Carrier 42QHG020N8, 42QHG035N8, 42QHG050N8, 42QHG070N8, 42QHG060N8 Installation and Operation Guide

...
WALL MOUNTED AIR CONDITIONER
OWNER’S AND INSTALLATION MANUAL
MODEL
42QHG020N8/38QHG020N8 42QHG026N8/38QHG026N8 42QHG035N8/38QHG035N8 42QHG050N8/38QHG050N8 42QHG060N8/38QHG060N8 42QHG070N8/38QHG070N8 42QHG080N8/38QHG080N8
Safety Precautions
................................................................................................03
Owner’s Manual
Unit Specifications and Features
1. Indoor unit display..................................................................................................................................................07
2. Operating temperature...........................................................................................................................................08
3. Other features .......................................................................................................................................................09
4. Setting angle of airflow..........................................................................................................................................10
5. Manual operation (without Remote).......................................................................................................................10
Care and Maintenance
.........................................................................................11
Troubleshooting....................................................................................................13
.............................................................................07
Installation Manual
Accessories
Installation Summary - Indoor Unit .....................................................................17
Unit Parts Indoor Unit Installation
1. Select installation location.........................................................................................................................................19
2. Attach mounting plate to wall...................................................................................................................................19
3. Drill wall hole for connective piping...........................................................................................................................20
4. Prepare refrigerant piping..........................................................................................................................................21
5. Connect drain hose...................................................................................................................................................21
6. Connect signal and power cables..............................................................................................................................22
7. Wrap piping and cables.............................................................................................................................................23
8. Mount indoor unit....................................................................................................................................................24
..............................................................................................................16
.................................................................................................................18
.........................................................................................19
Outdoor Unit Installation...............................................................................................25
1. Select installation location...........................................................................................................................................25
2. Install drain joint.........................................................................................................................................................26
3. Anchor outdoor unit...................................................................................................................................................26
4. Connect signal and power cables................................................................................................................................28
Refrigerant Piping Connection..............................................................................29
A. Note on Pipe Length..................................................................................................................................................29
B.
Connection Instructions –Refrigerant Piping...............................................................................................................29
1. Cut pipe...............................................................................................................................................................29
2. Remove burrs.......................................................................................................................................................30
3. Flare pipe ends.....................................................................................................................................................30
4. Connect pipes......................................................................................................................................................30
Air Evacuation.........................................................................................32
1. Evacuation Instructions...........................................................................................................................32
2. Note on Adding Refrigerant....................................................................................................................33
Electrical and Gas Leak Checks...............................................................34
Test Run....................................................................................................35
Safety Precautions
Read Safety Precautions Before Operation and Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury. The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
Safety
Precautions
WARNING
This symbol indicates the possibility of personnel injury or loss of life.
This symbol indicates the possibility of property damage or serious consequences.
CAUTION
WARNING
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision(European Union countries).
This appliance is not intended for use by persons(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
WARNINGS FOR PRODUCT USE
If an abnormal situation arises (like a burning smell), immediately turn off the unit and disconnect the power. Call your dealer for instructions to avoid electric shock, fire or injury.
Do not
the fan may be rotating at high speeds.
Do not
fire or combustion.
Do not
collect around the unit and cause explosion.
Do not
much exposure to water can cause electrical components to short circuit.
Do not
Do not
unit at all times.
If the air conditioner is used together with burners or other heating devices, thoroughly ventilate the room to avoid oxygen deficiency.
In certain functional environments, such as kitchens, server rooms, etc., the use of specially designed air-conditioning units is highly recommended.
insert fingers, rods or other objects into the air inlet or outlet. This may cause injury, since
use flammable sprays such as hair spray, lacquer or paint near the unit. This may cause
operate the air conditioner in places near or around combustible gases. Emitted gas may
operate your air conditioner in a wet room such as a bathroom or laundry room. Too
expose your body directly to cool air for a prolonged period of time.
allow children to play with the air conditioner. Children must be supervised around the
Page 3
Safety
Precautions
CLEANING AND MAINTENANCE WARNINGS
Turn off the device and disconnect the power before cleaning. Failure to do so can cause electrical shock.
Do not Do not
clean the air conditioner with excessive amounts of water.
clean the air conditioner with combustible cleaning agents. Combustible cleaning agents
can cause fire or deformation.
CAUTION
Turn off the air conditioner and disconnect the power if you are not going to use it for a long time.
Turn off and unplug the unit during storms.
Make sure that water condensation can drain unhindered from the unit.
Do not
Do not
Do not
Do not
operate the air conditioner with wet hands. This may cause electric shock.
use device for any other purpose than its intended use. climb onto or place objects on top of the outdoor unit.
allow the air conditioner to operate for long periods of time with doors or windows open,
or if the humidity is very high.
ELECTRICAL WARNINGS
Only use the specified power cord. If the power cord is damaged, it must be replaced by the manufacturer
Keep power plug clean. Remove any dust or grime that accumulates on or around the plug. Dirty
, its service agent or similarly qualified persons in order to avoid a hazard.
plugs can cause fire or electric shock.
Do not
pull power cord to unplug unit. Hold the plug firmly and pull it from the outlet. Pulling
directly on the cord can damage it, which can lead to fire or electric shock.
Do not Do not
modify the length of the power supply cord or use an extension cord to power the unit.
share the electrical outlet with other appliances. Improper or insufficient power supply
can cause fire or electrical shock.
The product must be properly grounded at the time of installation, or electrical shock may occur.
For all electrical work, follow all local and national wiring standards, regulations, and the
Installation Manual. Connect cables tightly, and clamp them securely to prevent external forces from damaging the terminal. Improper electrical connections can overheat and cause fire, and may also cause shock.
All electrical connections must be made according to the Electrical Connection
Diagram located on the panels of the indoor and outdoor units.
All wiring must be properly arranged to ensure that the control board cover can close properly. If the control board cover is not closed properly, it can lead to corrosion and cause the connection points on the terminal to heat up, catch fire, or cause electrical shock.
If connecting power to fixed wiring, an all-pole disconnection device which has at least 3mm clearances in all poles, and have a leakage current that may exceed 10mA, the residual current device(RCD) having a rated residual operating current not exceeding 30mA, and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules.
TAKE NOTE OF FUSE SPECIFICATIONS
The air conditioner’s circuit board (PCB) is designed with a fuse to provide overcurrent protection. The specifications of the fuse are printed on the circuit board ,such as :
T3.15AL/250VAC, T5AL/250VAC, T3.15A/250VAC, T5A/250VAC, T20A/250VAC, T30A/250VAC,etc. NOTE: For the units using R32 or R290 refrigerant , only the blast-proof ceramic fuse can be used.
Page 4
WARNINGS FOR PRODUCT INSTALLATION
1.
Installation must be performed by an authorized dealer or specialist. Defective installation can cause water leakage, electrical shock, or fire.
2.
Installation must be performed according to the installation instructions. Improper installation can cause water leakage, electrical shock, or fire.
(In North America,installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only.)
Contact an authorized service technician for repair or maintenance of this unit. This appliance
3.
shall be installed in accordance with national wiring regulations.
Only use the included accessories, parts, and specified parts for installation. Using non-standard
4.
parts can cause water leakage, electrical shock, fire, and can cause the unit to fail.
5.
Install the unit in a firm location that can support the unit’s weight. If the chosen location cannot support the unit’s weight, or the installation is not done properly, the unit may drop and cause serious injury and damage.
Install drainage piping according to the instructions in this manual. Improper drainage may
6.
cause water damage to your home and property.
7.
For units that have an auxiliary electric heater, do not install the unit within 1 meter (3 feet) of any combustible materials.
8.
Do not
combustible
install the unit in a location that may be exposed to combustible gas leaks. If
gas accumulates around the unit, it may cause fire.
Safety
Precautions
9.
Do not turn on the power until all work has been completed. When moving or relocating the air conditioner, consult experienced service technicians for
10. disconnection and reinstallation of the unit.
11.
How to install the appliance to its support, please read the information for details in "indoor unit installation" and "outdoor unit installation" sections .
Note about Fluorinated Gasses(Not applicable to the unit using R290 Refrigerant)
1.
This air-conditioning unit contains fluorinated greenhouse gasses. For specific information on the type of gas and the amount, please refer to the relevant label on the unit itself or
“Owner's Manual - Product Fiche ” in the packaging of the outdoor unit.
Union products only)
2.
Installation, service, maintenance and repair of this unit must be performed by a certified
.
the
(European
technician.
3.
Product uninstallation and recycling must be performed by a certified technician.
4.
