59SP5A
Performance™ Boost, Single---Stage
4 --- W a y M u l t i p o i s e
Condensing Gas Furnace
Series 100
Product Data
A11263
The 59SP5A Multipoise Performance Boost Condensing Gas
Furnace features SEER--boosting year--round electrical efficiency
when paired with a compatible condensing unit. Energy efficiency
is at the heart of this furnace with up to 96.5% AFUE gas
efficiency and the electrically--efficient basic ECM blower motor.
This gas furnace also features 4--way multipoise installation
flexibility, and is available in six model sizes. The 59SP5A can be
vented for direct vent/two--pipe, ventilated combustion air, or
single--pipe applications. All units meet California Air Quality
Management District emission requirements, are design certified in
Canada, and are certified for mobile/manufactured home use.
STANDARD FEATURES
S Quiet operation. Compare for yourself at HVACpartners.com.
S Most sizes meet ENERGY STARR Version 4.0 criteria for gas
furnaces: 95+ AFUE; AMACF electrical rating; 2% or less
cabinet airflow leakage. See table on Page 2.
S High--efficiency basic ECM multiple--speed blower motor for
electrically efficient operation all year long in heating, cooling
and continuous fan operation.
S Humidistat Control compatible; dehumidification input for
better comfort.
S SmartEvap technology helps control humidity levels in the
home when used with a compatible humidity control system.
S ComfortFan technology allows control of continuousfan
speed from a compatible thermostat.
S Ideal height 35” (889 mm) cabinet: short enough for taller coils,
but still allows enough room for service.
S Silicon Nitride Power Heat Hot Surface Igniter.
S External Media Filter Cabinet included.
S 4--way multipoise design for upflow, downflow or horizontal
installation, with unique vent elbow and optional venting
through--the--cabinet downflow venting capability.
S Single--speed inducer motor, and single--stage gas valve.
S Self diagnostics with SuperBrite LED.
S Approved for Twinning applications with accessory kit (60--14
through 120--22 models, only).
S Approved for Manufactured Housing/Mobile Home applications
with MH accessory kit.
S Adjustable blower speed for heating, cooling and continuous fan
S Aluminized--steel primary heat exchanger.
S Stainless--steel condensing secondary heat exchanger.
S Propane convertible (see Accessory list).
S Factory--configured ready for upflow applications.
S Fully--insulated casing including blower section.
S Convenient Air Purifier and Humidifier connections.
S Direct--vent/sealed combustion, single--pipe venting or
ventilated combustion air.
S Installation flexibility: (sidewall or vertical vent).
S Residential installations may be eligible for consumer financing
through the Retail Credit Program.
S Certified to leak 2% or less of nominal air conditioning CFM
delivered when pressurized to 1--in. water column with all
present air inlets, air outlets, and condensate drain port(s) sealed.
† Capacity in accordance with DOE test procedures. Ratings are position dependent. See rating plate.
‡ Heating CFM at factory default blower motor heating tap settings.
ESP --- External Static Pressure
Meets ENERGY STAR criteria
DIMENSIONS (IN.)
HDWBTUHAFUE
RATED HEATING OUTPUT†HEATING AIRFLOW
ENERGY
STAR
HEATING
CFM
HEATING ESP
(in. W.C.)
COOLING CFM
@0.5ESP
(in. W.C.)
MOTOR
HP
SPEED
FEATURES AND BENEFITS
MEDIA
CABINET
SUPPLIED
(IN.)
SmartEvapt Technology — When paired with a compatible
thermostat, this dehumidification feature overrides the cooling
blower off-delay when there is a call for dehumidification. By
deactivating the blower off-delay, SmartEvap technology prevents
condensate that remains on the coil after a dehumidification cycle
from re-humidifying throughout the home. This results in reduced
59SP5A
humidity and a more comfortable indoor environment for the
homeowner.
Unlike competitive systems, SmartEvap technology only overrides
the cooling blower off--delay when humidity control is needed.
Once humidity is back in control, SmartEvap re-enables the
energy-saving cooling blower off-delay.
ComfortFant Technology —Sometimes the constant fan setting
on a standard furnace system can actually reduce homeowner
comfort by providing too much or too little air! Comfort Fan
technology improves comfort all year long by allowing the
homeowner to select the continuous fan speed of their choice using
a compatible thermostat.
