58UVB Infinityt 96
95% AFUE Upflow Only Variable---Speed
Condensing Gas Furnaces
Series 100 Input Rates 60,000 thru 120,000 Btuh
Product Data
A05069
In addition to providing ultimate comfort, the Infinity 96 has a
sealed combustion system. This system brings combustion air to
the furnace and vents flue gases outside the furnace in a safe
manner. Because it is sealed, operational noise is minimal. A
sealed combustion system also means fewer cold drafts and less
air infiltration.
Quality materials are the key behind the Infinity 96’s outstanding
performance. Carrier stands behind quality. We offer lifetime
warranty protection on the heat exchangers, the heart of the
Infinity 96. The rest of the unit is backed by a limited 5--year
warranty.
The Infinity 96 is available in 5 heat/airflow combinations. The
unit has an upflow only design. The Infinity 96 can be installed
as a Direct vent/2--pipe only. The Infinity 96 is not approved for
installation in mobile homes, recreational vehicles, or outdoor
use.
The variable speed makes the Infinity 96 ideal for use with
split--system cooling, including 2--stage units. A Carrier
electronic air cleaner, humidifier, Thermidistatt, comfort
ventilator, and Comfort Zonet II will provide year-- round
comfort and efficiency.
Designed for durability, comfort, and reliability, the Infinity 96 is
the ultimate in versatile, efficient comfort.
Carrier Infinity System—When the Infinity 96 variable--speed
gas furnace is matched with the Infinity Control and an air
conditioner or heat pump, you will experience the ultimate in
Comfort Heat and Ideal Humidity through unparalleled control of
temperature, humidity, indoor air quality, and zoning. The Carrier
Infinity System also provides unprecedented ease of use through
on--screen, text--based service reminders and equipment
malfunction alerts.
Comfort Heatt TECHNOLOGY,
THE ULTIMATE IN HEATING
COMFORT...
The Carrier Infinityt 96 with Comfort Heatt technology
achieves the optimum combination of comfort and efficiency.
The Infinityt 96 achieves industry--leading ultra--high efficiency
at up to 96.6 percent Annual Fuel Utilization Efficiency (AFUE).
Efficient performance is enhanced through the variable--speed
design. To maintain ideal comfort, Comfort Heat technology
automatically adjusts the heating level, maximizing the use of low
heating levels that produce near silent furnace operation while
meeting the exact heating needs. This unit is designed to keep the
indoor temperature within 1 degree of the thermostat set point.
Because it operates in low heat most of the time, the Infinity 96
uses up to 80% less power than single--capacity furnaces.
For even greater comfort and convenience, match the Infinity 96
furnace with an Infinity air conditioner or heat pump. This will
create a fully-- communicating system, requiring only 4 thermostat
wires between system components, and troubleshooting can even
be done from the outdoor unit without entering the home.
Optional remote access through telephone or Internet is also
available when combined with a remote connectivity kit.
INFINITY 96 FEATURES/BENEFITS
IdealHumidity
The IdealHumidity system actively controls both temperature and
humidity in your home to provide the best comfort all year long.
Other systems depend on heating or cooling to manage the
moisture in the air. But IdealHumidity gives you the right amount
of humidity, day and night, even in mild weather. No othermanufacturer can do this! IdealHumidity saves energy, too. By
keeping humidity under control, you can set your thermostat to
stay comfortable and save energy—up to 20% off your cooling
costs!
1
Page 2
Comfort Heat
On the coldest days of the year, the Infinity 96 Furnace has the
capacity to heat your home. On moderate days when less heat is
required, this furnace will regulate itself to a lower
capacity—providing a comfortable home and minimizing
operating costs.
The patented algorithm adjusts the low--heat operating time to
match the indoor conditions.
Reliable Heat Exchanger Design
The primary heat exchanger is made of aluminized steel for
corrosion resistance. The patented Serpentufft condensing heat
exchanger cells are laminated with polypropylene for greater
resistance to corrosion and epoxy coated externally to prevent
oxidation. This breakthrough in heating technology helps extend
the life of the furnace for years of dependable performance. The
heat exchanger is positioned in the furnace to extract additional
heat. Stainless steel 409 heat exchanger assembly has better
corrosion resistance in natural gas and propane applications.
Power Heatt Igniter
58UVB
Carrier’s unique SiN igniter is not only physically robust but it is
also electrically robust. It is capable of running at line voltage and
does not require complex voltage regulators as do other brands.
This unique feature further enhances the reliability of Infinity 96
gas furnace and continues Carrier’s tradition of technology
leadership and innovation in providing a reliable and durable
product.
ComfortFant
Improves comfort all year long by allowing you to select the
continuous fan speed right at the thermostat.
SmartEvapt
Allows your system to reduce summertime humidity levels by
nearly 10% cover standard systems.
