Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precautions in the li terature, tag s and labels attached to t he unit, and
other safety precautions that apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
Disconnect gas piping from unit when leak
testing at pressure greater than 1/2 psig.
Pressures greater than 1/2 psig will cause
gas valve damage resulting in hazardous
condition. If gas valve is subjected to pressure greater than
replaced before use. When pressure testing
field-supplied gas piping at pressures of
1
/2 psig or less, a unit connected to such
piping must be isolated by manually cl osing
the gas valve.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and install a lockout tag. Electrical shock could cause personal injury.
INSTALLATION
Unit is shipped in the vertical duct configuration. To convert
to horizontal configuration, remove screws from side duct
opening covers and remove covers. Using the same screws, install covers on vertical duct openings with the insulation-side
down. Seals around duct openings must be tight. See Fig. 1.
Confirm before installation of unit that voltage, amperage
and circuit protection requirements listed on unit data plate
agree with power supply provided.
Step 1 — Provide Unit Support
ROOF CURB — Assemb le and install accessor y roof cu rb in
accordance with instructions shipped with curb. See Fig. 2. Install insulation, cant strips, roofing felt, and counter flashing as
shown. Ductwork must be attached to curb, not to the unit. The
accessory thru-the-bottom power and gas connection package
must be installed before the unit is set on the roof curb. If field-
installed (thru-the-roof curb) gas connections are desired, use
factory-supplied
mount the thru-the-roof curb connection to the roof curb. Gas
connections and power connections to the unit must be field installed after the unit is installed on the roof curb.
If electric and control wiring is to be routed through the
basepan, attach the accessory thru-the-bottom service connections to the basepan in accordance with the accessory installation instructions.
3
/4-in. pipe coupling and gas plate assembly to
1
/2 psig, it must be
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Ta b 1 a 6 a
PC 111Catalog No. 534-80000Printed in U.S.A.Form 48TF-1SIPg 18-00Replaces: New
IMPORTANT: The gasketing of the unit to the roof curb
is critical for a watertight seal. Install gasket supplied
with the roof curb as shown in Fig. 2. Improperly
applied gasket can result in air leaks and poor unit
performance.
Page 2
Fig. 1 — Horizontal Conversion Panels
Curb should be level. Unit leveling tolerances are shown in
Fig. 3. This is necessary for unit drain to function properly. Refer to Accessory Roof Curb Installation Instructions for additional information as required.
SLAB MOUNT (Horizontal Units Only) — Provide a level
concrete slab that extends a minimum of 6 in. beyond unit
cabinet. Install a gravel apron in front of condenser coil air inlet
to prevent grass and foliage from obstructing airflow .
NOTE: Horizontal units may be installed on a roof curb if
required.
Step 2 — Field Fabricate Ductwork —
Secure all
ducts to roof curb and building structure on vertical ducted
units. Do not connect ductwork to unit. For horizontal applica-
tions, field-supplied flanges should be attached to horizontal
duct openings and all ductwork should be secured to the
flanges. Insulate and weatherproof all external ductwork,
joints, and roof openings with counter flashing and mastic in
accordance with applicable codes.
Ducts passing through an unconditioned space must be in-
sulated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return
should be ducted through the roof deck to comply with applicable fire codes.
A minimum clearance is not required around ductwork.
Cabinet return air static shall not exceed –.20 in. wg with
EconoMi$er, –.35 in. wg with Durablade economizer, or
–.45 in. wg without economizer.
These units are designed for a minimum continuous heating
return-air temperature of 50 F (dry bulb), or an intermittent operation down to 45 F (dry bulb), such as when used with a night
set-back thermostat.
Step 3 — Install External Trap for Condensate
Drain —
located on the bottom and side of the unit. Unit discharge connections do not determine the use of drain connections; either
drain connection can be used with vertical or horizontal
applications.
The unit’s 3/4-in. condensate drain connections are
When using the standard side drain connection, make sure
the plug (Red) in the alternate bottom connection is tight before
installing the unit.
To use the bottom drain connection for a roof curb installation, relocate the factory-installed plug (Red) from the bottom
connection to the side connection. See Fig. 4. The piping for
the condensate drain and external trap can be completed after
the unit is in place.
All units must have an external trap for condensate drainage. Install a trap at least 4-in. deep and protect agai nst freez eup. If drain line is installed downstream from the external trap,
pitch the line away from the unit at 1 in. per 10 ft of run. Do not
use a pipe size smaller than the unit connection (
Step 4 — Rig and Place Unit —
3
/4 in.).
Inspect unit for
transportation damage. File any claim with transportation
agency. Keep unit upright and do not drop. Spreader bars are
not required if top crating is left on unit. Rollers may be used to
move unit across a roof. Level by using unit frame as a reference. See Table 1 and Fig. 5 for additional information.
Lifting holes are provided in base rails as shown in Fig. 6.
Refer to rigging instructions on unit.
All panels must be in place when rigging.
POSI TION I NG — Maintain clearance around and above unit
to provide minimum distance from combustible materials,
proper airflow, and service access. See Fig. 6. A properly positioned unit will have the following clearances between unit and
roof curb:
1
/4-in. clearance between roof curb and base rails on
each side and duct end of unit; 1/4-in. clearance between roof
curb and condenser coil end of unit. (See Fig. 2, section C-C.)
Do not install unit in an indoor location. Do not locate unit
air inlets near exhaust vents or other sources of contaminated
air.
Be sure that unit is installed such that snow will not block
the combustion intake or flue outlet.
2
Page 3
3
Fig. 2 — Roof Curb Dimensions
ROOF CURB
ACCESSORY
AUNIT SIZE
CRRFCURB001A00
1′-2″
[356]
48TF004-007
CRRFCURB002A00
2′-0″
[610]
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb, galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance: 4 ft on each side.
BC
D ALT
DRAIN
HOLE
“E”
GAS
“F”
POWER
“G”
CONTROL
CONNECTOR
PKG. ACCY.
1′-9
11
/16″
[551]
1′-4″
[406]
13/4″
[44.5]
3
/4″
[19] NPT
3
/4″ [19] NPT)
1
/2″
[12.7]
CRBTMPWR001A00
1
1
/4″ [31.7]CRBTMPWR002A00
1
/2″
[12.7] NPT
3
/4″ [19] NPT
1
/2″
[12.7]
CRBTMPWR003A00
3
/4″
[19] NPT
11/4″ [31.7]CRBTMPWR004A00
7. Direction of airflow.
8. Connector packages CRBTMPWR001 A00 and 002A0 0 are for thru-the curb connections. Packages CRBTMPWR003A00 and 004A 00 are for
thru-the-bottom connections.
Page 4
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
A-BB-CA-C
0.51.01.0
Fig. 3 — Unit Leveling Tolerances
OTE: Drain plug is shown in factory-installed position.
Fig. 4 — Condensate Drain Connection
Unit may be installed directly on wood flooring or on
Class A, B, or C roof-covering material when roof curb is used.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
Flue vent discharge must have a minimum horizontal clearance of 4 ft from electric and gas meters, gas regulators, and
gas relief equipment.
Minimum distance between unit and other electrically live
parts is 48 inches.
Flue gas can deteriorate building materials. Orient unit such
that flue gas will not affect building materials.
Adequate combustion-air space must be provided for proper
operation of this equipment. Be sure that installation complies
with all local codes and Section 5.3, Air for Combustion and
Ventilation, NFGC (National Fuel Gas Code), and ANSI
(American National Standards Institute) Z223.1, and NFPA
(National Fire Protection Association) 54 TIA-54-84-1.
In Canada, installation must be in accordance with the
CAN1-B149 installation codes for gas burning appliances.
After unit is in position, remove rigging skids and shipping
materials.
Step 5 — Install Flue Hood —
Flue hood is shipped
screwed to the basepan beside the burner compa rtment access
panel. Remove from shipping location and using screws provided, install flue hood and screen in location shown in Fig. 7.
Step 6 — Install Gas Piping —
Unit is equipped for
use with type of gas shown on nameplate. Refer to local building codes, or in the absence of local codes, to ANSI Z223.1 entitled National Fuel Gas Code. In Canada, installation must be
in accordance with the CAN1.B149.1 and CAN 1.B149.2 installation codes for gas burning appliances.
For natural gas applications, gas pressure at unit gas con-
nection must not be less than 4 in. wg or greater than
13.0 in. wg while unit is operating. On 48TF005,006,007 high
heat units, the gas pressure at unit gas connection must not be
less than 5 in. wg or greater than 13 in. wg while the unit is operating. For propane applications, the gas pressure must not
be less than 5 in. wg or greater than 13 in. wg at the unit
connection.
Size gas supply piping for 0.5 in. wg maximum pressure
drop. Do not use supply pipe smaller than unit gas connection.
Support gas piping as shown in the table in Fig. 8. For exam-
3
ple, a
/4-in. gas pipe must have one field-fabricated support
beam every 8 ft. Therefore, an 18-ft long gas pipe would have a
minimum of 2 support beams, a 48-ft long pipe would have a
minimum of 6 support beams.
See Fig. 8 for typical pipe guide and locations of external
manual main shutoff valve.
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Hook rigging shackle s through holes in base rail, as shown in detail “A.’
Holes in base rails are centered around the unit center of gravity. Use
wooden top skid when rigging to prevent rigging straps from damaging unit.
NOTE: High-static motor not available on single-phase units.
6
Page 7
7
Fig. 6 — Base Unit Dimensions
UNIT
STD UNIT
WEIGHT
DURABLADE
ECONOMIZER WEIGHT
ECONOMI$ER
WEIGHT
(A)
CORNER WEIGHT
(B)
CORNER WEIGHT
(C)
CORNER WEIGHT
(D)
CORNER WEIGHT
“A”
PANEL
LENGTH
Lbs KgLbsKgLbsKgLbsKgLbsKgLbsKgLbsKg
48TFN,TFM,TFF,TFE004
460 209
3415.44721.3
14063.510547.615972.15625.41′-10
3
/
8
″
[568.0]
48TFN,TFM,TFL,TFF,TFE,TFD005
470 21314264.410648.116273.56027.21′-10
3
/
8
″
[568.0]
48TFN,TFM,TFL,TFF,TFE,TFD006
490 22215068.011552.216072.66529.51′-0
3
/
8
″
[315.0]
48TFF,TFE,TFD007
565 25616574.813661.720090.76429.01′-0
3
/
8
″
[315.0]
BOTTOM POWER CHART,
THESE HOLES REQ’D FOR USE
WITH ACCESSORY PACKAGES —
CRBTMPWR001A00, 3A00 (
1
/2″, 3/4″)
THREADED
CONDUIT
SIZE
WIRE
USE
REQ’D HOLE
SIZES
(Max.)