For equipment that contains fluorinated greenhouse gases in quantities of 5 tonnes of CO2 equivalent or more, but of less than 50 tonnes of CO detection system installed, it must be checked for leaks at least every 24 months.
5.
When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.
2
equivalent, If the system has a leak-
Page 5
Safety
Precautions
WARNING for Using R32/R290 Refrigerant
When flammable refrigerant are employed, appliance shall be stored in a well -ventilated area where the room size corresponds to the room area as specifiec for operation. For R32 frigerant models: Appliance shall be installed, operated and stored in a room with a floor area larger than 4m . Appliance shall not be installed in an unvertilated space, if that space is smaller than 4m . For R290 refrigerant models, the minimum room size needed: <=9000Btu/h units: 13m >9000Btu/h and <=12000Btu/h units: 17m >12000Btu/h and <=18000Btu/h units: 26m >18000Btu/h and <=24000Btu/h units: 35m
2
2
2
2
Reusable mechanical connectors and flared joints are not allowed indoors. (EN Standard Requirements). Mechanical connectors used indoors shall have a rate of not more than 3g/year at 25% of the maximum allowable pressure. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints are reused indoors, the flare part shall be re-fabricated. (UL Standard Requirements) When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints are reused indoors, the flare part shall be re-fabricated. (IEC Standard Requirements) Mechanical connectors used indoors shall comply with ISO 14903.
2
2
European Disposal Guidelines
This marking shown on the product or its literature, indicates that waste electrical and
eletrical equipment should not be mixed with general household waste.
Correct Disposal of This Produ ct
(Waste Electrical & Electronic Equip ment)
This appliance contains refrigerant and other potentially hazardous materials. When disposing of this appliance, the law requires special collection and treatment. Do not dispose of this product as household waste or unsorted municipal waste.
When disposing of this appliance, you have the following options:
Dispose of the appliance at designated municipal electronic waste collection facility.
When buying a new appliance, the retailer will take back the old appliance free of charge.
The manufacturer will take back the old appliance free of charge.
Sell the appliance to certified scrap metal dealers.
Special notice
Page 6
Disposing of this appliance in the forest or other natural surroundings endangers your health and is bad for the environment. Hazardous substances may leak into the ground water and enter the food chain.
Unit Specifications and Features
Indoor unit display
Specifications
and Features
NOTE: Different models have different front panels and display windows. Not all the display codes
Unit
describing below are available for the air conditioner you purchased. Please check the indoor display window of the unit you purchased.
Illustrations in this manual are for explanatory purposes. The actual shape of your indoor unit may be slightly different. The actual shape shall prevail.
Front Panel
Louver
Functional Filter
(On Back of Main Filter - Some Units)
Display window
(A) (B)
fresh
“ ” when Fresh feature is activated(some units)
defrost
“ ” when defrost feature is activated.
Power Cable (Some Units
Remote Control
fresh defrost run timer
)
Remote Control Holder (Some Units)
run
“ ” when the unit is on.
timer
“ ” when TIMER is set.
“ ” when Wireless Control feature is activated(some units)
“ ”
Displays temperature, operation feature and error codes:
“ ” for 3 seconds when:
• TIMER ON is set (if the unit is OFF, remains on when TIMER ON is set )
• FRESH, SWING, TURBO, ECO,or SILENCE feature is turned on
“ ” for 3 seconds when:
• TIMER OFF is set
• FRESH, SWING, TURBO, ECO,or SILENCE feature is turned off
” when defrosting
“ ” when 8 C heating feature is turned on(some units)
“ ” when Active Clean feature is turned on(For Inverter split type)
when unit is self-cleaning(For Fixed-speed type)
“ ”
Display Code
Meanings
Page 7
Operating temperature
When your air conditioner is used outside of the following temperature ranges, certain safety protection features may activate and cause the unit to disable.
Specifications
and Features
Unit
Inverter Split Type
Room Temperature
Outdoor Temperature
COOL mode HEAT mode DRY mode
17°C - 32°C (62°F - 90°F)
0°C - 50°C (32°F - 122°F)
-15°C - 50°C (5°F - 122°F)
(For models with low temp. cooling systems.)
0°C - 52°C (32°F - 126°F)
(For special tropical models)
0°C - 30°C (32°F - 86°F)
-15°C - 24°C (5°F - 75°F)
10°C - 32°C (50°F - 90°F)
0°C - 50°C (32°F - 122°F)
0°C - 52°C (32°F - 126°F)
(For special tropical models)
FOR OUTDOOR UNITS WITH AUXILIARY ELECTRIC HEATER
When outside temperature is below 0°C
(32°F ), we strongly recommend keeping the unit plugged in at all time to ensure smooth ongoing performance.
COOL mode
HEAT mode
DRY mode
NOTE: Room relative humidity less than 80%. If the air conditioner operates in excess of this figure, the surface of the air conditioner may attract condensation. Please sets the vertical air flow louver to its maximum angle (vertically to the floor), and set HIGH fan mode.
To further optimize the performance of your unit, do the following:
Keep doors and windows closed.
Limit energy usage by using TIMER ON and TIMER OFF functions. Do not block air inlets or outlets.
Regularly inspect and clean air filters.
Page 8
A guide on using the infrared remote is not included in this literature package.
Not all
Breeze Away (some units)
the functions are available for the air conditioner, please check the indoor display and remote control of the unit you purchased.
Refrigerant Leakage Detection
Other Features
Auto-Restart(some units)
If the unit loses power, it will automatically restart with the prior settings once power has been restored.
Anti-mildew (some units)
When turning off the unit from COOL, AUTO (COOL), or DRY modes, the air conditioner will continue operate at very low power to dry up condensed water and prevent mildew growth.
Wireless Control (some units)
Wireless control allows you to control your air conditioner using your mobile phone and a
wireless connection.
For the USB device access, replacement, maintenance operations must be carried out by professional staff.
Louver Angle Memory(some units)
When turning on your unit, the louver will
automatically resume its former angle.
Active Clean function(some units)
-- The Active Clean Technology washes away dust, mold, and grease that may cause odors when it adheres to the heat exchanger by automatically freezing and then rapidly thawing the frost. A “pi-pi” sound will be heard. The Active clean operation is used to produce more condensed water to improve the cleaning effect, and the cold air will blow out. After cleaning, the internal wind wheel then keeps operating with hot air to blow-dry the evaporator, thus preventing the growth of mold and keeping the inside clean.
-- When this function is turned on, the indoor unit display window appears “CL ” , after 20 to 45 minutes, the unit will turn off automatically and cancel Active Clean function.
This feature avoids direct air flow blowing on the body and make you feel indulging in silky coolness.
and Features
(some units)
The indoor unit will automatically display “EL0C”or flash LEDS (model dependent )
when it detects refrigerant leakage.
Sleep Operation
The SLEEP function is used to decrease energy use while you sleep (and don’t need the same temperature settings to stay comfortable). This function can only be activated via remote control. And the
Sleep function is not available in FAN or DRY mode.
Press the SLEEP button when you are ready to go to sleep. When in COOL mode, the unit will increase the temperature by 1°C (2°F) after 1 hour, and will increase an additional 1°C (2°F) after another hour. When in HEAT mode, the unit will decrease
the temperature by 1°C (2°F) after 1 hour, and will decrease an additional 1°C (2°F) after another hour.
The sleep feature will stop after 8 hours and the system will keep running with final situation.
SLEEP Operation
Cool mode(+1 C/2 F) per hour
Set
temperature
for the first two hours
1hr
Heat mode( -1 C/2 F) per hour
for the first two hours
Saving energy during sleep
1hr
Keep running
NOTE:
For multi-split air condtioners, the following functions are not available: Active clean function, Silence feature, Breeze away function, Refrigerant leakage detection function and Eco feature.
Specifications
Unit
Page 9
Setting Angle of Air Flow
Setting vertical angle of air flow
Specifications
and Features
Unit
The horizontal angle of the airflow must be set manually. Grip the deflector rod (See Fig.B) and manually adjust it to your preferred direction.
For some units, the horizontal angle of the airflow can be set by remote control. please refer to the Remote Control Manual.
While the unit is on, use the SWING/DIRECT
button on remote control to set the direction (vertical angle) of airflow. Please refer to the Remote Control Manual for details.
NOTE ON LOUVER ANGLES
When using COOL or DRY mode, do not set louver at too vertical an angle for long periods of time. This can cause water to condense on the louver blade, which will drop on your floor or furnishings.
When using COOL or HEAT mode, setting the louver at too vertical an angle can reduce the performance of the unit due to restricted air flow.