Media Filter Cabinet
Enhanced indoor air quality in your home is made easier with our
media filter cabinet—a standard accessory on all deluxe furnaces.
When installed as a part of your system, this cabinet allows for
easy and convenient addition of a Carrier high--efficiency air
filter.
ComfortHeatt Control Center
The microprocessor control center features state-- of--the--art
combustion, temperature, and airflow control to maximize
comfort while operating at peak efficiency.
Combustion control is obtained by taking the appropriate inducer
motor RPM readings when the low--and high--fire pressure
switches are made. Using this information, the microprocessor
main--information, the microprocessor maintains a consistent
air--to--fuel ratio independent of vent sizing and conditions.
The first cycle after power reset provides 16 minutes of low heat
before switching to high heat unless the room thermostat has been
satisfied. Subsequent thermostat cycles provide anywhere from 0
to 16 minutes of low heat depending on the length of the
previous thermostat cycle.
Airflow control is accomplished by using a technique involving
the microprocessor and blower motor. The static load on the air
delivery system is measured each heating cycle. The
microprocessor then uses this information to deliver correct
airflow independent of variations in system restrictions. (For
example, dirty filter or zone damper changes during a cycle.)
A special dehumidification function allows direct input from a
thermidistat or humidistat. This input adjusts system airflow for
greater humidity removal and increased cooling comfort during
summer months.
Warranty
The Infinity 96 heat exchangers come with a Limited Warranty
for lifetime of original owner in single family residence; 20 years
in other residential and commercial applications. Five--year
limited warranty on entire units. Contact your dealer for details.
Direct Venting
The Infinity 96 should be installed as a 2--pipe (direct vent)
furnace.
Electronic Variable--Speed Motors
ECM Motors (Electronically Commutated Motor) provide
variable--speed operation to optimize comfort levels in the home
year round. They are also more economical to operate than
standard motors.
Sealed Combustion System
Infinity 96 brings in combustion air from outside the furnace,
which results in especially quiet operation.
Insulation
Foil--faced insulation in heat exchanger section of the casing
minimizes heat loss.
Insulated Blower Compartment
The acoustical insulation reduces air and motor noise for quiet
operation.
Monoport Burners
The burners are finely turned for smooth, quiet combustion and
economical operation.
Bottom Closure
Factory--installed for side return; easily removable for bottom
return.
Blower Access Panel Switch
Automatically shuts off 115--V power to furnace whenever
blower access panel is opened.
Quality Registration
The Infinity 96 is engineered and manufactured under an ISO
9001 registered quality system.
Certifications
The Infinity 96, Model 58UVB units are CSA (AGA and CGA)
design certified for use with natural and propane gases. The
furnace is factory-- shipped for use with natural gas. A CSA listed
gas conversion kit is required to convert furnace for use with
propane gas. The efficiency is GAMA efficiency rating certified.
The Infinity 96 meets California Air Quality Management District
emission requirements.
2
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1
13
2
14
3
4
5
6
6
7
9
8
16
15
17
18
10
19
11
12
A02287
NOTES:
1. The 58UVB Furnace is built for use with natural gas. The furnace can be converted for propane gas with a factory---au thorized and listed accessory conversion kit.
2. Control location and actual controls may be different than shown above.
58UVB
1. Burner sight glass for viewing burner flame.
2. Burner assembly (inside). Operates with energy saving,
inshot burners and hot surface igniter for safe, dependable
heating.
3. Combustion--air intake connection to ensure contaminate-free air (right or left side).
4. Redundant 2--stage gas valve. Safe, efficient. Features one
gas control with two internal shutoff valves.
5. Junction box for 115--v electrical power supply.
6. Vent outlet. Uses PVC pipe to carry vent gases from the
furnaces’s combustion system (right or left side).
7. Secondary condensing heat exchanger (inside). Wrings
out more heat through condensation. Constructed with
patentedpolypropylene--laminatedsteeltoensure
durability.
8. Pressure switches ensure adequate flow of flue products
through furnace and out vent system.
9. Inducer motor. Pulls hot flue gases through the heat
exchangers, maintaining negative pressure for added
safety.
10. Condensatedrainconnection.Collectsmoisture
condensed during combustion process.
11. Heavy--duty blower. Circulates air across the heat
exchangers to transfer heat into the home.
12. Air filter and retainer. May be used for side return
application.
13. Rollout switch (manual reset) to prevent overtemperature.
14. Primary serpentine heat exchanger (inside). Stretches fuel
dollars with the S--shaped heat flow design. Solid
construction of corrosion--resistant aluminized steel means
reliability.
15. Three--amp fuse provides electrical and component
protection.
16. Light emitting diodes (LEDs) on control center . Code
lights are for diagnosing furnace operation and service
requirements.