1
/
2
″
24 V
7
/
8
″
[22.2]
3
/
4
″
Power1
1
/
8
″
[28.4]
1
/
2
″
FPT
Gas1
1
/
4
″
[31.8]
CONNECTION SIZES
A
1
3
/
8
″
Dia. [35] Field Power Supply Hole
B
2″ Dia. [51] Power Supply Knockout
C
2
1
/
2
″
Dia. [64] Power Supply Knockout
D
7
/
8
″
Dia. [22] Field Control Wiring Hole
E
3
/
4
″
-14 NPT Condensate Drain
F
1
/
2
″
-14 NPT Gas Connection
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Center of Gravity.
3. Direction of Airflow.
4. On vertical discharge units, ductwork to be attached to accessory
roof curb only. For horizontal discharge units, field-supplied flanges
should be attached to horizontal discharge openings, and all ductwork should be attached to the flanges.
5. Minimum clearance (local codes or jurisdiction may prevail):
a. Between unit, flue side and combustible surfaces, 36 inches.
b. Bottom of unit to combustible surfaces (when not using curb)
1 inch. Bottom of base rail to combustible surfaces (when not
using curb) 0 inches.
c. Condenser coil for proper airflow, 36 in. one side, 12 in. the other.
The side getting the greater clearance is optional.
d. Overhead, 60 in. to assure proper condenser fan operation.
e. Between units, control box side, 42 in. per NEC (National Electri-
cal Code).
f. Between unit and ungrounded surfaces, control box side, 36 in.
per NEC.
g. Between unit and block or concrete walls and other grounded sur-
faces, control box side, 42 in. per NEC.
h. Horizontal supply and return end, 0 inches.
6. With the exception of the clearance for the condenser coil and combustion side as stated in Note 5a, b, and c, a removable fence or barricade requires no clearance.
7. Units may be installed on combustible floors made from wood or
Class A, B, or C roof covering material if set on base rail.
8. The vertical center of gravity is 1′-6″ [457] up from the bottom of the
base rail.
Page 8
Step 7 — Make Electrical Connections
BLOWER
ACCESS
PANEL
LEGEND
NFGC —
National Fuel Gas Code
*Field supplied.
NOTE: Follow all local codes.
SPACING OF SUPPORTS
Fig. 8 — Gas Piping Guide (With Accessory
Thru-the-Curb Service Connections)
STEEL PIPE
NOMINAL DIAMETER
(in.)
X
DIMENSIONS
(feet)
1
/
2
6
3
/4 or 1
8
11/4 or larger
10
Fig. 7 — Flue Hood Details
Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code), ANSI/NFPA, latest edition, and local electrical
codes. Do not use gas piping as an electrical ground. Fail-
ure to follow this warning could result in the installer being
liable for personal injury of others.
FIELD POWER SUPPLY — All units except 208/230-v
units are factory wired for the voltage shown on the nameplate.
If the 208/230-v unit is to be connected to a 208-v power supply, the transformer must be rewired by moving the black wire
with the
nection and moving to the 200-volt
primary side of the transformer.
tails are provided for field wire connections. Use factorysupplied splices or UL (Underwriters’ Laboratories) approved
copper/aluminum connector .
requirements.
Install field wiring as follows:
within voltage range indicated on unit nameplate (see Table 2).
On 3-phase units, voltages between phases must be balanced
within 2% and the current within 10%. Use the formula shown
in the legend for Table 2, Note 2 to determine the percent of
voltage imbalance. Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation would invalidate
any applicable Carrier warranty.
FIELD CO NTROL WIRING — Install a Carrier-approved
accessory thermostat assembly according to installation
instructions included with the acc essory. Locate thermostat assembly on a solid wall in the conditioned space to sense ave rage temperature in accordanc e with thermostat ins tallation instructions. Connect thermostat wires to terminal board.
wire from subbase terminals through connector on unit to lowvoltage connections (shown in Fig. 10).
NOTE: For wire runs up 50 ft, use no. 18 AWG (American
Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft,
use no. 16 AWG insulated wire (35 C minimum). For over
75 ft, use no. 14 AWG insulated wire (35 C minimum). All
wire larger than no. 18 AWG cannot be directly connected to
1
/4-in. female space connector from the 230-volt con-
1
/4-in. male terminal on the
Refer to unit label diagram for additional information. Pig-
When installing units, provide a disconnect per the NEC.
All field wiring must comply with NEC and local
1. Install conduit through side panel openings. For units
without electric heat, install conduit between disconnect
and control box.
2. Install power lines to terminal connections as shown in
Fig. 9.
Voltage to compressor terminals during operation must be
Route thermostat cable or equivalent single leads of colored
the thermostat and will require a junction box and splice at the
thermostat.
Pass the control wires through the hole provided in the corner post; then feed wires through the raceway built into the
corner post to the 24-v barrier located on the left side of the
control box. See Fig. 11. The raceway provides the UL required clearance between high- and low-voltage wiring.
HEAT ANTICIPATOR SETTINGS — Set heat anticipator
settings at .14 amp for the first stage and .14 amp for secondstage heating, when available.
8
Page 9
RACEWAYLOW VOLTAGE
CONNECTIONS
INTEGRATED GAS UNIT
CONTROLLER (IGC)
HOLE IN END PANEL (HIDDEN)
208/230-1-60
208/230-3-60
460-3-60
(SIZE 007 ONLY)
LEGEND
C—
COMP —
NEC—
TB—
575-3-60
(SIZE 007 ONLY)
Contactor
Compressor
National Electrical Code
Terminal Block
208/230-3-60
575-3-60, 460-3-60
(SIZES 004-006)
Fig. 9 — Power Wiring Connections
LEGEND
AHA—
NOTES:
1. Connect Y2 when unit is equipped with an economizer.
2. Connect W2 when unit is equipped with two stages of heat.
Adjustable Heat Anticipator
Field Wiring
Factory Wiring
Fig. 10 — Low-Voltage Connections
Fig. 11 — Field Control Wiring Raceway
9
Page 10
Table 2 — Electrical Data
UNIT
48TF
NOMINAL
V-Ph-Hz
208/230-1-60
VOLTAGE
IFM
TYPE
RANGE
Min MaxRLALRAQty Hp FLAMCAMOCP†FLALRA
Std
187 25416.296.01
Alt4.926.6/26.635/3526/26111/111
COMPRESSOR
(ea)
Std
208/230-3-60
187 25410.275.01
Alt4.919.1/19.125/2519/1990/90
High5.219.4/19.425/2519/19109/109
004
460-3-60
Std
Alt2.18.415848/48
414 5084.440.01
High2.68.915957/57
Std
575-3-60
Alt2.16.915837
518 6323.731.01
High2.67.315745
208/230-1-60
Std
187 25423.3118.01
Alt4.935.4/35.445/4534/34133/133
Std
208/230-3-60
187 25415.490.01
Alt4.925.6/25.630/3025/25105/105
High5.225.9/25.930/3025/25124/124
005
460-3-60
Std
Alt2.113.3201353
414 5088.345.01
High2.613.8201362
Std
575-3-60
Alt2.110.3151142
518 6326.436.01
High2.610.7151050
208/230-1-60
Std
187 25428.81471
Alt6.644.0/44.060/6042/42184/184
Std
208/230-3-60
187 25416.31141
Alt5.226.6/26.635/3526/26148/148
High7.528.9/28.935/3529/29174/174
006
460-3-60
Std
Alt2.612.7151281
414 5087.4641
High3.413.5201394
Std
575-3-60
Alt3.010.5151066
518 6326.2621
High3.412.6151176
Std
187 25423.61461
High7.532.5/32.540/4032/32205/205
Std
414 50810.6731
High3.416.12016103
Std
518 6328.558.41
High3.412.9201482
007
208/230-3-60
460-3-60
575-3-60
LEGEND
FLA— Full Load Amps
HACR — Heating, Air Conditioning and Refrigeration
IFM— Indoor (Evaporator) Fan Motor
LRA — Locked Rotor Amps
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC — National Electrical Code
OFM — Outdoor (Condenser) Fan Motor
RLA — Rated Load Amps
*Used to determine minimum disconnect per NEC.
†Fuse or HACR circuit breaker.
NOTES:
1. In compliance with NEC requirements for multimotor and combination
load equipment (refer to NEC Articles 430 and 440), the overcurrent
protective device for th e uni t sha ll be f use o r HA CR br eak er. Canadian
units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%.
of voltage imbalance.
Use the following formula to determine the percent
% Voltage Imbalance
= 100 x
max voltage dev i ation from average voltage
average voltage
OFM
(ea)
1
/41.4
1
/41.4
1
/40.8
1
/40.8
1
/41.4
1
/41.4
1
/40.8
1
/40.8
1
/41.4
1
/41.4
1
/40.8
1
/40.8
1
/41.4
1
/40.6
1
/40.6
IFM
FLA
3.5
3.5
COMBUSTION
FAN MOTOR
FLA
.6
POWER
SUPPLY
24.5/24.530/3023/23106/106
17.7/17.725/2517/1785/85
DISCONNECT
SIZE*
.6
1.3
7.615748/48
.3
1.3
6.315735
.3
3.5
3.5
.6
34.0/34.040/4032/32129/129
24.2/24.230/3023/23101/101
.6
1.8
13.0201351
.3
1.8
10.1151041
.3
5.9
5.9
.6
43.3/43.360/6042/42161/161
27.3/27.335/3529/29128/128
.6
3.1
13.2201372
.3
3.1
10.9151158
.3
5.2
2.6
2.6
.6
.3
.3
30.2/30.235/3529/29180/180
15.4201590
12.3151372
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
Determi ne maximum deviation from average volt ag e.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
452 + 464 + 455
1371
=
3
= 457
3
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
7
457
= 1.53%
This amount of phase imbalance is satis f act ory as it is below t he maximum allowable 2%.
IMPORTANT:
than 2%, contact your loca l electric utility company immediately.
If the supply voltage phase imbalance is more
10
Page 11
Step 8 — Make Outdoor-Air Adjustments and
Fig. 14 — Outdoor-Air Damper with
Hood Att ached
Fig. 15 — Position Setting
Install Outdoor-Air Hood
MANUAL OUTDOOR-AIR DAMPER — The outdoor-air
hood and screen are attached to the basepan at the bottom of
the unit for shipping.
Assembly:
1. Determine quantity of ventilation required for building.
Record amount for use in Step 8.
2. Remove and save outdoor air opening panel and screws.
See Fig. 12.
3. Separate hood and screen from basepan by removing the
4 screws securing them. Save all screws.
