40RU
Packaged Air---Handling Units
60 Hz
With PuronR(R---410A) Refrigerant
Sizes 25, 28, 30
Installation, Start---Up and
Service Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS1...................
PRE--INSTALLATION2.........................
Moving and Storage2..........................
Rigging2....................................
INSTALLATION2–22..........................
General2....................................
Uncrating2..................................
Accessories2.................................
Unit Positioning11............................
Unit Isolation13..............................
Refrigerant and Chilled Water Piping Access13.....
Refrigerant Piping13..........................
Chilled Water Piping17........................
Condensate Drain18...........................
Fan Motors and Drives18.......................
Power Supply and Wiring19....................
Connecting Ductwork21.......................
Return--Air Filters21..........................
START--UP23.................................
SERVICE23–36...............................
Panels23....................................
Fan Motor Lubrication24.......................
Fan Shaft Bearings24..........................
Centering Fan Wheel24........................
Fan Shaft Position Adjustment24................
Individual Fan Wheel Adjustment25..............
Fan Belts25.................................
Fan Rotation25...............................
Fan Pulley Alignment25.......................
Pulley and Drive Adjustment25..................
Condensate Drains25..........................
Return--Air Filters25..........................
Chilled Water Coil Freeze Protection26...........
Coil Removal26..............................
Cleaning Cooling Coil26.......................
Cleaning Insulation26.........................
Replacing Filters26...........................
START--UP CHECKLIST39--40..................
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical
shock or other conditions which may cause personal
injury or property damage. Consult a qualified installer,
service agency, or your distributor or branch for
information or assistance. The qualified installer or
agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual
instructions package
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operations and
have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions attached to
the unit. Consult local building codes and appropriate
nationalelectricalcodes (in USA, ANSI/NFPA70,
National Electrical Code (NEC); in Canada, CSA C22.1)
for special requirements.
It is important to recognize safety information. This is the
safety--alert symbol
unit and in instructions or manuals, be alert to the
potential for personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or
death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify
unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced
installation, reliability, or operation.
. When you see this symbol on the
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause in personal
injury or death.
Before performing service or maintenance operations
on unit, always turn off main power switch to unit and
install lockout tag. Unit may have more than one
power switch.
!
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause in personal
injury,death and/or equipment damage.
R
40RU
Puron
higher pressures than standard R--22 systems. Do not
use R--22 service equipment or components on Puron
refrigerant equipment.
PERSONAL INJURY AND ENVIRONMENTAL
HAZARD
Failure to follow this warning could cause in personal
injury or death.
Relieve pressure and recover all refrigerant before
system repair or final unit disposal.
Wear safety glasses and gloves when handling
refrigerants. Keep torches and other ignition sources
away from refrigerants and oils.
CUT HAZARD
Failure to follow this caution may result in personal
injury.
Sheet metal parts may have sharp edges or burrs. Use
care and wear appropriate protective clothing, safety
glasses and gloves when handling parts and servicing
40RU units.
(R--410A) refrigerant systems operate at
!
WARNING
!
CAUTION
PRE--INSTALLATION
1. The power supply (v, ph, and Hz) must correspond to
that specified on unit rating plate.
2. The electrical supply provided by the utility must be
sufficient to handle load imposed by this unit.
3. Refer to Installation, General section (page 2) and
Fig. 1 and Fig. 2 for locations of electrical inlets, condensate drain, duct connections, and required clearances before setting unit in place.
4. This installation must conform with local building
codes and with the NEC (National Electrical Code) or
ANSI (American National Standards Institute)/NFPA
(National Fire Protection Association) latest revision.
Refer to provincial and local plumbing or wastewater
codes and other applicable local codes.
Moving and Storage -- To transfer unit from truck to
storage site, use a fork truck. Do not stack units more than
2 high during storage. If unit is to be stored for more than
2 weeks before installation, choose a level, dry storage
site free from vibration. Do not remove plastic wrap or
skid from unit until final installation.