17. Comfort Heat Control center.
18. Blower access panel safety interlock switch.
19. Transformer (24v) behind control center provides low-voltage power to furnace control center and thermostat.
3
Page 4
MODEL NUMBER NOMENCLATURE
Deluxe Upflow only
V a r i a b l e --- S p e e d D i r e c t --- V e n t ( 2 --- P i pe ) a n d
Condensing Gas Furnace
Input Rates
060 --- 60,000 B tuh
080 --- 80,000 B tuh
100 --- 100,000 B tuh
120 --- 120,000 B tuh
E Z F l e x M e d ia F i lt e r w i t h e n d c a p s --- 1 6 --- i n . ( 9 p a c k )EXPXXLMC0016X
E Z F l e x M e d ia F i lt e r w i t h e n d c a p s --- 2 0 --- i n . ( 9 p a c k )EXPXXLMC0020XXX
E Z F l e x M e d ia F i lt e r w i t h e n d c a p s --- 2 4 --- i n . ( 6 p a c k )EXPXXLMC0024X
R e p l a c e me n t E Z F l e x F i l te r --- 1 6 --- i n . ( 1 0 p a ck )EXPXXFIL0016X
R e p l a c e me n t E Z F l e x F i l te r --- 2 0 --- i n . ( 1 0 p a ck )EXPXXFIL0020XXX
R e p l a c e me n t E Z F l e x F i l te r --- 2 4 --- i n . ( 1 0 p a ck )EXPXXFIL0024X
E x t er i o r F i l t er R ac k --- U n i v e r sa l , 1 --- i n . ( a d j u st a b le f r om 1 4 --- i n . t o
2 4 --- i n .) w i th f i lt e r
Unframed Filter 1--- in. — 16 x 25
Unframed Filter 1--- in. — 20 x 25
Unframed Filter 1--- in. — 24 x 25
KGAFR0301ALL
KGAFR0306ALL (6 pack)
KGAWF1301UFR
KGAWF1306UFR (6 pack)
KGAWF1401UFR
KGAWF1406UFR (6 pack)
KGAWF1501UFR
KGAWF1506UFR (6 pack)
XXXX
XSSS
XXX
X
4
Page 5
CARRIER ACCESSORIES CONTINUED
UNIT SIZE
DESCRIPTIONPAR T NO.
060---14 080--- 14 080---20 100--- 20 120 --- 20
N a t u r a l --- To --- P r o p a n e G a s C on v e rs i o n K i t ( S i n g l e K i t )*KGANP4101ALLXXXXX
P r o p a n e --- T o --- N a t ur a l G a s C on v e rs i o n K i t ( S i n g l e K i t )KGAPN3401ALLXXXXX
ECM Motor Simulator (replaces the ECM motor to aid trouble
shooting)
Door Gasket KitKGBAC0110DGKXXXXX
Advanced Product Monitor (software and hardware to link pc
laptop to control board)
ECM Control Replacement Module --- 1/2 HPHK44EA120XX
ECM Control Replacement Module --- 1 HPHK52EA120XXX
Gas Orifice Kit Size 42 (Qty 50)KGAHA0150N42
Gas Orifice Kit Size 43 (Qty 50)KGAHA0250N43
Gas Orifice Kit Size 44 (Qty 50)KGAHA0350N44
Gas Orifice Kit Size 45 (Qty 50)KGAHA0450N45
Gas Orifice Kit Size 46 (Qty 50)KGAHA0550N46
Gas Orifice Kit Size 47 (Qty 50)KGAHA1550N47
Gas Orifice Kit Size 48 (Qty 50)KGAHA850N48
Gas Orifice Kit Size 54 (Qty 50)
Gas Orifice Kit Size 55 (Qty 50)
Gas Orifice Kit Size 56 (Qty 50)
Gas Orifice Kit Size 1.25mm (Qty 50)
Gas Orifice Kit Size 1.30mm (Qty 50)
* Factory---authorized and field--- installed. Gas conversion kits are CSA (AGA/CGA) recognized.
S 16 x 25 filters suitable for side return on all furnace sizes.
KGASD0201FMSXXXXX
KGAFP0201APMXXXXX
See Installation Instructions for model, altitude,
and heat value usages.
KGAHA0850P54
KGAHA0750P55
KGAHA0850P56
KGAHA05750125
KGAHA5750130
58UVB
5
Page 6
THERMOSTAT AND ZONING CONTROL OPTIONS
NON---PROGRAMMABLE THERMOSTAT SELECTION
TSTATCCNAC01---C
TSTATCCNHP01---C*For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover
TSTATCCN2S01--- C*For use with 2 speed Air Conditioner --- _F/_C, Auto Changeover
TSTATCCPRH01---B{F o r m u l ti --- us e / s t a g e c on f i g u r at i o n s --- _F/_C, Auto Changeover
* Model HP & 2 Stage thermostat must be field converted to air conditioner operation.