4. Replace evaporator coil access panel.
OUTDOOR
AIR OPENING
PANEL
3 SCREWS
(SIDE)
5. Place hood on front of outdoor air opening panel. See
Fig. 13 for hood details. Secure top of hood with the
4 screws removed in Step 3. See Fig. 14.
6. Remove and save 6 screws (3 on each side) from sides of
the manual outdoor-air damper.
7. Align screw holes on hood with screw holes on side of
manual outdoor-air damper. See Fig. 13 and 14. Secure
hood with 6 screws from Step 6.
8. Adjust minimum position setting of the damper blade by
adjusting the manual outdoor-air adjustment screws on
the front of the damper blade. See Fig. 12. Slide blade
vertically until it is in the appropriate position determined
by Fig. 15. Tighten screws.
9. Remove and save screws currently on sides of hood. Insert screen. Secure screen to hood using the screws. See
Fig. 14.
Fig. 12 — Damper Panel with Manual Outdoor-Air
Damper Installed
Fig. 13 — Outdoor-Air Hood Details
11
Page 12
OPTIONAL DURABLADE ECONOMIZER — The op-
Fig. 16 — Typical Access Panel Locations
Fig. 17 — Outdoor-Air Hood Details
Fig. 18 — Horizontal Durablade Economizer
Installation
tional economizer hood assembly is packaged and shipped in
the filter section. Damper blades and control boards are installed at the factory and the economizer is shipped in the vertical discharge position.
NOTE: Horizontal discharge block-off plate is shipped with
the air hood package. If unit is to be used for vertical discharge
application, discard this plate.
Assembly:
1. Determine if ventilation air is required in building. If so,
determine minimum amount to be supplied by each unit
and record quantity of ventilation air needed for use in
Step 6.
2. Remove filter access panel by rais ing panel and s winging
panel outward. Panel is now disengaged from track and
can be removed. No tools are required to remove filter
access panel. Remove outdoor-air opening panel. Save
panels and screws. See Fig. 16. Remove optional
outdoor-air damper hood package from filter section.
3. Assemble outdoor-air hood top and side plates as shown
in Fig. 17. Install seal strips on hood top and sides. Put
aside screen retainer and screws for later assembly. Do
not attach hood to unit at this time.
4. To convert to horizontal discharge application:
a. Rotate economizer 90 degrees until the
economizer motor faces the condenser section
(see Fig. 18).
b. Rotate the barometric relief damper hinge
90 degrees. Barometric relief damper should open
vertically to operate properly.
c. Install horizontal discharge block-off plate over
the opening on the access panel. (Block-off plate
MUST be installed before installing hood assembly.) See Fig. 19.
5. Insert economizer plug into economizer harness. Remove
tape from barometric relief damper. See Fig. 20.
6. If ventilation air is not required, proceed t o Step 7. If ventilation air is required, determine minimum position setting for required airflow. See Fig. 21. Adjust minimum
position setting by adjusting the screws on the position
setting bracket. Slide bracket until the top screw is in the
position determined by Fig. 21. Tighten screws.
7. Remove tape from outdoor-air thermostat (OAT). Fasten
OAT to inside of hood using screws and speed c lips provided. See Fig. 22. Make sure OAT terminals are positioned up.
8. Replace outdoor-air opening panel using screws from
Step 2. Replace filter a ccess panel. Ensure the filter ac cess panel slides along the tracks and is securely engaged.
9. Fasten hood top and side plate assembly (Fig. 17) to
outdoor-air opening panel with screws provided.
10. Place knob supplied with economizer on OAT. See
Fig. 22. Set for 3° F below indoor room thermostat setting. If accessory enthalpy control (EC) is used in place of
OAT, see instructions shipped with EC for installation
and adjustment. See Fig. 22.
11. Connect OAT per Fig. 23.
12. Slide outdoor-air inlet screen into screen track on hood
side plate. While holding screen in place, fasten screen retainer to hood using screws provided.
NOTE: Refer to Fig. 24 for economizer barometric relief
damper characteristics.
ECONOMIZER
CONTROL
BOARD
BAROMETRIC
RELIEF
DAMPER
ECONOMIZER
PLUG
SHIPPING
SCREW
ECONOMIZER
MOTOR
12
Page 13
BLOCK-OFF PLATE
MINIMUM
POSITION
OPEN
3
1
T
P
P1
T1
4
2
5
S
S
O
D
C
TR
B
REV.B
198818A
%
H
U
M
I
D
I
T
Y
90
70
60
30
10
D
C
B
A
60
65
70
75
55
50
85
80
DAMPER
DAMPER
CLOSED
OPEN
OUTDOOR TEMP
.
°
F
REV
.
97-3672
CW–SETPOINTS–CCW
CONT
A
CTS SHO
WN IN HIGH ENTHALPY
RUSH
AT 24V
AC
3 mA
MIN. A
T 1
1 VDC
CONT
ACT RA
TINGS: 1.5A
RUN, 3.5A IN
OR UNPOWERED ST
A
TE
1
2
3
TR
TR1
24V
AC
ENTHALPY CONTROL
ENTHALPY
CONTROL
HOOD
Fig. 22 — Outdoor-Air Thermostat/
Enthalpy Control Installation
Fig. 19 — Horizontal Discharge Block-Off Plate
U-SHAPED
HOLE
(NOT
SHOWN)
ECONOMIZER
CONTROL
BOARD
ECONOMIZER
PLUG
WIRING
HARNESS
BAROMETRIC
RELIEF DAMPER
SHIPPING
SCREW
ECONOMIZER
MOTOR
POSITION SETTING
BRACKET
TOP
SCREW
Fig. 20 — Durablade Economizer Installed in Unit
EXAMPLE:
Given —Negative Pressure. . . . . . . . . . . . . . . . . . . . . . . 0.2 in. wg
OPTIONAL ECONOMI$ER — See Fig. 25 for EconoMi$er
component locations.
1. To remove the existing unit filter access panel, raise the
panel and swing the bottom outward. The panel is now
disengaged from the track and can be removed. Remove
the indoor coil access panel and discard. See Fig. 26.
If installing an optional Power Exhaust Assembly, refer to
the EconoMi$er Power Exhaust Installation Instructions.
Controller should be mounted in vertical position as
shown in Fig. 25.
2. Assemble the hood assembly as follows:
Remove the EconoMi$er hood from its packaging. Re-
move shipping brackets holding hood package to
EconoMi$er. Locate the outdoor-air opening panel. See
Fig. 27. Remove hood assembly shipping brackets located on the back (sloped) side of the EconoMi$er assembly.
These brackets are used to retain the hood assembly during shipping only.
3. Installs the
side panels and the bottom bracket. Assemble the exhaust
1
/8 x 3/4-in. seal strip on the exhaust air hood
air hood to the outdoor-air opening panel as shown in
Fig. 27, using the screws provided. Do not attach hoodassembly to unit at this time.
4. Install the
top and side panels. Assemble the outdoor-air hood to the
outdoor-air opening panel as shown in Fig. 28, using the
screws provided. Do not attach hood assembly to the uni t
1
/8 x 3/4-in. seal strip on the outdoor-air hood
at this time.
500600
700
800
BAROMETRIC RELIEF DAMPERS
Fig. 25 — EconoMi$er Component Locations
OUTDOOR-AIR
OPENING PANEL
FILTER ACCESS
PANEL
14
Page 15
5. Slide the outdoor-air inlet screens into the screen track on
ECONOMI$ER
ECONOMI$ER REAR
FLANGE
UNIT BASE
UNIT FILTER
RACK
ECONOMI$ER CLIP
HVAC UNIT
WIRING
HARNESS
OUTDOOR
AIR
BLOCK-OFF
PLATE
Fig. 29 — Completed Hood Assembly
Fig. 30 — Rear EconoMi$er Flange Installation
Fig. 31 — EconoMi$er Installed
the hood side panels. While holding the screens in place,
fasten the screen retainer to the hood using the screws
provided. Repeat the process for the barometric exhaust
air screen. Do not attach completed (Fig. 29) hood as-sembly to unit at this time .
6. Slide the EconoMi$er assembly into the rooftop uni t. S ee
Fig. 30 and 31.
NOTE: Be sure to engage rear EconoMi$er flange under
tabs in return-air opening of the unit base. See Fig. 30.
7. Install the outdoor-air block-off plate, then secure the
EconoMi$er with the screws provided. See Fig. 31.
8. Remove and discard the 12-pin jumper plug from the unit
wiring harness located in the upper left corner and insert
the EconoMi$er plug into the unit wiring harness. Refer
to wiring diagram Fig. 32 and 33. Also refer to Fig. 34 if
installing an accessory power exhaust.
9. Install the complete hood assembly on the unit and secure
using the screws provided.
10. Remove the indoor fan motor access panel. See Fig. 35.
11. Mount the supply-air temperature sensor to the lower left
portion of the indoor blower housing with the two (2)
screws provided (see Fig. 36). Connect the violet and
pink wires to the corresponding connections on the
supply-air temperature sensor. Replace the indoor fan
motor access panel.
Control Setup — If a CO2 sensor is not being used, pro-
CO
2
ceed to the next section. If a CO
sensor is being used, perform
2
the following:
1. Determine th e value at which you want the minimum
position of the dampers to begin opening to allow a
greater amount of outdoor air to enter. The range is
800 to 1,400 ppm.
2. Locate the CO
the desired set point. See Fig. 37.
Mechanical Cooling Lockout
SP (PPM) potentiometer and adjust to
2
— Determine the outdoor-air
temperature at which you want the mechanical cooling (compressors) to be disabled. Locate the mechanical cooling lockout
(MECH CLG LOCKOUT) potentiometer. To disable this feature, turn the potentiometer counterclockwise (CCW) to the
OFF position. Otherwise, set the value between 10 and 60 F.
Mechanical cooling will not operate when the outdoor air temperature is below this value. See Fig. 37.
Dry Bulb Changeover Set Up
— Determine the dry bulb
changeover set point from T able 3. The settings are A, B, C and
D. Locate the ECON SP potentiometer and set the dry bulb
changeover set point. See Fig. 37. When the OAT is above this
set point, the damper is limite d to minimum position setting.
Ventilation Air (Minimum Position Set Up)
— If ventilation
air is not required, proceed to Step 5. If ventilation air is required, perform the following:
1. The indoor fan must be on to set the ventilation air.
Either put the thermostat in the continuous fan mode or
jumper the R and G terminals at the rooftop unit connection board.
2. Locat e the minimum p osition (MIN POS ) potent iometer. Turn the potentiometer full CCW to fully close the
outdoor air dampers. Turn the potentiometer gradually
clockwise (CW) to the desired position. See Fig. 37.
