Carrier 50PEC09-18 User Manual
AQUAZONE™
50PEC09-18
Water Source Heat Pump Console Unit
with PURON
®
Refrigerant (R-410A)
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 17
• STORAGE
• UNIT PROTECTION
Step 3 — Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Step 4 — Wire Electrical Connections . . . . . . . . . . 17
• SUPPLY VOLTAGE
• EXTERNAL LOOP POWER CONNECTION
• 230-V OPERATION
Step 5 — Wire Low Voltage Connections . . . . . . . 30
• WATER FREEZE PROTECTION
• ACCESSORY CONNECTIONS
• WATER SOLENOID VALVES
• OPTIONAL WALL-MOUNTED THERMOSTAT
• OPTIONAL PREMIERLINK™ CONTROLLER
• WSHP OPEN WIRING
Step 6 — Install Supply and Return Piping. . . . . . 32
• SUPPLY AND RETURN HOSES
• SUPPLY AND RETURN PIPING
Step 7 — Install Condensate Piping . . . . . . . . . . . . 33
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-35
System Cleaning and Flushing . . . . . . . . . . . . . . . . 33
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .36,37
Complete C Control Jumper Settings. . . . . . . . . . . 36
Complete C Control DIP Switches. . . . . . . . . . . . . . 36
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 36
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 36
Deluxe D Control Accessory
Relay Configurations . . . . . . . . . . . . . . . . . . . . . . . 37
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-40
Unit Start-Up/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . 37
Operating Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Unit Start-Up/Heating . . . . . . . . . . . . . . . . . . . . . . . . . 37
Unit Start-Up with WSHP Open Controls. . . . . . . . 38
Flow Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . 40
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . 40
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-43
Power Up Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Units with Aquazone Complete C Control. . . . . . . 40
Units with Aquazone Deluxe D Control . . . . . . . . . 40
Units with WSHP Open Multiple Protocol . . . . . . . 41
COMPLETE C AND DELUXE D BOARD
SYSTEM TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45
Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
WSHP Open Test Mode . . . . . . . . . . . . . . . . . . . . . . . 44
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Aquazone Deluxe D Control LED Indicators. . . . . 44
Page
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-47
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
System Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Refrigerant System . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condensate Pans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Blower Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Safety Control Reset. . . . . . . . . . . . . . . . . . . . . . . . . . 46
Checking System Charge . . . . . . . . . . . . . . . . . . . . . 47
Refrigerant Charging . . . . . . . . . . . . . . . . . . . . . . . . . 47
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . 47
Replacing the WSHP Open Controller’s
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . .47-49
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
WSHP Open Controller. . . . . . . . . . . . . . . . . . . . . . . . 47
APPENDIX A — WSHP OPEN SCREEN
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . .50-55
START-UP CHECKLIST. . . . . . . . . . . . . . . . . CL-1, CL-2
IMPORTANT: Read the entire instruction manual before
starting installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install,
repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock or other
conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and applicable electrical codes for special
installation requirements.
Understand the signal words — DANGER, WARNING, and
CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARNING
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500052-01 Printed in U.S.A. Form 50PEC-2SI Pg 1 7-09 Replaces: 50PEC-1SI
signifies hazards that could result in personal injury or death.
CAUTION is used to identify unsafe practices, which would result in minor personal injury or product and property damage.
WARNING
Electrical shock can cause personal injury or death. Before
installing or servicing system, always turn off main power
to system. There may be more than one disconnect switch.
Turn off accessory heater power if applicable.
1. Compare the electrical data on the unit nameplate with
ordering and shipping information to verify that the correct unit has been shipped.
2. Keep both the chassis and cabinet covered with the shipping carton until all plastering, painting, and finish work
is complete and it is time to install the chassis and cabinet.
3. Verify that the refrigerant tubing is free of kinks or dents,
and that it does not touch other unit components.
4. Inspect all electrical connections. Connections must be
clean and tight at the terminals.
GENERAL
The 50PEC water source heat pump console unit is a decentralized room terminal designed for field connection to a
closed-circuit piping loop.
Units are typically installed in perimeter zones, usually under windows. Supply air is discharged directly into the conditioned space through discharge grilles located in the top of the
unit.