Rigging -- All 40RU Series units can be rigged by using
the shipping skid. Units are shipped fully assembled. Do
notremove shipping skids or protective covering until
unit is ready for final placement; damage to bottom panels
can result. Use slings and spreader bars as applicable to
lift unit.
INSTALLATION
General -- Allow the following clearances for service
access and airflow:
1
S Rear: 3 ft (914 mm) [2
accessory]
1
S Front: 2
S Right Side: 3
S Left Side: 2
For units equipped with an economizer, refer to the
accessory installation instructions for additional clearance
requirements. Be sure floor, wall, or ceiling can support
unit weight (Tables 1A – 1F). See Fig. 1 and Fig. 2 for
dimensions.
Uncrating -- Move unit as near as possible to final
location before removing shipping skid.
/2ft (762 mm)
1
/2ft (1067 mm)
1
/2ft (762 mm)
/2ft (762 mm) with electric heat
!
CAUTION
UNIT OPERATION HAZARD
Failure to follow this caution could cause equipment
damage.
Ensure voltage listed on unit data plate agrees with
electrical supply provided for the unit.
Remove metal banding, top skid, and plastic wrap.
Examine unit for shipping damage. If shipping damage is
evident, file claim with transportation agency. Remove
base skid just prior to actual installation.
Check nameplate information against available power
supply and model number description in Fig. 3.
NOTE: Be sure to remove the styrofoam shipping pad
from the thermostatic expansion valve (TXV). Verify that
it has been removed. See Fig. 5.
Accessories -- Refer to instructions shipped with each
accessory for specific information.
2
Table 1A — 40RUA Physical Data, English — Cooling Units
UNIT 40RUA*252830
NOMINAL CAPACITY (Tons)202530
OPERATING WEIGHT (lb)
Base Unit with TXV73010501062
Plenum225325325
FANS
Qty...Diam. (in.)2...152...182...18
Nominal Airflow (cfm)80001000012000
Airflow Range (cfm)6000 – 100007500 – 125009000 – 15000
Nominal Motor Hp (Standard Motor)
208/230---3 --- 60 and 460 ---3--- 605.07.510.0
5 7 5 --- 3 --- 6 05.07.510.0
Motor Speed (rpm)
208/230---3 --- 60 and 460 ---3--- 60174517451745
5 7 5 --- 3 --- 6 0174517551755
REFRIGERANTR--- 410A
Operating charge (lb)
(approx per circuit)
{
DIRECT---EXPANSION COILEnhanced Copper Tubes, Aluminum Sine--- Wave Fins
Max Working Pressure (psig)650
Face Area (sq ft)19.8824.8629.83
No. of Splits222
No. of Circuits per Split182024
Split Type...PercentageFace...50/50
Rows...Fins/in.4...154...154...15
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF)2...11/
DX Coil — Liquid Refrigerant (ODF)2...5/
Steam Coil, In (MPT)1...21/
Steam Coil, Out (MPT)1...1/
Hot Water Coil, In (MPT)1...2
Hot Water Coil, Out (MPT)1...2
Condensate (PVC)1...11/4ODM/1 IDF
FILTERSThrowaway — Factory Supplied
Quantity...Size (in.)
Access LocationEither Side
STEAM COIL
}
Max Working Pressure (psig at 260° F)20
Tota l F a ce Are a ( s q f t)13.3315.015.0
Rows...Fins/in.1...101...101...10
HOT WATER COIL
}
Max Working Pressure (psig)150
Tota l F a ce Are a ( s q f t)13.3315.015.0
Rows...Fins/in.2...8.52...12.52...12.5
Water Volume
(gal)13.914.3
(ft3)1.90
LEGEND
DX — Direct Expansion
TXV — Thermostatic Expansion Valve
{
Units are sh ipped without refrigerant charge.
}
Field installed accessory only.