3. Replace the filter access panel. See Fig. 26. Ensure the
filter access panel slides along the tracks and is
securely engaged.
4. Calculate the minimum airflow across the
EconoMi$er.
a. Calculate % of outside air using the following
formula.
% Outdoor air through EconoMi$er
% Outdoor air =
Mixture T emp – Return Air Temp
Outdoor T emp – Return Air Temp
b. Divide total CFM by percentage outdoor air, this
gives outdoo r air volume in CFM.
5. Turn on ba se unit power.
NOTE: The EconoMi$er begins operation three min-
utes after power up.
Personal Injury Hazard. Avoid possible injury by keeping fingers away from damper blades.
6. See Fig. 38 for barometric relief damper
characteristics.
Table 3 — Chan
SETTINGSABCD
Dry Bulb (°F)
Single Enthalpy* (Btu/lb)
Differential Temperature*
(°F , Not Adjustable)
Differential Enthalpy*
(Btu/lb, Not Adjustable)
*Field-installed accessory.
If a potentiometer fails, its setting will default to the values
in T able 4.
eover Set Points
73696663
27252422
2222
1111
Table 4 — Default Potentiometer Settin
POTENTIOMETERDEFAULT SETTING
SP (PPM)
CO
2
MECH CLG LOCKOUT
ECON SP
MIN POS (%)
1,000
47°
D
20
0.5
0.4
0.3
0.2
s
0.1
0
STATIC PRESSURE (IN. WG)
200
0
400
FLOW (CUBIC FEET/MINUTE)
600 800 1000
1200
1400 1600
18
Page 19
Step 9 — Adjust Evaporator-F an Speed —
MOTOR MOUNTING
PLATE NUTS
Fig. 40 — Belt Drive Motor Mounting
Fig. 41 — Evaporator-Fan Pulley Adjustment
Adjust evaporator-fan rpm to meet jobsite conditions. Table 5
shows fan rpm at motor pulley settings. Table 6 shows motor
performance. See Table 7 for Accessory/FIOP Static Pressure.
Refer to Tables 8-29 to determine fan speed settings.
DIRECT-DRI VE MOTORS — The evaporator-fan motor
factory speed setting is shown on label diagram affixed to base
unit. If other than factory setting is desired, refer to label
diagram for motor reconnection. See Fig. 39 for direct drive
motor location.
BELT-DRIVE MOTORS — Fan motor pulleys are factory
set for speed shown in table 1. See Fig. 40 for belt drive motor
location.
NOTE: Before adjusting fan speed, make sure the new fan
speed will provide an air temperature rise range as shown in
T able 1.
T o change fan speed:
1. Shut off unit power supply.
2. Loosen belt by loosening fan motor mounting nuts. See
Fig. 40.
3. Loosen movable pulley flange setscrew (see Fig. 41).
4. Screw movable flange toward fixed flange to increase
speed and away from fixed flange to decrease speed. Increasing fan speed increases load on motor. Do not exceed maximum speed specified in Table 1.
5. Set movable flange at nearest keyway of pulley hub and
tighten setscrew. (See Table 1 for speed change for each
full turn of pulley flange.)
T o align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
Make angular alignment by loosening motor from
mounting.
T o adjust belt tension:
1. Loosen fan motor mounting nuts.
2. Slide motor mounting plate away from fan scroll for
proper belt tension (
1
/2-in. deflection with one finger).
3. T ight en motor mounting nuts.
4. Adjust bolt and tighten nut to secure motor in fixed
position.
*Extensive motor and electrical testing on these units ensures that the
full horsepower range of the motors can be utilized with confidence.
Using your fan motors up to the horsepower ratings shown in this table
will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
†Single phase/three-phase.
EVAPORATOR-FAN
MOTOR
Standard
Alternate
High Static
Standard
Alternate
High Static
Standard
Alternate
High Static
Standard
High Static
UNIT
VOLTAGE
208/230
4601.3
5751.3
208/230
4602.1
5752.1
208/230
4603.0
5753.0
208/230
4601.8
5751.8
208/230
4602.1
5752.1
208/230
4603.0
5753.0
208/230
4603.2
5753.2
208/230
4603.0
5753.0
208/230
4603.9
5753.9
208/230
4603.0
5753.0
208/230
4603.9
5753.9
MOTOR PULLEY TURNS OPEN
1
/
MAXIMUM ACCEPTABLE
CONTINUOUS BHP*
33
2
**Indicates high-static motor and drive package .
††Indicates standard motor and drive packag e.
1
/
2
0.34440
1.001000
2.402120
0.75850
1.001000
2.402120
1.201340
1.30/2.40†2120
2.902562
2.402120
2.902562
NOTES:
1. All indoor-fan motors 5 hp and larger meet the minimum efficiency
requirements as established by the Energy Policy Act of 1992
(EPACT) effective October 24, 1997.
2. High-static motor not available on single-phase units.
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
805 0.25249865 0.29288911 0.34338
1029 0.666561073 0.727161109 0.77766
1032 0.626171067 0.67666
1047 0.60597
48TF004 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 1.0 and the maximum continuous
watts are 1000. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
21
Page 22
Table 10 — Fan Performance 48TF004 — Vertical Discharge Units, High-Static Motor
48TF004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
indicates field-supplied drive is required.
0.20.40.60.81.0
1.21.41.61.82.0
External Static Pressure (in. wg)
10860.55547
10900.6463711560.68676
11220.7069611900.76756
11090.7776611901.0085512710.95945
External Static Pressure (in. wg)
14651.25124215001.34133215321.431419
3. Maximum continuous bhp is 2.4 and the maximum continuous
watts are 2120. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
5. Interpolation is permissible . Do not extrapola te.
11600.8476612370.85845
14631.19118014941.261257
11090.61607
Table 11 — Fan Performance 48TF005 — Vertical Discharge Units, Standard Motor
48TF005 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Airflow
(Cfm)
1200
1300
1400
1500
1600
1700
1800
1900
2000
LEGEND
Bhp —
Esp —
FIOP —
NOTES:
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
Factory-Installed Option
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
22
Page 23
Table 12 — Fan Performance 48TF005 — Vertical Discharge Units, Alternate Motor
3. Values include losses for filters, un it casing , and wet coils. See Table 7
for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 1.0 and th e ma ximum continuo us wa tts ar e
1000. Extensive motor and ele ctr i ca l testi n g o n th ese units ensures that
the full range of t he motor can be ut ilized with confiden ce. Using your
fan motors up to the wattage ratings sh own will not result in nuisance
tripping or premature motor failure. Unit warranty will not be affected.
See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible. Do not extrapolate.
1268 1.10 1029
Table 13 — Fan Performance 48TF005 — Vertical Discharge Units, High-Static Motor
48TF005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Maximum continuous bhp is 2.4 and th e ma ximum continuo us wa tts ar e
2120. Extensive motor and ele ctr i ca l testi n g o n th ese units ensures that
the full range of t he motor can be ut ilized with confiden ce. Using your
fan motors up to the wattage ratings sh own will not result in nuisance
tripping or premature motor failure. Unit warranty will not be affected.
See Table 6 — Motor Data for additional information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
5. Interpolation is permissible . Do not extrapola te.
23
Page 24
Table 14 — Fan Performance 48TF006 — Vertical Discharge Units, Standard Motor
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
9810.6970510700.85869 11441.011032
13231.721758
13281.80190113932.072115
13622.03207414262.262310
13292.00204413972.222269
13591.891931
14602.452504
48TF006 (5 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 1.30 for single-phase units and 2.40
for 3-phase units and the maximum continuous watts are 2120.
Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
24
Page 25
Table 16 — Fan Performance 48TF006 — Vertical Discharge Units, High-Static Motor
48TF006 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
13561.80190114182.072115
13011.91194413492.122164
13522.01204714012.232280
16322.97303116913.313375
13471.721758
16543.083141
25
Page 26
Table 17 — Fan Performance 48TF007 — Vertical Discharge Units, Standard Motor
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.40 and the maximum continuous
watts are 2120. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
16022.642326 16662.852504
15322.141892
26
Page 27
Table 18 — Fan Performance 48TF007 — Vertical Discharge Units, High-Static Motor
48TF007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
13401.53136114281.661473
17533.583262———
17673.693360———
16942.44222417582.732485
17362.682441
——————
13221.331190
13561.471310
17753.623290
17172.492266
———
———
27
Page 28
Table 19 — Fan Performance 48TF004 — Horizontal Discharge Units, Standard Motor
48TF004 (3 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Airflow
(Cfm)
900
1000
1100
1200
1300
1400
1500
LEGEND
Bhp —
Esp —
FIOP —
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Brake Horsepo wer Input to Fan
External Static Pressure (in. wg)
Factory-Installed Option
Table 7 for accessory/FIOP static pressure information.
EspBhpWattsEspBhpWattsEspBhpWattsEspBhpWatts
0.540.212530.570.232770.550.263070.600.31363
0.490.232700.510.252920.520.273210.530.32374
0.430.242870.450.263070.460.283350.490.33385
0.390.263040.400.273230.380.293490.430.34397
0.330.273210.350.293380.350.313640.360.34408
0.260.293380.280.303540.290.32378———
0.210.303550.230.313690.240.33392———
208 V230, 460, 575 V208 V230, 460, 575 V
Low SpeedHigh Speed
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
Table 20 — Fan Performance 48TF004 — Horizontal Discharge Units, Alternate Motor
3. Maximum continuous bhp is 1.00 and maximum continuous watts
are 1000. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Table 6 — Motor Data for additional
information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
5. Interpolation is permissible . Do not extrapola te.
28
Page 29
Table 21 — Fan Performance 48TF004 — Horizontal Discharge Units, High-Static Motor
48TF004 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
indicates field-supplied drive is required.
0.20.40.60.81.0
1.21.41.61.82.0
External Static Pressure (in. wg)
10000.52527
11360.59577
11720.65647
10970.6867612450.74776
External Static Pressure (in. wg)
14671.14113515021.22121815341.301298
3. Maximum continuous bhp is 2.4 and maximum continuous watts
are 2120. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Table 6 — Motor Data for additional
information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
5. Interpolation is permissible . Do not extrapola te.
14611.11110414921.181176
12080.70706
29
Page 30
Table 22 — Fan Performance 48TF005 — Horizontal Discharge Units, Standard Motor
48TF005 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Airflow
(Cfm)
1200
1300
1400
1500
1600
1700
1800
1900
2000
LEGEND
Bhp —
Esp —
FIOP —
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Brake Horsepo wer Input to Fan
External Static Pressure (in. wg)
Factory-Installed Option
Table 7 for accessory/FIOP static pressure information.