Setting horizontal angle of air flow
Range
NOTE: Do not move louver by hand. This will cause the louver to become out of sync. If this occurs, turn off the unit and unplug it for a few seconds, then restart the unit. This will reset the louver.
Fig. A
CAUTION
Do not put your fingers in or near the blower and suction side of the unit. The high-speed fan inside the unit may cause injury.
Manual Operation(without remote)
CAUTION
The manual button is intended for testing purposes and emergency operation only. Please do not use this function unless the remote control is lost and it is absolutely necessary. To restore regular operation, use the remote control to activate the unit. Unit must be turned off before manual operation.
To operate your unit manually:
Open the front panel of the indoor unit.
1. Locate the
2. the right-hand side of the unit. Press the MANUAL CONTROL button one
3. time to activate FORCED AUTO mode. Press the MANUAL CONTROL button again
4. to activate FORCED COOLING mode.
Press the MANUAL CONTROL button a third
5.
time to turn the unit off.
Close the front panel.
6.
MANUAL CONTROL button on
Deflector rod
Fig. B
Manual control button
Page 10
Care and Maintenance
Cleaning Your Indoor Unit
Rinse the filter with fresh water, then shake
6.
off excess water.
BEFORE CLEANING OR
7.
MAINTENANCE
ALWAYS TURN OFF YOUR AIR CONDITIONER SYSTEM AND DISCONNECT ITS POWER SUPPLY BEFORE CLEANING OR MAINTENANCE.
8.
9.
CAUTION
Only use a soft, dry cloth to wipe the unit clean. If the unit is especially dirty, you can use a cloth soaked in warm water to wipe it clean.
Do not use chemicals or chemically treated
cloths to clean the unit
Do not use benzene, paint thinner, polishing powder or other solvents to clean the unit. They can cause the plastic surface to crack or deform.
Do not use water hotter than 40°C (104°F) to clean the front panel. This can cause the panel to deform or become discolored.
Dry it in a cool, dry place, and refrain from exposing it to direct sunlight.
When dry, re-clip the air freshening filter to the larger filter, then slide it back into the indoor unit.
Close the front panel of the indoor unit.
Filter Tab
Maintenance
Care and
Cleaning Your Air Filter
A clogged air conditioner can reduce the cooling efficiency of your unit, and can also be bad for your health. Make sure to clean the filter once every two weeks.
1. Lift the front panel of the indoor unit.
2. First press the tab on the end of filter to loosen the buckle, lift it up, then pull it towards yourself.
Now pull the filter out.
3.
4. If your filter has a small air freshening filter, unclip it from the larger filter. Clean this air freshening filter with a hand-held vacuum.
5. Clean the large air filter with warm, soapy water. Be sure to use a mild detergent.
Remove air freshening filter from back of
larger filter (some units)
CAUTION
Do not touch air freshening (Plasma) filter for at least 10 minutes after turning off the unit.
Page 11
Maintenance
Care and
Air Filter Reminders (Optional)
Air Filter Cleaning Reminder
After 240 hours of use, the display window on the indoor unit will flash “CL.” This is a reminder to clean your filter. After 15 seconds, the unit will revert to its previous display.
CAUTION
Before changing the filter or cleaning, turn off the unit and disconnect its power supply.
When removing filter, do not touch metal parts in the unit. The sharp metal edges can cut you.
Do not use water to clean the inside of the indoor unit. This can destroy insulation and cause electrical shock.
Do not expose filter to direct sunlight when drying. This can shrink the filter.
Maintenance – Long Periods of Non-Use
If you plan not to use your air conditioner for an extended period of time, do the following:
Clean all filters
Turn off the unit and disconnect the power
Remove batteries
Turn on FAN function until
unit dries out completely
from remote control
To reset the reminder, press the LED button on your remote control 4 times, or press the
MANUAL CONTROL button 3 times. If you don’t reset the reminder, the “CL” indicator will flash
again when you restart the unit.
Air Filter Replacement Reminder
After 2,880 hours of use, the display window on the indoor unit will flash “nF.” This is a reminder to replace your filter. After 15 seconds, the unit will revert to its previous display.
To reset the reminder, press the LED button on your remote control 4 times, or press the
MANUAL CONTROL button 3 times. If you don’t reset the reminder, the “nF” indicator will flash
again when you restart the unit.
CAUTION
Any maintenance and cleaning of outdoor unit should be performed by an authorized dealer or a licensed service provider.
Maintenance – Pre-Season Inspection
After long periods of non-use, or before periods of frequent use, do the following:
Check for damaged wires Clean all filters
Check for leaks Replace batteries
Any unit repairs should be performed by an authorized dealer or a licensed
service provider.
Page 12
Make sure nothing is blocking all air inlets and outlets
Troubleshooting
SAFETY PRECAUTIONS
If ANY of the following conditions occurs, turn off your unit immediately!
The power cord is damaged or abnormally warm
You smell a burning odor
The unit emits loud or abnormal sounds
A power fuse blows or the circuit breaker frequently trips
Water or other objects fall into or out of the unit
DO NOT ATTEMPT TO FIX THESE YOURSELF! CONTACT AN AUTHORIZED SERVICE PROVIDER IMMEDIATELY!
Common Issues
The following problems are not a malfunction and in most situations will not require repairs.
Issue Possible Causes
Troubleshooting
Unit does not turn on when pressing ON/OFF button
The unit changes from COOL/HEAT mode to FAN mode
The indoor unit emits white mist
Both the indoor and outdoor units emit white mist
The indoor unit makes noises
Both the indoor unit and outdoor unit make noises
The Unit has a 3-minute protection feature that prevents the unit from overloading. The unit cannot be restarted within three minutes of being turned off.
The unit may change its setting to prevent frost from forming on the unit. Once the temperature increases, the unit will start operating in the previously selected mode again.
The set temperature has been reached, at which point the unit turns off the compressor. The unit will continue operating when the temperature fluctuates again.
In humid regions, a large temperature difference between the room’s air and the conditioned air can cause white mist.
When the unit restarts in HEAT mode after defrosting, white mist may be emitted due to moisture generated from the defrosting process.
A rushing air sound may occur when the louver resets its position.
A squeaking sound may occur after running the unit in HEAT mode due to expansion and contraction of the unit’s plastic parts.
Low hissing sound during operation: This is normal and is caused by refrigerant gas flowing through both indoor and outdoor units.
Low hissing sound when the system starts, has just stopped running, or is defrosting: This noise is normal and is caused by the refrigerant gas stopping or changing direction.
Squeaking sound: Normal expansion and contraction of plastic and metal parts caused by temperature changes during operation can cause squeaking noises.
Page 13
Issue Possible Causes
The outdoor unit makes noises
Dust is emitted from either the indoor or outdoor unit
The unit emits a bad odor
The fan of the outdoor unit does not operate
Operation is erratic, unpredictable, or unit is unresponsive
Troubleshooting
NOTE:
Troubleshooting
If problem persists, contact a local dealer or your nearest customer service center. Provide
The unit will make different sounds based on its current operating mode.
The unit may accumulate dust during extended periods of non-use, which will be emitted when the unit is turned on. This can be mitigated by covering the unit during long periods of inactivity.
The unit may absorb odors from the environment (such as furniture, cooking, cigarettes, etc.) which will be emitted during operations.
The unit’s filters have become moldy and should be cleaned.
During operation, the fan speed is controlled to optimize product operation.
Interference from cell phone towers and remote boosters may cause the unit to malfunction.
In this case, try the following:
Disconnect the power, then reconnect. Press ON/OFF button on remote control to restart operation.
them with a detailed description of the unit malfunction as well as your model number.
When troubles occur, please check the following points before contacting a repair company.
Problem Possible Causes Solution
Poor Cooling Performance
Temperature setting may be higher than ambient room temperature
The heat exchanger on the indoor or outdoor unit is dirty
The air filter is dirty
The air inlet or outlet of either unit is blocked
Doors and windows are open
Excessive heat is generated by sunlight
Too many sources of heat in the room (people, computers, electronics, etc.)
Low refrigerant due to leak or long-term use
Lower the temperature setting
Clean the affected heat exchanger
Remove the filter and clean it according to instructions
Turn the unit off, remove the obstruction and turn it back on
Make sure that all doors and windows are closed while operating the unit
Close windows and curtains during periods of high heat or bright sunshine
Reduce amount of heat sources
Check for leaks, re-seal if necessary and top off refrigerant
Page 14
SILENCE function is activated (optional function)
SILENCE function can lower product performance by reducing operating frequency. Turn off SILENCE function.
Problem Possible Causes Solution
The unit is not working
The unit starts and stops frequently
Poor heating performance
Power failure
The power is turned off Turn on the power
The fuse is burned out
Remote control batteries are dead
The Unit’s 3-minute protection has been activated
Timer is activated
There’s too much or too little refrigerant in the system
Incompressible gas or moisture has entered the system.
