Carrier ASPAS1CCA015, ASPAS1CCA012 User Manual

Home Standby - 7kW - 12kW - 15kW
INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of CARRIER’S success in “IMPROVING POWER BY DESIGN.” But it doesn’t stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose CARRIER with the confidence that these systems will provide superior performance.
TEST CRITERIA:
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PROT OTYPE TESTED
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SYSTEM TORSIONAL TESTED
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NEMA MG1-22 EVALUATION
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MOTOR STARTING ABILITY
SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION. This state-of-the-art power maximizing regulation
system is standard on all CARRIER models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine.
SINGLE SOURCE SERVICE RESPONSE from CARRIER’s dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. You are never on your own when you own a CARRIER system.
CARRIER TRANSFER SWITCHES. Long life and reliability are synonymous with CARRIER systems. One reason for this confidence is that the CARRIER product line includes its own transfer systems and controls for total system compatibility.
FEATURES
Air-Cooled Gas Engine Generator Sets
Continuous Standby Power Rating Model ASPAS1CCA007 - 7kW 60Hz
Model ASPAS1CCA012 - 12kW 60Hz Model ASPAS1CCA015 - 15kW 60Hz
INCLUDES:
• Automatic T ransfer Switch with Built-In Emergency Load Center
• Pre-wired External Connection Box
• Flexible Fuel Line
• Composite Mounting Pad
• Pre-wired conduits
• Natural Gas or LP Gas Operation
• GFCI duplex outlet & 12Vdc outlet
• UL Listed to Canadian safety standards
• 2 Year Limited Parts and Labor Warranty
HOME STANDBY SPECIFICATIONS Home Standby - 7kW - 12kW - 15kW
• Durable (OHVI) Design
• ”Spiny-lok” cast iron cylinder walls
• Electronic ignition, spark advance and compression release
ENGINE
• Full pressure lubrication system
• Low oil pressure shutdown system
• High temperature shutdown
• Revolving field
• Skewed stator
• Displaced phase excitation
• Automatic voltage regulation
GENERATOR
• UL 2200 Listed
• Fully Automatic
Maximizes engine “breathing” for increased fuel efficiency. Cylinder walls run cooler, reducing oil consumption. Because heat is the pr imar y cause of engine wear, the OHVI has a significantly longer life than competitive engines.
Rigid construction and added durability provide long engine life. These features combine to assure smooth, quick starting every time.
Superior lubrication to all vital bearings means better performance, less maintenance and significantly longer engine life.
Superior shutdown protection prevents catastrophic engine damage due to low oil. Prevents damage due to overheating. Allows for smaller, light weight unit that operates 25% more efficiently than a revolving armature generator. Produces a smooth output waveform for compatibility with electronic equipment. Maximizes motor starting capability.Provides more surge capability than brushless generator designs. Regulates the output voltage to ±2% prevents damaging voltage spikes. For your safety Transfers your vital electrical loads to the energized source of power.
• Remote Mounting
SWITCH
• UL Listed
TRANSFER
• Manual/Auto/Off switch
• Utility voltage sensing
• Utility interrupt delay
• Engine warm-up
• Engine cool-down
• Seven day exerciser
• Timed Trickle Battery charger
• Main Line Circuit Breaker
MICROPROCESSOR CONTROL
• Weather protective enclosure
• Enclosed critical grade muffler
UNIT
Mounts near your existing distribution panel for simple, low cost installation. For your safety Selects the operating mode. Constantly monitors utility voltage, setpoints 60% dropout, 80% pick-up, of standard voltage. Prevents nuisance start-ups of the engine, set point approximately 15 seconds. Ensures engine is ready to assume the load, setpoint approximately 10 seconds. Allows engine to cool prior to shutdown, setpoint approximately 1 minute. Operates engine to prevent oil seal drying and damage between power outages. Maintains battery amperage to insure starting. Protects generator from overload.
Ensures protection against mother nature. Hinged key locking roof panel for security. Electrostatically applied epoxy paint for durability.
Quiet, critical grade muffler is mounted inside the unit to prevent injuries.
• Small, compact, attractive
• Pre-wired External Connection Box
• 1’ Flexible Fuel Line
• Composite Mounting Pad
• Pre-wired conduits
SYSTEM
• UL Listed wire nuts
INSTALLATION
Makes for an easy, eye appealing installation. Easy Installation - Virtually all hardware included, plus step-by-step photographed Installation Guide.