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
3. Values include losses for filters, unit casing, and wet coils. See
4. Maximum continuous bhp is 1.00 and the maximum continuous
5. Use of a field-supplied motor may affect wire sizing. Contact your
6. Interpolation is permissible . Do not extrapola te.
1183 1.10 1052 1226 1.23 1215 1297 1.35 1406
Table 7 for accessory/FIOP static pressure information.
watts are 1000. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
Carrier representative for details.
1189 1.12 1138 1245 1.21 1358
30
Page 31
Table 24 — Fan Performance 48TF005 — Horizontal Discharge Units, High-Static Motor
48TF005 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
indicates field-supplied drive is required.
0.20.40.60.81.0
1.21.41.61.82.0
External Static Pressure (in. wg)
10950.95930
10771.01103011511.151185
11041.07112411781.261318
10871.12117711621.30136612311.481604
External Static Pressure (in. wg)
3. Maximum continuous bhp is 2.4 and maximum continuous watts
are 2120. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Table 6 — Motor Data for additional
information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
5. Interpolation is permissible . Do not extrapola te.
11321.18124012041.371502
14682.272171
11231.051073
14712.182167
14932.362345
———
Table 25 — Fan Performance 48TF006 — Horizontal Discharge Units, Standard Motor
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for Additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
31
Page 32
Table 26 — Fan Performance 48TF006 — Horizontal Discharge Units, Alternate Motor
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 1.30 for single-phase units and 2.40
for 3-phase units and the maximum continuous watts are 2120.
Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
13591.801902 14232.022122
13621.731818
33
Page 34
Table 28 — Fan Performance 48TF007 — Horizontal Discharge Units, Standard Motor
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.4 and maximum continuous watts
are 2120. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Table 6 — Motor Data for additional
information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
15142.422136 15702.662343
14942.191936
15362.462171
34
Page 35
Table 29 — Fan Performance 48TF007 — Horizontal Discharge Units, High-Static Motor
48TF007 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Table 6 — Motor Data for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Carrier representative for details.
6. Interpolation is permissible . Do not extrapola te.
13541.581404 14131.751552
16113.012648 16923.493140
13411.401250
16713.032725
35
Page 36
START-UP
Unit Preparation —
stalled in accordance with these installation instructions and
applicable codes.
Return-Air Filters —
stalled in filter tracks. See T able 1. Do not operate unit without
return-air filters.
Compressor Mounting —
spring mounted. Do not loosen or remove compressor holddown bolts.
Internal Wiring —
unit control boxes. Tighten as required.
Refrigerant Service Ports —
service ports, remove compressor access panel. Each unit system has 4 Schrader-type service gage ports: one on the suction
line, one on the liquid line, and two on the compressor discharge line. Be sure that caps on the ports are tight. One
Schrader-type valve is located under both the high-pressure
switch and the low-pressure switch.
High Flow Valves —
and suction tubes are High Flow Valves. Large black plastic
caps distinguish these valves with o-rings located inside the
caps. These valves cannot be accessed for service in the field.
Ensure the plastic caps are in place and tight or the possibility
of refrigerant leakage could occur.
Compressor Rotation —
compressors, it is important to be certain compressor is rotating
in the proper direction. To determine whether or not compressor is rotating in the proper direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge pressure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge pres-
sure does not rise to normal levels:
1. Note that the evaporator fan is probably also rotating in
the wrong direction.
2. T urn of f power to the unit.
3. Reverse any two of the unit power leads.
4. Reapply power to the compressor .
The suction and discharge pressure levels should now move
to their normal start-up levels.
NOTE: When the compressor is rotating in the wrong direc-
tion, the unit makes an elevated level of noise and does not
provide cooling.
Cooling —
unit, turn on main power supply. Set system selector switch at
COOL position and fan switch at AUTO. position. Adjust thermostat to a setting below room temperature. Compressor starts
on closure of contactor.
Check unit charge. Refer to Service, Refrigerant Charge
section, page 39.
Reset thermostat at a position above room temperature.
Compressor will shut off. Evaporator fan will shut off after
30-second delay.
TO SHUT OFF UNIT — Set sy st em selector switch at OFF
position. Resetting thermostat at a position above room temperature shuts unit off temporarily until space temperature exceeds thermostat setting.
Set space thermostat to OFF position. To start
Make sure that unit has been in-
Make sure correct filters are in-
Compressors are internally
Check all electrical connections in
To service refrigerant
Located on the compressor hot gas
On 3-phase units with scroll
Main Burners —
Main burners are factory set and should
require no adjustment.
TO CHECK ignition of main burners and heating controls,
move thermostat set point above room temperature and verify
that the burners light and evaporator fan is energized. After
ensuring that the unit continues to heat the building, lower the
thermostat setting below room temperature and verify that the
burners and evaporator fan turn off. (Fan will turn off only if
fan selector switch is in the AUTO. position.)
Refer to Table 30 for the correct orifice to use at high
altitudes.
Table 30 — Altitude Compensation*
74,000 AND 115,000
BTUH NOMINAL
ELEVATION
(ft)
0-2,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
14,000
*As the height above sea level increases, there is less oxygen per
cubic foot of air. Therefore, heat input rate should be reduced at
higher altitudes.
†Orifices available through your Carrier distributor.
1. Purge gas supply line of air by opening union ahead of
gas valve. If gas odor is detected, tighten union and wait
5 minutes before proceeding.
2. T urn on electrical supply and manual gas valve.
3. Set system switch selector at HEAT position and fan
switch at AUTO. or ON position. Set heating temperature
lever above room temperature.
4. The induced-draft motor will s tart.
5. After a call for heating, the main burners should light
within 5 seconds. If the burner does not light, then there is
a 22-second delay before another 5-second try. If the
burner still does not light, the time delay is repeated. If the
burner does not light within 15 minutes, there is a lockout. T o reset the control, break the 24-v power to W1.
6. The evaporator-fan motor will turn on 45 seconds after
the burners are ignited.
7. The evaporator-fan motor will turn off 45 seconds after
thermostat temperature is satisfied.
8. Adjust airflow to obtain a temperature rise within the
range specified on the unit nameplate.
NOTE: The default value for the evaporator-fan motor ON/
OFF delay is 45 seconds. The Integrated Gas Unit Controller
(IGC) modifies this value when abnormal limit switch cycles
occur. Based upon unit operating conditions, the ON delay can
be reduced to 0 seconds and the OFF delay can be extended to
180 seconds. When one flash of the LED is observed, the
evaporator-fan ON/OFF delay has been modified.
36
Page 37
If the limit switch trips at the start of the heating cycle during the evaporator ON delay, the time period of the ON delay
for the next cycle will be 5 seconds less than the time at which
the switch tripped. (Example: If the limit switch trips at 30 seconds, the evaporator-fan ON delay for the next cycle will occur
at 25 seconds.) To prevent short-cycling, a 5-second reduction
will only occur if a minimum of 10 minutes has elapsed since
the last call for heating.
The evaporator-fan OFF delay can also be modified. Once
the call for heating has ended, there is a 10-minute period during which the modification can occur. If the limit switch trips
during this period, the evaporator-fan OFF delay will in crease
by 15 seconds. A maximum of 9 trips can occur, extending the
evaporator-fan OFF delay to 180 seconds.
To restore the original default value, reset the power to the
unit.
TO SHUT OFF UNIT — Set sy st em selector switch at OFF
position. Resetting heating selector lever below room temperature will temporarily shut unit off until space temperature falls
below thermostat sett ing.
Safety Relief —
Schrader port provides pressure relief under abnormal temperature and pressure conditions (i.e., fire in building).
Ventilation (Continuous Fan) —
selector switches at ON and OFF positions, respectively. Evaporator fan operates continuously to provide constant air circulation. When the evaporator-fan selector switch is turned to
the OFF position, there is a 30-second delay before the fan
turns off.
A soft solder joint at the suction se rvice
Set fan and system
Operating Sequence
COOLING, UNITS WITHOUT ECONOMIZER — When
thermostat calls for cooling, terminals G and Y1 are energized,
and the indoor (evaporator) fan motor (IFM), compressor, and
outdoor (condenser) fan motor (OFM) start. The OFM runs
continuously while the unit is in cooling. When the thermostat
is satisfied, compressor contactor (C) is deenergized and the
compressor and OFM shut off. After a 30-second delay, the
IFM shuts off. If the thermostat fan selector switch is in the ON
position, the evaporator motor will run continuously .
HEATING, UNITS WITHOUT ECONOMIZER — When
the thermostat calls for heating , terminal W1 i s energized. To
prevent thermostat short-cycling, the unit is locked into the
Heating mode for at least 1 minute when W1 is energized. The
induced-draft motor is energized and the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM) is energized 45 seconds after a flame is ignited. On units equipped
for two stages of heat, when additional heat is needed, W2 is
energized and the high-fire solenoid on the main gas valve
(MGV) is energized. When the thermostat is satisfied and W1
is deenergized, the IFM stops after a 45-second time-off delay.
COOLING, UNITS WITH DURABLADE ECONOMIZER — When the outdoor-air temperature is above the
outdoor-air thermostat (OAT) setting and the room thermostat
calls for cooling, compressor contactor is energized to start
compressor and the outdoor (condenser) fan motor (OFM).
The indoor (evaporator) fan motor (IFM) is energized and the
economizer damper moves to the minimum position. After the
thermostat is satisfied, there is a 30-second delay before the
evaporator fan turns off. The damper then moves to the fully
closed position. When using continuous fan, the damper moves
to the minimum position.
When the outdoor-air temperature is below the OAT sett ing
and the thermostat calls for cooling, the economizer damper
moves to the minimum position. If the supply-air temperature
is above 57 F, the damper continues to open until it reaches the
fully open position or until the supply-air temperature drops
below 52 F .
When the supply-air temperature falls between 57 F and
52 F, the damper will remain at an intermediate open position.
If the supply-air temperature falls below 52 F, the damper will
modulate closed until it reaches the minimum position or until
the supply air temperature is above 52 F. When the thermostat
is satisfied, the damper moves to the fully closed position when
using AUTO. fan or to the minimum position when using continuous fan.
If the outdoor air alone cannot satisfy the cooling requirements of the conditioned space, economizer cooling is integrated with mechanical cooling, providing two stages of cooling.
Compressor and the condenser fan will be energized and the
position of the economizer damper will be determined by the
supply-air temperature. When the second stage of cooling is
satisfied, the compressor and OFM wi ll be deenergized. The
damper position will be determined by the supply-air temperature. When the first stage of cooling is satisfied, there is a
30-second delay before the evaporator fan shuts off. The damper then moves to the fully closed position. When using a continuous fan, the damper moves to the minimum position.