The compressor is broken Replace the compressor
The voltage is too high or too low
The outdoor temperature is extremely low
Cold air is entering through doors and windows
Wait for the power to be restored
Replace the fuse
Replace batteries
Wait three minutes after restarting the unit
Turn timer off
Check for leaks and recharge the system with refrigerant.
Evacuate and recharge the system with refrigerant
Install a manostat to regulate the voltage
Use auxiliary heating device
Make sure that all doors and windows are closed during use
Troubleshooting
Indicator lamps continue flashing
Error code appears and begins with the letters as the following in the window display of indoor unit:
E(x), P(x), F(x) EH(xx), EL(xx), EC(xx)
PH(xx), PL(xx), PC(xx)
NOTE:
If your problem persists after performing the checks and diagnostics above, turn off your unit immediately and contact an authorized service center.
Low refrigerant due to leak or long-term use
The unit may stop operation or continue to run safely. If the indicator lamps continue to flash or error codes appear, wait for about 10 minutes. The problem may resolve itself. If not, disconnect the power, then connect it again. Turn the unit on. If the problem persists, disconnect the power and contact your nearest customer service center.
Check for leaks, re-seal if necessary and top off refrigerant
Page 15
Accessories
The air conditioning system comes with the following accessories. Use all of the installation parts and accessories to install the air conditioner. Improper installation may result in water leakage, electrical shock and fire, or cause the equipment to fail. The items are not included with the air conditioner must be purchased separately.
Name of Acce ssories
Drain joint (for cooling & heating models)
Seal (for cooling & heating models)
Accessories
Manual
Mounting plate
Anchor
Mounting plate fixing screw
Name
Q‘ty(pc)
2~3
1
1
1
5~8 (depending on models)
5~8 (depending on models)
Shape
Shape Quantity(PC)
Name of Acce ssories
Remote controller
Battery
Remote controller holder(optional)
Fixing screw for remote controller holder(optional)
Small Filter
(Need to be installed on the back of main air filter by the authorized technician while installing the machine)
Q‘ty(pc)
1
2
1
2
1~2 (depending on models)
Shape
6.35 ( 1/ 4 in)
Φ
Liquid sid e
Φ
9.52 ( 3/ 8in)
Conn ecting pipe assembly
Gas side
Magnetic ring and belt
(if supplied ,please refer to
1 2 3
Φ
9.52 ( 3/ 8in)
Φ
12. 7 ( 1/ 2in)
Φ
16( 5/8in)
Φ
19( 3/4in)
the wiring diagram to install it on the connective cable. )
Pass the belt through the hole of the Magnetic
Parts you must purc hase separately. Consult the dealer about the proper pipe size of the unit you purchased.
Varies by model
ring to fix it on the cable
Page 16
Installation Summary - Indoor Unit
1 2
12cm (4.75in)
Select Installation Location
4
4
15cm (5.9in)
2.3m (90.55in)
12cm (4.75in)
Determine Wall Hole Position
5
3
Attach Mounting Plate
6
Drill Wall Hole
7
Prepare Drain Hose
Connect Piping
Connect Wiring (not applicable for some locations in North America )
8
Wrap Piping and Cable (not applicable for some locations in North America )
9
STEP
8
Installation Summary
-Indoor Unit
Mount Indoor Unit
Page 17
Unit Parts
NOTE: The installation must be performed in accordance with the requirement of local and national standards. The installation may be slightly different in different areas.
1
2
4
5
3
2
6
7
8
4
5
9
11
10
1
Air-break switch
3
6
7
8
11
Unit Parts
1 2
Wall Mounting Plate
1
2
Front Panel
Power Cable (Some Units)
3
Louver
4
Functional Filter (On Back of
5
Main Filter - Some Units)
6
Drainage Pipe
7
Signal Cable
8
Refrigerant Piping
Remote Controller
9
Remote controller Holder
10
(Some Units)
Outdoor Unit Power Cable
11
(Some Units)
NOTE ON ILLUSTRATIONS
Illustrations in this manual are for explanatory purposes. The actual shape of your indoor unit may be slightly different. The actual shape shall prevail.
Page 18
Indoor Unit Installation
Installation Instructions – Indoor unit
PRIOR TO INSTALLATION
Before installing the indoor unit, refer to the label on the product box to make sure that the model number of the indoor unit matches the model number of the outdoor unit.
Step 1: Select installation location
Before installing the indoor unit, you must choose an appropriate location. The following are standards that will help you choose an appropriate location for the unit.
Proper installation locations meet the following standards:
Good air circulation
Convenient drainage
Noise from the unit will not disturb other people
Firm and solid—the location will not vibrate
Strong enough to support the weight of the unit
NOTE ABOUT WALL HOLE:
If there is no fixed refrigerant piping: While choosing a location, be aware that you
should leave ample room for a wall hole (see Drill wall hole for connective piping step) for the signal cable and refrigerant piping that connect the indoor and outdoor units. The default position for all piping is the right side of the indoor unit (while facing the unit). However, the unit can accommodate piping to both the left and right.
Refer to the following diagram to ensure proper distance from walls and ceiling:
15cm (5.9in) or more
12cm (4.75in)
or more
2.3m (90.55in) or more
12cm (4.75in)
or more
Step 2: Attach mounting plate to wall
A location at least one meter from all other electrical devices (e.g., TV, radio, computer)
DO NOT
install unit in the following
locations:
Near any source of heat, steam, or combustible gas
Near flammable items such as curtains or clothing
Near any obstacle that might block air circulation
Near the doorway In a location subject to direct sunlight
The mounting plate is the device on which you will mount the indoor unit.
Remove the screw that attaches the mounting plate to the back of the indoor unit.
Screw
Secure the mounting plate to the wall with the screws provided. Make sure that mounting plate is flat against the wall.
NOTE FOR CONCRETE OR BRICK WALLS:
If the wall is made of brick, concrete, or similar material, drill 5mm-diameter (0.2in-diameter) holes in the wall and insert the sleeve anchors provided. Then secure the mounting plate to the wall by tightening the screws directly into the clip anchors.
Indoor Unit
Installation
Page 19
Step 3: Drill wall hole for connective piping
Determine the location of the wall hole based
1. on the position of the mounting plate. Refer to Mounting Plate Dimensions.
2. Using a 65mm (2.5in) or 90mm(3.54in) (depending on models )core drill, drill a hole in the wall. Make sure that the hole is drilled at
a slight downward angle, so that the outdoor end of the hole is lower than the indoor end by about 5mm to 7mm (0.2-0.275in). This will ensure proper water drainage.
3. Place the protective wall cuff in the hole. This protects the edges of the hole and will help seal it when you finish the installation process.
CAUTION
When drilling the wall hole, make sure to avoid wires, plumbing, and other sensitive components.
Left rear wall hole 65mm (2.5in)
Left rear wall hole 65mm (2.5in)
Type A
101mm(4.0in)
290mm(11.4in)
49mm(1.95in)
230mm(9.1in)
190mm(7.5in)
47mm(1.8in)
297mm(11.7in)
348.4mm(13.7in)
722mm(28.5in)
Model A
805mm(31.7in)
Model B
Type B
179mm(7.1in)
136mm(5.4in)
403mm(15.9in)
231mm(9.1in)
121mm(4.8in)
37mm
(1.45in)
Indoor unit outline
49mm
(1.95in)
Right rear wall hole 65mm (2.5in)
36mm
(1.4in)
53mm
(2.1in)
Right rear wall hole 65mm (2.5in)
MOUNTING PLATE DIMENSIONS
Different models have different mounting plates. For the different customization requirements, the shape of the mounting plate may be slightly different. But the installation dimensions are the same for the same size of indoor unit.
Indoor Unit
Installation
See Type A and Type B for example:
Indoor Outdoor
Wall
mm7-5
(0.2-0.275in)
Correct orientation of Mounting Plate
Left rear wall hole 65mm (2.5in)
318mm(12.5in)
Left rear wall hole 65mm (2.5in)
Left rear wall hole 90mm (3.54in)
244mm(9.6in)
190mm(7.5in)
47mm(1.8in)
297mm(11.7in)
165mm(6.5in)
106mm(4.2in)
29mm(1.1in)
48mm(1.9in)
199mm(7.8in)
129mm(5.1in)
54mm
(2.1in)
338mm(13.3in)
418mm(16.5in)
835mm(32.9in)
Model C
973mm(38.3in)
Model D
1082mm(42.6in)
Model E
246mm(9.7in)
121mm(4.8in)
527mm(20.7in)
247mm(9.7in)
139mm (5.5in)
603mm(23.7in)
322mm(12.7in)
173mm (6.8in)
36mm
(1.4in)
53mm
(2.1in)
Right rear wall hole 65mm (2.5in)
37mm
(2.1in)
48mm
(1.9in)
Right rear wall hole 65mm (2.5in)
55mm
(2.2in)
54mm
(2.1in)
Right rear wall hole 90mm (3.54in)
Page 20
NOTE: When the gas side connective pipe is 16mm(5/8in) or more, the wall hole should
Φ
be 90mm(3.54in).