GENERATOR Model ASPAS1CCA007 (7kW) Model ASPAS1CCA012 (12kW) Model ASPAS1CCA015 (15kW)
Rated Maximum Continuous Power Capacity (LP)................................... 7,000 Watts* . . . . . . . . . . . . . . . . . . .12,000 Watts* . . . . . . . . . . . . . . . . . . .15,000 Watts*
Rated Maximum Continuous Power Capacity (NG)...................................6,000 Watts* . . . . . . . . . . . . . . . . . . . .12,000 Watts* . . . . . . . . . . . . . . . . . . .13,000 Watts*
Rated Voltage................................................................................................120/240 . . . . . . . . . . . . . . . . . . . . . . . .120/240 . . . . . . . . . . . . . . . . . . . . . . . .120/240
Rated Maximum Continuous Load Current
120 Volts ................................................................................................ 50.0 NG/58.3 LP . . . . . . . . . . . . . . . 100.0 NG/100.0 LP . . . . . . . . . . . . . . .108.3 NG/125.0 LP
240 Volts ................................................................................................ 25.0 NG/29.2 LP . . . . . . . . . . . . . . . .50.0 NG/ 50.0 LP . . . . . . . . . . . . . . . . .54.2 NG/62.5 LP
Main Line Circuit Breaker ............................................................................. 30 Amp . . . . . . . . . . . . . . . . . . . . . . . .50 Amp . . . . . . . . . . . . . . . . . . . . . . . .65 Amp
Phase ................................................................................................................ .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Number of Rotor Poles .......................................................................................2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rated AC Frequency ........................................................................................60Hz . . . . . . . . . . . . . . . . . . . . . . . . . .60Hz . . . . . . . . . . . . . . . . . . . . . . . . . .60Hz
Power Factor .......................................................................................................1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Battery Requirement (not included) ..........................................................Group 26 . . . . . . . . . . . . . . . . . . . . . . . .Group 26 . . . . . . . . . . . . . . . . . . . . . . .Group 26
12 Volts and . . . . . . . . . . . . . . . . . . . .12 Volts and . . . . . . . . . . . . . . . . . . . . .12 Volts and
350 Cold-cranking . . . . . . . . . . . . . . .525 Cold-cranking . . . . . . . . . . . . . . . .525 Cold-cranking
Amperes Minimum . . . . . . . . . . . . . . .Amperes Minimum . . . . . . . . . . . . . . . .Amperes Minimum
Shipping Weight (lbs.) (Includes Transfer Switch) .......................................375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .470 . . . . . . . . . . . . . . . . . . . . . . . . . . . .487
Dimensions (L” x W” x H”)....................................................................... 48 x 24 x 28-1/4 . . . . . . . . . . . . . . . . .48 x 24 x 28-1/4 . . . . . . . . . . . . . . . . . .48 x 24 x 28-1/4
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ENGINE Model ASPAS1CCA007 (7kW) Model ASPAS1CCA012 (12kW) Model ASPAS1CCA015 (15kW)
Type of Engine .................................................................................................OHVI . . . . . . . . . . . . . . . . . . . . . . .OHVI V-TWIN . . . . . . . . . . . . . . . . . . . .OHVI V-TWIN
Number of Cylinders............................................................................................1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rated Horsepower.................................................................................14.5 @ 3,600 rpm . . . . . . . . . . . . . . . . .30 @ 3,600 rpm . . . . . . . . . . . . . . . . . .30 @ 3,600 rpm
Displacement...................................................................................................410cc . . . . . . . . . . . . . . . . . . . . . . . . . .992cc . . . . . . . . . . . . . . . . . . . . . . . . . .992cc
Cylinder Block.........................................................................................Aluminum w/Cast . . . . . . . . . . . . . . . . .Aluminum w/Cast . . . . . . . . . . . . . . . . .Aluminum w/Cast
Iron Sleeve . . . . . . . . . . . . . . . . . . . . . .Iron Sleeve . . . . . . . . . . . . . . . . . . . . . .Iron Sleeve
Valve Arrangement...................................................................................Overhead Valve . . . . . . . . . . . . . . . . . .Overhead Valve . . . . . . . . . . . . . . . . . .Overhead Valve
Ignition System.................................................................................. .Solid-state w/Magneto . . . . . . . . . . . . .Solid-state w/Magneto . . . . . . . . . . . . .Solid-state w/Magneto
Compression Ratio...........................................................................................8.6:1 . . . . . . . . . . . . . . . . . . . . . . . . . . .9.5:1 . . . . . . . . . . . . . . . . . . . . . . . . . . .9.5:1
Starter............................................................................................................ .12 Vdc . . . . . . . . . . . . . . . . . . . . . . . . .12 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . .12Vdc
Oil Capacity Including Filter.....................................................................Approx. 1.5 Qts . . . . . . . . . . . . . . . . . .Approx. 1.7 Qts. . . . . . . . . . . . . . . . . . .Approx. 1.7 Qts.
Operating RPM............................................................................................... .3,600 . . . . . . . . . . . . . . . . . . . . . . . . . .3,600 . . . . . . . . . . . . . . . . . . . . . . . . . .3,600
Fuel Consumption Natural Gas cu.ft./hr.