IMPORTANT: The installation of console water source heat
pump units and all associated components, parts, and accessories which make up the installation shall be in accordance
with the regulations of ALL authorities having jurisdiction
and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply
with ALL applicable codes and regulations.
INSTALLATION
Step 1 — Check Jobsite —
stalled along an outside wall of the room. Refer to Fig. 1 and 2
for an illustration showing piping locations. Install units with
adequate clearance to allow maintenance and servicing. Refer
to Table 1 and Fig. 3-14. Locate the console unit so that it provides adequate air circulation throughout the room.
Installation, operation and maintenance instructions are
provided with each unit. Before unit start-up, read all manuals
and become familiar with the unit and its operation. Thoroughly
check out the system before operation. Complete the inspections
and instructions listed below to prepare a unit for installation.
Units are typically in-
CAUTION
To avoid equipment damage, do not use these units as a
source of heating or cooling during the construction process. The mechanical components and filters used in these
units quickly become clogged with construction dirt and
debris which may cause system damage.
CAUTION
To avoid the release of refrigerant into the atmosphere, the
refrigerant circuit of this unit must only be serviced by
technicians who meet local, regional, and national proficiency requirements.
CAUTION
All refrigerant discharged from this unit must be recovered
without exception. Technicians must follow industry
accepted guidelines and all local, regional, and national
statutes for the recovery and disposal of refrigerants.
CAUTION
When a compressor is removed from this unit, system
refrigerant circuit oil will remain in the compressor. To
avoid leakage of compressor oil, the refrigerant lines of the
compressor must be sealed after it is removed.
Table 1 — 50PEC Physical Data
BASE UNIT 50PEC 09 12 15 18
NOMINAL COOLING CAPACITY (Btuh)
COMPRESSOR
BLOWER
Motor Horsepower
Wheel Size D x W (in.) 2 each
FILTER SIZE (in.) Bottom Return (Qty)
FILTER SIZE (in.) Front Return (Qty)
UNIT WEIGHT (lb)
Shipping
Operating
REF. TO AIR HEAT EXCHANGER
Face Area (sq ft)
No. of Rows Deep
Copper Tube Size OD (in.)
Fin Spacing (FPI)
REFRIG. CHARGE (R-410A)/CKT (oz)
No. of Circuits
UNIT CABINET WITH BOTTOM RETURN WITH STANDARD
5 in. SUBBASE Width x Height x Depth (in.) 48 x 26 x 12 48 x 26 x 12 48 x 26 x 12 54 x 26 x 12
UNIT CABINET WITH FRONT RETURN
(NO SUBBASE) Width x Height x Depth (in.) 48 x 21 x 12 48 x 21 x 12 48 x 21 x 12 54 x 21 x 12
WATER IN/OUT SIZE OD SWEAT (in.)
CONDENSATE SIZE ID VINYL (in.)
9,300 12,300 13,800 16,000
Rotary
1
/
20
51/4 x 61/
4
10 x 30 x 1 (1) 10 x 30 x 1 (1) 10 x 30 x 1 (1) 10 x 36 x 1 (1)
7 x 291/2 x 1/8 (1) 7 x 291/2 x 1/8 (1) 7 x 291/2 x 1/8 (1) 7 x 351/2 x 1/8 (1)
185
175
1.4
2
3
/
8
13
28
1
1
/
2
5
/
8
1
/
12
51/4 x 61/
190
180
1.4
3
3
/
8
13
29
1
1
/
2
5
/
8
1
/
8
4
51/4 x 61/
200
190
1.8
3
3
/
8
13
37
1
1
/
2
5
/
8
4
1
/
8
51/4 x 61/
232
220
1.8
3
3
/
8
12
39
1
3
/
4
5
/
8
2
4
CONTROL BOX
1.62 (41)
2.00
(51)
OPTIONAL
MOTORIZED
WATER VALVE
OPTIONAL FLOW
REGULATOR
OUT
IN
COMPRESSOR
ACCESS
PANEL
OUT
IN
AL
oW
vE
WATER IN
8.00 MIN
(203)
a50-8335
WATER OUT
WATER CONNECTIONS
5/8” (15.9) OD
COPPER, 1/2” IPT, OR
1/2” EPT
Right Hand Configuration
WATER IN
WATER CONNECTIONS
5/8” (15.9) OD
COPPER, 1/2” IPT,
OR 1/2” EPT
*11.25 (286)
1.75 (44)
WATER OUT
1.84
(77)
2.25
(57)
CONDENSATE
5/8" (15.9) ID
VINYL HOSE
OPTI
AUTO
VALV
OPTIO
MOTOR
WATER
WATER C
5/8" (15
OD COP
1/2" IPT
1/2" EP
oNAL
IZED
aLVE
2.25
oNNECTIONS
AA)
eR,
or
(57)
*
11.25 (286)
2.25
(57)
2.00
(51)
8.00 MIN
(203)
CONDENSATE
5/8" (15.9) ID
VINYL HOSE
LEGEND
EPT — External Pipe Thread
IPT — Internal Pipe Thread
*Dimension reduced by fitting if selected.