Step 4: Prepare refrigerant piping
Step 5: Connect drain hose
The refrigerant piping is inside an insulating sleeve attached to the back of the unit. You must prepare the piping before passing it through the hole in the wall.
1. Based on the position of the wall hole relative to the mounting plate, choose the side from which the piping will exit the unit.
2. If the wall hole is behind the unit, keep the knock-out panel in place. If the wall hole is to the side of the indoor unit, remove the plastic knock-out panel from that side of the unit. This will create a slot through which your piping can exit the unit. Use needle nose pliers if the plastic panel is too difficult to remove by hand.
Knock-out Panel
3. If existing connective piping is already embedded in the wall, proceed directly to the Connect Drain Hose step. If there is no embedded piping, connect the indoor unit’s refrigerant piping to the connective piping that will join the indoor and outdoor units. Refer to the Refrigerant Piping Connection section of this manual for detailed instructions.
NOTE ON PIPING ANGLE
Refrigerant piping can exit the indoor unit from four different angles:Left-hand side,Right-hand
side, Left rear, Right rear.
By default, the drain hose is attached to the left­hand side of unit (when you’re facing the back of the unit). However, it can also be attached to the right-hand side. To ensure proper drainage,
attach the drain hose on the same side that your refrigerant piping exits the unit. Attach drain hose extension (purchased separately) to the end of drain hose.
Wrap the connection point firmly with Teflon tape to ensure a good seal and to prevent leaks.
For the portion of the drain hose that will remain indoors, wrap it with foam pipe insulation to prevent condensation.
Remove the air filter and pour a small amount of water into the drain pan to make sure that water flows from the unit smoothly.
NOTE ON DRAIN HOSE PLACEMENT
Make sure to arrange the drain hose according to the following figures.
CORRECT
Make sure there are no kinks or dent in drain hose to ensure proper drainage.
.
NOT CORRECT
Kinks in the drain hose will create water traps.
CAUTION
Be extremely careful not to dent or damage the piping while bending them away from the unit. Any dents in the piping will affect the unit’s performance.
NOT CORRECT
Kinks in the drain hose will create water traps.
PLUG THE UNUSED DRAIN HOLE
NOT CORRECT
Do not place the end of the drain hose in water or in containers that collect water. This will prevent proper drainage.
To prevent unwanted leaks you must plug the unused drain hole with the rubber plug provided.
Page 21
Indoor Unit
Installation
10.
11.
12.
Indoor Unit
Installation
BEFORE PERFORMING ANY ELECTRICAL WORK, READ THESE REGULATIONS
1. All wiring must comply with local and national electrical codes, regulations and must be installed by a licensed electrician.
2. All electrical connections must be made according to the Electrical Connection Diagram located on the panels of the indoor and outdoor units.
3. If there is a serious safety issue with the power supply, stop work immediately. Explain your reasoning to the client, and refuse to install the unit until the safety issue is properly resolved.
4. Power voltage should be within 90-110% of rated voltage. Insufficient power supply can cause malfunction, electrical shock, or fire.
5. If connecting power to fixed wiring, a surge protector and main power switch should be installed.
6. If connecting power to fixed wiring, a switch or circuit breaker that disconnects all poles and has a contact separation of at least 1/8in (3mm) must be incorporated in the fixed wiring. The qualified technician must use an approved circuit breaker or switch.
7. Only connect the unit to an individual branch circuit outlet. Do not connect another appliance to that outlet.
8. Make sure to properly ground the air conditioner.
9. Every wire must be firmly connected. Loose wiring can cause the terminal to overheat, resulting in product malfunction and possible fire. Do not let wires touch or rest against refrigerant tubing, the compressor, or any moving parts within the unit. If the unit has an auxiliary electric heater, it must be installed at least 1 meter (40in) away from any combustible materials. To avoid getting an electric shock, never touch the electrical components soon after the power supply has been turned off. After turning off the power, always wait 10 minutes or more before you touch the electrical components.
WARNING
BEFORE PERFORMING ANY ELECTRICAL OR WIRING WORK, TURN OFF THE MAIN POWER TO THE SYSTEM.
Step 6: Connect signal and power cables
The signal cable enables communication between the indoor and outdoor units. You must first choose the right cable size before preparing it for connection.
Cable Types
Indoor Power Cable
H05VV-F or H05V2V2-F
Outdoor Power Cable: H07RN-F or H05RN-F Signal Cable: H07RN-F
NOTE: In North America, choose the cable type according to the local electrical codes and regulations.
Minimum Cross-Sectional Area of
Power and Signal Cables (For reference)
(Not applicable for North America)
Rated Current of
Appliance (A)
> 3 and 6
> 6 and 10
> 10 and 16
> 16 and 25
> 25 and 32
> 32 and 40
CHOOSE THE RIGHT CABLE SIZE
The size of the power supply cable, signal cable, fuse, and switch needed is determined by the maximum current of the unit. The maximum current is indicated on the nameplate located on the side panel of the unit.
NOTE: In North America, please choose the right
cable size according to the Minimum Circuit Ampacity indicated on the nameplate of the unit.
(if applicable):
Nominal Cross-Sectional
Area (mm²)
0.75
1
1.5
2.5
4
6
WARNING
ALL WIRING MUST BE PERFORMED STRICTLY IN ACCORDANCE WITH THE WIRING DIAGRAM LOCATED ON THE BACK OF THE INDOOR UNIT S FRONT PANEL .
Page 22
pen front panel of the indoor unit.
O
1.
Using a screwdriver, open the wire box cover
2.
on the right side of the unit. This will reveal the terminal block.
Terminal block
Wire cover
Screw
Cable clamp
Back view (For some units only)
Knock-out panel
NOTE:
For the units with conduit tube to connect the cable, remove the big plastic konck-out panel to create a slot through which the conduit tube can be installed. For the units with five-core cable, remove the middle small plactic knock-out panel to create a slot through which the cable can exit. Use needle nose pliers if the plastic panel is too difficult to remove by hand.
Front view
NOTE ABOUT WIRING
THE WIRING CONNECTION PROCESS MAY DIFFER SLIGHTLY BETWEEN UNITS AND REGIONS.
1.
Step 7: Wrappiping and cables
Before passing the piping, drain hose, and the signal cable through the wall hole, you must bundle them together to save space, protect them, and insulate them(Not applicable in
North America).
Bundle the drain hose, refrigerant pipes, and signal cable as shown below:
Indoor Unit
Space behind unit
Refrigerant piping
Insulation tape
Signal wire
Drain hose
Unscrew the cable clamp below the terminal
3.
block and place it to the side.
4.
Facing the back of the unit, remove the plastic panel on the bottom left-hand side.
5. Feed the signal wire through this slot, from the back of the unit to the front.
6. Facing the front of the unit, connect the wire according to the indoor unit’s wiring diagram, connect the u-lug and firmly screw each wire to its corresponding terminal.
CAUTION
DO NOT MIX UP LIVE AND NULL WIRES
This is dangerous, and can cause the air
conditioning unit to malfunction.
7.
After checking to make sure every connection is secure, use the cable clamp to fasten the signal cable to the unit. Screw the cable clamp down tightly.
8.
Replace the wire cover on the front of the unit, and the plastic panel on the back.
DRAIN HOSE MUST BE ON BOTTOM
Make sure that the drain hose is at the bottom of the bundle. Putting the drain hose at the top of the bundle can cause the drain pan to overflow, which can lead to fire or water damage.
DO NOT INTERTWINE SIGNAL CABLE WITH OTHER WIRES
While bundling these items together, do not intertwine or cross the signal cable with any other wiring.
2. Using adhesive vinyl tape, attach the drain hose to the underside of the refrigerant pipes.
3.
Using insulation tape, wrap the signal wire, refrigerant pipes, and drain hose tightly together. Double-check that all items are bundled.
DO NOT WRAP ENDS OF PIPING
When wrapping the bundle, keep the ends of the piping unwrapped. You need to access them to test for leaks at the end of the installation process (refer to Electrical Checks
and Leak Checks section of this manual).