HYBRID HEATR Dual Fuel System — This system can provide
more control over your monthly energy bills by automatically
selecting the most economical method of heating. With HYBRID
HEAT components, our system automatically switches between the
gas furnace and the electric heat pump as outside temperatures
change to maintain greater efficiency and comfort than with any
traditional single-source heating system. The heat pump also
delivers high-efficiency cooling in the summer.
Power Heatt Igniter — Carrier’s unique SiN igniter is not only
physically robust but it is also electrically robust. It is capable of
running at line voltage and does not require complex voltage
regulators as do other brands. This unique feature further enhances
the gas furnace reliability and continues Carrier’s tradition of
technology leadership and innovation in providing a reliable and
durable product.
Performancet ECM Blower Motor — This basic ECM, or
electronically commutated motor, can provide an efficiency
enhancement for select Carrier air conditioner or heat pump
systems. It uses less electrical power than its PSC counterpart and
also has a wider range of speeds
Reliable Heat Exchanger Design — The aluminized steel, clam
shell primary heat exchanger was re--engineered to achieve greater
efficiency out of a smaller size. The first two passes of the heat
exchanger are based on the current 80% product, a design with
more than ten years of field-proven performance and success.
These innovations, paired with the continuation of a crimped,
no-weld seam create an efficient, robust design for this essential
component.
The condensing heat exchanger, a stainless steel fin and tube
design, is positioned in the furnace to extract additional heat.
Stainless steel coupling box componentry between heat exchangers
has exceptional corrosion resistance in both natural gas and
propane applications.
Media Filter Cabinet — Enhanced indoor air quality in the home
is made easier with our media filter cabinet—a standard accessory
on all deluxe furnaces. When installed as a part of the system, this
cabinet allows for easy and convenient addition of a Carrier high
efficiency air filter.
4-Way Multipoise Design — One model for all applications –
there is no need to stock special downflow or horizontal models
when one unit will do it all. The new heat exchanger design allows
these units to achieve the certified AFUE in all positions.
Direct or Single-pipe Venting, or Optional Ventilated
Combustion Air — This furnace can be installed as a 2-pipe
(Direct Vent) furnace, in an optional ventilated combustion air
application, or in single-pipe, non-direct vent applications. This
provides added flexibility to meet diverse installation needs.
Sealed Combustion System — This furnace brings in combustion
air from outside the furnace, which results in especially quiet
operation. By sealing the entire combustion vestibule, the entire
furnace can be made quieter, not just the burners.
Insulated Casing — Foil-faced insulation in the heat exchanger
section of the casing minimizes heat loss. The acoustical insulation
in the blower compartment reduces air and motor noise for quiet
operation.
Monoport Burners — The burners are specially designed and
finely tuned for smooth, quiet combustion and economical
operation.
Bottom Closure — Factory-installed for side return; easily
removable for bottom return. The multi-use bottom closure can
also serve for roll-out protection in horizontal applications, and act
as the bottom closure for the optional return air base accessory.
Blower Access Panel Switch — Automatically shuts off 115-v
power to furnace whenever blower access panel is opened.
Quality Registration — Our furnaces are engineered and
manufactured under an ISO 9001 registered quality system.
Certifications — This furnace is CSA (AGA and CGA) design
certified for use with natural and propane gases. The furnace is
factory--shipped for use with natural gas. A CSA listed gas
conversion kit is required to convert furnace for use with propane
gas. The efficiency is AHRI efficiency rating certified. This furnace
meets California Air Quality Management District emission
requirements.
Direct-Drive Motor TypeElectronically Commutated Motor (ECM)
Direct-Drive Motor HP1/21/21/23/43/4111
Motor Full Load Amps6.86.86.88.48.410.910.910.9
RPM Range600 - 1200
Speed Selections5
Blower Wheel Dia x Widthin. 11 x 711 x 811 x 711 x 811 x 811 x 10 11 x 10 11 x 11
Input VoltageVolts-Hertz-Phase115-60-1
Operating Voltage RangeMin-Max104-127
Maximum Input AmpsAmp s7.47.47.59.19.111.611.711.7
Unit AmpacityAmps10.310.310.412.412.415.515.615.6
Minimum Wire SizeAWG1414141414121212
Maximum Wire Length
@ Minimum Wire Size
Maximum Fuse/Ckt Bkr
(Time-Delay Type Recommended)
Freeze Protect Kit - Heat TapeKGAHT0101CFPDDDDDDDD
CPVC to PVC Drain Adapters - 1/2” CPVC to
3/4” PVC
Horizontal Trap Grommet - Direct VentKGACK0101HCKAll DV Horizontal
Condensate Neutralizer KitP908---0001DDDDDDDD
External Trap KitKGAET0201ETKDDDDDDDD
Ductwork Adapter Accessories
Furnace Base Kit for Combustible FloorsKGASB0201ALLDDDDDDDD
Coil Adapter Kits --- No OffsetKGADA0101ALLDDDDDDDD
Coil Adapter Kits --- Single OffsetKGADA0201ALLDDDDDDDD
Coil Adapter Kits --- Double OffsetKGADA0301ALLDDDDDDDD
Return Air Base (Upflow Applications) 14.0---in.
