404A / 23 / 652.0

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 49 / 9 50 / 10 50 / 10 Suction Pressure (PSIG / Kpa) 48 / 331 49 / 332 50 / 345 Discharge Pressure (PSIG / Kpa) 238 / 1641 271 / 1868 306 / 2110 Compressor Amps 11.0 11.4 11.2 Total Refrigeration Amps 14.2 14.7 14.6

SYSTEM PERFORMANCE

NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 40 / 4 40 / 4 39 / 4 Suction Pressure (PSIG / Kpa) 38 / 262 42 / 289 45 / 310 Discharge Pressure (PSIG / Kpa) 196 / 1351 231 / 1593 264 / 1820 Compressor Amps 3.9 4.2 4.4 Total Refrigeration Amps 5.8 6.0 6.2 Center Mullion Heater 2.5 watt / foot 529 OHMS 115V

SYSTEM PERFORMANCE

Medium Temp., Solid, 2-Door Refrigerators

16 2 DOOR (GLASS & SOLID) ELECTRICAL / REFRIGERATION SPECS

ELECTRICAL & REFRIGERATION SPECIFICATIONS Medium Temp., Glass, 3-Door Refrigerators

Compressor Model Number Copeland AST54CIE-CAA Recommended Operating Temp. Range 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Sporlan FBS 1/2CP BP40 Charge Refrig.Type / Oz. / Grams R404A / 24 / 680.4

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 36 / 2 37 / 3 35 / 2 Suction Pressure (PSIG / Kpa) 43 / 296 42 / 289 43 / 296 Discharge Pressure (PSIG / Kpa) 205 / 1413 234 / 1648 271 / 1868 Compressor Amps 10.0 9.6 9.8 Total Refrigeration Amps 14.4 14.1 14.2

SYSTEM PERFORMANCE

NOTE: REFER TO SERIAL DATA PLATE FOR REFRIGERANT TYPE & CHARGE.

Compressor Model Number Americold HP110-1-3083 Recommended Operating Temp. Range (F/C) 32°F to 55°F (0°C to 13°C) Cabinet V olts 115 Expansion Device Capillary .049 x 5" Charge Refrig.Type / Oz. / Grams R404A / 15 / 425.2

SYSTEM COMPONENTS

AMBIENT 70°F / 21.1°C 80°F / 27°C 90°F / 32.5°C

Cavity Temp. (F/C) 41 / 5 40 / 4 38 / 3 Suction Pressure (PSIG / Kpa) 39 / 268 42 / 290 46 / 317 Discharge Pressure (PSIG / Kpa) 172 / 1186 196 / 1351 229 / 1579 Compressor Amps 1.8 1.9 2.1 Total Refrigeration Amps 3.3 3.4 3.5

SYSTEM PERFORMANCE

Medium Temp., Solid, 1 & 2 Door FMS

3 DOOR (GLASS) & FMS ELECTRICAL / REFRIGERATION SPECS 17

WIRING DIAGRAM REFERENCE

18 WIRING DIAGRAM REFERENCE

CONTROL

PANEL

LIGHTS,

FLUORESCENT SOLENOID

RECEPTACLE

BOX / LIGHT EVAPORATOR

INCAND LIGHT,

RACEWAY

ANTI-SWEAT

HTR, RACEWAY

WIRING DIAGRAM REFERENCE

DOOR SWITCH,

RACEWAY

MODELS LADDER COMPRESSOR ELECT BOX

BT30RF- EXPR 26-0983-00

BT30RF-FMS 00-0428-00

BT30RG-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01 00-0058-01/02

BT30RGCH-4.1 00-0052-00 00-0137-00 00-0056-00 00-0059-00 00-0050-01 00-0067-01 00-0058-01/02

BT30RS-4.1 00-0052-00 00-0071-00 00-0056-00 00-0061-01 00-0061-05 00-0050-01 00-0058-01

BT30RSFMS-4.1 00-0055-00 00-0071-00 00-0057-00 00-0050-04 00-0058-01

BT50RG-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0058-01/02

BT50RGCH-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0059-00 00-0050-01 00-0067-02 00-0058-01/02