3.54.55.0
8
4...16 x 20 x 2
4...16 x 24 x 2
2...13/
8
8
2
2
4...20 x 24 x 2
4...20 x 25 x 2
2...13/
8
40RU
3
40RU
Table 1B — 40RUA Physical Data, SI — Cooling Units
UNIT 40RUA*252830
NOMINAL CAPACITY (kW)7087105
OPERATING WEIGHT (kg)
Base Unit with TXV331477482
Plenum102148148
FANS
Qty...Diam. (mm)2...3812...4572...457
Nominal Airflow (L/s)377541195663
Airflow Range (L/s)2831 – 47193539 – 58994247 – 7079
Nominal Motor kW (Standard Motor)
208/230---3 --- 60 and 460 ---3--- 603.735.607.46
5 7 5 --- 3 --- 6 03.735.607.46
Motor Speed (r/s)
208/230---3 --- 60 and 460 ---3--- 6029.129.129.1
5 7 5 --- 3 --- 6 029.129.329.3
REFRIGERANTR--- 410A
Operating charge (kg)
(approx per circuit)
{
DIRECT---EXPANSION COILEnhanced Copper Tubes, Aluminum Sine--- Wave Fins
Max Working Pressure (kPag)4481
Face Area (sq m)1.852.302.77
No. of Splits222
No. of Circuits per Split182024
Split Type...PercentageFace...50/50
Rows...Fins/m4...5914...5914...591
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF)2...11/
DX Coil — Liquid Refrigerant (ODF)2...5/
Steam Coil, In (MPT)1...21/
Steam Coil, Out (MPT)1...1/
Hot Water Coil, In (MPT)1...2
Hot Water Coil, Out (MPT)1...2
Condensate (PVC)1...11/4ODM/1 IDF
FILTERSThrowaway — Factory Supplied
Quantity...Size (mm.)
Access LocationEither Side
STEAM COIL
}
Max Working Pressure (kPag at 126° C)138
Tota l F a ce Are a ( s q m )1.241.391.39
Rows...Fins/m1...3941...3941...394
HOT WATER COIL
}
Max Working Pressure (kPag)1034
Tota l F a ce Are a ( s q m )1.241.391.39
Rows...Fins/m2...3352...3352...335
Water Volume
(L)52.654.1
(m3)0.0520.054
LEGEND
DX — Direct Expansion
TXV — Thermostatic Expansion Valve
{
Units are sh ipped without refrigerant charge.
}
Field installed accessory only.
1.592.042.27
8
4...406 x 508 x 51
4...406 x 610 x 51
2...13/
8
8
2
2
4...508 x 610 x 51
4...508 x 635 x 51
2...13/
8
4
Table 1C — 40RUQ Physical Data, English — Heat Pump Units
UNIT 40RUQ*25
NOMINAL CAPACITY (Tons)
OPERATING WEIGHT (lb)
Base Unit with TXV720
Plenum140
FANS
Qty...Diam. (in.)2...15
Nominal Airflow (cfm)8000
Airflow Range (cfm)6000---10000
Nominal Motor Hp (Standard Motor)
208/230---3 --- 60 and 460 ---3--- 605.0
5 7 5 --- 3 --- 6 05.0
Motor Speed (rpm)
208/230---3 --- 60 and 460 ---3--- 601745
5 7 5 --- 3 --- 6 01745
REFRIGERANT
Operating charge (lb)
(approx per circuit)
DIRECT---EXPANSION COIL
{
Enhanced Copper Tubes, Aluminum Sine--- Wave Fins
Max Working Pressure (psig)650
Face Area (sq ft)19.9
No. of Splits2
No. of Circuits per Split2
Split Type...PercentageFace....50/50
Rows...Fins/in.4...15
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF)2...1
DX Coil — Liquid Refrigerant (ODF)2...