wide
Return Air Base (Upflow Applications) 17.5---in.
wide
Return Air Base (Upflow Applications) 21.0---in.
wide
Return Air Base (Upflow Applications) 24.5---in.
wide
IAQ Device Duct Adapters 20.0--- in. IAQ to 16 in.
Side Return
IAQ Device Duct Adapters 24.0--- in. IAQ to 16 in.
Side Return
Gas Conversion Accessories
Mobile Home KitKGAMH0601KITDDDDDDDD
Gas Conversion Kit - Nat to LPKGANP50011SPDDDDDDDD
Gas Conversion Kit - LP to NatKGAPN42011SPDDDDDDDD
GasOrificeKit-#42(NatGas)LH32DB207DDDDDDDD
GasOrificeKit-#43(NatGas)LH32DB202DDDDDDDD
GasOrificeKit-#44(NatGas)LH32DB200DDDDDDDD
GasOrificeKit-#45(NatGas)LH32DB205DDDDDDDD
GasOrificeKit-#46(NatGas)LH32DB208DDDDDDDD
GasOrificeKit-#47(NatGas)LH32DB078DDDDDDDD
GasOrificeKit-#48(NatGas)LH32DB076DDDDDDDD
Gas Orifice Kit - #54 (LP)LH32DB203DDDDDDDD
Gas Orifice Kit - #55 (LP)LH32DB201DDDDDDDD
Gas Orifice Kit - #56 (LP)LH32DB206DDDDDDDD
Gas Orifice Kit - 1.25mm (LP)LH32DB209DDDDDDDD
Gas Orifice Kit - 1.30mm (LP)LH32DB210DDDDDDDD
Control Accessories
Twinning KitKGATW0701HSIDDDDD
IAQ Accessories
Filter Pack (6 pack) --- Washable - 16x25x1
(406x635x25 mm)
Filter Pack (6 pack) --- Washable - 24x25x1
(610x635x25 mm)
EZ-Flex Filter - 16” (406 mm)EXPXXFIL0016Use with EZXCAB ---1016
EZ-Flex Filter - 20” (508 mm)EXPXXFIL0020Use with EZXCAB ---1020
EZ-Flex Filter - 24” (610 mm)EXPXXFIL0024Use with EZXCAB ---1024
EZ-Flex Filter with End Caps - 16” (406 mm)EXPXXUNV0016Use with EZXCAB ---1016
EZ-Flex Filter with End Caps - 20” (508 mm)EXPXXUNV0020Use with EZXCAB ---1020
EZ-Flex Filter with End Caps - 24” (610 mm)EXPXXUNV0024Use with EZXCAB ---1024
Cartridge Media Filter - 16” (406 mm)FILXXCAR0016Use with FILCABXL --- 1016
Cartridge Media Filter - 20” (508 mm)FILXXCAR0020Use with FILCABXL --- 1020
Cartridge Media Filter - 24” (610 mm)FILXXCAR0024Use with FILCABXL --- 1024
Carrier Performance Air Purifier - 16x25
(508x635 mm)
Carrier Performance Air Purifier - 20x25
(508x635 mm)
Carrier Performance Air Purifier Repl Filter 16x25 (406x635 mm)
Carrier Performance Air Purifier Repl. Filter 20x25 (508x635 mm)
1. A filter is required for each return---air inlet. Airflow performance includes a 3/4 --- in. (19 mm) washable filter media such as contained in a factory---authorized accessory filter rack. See accessory list. To determine airflow performance without this filter, assume an additional 0.1 in. w.c. available external static
pressure.