BT50RS-4.1 00-0052-00 00-0071-00 00-0056-00 00-0061-02 00-0061-04 00-0061-05 00-0050-01 00-0058-01

BT50RSFMS-4.1 00-0055-00 00-0071-00 00-0057-00 00-0050-04 00-0058-01

BT80RG-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 00-0058-01/02

ST260RIR-4.1 00-0053-00 00-0071-00 00-0064-00 00-0061-01 00-0061-04 00-0065-00 00-0050-03 00-0065-00 00-0017-12

ST30RGBB-4.1 00-0052-00 00-0137-00 00-0056-00 00-0061-01 00-0050-01 00-0067-01 00-0017-10

ST50RGBB-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0017-10

T30MGP-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01

T30MSP-4.1 00-0052-00 00-0071-00 00-0056-00 00-0050-01

T50MGP-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02

T50MGPR-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0060-00

T50MSP-4.1 00-0052-00 00-0071-00 00-0056-00 00-0061-04 00-0050-01

T80MGP-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03

T80MGPR-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 00-0060-00

UMG30BS-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01

UMG50BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02

UMG50RS-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02 00-0060-00

UMG80BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03

UMG80RS-4.1 00-0052-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03 00-0060-00

UMH30BS-4.1 00-0052-00 00-0137-00 00-0056-00 00-0050-01 00-0067-01

UMH50BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-02

UMH80BS-4.1 00-0052-00 00-0084-00 00-0056-00 00-0061-04 00-0050-01 00-0067-03

LADDER WIRING DIAGRAM – 00-0052-00

WIRING DIAGRAM 19

MED TEMP 115V, 60 HZ 220V, 50 HZ

ALL CONTROLS SHOWN IN OPERATING MODE

L1 N

CABINET MUST BE GROUNDED

DENOTES PIN NUMBER OF 9 PIN CONNECTOR

SEE DATA PLATE FOR AMPERAGE RATING

USE COPPER CONDUCTORS ONLY

OPTIONAL

INDICATOR

BALLAST/SLIGHT SWITCH

DPSTDPST

ON/OFF

SWITCH

POWER POWER ON/OFF SWITCH

BK OE

BK RD WE

OPTIONAL DOOR

(MODELS WITH FLUORESCENT LIGHTING SYSTEM)

OPTIONAL

ON/OFF SWITCH

AND

CONTACTOR

FIELD WIRED TO CONDENSING UNIT

USE COPPER CONDUCTORS ONLY

CAVITY T'STAT

OE OE OE WE

CNC

SWITCH/S

OPTIONAL INCANDESCENT

FUSE

INTERIOR LIGHT OR DOOR AJAR

INDICATOR

BK/WE

COMP. CONTROL CONTACTOR

LIQUID LINE SOLENOID VALVE

(SELF CONTAINED MODELS)

BK WE

OPTIONAL DELUXE

CONTROL PANEL

BLOOD BANK MODELS

(REMOTE MODELS)

COMPRESSOR

OE WE

COND FAN/S

RECEPTACLEOPTIONAL LIGHTED SIGN KIT

OPTIONAL CIRCUIT BREAKER

BK WE

OPTIONAL POWER

FACTOR CORRECTION

CAPACITOR 55 MFD

BN WE WE

BK BK WE

EVAP FAN/S

OPTIONAL RECEPTACLES

OPTIONAL

CHART RECORDER

WEBK

OPTIONAL HEATED GLASS DOOR/S

BN WE

MULLION HEATERS/S

(SOLID 2 & 3 DOOR MODELS)

BK BK W/RIB

CONDENSATE PAN HEATER

OPTIONAL

P/N 00-0052-00 Rev A

LADDER WIRING DIAGRAM – 00-0053-00

20 WIRING DIAGRAM

INCUBATOR

115V, 60 HZ 220V, 50 HZ

ALL CONTROLS SHOWN IN OPERATING MODE

CABINET MUST BE GROUNDED

DENOTES PIN NUMBER OF 9 PIN CONNECTOR

L1 N

ON/OFF

CONTACTOR

DOOR SWITCH

BK OE

SEE DATA PLATE FOR AMPERAGE RATING

USE COPPER CONDUCTORS ONLY

WEBKWE

YW BN

4EVAP FAN

ON/OFF

SWITCH

CONTROL PANEL

TEMPERATURE

MONITOR

DELUXE

PERIMETER HEATER

OE WE

COMPRESSOR

CONDENSOR FAN

BN WE

WEOE

BK WE

DELUXE

CONTROL PANEL

FUSE

CIRCUIT BREAKER

CONDENSATE PAN HEATER

TEMP

CONTROL

BK/WE OE

LIGHT SWITCH

CONTROL PANEL

BK BK W/RIB

RD BK

HIGH TEMP SAFETY

DELUXE

RECEPTACLE

T'STAT

GYYW

INTERIOR LIGHT

BK WE

CAL-ROD

INCANDESCENT

P/N 00-0053-00

GY WE

LADDER WIRING DIAGRAM – 00-0055-00

WIRING DIAGRAM 21

MEDIUM TEMP SCIENTIFIC

115V, 60 HZ 220V, 50 HZ

ALL CONTROLS SHOWN IN OPERATING MODE.