Steam Coil, In (MPT)1...2
Steam Coil, Out (MPT)1...1
Hot Water Coil, In (MPT)1...2
Hot Water Coil, Out (MPT)1...2
Condensate (PVC)1...1
FILTERS
Throwaway — Factory Supplied
Quantity...Size (in.)4...16 x 20 x 2
Access LocationRightorLeftSide
STEAM COIL
}
Max Working Pressure (psig at 260° F)20
Tota l F a ce Are a ( s q f t)13.33
Rows...Fins/in.1...10
HOT WATER COIL
}
Max Working Pressure (psig)150
Tota l F a ce Are a ( s q f t)13.33
Rows...Fins/in.2...8.5
Water Volume
(gal)13.9
(ft3)1.85
LEGEND
DX — Direct Expansion
TXV — Thermostatic Expansion Valve
{
Units are sh ipped without refrigerant charge.
}
Field installed accessory only.
20
R--- 410A
3.5/3.5
1/
5/
8
1/
1/
1/
ODM/1 IDF
4
4...16 x 24 x 2
40RU
8
2
2
5
40RU
Table 1D — 40RUA Physical Data, SI — Heat Pump Units
UNIT 40RUQ*25
NOMINAL CAPACITY (kW)
OPERATING WEIGHT (kg)
Base Unit with TXV326
Plenum44
FANS
Qty...Diam. (mm)2...381
Nominal Airflow (L/s)3775
Airflow Range (L/s)2831--- 4719
Nominal Motor kW (Standard Motor)
208/230---3 --- 60 and 460 ---3--- 603.73
5 7 5 --- 3 --- 6 03.73
Motor Speed (r/s)
208/230---3 --- 60 and 460 ---3--- 6029.1
5 7 5 --- 3 --- 6 029.1
REFRIGERANT
Operating charge (kg)
(approx per circuit)
DIRECT---EXPANSION COIL
{
Enhanced Copper Tubes, Aluminum Sine--- Wave Fins
Max Working Pressure (kPag)4482
Face Area (sq m)1.85
No. of Splits2
No. of Circuits per Split2
Split Type...PercentageFace...50/50
Fins/m591
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF)2...1
DX Coil — Liquid Refrigerant (ODF)2...
Steam Coil, In (MPT)1...2
Steam Coil, Out (MPT)1...1
Hot Water Coil, In (MPT)1...2
Hot Water Coil, Out (MPT)1...2
Condensate (PVC)1...1
FILTERS
Throwaway — Factory Supplied
Quantity...Size (mm)
Access LocationRightorLeftSide
STEAM COIL
}
Max Working Pressure (kPag at 126° C)138
Tota l F a ce Are a ( s q m )1.24
Rows...Fins/m1...394
HOT WATER COIL
}
Max Working Pressure (kPag)1034
Tota l F a ce Are a ( s q m )1.24
Rows...Fins/m2...335
Water Volume
(L)52.6
(m3)0.052
LEGEND
DX — Direct Expansion
TXV — Thermostatic Expansion Valve
{
Units are sh ipped without refrigerant charge.
}
Field installed accessory only.
70
R--- 410A
1.59/1.59
1/
5/
8
1/
1/
1/
ODM/1 IDF
4
4...406 x 610 x 51
4...406 x 508 x 51
8
2
2
6
Table 1E — 40RUS Physical Data, English — Chilled Water Units
UNIT 40RUS*252830
NOMINAL CAPACITY (Tons)202530
OPERATING WEIGHT (lb)
Base Unit68310351042
Plenum225325325
FANS
Qty...Diam. (in.)2...152...182...18
Nominal Airflow (cfm)80001000012000
Airflow Range (cfm)6000 – 100007500 – 125009000 – 15000
Nominal Motor Hp (Standard Motor)
208/230---3 --- 60 and 460 ---3--- 605.07.510.0
5 7 5 --- 3 --- 6 05.07.510.0
Motor Speed (rpm)
208/230---3 --- 60 and 460 ---3--- 60174517451745
5 7 5 --- 3 --- 6 0174517551755
CHILLED WATER COILEnhanced Copper Tubes, Aluminum Sine--- Wave Fins
Max Working Pressure (psig)435
Face Area (sq ft) – Upper11.012.415.5
Face Area (sq ft) – Lower8.312.412.4
Rows...Fins/in.3...15
PIPING CONNECTIONS,
Quantity...Size (in.)