1/2 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Full Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 . . . . . . . . . . . . . . . . . . . . . . . . . . .215 . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
Liquid Propane ft
3
/hr(gal/hr)
1/2 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30(0.82) . . . . . . . . . . . . . . . . . . . . . . .56(1.53) . . . . . . . . . . . . . . . . . . . . . . . .58(1.58)
Full Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54(1.47) . . . . . . . . . . . . . . . . . . . . . . .76(2.08) . . . . . . . . . . . . . . . . . . . . . . . .88(2.40)
Required fuel pressure to generator fuel inlet at all load ranges - 5 to 7 inches of water column for natural gas, 11 to 14 inches of water column for LP gas
CONTROLS
Model Switch
- AutoAutomatic Start on Utility failure/7 day exerciser
- Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stops unit. Power is removed control and charger still operate
- Manual/Test (start) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start with starter control, unit stays on. If utility fails, transfer to load takes place.
Engine Start Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cyclic cranking: 7 sec. on, 7 rest (90 sec. maximum duration)
Engine Warm-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 seconds
Engine Cool-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 minute
Starter Lock-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starter cannot re-engage until 5 sec. after engine has stopped.
2.5 Amp Timed Trickle Battery Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
Automatic Voltage Regulator w/Overvoltage Protection . . . . . . . . . . . . . . . . . . . Standard
Automatic Low Oil Pressure Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
Overspeed Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard, 72Hz
High Temperature Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
Overcrank Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
Safety Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard
Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with BS5514, ISO3046 and DIN6271). Prime (Unlimited Running Time): Unit not recommended for prime power applications. Applicable for supplying electric power in lieu of commercially purchased power. Prime power is the maximum power available at variable load. A 10% overload capacity is available for 1 hour in 12 hours. (All ratings in accordance with BS5514, ISO3046, ISO8528 and DIN6271). * Maximum wattage and current are subject to and limited by such factors as fuel Btu content, ambient temperature, altitude, engine power and condition, etc. Maximum power decreases about 3.5 percent for each 1,000 feet above sea level; and also will decrease about 1 percent for each 12° C (10° F) above 15.5° C (60°F).
Home Standby - 7kW - 12kW - 15kW
Home Standby - 7kW - 12kW - 15kW
TRANSFER SWITCH &
Model ASPAS1CCA007 Model ASPAS1CCA012 Model ASPAS1CCA015
EMERGENCY LOAD CENTER (7kW) (12kW) (15kW)
No.of Poles 2 2 2
Current Rating (amps) ......................................................100 ..........................................100 ......................................... 100
Voltage Rating (VAC) .......................................................250 ......................................... 250 ......................................... 250
Utility Voltage Monitor (fixed)
-Pick-up ...........................................................................
-Dropout .........................................................................
Return to Utility ....................................................... approx. 13 sec .......................approx. 13 sec........................approx. 13 sec.
Exerciser weekly for 12 minutes .................................. Standard .................................Standard .................................Standard
UL Listed ...................................................................... Standard .................................Standard .................................Standard
Dimensions (H” x W” x D”) .......................................26.5 x 12.5 x 7 ...................... 26.5 x 12.5 x 7 .......................26.5 x 12.5 x 7
Total of Pre-wired Circuits .................................................. 8 ............................................ 10 ...........................................12
No.15A 120V .......................................................... 5 ............................................ 3 ........................................... 5
No.20A 120V .......................................................... 1 ............................................ 3 ........................................... 3
No.15A 240V .......................................................... - ............................................ - ........................................... -
No.20A 240V .......................................................... - ............................................ 1 ........................................... 1
No.30A 240V .......................................................... 1 ............................................ 1 ........................................... 1
Circuit Breaker Protected
Available RMS Symmetrical
Fault Current @ 250 Volts ...................................10,000 .....................................10,000 ......................................10,000
W2 W1
70% ........................................ 70% ....................................... 70%
60% ....................................... 60% ....................................... 60%
Mechanical Dimensions (in inches)
Current No.of Height Width Depth Rating Poles H1 H2 W1 W2
100 UL Listed 2 26.5 29.25 8.14 12.5 7
Transfer Switch Features
• Electrically operated, mechanically-held contacts for fast, positive connections.
• Rated for all classes of load, 100% equipment rated, both inductive and resistive.
• 2 pole, 250 VAC contactors.
• 160 millisecond transfer time.
• Dual coil design.
• Main contacts are silver plated or silver alloy to resist welding and sticking.
• NEMA 1 enclosure is standard on the 100 amp switch.
Terminal Wire Ranges
H1
H2
ATS Rated Amps Switch Terminal Neutral Lug/Stud Ground Lug 100A 2-Pole UL 1 x 1/0-12 1 x 3/8-16 Stud 1 x 2/0-14
CARRIER, INC. • 7310 WEST MORRIS STREET • INDIANAPOLIS, IN 46231 • www.carrier.com
Printed in USA 10.05 CATALOG NO. ASPAS07-2SS All specifications are subject to change without notice.
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