NOTE: Dimensions shown are in inches. Dimensions in parentheses are in millimeters.
2.72
(96)
Left Hand Configuration
Fig. 1 — 50PEC09-15 Piping Dimensions
1.50 (38)
a50-8336
3
V
R
1.75 (44)
CONTROL BOX
COMPRESSOR
ACCESS
PANEL
1.50
(38)
WATER CONNECTIONS
7/8” (22.2) OD
COPPER, 3/4” IPT, OR
3/4” EPT
WATER
IN
WATER
OUT
8.00 MIN
(203)
a50-8337
Right Hand Configuration
OPTIONAL
MOTORIZED
WATER VALVE
*11.12 (282)
1.75 (44)
OPTIONAL AUTO FLOW
VALVE
2.12
(54)
CONDENSATE
1.84
(47)
5/8" (15.9) ID
VINYL HOSE
OUT
IN
OPT
AUT
VAL
OPT
MOT
WAT
WATE
.875 (
OD C
3/4" IP
3/4" E
OUT
NS
IN
WATER
CONNECTIONS
7/8” (22.2) OD
COPPER, 3/4”
IPT OR 3/4” EPT
2.12
(54)
OPTIONAL
AUTOFLOW
VALVE
OPTIONAL
MOTORIZED
WATER VALVE
WATER
IN
*11.12 (282)
2.25
(286)
1.50
(38)
8.00 MIN
(203)
1.75 (44)
WATER
OUT
CONDENSATE
5/8" (15.9) ID
VINYL HOSE
LEGEND
EPT — External Pipe Thread
IPT — Internal Pipe Thread
*Dimension reduced by fitting if selected.
NOTE: Dimensions shown are in inches. Dimensions in parentheses are in millimeters.
2.72
(96)
Left Hand Configuration
BLOWER DECK
BLOWER ACCESS PANEL
a50-8338
Fig. 2 — 50PEC18 Piping Dimensions
4
Filter located inside and at
top of air inlet area. Rotate
filter latch forward, filter rack
can be pulled forward 3” to 4”
for filter access
16.0
(406)
CONTROL ACCESS DOOR
FRONT VIEW
3.53
(90)
5.0
(127)
DISCHARGE
AIR
30
˚
VIEW
SIDE
3.5
(89)
(658)
25.9
1.75
(44.5)
1.0
1.0 (25)
R.H.
REAR
ACCESS
(NOTE 2)
(25)
4.5
(114)
AIR INLET AREA
(851)
20.0
(508)
33.5
BOTTOM VIEW
48.0
(1219)
48.0
(1219)
REAR VIEW
.75 (19)
3.00
(76)
10.0
(254)
AIR
INLET
(292)
12.0
(305)
R.H. PIPE AND
ELECTRIC AREA (NOTE 2)
6.88
(174)
2.12 (54)
1.75
(44)
21.0
(533)
11.5
4.9
(125)
a50-8339
1.63
(41)
DAMPER OPENING
11.75
(298)
48.0
(1219)
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
Fig. 3 — 50PEC09-15 Bottom Return Cabinet Dimensions — Right Hand Piping
5
0.59
(15)
9.81
(249)
4.9
(125)
16.00
(406)
5.00
(127)
DISCHARGE
AIR
30˚
3.50
(89)
1.75
(44.5)
1.00
(25)
Filter located inside and at
top of air inlet area. Push
tabs up and back to release
filter for replacement.