2. ADJUST THE BLOWER SPEED TAPS AS NECESSARY FOR THE PROPER AIR TEMPERATURE RISE FOR EACH INSTALLATION.
3. Shaded areas indicate that this airflow range is BELOW THE RANGE ALLOWED FOR HEATING OPERATION. THESE AIRFLOW RANGES MAY ONLY BE
USED FOR COOLING.
4. Airflows over 1800 CFM require bottom return, two--- side return, or bottom and side return. A minimum filter size of 20” x 25” (508 x 635 mm) is required.
5. For upflow applications, air entering from one side into both the side of the furnace and a return air base counts as a side and bottom return.
6. The “---” entry indicates an unstable operating condition.
BOTTOM or
TWO-SIDES
4, 5
Yellow1875182017701720166016001550150514501390
Blue2170212520752025197519001790169515901470
3
Orange
Red
14751420135012801215116511051050995930
3
1625156515051445138513251275122511701130
EXTERNAL STATIC PRESSURE (IN.W.C.)
6
6
6
6
-
6
-
6
-
6
-
6
Page 7
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)
Table 1 – Maximum Equivalent Vent Length -- Ft. (M)
0 to 4500 Ft. (0 to 1370 M) Altitude
NOTE: Maximum Equivalent Vent Length (MEVL) includes standard and concentric vent termination and does NOT include elbows.
Use Table 2 - Deductions from Maximum Equivalent Vent Length to determine allowable vent length for each application.
Standard 2-in., 3-in., or
optional 4-in. termination.
A13110
Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)
Pipe Diameter (in):1-1/222-1/234
Mitered 90º Elbow8(2.4)8(2.4)8(2.4)8(2.4)8(2.4)
Medium Radius 90º Elbow5(1.5)5(1.5)5(1.5)5(1.5)5(1.5)
Long Radius 90º Elbow3(0.9)3(0.9)3(0.9)3(0.9)3(0.9)
Mitered 45º Elbow4(1.2)4(1.2)4(1.2)4(1.2)4(1.2)
Medium Radius 45º Elbow2.5(0.8)2.5(0.8)2.5(0.8)2.5(0.8)2.5(0.8)
Long Radius 45º Elbow1.5(0.5)1.5(0.5)1.5(0.5)1.5(0.5)1.5(0.5)
Tee16(4.9)16(4.9)16(4.9)16(4.9)16(4.9)
Concentric Vent TerminationNA0(0.0)NA0(0.0)NA
Standard Vent Termination0(0.0)0(0.0)0(0.0)0(0.0)0(0.0)
7
Page 8
Venting System Length Calculations
The Total Equivalent Vent Length (TEVL) for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent
length of elbows used in the venting system from Table 2.
Standard vent terminations or factory accessory concentric vent terminations count for zero deduction.
See vent system manufacturer’s data for equivalent lengths of flexible vent pipe or other termination systems. DO NOT ASSUME that one
foot of flexible vent pipe equals one foot of straight PVC/ABS DWV vent pipe.
Compare the Total Equivalent Vent Length to the Maximum Equivalent Vent Lengths in Tables 1 and 3.
Example 1
A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M). Venting system includes, FOR EACH PIPE, 100 feet (30 M) of vent pipe,
95 feet (28 M) of combustion air inlet pipe, (3) 90_ long radius elbows, (2) 45_ long radius elbows and a factory accessory concentric vent
kit.
Can this application use 2--in. (50 mm ND) PVC/ABS DWV vent piping?
Measure the required linear length of air inlet and vent pipe; insert the
longest of the two here:
Add equiv length of (3) 90º long-radius elbows
(use the highest number of elbows for either the
vent or inlet pipe)
Add equiv length of (2) 45º long-radius elbows
(use the highest number of elbows for either the
59SP5A
vent or inlet pipe)
Add equiv length of vent termination0ft.From Table 2
Add correction for flexible vent pipe, if any0ft.
Total Equivalent Vent Length (TEVL)112 ft.Add all of the above lines
Maximum Equivalent Vent Length (MEVL)127 ft.For 2” pipe from Table 1
Is TEVL less than MEVL?YESTherefore, 2” pipe may be used
3x3ft=9ft.From Table 2
2x1.5 ft=3ft.From Table 2
100 ft
Use length of the longer of the vent
or air inlet piping system
From Vent Manufacturer’s instructions;
zero for PVC/ABS DWV
Example 2
A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M) Venting system includes, FOR EACH PIPE, 100 feet (30 M) of vent pipe,
95 feet (28 M) of combustion air inlet pipe, (3) 90_ long radius elbows, and a polypropylene concentric vent kit. Also includes 20 feet (6.1
M) of flexible polypropylene vent pipe, included within the 100 feet (30 M) of vent pipe.