SEE DATA PLATE FOR AMPERAGE RATING

USE COPPER CONDUCTORS ONLY

CABINET MUST BE GROUNDED

L1 N

BK WE

CAVITY

T'STAT

BK W/RIB

ON/OFF

& CONTACTOR

SWITCH

COMPRESSOR

CONDENSOR FAN/S

WEOE

OE WE

EVAPORATOR FAN/S

OPTIONAL

CHART RECORDER

WEBK

P/N 00-0055-00

COMPRESSOR WIRING DIAGRAM – 00-0071-00

22 WIRING DIAGRAM

FAN #1

CONDENSOR

NAL BOAR I

TERM

START BOX ASSY

220V, 50 HZ

115V, 60 HZ

GR-01

HARNESS- START

FAN #2

(OPTIONAL)

CONDENSOR

CONDENSOR FAN ASSY

OPTIONAL CONNECTIONS SHOWN WITH DASHED LINES.

1) STANDARD CONNECTIONS SHOWN WITH SOLID LINES; (NORMAL OPERATION)

2) F FORWARD ROTATION CONDENSOR FAN

NOTES-

FAN LEADS

CONDENSOR

E W

R O

K K B

K B

JUMPER (REMOVE WHEN

INSTALLING PRESSURE SWITCH)

(OPTIONAL)

PRESSURE SWITCH

11223344556

START CAP

K B

RUN CAP

K B

BEPE

ELECTRICAL BOX ASSY

5 AMP-125/250V

WEYW

TERMINAL BLOCK

COMPRESSOR

O.L.

AMERICOLD COMPRESSOR ASSY

HARNESS- COMPRESSOR GR-01

RELAY

COMPRESSOR WIRING DIAGRAM – 00-0084-00

WIRING DIAGRAM 23

FAN #1

CONDENSOR

D R

TERMINAL BOA

START BOX ASSY

220V, 50 HZ

115V, 60 HZ

GR-02

HARNESS- START

FAN #2

(OPTIONAL)

CONDENSOR

CONDENSOR FAN ASSY

FAN LEADS

CONDENSOR

K K B

RELAY

OPTIONAL CONNECTIONS SHOWN WITH DASHED LINES.

1) STANDARD CONNECTIONS SHOWN WITH SOLID LINES; (NORMAL OPERATION)

2) F FORWARD ROTATION CONDENSOR FAN

NOTES-

JUMPER (REMOVE WHEN

INSTALLING PRESSURE SWITCH)

(OPTIONAL)

PRESSURE SWITCH

11223344556

START CAP

IED

RUN CAP

TERMIN

IDENTIF

BEPE

WEYW

ELECTRICAL BOX ASSY

5 AMP-125/250V

TERMINAL BLOCK

COMPRESSOR

COPELAND AST54

COMPRESSOR ASSY

115V, 60 HZ

220V, 50 HZ

HARNESS- COMPRESSOR GR-05

O.L.

COMPRESSOR WIRING DIAGRAM – 00-0137-00

24 WIRING DIAGRAM

FAN #1

CONDENSOR

TERMINAL BOAR

START BOX ASSY

220V, 50 HZ

115V, 60 HZ

GR-01

HARNESS- START

FAN #2

(OPTIONAL)

CONDENSOR

CONDENSOR FAN ASSY

OPTIONAL CONNECTIONS SHOWN WITH DASHED LINES.

1) STANDARD CONNECTIONS SHOWN WITH SOLID LINES; (NORMAL OPERATION)

2) F FORWARD ROTATION CONDENSOR FAN

NOTES-

FAN LEADS

CONDENSOR

E W

K K B

K B

(OPTIONAL)

PRESSURE SWITCH

JUMPER (REMOVE WHEN

INSTALLING PRESSURE SWITCH)

START CAP

BEPE

ELECTRICAL BOX ASSY

5 AMP-125/250V

11223344556

115V, 60 HZ

220V, 50 HZ

HARNESS- COMPRESSOR GR-01

WEYW

TERMINAL BLOCK

COMPRESSOR

COPELAND ASE24

COMPRESSOR ASSY

O.L.