Chilled Water — In
Chilled Water — Out
Steam Coil, In (MPT)1...21/
Steam Coil, Out (MPT)1...11/
.
2...13/8ODM2...21/8ODM
2...21/8ODM2...21/8ODM2...21/8ODM
2
2
Hot Water Coil, In (MPT)1...2
Hot Water Coil, Out (MPT)1...2
Condensate (PVC)1...11/4ODM/1 IDF
FILTERSThrowaway — Factory Supplied
Quantity...Size (in.)
4...16 x 20 x 2
4...16 x 24 x 2
4...20 x 24 x 2
4...20 x 25 x 2
Access LocationEither Side
STEAM COIL
}
Max Working Pressure (psig at 260° F)20
Tota l F a ce Are a ( s q f t)13.3315.015.0
Rows...Fins/in.1...101...101...10
HOT WATER COIL
}
Max Working Pressure (psig)150
Tota l F a ce Are a ( s q f t)13.3315.015.0
Rows...Fins/in.2...8.52...12.52...12.5
Water Volume
(gal)13.914.3
(ft3)1.11.90
LEGEND
}
Field installed accessory only.
2...21/8ODM
40RU
7
40RU
Table 1F — 40RUS Physical Data, SI — Chilled Water Units
UNIT 40RUS*252830
NOMINAL CAPACITY (kW)7087105
OPERATING WEIGHT (kg)
Base Unit310469473
Plenum102148148
FANS
Qty...Diam. (mm)2...3812...4572...457
Nominal Airflow (L/s)377547195663
Airflow Range (L/s)2831 – 47193539 – 58994247 – 7079
Nominal Motor kW (Standard Motor)
CHILLED WATER COILEnhanced Copper Tubes, Aluminum Sine--- Wave Fins
Max Working Pressure (kPag)2999
Face Area (sq m) – Upper1.021.151.44
Face Area (sq m) – Lower0.771.151.15
Rows...Fins/m3...5913...5913...591
PIPING CONNECTIONS,
Quantity...Size (in.)
Chilled Water — In2...13/8ODM2...21/8ODM2...21/8ODM
Chilled Water — Out2...13/8ODM2...21/8ODM2...21/8ODM
Steam Coil, In (MPT)1...21/
Steam Coil, Out (MPT)1...11/
Hot Water Coil, In (MPT)1...2
Hot Water Coil, Out (MPT)1...2
Condensate (PVC)1...11/4ODM/1 IDF
FILTERSThrowaway — Factory Supplied
Quantity...Size (mm.)
4...406 x 508 x 51
4...406 x 610 x 51
Access LocationEither Side
STEAM COIL
}
Max Working Pressure (kPag at 125° C)138
Tota l F a ce Are a ( s q m )1.241.391.39
Rows...Fins/m1...3941...3941...394
HOT WATER COIL
}
Max Working Pressure (kPag)1034
Tota l F a ce Are a ( s q m )1.241.391.39
Rows...Fins/m2...3352..4932...493
Water Volume
(L)52.654.1
(m3)0.0520.054
LEGEND
}
Field installed accessory only.
2
2
4...508 x 610 x 51
4...508 x 635 x 51
8
LEGEND
TXV — Thermostatic Expansion Valve
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Recommended clearance:
• Rear: 3 in. [914 mm] (2 ft, 6 in. [762 mm]
with electric heat accessory)
• Front: 2 ft, 6 in. [762 mm]
• Right Side: 2 ft, 6 in. [762 mm]
• Left Side: 2 ft, 6 in. [762 mm]
• Local codes or jurisdiction may prevail.
4. Liquid piping not supplied by Carrier.
5. Duct flange is factory supplied and field
installed.
