Carrier 30RAP010-060 User Manual

Download

with COMFORTLINK

Fig. 1 — Typical 30RAP Unit (018-030 Shown)

Installation Instructions

AQUASNAP

30RAP010-060 Liquid Chillers

Controls

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31

Step 1 — Rig and Place the Unit. . . . . . . . . . . . . . . . . . 1

•RIGGING

•PLACING UNIT

• MOUNTING UNIT

Step 2 — Check Compressor Mounting . . . . . . . . . . 6

Step 3 — Cooler Fluid and Drain Piping

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

• ALL UNITS

• UNITS WITH FACTORY-INSTALLED HYDRONIC PACKAGES

•AIR SEPARATION

Step 4 — Fill the Chilled Water Loop . . . . . . . . . . . . 15

• WATER SYSTEM CLEANING

• FILLING THE SYSTEM

• PREPARATION FOR YEAR-ROUND OPERATION

• FREEZE PROTECTION

• PREPARATION FOR WINTER SHUTDOWN

Step 5 — Make Electrical Connections . . . . . . . . . . 20

• POWER SUPPLY

•POWER WIRING

• FIELD CONNECTIONS

Step 6 — Install Accessories . . . . . . . . . . . . . . . . . . . . 29

• ELECTRICAL

Step 7 — Check Refrigerant Circuit . . . . . . . . . . . . . 29

• LEAK TESTING

• DEHYDRATION

• REFRIGERANT CHARGE

APPENDIX A (Pressure Drop Curves) . . . . . . . . 32-38

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip-

ment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.).

Only trained, qualified installers and service mechanics

should install, start up, and service this equipment (Fig. 1).

Untrained personnel can perform basic maintenance func-

tions such as cleaning coils. All other operations should be performed by trained service personnel.

When working on the equipment, observe precautions in the

literature and on tags, stickers, and labels attached to the equipment.

• Follow all safety codes.

• Wear safety glasses and work gloves.

• Keep quenching cloth and fire extinguisher nearby when

brazing.

• Use care in handling, rigging, and setting bulky

equipment.

These instructions cover installation of 30RAP010-060 air-cooled

liquid chillers. Refer to Fig. 2 for model number to determine factoryinstalled options.

WARNING

Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed.

INSTALLATION

Step 1 — Rig and Place the Unit

RIGGING — Preferred method for rigging is with spreader bars from above the unit. Use hooks in lifting holes. Rig at a single point with 4 cables or use spreader bars. All panels must be in place when rigging. See rigging label on unit for details concerning shipping weights, distance between lifting holes, center of gravity, and lifting ring dimensions. See Tables 1A and 1B for physical data. Refer to Fig. 3 for unit weights. See Fig. 4 for rigging label.

If overhead rigging is not possible, place chiller on skid or pad for rolling or dragging. When rolling, use a minimum of 3 rollers. When dragging, pull the pad. Do not apply force to the unit. When in final position, raise from above to lift unit off pad.

CAUTION

All panels must be in place when rigging. Damage to unit could result.

PLACING UNIT — There must be at least 3 ft (0.9 m) for service and for unrestricted airflow on all non-coil sides of unit, and a minimum of 3.5 ft (1.1 m) clear air space on coil sides. For multiple units, allow 8 ft (2.48 m) separation between units for airflow and service.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53300036-01 Printed in U.S.A. Form 30RAP-1SI Pg 1 11-09 Replaces: New

30RA

LEGEND

EMM — Energy Management Module GFI — Ground Fault Interrupting SCCR — Short Circuit Current Rating