RELAY

ELECTRICAL BOX WIRING DIAGRAM – 00-0056-00

WIRING DIAGRAM 25

ELECTRICAL BOX WIRING DIAGRAM – 00-0057-00

26 WIRING DIAGRAM

ELECTRICAL BOX WIRING DIAGRAM – 00-0064-00

WIRING DIAGRAM 27

RACEWAY WIRING DIAGRAM – 00-0061-*

28 WIRING DIAGRAM

(OPTIONAL)

5 AMP-125/250V

ELECTRICAL BOX ASSY

HARNESS- SHORT MULLION HEATER

RACEWAY

TERMINAL BLOCK

CUT

WIRES

DISPLAY

1 2 3 4 5 6 7 8 N

1 324 213

BN RD GN BK WE

(OPTIONAL)

GLASS HEAT

DOOR RECEPTACLE

564

PUSHBUTTON

BATTERY BACKUP

SWITCH

DISPLAY

1 2 3 4 5 6 7 8

1423 123

TERMINAL BLOCK

GROUP- 04

HARNESS- DOOR SWITCH

RECTIFIER

CARLINGSWITCH

DOOR SWITCH TERMINAL NUMBERS

McGILL

ARCOELECTRIC

BLACK TAPE

(RED)

BNPE

5 AMP-125/250V

DOOR SWITCH

ELECTRICAL BOX ASSY

HARNESS- ANTI-SWEAT HEATER

UNDER COUNTER MODELS

*GR-06

PERIMETER HEATER

"PULSE"

ALL VERTICAL MODELS

OPTIONAL HEATED DOOR

OPTIONAL ANTI-SWEAT HTRS

CABINETS ONLY)

SHORT MULLION HEATER

(QUAD-DOOR HARDENING

(OPTIONAL)

MULLION HEATER

2 & 3 DOOR MODELS

(OPTIONAL)

PERIMETER HEATER

MODELS

NON-PULSE

PULSE

MODELS

W/0 DISPLAY

PULSE DISPLAY IN SOLID DR FRT PANEL

PULSE

DOOR DOOR

MODELS

W/DISPLAY

321

HARNESS- DISPLAY

*GR-04

TERMINAL BLOCK

WE RD

HARNESS- INCANDESCENT LIGHT

HARNESS- HARDENING CABINET LIGHT

5 AMP-125/250V

ELECTRICAL BOX ASSY

*GR-05

(OPTIONAL)

INCANDESCENT LIGHT

ALL SOLID DOOR VERTICAL MODELS

OPTIONAL INCANDESCENT INTERIOR LIGHT

5 AMP-125/250V

PE BN

TIME CLOCK

TERMINAL BLOCK

DOOR 1

HARNESS- DOOR SWITCH GROUP -01

LOW TEMP "PULSE" MODELS

MED. TEMP & INCUBATOR MODELS

BLACK TAPE

X34

12 N

TERMINAL BLOCK

ELECTRICAL BOX ASSY

HARNESS- DOOR SWITCH GROUP -02

VERTICAL MODELS

LOW TEMP MODELS

1 DOOR

OPTIONAL DOOR SWITCH

REMOVE "OE" WIRE ON MED. TEMP & INCUBATOR MODELS

BLACK TAPE

*GR-01

5 AMP-125/250V

TIME CLOCK

DOOR 2

DOOR 1

MED. TEMP MODELS

LOW TEMP "PULSE" MODELS

REMOVE "OE" WIRE ON MED. TEMP MODELS

LOW TEMP MODELS

ELECTRICAL BOX ASSY

VERTICAL MODELS

2 DOOR

*GR-02

5 AMP-125/250V

TERMINAL BLOCK

DOOR 3

HARNESS- DOOR SWITCH GROUP -03

DOOR 2

DOOR 1

OPTIONAL DOOR SWITCHES

BLACK TAPE

TIME CLOCK

OPTIONAL DOOR SWITCHES

LOW TEMP MODELS

VERTICAL MODELS

LOW TEMP "PULSE" MODELS

MED. TEMP MODELS

3 DOOR

REMOVE "OE" WIRE ON MED. TEMP MODELS

*GR-03

ELECTRICAL BOX ASSY

EVAPORATOR WIRING DIAGRAM – 00-0050-*

WIRING DIAGRAM 29

WEWE

BKBK

1 FAN

EVAP FAN/S

GROUP -01; 1 DOOR

GROUP -02; 2 DOOR/3 DOOR

HARNESS- EVAPORATOR FAN EXTENSION

MOUNTED

CAVITY T'STAT

EVAPORATOR AREA

BN BK BK WE

SPADESPADE

2 FANS

USE WITH

CAVITY

T' STAT

REMOTE

MOUNTED

(REMOVE JUMPER WHEN

INSTALLING THERMOSTAT)

OE OE

GROUP -02

HARNESS- EVAPORATOR AREA

BK WE

OE OE

HARNESS- MAIN CABINET

123456789

1432765

GY RD

OE YW

(EXIT EVAPORATOR AREA)

TO ELECTRICAL BOX

*GR.-01

MED. TEMP MODELS

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