COOLING, UNITS WITH ECONOMI$ER — When the
outdoor-air temperature (OA T) is above the ECON SP set point
and the room thermostat calls for Stage 1 cooling (R to G +
Y1), the indoor (evaporator) fan motor (IFM) is energized and
the EconoMi$er damper modulates to minimum position. The
compressor contactor is energized to start the compressor and
outdoor (condenser) fan motor (OFM). After the thermostat is
satisfied, the damper modulates to the fully closed position
when the IF M i s dee ne r gi ze d.
When the OAT is below the ECON SP setting and the room
thermostat calls for Stage 1 cooling (R to G + Y1), the
EconoMi$er modulates to the minimum position when the
IFM is energized. The EconoMi$er provides Stage 1 of cooling
by modulating the return and outdoor air dampers to maintain a
55 F supply air set point. If the supply-air temperature (SAT) is
greater than 57 F, the EconoMi$er modulates open, allowing a
greater amount of outdoor air to enter the unit. If the SAT drops
below 53 F, the outdoor air damper modulates closed to reduce
the amount of outdoor air. When the SAT is between 53 and
57 F , the EconoMi$er maintains its posi tion.
If outdoor air alone cannot satisfy the cooling requirements
of the conditioned space, and the OAT is above the MECH
CLG LOCKOUT set point, the EconoMi$er integrates free
cooling with mechanical cooling. This is accomplished by the
strategies below .
NOTE: Compressor has a 2-minute Minimum On, Minimum
Off, and Interstage delay timer.
1. If Y1 is energized, and the room thermostat calls for Y2
(2-stage thermostat), the compres sor and OFM are energized. The EconoMi$er damper is maintained at its current position.
2. If Y1 is energized for more than 20 minutes, and Y2 is
not energized (whether or not a 2-stage thermostat is
used), the compressor and OFM are energized. The
EconoMi$er damper is maintained at its current position.
3. If Y1 is energized, and the compressor is already energized (see Step 2) and the room thermostat calls for Y2,
the compressor contains to operate.
4. If the compressor is energized and the thermostat is satisfied, the compressor, the OFM, and IFM are deenergized
and the EconoMi$er modulates closed.
When the OAT is below the MECH CLG LOCKOUT set
point, the compressors remain off.
37
Page 38
HEATING, UNITS WITH ECONOMIZER — When the
thermostat calls for heating, terminal W1 is energized. To prevent thermostat short-cycling, the unit is locked into the Heating mode for at least 1 minute when W1 is energized. The
induced-draft motor is energized and the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM) is energized 45 seconds after a flame is ignited and the damper
moves to the minimum position. On units equipped for two
stages of heat, when additional heat is needed, W2 energized
and the high-fire solenoid on the main gas valve (MGV) is energized. When the thermostat is satisfie d and W1 is deenergized, the IFM stops after a 45-second time-off delay. The
economizer damper then moves to the fully closed position.
When using continuous fan, the damper will remain in the minimum position.
SERVICE
When servicing unit, shut off all electrical power to unit
and install lockout tag to avoid shock hazard or injury from
rotating parts.
6. Use a water hose or other suitable equipment to flush
down between the 2 coil sections to remove dirt and
debris. Clean the outer surfaces with a stiff brush in the
normal manner.
7. Secure inner and outer coil rows together with a fieldsupplied fastener.
8. Reposition the outer coil section and remove the coil corner post from between the top panel and center post. Reinstall the coil corner post and replace all screws.
CONDENSATE DRAIN — Check and clean each year at
start of cooling season. In winter, keep drain dry or protect
against freeze-up.
FILTERS — Clean or replace at start of each heating and cooling season, or more often if operating conditions require it. Replacement filters must be same dimensions as original filters.
OUTDOOR-AIR INLET SCREEN — Clean screen with
steam or hot water and a mild detergent. Do not use disposable
filters in place of screen.
BELTS — Check belt tension at least once each heating or
cooling season or as conditions require.
Cleaning —
Inspect unit interior at the beginning of
heating and cooling season and as operating conditions
require.
EVAPORATOR COIL
1. Turn unit power off and install lockout tag. Remove
evaporator coil access panel.
2. If economizer or two-position damper is installed, remove economizer by disconnecting Molex plug and removing mounting screws. Refer to accessory economizer
installation instructions or Optional Economizer sections
on pages 12 and 14 for more details.
3. Slide filters out of unit.
4. Clean coil using a commercial coil cleaner or dishwasher
detergent in a pressurized spray canister. Wash both sides
of coil and flush with clean water. For best results, backflush toward return-air section t o remove forei gn material. Flush condensate pan after completion.
5. Reinstall economizer and filters.
6. Reconnect wiring.
7. Replace access panels.
CONDENSER COIL — Inspect coil monthly. Clean condenser coil annually, and as required by location and outdoor
air conditions.
One-Row Coils (Size 004)
— Wash coil with commercial
coil cleaner. It is not necessary to remove top panel.
2-Row Coils (Sizes 005-007)
Clean coil as follows:
1. T urn of f unit power and install lockout tag.
2. Remove top panel screws on condenser end of unit.
3. Remove condenser coil corner post. See Fig. 42. To hold
top panel open, place coil corner post between top panel
and center post. See Fig. 43.
4. Remove screws securing coil to compressor plate and
compressor access panel.
5. Remove fastener holding coil sections together at return
end of condenser coil. Carefully separate the outer coil
section 3 to 4 in. from the inner coil section. See Fig. 44.
Fig. 42 — Cleaning Condenser Coil
Fig. 43 — Propping Up Top Panel
38
Page 39
Fig. 44 — Separating Coil Sections
Fig. 45 — Condenser-Fan Adjustment
Lubrication
COMPRESSORS — Each compressor is charged with the
correct amount of oil at the factory.
FAN MOTOR BEAR INGS — Fan motor bearings are of the
permanently lubricated type. No further lubrication is required.
No lubrication of condenser or evaporator fan motors is
required.
Manual Outdoor-Air Damper —
blade adjustment is required, see Manual Outdoor-Air Damper
section on page 11.
Economizer Adjustment —
mizer sections on page 12 and 14.
Condenser-Fan Adjustment (Fig. 45) —
unit power supply. Remove condenser-fan assembly (grille,
motor, and fan) and loosen fan hub setscrews. Adjust fan
height as shown in Fig. 45. Tighten setscrews and replace
condenser-fan assembly.
Refrigerant Charge —
listed on unit nameplate (also refer to Table 1). Refer to Carrier
GTAC2-5 Charging, Recovery, Recycling, and Reclamation
training manual and the following procedures.
Unit panels must be in place when unit is operating during
charging procedure.
Amount of refrigerant charge is
If outdoor-air damper
Refer to Optional Econo-
Shut off
NO CHARG E — Use standard evacuating te chniques. After
evacuating system, weigh in the specified amount of refrigerant. (Refer to Table 1.)
LOW-CHARGE COOLING — Using Cooling Charging
Charts, Fig. 46-49, vary refrigerant until the conditions of the
appropriate chart are met. Note the charging charts are different
from type normally used. Charts are based on charging the
units to the correct superheat for the various operating conditions. Accurate pressure gage and temperature sensing device
are required. Connect the pressure gage to the service port on
the suction line. Mount the temperature sensing device on the
suction line and insulate it so that outdoor ambient temperature
does not affect the reading. Indoor-air cfm must be within the
normal operating range of the unit.
TO USE COOLING CHARGING CHART — Take the outdoor ambient temperature and read the suction pressure gage.
Refer to chart to determine what suction temperature should
be. If suction temperature is high, add refrigerant. If suction
temperature is low, carefully recover some of the charge.
Recheck the suction pressure as charge is adjusted.
Suction T emperature should be . . . . . . . . . . . . . . . . . . . . . 76 F
(Suction Temperature may vary 5 F.)
Flue Gas Passageways —
tor box and upper areas of the heat exchanger:
1. Remove the combustion blower wheel and motor assembly according to directions in Combustion-Air Blower
section on page 42.
2. Remove the flue cover to inspect the heat exchanger.
3. Clean all surfaces as required using a wire brush.
To inspect the flue colle c-
39
Page 40
3 TON UNIT CHARGING CHART
SUCTION LINE TEMPERATURE (DEG. C)
-7 -1 4 10162127
100
90
80
70
689
621
552
483
OUTDOOR
TEMP
F C
125 52
115 46
105 41
95 35
85 29
75 24
65 18
55 13
45 7
60
50
SUCTION LINE PRESSURE (PSIG)
40
30
20304050607080
SUCTION LINE TEMPERATURE (DEG. F)
414
345
SUCTION LINE PRESSURE (KILOPASCALS)
276
207
Fig. 46 — Cooling Charging Chart, 48TF004
4 TON UNIT CHARGING CHART
SUCTION LINE TEMPERATURE (DEG. C)
-7 -1 4 10162127
100
90
689
621
OUTDOOR
TEMP
F C
125
115
52
46
105 41
95 35
85 29
80
70
60
50
SUCTION LINE PRESSURE (PSIG)
40
30
20304050607080
SUCTION LINE TEMPERATURE (DEG. F)
Fig. 47 — Cooling Charging Chart, 48TF005
40
552
483
414
345
276
207
75
65
55
45 7
SUCTION LINE PRESSURE (KILOPASCALS)
24
18
13
Page 41
5 TON UNIT CHARGING CHART
SUCTION LINE TEMPERATURE (DEG. C)
-7-1410162127
100
90
80
70
689
621
552
483
OUTDOOR
TEMP
F C
125 52
115 46
105 41
95 35
85 29
75 24
65 18
55 13
45 7
60
50
SUCTION LINE PRESSURE (PSIG)
40
30
20304050607080
SUCTION LINE TEMPERATURE (DEG. F)
Fig. 48 — Cooling Charging Chart, 48TF006
6 TON UNIT (60 Hz) CHARGING CHART
SUCTION LINE TEMPERATURE (DEG. C)
-7-1410162127
100
90
80
70
414
345
276
207
SUCTION LINE PRESSURE (KILOPASCALS)
689
621
552
483
OUTDOOR
TEMP
F C
125 52
115 46
105 41
95 35
85 29
75 24
65 18
55 13
45 7
60
50
SUCTION LINE PRESSURE (PSIG)
40
30
20304050607080
414
345
SUCTION LINE PRESSURE (KILOPASCALS)
276
207
SUCTION LINE TEMPERATURE (DEG. F)
Fig. 49 — Cooling Charging Chart, 48TF007
41
Page 42
Combustion-Air Blower —
Fig. 50 — Burner Section Details
Clean periodically to
assure proper airflow and heating efficiency. Inspect blower
wheel every fall and periodically during heating season. For the
first heating season, inspect blower wheel bimonthly to determine proper cleaning frequency.