{ Thermidistat is versatile and can be configured for multiple use and stagin g. It must be configured for each specific application.
PROGRAMMABLE THERMOSTAT SELECTION
TSTATCCPAC01--- B
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover, 7---Day
Programmable
TSTATCCPHP01---B*
TSTATCCP2S01---B*
58UVB
TSTATCCSAC01
TSTATCCPDF01--- B{
TSTATCCPRH01---B}
SYSTXCCUID01 --- A
* Model HP & 2 Stage thermostat must be field converted to air conditioner operation.
{ Hybrid Heat™ thermostat is used with furnace and heat pump application.
} Ther midistat can be configured for multipl e use and staging. It must be con figured for each specific application.
ZONING CONTROL SELECTION
ZONECC3Z(AC/HP)01WeatherMaker Two--- Zone Kit
ZONECC2KIT01---BC o m f o r t Z o n e I I --- B 2 --- Z o n e K i t
ZONECC4KIT01---BC o m f o r t Z o n e I I --- B 4 --- Z o n e K i t
ZONECC8KIT01---BC o m f o r t Z o n e I I --- B 8 --- Z o n e K i t
SYSTXCCUIZ01- -- AInfinity Zone User Interface
SYSTXCCRRS01Infinity Remote Room Sensor
SYSTXCCSMS01Infinity Smart Sensor
SYSTXCC4ZC01Infinity 4 --- Zone Damper C ontrol
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover, 7---Day
Programmable
For use with 2 speed Air Conditioner --- _F/_C, Auto Changeover, 7---Day
Programmable
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover, 5---2
Programmable
F o r u s e w i th m u lt i --- s t a g e a p p l i c at i o n s --- _F/_C, Auto Changeover, 7--- Day
Programmable
F o r m u l ti --- us e / st a g e c o n f i g u r a ti o n s --- _F/_C, Auto Changeover 7--- Day
Programmable
F o r m u l ti --- us e / st a g e c o n f i g u r a ti o n s --- _F/_C, Auto Changeover 7--- Day
Programmable
6
Page 7
MODEL PLUG
(
X
CONNECTOR
SW1 SETUP
SWITCHES AND
BLOWER OFF-
DELAY
AIR CONDITIONING
(A/C) AIRFLOW
SETUP SWITCHES
24-V THERMOSTAT
TERMINALS
STATUS AND COMM
LED LIGHTS
3-AMP FUSE
TRANSFORMER 24-VAC
CONNECTIONS
115-VAC (L2) NEUTRAL
CONNECTIONS
COMMUNICATION
CONNECTOR
PL1 Ð LOW VOLTAGE MAIN
HARNESS CONNECTOR
CONTINUOUS FAN
(CF) AIRFLOW
SETUP SWITCHES
EAC-1 TERMINAL
115-VAC 1.0 AMP MAX.)
FUTURE
APPLICATIONS
115-VAC (L1) LINE
VOLTAGE CONNECTIONS
HUMIDIFIER
TERMINAL (24-VAC
0.5 AMP MAX.
ACRDJ Ð AIR
CONDITIONING
RELAY DISABLE
JUMPER
FLASH
UPGRADE
CONNECTOR
(FACTORY
ONLY)
PL3 ÐECM BLOWER
HARNESS
CONNECTOR
PL2 Ð HOT SURFACE
IGNITER & INDUCER
MOTOR CONNECTOR
Heat Exchangers
A92505
A02278
Control Center
A93086
Concentric Vent (Direct Vent/2-- Pipe Only)
A concentric vent kit allows vent and combustion--air pipes
to terminate through a single exit in a roof or side wall.
One pipe runs inside the other allowing venting through the
inner pipe and combustion air to be drawn in through the
outer pipe.
Inducer Assembly
A02286
58UVB
7
Page 8
®
A04336
A97152
Electronic or Mechanical
Air Cleaner
Cleans the air of smoke,
dirt, and many pollens
commonly found. Saves
decorating and cleaning
expenses by keeping
carpets, furniture, and
58UVB
drapes cleaner.
Electronic Air Cleaner is
shown.
Humidifier
By adding moisture to
winter dry air, a Carrier
humidifier can often
improve comfort and
keeps woodwork,
wallpaper, and paint in
better condition.
A01484
Moisturizing household
air also helps to retain
normal body heat and
provides comfort at lower
temperature.
Controls: Thermostats
and Zoning
Available in programmable
and non--programmable
models, Carrier thermostats
maintain a constant,
comfortable temperature
level in the home.
For the ultimate in home
comfort, Carrier’s 2--, 4--,
or 8--zone systems allow
temperature control of
individual “zones” of the
A97432
Energy/Heat Recovery
Ventilator
Carrier’s energy or heat
recovery ventilators exhaust
stale indoor air and provide
fresh outdoor air to the home
while minimizing heat loss and
humidity level. Especially
useful for today’s tighter
constructed houses.