Indoor Unit
Installation
Page 23
Step 8: Mount indoor unit If you installed new connective piping to the
outdoor unit, do the following:
1.
If you have already passed the refrigerant piping through the hole in the wall, proceed to Step 4.
2.
Otherwise, double-check that the ends of the refrigerant pipes are sealed to prevent dirt or foreign materials from entering the pipes.
3.
Slowly pass the wrapped bundle of refrigerant pipes, drain hose, and signal wire through the hole in the wall.
4.
Hook the top of the indoor unit on the upper hook of the mounting plate.
5.
Check that unit is hooked firmly on mounting by applying slight pressure to the left and right-hand sides of the unit. The unit should not jiggle or shift.
6.
Using even pressure, push down on the bottom half of the unit. Keep pushing down until the unit snaps onto the hooks along the bottom of the mounting plate.
7.
Again, check that the unit is firmly mounted by applying slight pressure to the left and the right-hand sides of the unit.
If refrigerant piping is already embedded in the wall, do the following:
1.
Hook the top of the indoor unit on the upper hook of the mounting plate.
3.
Connect drain hose and refrigerant piping (refer to Refrigerant Piping Connection section of this manual for instructions).
4.
Keep pipe connection point exposed to perform the leak test (refer to Electrical Checks and Leak Checks section of this manual).
5.
After the leak test, wrap the connection point with insulation tape.
6.
Remove the bracket or wedge that is propping up the unit.
7.
Using even pressure, push down on the bottom half of the unit. Keep pushing down until the unit snaps onto the hooks along the bottom of the mounting plate.
UNIT IS ADJUSTABLE
Keep in mind that the hooks on the mounting plate are smaller than the holes on the back of the unit. If you find that you don’t have ample room to connect embedded pipes to the indoor unit, the unit can be adjusted left or right by about 30-50mm (1.18-1.96in), depending on the model.
30-50mm
(1.18-1.96in)
Move to left or right
30-50mm
(1.18-1.96in)
2.
Installation
Indoor Unit
Page 24
Use a bracket or wedge to prop up the unit, giving you enough room to connect the refrigerant piping, signal cable, and drain hose.
Outdoor Unit Installation
Install the unit by following local codes and
DO NOT
between different regions.
evoba )ni42( mc06
regulations , there may be differ slightly
Near a public street, crowded areas, or where noise from the unit will disturb others
30cm (12in)
30cm (12in)
on left
from back wall
In a location that is exposed to large amounts of dust
In a location exposed to a excessive amounts
60cm (24in)
on right
of salty air
SPECIAL CONSIDERATIONS FOR EXTREME WEATHER
200cm (79in)
in front
If the unit is exposed to heavy wind:
Install unit so that air outlet fan is at a 90°
Installation Instructions – Outdoor unit
angle to the direction of the wind. If needed, build a barrier in front of the unit to protect it
Step 1: Select installation location
from extremely heavy winds. See Figures below.
Before installing the outdoor unit, you must choose an appropriate location. The following are standards that will help you choose an appropriate location for the unit.
Proper installation locations meet the
Strong wind
following standards:
install unit in the following locations:
Near an obstacle that will block air inlets and outlets
Near animals or plants that will be harmed by hot air discharge Near any source of combustible gas
Strong wind
Wind Baffle
Installation
Meets all spatial requirements shown in Installation Space Requirements above.
Good air circulation and ventilation
Firm and solid—the location can support the unit and will not vibrate
Noise from the unit will not disturb others
Protected from prolonged periods of direct sunlight or rain
Where snowfall is anticipated, raise the
unit above the base pad to prevent ice buildup and coil damage. Mount the unit high enough to be above the average accumulated area snowfall. The minimum height must be 18 inches
Strong wind
If the unit is frequently exposed to heavy rain or snow:
Build a shelter above the unit to protect it from the rain or snow. Be careful not to obstruct air flow around the unit.
If the unit is frequently exposed to salty air (seaside):
Use outdoor unit that is specially designed to resist corrosion.
Outdoor Unit
Installation
Page 25
Step 2: Install drain joint(Heat pump unit only)
A
W
B
Before bolting the outdoor unit in place, you must install the drain joint at the bottom of the unit. Note that there are two different types of drain joints depending on the type of outdoor unit.
If the drain joint comes with a rubber seal
(see Fig. A ), do the following:
1.
Fit the rubber seal on the end of the drain joint that will connect to the outdoor unit.
2.
Insert the drain joint into the hole in the base
pan of the unit.
3.
Rotate the drain joint 90° until it clicks in place facing the front of the unit.
4.
Connect a drain hose extension (not included) to the drain joint to redirect water from the unit during heating mode.
If the drain joint doesn’t come with a rubber
seal (see Fig. B ), do the following:
1.
Insert the drain joint into the hole in the base pan of the unit. The drain joint will click in place.
2.
Connect a drain hose extension (not included) to the drain joint to redirect water from the unit during heating mode.
Step 3: Anchor outdoor unit
The outdoor unit can be anchored to the ground or to a wall-mounted bracket with bolt(M10). Prepare the installation base of the unit according to the dimensions below.
UNIT MOUNTING DIMENSIONS
The following is a list of different outdoor unit sizes and the distance between their mounting feet. Prepare the installation base of the unit according to the dimensions below.
Air inlet
Air inlet
D
Air outlet
In cold climates, make sure that the drain hose
Outdoor Unit
Installation
is as vertical as possible to ensure swift water drainage. If water drains too slowly, it can freeze in the hose and flood the unit.
Base pan hole of outdoor unit
Seal
Seal
Drain joint
(A) (B)
IN COLD CLIMATES
H
W
Page 26
Outdoor Unit Dimensions (mm)
Mounting Dimensions
W x H x D
38QHG020N8
765x555x303 (30.1”x21.8”x11.9”)
38QHG026N8/38QHG035N8
805x554x330 (31.7”x21.8”x12.9”)
38QHG050N8/38QHG060N8/38QHG070N8/38QHG080N8
890x673x342 (35.0”x26.5”x13.5”)
If you will install the unit on the ground or on a concrete mounting platform, do the
following:
1. Mark the positions for four expansion bolts based on dimensions chart.
2. Pre-drill holes for expansion bolts.
3. Place a nut on the end of each expansion bolt.
4. Hammer expansion bolts into the pre-drilled holes.
5. Remove the nuts from expansion bolts, and place outdoor unit on bolts.
6. Put washer on each expansion bolt, then replace the nuts.
7. Using a wrench, tighten each nut until snug.
WARNING
WHEN DRILLING INTO CONCRETE, EYE PROTECTION IS RECOMMENDED AT ALL TIMES.
Distance A (mm) Distance B (mm)
452 (17.8”)
511 (20.1”)
663 (26.1”)
286(11.3”)
317 (12.5”)
354 (13.9”)
If you will install the unit on a wall-mounted bracket , do the following:
CAUTION
Make sure that the wall is made of solid brick, concrete, or of similarly strong material. The
wall must be able to support at least four times the weight of the unit.
1.Mark the position of bracket holes based on dimensions chart.
2. Pre-drill the holes for the expansion bolts.
3. Place a washer and nut on the end of each expansion bolt.
4. Thread expansion bolts through holes in mounting brackets, put mounting brackets in position, and hammer expansion bolts into
the wall.
5. Check that the mounting brackets are level.
6. Carefully lift unit and place its mounting feet on brackets.
7. Bolt the unit firmly to the brackets. If allowed, install the unit with rubber
8.
gaskets to reduce vibrations and noise.
Outdoor Unit
Installation
Page 27
Step 4: Connect signal and power cables
The outside unit’s terminal block is protected by an electrical wiring cover on the side of the unit. A comprehensive wiring diagram is printed on the inside of the wiring cover.
WARNING
7. Insulate unused wires with PVC electrical tape. Arrange them so that they do not touch any electrical or metal parts.
8. Replace the wire cover on the side of the unit, and screw it in place.
Cover
BEFORE PERFORMING ANY ELECTRICAL OR WIRING WORK, TURN OFF THE MAIN POWER TO THE SYSTEM.
1. Prepare the cable for connection:
USE THE RIGHT CABLE
Please choose the right cable refer to “ Cable types” in page 22.
CHOOSE THE RIGHT CABLE SIZE
The size of the power supply cable, signal cable, fuse, and switch needed is determined by the maximum current of the unit. The maximum current is indicated on the nameplate located on the side panel of the unit.