To access burner section, slide the sliding burner partition
out of the unit.
To inspect blower wheel, shine a flashlight into draft hood
opening. If cleaning is required, remove motor and wheel as
follows:
1. Slide burner access panel out.
2. Remove the 7 screws that attach induced-draft motor
housing to vestibule plate (Fig. 50).
3. The blower wheel can be cleaned at this point. If additional cleaning is required, continue with Steps 4 and 5.
4. To remove blower from the motor shaft, remove 2
setscrews.
5. To remove motor, remove the 4 screws that hold the motor to mounting plate. Remove the motor cooling fan by
removing one setscrew. Then remove nuts that hold motor to mounting plate.
6. To reinstall, reverse the procedure outlined above.
Limit Switch —
Remove blower access panel (Fig. 7).
Limit switch is located on the fan deck.
Burner Ignition —
Unit is equipped with a direct spark
ignition 100% lockout system. Integrated Gas Unit Controller
(IGC) is located in the control box (Fig. 11). The IGC contains
a self-diagnostic LED (light-emitting diode). A single LED on
the IGC provides a visual display of operational or sequential
problems when the power supply is uninterrupted. When a
break in power occurs, the IGC will be reset (resulting in a loss
of fault history) and the indoor (evaporator) fan ON/OFF times
will be reset. The LED error code can be observed through the
viewport. During servicing refer to the label on the control
box cover or Table 31 for an explanation of LED error code
descriptions.
If lockout occurs, unit may be reset by interrupting power
supply to unit for at least 5 seconds.
Table 31 — LED Error Code Description
Main Burners —
To access burners, remove burner access panel and slide out burner partition. At the beginning of
each heating season, inspect for deterioration or blockage due
to corrosion or other causes. Observe the main burner flames
and adjust, if necessary.
When working on gas train, do not hit or plug orifice
spuds.
REMOVAL AND REPLACEMENT OF GAS TRAIN
(Fig. 50-52)
1. Shut off manual gas valve.
2. Shut off power to unit .
3. Slide out burner parti tion.
4. Disconnect gas piping at unit gas valve.
5. Remove wires connected to gas valve. Mark each wire.
6. Remove ignitor wires and sensor wires at the Integrated
Gas Unit Controller (IGC) (see Fig. 11).
7. Remove the 2 screws that attach the burner rack to the
vestibule plate (Fig. 50).
8. Slide the burner tray out of the unit (Fig. 51).
9. To reinstall, reverse the procedure outlined above.
CLEANING AND ADJUSTMENT
1. Remove burner rack from unit as described in Removal
and Replacement of Gas Train section, above.
2. Inspect burners; if dirty, remove burners from rack.
3. Using a soft brush clean burners and cross-over port as
required.
4. Adjust spark gap. See Fig. 52.
5. Reinstall burners on rack.
6. Reinstall burner rack as described in Removal and Replacement of Gas Train section, above.
Replacement Parts —
A complete list of replacement
parts may be obtained from any Carrier distributor upon
request.
If the IGC must be replaced, be sure to ground yourself to dissipate any electrical charge that may be present before handling
new control board. The IGC is sensitive to static electricity and
may be damaged if the necessary precautions are not taken.
Loss of power to control module (IGC).Check 5 amp fuse on IGC, power to unit, 24-v circuit breaker,
High temperature limit switch is open.Check the operation of the indoor (evaporator) fan motor.
The IGC sensed flame that should not be
present.
Inadequate airflow to unit.Check operation of indoor (evaporator) fan motor and that
Unit unsuccessfully attempted ignition for
15 minutes.
IGC does not sense that induced-draft motor is
operating.
Rollout switch has opened.Rollout switch will automatically reset, but IGC will continue to
Microprocessor has sensed an error in the software or hardware.
and transformer. Units without a 24-v circuit breaker have an
internal overload in the 24-v transformer. If the overload trips,
allow 10 minutes for automatic reset.
Ensure that the supply-air temperature rise is in accordance
with the range on the unit nameplate.
Reset unit. If problem persists, replace control board.
supply-air temperature rise agrees with range on unit nameplate information.
Check ignitor and flame sensor electrode spacing, gaps, etc.
Ensure that flame sense and ignition wires are properly terminated. Verify that unit is obtaining proper amount of gas.
Check for proper voltage. If motor is operating, check the
speed sensor plug/IGC Terminal J2 connection. Proper connection: PIN 1 — White, PIN 2 — Red, PIN 3 — Black.
lock out unit. Check gas valve operation. Ensure that induced
draft blower wheel is properly secured to motor shaft. Reset
unit at unit disconnect.
If error code is not cleared by resetting unit power, replace the
IGC.
IMPORTANT: Refer to Table 19 — Heating Service Analysis
for additional troubleshooting analysis.
LEGEND
IGC —
LED —
Integrated Gas Unit Controller
Light-Emitting Diode
PROBLEMCAUSEREMEDY
Burners will not ignite.
Inadequate heating.
Poor flame characteristics.
Burners will not turn off.
Table 33 — Heating Service Analysis
Misaligned spark electrodes.Check flame ignition and sensor electrode positioning. Adjust as needed.
No gas at main burners.Check gas line for air, purge as necessary. After purging gas line of air,
Water in gas line.Drain water and install drip leg to trap water.
No power to furnace.Check power supply, fuses, wiring, and circuit breaker.
No 24 v power supply to control circuit.Check transformer. Transformers with internal overcurrent protection
Miswired or loose connections.Check all wiring and wire nut connections.
Burned-out heat anticipator in thermostat. Replace thermostat.
Broken thermostat wires.Run continuity check. Replace wires, if necessary.
Dirty air filter.Clean or replace filter as necessary.
Gas input to unit too low.Check gas pressure at manifold. Clock gas meter for input. If too low,
Unit undersized for application.Replace with proper unit or add additional unit.
Restricted airflow.Clean filter, replace filter, or remove any restrictions.
Blower speed too low.Use high speed tap, increase fan speed, or install optional blower, as
Limit switch cycles main burners.Check rotation of blower, thermostat heat anticipator settings, and temToo much outdoor air.Adjust minimum position.
Incomplete combustion (lack of combustion air) results in:
Aldehyde odors, CO, sooting flame, or
floating flame.
Unit is locked into Heating mode f or a one
minute minimum.
allow gas to dissipate for at least 5 minutes before attempting to relight
unit.
Check gas valve.
require a cool down period before resetting.
increase manifold pressure, or replace with correct orifices.
suitable for individual units.
perature rise of unit. Adjust as needed.
Check economizer operation.
Check all screws around flue outlets and burner compartment. Tighten
as necessary.
Cracked heat exchanger.
Overfired unit — reduce input, change orifices, or adjust gas line or man-
ifold pressure.
Check vent for restriction. Clean as necessary.
Check orifice to burner alignment.
Wait until mandatory one minute time period has elapsed or re-
set power to unit.
44
Page 45
PROBLEMCAUSEREMEDY
Compressor and condenser fan
will not start.
Compressor will not start but
condenser fan runs.
Compressor cycles (other than
normally satisfying thermostat).
Compressor operates
continuously.
Excessive head pressure.
Head pressure too low.
Excessive suction pressure.
Suction pressure too low.
Evaporator fan will not shut off.
Compressor makes excessive
noise (48TF007 scroll only).
Table 34 — Cooling Service Analysis
Power failure.Call power company.
Fuse blown or circuit breaker tripped.Replace fuse or reset circuit breaker.
Defective thermostat, contactor, transformer, or
control relay.
Insufficient line voltage.Determine cause and correct.
Incorrect or faulty wiring.Check wiring diagram and rewire correctly.
Thermostat setting too high.Lower thermostat setting below room temperature.
Faulty wiring or loose connections in compressor
circuit.
Compressor motor burned out, seized, or internal
overload open.
Defective run/start capacitor , overload, start relay. Determine cause and replace.
One leg of three-phase power dead.Replace fuse or reset circuit breaker. Determine cause.
Refrigerant overcharge or undercharge.Recover refrigerant, evacuate system, and recharge to
Defective compressor.Replace and determine cause.
Insufficient line voltage.Determine cause and correct.
Blocked condenser.Determine cause and correct.
Defective run/start capacitor, overload, or start
relay.
Defective thermostat.Replace thermostat.
Faulty condenser-fan motor or capacitor.Replace.
Restriction in refrigerant system.Locate restriction and remove.
Dirty air filter.Replace filter.
Unit undersized for load.Decrease load or increase unit size.
Thermostat set too low.Reset thermostat.
Low refrigerant charge.Locate leak; repair and recharge.
Leaking valves in compressor.Replace compressor.
Air in system.Recover refrigerant, evacuate system, and recharge.
Condenser coil dirty or restricted.Clean coil or remove restriction.
Dirty air filter.Replace filter.
Dirty condenser coil.Clean coil.
Refrigerant overcharged.Recover excess refrigerant.
Air in system.Recover refrigerant, evacuate system, and recharge.
Condenser air restricted or air short-cycling.Determine cause and correct.
Low refrigerant charge.Check for leaks; repair and recharge.
Compressor valves leaking.Replace compressor.
Restriction in liquid tube.Remove restriction.
High head load.Check for source and eliminate.
Compressor valves leaking.Replace compressor.
Refrigerant overcharged.Recover excess refrigerant.
Dirty air filter.Replace filter.
Low refrigerant charge.Check for leaks; repair and recharge.
Metering device or low side restricted.Remove source of restriction.
Insufficient evaporator airflo w.Increase air quantity. Check filter and replace if
Temperature too low in conditioned area.Reset thermostat.
Outdoor ambient below 25 F.Install low-ambient kit.
Time off delay not finished.Wait for 30-second off delay.
Compressor rotating in wrong direction.Reverse the 3-phase power leads as described in the
Replace component.
Check wiring and repair or replace.
Determine cause. Replace compressor.
nameplate.
Determine cause and replace.
necessary.
Start-Up section on page 36.
45
Page 46
PROBLEMCAUSEREMEDY
Damper does not open.
Economizer operation
limited to minimum
position.
Damper does not close.
Economizer damper does
not close on power loss.
LEGEND
C1—
EC—
IFC—
IFO—
OAT —
PL—
SAT —
SW—
Common Power
Enthalpy Control
Indoor (Evaporator) Fan Contactor
Indoor (Evaporator) Fan On
Outdoor-Air Thermostat
Plug
Supply-Air Thermostat
Economizer Position Switch
Table 35 — Durablade Economizer Troubleshooting
Indoor (evaporator) fan is off.1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that
No power to economizer motor.1. Check that SW3 is properly making contact with the damper blade. Check
Economizer motor failure.If the indoor (evaporator) fan and economizer motor are energized, verify that
OAT or EC set too high.1. Set at correct temperature (3 F below indoor space temperature).