Energy recovery ventilator is
shown.
home. This is accomplished
through a series of
electronic dampers and
remote room sensors. The
4--zone system is shown.
8
Page 9
ISO 9001:2000
ama
MEETS DOE RESIDENTIAL
CONSERVATION SERVICES
PROGRAM STANDARDS.
Before purchasing this
appliance, read important
energy cost and efficiency
REGISTERED
REGISTERED QUALITY SYSTEM
These products are engineered and
manufactured under an ISO 9001
registered quality system.
CERTIFIED
As an ENERGY STAR
Partner,Carrier Corporation
has determined that this
product meets the
ENERGY STAR guidelines
for energy efficiency.
information available from
your retailer.
PHYSICAL DATA
UNIT SIZE
DESCRIPTION
060---14080---14080---20100---20120---20
Direct--- Drive Motor Hp (ECM)1/21/2111
Motor Full Load Amps7.77.712.812.812.8
RPM (Nominal)—SpeedsVariable 250 — 1300
Blower Wheel Diameter X Width (in.)10 X 711 X 1011 X 1011 X 1011 X 10
Filter Size (in.) Nominal A (Washable)(1) 16 X 25 X 1 (1) 20 X 25 X 1(1) 20 X 25 X 1 (1) 20 X 25 X 1(1) 24 X 25 X 1
Shipping Weight (lb)170182204203234
Limit ControlSPST
Heating Blower Control (Off Delay)Selectable 90, 120, 150, or 180 SEC Intervals
Burners (Monoport)34456
Gas Connection Size1 / 2 --- i n . N P T
Gas Valve (Redundant) Manufacturer
Minimum Inlet Pressure (in. wc)
Maximum Inlet Pressure (in. wc)
Ignition DeviceH o t S u rf a c e --- S i N
W h ite --- R o d g e r s
4.5 (Natural Gas)
13.6 (Natural Gas)
58UVB
9
Page 10
PERFORMANCE DATA
DESCRIPTION
UNIT SIZE
060---14080---14080---20100---20120---20
Certified Temp Rise Range (_F)
Certified Ext Static Pressure (ESP) (in. wc)
Airflow CFM*
Output Capacity Btuh} (ICS)
AFUE%}
58UVB
Input Btuh**
* Airflow shown is for bottom only return ---air supply with factory--- supplied 1---in. washable filter(s). For air delivery above 1800 CFM, see Air Delivery table for
other options.
{ Low heat CFM when low ---heat rise adjustment switch (SW1 --- 3) on furnace control is used.
} AFUE and capacity in accordance with U.S. Government DOE test procedures.
** Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2% for each 1000 ft above sea level. In Canada, derate
the unit 5% for elevations from 2000 to 4500 ft above sea level.
* Actual external static pressure (ESP) can be determined by using the fan laws (CFM2proportional to ESP); such as, a system with 1750 CFM at 0.5 ESP
would operate at high---heating airflow of 1500 CFM at 0.37 ESP and low --- heating airflow of 705 CFM at 0.08 ESP.
{ Low heat CFM when low ---heat rise adjustment switch (SW1 ---3) and comfort/efficiency adjustment switch (SW1--- 4) on control center are OFF.
}Ductwork must be sized for high ---heating CFM within the operational range of ESP.
{{ Operation within the blank areas of the chart is not recommended because high ---heat operation will be above 1.0 ESP.
# All airflows for 21 in. casing size furnaces are 5% less on side return only installations.
OPERATING
MODE
High Heat15250 --- 1 . 01525152515251525152015151515151515151515
2 --- To n A / C
* Dimension A will change proportionally as dimension D is lengthened or shortened.
{ Dimension D may be lengthened to 60 in. maximum. Dimension D may also be shorten ed by cutting the pipes provided in the kit to 12 in. minimum.