NOTE: In North America, please choose the right
cable size according to the Minimum Circuit Ampacity indicated on the nameplate of the unit.
a. Using wire strippers, strip the rubber
b. Strip the insulation from the ends of the wires. c. Using a wire crimper, crimp u-lugs on the
PAY ATTENTION TO LIVE WIRE
While crimping wires, make sure you clearly distinguish the Live (“L”) Wire from other wires.
ALL WIRING WORK MUST BE PERFORMED STRICTLY IN ACCORDANCE WITH THE WIRING DIAGRAM LOCATED INSIDE OF WIRE COVER OF THE OUTDOOR UNIT .
2. Unscrew the electrical wiring cover and remove it.
Outdoor Unit
Installation
3. Unscrew the cable clamp below the terminal block and place it to the side.
4. Connect the wire according to the wiring diagram, and firmly screw the u-lug of each wire to its corresponding terminal.
5. After checking to make sure every connection is secure, loop the wires around to prevent rain water from flowing into the terminal.
6. Using the cable clamp, fasten the cable to the unit. Screw the cable clamp down tightly.
jacket from both ends of cable to reveal about 40mm (1.57in) of the wires inside.
ends of the wires.
WARNING
Page 28
Screw
NOTE: If the cable clamp looks like the following,
please select the appropriate through-hole according to the diameter of the wire.
Three size hole: Small, Large, Medium
When the calbe is not fasten enough, use the buckle to prop it up , so it can be clamped tightly.
Buckle
In North America
1. Remove the wire cover from the unit by loosening the 3 screws.
2. Dismount caps on the conduit panel.
3. Temperarily mount the conduit tubes(not included) on the conduit panel.
4. Properly connect both the power supply and low voltage lines to the corresponding terminals on the terminal block.
5. Ground the unit in accordance with local codes.
6. Be sure to size each wire allowing several inches longer than the required length for wiring.
7. Use lock nuts to secure the conduit tubes.
Terminal block
Over 1.57in.(40mm)
G
Wire Cover
Please select the appropriate through-hole according to the diameter of the wire.
Connecting cable
Power supply cord
Conduit panel
Refrigerant Piping Connection
When connecting refrigerant piping, do not refrigerant enter the unit. The presence of other gases or substances will lower the unit’s capacity, and can cause abnormally high pressure in the refrigeration cycle. This can cause explosion and
injury.
Note on Pipe Length
The length of refrigerant piping will affect the performance and energy efficiency of the unit. Nominal efficiency is tested on units with a pipe length of 5 meters (16.5ft)(
length is 7.5m (25’) Refer to the table below for specifications on the maximum length and drop height of piping.
R32 Inverter
Split Air Conditioner
). A minimum pipe run of 3 metres is required to minimise vibration & excessive noise.
Maximum Length and Drop Height of Refrigerant Piping per Unit Model
Model Capacity (BTU/h) Max. Length (m) Max. Drop Height (m)
< 15,000 25 (82ft) 10 (33ft)
15,000 and < 24,000 30 (98.5ft) 20 (66ft)
24,000 and < 36,000 50 (164ft) 25 (82ft)
let substances or gases other than the specified
In North America, the standard pipe
Connection Instructions –
Refrigerant Piping
Step 1: Cut pipes
When preparing refrigerant pipes, take extra care to cut and flare them properly. This will ensure efficient operation and minimize the need for future maintenance.
1. Measure the distance between the indoor and outdoor units.
2. Using a pipe cutter, cut the pipe a little longer than the measured distance.
3. Make sure that the pipe is cut at a perfect 90° angle.
90°
Oblique Rough Warped
DO NOT DEFORM PIPE WHILE CUTTING
Be extra careful not to damage, dent, or deform the pipe while cutting. This will drastically reduce the heating efficiency of the unit.
Refrigerant piping
Connection
Page 29
Step 2: Remove burrs
Burrs can affect the air-tight seal of refrigerant piping connection. They must be completely removed.
1.
Hold the pipe at a downward angle to prevent burrs from falling into the pipe.
2.
Using a reamer or deburring tool, remove all burrs from the cut section of the pipe.
Pipe
Reamer
PIPING EXTENSION BEYOND FLARE FORM
Outer Diameter of
Pipe (mm)
Ø 6.35 (Ø 0.25”)
Ø 9.52 (Ø 0.375”)
Ø12.7 (
Ø 16 ( Ø 0.63”)
Ø 19 ( Ø 0.75”)
Ø 0.5”) 1.0 (0.04”) 1.8 (0.07”)
0.7 (0.0275”) 1.3 (0.05”)
1.0 (0.04”)
2.0 (0.078”) 2.2 (0.086”)
2.0 (0.078”) 2.4 (0.094”)
A (mm)
Min. Max.
Max.
1.6 (0.063”)
Point down
Step 3: Flare pipe ends
Proper flaring is essential to achieve an airtight seal.
1.
After removing burrs from cut pipe, seal the ends with PVC tape to prevent foreign materials from entering the pipe.
2.
Sheath the pipe with insulating material.
3.
Place flare nuts on both ends of pipe. Make sure they are facing in the right direction, because you can’t put them on or change their direction after flaring.
Flare nut
Copper pipe
Flare form
6.
Place flaring tool onto the form.
7.
Turn the handle of the flaring tool clockwise
A
Pipe
until the pipe is fully flared.
8.
Remove the flaring tool and flare form, then inspect the end of the pipe for cracks and even flaring.
Step 4: Connect pipes
When connecting refrigerant pipes, be careful not to use excessive torque or to deform the piping in any way. You should first connect the low-pressure pipe, then the high-pressure pipe.
MINIMUM BEND RADIUS
When bending connective refrigerant piping, the minimum bending radius is 10cm.
4.
Remove PVC tape from ends of pipe when ready to perform flaring work.
5.
Clamp flare form on the end of the pipe. The end of the pipe must extend beyond the edge of the flare form in accordance with the dimensions shown in the table below.
Refrigerant piping
Connection
≥10cm (4in)
Radius
Instructions for Connecting Piping to Indoor Unit
1.
Align the center of the two pipes that you will connect.
Indoor unit tubing Flare nut Pipe
Page 30
2.
Tighten the flare nut as tightly as possible by hand.
3.
Using a spanner, grip the nut on the unit tubing.
4.
While firmly gripping the nut on the unit tubing, use a torque wrench to tighten the flare nut according to the torque values in the Torque Requirements table below. Loosen the flaring nut slightly, then tighten again.
TORQUE REQUIREMENTS
Outer Diameter of Pipe (mm)
Ø 6.35 (Ø 0.25”)
Ø 9.52 (Ø 0.375”)
Ø 12.7 (Ø 0.5”)
Ø 16 (Ø 0.63”)
Ø 19 ( Ø 0.75”)
Tightening Torque
(N•m)
18~20(180~200kgf.cm)
32~39(320~390kgf.cm)
49~59(490~590kgf.cm)
57~71(570~710kgf.cm)
67~101(670~1010kgf.cm)
Flare dimension(B) (mm)
8.4~8.7 (0.33~0.34”)
13.2~13.5 (0.52~0.53”)
16.2~16.5 (0.64~0.65”)
19.2~19.7 (0.76~0.78”)
23.2~23.7 (0.91~0.93”)
Flare shape
°
4
±
90
45
°
B
R0.4~0. 8
DO NOT USE EXCESSIVE TORQUE
Excessive force can break the nut or damage the refrigerant piping. You must not exceed torque requirements shown in the table above.
Instructions for Connecting Piping to Outdoor Unit
1.
Unscrew the cover from the packed valve on the side of the outdoor unit.
2.
Remove protective caps from ends of valves.
3.
Align flared pipe end with each valve, and tighten the flare nut as tightly as possible by hand.
6.
Loosen the flaring nut slightly, then tighten again.
7.
Repeat Steps 3 to 6 for the remaining pipe.
USE SPANNER TO GRIP MAIN BODY OF VALVE
±
2
4.
Using a spanner, grip the body of the valve. Do not grip the nut that seals the service valve.
Valve cover
5.
While firmly gripping the body of the valve, use a torque wrench to tighten the flare nut according to the correct torque values.
Torque from tightening the flare nut can snap off other parts of valve.
Page 31
Refrigerant piping
Connection
Air Evacuation
Preparations and Precautions
Air and foreign matter in the refrigerant circuit can cause abnormal rises in pressure, which can damage the air conditioner, reduce its efficiency, and cause injury. Use a vacuum pump and manifold gauge to evacuate the refrigerant circuit, removing any non-condensable gas and moisture from the system.
Evacuation should be performed upon initial installation and when unit is relocated.
BEFORE PERFORMING EVACUATION
Check to make sure the connective pipes between the indoor and outdoor units are connected properly .
Check to make sure all wiring is connected properly.
8.