Assume that one meter of flexible 60 mm or 80 mm polypropylene pipe equals 1.8 meters of PVC/ABS pipe. VERIFY FROM VENT
MANUFACTURER’S INSTRUCTIONS.
Can this application use 60 mm (O.D.) polypropylene vent piping? If not what size piping can be used?
Measure the required linear length of air inlet and vent pipe; insert the
longest of the two here:
Add equiv length of (3) 90º long-radius elbows
(use the highest number of elbows for either the
vent or inlet pipe)
Add equiv length of (2) 45º long-radius elbows
(use the highest number of elbows for either the
vent or inlet pipe)
Add equiv length of vent termination9M x3ft/M=18 ft.From Vent Manufacturer’s instructions
Add correction for flexible vent pipe, if any1.8x20 ft=36 ft.From Vent Manufacturer’s instructions
Total Equivalent Vent Length (TEVL)163 ft.Add all of the above lines
3x3ft=9ft.From Vent Manufacturer’s instructions
0x=0ft.From Vent Manufacturer’s instructions
100 ft
Use length of the longer of the vent
or air inlet piping system
Maximum Equivalent Vent Length (MEVL)127 ft.For 2” pipe from Table 1
Is TEVL less than MEVL?NO
Maximum Equivalent Vent Length (MEVL)250 ft.For 3” pipe from Table 1
Is TEVL less than MEVL?YESTherefore, 80 mm pipe may be used
Therefore, 60mm pipe may NOT be used;
try 80 mm
8
Page 9
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M) (CONTINUED)
Table 3 – Maximum Equivalent Vent Length -- Ft. (M)
4501 to 10,000 Ft. (0 to 1370 M) Altitude
NOTE: Maximum Equivalent Vent Length (MEVL) includes standard and concentric vent termination and does NOT include elbows.
Use Table 2 - Deductions from Maximum Equivalent Vent Length to determine allowable vent length for each application.
1. Use only the vent pipe sizes shown for each furnace. It is NOT necessary to choose the smallest diameter pipe possible for venting.
2. NA --- Not allowed. Pressure switch will not close, or flame disturbance may result.
3. Total equivalent vent lengths under 10’ f or 40,000 BTUH furnaces from 0 to 2000 ft. (0 to 610 M) above sea level require use of an outlet choke plate .
Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.
4. Not all furnace families inclu de 140,000 BTUH input models.
5. Vent sizing for Canadian installations over 4500 ft (1370 M) above sea level are subject to acceptance by local authorities having j urisdiction.
6. Size both the combusti on air and vent pipe independently, then us e the larger size for both pipes.
7. Assume the two 45_ elbows equal one 90_ elbow. Wide radius elbows are desirable and may be required in some cases.
8. Elbow and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
9. The minimum pipe length is 5 ft. (1.5 M) linear feet (meters) for all applications.
10. Use 3 ---in. (76 mm) diameter vent termination kit for installations requiring 4--- in. (102 mm) diameter pipe.
NANANA16(4.9)20(6.1)
DIRECT VENT (2-PIPE) AND SINGLE-PIPE
Vent Pipe Diameter (in.)
1
NA
2
NA
59SP5A
9
Page 10
MAXIMUM ALLOWABLE EXPOSED VENT LENGTHS INSULATION TABLE -- FT. (M)
Maximum Length of Uninsulated and Insulated Vent Pipe-Ft (M)
This furnace is designed for continuous return--air minimum temperature of 60_F(15_C) db or intermittent operation down to 55_F(13_C)
db such as when used with a night setback thermometer. Return--air temperature must not exceed 80_F(27_C) db. Failure to follow these
return air limits may affect reliability of heat exchangers, motors and controls.
80/ 27˚C
SUPPLY AIR
60
/ 16˚C
A10490
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
POSITIONCLEARANCE
Rear0(0mm)
Front (Combustion air openings in furnace and in structure)1in.(25mm)
Required for service**24 in. (610 mm)*
All Sides of Supply Plenum**1in.(25mm)
Sides0(0mm)
Ve n t0(0mm)
* Recommended
**Consult your local building codes
Top of Furnace1in. (25mm)
59SP5A
COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION
NOTE: See Installation Instructions for specific venting configurations.