Quality Assurance

Certified to ISO 9001: 2000

Fig. 2 — AQUASNAP® Chiller Model Number Designation

–

Air-Cooled AquaSnap Chiller

Refrigerant Type

P – Puron

P00030RA 0 66DA010

Packaging/Security Options

0 –

Std Packaging

4 –

Security Grilles/Hail Guards Only

8 –

Skid Only

D –

Skid, Security Grilles/Hail Guards

J –

Skid, Top Crate, Bag

N –

Skid, Top Crate, Bag, Security Grilles/Hail Guards

Unit Sizes

010 025 045 015 030 050 018 035 055 020 040 060

Vol ta ge

1 –

575-3-60

2 –

380-3-60

5 –

208/230-3-60

6 –

460-3-60

Condenser Coil/Low Sound Options

5 –

MCHX, Value Sound Fan

6 –

MCHX, E-coat, Value Sound Fan

D –

MCHX, AeroAcoustic™ Fan

F –

MCHX, E-coat, AeroAcoustic Fan

J –

MCHX, AeroAcoustic Fan, Ultra-Low Sound

K –

MCHX, E-coat, AeroAcoustic Fan, Ultra-Low Sound

Revision Level

A –

Current Revision Level

Hydronic System

0 –

No Pump

1 –

Single Pump, 1 Hp

2 –

Single Pump, 1.5 Hp

3 –

Single Pump, 2 Hp

4 –

Single Pump, 3 Hp

5 –

Single Pump, 5 Hp

6 –

Single Pump, 5 Hp High Head

7 –

Single Pump, 7.5 Hp

8 –

Dual Pump, 1 Hp

9 –

Dual Pump, 1.5 Hp

B –

Dual Pump, 2 Hp

C –

Dual Pump, 3 Hp

D –

Dual Pump, 5 Hp

F –

Dual Pump, 5 Hp High Head

G –

Dual Pump, 7.5 Hp

Controls/Communications Options

0 – 5 – B –

Electrical Options

0 – 1 – D – F –

Ambient/Capacity Control/Interrupt Options

0 – 1 – 2 – 3 – 4 – 5 – 6 – 7 – 8 – 9 – B – C –

Std EMM EMM, GFI

No Disconnect, No Cooler Heater No Disconnect, Cooler Heater Non-Fused Disconnect, No Cooler Heater Non-Fused Disconnect, Cooler Heater

Std Comp, Std Interrupt Hot Gas Bypass, Std Interrupt Digital Comp, Std Interrupt Std Comp, High SCCR Hot Gas Bypass, High SCCR Digital Comp, High SCCR Low Ambient, Std Comp, Std Interrupt Low Ambient, Hot Gas Bypass, Std Interrupt Low Ambient, Digital Comp, Std Interrupt Low Ambient, Std Comp, High SCCR Low Ambient, Hot Gas Bypass, High SCCR Low Ambient, Digital Comp, High SCCR

STANDARD UNITS

30RAP010-030 UNITS

30RAP035-060 UNITS

a30-4861

Fig. 3 — Unit Operating Weights

30RAP

SIZE

010 188 209 161 146 704 010 85.5 94.6 73.1 66.1 319.3 015 193 213 163 149 718 015 87.7 96.4 74.1 67.4 325.5 018 363 264 209 288 1125 018 164.9 119.9 94.9 130.6 510.3 020 365 266 211 290 1133 020 165.8 120.8 95.8 131.5 513.9 025 393 290 237 321 1242 025 178.3 131.8 107.7 145.7 563.5 030 405 301 246 331 1283 030 183.7 136.3 111.6 150.4 582.0 035 652 730 413 369 2163 035 295.7 331.0 187.2 167.2 981.1 040 704 697 390 394 2185 040 319.4 316.3 176.9 178.5 991.1 045 675 758 425 379 2238 045 306.3 344.0 193.0 171.9 1015.1 050 732 724 401 405 2263 050 332.2 328.4 181.8 183.9 1026.3 055 744 762 437 427 2369 055 337.4 345.5 198 060 746 762 438 429 2375 060 338.4 345.8 198.6 194.5 1077.3

ABCD

POUNDS

Tot al

Weight

30RAP

SIZE

ABCD

KILOGRAMS

.2 193.5 1074.6

Tot al

Weight

SINGLE PUMP UNITS

30RAP

SIZE

010 215 264 213 174 866 010 97.6 119.8 96.7 78.9 393.0 015 220 268 215 177 880 015 99.8 121.6 97.7 80.2 399.3 018 404 306 249 329 1288 018 183.4 138.7 112.8 149.2 584.0 020 406 308 251 331 1296 020 184.3 139.6 113.7 150.1 587.6 025 434 332 277 362 1405 025 196.9 150.5 125.6 164.2 637.2 030 446 342 286 372 1446 030 202.2 155.1 129.5 168.9 655.7 035 740 814 499 453 2507 035 335.6 369.4 226.3 205.6 1137.0 040 791 783 475 480 2529 040 358.8 355.3 215.4 217.5 1147.0 045 050 819 810 486 491 2606 050 371.6 367.4 220.4 222.9 1182.2 055 831 847 522 512 2713 055 376.9 384.3 236.9 232.3 1230.5 060 833 848 523 514 2719 060 378.0 384.6 237.3 233.3 1233.2

ABCD

763 843 512 463 2582 045 346.3 382.3 232.1 210.2 1171.0

POUNDS

Tot al

Weight

30RAP

SIZE

ABCD

KILOGRAMS

Tot al

Weight

DUAL PUMP UNITS

30RAP

SIZE

010 242 319 266 202 1029 010 109.9 144.8 120.5 91.5 466.7 015 247 323 268 205 1043 015 112.1 146.6 121.4 92.8 473.0 018 445 347 288 370 1450 018 202.0 157.4 130.7 167.7 657.7 020 447 349 290 372 1458 020 202.9 158.3 131.6 168.6 661.3 025 475 373 316 403 1567 025 215.5 169.2 143.5 182.7 710.9 030 487383 325 413 1608 030 220.8 173.8 035 828899 585538 2850 035 375.5 407.9 265.3 244.2 1292.9 040 878869 560 565 2872 040 398.2 394.2 254.0 256.5 1302.9 045 851 928 598 548 2925 045 386.2 420.8 271.1 248.8 1326.9 050 906 896 571 577 2950 050 411.0 406.4 258.9 261.8 1338.1 055 918 933 607 598 3056 055 416.4 423.2 275.6 271.2 1386.3 060 920 933 608 600 3062 060 417.5 423.4 276.0 272.1 1389.1