• Rear: 3 in. [914 mm] (2 ft, 6 in. [762 mm]
with electric heat accessory)
• Front: 2 ft, 6 in. [762 mm]
• Right Side: 2 ft, 6 in. [762 mm]
• Left Side: 2 ft, 6 in. [762 mm]
• Local codes or jurisdiction may prevail.
4. Liquid piping not supplied by Carrier.
5. Duct flange is factory supplied and field
installed.
6. 40RUS may require alternate or additional
field favricated poping access holes
Fig. 2 -- Dimensions – Sizes 28 and 30
10
UNIT
40RUA*28
40RUA*30
40RUS*28
40RUS*30
UNIT WEIGHT
lb (kg)
1050 (477)
1062 (482)
1035 (469)
1042 (473)
C10723
Model Type
40RU = Carrier Fan Coil
Puronr R–410ARefrigerant
Typ e of Co il
A = StandardDXCoil
Q = Heat Pump
S = Chilled Water Coil
Refrigerant Options
A = None
Nominal Tonnage
25 = 20 Tons
28 = 25 Tons
30 = 30 Tons
Not Used
A=PlaceHolder
123456789 10 11 12 13 14 15 16 17 18
40RUAA25A1A6–0A0A0
_________________
Brand / Packaging
0=Standard
Not Used
A=PlaceHolder
Service Options
0 = Non-Painted Cabinet
1 = Painted Cabinet
Not Used
A=PlaceHolder
Not Used
0=PlaceHolder
Design Rev
– = Catalog Model Number
1 = Design Revision (original)
40RU
Indoor Fan Options
1 = Fan Drive and Motor - Low / Motor Efficiency - Standard
2 = Fan Drive and Motor - Med / Motor Efficiency - Standard
3 = Fan Drive and Motor - High / Motor Efficiency - Standard
Fig. 3 -- Model Number Nomenclature
POSITION NUMBER
TYPICAL
12345678910
2610G12345
Fig. 4 -- Serial Number Nomenclature
TXVCOIL
Voltage
1 = 575/3/60
5 = 208/ 230/3/60
6 = 460/3/60
Coil Options
A=Al/Cu
C!0724
SETANGISEDNOITISOP
)radnelac lacsif( erutcafunam fo keeW1−2
Year of manufacture (“10” = 2010)3−4
)ASU ,saxeT ,PTE = G( noitacol gnirutcafunaM5
rebmun laitneuqeS6−10
C!0725
horizontalarrangementwithreturnairentering
horizontally and the supply air discharging horizontally.
When applying the unit in a horizontal arrangement,
ensure the condensate drain pan is located at the bottom
center of the unit for adequate condensate disposal. See
Fig. 6 for condensate connections for each unit position.
REMOVE FOAM BLOCK
LEGEND
TXV — Thermostatic Expansion Valve
C10683
Fig. 5 -- Foam Block Location
Unit Positioning -- The unit can be mounted on the floor
for vertical application with return air entering the face of
the unit and supply air discharging vertically through the
top of the unit. The unit can also be applied in a
PLUG
11
CONDENSATE
DRAIN
LEGEND
Accessory Line
Alternate Air Intake and Discharge
Air Intake and Discharge
Note: Maintain recommended clearances
per Fig. 1 and Fig. 2
Fig. 6 -- Typical Unit Positioning
PLUG
C10684
Typical positioning and alternate return air locations are
shown in Fig. 6. Alternate return air locations can be used
by moving the unit panel from the alternate return air
location to the standard return air location. Refer to
overhead suspension accessory drawing (Fig. 7) for
OVERHEAD SUSPENSION ACCESSORY — UNIT SIZE 25
40RU
preferred suspension technique. The unit needs support
underneath to prevent sagging.
IMPORTANT: Do NOT attempt to install unit with return
air entering top panel of unit. Condensate will not drain from
unit.
OVERHEAD SUSPENSION ACCESSORY — UNIT SIZES 28, 30
NOTE: Dimensions in [ ] are millimeters
Fig. 7 -- Preferred Suspension Technique
C10728
12
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