CONDENSATE TRAP
BLOWER SHELF
CONDENSATE
TRAP (INSIDE)
A97110
58UVB
ALTERNATE DRAIN
TUBE LOCATION
CONDENSATE TRAP
DRAIN TUBE LOCATION
UPFLOW APPLICATIONS
13
A06450
Page 14
1
"
1
14
⁄2"
TYP
2615⁄16"
1
26
⁄4"
1
⁄2"
24
5
⁄16"
22
2
-IN. COMBUSTION-
AIR CONN
1
⁄2
-IN. DIA
GAS CONN
2
-IN. VENT CONN
⁄2-IN. DIA THERMOSTAT
2211⁄16"
ENTRY
SIDE INLET
7
⁄8-IN. DIA
POWER CONN
7
⁄8-IN. DIA
ACCESSORY
POWER ENTRY
CONDENSATE
DRAIN TRAP
LOCATION
(ALTERNATE
UPFLOW)
97⁄16"
TYP
175⁄16"
1
⁄2"
28
15
26
AIRFLO
W
13
⁄16"
A
D
OUTLET
1
33
⁄4"
TYP
5
32
⁄8"
TYP
13
⁄16"
30
11
29
⁄16"
TYP
5
27
⁄8"
9
27
⁄16"
TYP
1
24
⁄2"
13
⁄16"
ALTERNATE
1
⁄2
-IN. DIA GAS CONN
301⁄2"
9
⁄16"
TYP
1
18
⁄4"
⁄16"
261⁄4"
5
⁄16"
22
19
"
OUTLET
2-IN. COMBUSTIONAIR CONN
1
⁄2-IN. DIA
GAS CONN
7
⁄8-IN. DIA
POWER CONN
1
⁄2-IN. DIA
THERMOSTAT ENTRY
2-IN. VENT CONN
11
22
⁄16"
SIDE INLET
13
⁄16"
5
⁄8"
5
⁄16"
7
⁄8
39
1"
1
1
⁄4"
"E
1
58UVB
1
⁄4" TYP
23
SIDE INLET
15
⁄16" TYP
26
CONDENSATE
DRAIN LOCATION
(UPFLOW)
NOTES: 1. Minimum return-air openings at furnace, based on metal duct. If flex duct is used,
2. Minimum return-air opening at furnace:
UNIT SIZEADE
060---1417---1/215---7/816
080---142119 --- 3/819 --- 1/2
080---202119 --- 3/819 --- 1/2
100---202119 --- 3/819 --- 1/2
120---2024---1/222---7/823
* These dimensions reflect the wider casing for the 96.6% AFUE furnace.
11
⁄16"
INLET
11
CONDENSATE
DRAIN LOCATION
⁄16"
(UPFLOW)
see flex duct manufacturer’s recommendations for equivalent diameters.
1
a. For 800 CFM–16-in. round or 14
b. For 1200 CFM–20-in. round or 141/ 2 x 191/ 2-in. rectangle.
c. For 1600 CFM–22-in. round or 141/ 2 x 231/ 4-in. rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data
literature for specific use of single side inlets. The use of both side inlets, a
combination of 1 side and the bottom, or the bottom only will ensure adequate
return air openings for airflow requirements above 1800 CFM at 0.5
/ 2 x 12-in. rectangle.
W
.C. ESP.
Dimensions (in.)
BOTT
221⁄4" TYP
3
24
⁄16"
OM INLET
A06451
7
⁄16"
11
⁄16"
A06451
14
Page 15
MEDIA FILTER CABINET
5
/
23
8
"
3
/
8
"
23
5
/
25
8
"
3
/
24
8
Opening with Flanges Bent
1
/
23
8
Opening
"
"
A
gninepO B
A
(In.)
Duct Side
B
(In.)
Shipped With Sizes
060-14
080-14
120-20
Furnace Side
3
/
23
4
Centerline Screw Slots
"
3
/
5
4
"
Media
Filter Cabinet
(In.)
161716
202120
242524
ELECTRICAL DATA
UNIT SIZE060 ---14080--- 14080 ---20100 ---20120 ---20
U n i t Vo lts --- H e r t z --- Ph a s e1 1 5 --- 6 0 --- 1
Operating Voltage Range (Min --- Max)*104---127
Maximum Unit Amps8.98.913.813.813.8
Minimum Wire Size1414121212
Maxium Wire Length (ft){3131323232
Maximum Fuse or Ckt Brk (Amps)}1515202020
Transformer (24v)40va
External Control Power AvailableHeating25va
Cooling34va
* Permissible limits of the voltage range at which the un it will operate satisfactorily.
{ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2% voltage drop.
} Time---delay type is recommended.
58UVB
A06493
15
Page 16
TYPICAL WIRI NG SCHEMATIC
FIVE
WIRE
THREE-WIRE
HEATING-
ONLY
BLK
WHT
115-VOLT FIELD-
SUPPLIED
FUSED
58UVB
DISCONNECT
GND
BLK
WHT
JUNCTION
BOX
CONTROL
FURNACE
BOX
24-VOLT
TERMINAL
BLOCK
NOTE 2
WC YRG
W2
COM
W/W1
NOTE 1
Y/Y2
R
G
NOTES: 1.
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
1-STAGE
THERMOSTAT
TERMINALS
CONDENSING
UNIT
Connect Y/Y2-terminal as shown for proper operation.
2.
Some thermostats require a "C" terminal connection as shown.
3.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
FIELD-SUPPLIED
FUSED DISCONNECT
GND
A95236
208/230- OR
460-VOLT
THREE
PHASE
208/230VOLT
SINGLE
PHASE
A95236
16
Page 17
COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT/2--PIPE (ALL SIZES)
Y
Maximum Allowable Pipe Length (ft)
ALTITUDE
0 to 2000
ALTITUDE
2001 to 3000
ALTITUDE
3001 to 4000
ALTITUDE
4001 to 5000}
ALTITUDE
5001 to 6000}
See notes on page 19.