AIR INLET AREA
39.50
(1003)
4.50
(114)
54.00
(1372)
54.00
(1372)
BOTTOM VIEW
CONTROL ACCESS DOOR
FRONT VIEW
3.53
(90)
10.00
(254)
3.00
(76)
AIR
INLET
R.H. PIPE AND
ELECTRIC AREA
(NOTE 2)
6.88
(174)
2.12 (54)
0.75 (19)
1.75
(44)
SIDE
VIEW
11.50
(292)
12.00
(305)
25.90
(658)
4.90
(125)
1.00 (25)
RH REAR
ACCESS
(NOTE 2)
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
20.00
(508)
REAR VIEW
1.63
(41)
DAMPER OPENING
11.75
(298)
54.00
(1372)
Fig. 4 — 50PEC18 Bottom Return Cabinet Dimensions — Right Hand Piping
0.59
(15)
9.81
(249)
21.00
(533)
4.90
(125)
a50-8340
6
Filter located inside and at
top of air inlet area. Rotate
filter latch forward, filter rack
can be pulled forward 3” to 4”
for filter access
CONTROL ACCESS DOOR
FRONT VIEW
3.53
(90)
12.6
(320)
1.5
(38)
DISCHARGE
AIR
30°
SIDE
VIEW
3.5
(89)
(658)
25.9
1.75
(44.5)
6.88
(174)
2.12 (54)
1.75
(44)
3.00
(76)
10.0
(254)
AIR INLET AREA
33.5
(851)
L.H. PIPE AND
ELECTRIC AREA
NOTE 2
0.75
(19)
48.0
(1219)
48.0
(1219)
BOTTOM VIEW
REAR VIEW
L.H.
REAR
ACCESS
(NOTE 2)
4.5
(114)
1
20.0
(508)
AIR
INLET
(25)
1 (25)
21.0
(533)
11. 5
(292)
12.0
(305)
4.9
(125)
1.63
(41)
DAMPER OPENING
11.75
48.0
(1219)
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
(298)
Fig. 5 — 50PEC09-15 Bottom Return Cabinet Dimensions — Left Hand Piping
7
0.59
(15)
9.9
(251)
4.9
(125)
a50-8341
Filter located inside and at
top of air inlet area. Rotate
filter latch forward, filter rack
can be pulled forward 3” to 4”
for filter access
CONTROL ACCESS DOOR
FRONT VIEW
(90)
3.53
12.60
(320)
1.50
(38)
DISCHARGE
AIR
30˚
SIDE
VIEW
3.50
(89)
25.90
(658)
2.12 (54)
1.75
(44.5)
6.88
(174)
1.75
3.00
(76)
(44)
10.00
(254)
AIR INLET AREA
39.50
(1003)
L.H. PIPE AND
ELECTRIC AREA
(Note 2)
0.75
(19)
54.00
(1372)
54.00
(1372)
BOTTOM VIEW
REAR VIEW
REAR
ACCESS
(Note 2)
4.50
(114)
20.00
(508)
AIR
INLET
1.00 (25)
1.00 (25)
21.00
(533)
11.50
(292)
12.00
(305)
4.90
(125)
1.63
(41)
DAMPER OPENING
11.75
54.00
(1372)
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
(298)
Fig. 6 — 50PEC18 Bottom Return Cabinet Dimensions — Left Hand Piping
8
0.59
(15)
9.90
(251)
4.90
(125)
a50-8342
21.0
(533)
CONTROL ACCESS DOOR
FRONT VIEW
16.0
(406)
5.0
(127)
7.9
(201)
DISCHARGE
30
˚
AIR
INLET
AIR
SIDE
VIEW
3.5
(89)
21.0
(533)
12.0
(305)
(25)
1.0
1.0 (25)
R.H.