ABCD

CONTROL BOX SIDE

POUNDS

Tot al

Weight

30RAP

SIZE

CONTROL BOX SIDE

ABCD

KILOGRAMS

Tot al

Weight

147.4 187.3 729.4

Table 1A — Physical Data, 30RAP — English

UNIT 30RAP 010 015 018 020 025 030 035 040 045 050 055 060

OPERATING WEIGHT (lb)

MCHX Condenser Coil, No Pump 704 718 1125 1133 1242 1283216321852238 2263 2369 2375 MCHX Condenser Coil, Single Pump 866 8801288 1296 1405 1446 2507 2529 2582 2606 2713 2719 MCHX Condenser Coil, Dual Pump 1029 1043 1450 1458 1567 1608 2850 2872 2925 2950 3056 3062

REFRIGERANT TYPE R-410A, EXV Controlled System

Total Refrigerant Charge (lb) 8.6 9.6 14.6 15.2 16.7 17.6 29.2 29.9 33.5 33.7 34.3 34.5 Refrigerant Charge (lb) Ckt A/Ckt B 8.6/— 9.6/— 14.6/— 15.2/— 16.7/— 17.6/— 14.3/14.9 14.9/15.0 16.5/17.0 16.7/17.0 16.9/17.4 17.1/17.4

COMPRESSORS Scroll, Hermetic

Quantity 112222444444 Speed (Rpm) 3500 (Qty, Tons) Ckt A (1) 11 (1) 15 (2) 9 (2) 10 (2) 13 (2) 15 (2) 10 (2) 10 (2) 11 (2) 13 (2) 13 (2) 15 (Qty, Tons) Ckt B ——————(2) 9(2) 11(2) 13(2) 13(2) 15(2) 15

Oil Charge (Pt) Ckt A/Ckt B 6.9/— No. Capacity Steps

Standard 112222444444 With Hot Gas Bypass ——3333555555

Digital Compressor Option 1313— 222222444444444444

Minimum Capacity Step (%)

Standard 100 100 50 50 50 50 23 23 24 25 23 25

With Hot Gas Bypass — — 20 24 29 32 10 12 14 14 15 16 Digital Compressor Option 2020— 151515 888888 Capacity (%) Circuit A 100 100 100 100 100 100 54 47 47 50 46 50 Circuit B ——————465353505450

COOLER Brazed, Direct-Expansion Plate Heat Exchanger

Weight (lb) (empty) 22.4 27.5 31.8 40.3 46.3 80.6 99.4 117.9 125.3 137.5 160.4 160.4 Net Fluid Volume (gal) 4.9 6.4 7.6 10.1 11.7 16.5 21.8 27.5 29.3 34.3 41.8 41.8 Maximum Refrigerant Pressure (psig) 505 505 505 505 505 565 565 565 565 565 565 565 Maximum Wat er-Side Pressure

Without Pump(s) (psig)

Maximum Wat er-Side Pressure

With Pump(s) (psig) CHILLER WATER CONNECTIONS (in.)

Inlet and Outlet, Victualic 2222222 Drain (NPT)

CONDENSER FANS

Standard Low-Sound AeroAcoustic™ Typ e

Fan Speed (Rpm) 850 850 850 850 850 850 850 850 850 850 850 850

No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30

No. Fans 112222333344

Total Airflow (Cfm) 9400 9400 17,500 17,500 19,400 19,400 29,600 29,500 29,300 30,500 38,800 38,800

Optional Value Sound Type Propeller Type, Axial, Vertical Discharge

Fan Speed (Rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 11 40

No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30

No. Fans 112222333344

Total Airflow (Cfm) 12,600 12,600 23,400 23,400 26,000 26,000 39,800 39,600 39,300 41,000 52,100 52,100 CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum F in

Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/— 1/— 1/1 1/1 1/1 1/1 1/1 1/1 Total Face Area (sq ft) 17 17 26 26 33 33 53 53 66 66 66 66

Maximum Refrigerant Pressure (psig) 656 656 656 656 656 656 656 656 656 656 656 656 HYDRONIC MODULE (Optional)* Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve

Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves. Expansion Tank Volume (gal)

Total/Acceptance 5.0/2.9 10.0/5.5 CHASSIS DIMENSIONS (ft - in.)

Length 5-7 5-7 7-5 7-5 7-5 7-5 7-5 7-5 7-5 7-5 7-5 7-5 Width 3-5 3-5 3-5 3-5 3-5 3-5 7-9 7-9 7-9 7-9 7-9 7-9

Height 5-6 5-6 5-6 5-6 6-6 6-6 5-6 5-6 6-6 6-6 6-6 6-6

LEGEND *Flow switch and strainer are standard on all units, with or without hydronic package.