Verify economizer control board
is correctly wired and works
properly.
Check SAT.1. After verifying that the OAT and EC settings and the economizer control
Incorrect wiring of economizer.1. Verify that SW2 and SW4 are wired and working properly (see unit label
Verify economizer control board
is functioning properly.
Check SAT.1. After verifying that the wiring is correct and the economizer control board is
Economizer motor failure.If economizer control board and SAT are functioning properly, verify that there is
Verify that close-on-power-loss
and economizer control board
are functioning properly.
24 vac is present at the IFO terminal. Check whether 24 vac is present at
PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check wiring (see unit label diagram).
2. Check proper thermostat connection to G on the connection board.
that SW1 is in the NC (normally closed) position.
2. Check diode D18. If diode is not functioning properly, replace D18.
3. Confirm that the economizer control board is grounded properly at PL6-4
(brown wire) and at brown terminal of the economizer control board (brown
wire). The economizer motor must also be grounded properly at the negative
motor terminal (brown wire).
4. Verify SW1 and SW3 are working and wired properly (see unit label diagram).
5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If
24 vac not present, check unit wiring (see unit label diagram). If 24 vac is
found in both places, check for 24 vac at the yellow terminal of the economizer control board (yellow wire). If 24 vac power is not present, replace the
economizer control board.
there is a minimum of 18 vdc at the positive motor terminal. If the motor is not
operating, replace the motor.
2. Check OAT or EC by setting above outdoor temperature or humidity level. If
the OAT or EC switches do not close, replace OAT or EC.
1. Perform the following tests when OAT or EC is closed, Y1 is called for and
damper is at minimum position. Confirm 24 vac on gray terminal of the economizer control board (gray wire). If 24 vac is not present, check wiring (see
unit label diagram).
2. Verify that SW1 and SW3 are wired correctly and working properly (see unit
label diagram).
3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not
present, check wiring (see unit wiring label diagram).
4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace
economizer control board.
board wiring are correct, check to ensure that the 24 vac terminal of the SAT
has 24 vac (white wire). If OAT, EC, and control board are functioning and
wired properly and no 24 vac exists, check wiring (see unit label diagram).
2. If supply-air temperature is greater than 57 F, 24 vac should be found at
terminal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.
diagram.).
2. Check diode D19. If diode is not functioning properly, replace D19.
1. After verifying that the wiring is correct, modulate the damper to the minimum
position. Remove the calls for G.
2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is
not present, check wiring (see unit label diagram).
3. If damper still does not move, check for 24 vac at blue terminal of economizer
control board (blue wire). If 24 vac is not present, replace the economizer circuit board.
functioning properly , place the OAT or EC switch in the closed position. Place
a call for Y1 and open the damper to the fully open position. Confirm that the
24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not present,
check wiring (see unit label diagram).
2. If supply-air temperature is less than 52 F, 24 vac should be found at terminal
T1 on the SAT (violet wire). If 24 vac not found, replace SAT.
a minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is
present and the motor is still not operating, replace the motor.
1. Check voltage potential across batteries. If lower than 14 vdc, replace closeon-power-loss power supply (9-v alkaline batteries). It is recommended that
you check this emergency power supply on a regular basis or whenever the
filters are changed.
2. If the close-on-power-loss and economizer control board are functioning
properly , check for 14 vdc or higher at the blue terminal of the economizer
control board (blue wire) when power is disconnected from unit. If 14 vdc is
not present, replace the control board.
46
Page 47
PROBLEMCAUSEREMEDY
Damper does not open.
EconoMi$er operation
limited to minimum
position.
Damper position less
than minimum position
set point.
Damper does not return
to minimum position.
Damper does not close
on power loss.
LEGEND
Outdoor-Air Tem perature
OAT —
Table 36 — EconoMi$er Troubleshooting
Indoor (evaporator) fan is Off.Check to ensure that 24 vac is present at terminal C1 (Common Power) on the
No power to EconoMi$er
controller.
No power to G terminal.If IFM is on, check to ensure 24 vac is present on G terminal of the EconoMi$er
Controller fault.If STATUS light is flashing one flash, the EconoMi$er controller is experiencing a
Thermostat fault.If STATUS light is flashing two flashes, the EconoMi$er controller senses the
Actuator fault.Check the wiring between the EconoMi$er controller and the actuator.
Minimum position set incorrectly. Verify that the MIN POS (%) is set greater than zero. Adjust MIN POS (%) to
EconoMi$er changeover set-
point set too high or too low.
Supply-Air Temperature Sensor
faulty.
OAT Sensor faultyIf ST ATUS light is flashing five flashes, the OAT sensor is faulty. Chec k wiring or
Supply-Air Low Limit Strategy
controlling.
CO
Ventilat ion Str ategy
2
controlling
Damper travel is restricted.Check to ensure the damper is not blocked.
IFC (Indoor Evaporator Fan Contactor) or that 24 vac is present at the IFO
(Indoor Evaporator Fan On) terminal. Check whether 24 vac is present at PL
(Plug) 6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check
wiring (see unit label diagram).
Check proper thermostat connection to G on the connection board.
Check to ensure that 24 vac is present across Terminals 24 VAC and 24V COM
on the EconoMi$er control. If 24 vac is not present, check wiring (see unit label
diagram). If 24 vac is present, STATUS light should be on constantly.
controller. If 24 vac is not present, check wiring (see unit label diagram).
fault condition. Cycle power to the controller. If condition continues, replace the
EconoMi$er controller.
thermostat is wired incorrectly. Check wiring between the thermostat and the
connection board in the electrical panel. The fault condition is caused by Y2
being energized before Y1.
Hold CONFIG button between three and ten seconds to verify the actuator’s
operation. (This process takes three minutes to complete.)
100% to verify operation, and then set to correct setting.
Set at correct value. See Table 3.
If STATUS light is flashing four flashes, the Supply-Air Temperature Sensor is
faulty. Check wiring or replace sensor.
replace sensor.
The supply-air temperature is less than 45 F, causing the minimum position to
decrease. Refer to the Start-Up instructions. Verify correc t setting of MIN POS
(%). If correct, EconoMi$er is operating correctly.
If CO2 sensor is being used, and the damper position is greater than minimum
position, the ventilation control strategy is controlling. Refer to the Start-Up
instructions. EconoMi$er is operating correctly.
47
Page 48
Fig. 53 — Typical Wiring Diagram and Component Arrangement
48
Page 49
LEGEND FOR FIG. 53 — TYPICAL WIRING SCHEMATIC AND COMPONENT ARRANGEMENT
IMPORTANT: Refer to unit wiring label for actual unit wiring
information.
Adjustable Heat Anticipator
Contactor, Compressor
Capacitor
Cooling Compensator
Compressor Motor
Diode
Enthalpy Control
Economizer
Emergency Power Supply
(Nine Volt Battery)
Equipment
Economizer Relay
Freeze Up Protection Thermostat
Fuse
Ground
High-Pressure Switch
Hall-Effect Sensor
Ignitor
Induced-Draft Motor
Indoor Fan Contactor
Indoor (Evaporator) Fan Motor
Integrated Gas Unit Controller
Low-Pressure/Loss-of-Charge Switch
Limit Switch
Main Gas Valve
Motor
Outdoor-Air Thermostat
Outdoor (Condenser) Fan Motor
Overload Relay
Plug Assembly
Quadruple Terminal
Relay
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or
its equivalent.
2. Three-phase motors are protected under primary single-phasing conditions.
3. Thermostat: HH07AT170, 172, 174 and P272-2783 Subbase: HH93AZ176, 178 and
P272-1882, 1883.
4. Set heat anticipator at .14 amp. For units with 2 stages of heating, set stage two anticipator at
.14 amp.
5. Use copper conductors only.
from 230-v tap (ORN) and connect to 208-v tap (RED). Insulate end of 230-v tap.
Rollout Switch
Supply Air Thermostat
Sensor
Switch Fully Open
Switch Fully Closed
Switch Min. Vent Position
Switch Max. Vent Position
Thermostat-Cooling
Time-Delay Relay
Thermostat-Heating
Transformer
Field Splice
Marked Wire
Terminal (Marked)
Terminal (Unmarked)
Terminal Block
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To indicate common potential only;
not to represent wiring.
49
Page 50
Copyright 2000 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 1a 6a
PC 111Catalog No. 534-80000Printed in U.S.A.Form 48TF-1SIPg 508-00Replaces: New
Page 51
Page 52
START-UP CHECKLIST
(Remove and Use in Job File)
I. PRELIMINARY INFORMATION:
MODEL NO.: _________________________________SERIAL NO.: ______________________________________
DATE: _______________________________________TECHNICIAN: ____________________________________
BUILDING LOCATION: _____________________________
II. PRE-START-UP (insert checkmark in box as each item is completed)
VERIFY THA T ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT
REMOVE ALL SHIPPING HOLDDOWN BOLTS AND BRACKETS PER INSTALLATION INSTRUCTIONS
VERIFY THA T CONDENSATE CONNECTION IS INST ALLED PER INSTALLATION INSTRUCTIONS
VERIFY THA T FLUE HOOD IS INSTALLED
CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
CHECK TO ENSURE NO WIRES ARE TOUCHING REFRIGERANT TUBING OR SHARP EDGES
CHECK GAS PIPING FOR LEAKS
CHECK THAT INDOOR-AIR FILTER IS CLEAN AND IN PLACE
VERIFY THA T UNIT INSTALLATION IS LEVEL
CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS
VERIFY PULLEY ALIGNMENT AND BEL T TENSION ARE CORRECT
III. START-UP:
ELECTRICAL
SUPPLY VOLTAGE L1-L2 _________L2-L3 __________L3-L1__________
COMPRESSOR AMPS L1_________L2__________L3__________
INDOOR-FAN AMPL1_________L2__________L3__________
GAS INLET PRESSURE__________IN. WG
GAS MANIFOLD PRESSURE__________IN. WG (LOW FIRE)________IN. WG (HI FIRE)
REFRIGERANT SUCTION__________PSIG________TEMP ° F
REFRIGERANT DISCHARGE__________PSIG________TEMP ° F
VERIFY REFRIGERANT CHARGE USING CHARGING TABLES
VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN CORRECT DIRECTION (48TF007 ONLY)
CUT ALONG DOTTED LINECUT ALONG DOTTED LINE
Copyright 2000 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab1a 6 a
PC 111Catalog No. 534-80000Printed in U.S.A.Form 48TF-1SIPg CL-18-00Replaces: New