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
TERMINATION
T
PE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
PIPE DIA (IN.)*
1 --- 1 / 2504540353025
2707070707070
1 --- 1 / 230252015105
2707070707070
2454035302520
2 --- 1 / 2707070707070
2 --- 1 / 210N/AN/AN/AN/AN/A
3onedisk353015N/AN/AN/A
3{ one disk707070707070
PIPE DIA (IN.)*
1 --- 1 / 2454035302520
2707070707070
1 --- 1 / 2262116116N/A
2707070707070
2403530252015
2 --- 1 / 2707070707070
3onedisk312612N/AN/AN/A
3{ one disk636262616161
PIPE DIA (IN.)*
1 --- 1 / 2423732272217
2707070707070
1 --- 1 / 2252015105N/A
2707070707070
2383328231813
2 --- 1 / 2707070707070
3onedisk292410N/AN/AN/A
3{ one disk595958575756
PIPE DIA (IN.)*
1 --- 1 / 2403530252015
2707070707070
1 --- 1 / 22318138N/AN/A
2707070707068
2363126211611
2 --- 1 / 2707070707070
3{ one disk565554535252
PIPE DIA (IN.)*
1 --- 1 / 2373227221712
2707070707070
1 --- 1 / 22217127N/AN/A
2707070706863
233282318138
2 --- 1 / 2707070707070
3{ one disk535250494847
123456
123456
123456
123456
123456
NUMBER OF 90_ ELBOWS
NUMBER OF 90_ ELBOWS
NUMBER OF 90_ ELBOWS
NUMBER OF 90_ ELBOWS
NUMBER OF 90_ ELBOWS
58UVB
17
Page 18
COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT/2--PIPE (ALL SIZES)
CONTINUED
Maximum Allowable Pipe Length (ft)
ALTITUDE
6001 to 7000}
ALTITUDE
58UVB
7001 to 8000}
ALTITUDE
8001 to 9000}
ALTITUDE
9001 to 10000}
* Disk usage--- Unless otherwise stated, use perforated disk assembly (factory ---supplied in loose parts bag).
{ Wide radius elbow.
} Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.
N/A ---Not Allowed; pressure switch will not make.
NOTES:
1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.
2. Size both the combustion ---air and vent pipe independently, determine the smallest diameter allowed by th e table for each pipe, then use the larger diameter
for both pipes.
3. Assume two 45_ elbows equal one 90_ elbow. Long radius elbows are desirable and may be required in some cases.
4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
5. The minimum pipe length is 5 ft for all applications.
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
UNIT SIZE
(BTUH)
60,000
80,000
100,000
120,000
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
TERMINATION
TYPE
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 --- P i p e o r 2 --- i n .
Concentric
2 Pipe or 3 --- in.
Concentric
PIPE DIA (IN.)*
1 --- 1 / 2353025201510
2707068676664
1 --- 1 / 22015105N/AN/A
2707068676257
231262116116
2 --- 1 / 2707068676664
3{ one disk494847454443
PIPE DIA (IN.)*
1 --- 1 / 232272217127
2666563626059
1 --- 1 / 218138N/AN/AN/A
2666563625752
2292419149N/A
2 --- 1 / 2666563626059
3{ one disk464443414038
PIPE DIA (IN.)*
1 --- 1 / 230252015105
2626058565553
1 --- 1 / 217127N/AN/AN/A
2626058565146
2272217127N/A
2 --- 1 / 2626058565553
3{ one disk434139373534
PIPE DIA (IN.)*
1 --- 1 / 2272217127N/A
2575553514947
1 --- 1 / 215105N/AN/AN/A
2575553514641
22419149N/AN/A
2 --- 1 / 2575553514947
3{ one disk393735333129
123456
123456
123456
123456
NUMBER OF 90_ ELBOWS
NUMBER OF 90_ ELBOWS
NUMBER OF 90_ ELBOWS
NUMBER OF 90_ ELBOWS
18
Page 19
Maximum Allowable Exposed Vent Pipe Length (ft) With Insulation in Winter Design Temperature
Ambient*
UNIT SIZE
060---14
080---14
080---20
100---20
120---20
* Pipe length (ft) specified for maximum vent pipe lengths located in unconditioned spaces. Vent pipes located in unconditioned space cannot exceed the total
{ Insulation thickness based on R valu e of 3.5 per in.
WINTER DESIGN
TEMP _F
2023055617070
021633384653
--- 2 02923263338
2023765707070
022039455563
--- 2 021127313945
202 --- 1 / 24170707070
02 --- 1 / 22142485968
--- 2 02 --- 1 / 21128334149
2034970707070
032651587070
--- 2 031535405059
MAX PIPE DIA (IN.)