EXV — Electronic Expansion Valve MCHX — Microchannel Heat Exchanger

6.9/— 13.8/— 13.8/— 13.8/— 13.8/— 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8

300 300 300 300 300 300 300 300 300 300 300 300

150 150 150 150 150 150 150 150 150 150 150 150

21/

Plastic Type, Axial, Vertical Discharge

Table 1B — Physical Data, 30RAP — SI

UNIT 30RAP 010 015 018 020 025 030 035 040 045 050 055 060

OPERATING WEIGHT (kg)

MCHX Condenser Coil, No Pump 319 326 510 514 564 582981 991 1015 1026 1075 1077 MCHX Condenser Coil, Single Pump 393 399 584588 637 656 1137 1147 1171 118212311233 MCHX Condenser Coil, Dual Pump 467 473 658 661 711 729 1293 1303 1327 1338 13861389

REFRIGERANT TYPE R-410A, EXV Controlled System

Total Refrigerant Charge (kg) 3.9 4.4 6.6 7.1 7.6 8.0 13.4 13.6 15.6 15.7 16.0 16.1 Refrigerant Charge (kg) Ckt A/Ckt B 3.9/— 4.4/— 6.6/— 7.1/— 7.6/— 8.0/— 6.8/6.7 6.8/6.8 7.8/7.8 7.8/7.8 7.9/8.1 8.1/8.1

COMPRESSORS Scroll, Hermetic

Quantity 112222444444 Speed (R/s) 58.3 (Qty, kW) Ckt A (1) 38 (1) 53 (2) 32 (2) 35 (2) 46 (2) 53 (2) 35 (2) 35 (2) 38 (2) 46 (2) 46 (2) 53 (Qty, kW) Ckt B ——————(2) 32(2) 38 (2) 46 (2) 46 (2) 53 (2) 53

Oil Charge (L) Ckt A/Ckt B 3.3/— No. Capacity Steps

Standard 112222444444 With Hot Gas Bypass ——3333555555

Digital Compressor Option 1313— 222222444444444444

Minimum Capacity Step (%)

Standard 100 100 50 50 50 50 23 23 24 25 23 25

COOLER Brazed, Direct-Expansion Plate Heat Exchanger

Weight (kg) (empty) 10.1 12.5 14.4 18.3 21.0 36.6 45.1 53.5 56.8 62.4 72.8 72.8 Net Fluid Volume (L) 18.4 24.1 28.8 38.0 44.4 62.4 82.7 104.0 111.1 130.0 158.3 158.3 Maximum Refrigerant Pressure (kPa) 348234823482348234823896 3896 3896 3896 3896 3896 3896 Maximum Wat er-Side Pressure

Without Pump(s) (kPa)

Maximum Wat er-Side Pressure

With Pump(s) (kPa) CHILLER WATER CONNECTIONS (in.)

Inlet and Outlet, Victualic 1 1/ Drain (NPT)

CONDENSER FANS

Standard Low-Sound AeroAcoustic™ Typ e

Fan Speed (R/s) 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2

No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762

No. Fans 112222333344

Total Airflow (L/s) 4400 4400 8300 8300 9200 9200 14,000 14,000 13,800 14,400 18,300 18,300

Optional Value Sound Type Propeller Type, Axial, Ver tical Discharge

Fan Speed (R/s) 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0

No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762

No. Fans 112222333344

Total Airflow (L/s) 5900 5900 11,000 11,000 12,300 12,300 18,800 18,700 18,500 19,400 24,600 24,600 CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum F in

Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/— 1/— 1/1 1/1 1/1 1/1 1/1 1/1 Total Face Area (sq m) 1.6 1.6 2.4 2.4 3.1 3.1 4.9 4.9 6.1 6.1 6.1 6.1

Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523 4523 4523 4523 4523 4523 4523 4523 HYDRONIC MODULE (Optional)* Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve

Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves. Expansion Tank Volume (L)

Total/Acceptance 18.9/11.0 37.9/20.8 CHASSIS DIMENSIONS (mm)

Length 16891689 2242 2242 2242 2242 2248 2248 2248 2248 2248 2248 Width 1029 1029 1025 1025 1025 1025 2350 2350 2350 2350 2350 2350

Height 168916891689168 9 1994 1994 168916891994199419941994

2068 2068 2068 2068 2068 2068 2068 2068 2068 2068 2068 2068

1034 1034 1034 1034 1034 1034 1034 1034 1034 1034 1034 1034

LEGEND *Flow switch and strainer are standard on all units, with or without hydronic package.

EXV — Electronic Expansion Valve MCHX — Microchannel Heat Exchanger

3.3/— 6.5/— 6.5/— 6.5/— 6.5/— 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5

1 1/

21/

Plastic Type, Axial, Vertical Discharge

21/

MOUNTING UNIT — When unit is in proper location, use

Fig. 4 — Unit Rigging Label Detail

a30-4916

of mounting holes in base rails is recommended for securing unit to supporting structure, or for mounting unit on vibration isolators if required. See Fig. 4. Fasteners for mounting unit are field supplied. Be sure unit is level to within

/8 in. per foot for

proper oil return to compressor.

Step 2 — Check Compressor Mounting — As

shipped, units with single compressors are held down with 4 bolts through rubber grommets. All units with tandem compresors are held down with 6 bolts per pair through grommets. After unit is installed, verify mounting bolt torque 7 to10 ft-lb.