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC PIPE
A12376
11
Page 12
DOWNFLOW SUBBASE
LOCATING
TAB
11/
4-IN. TYP
PLENUM
OPENING
A
LOCATING
TAB
B
4
3
D
2
1
FACTORY-SUPPLIED
FIELD-INSTALLED
INSULATION
C
A97427
Assembled
DIMENSIONS (IN. / MM)
FURNACE
CASING WIDTH
59SP5A
14--- 3/16 (360)
17--- 1/2 (445)
21 (533)
24--- 1/2 (622)
*The plenum should be constructed 1/4 --- in. (6 mm) smaller in width and depth than the plenum dimensions shown above.
FURNACE IN DOWNFLOW
APPLICATION
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
Furnace with or without Cased Coil
Assembly or Coil Box
PLENUM OPENING*FLOOR OPENING
ABCD
11--- 3/16
(322)
15--- 1/8
(384)
18--- 5/8
(396)
22--- 1/8
(562)
19 (483)
19 (483)
19 (483)
19 (483)
13--- 7/16
(341)
16--- 3/4
(426)
20--- 1/4
(514)
23--- 3/4
(603)
Disassembled
20--- 5/8
(600)
20--- 5/8
(600)
20--- 5/8
(600)
20--- 5/8
(600)
1
2
3
4
A88207
HOLE NO. FOR
WIDTH
ADJUSTMENT
4
3
2
1
Concentric Vent Kit
A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.
A93086
Downflow Subbase
A88202
One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Carriercased coil is used. It is
CSA design certified for use with Carrier branded furnaces when
installed in downflow applications.
12
Page 13
23-5/8"
(600mm)
23-3/8”
(594mm)
MEDIA FILTER CABINET
A
25-5/8"
(651mm)
24-1/4”
(616mm)
Opening with Flanges Bent
23-1/8”
(588mm)
Opening
B Opening
Furnace Side
Duct Side
23-3/4”
(603mm)
Centerline Screw Slots
3
"
5
4
(146mm)
Media Filter
Cabinet
16" (406mm)
20" (508mm)
24" (610mm)
A
17" (432mm)
21" (533mm)
25" (635mm)
NOTE: Media cabinet is matched to the bottom opening on furnace. May also be used for side return.
TYPICAL WIRING SCHEMATIC
FIELD 24-V WIRING
FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
FIVE WIRE
THREE-WIRE
HEATING-ONLY
BLOWER DOOR SWITCH
BLK
WHT
115-V FIELD-
SUPPLIED
BLK
WHT
GND
AUXILIARY
J-BOX
DISCONNECT
GND
FURNACE
NOTE 2
W
C
R
O
N
T
G
R
O
COM
L
Y
24-V
TERMINAL
BLOCK
WCRGY
NOTE 1
NOTES:Connect Y-terminal in furnace as shown for proper blower operation.
1.
Some thermostats require a "C" terminal connection as shown.
2.
If any of the original wire, as supplied, must be replaced, use
3.
same type or equivalent wire.
THERMOSTAT
TERMINALS
CONDENSING
UNIT
TWO
WIRE
FIELD-SUPPLIED
DISCONNECT
GND
B
16" (406mm)
20" (508mm)
24" (610mm)
208/230- OR
460-V
THREE
PHASE
208/230-V
SINGLE
PHASE
59SP5A
A12428
A11387
13
Page 14
59SP5A
29 1/2
[749.3]
DIMENSIONAL DRAWING
20 5/8
[522.7]
21 1/16
[535.8]
[557.4]
21 15/16
26 3/8
[669.9]
[678.1]
28 3/4
[730.5]
26 11/16
AIR FLOW
3
[76.2]
1 3/4
[44.5]
AIR INTAKE
7/8
GAS CONN
[22.2]
E
REV
1
SHT
23 3/8
7/8
[22.2] POWER CONN
[63.5]
SIDE INLET
7/8
[101.6]
[889.0]
28 3/8
[720.4]
[757]
29 13/16
[22.2]
28 5/8
17 7/16
24
[726.9]
7/8
[22.2]
[442.3]
[609.7]
THERMOSTAT ENTRY
[420.9]
16 9/16
[458.6]
18 1/16
20 1/4
[513.9]
4
35
7/8
[22.2]
2 1/2
3
[76.2 ]
21 5/8
[549.5]
BOTTOM INLET
6 1/16
[154.0]
11/16
[17.5]
[592.0]
1 5/16
[668.8]
26 5/16
[33.3]
SD5024-4
2
PART NUMBER
NEXT SHEET
B
A
NOTES:
1. Doors may vary by model.
2. Minimum return-air openings at furnace, based on metal duct. If ex duct is used,
see ex duct manufacturer's recommendations for equivalent diameters.