REAR
ACCESS
(NOTE 2)
4.5
(114)
BOTTOM VIEW
20.0
(508)
48.0
(1219)
48.0
(1219)
REAR VIEW
43.7
(1110)
Filter located behind return
air grille and requires removal of
cabinet front for access.
4.12
(105)
11.50
(292)
R.H. PIPE AND
ELECTRIC AREA
.75 (19)
21.0
(533)
.50 (13)
12.0
(305)
48.0
(1219)
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
Fig. 7 — 50PEC09-15 Front Return Cabinet Dimensions — Right Hand Piping
9
a50-8343
21.00
(533)
CONTROL ACCESS DOOR
FRONT VIEW
16.00
(406)
5.00
(127)
7.90
(201)
DISCHARGE
30˚
AIR
INLET
AIR
SIDE
VIEW
3.50
(89)
21.00
(533)
12.00
(305)
(25)
1.00
1.00(25)
RH REAR
ACCESS
(NOTE 2)
4.12
(105)
BOTTOM VIEW
20.00
(508)
54.00
(1372)
54.00
(1372)
REAR VIEW
48.00
(1219)
Filter located behind return
air grille and requires removal of
cabinet front for access.
4.12
(105)
.50 (13)
11.50
(292)
.75 (19)
21.00
(533)
12.00
(305)
R.H. PIPE AND
ELECTRIC AREA
(NOTE 2)
54.00
(1372)
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
Fig. 8 — 50PEC18 Front Return Cabinet Dimensions — Right Hand Piping
10
a50-8344
(89)
L.H.
(NOTE 2)
.50 (13)
11.50
(292)
.75
(19)
4.12
(105)
(Note 2)
°
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
Fig. 9 — 50PEC09-15 Front Return Cabinet Dimensions — Left Hand Piping
a50-8345
11
21.00
(533)
CONTROL ACCESS DOOR
FRONT VIEW
12.60
(320)
1.50
(38.1)
7.90
(201)
DISCHARGE
AIR
30˚
AIR
INLET
SIDE
VIEW
3.50
(89)
21.00
(533)
.50
(13)
11.50
(292)
.75
(19)
4.12
(105)
L.H. PIPE AND
ELECTRIC
(Note 2)
AREA
REAR VIEW
54.00
(1372)
54.00
(1372)
48.00
(1219)
Filter located behind return
air grille and requires removal of
cabinet front for access.
BOTTOM VIEW
REAR
ACCESS
(Note 2)
4.50
(114)
1.00 (25)
20.00
(508)
1.00 (25)
21.00
(533)
12.00
(305)
54.00
(1372)
NOTES:
1. Dimensions are shown in inches. Dimensions in parentheses are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow valve, motorized water valve and disconnect box are shown.
Fig. 10 — 50PEC18 Front Return Cabinet Dimensions — Left Hand Piping
12
a50-8346
Power Supply
Blower Deck
Blower Access Panel
Compressor
Access
Panel
Control Box
40.98
(1041)
4.46
(113)
0.75
(19)
0.75
(19)
*20.50
(521)
11.54
(293)
*16.66
(423)
30°
0.87
(22)
Hard Wire
Power Supply
Blower Deck
Blower Access Panel
Compressor
Access
Panel
Control Box
7.50
(191)
0.87
(22)
11.54
(293)
3.42
(87)
*16.66
(423)
30°
3.01
(76)
5.36
(136)
0.75
(19)
0.75
(19)
4.46
(113)
*
20.50
(521)
40.98
(1040)
3.01
(76)
5.36
(136)
Optional
Motorized
Water Valve
Optional
Autoflow
Valve
Optional
Fused Disconnect Box
(mounted to cabinet
not chassis)
Optional
Motorized
Water Valve
Optional
Autoflow
Valve
*
3.56
(90)
7.50
(191)
3.42
(87)
*3.56
(90)
Optional Fused
Disconnect Box
(mounted to cabinet
not chassis)
Power supply enters
Bottom of Box
Optional Disconnect
Only Box (All Configurations)
Power supply enters
Bottom of Box
4.46
(113)
4.56
(116)
Power supply enters
Bottom of Box
a50-8347
Right Hand Configuration
Left Hand Configuration
Fig. 11 — 50PEC09-15 Chassis Dimensions — Bottom Return
13
1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.