9.
10.
11.
If there is a change in system pressure, refer to Gas Leak Check section for information
on how to check for leaks. If there is no
change in system pressure, unscrew the cap
from the packed valve (high pressure valve). Insert hexagonal wrench into the packed valve (high pressure valve) and open the valve by turning the wrench in a 1/4 counterclockwise turn. Listen for gas to exit the system, then close the valve after 5 seconds. Watch the Pressure Gauge for one minute to make sure that there is no change in
pressure. The Pressure Gauge should read slightly higher than atmospheric pressure.
Remove the charge hose from the service port.
Flare nut
Evacuation Instructions
1.
Connect the charge hose of the manifold gauge to service port on the outdoor unit’s low pressure valve.
2.
Connect another charge hose from the manifold gauge to the vacuum pump.
3.
Open the Low Pressure side of the manifold gauge. Keep the High Pressure side closed.
4.
Turn on the vacuum pump to evacuate the system.
5.
Run the vacuum for at least 15 minutes, or until the Compound Meter reads -76cmHG
5
(-10 Pa).
Low pressure valve Pressure hose /
Charge hose
Compound gauge
-76cmHg
Manifold Gauge
Pressure gauge
High pressure valve
Charge hose
V
acuum
pump
Cap
valve body
12.
Using hexagonal wrench, fully open both the
valve stem
high pressure and low pressure valves.
13.
Tighten valve caps on all three valves (service port, high pressure, low pressure) by hand. You may tighten it further using a torque wrench if needed.
OPEN VALVE STEMS GENTLY
When opening valve stems, turn the hexagonal
wrench until it hits against the stopper. Do not
try to force the valve to open further.
6.
Close the Low Pressure side of the manifold
Air Evacuation
gauge, and turn off the vacuum pump.
Wait for 5 minutes, then check that there
7.
has been no change in system pressure.
Page 32
Low pressure valve
Note on Adding Refrigerant
Some systems require additional charging depending on pipe lengths. The standard pipe length varies according to local regulations. For example, in North America, the standard pipe length is 7.5m (25’). In other areas, the standard pipe length is 5m (16‘). The refrigerant should be charged from the service port
on the outdoor unit’s low pressure valve.
calculated using the following formula:
ADDITIONAL REFRIGERANT PER PIPE LENGTH
The additional refrigerant to be charged can be
Connective Pipe
Length (m)
< Standard pipe length Vacuum Pump N/A
> Standard pipe length
CAUTION
Air Purging
Method
Vacuum Pump
DO NOT
mix refrigerant types.
Additional Refrigerant
Liquid Side: Ø 6.35 (ø 0.25”)
R32:
(Pipe length – standard length) x 12g/m
(Pipe length – standard length) x 0.13oZ/ft
Liquid Side: Ø 9.52 (ø 0.375”)
R32:
(Pipe length – standard length) x 24g/m
(Pipe length – standard length) x 0.26oZ/ft
Page 33
Air Evacuation
Electrical and Gas Leak Checks
Before Test Run
Only perform test run after you have completed the following steps:
Electrical Safety Checks – Confirm that the unit’s electrical system is safe and operating properly
Gas Leak Checks – Check all flare nut connections and confirm that the system is not leaking
Confirm that gas and liquid (high and low pressure) valves are fully open
Electrical Safety Checks
After installation, confirm that all electrical wiring is installed in accordance with local and national regulations, and according to the Installation Manual.
BEFORE TEST RUN
Check Grounding Work
Measure grounding resistance by visual detection and with grounding resistance tester. Grounding resistance must be less than 0.1Ω.
Note: This may not be required for some locations in North America.
DURING TEST RUN
WARNING – RISK OF ELECTRIC SHOCK
ALL WIRING MUST COMPLY WITH LOCAL AND NATIONAL ELECTRICAL CODES, AND MUST BE INSTALLED BY A LICENSED ELECTRICIAN.
Gas Leak Checks
There are two different methods to check for gas leaks.
Soap and Water Method
Using a soft brush, apply soapy water or liquid detergent to all pipe connection points on the indoor unit and outdoor unit. The presence of bubbles indicates a leak.
Leak Detector Method
If using leak detector, refer to the device’s operation manual for proper usage instructions.
AFTER PERFORMING GAS LEAK CHECKS
After confirming that the all pipe connection points DO NOT leak, replace the valve cover on the outside unit.
Check-point of indoor unit
Check-point of outdoor unit
D
Check for Electrical Leakage
During the Test Run, use an electroprobe and multimeter to perform a comprehensive electrical leakage test.
If electrical leakage is detected, turn off the unit immediately and call a licensed electrician to find and resolve the cause of the leakage.
Note: This may not be required for some locations in North America.
Electrical and
Gas Leak Checks
Page 34
B
A
A: Low pressure stop valve B: High pressure stop valve C& D: Indoor unit flare nuts
C
Test Run
Test Run Instructions
You should perform the Test Run for at least 30 minutes.
1.
Connect power to the unit.
2.
Press the ON/OFF button on the remote controller to turn it on.
3.
Press the MODE button to scroll through the following functions, one at a time:
COOL – Select lowest possible temperature
HEAT – Select highest possible temperature
4.
Let each function run for 5 minutes, and perform the following checks:
List of Checks to Perform PASS/FAIL
No electrical leakage
Unit is properly grounded
All electrical terminals
properly covered
Indoor and outdoor units
are solidly installed
All pipe connection
points do not leak
Water drains properly
from drain hose
All piping is properly
insulated
Unit performs COOL
function properly
Outdoor
(2):
Indoor
(2):
DOUBLE-CHECK PIPE CONNECTIONS
During operation, the pressure of the refrigerant circuit will increase. This may reveal leaks that were not present during your initial leak check. Take time during the Test Run to double-check that all refrigerant pipe connection points do not have leaks. Refer to Gas Leak Check section for instructions.
5.
After the Test Run is successfully completed, and you confirm that all checks points in List of Checks to Perform have PASSED, do the following:
a.
Using remote control, return unit to normal operating temperature.
b.
Using insulation tape, wrap the indoor refrigerant pipe connections that you left uncovered during the indoor unit installation process.
IF AMBIENT TEMPERATURE IS BELOW 17°C (62°F)
You can’t use the remote controller to turn on the COOL function when the ambient temperature is below 17°C. In this instance, you can use the MANUAL CONTROL button to test the COOL function.
1.
Lift the front panel of the indoor unit, and
raise it until it clicks in place.
2.
The MANUAL CONTROL button is located on the right-hand side of the unit. Press it 2 times to select the COOL function.
3.
Perform Test Run as normal.
Unit performs HEAT
function properly
Indoor unit louvers
rotate properly
Indoor unit responds to
remote controller
Manual control button
Page 35
Test Run
Carrier is committed for continuous improvement of Carrier products according to national and international standards to ensure the highest quality and reliability standards, and to meet market regulations and requirements. All specifications subject to change without prior notice according to Carrier policy of continuous development
此面及后面的页面无需印刷
技术 要求:
,
1.80克/平方双胶纸
2.尺寸:A4
3.颜色:黑白
4.注意:排版时注意页码数字都是靠外面的,以便翻阅
5.装订。
备注:
1. 基准说明书只适合AG/18C平台所有常规安装方式机型,不包含快速连接方式。 只包含 基准面板显示,不包含订制显示功能。
2. 基准说明书为单英文版本,不含型号及商标,也无制造商信息,请业务根据所 销售国家或者区域的法规要求(也可以咨询认证工程师),自行判断是否可以 直接使用基准说明书,还是重新申请订单编码说明书,使用对应国家的官方语言, 增加型号及其它法规要求信息。
3. 非可燃冷媒机型(R32/R290)机型,可以将P6页上的关于R32的安规内容删除:
WARNING for Using R32/R290 Refrigerant
4. 客户订制面板和显示,如果显示功能跟基准相同,可以直接使用基准说明书 (基准不区分面板差异,如果客户要求体现实际面板效果,那就按客户要求重新做 书),如果显示有差异的话,只需替换P7页的显示功能说明内容。
更改说明: 第一次:10月份更改了P27页X2,X3外机尺寸。 第二次: P9页上增加一拖多备注说明。 第三次:2019.11.21更改
1. P9页:Active clean function功能说明按内销功能进行修订。
2. P26页增加外机并列安装或者相对安装时的距离示意图。
3. 插入P32页,增加机器安装落差高度及回油弯示意图及文字说明 第四次更改:
2020.4月份更改P3,P6安规语言,P22页兼容北美接线说明,P28页增加压线夹说明书, 删除P32页回油弯说明,编码由16122000008614升级为16122000009396。
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