Step 3 — Cooler Fluid and Drain Piping Connections

ALL UNITS — These chillers are supplied with factoryinstalled strainer (including blow-down valve) in the entering fluid piping and flow switch in the leaving fluid piping. Flow switch wiring is factory installed. .

CAUTION

Do not circulate water through unit without strainer in place. Failure to use the strainer represents abuse and may impair or otherwise negatively affect the Carrier product warranty.

Piping connections are located on the front of the chiller

when facing the control panel for sizes 010 to 030 and at the

end opposite the control panel for sizes 035 to 060. See Fig. 5-10, depending on model.

All sizes have victaulic connections as shown in the physical data tables. Provide a means of venting air from the high point of the field-installed piping as required. Install field-supplied drains in both the entering and leaving fluid connections.

After field piping is complete, freeze-up protection is recommended using inhibited ethylene glycol or other suitable inhibited antifreeze solution and electric heat tapes in areas where piping is exposed to low ambient temperatures (34 F [1 °C] or below). Heat tapes should possess a rating for area ambients and be covered with a suitable thickness of closedcell insulation. Route power for heating tapes from a separately fused disconnect. Identify disconnect as heat tape power source with a warning that power must not be turned off except when unit is being serviced.

The water connections are copper victaulic. Any connecting pipe to the 30RAP pump package must be of a material that will not cause any galvanic corrosion. For this reason, galvanized steel pipe or other dissimilar metals must not be used unless joined by a dielectric coupling.

Installation of water systems should follow sound engineering practice as well as applicable local and industry standards. Improperly designed or installed systems may cause unsatisfactory operation and/or system failure. Consult a water treatment specialist or appropriate literature for information regarding filtration, water treatment, and control devices.

40.50 [1028.7]

FIELD POWER ENTRY

SEE NOTE #2

7/8 22.4[]

24.85

631.2[]

4.61

117.1[]

SEE NOTE #3

TYP.

1.00 25.4[]

SEE NOTE #3

TYP.

1.00 25.4[]

9.68 245.9[]

15.43 391.9[]

9.52

241.8[]

48 [1219] MIN.

36 [914] MIN.

42 [1067]

MIN.

36 [914] MIN.

66.50 [1689.1]

RADIUS 20 [508]

CONTROL BOX

HINGED ACCESS

1.50 38.1[]1.50 38.1[]

SEE NOTE #5

UNIT

CENTER OF GRAVITY UNIT HEIGHT VICTAULIC CONNECTIONS

X Y H (STANDARD) H (VALUE SOUND) WATER IN/OUT

STANDARD

30RA010

18.40 [467] 37.80 [960] 66.5 [1689] 61.0 [1549] 2"

30RA015

18.35 [466] 37.69 [957] 66.5 [1689] 61.0 [1549] 2"

RIGHT SIDE

VIEW

CONTROL BOX

HINGED ACCESS

NOTES:

1. DO NOT CAP OR OTHERWISE OBSTRUCT THE

LIQUID LINE TEMPERATURE RELIEF.

2. 7/8 [22.4] PILOT HOLE PROVIDED FOR LOCATING FIELD POWER WIRING.

ACTUAL HOLE REQUIRED DEPENDS ON FIELD WIRE SIZING.

3. 0.437 [11.10] HOLE USED FOR MOUNTING UNIT.

4. UNIT MUST HAVE CLEARANCES AS FOLLOWS:

TOP - DO NOT RESTRICT.

COIL SIDE - 42 [1067] FROM SOLID SURFACE.

PANEL SIDE - 48 [1219] PER NEC.

5. SEE TABLE COLUMN H; DIMENSION FOR STANDARD FAN OR VALUE

SOUND FAN OPTION.

6. CARRIER DOES NOT RECOMMEND INSTALLATION IN A PIT.

7. UNIT CAN BE HANDLED USING THE FORK TRUCK LIFT POCKETS.

8. WATER CONNECTIONS RECESSED 2-3/8 INCHES INSIDE UNIT.

DIMENSIONS IN [ ] ARE IN MILLIMETERS

COMPRESSOR

ACCESS

COIL

AREA

AIR FLOW

FRONT VIEW

PANEL SIDE

SEE NOTE #4

COIL SIDE

SEE NOTE #4

SERVICE

ACCESS

SERVICE

CLEARANCE

BORDER

(NOT TO SCALE)

TOP VIEW

VALUE SOUND FAN OPTION

(PICTORIALLY)

FIELD CONTROL

WIRING CONNECTIONS

WATER-IN

WATER-OUT

FORK

TRUCK

POCKETS

9. DIMENSIONS ARE IN INCHES.

Fig. 5 — Dimensions — 30RAP010 and 015 Units

a30-4948

RADIUS 20 [508]

CONTROL BOX

HINGED ACCESS

48 [1219] MIN.

36 [914] MIN.

42 [1067] MIN.

40.50 [1028.7] FIELD POWER ENTRY

SEE NOTE #2

7/8 22.4[]

SEE NOTE #3

TYP.

1.00 25.4[]

SEE NOTE #3

TYP.