2. Optional autoflow valve, motorized water valve and disconnect box are shown.
*If optional subbase is selected or if unit is installed raised above the floor, add 4.9 in. to dimension.
NOTES:
not chassis)
Optional Fused
Disconnect Box
(mounted to cabinet
Optional
Autoflow
Valve
Power supply enters
Bottom of Box
Optional
Motorized
Water Valve
Power supply enters
Optional Disconnect
Only Box (All Configurations)
Bottom of Box
4.56
(116)
4.46
(113)
a50-8348
40.98
(1041)
Control Box
20.50
(521)
(19)
0.75
Panel
Access
Compressor
7.38
(187)
(762)
30.00
Blower Screen
(76)
3.01
5.36
(136)
Hard Wire
Power Supply
0.87
(22)
30°
Control Box
16.66
(423)
(191)
3.56
(90)
3.42
(87)
11.54
(293)
Blower Deck
Right Hand Configuration
16.66
(423)
Filter
4.46
(19)
0.75
(113)
7.50
Left Hand Configuration
30°
5.36
(136)
Power Supply
(76)
3.01
0.87
(22)
3.42
(87)
7.50
(191)
3.56
(90)
(293)
11.54
Fig. 12 — 50PEC09-15 Chassis Dimensions — Front Return
(19)
0.75
4.46
(113)
Panel
Access
Compressor
7.38
(187)
40.98
(1040)
Blower Deck
(521)
20.50
Filter
Blower Screen
(19)
0.75
30.00
(762)
14
Valve
Optional
Autoflow
Optional
Motorized
Water Valve
Optional
not chassis)
(mounted to cabinet
Fused Disconnect Box
Bottom of Box
Power supply enters
1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.
2. Optional autoflow valve, motorized water valve and disconnect box are shown.
3. Chassis can mount directly on floor.
NOTES:
not chassis)
Optional Fused
(mounted to cabinet
Disconnect Box
Optional
Autoflow
Valve
Power supply enters
Bottom of Box
Optional
Water Valve
Motorized
Power supply enters
Only Box (All Configurations)
Optional Disconnect
Bottom of Box
4.56
(116)
4.46
(113)
46.98
(1193)
Control Box
*20.50
(521)
(19)
0.75
Panel
Access
Compressor
a50-8349
(76)
3.01
(136)
Hard Wire
Power Supply
0.87
(22)
30˚
Control Box
(423)
*16.66
7.5
(191)
3.56
*
(90)
3.43
(87)
11.54
(293)
Valve
Optional
Autoflow
inyl Hose
5/8" ID V
Condensate
(15.8mm)
(19)
0.75
4.46
(113)
Panel
Access
Compressor
Right Hand Configuration
Optional
Motorized
Hard Wire
5.36
Power Supply
(136)
3.01
(76)
0.87
30˚
(22)
Water Valve
Blower Deck
(423)
*16.66
(87)
3.42
7.50
(191)
3.56
*
Blower Access Panel
(90)
4.49
11.54
(114)
Condensate
(293)
0.75
(19)
5/8" ID Vinyl Hose
Left Hand Configuration
Fig. 13 — 50PEC18 Chassis Dimensions — Bottom Return
46.98
(1193)
Blower Deck
(521)
20.50
*
Blower Access Panel
0.75
(19)
15
Valve
Optional
Autoflow
Optional
Motorized
Water Valve
Optional
not chassis)
Disconnect Box
(mounted to cabinet
Bottom of Box
Power supply enters
*If optional subbase is selected, add 4.9 in. to dimension.
1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.