a. For 800 CFM-16-in. (406 mm) round or 14 1/2 x 12-in. (368 x 305 mm) rectangle.
b. For 1200 CFM-20-in. (508 mm) round or 14 1/2 x 19 1/2-in. (368 x 495 mm) rectangle.
c. For 1600 CFM-22-in. (559 mm) round or 14 1/2 x 22 1/16-in. (368 x 560mm) rectangle.
d. Return air above 1800 CFM at 0.5 in. w.c. ESP on 24.5" casing, requires one of the following
congurations: 2 sides, 1 side and a bottom or bottom only. See Air Delivery table in this
document for specic use to allow for sucient airow to the furnace.
3. Vent and Combustion air pipes through blower compartment must
use accessory “Vent Kit - Through the Cabinet”. See accessory list for
current part number.
D
[58.4]
6 15/16
[176.1]
2 3/10
3
[76.2]
VENT
3
[76.2]
AIR INTAKE
[170.1]
6 11/16
TOP VIEW
[678.1]
26 11/16
26 3/8
[670.0]
25 1/8
[638.7]
23 5/16
[592.9]
20 5/8
[522.7]
19 1/8
OUTLET WIDTH
3
[76.2]
AIR INTAKE
[485.8]
AIR FLOW
5/8
[15.8]
1 3/4
AIR FLOW
[44.5]
GAS CONN
3
[76.2]
VENT
7/8
[22.2]
4
[101.6]
CONDENSATE DRAIN TRAP
LOCATION
2 1/2
7/8
[22.2]
32 5/8
[829.5]
28 5/8
[715.9]
28 3/16
7/8
[22.2] POWER CONN
[63.5]
7/8
[22.2]
[726.4]
25 3/16
[595.6]
23 7/16
20 1/4
[513.9]
16 9/16
7/8
SIDE INLET
[639.1]
[581.9]
22 15/16
[439.2]
17 5/16
[420.9]
[376.3]
14 13/16
[22.2]
THERMOSTAT ENTRY
C
WIDTH
BOTTOM RETURN
NOTE: ALL DIMENSIONS IN INCH [MM]
11/16
[17.5]
SEE NOTE #3
[668.8]
22
26 5/16
21
[534.0]
[558.3] (BOTH SIDES)
[25.4]
1 (BOTH SIDES)
59SP5
FURNACE SIZE
040--- 10
060--- 12130.5 (59.2)
ABCD
CABINET WIDTHOUTLET WIDTHBOT TOM INLET WIDTHAIR INTAKE
Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane); furnish external
media cabinet for use with accessory media filter or standard filter.
Quality Assurance
Unit will be designed, tested and constructed to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarR and Blue FlameR labels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.
Unit will be certified for capacity and efficiency and listed in the
latest AHRI Consumer’s Directory of Certified Efficiency Ratings.
Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.
Delivery, Storage, and Handling
Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.
Warranty (for inclusion by specifying engineer)
U.S. and Canada only. Warranty certificate available upon request.
Equipment
Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and
dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have multiple speeds from 600--1200 RPM operating only
when 24--VAC motor inputs are provided. Blower motor shall be
direct drive and soft mounted to the blower housing to reduce
vibration transmission.
Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.
(mm) X ________ in. (mm). An accessory highly efficient Media
Filter is available as an option. _____________ Media Filter.
Casing
Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.
Draft Inducer
Draft inducer motor shall be single--speed PSC design.
Motor
Primary Heat
Primary heat exchangers shall be 3--Pass corrosion--resistant
aluminized steel of fold--and--crimp sectional design and applied
operating under negative pressure.
Secondary Heat
Secondary heat exchangers shall be of a stainless steel
flow--through of fin--and--tube design and applied operating under
negative pressure.
Controls
Controls shall include a micro--processor--based integrated
electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self--test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including blower speeds for high
heat, low cooling, high cooling and continuous fan. Continuous
fan speed may be adjusted from the thermostat. Features will also
include temporary reduced airflow in the cooling mode for
improved dehumidification when a TP--PRH edgeRis selected as
the thermostat.