1.00 25.4[]

1.50 38.1[ ] 1.50 38.1[]

SEE NOTE #5

15.31

388.9[]

21.06 534.9[]

88.50 [2247.9]

4.21

106.9[]

UNIT

CENTER OF GRAVITY UNIT HEIGHT POWER ENTRY VICTAULIC CONNECTIONS

H (STANDARD) H (VALUE SOUND)

P WATER IN/OUT

30RA018

18.37 [467] 38.77 [985] 66.5 [1689] 61.0 [1549] 24.9 [631] 2"

30RA020

18.38 [467] 38.79 [985] 66.5 [1689] 61.0 [1549] 24.9 [631] 2"

30RA025

18.58 [472] 38.93 [989] 78.5 [1994] 73.0 [1854] 36.9 [936] 2"

30RA030

18.59 [472] 38.98 [990] 78.5 [1994] 73.0 [1854] 36.9 [936] 2"

CONTROL BOX

HINGED ACCESS

AIR FLOW

FRONT VIEW

COMPRESSOR

ACCESS

TOP VIEW

RIGHT VIEW

SERVICE

CLEARANCE

BORDER

(NOT TO SCALE)

SERVICE

ACCESS

COIL

AREA

PANEL SIDE

SEE NOTE #4

COIL SIDE

SEE NOTE #4

NOTES:

1. DO NOT CAP OR OTHERWISE OBSTRUCT THE

LIQUID LINE TEMPERATURE RELIEF.

2. 7/8 [22.4] PILOT HOLE PROVIDED FOR LOCATING FIELD POWER WIRING.

ACTUAL HOLE REQUIRED DEPENDS ON FIELD WIRE SIZING.

3. 0.437 [11.10] HOLE USED FOR MOUNTING UNIT.

4. UNIT MUST HAVE CLEARANCES AS FOLLOWS:

TOP - DO NOT RESTRICT.

COIL SIDE - 42 [1067] FROM SOLID SURFACE.

PANEL SIDE - 48 [1219] PER NEC.

5. SEE TABLE COLUMN H; DIMENSION FOR STANDARD FAN OR VALUE

SOUND FAN OPTION.

6. CARRIER DOES NOT RECOMMEND INSTALLATION IN A PIT.

7. UNIT CAN BE HANDLED USING THE FORK TRUCK LIFT POCKETS.

8. WATER CONNECTIONS RECESSED 2-3/8 INCHES INSIDE UNIT.

DIMENSIONS IN [ ] ARE IN MILLIMETERS

VALUE SOUND FAN OPTION

(PICTORIALLY ONLY)

WATER-IN

WATER-OUT

FORK

TRUCK

POCKETS

9. DIMENSIONS ARE IN INCHES.

Fig. 6 — Dimensions — 30RAP018-030 Units

a30-4949

RADIUS 20 [508]

CONTROL BOX

HINGED ACCESS

88.50 [2247.9]

1.50

38.1[]

1.50

38.1[]

SEE NOTE #3

TYP.

1.00 25.4[]

SEE NOTE #3

TYP.

1.00 25.4[]

4.63

117.6[]

27.98

710.7[]

7/8 [22.4]

FIELD POWER ENTRY

SEE NOTE #2

44.00

1117.6[]

11.20

284.5[]

31.74

806.2[]

SEE NOTE #5

42 [1067] MIN.

48 [1219] MIN.

42 [1067] MIN.

48 [1219] MIN.

92.50 [2349.5]

UNIT

CENTER OF GRAVITY UNIT HEIGHT VICTAULIC CONNECTIONS

X Y H (STANDARD) H (VALUE SOUND) WATER IN/OUT

30RA035

36.45 [926] 46.08 [1170] 66.5 [1689] 61.0 [1549] 2-1/2"

30RA040

36.24 [921] 44.03 [1118] 66.5 [1689] 61.0 [1549] 2-1/2"

30RA045

36.24 [921] 46.15 [1172] 78.5 [1994] 73.0 [1854] 2-1/2"

30RA050

36.00 [914] 44.00 [1118] 78.5 [1994] 73.0 [1854] 2-1/2"

30RA055

36.48 [927] 44.60 [1133] 78.5 [1994] 73.0 [1854] 2-1/2"

30RA060

36.50 [927] 44.56 [1132] 78.5 [1994] 73.0 [1854] 2-1/2"

REAR VIEW

CONTROL BOX

HINGED ACCESS

CIRCUIT A

COMPRESSOR

ACCESS

COIL

AREA

AIR FLOW

FRONT VIEW

CIRCUIT B

COMPRESSOR

ACCESS

TOP VIEW

RIGHT VIEW

COIL

AREA

SERVICE

CLEARANCE

BORDER

(NOT TO SCALE)

NOTES:

1. DO NOT CAP OR OTHERWISE OBSTRUCT THE

LIQUID LINE TEMPERATURE RELIEF.

2. 7/8 [22.4] PILOT HOLE PROVIDED FOR LOCATING FIELD POWER WIRING.

ACTUAL HOLE REQUIRED DEPENDS ON FIELD WIRE SIZING.

3. 0.437 [11.10] HOLE USED FOR MOUNTING UNIT.