NOTES:
2. Optional autoflow valve, motorized water valve and disconnect box are shown.
(76)
3.01
5.36
(187)
Hard Wire
Power Supply
not chassis)
Optional Fused
(mounted to cabinet
Disconnect Box
Optional
Autoflow
Valve
0.87
(22)
30˚
Power supply enters
Bottom of Box
Optional
(423)
16.66
Water Valve
Motorized
7.5
(191)
3.56
(90)
Power supply enters
Only Box (All Configurations)
Optional Disconnect
(87)
3.43
11.54
Bottom of Box
4.56
(116)
(293)
4.46
(113)
46.98
(1193)
Valve
Optional
Autoflow
Optional
Motorized
Water Valve
Control Box
Blower Deck
20.50
(521)
(19)
0.75
Panel
Access
Compressor
7.38
(187)
a50-8350
Blower Screen
(914)
36.00
Filter
(19)
0.75
4.49
(114)
46.98
(1193)
Control Box
Access
Compressor
Blower Deck
(521)
20.50
Panel
7.38
(187)
Filter
4.46
(113)
0.75
Blower Screen
0.75
(19)
(19)
36.00
(914)
Right Hand Configuration
Hard Wire
5.36
Power Supply
(136)
3.01
(76)
0.87
30˚
(22)
Valve
Optional
Autoflow
(423)
16.66
(87)
3.42
Optional
Motorized
Water Valve
7.50
(191)
3.56
(90)
(293)
11.54
Optional
not chassis)
Disconnect Box
(mounted to cabinet
Left Hand Configuration
Bottom of Box
Power supply enters
1. Dimensions shown are in inches. Dimensions in parentheses are in millimeters.
NOTES:
Fig. 14 — 50PEC18 Chassis Dimensions — Front Return
2. Optional autoflow valve, motorized water valve and disconnect box are shown.
3. Chassis can mount directly on floor.
16
Step 2 — Check Unit — Upon receipt of shipment at
the jobsite, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the carton
or crating of each unit, and inspect each unit for damage. Ensure the shipping company makes proper notation of any shortages or damage on all copies of the freight bill. Concealed
damage not discovered during unloading must be reported to
the shipping company within 15 days of receipt of shipment.
NOTE: It is the responsibility of the purchaser to file all necessary claims with the shipping company.
STORAGE
CAUTION
DO NOT store or install console units in corrosive environments or in locations subject to temperature or humidity
extremes (e.g., attics, garages, rooftops, etc.). Corrosive
conditions and high temperature or humidity can significantly reduce performance, reliability, and service life.
Always move units in an upright position. Tilting units on
their sides may cause equipment damage.
Upon the arrival of equipment at the jobsite, immediately
store units in their shipping cartons in a clean, dry area. Store
units in an upright position at all times. Stack units a maximum of 3 units high. Use pallets to separate each layer of
units. DO NOT remove equipment from shipping cartons
until equipment is required for installation.
UNIT PROTECTION — Cover console units on the jobsite
with either shipping cartons, vinyl film, or an equivalent
protective covering. Cap the open ends of pipes stored on the
jobsite. In areas where painting, plastering, or the spraying of
fireproof material has not been completed, all due precautions
must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly
equipment clean-up.
Examine all pipes, fittings, and valves before installing any
of the system components. Remove any dirt found on these
components.
Step 3 — Mount Unit
1. Unpack the unit from the shipping carton. Remove the
front cabinet by lifting up and away from the backplate.
Protect the cabinet from damage during installation by returning it to its original vinyl pack until required.
2. Remove compressor isolation plate shipping bolts (4), as
shown in Fig. 15.
3. Using a carpenter’s square and a level, ensure the unit
is level. Shim the unit if necessary to assure proper
installation.
Poor or inadequate installation may result in noisy
unit operation or unattractive appearance.
4. Select the proper fasteners to connect the backplate securely to the wall.
5. Fasten the backplate onto the wall through the screw holes
located in the back flange. Secure the subbase in place.
Step 4 — Wire Electrical Connections
WARNING
To avoid possible injury or death due to electrical shock,
open the power supply disconnect switch and secure it in
an open position during installation.
CAUTION
Use only copper conductors for field-installed electrical
wiring. Unit terminals are not designed to accept other
types of conductors.
All field-installed wiring, including the electrical ground,
MUST comply with National Electrical Code (NEC) as well as
all applicable local codes. In addition, all field wiring must
conform to the Class II temperature limitations described in the
NEC.
Consult the unit wiring diagram located on the inside of the
compressor access panel to ensure proper electrical hookup. The
installing (or electrical) contractor must make the field connections shown in Fig. 16 when using field-supplied disconnect.