INSULATION THICKNESS (IN.){
03/81/23/41
58UVB
19
Page 20
CLEARANCE TO COMBUSTIBLES
INSTALLATION
This forced ai r furnace is equipped for use with natur al gas at altit udes 0 - 10, 000 ft ( 0 - 3,050m), except 140 si ze furnaces are only approved for al titudes 0 - 7,000 ft .
(0 - 2,135m).
An accessor y kit, supplied by the manufacturer , shall be used to convert to propane gas use or may be requi red for some n atural gas applications.
This furnace i s for i ndoor inst allation in a buil ding constr ucted on si te. This furnace may be i nstalled in a manufact ured (mob ile) home when stated on r ating plat e and
using factory authori zed kit.
This f urnace may be i nstalled on combustible flooring in alcove or closet at
This furnace r equires a speci al venti ng system. Refe r to the install ation ins tructions for part s list and method of installation. This furnace is for use with schedule-40 PVC,
PVC-DWV, CPVC, or ABS-DWV pipe, and must not be vented in common with other gas-f ired appli ances. Constr uction thro ugh which vent /air i ntake pipes may be
installed i s maximum 24 inches (600 mm), mini mum 3/4 i nches (19 mm) t hickness (includi ng roofing materials) .
Upflow and downf low applicat ions, fur nace must be i nstalled level, or pitched wi thin 1/2" of level.
See Installation Manual for IMPORTANT unit support details on horizontal applications.
Minimum Inches Clearance To Combustible Construction
LEVEL (0")
TO
1/2" MAX
UPFLOW
FRONT
as described below.
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
This f urnace is approved for UPFLOW installation only.
UPFLOW POSITIONS:
Mimimum front clearance for service 30 inches (762mm).
58UVB
*
1"
0"
B
A
C
K
D
I
S
0"
Clearance in inches.
E
TOP/PLENU
E
C
A
N
R
U
F
T
N
O
R
F
F
R
O
N
T
3"
BOTTOM
0"
fl
0"
E
D
I
S
S
E
R
V
I
C
E
*
30
MIN
Vent clearance to
combustibles 0".
A06514
20
Page 21
TYPICAL INSTALLATIONS
COMBUSTION AIR PIPE
OUTDOOR UNIT
AIRFLOW
A/C COIL
ELECTRONIC
AIR CLEANER
VENT PIPE
HUMIDIFIER
58UVB
GAS-FIRED
WATER HEATER
FRONT OF
FURNACE
A06511
21
Page 22
GUIDE SPECIFICATIONS
General
System Description
Furnish a ______________________ (upflow) gas--fired
condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane); furnish cold air
return plenum; furnish external media cabinet for use with
accessory media filter or standard filter.
Quality Assurance
Unit will be designed, tested and constructed to the current ANSI
Z 21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will carry the CSA Blue StarR and Blue FlameRlabels.
Unit efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.
58UVB
Unit will be certified for capacity and efficiency and listed in the
latest GAMA Consumer’s Directory of Certified Efficiency
Ratings.
Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.
Delivery, Storage, and Handling
Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.
Warranty (for inclusion by specifying engineer)
U.S. and Canada only. Warranty certificate available upon
request.
Equipment
Blower Wheel and ECM Blower
Galvanized blower wheel shall be centrifugal type, statically and
dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have infinitely variable speed from 300 --1300 RPM
operating only when 24--VAC motor inputs are provided. Blower
motor shall be direct drive and soft mounted to the blower scroll
to reduce vibration transmission.
Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.
(X) ________ in. An accessory highly efficient Media Filter is
available as an option. _____________ Media Filter.
Casing
Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.
Motor
Infinity 96
Two--Stage/Variable Speed Gas Furnace
58UVB
ECM Inducer
ECM Inducer motor shall be variable speed design, soft mounted
resistant aluminized steel of fold--and--crimp sectional design and
applied operating under negative pressure.
Secondary Heat
Secondary heat exchangers shall be of a flow--through design
having a patented interior laminate coating of polypropylene for
greater corrosion resistance with fold--and--crimp design and
applied operating under negative pressure.
Controls
Controls shall include a micro-- processor--based integrated
electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control,
a self--test feature that checks all major functions of the furnace,
and a replaceable automotive--type circuit protection fuse.
Multiple operational settings available, including separate blower
speeds for low heat, high heat, low cooling, high cooling and
continuous fan. Continuous fan speed may be adjusted from the
thermostat. Cooling airflow will be selectable between 350 or 400
CFM per ton of air conditioning. Features will also include
temporary reduced airflow in the cooling mode for improved
dehumidification when an Infinity Control or Thermidistat is
selected as the thermostat.