4. UNIT MUST HAVE CLEARANCES AS FOLLOWS:

TOP - DO NOT RESTRICT.

COIL SIDE - 42 [1067] FROM SOLID SURFACE.

PANEL SIDE - 48 [1219] PER NEC.

5. SEE TABLE COLUMN H; DIMENSION FOR STANDARD FAN OR VALUE

SOUND FAN OPTION.

6. CARRIER DOES NOT RECOMMEND INSTALLATION IN A PIT.

7. UNIT CAN BE HANDLED USING THE FORK TRUCK LIFT POCKETS

(MINIMUM OF 60" FORK LENGTH).

8. WATER CONNECTIONS RECESSED 4-1/2 INCHES INSIDE UNIT.

DIMENSIONS IN [ ] ARE IN MILLIMETERS

VALUE SOUND FAN OPTION

(PICTORIALLY ONLY)

AIR FLOW

FIELD

CONTROL

WIRING

CONNECTIONS

FORK

TRUCK

POCKETS

NOTE: 3 OR 4 FANS

PANEL SIDE

SEE NOTE #4

COIL SIDE

SEE NOTE #4

PANEL SIDE

SEE NOTE #4

COIL SIDE

SEE NOTE #4

WATER-IN

WATER-OUT

9. DIMENSIONS ARE IN INCHES.

Fig. 7 — Dimensions — 30RAP035-060 Units

a30-4950

Fig. 8 — Accessory Storage Tank Dimensions — 30RAP010,015 Units

1' 5-13/32"

442[]

1' 1/32"

306[]

1' 1/32"

306[]

1' 5-13/32"

442[]

2.5"[63.5] VICTAULIC WATER INLET/OUTLET

3' 10-63/64"

1193[]

MOUNTING HOLES,

FOUR CORNERS (TYP)

76.2[]

1-1/2"

38.1[]

.395/.405 (TYP)

MOUNTING HOLES,

MIDDLE EACH SIDE

5' 8-1/8"

1730[]

2' 47/64"

628[]

CENTER OF GRAVITY

1' 11-31/64"

597[]

CENTER OF GRAVITY

2' 8-3/4"

832[]

.88"[22.35] KNOCKOUT

FOR POWER TO CONTROL BOX

CONTROL

BOX END

TANK ACCESS

CONTROL

BOX END

TANK ACCESS

TANK

ACCESS

C.B

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

a30-4879

Fig. 9 — Accessory Storage Tank Dimensions — 30RAP018-030 Units

2.5"[63.5] VICTAULIC WATER INLET/OUTLET

1' 5-13/32"

442[]

1' 5-13/32"

442[]

1' 1/32"

306[]

1' 1/64"

305[]

2' 47/64"

628[]

7' 5-7/8"

2283[]

3' 10-63/64"

1193[]

MOUNTING HOLES,

FOUR CORNERS (TYP)

76.2[]

1-1/2"

38.1[]

.395/.405 (TYP)

MOUNTING HOLES,

MIDDLE EACH SIDE

CENTER OF GRAVITY

1' 11-17/32"

598[]

CENTER OF GRAVITY

3' 8"

1118[]

CONTROL

BOX END

.88" (22.35) KNOCKOUT FOR

POWER TO THE CONTROL BOX

TANK

ACCESS

C.B

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK ACCESS

CONTROL

BOX END

TANK ACCESS

a30-4880

Fig. 10 — Accessory Storage Tank Dimensions — 30RAP035-060 Units

a30-4880

8' 2-3/4"

2508[]

3' 7-63/64"

1117[]

3' 7-63/64"

1117[]

.395/.405 (TYP)

MOUNTING HOLES,

MIDDLE EACH SIDE

MOUNTING HOLES,

FOUR CORNERS (TYP)

76.2[]

1-1/2"

38.1[]

1' 1/32"

306[]

1' 1/64"

305[]

2' 47/64"

628[]

7' 5-7/8"

2283[]

1' 5-13/32"

442[]

1' 5-13/32"

442[]

CENTER OF GRAVITY

4' 1-23/64"

1254[]

CENTER OF GRAVITY

3' 8"

1118[]

.88" (22.35) KNOCKOUT FOR

POWER TO THE CONTROL BOX

MOUNTING HOLES

CONTROL

BOX END

CONTROL

BOX END

.88" (22.35) KNOCKOUT FOR

POWER TO THE CONTROL BOX

C.B

ACCESS

C.B

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

2.5"[63.5] VICTAULIC WATER INLET/OUTLET

TANK

ACCESS

TANK

ACCESS

CONTROL

BOX END

TANK

ACCESS

TANK

ACCESS

TANK

ACCESS

a30-4881

UNITS WITH FACTORY-INSTALLED HYDRONIC

LEGEND

1— Strainer/Blow-Down Valve 2— Expansion Tank 3— Pump 4— Electric Heater 5— Air Vent Connection Port 6— Pressure/Temperature Access Port 7— Heat Exchanger

8— Flow Switch

9— Balance Valve/Drain Plug 10 — Pressure Relief 11 — Isolation Valves 12 — Flex Connections 13 — Pressure Reducing/Fill Valve 14 — Air Separator and Vent