Refer to unit wiring diagrams Fig. 17-29 for a schematic of
the field connections, which must be made by the installing (or
electrical) contractor. Operating voltage must be within voltage
range shown in Table 2.
Make all final electrical connections with a length of flexible conduit to minimize vibration and sound transmission to
the building.
SUPPLY VOLTAGE — Operating voltage to unit must be
within voltage range indicated on unit nameplate.
EXTERNAL LOOP POWER CONNECTION — If the unit
will be connected to an external loop pump or flow controller,
connect the pump to the loop pump terminal block PB1. The
maximum power handling is 4 amps at 240-v. The pumps will
automatically cycle as required by the unit.
230-V OPERATION — All 208/230-v units are factorywired for 208-v. The transformer wiring may be switched for
230-v operation (as illustrated on the wiring diagrams) by
switching the RED and ORG leads at L1.
SHIPPING
BOLTS
Fig. 15 — Remove 4 Shipping Bolts on
Compressor Isolator Plate
A
HEAT PUMP
A = Two power wires for single-phase units.
B = 1 heat/1 cool/manual or auto changeover remote 24-V thermostat.
NOTE: All customer-supplied wiring to be copper only and must conform to national and local electrical codes. Wiring shown with dashed lines must be
field-supplied and field-installed. “B” wiring only required with systems using remote-mounted thermostats.
B
FIELD SUPPLIED
DISCONNECT SWITCH
ROOM THERMOSTAT
Disconnect electrical power source to prevent injury or death from electrical shock.
Use copper conductors only to prevent equipment damage.
WARNING
CAUTION
Fig. 16 — Typical Field-Installed Wiring
17
a50-8452
Complete C
AL — Alarm Relay Contacts
BM — Blower Motor
BR — Blower Relay
CAP — Capacitor
CB — Circuit Breaker
CO — Sensor, Condensate Overflow
CR — Compressor Relay
DM — Damper Motor
FP1 — Sensor, Water Coil Freeze Protection
FP2 — Sensor, Air Coil Freeze Protection
HP — High-Pressure Switch
JW1 — Jumper Wire for Alarm
LOC — Loss of Charge Pressure Switch
PB — Power Terminal Block
RAS — Return Air Sensor
RVS — Reversing Valve Solenoid
TRANS
WV
---------- Field Line Voltage Wiring
Transformer
—
Wate r Valve
—
Field Low-Voltage Wiring
Printed Circuit Trace
Option Low Voltage Wiring
LEGEND
Relay/Contactor Coil
Solenoid Coil
Thermistor
Circuit Breaker
Relay Contacts-N.O.
Switch-Temperature
Switch-High Pressure
Switch-Low Pressure
Ground
Wire Nut
>
>
Mate-N-Lok
*Optional wiring.
†Registered trademark of AMP Incorporated.
SEE NOTE 9
Complete C
BLOWER MOTOR WIRING
UNIT SIZE POLE A POLE B
09-18 5 4
NOTES:
1. Compressor and blower motor thermally protected internally.
2. All wiring to the unit must comply with local
codes.
3. Transformer is wired to 115-V (WHT) lead for
115/1/60 units; 265-V (BRN) lead for 265/1/60
units; or 208-V (RED) lead for 208/1/60 units.
For 230/1/60 operation, switch the RED and
ORG leads at L1 and insulate the RED lead.
Transformer is energy limiting or may have a
circuit breaker.
4. FP1 thermistor provides freeze protection for
WATER. When using ANTI-FREEZE solutions,
cut JW3 jumper.
5. For remote sensor, position jumper J1 on upper
2 pins.
6. For F position, position jumper on both pins.
°
For C, position jumper on one pin.
°
7. Transformer secondary ground via Complete C
board standoffs and screws to control box.
(Ground available from top two standoffs as
shown.)
8. Mate-N-Lok† plug is optional.
9. Factory-cut jumper (JW1). Dry contact will be
available between AL1 and AL2.
Fig. 17 — 50PEC Unit Manual or Auto Changeover with Complete C Controller Wiring
18
Loading...