--- Factory Supplied

a30-4871

Fig. 11 — Typical Piping Diagram — 30RAP Units with Hydronic Package

PACKAGES — The 30RAP chillers with factory-installed hydronic packages are designed for use with closed systems, meaning that there is no more than one water-air interface in the water loop. Cooling tower loops, for example, have two water-air interfaces (sump and nozzles) and would thus be classified as open, whereas a correctly designed chilled water loop with the only water-air interface being in the expansion tank is closed. Since closed and open water systems behave very differently, these instructions assume that the chilled water loop is closed. A system installed incorrectly such that air is not handled properly — pipe leaks, vent leaks, air in pipes, etc. — may behave as an open system and thus have unsatisfactory operation. Pump seal wear can also cause leaks that cause poor system operation.

Proper closed system design and installation procedures should be followed closely. The system must be constructed with pressure tight components and thoroughly tested for installation leaks. Factory-supplied hydronic systems are available with single or dual (for back-up) pumps.

Figure 11 shows a typical installation with components that might be installed with the hydronic package of the 30RAP unit. The factory-installed system includes all of the components within the dashed lines. Figure 12 illustrates a typical dual pump package for the 010-030 size models.

NOTE: For units with single pumps, it is recommended that isolation (shutoff) valves be placed exterior to the unit to allow removal and service of the entire pump assembly, if necessary. Units with dual pumps have pump isolation valves provided. Also, if the unit is isolated with valves, a properly sized pressure relief valve should be installed in

the piping between the unit and the valves, following all applicable state and local codes.

System Pressurization

— A proper initial cold fill pressure must be established before the filling of the unit. The initial cold fill pressure is the pressure applied at the filling point to fill a system to its highest point, plus a minimum pressure at the top of the system (4 psi minimum) to operate air vents and positively pressurize the system.

The compression tank (sometimes called expansion tank) is very important to system pressurization. The compression tank actually serves several purposes:

1. Provide net positive suction head required (NPSHR) for the pump to operate satisfactorily.

2. Set system pressure.

3. Accommodate expansion/contraction of water due to temperature changes.

4. Acts as a pressure reference for the pump.

The compression tank pressure must be set BEFORE the system is filled. The tanks are pre-charged at the factory to 40 psig (276 kPa). If the 30RAP unit with expansion tank is the high point in the system, tank pre-charge pressure of 40 psig (276 kPa) will be adequate. If the 30RAP unit with expansion tank is NOT at the high point in the system, then the minimum pre-charge pressure for the water system must be determined using Table 2 and the method below:

Tank Pressure = 4 + (height from tank to top of

system in feet/“X”)

[27.6 + (height in m x 22.6/”X”)]

For example, assuming a system containing a 20% concen-

(HIDDEN)

LEGEND

1—Strainer 2—Blow-Down Valve 3—Discharge Check Valve

(Dual Pumps Only)

4—Balancing Valve with

Drain Plug

5—Field Connections 6—Heater 7—Service Valves

Fig. 12 — Typical Dual Pump Package

a30-4635

tration of ethylene glycol and 50 feet (15.2 m) in height from the top of the system to the expansion tank, the minimum tank pre-charge pressure would be:

Tank Pressure = 4 + (50 / 2.38) = 25.0 psig

= 27.6 + (15.2 x 22.6 / 2.38) = 171.9 kPa

Table 2 — “X” Factor for Setting Tank Pressure

% GLYCOL

0 (pure water) 2.31 2.31

10 2.36 2.33 20 2.38 2.36 30 2.40 2.38 40 2.43 2.38 50 2.47 2.40

NOTE: If expansion tanks are placed elsewhere in the system this method cannot be used since extra pressure drop between the tank and the pump must be accounted for.

NOTE: If the system requires a pre-charge greater than 40 psig (276 kPa), increase pressure as described below.

Expansion Tank Pre-Charge tank, do the following steps:

1. Check the tank air pressure at the pre-charge connection with an accurate pressure gage. Adjust as needed.

2. If additional pressure is required, charge the tank with oilfree compressed air or nitrogen gas. Occasionally check the pressure as when filling a tire.

3. Check the air valve for leakage. If it leaks, relieve the pressure and replace the core with a Schrader type tire core. DO NOT depend on the valve cap to seal the leak.

Once the system is pressurized, the pressure at the connec-

tion point of the expansion tank to water piping will not change

ETHYLENE

GLYCOL

PROPYLENE

GLYCOL

— To pre-charge the expansion

unless the water loop volume changes (either due to addition/ subtraction of water or temperature expansion/contraction). The pressure at this point remains the same regardless of whether or not the pump is running.

Since the expansion tank acts as a reference point for the pump, there cannot be two reference points (two expansion tanks) in a system (unless manifolded together). If system volume or other design considerations warrant the placement of another expansion tank somewhere in the system, the expansion tank in the 30RAP hydronic package MUST be disconnected from its hose and the end of the hose securely plugged.

This is also true for applications where two or more 30RAP chillers are placed in parallel. There should not be more than one expansion tank in the system (unless manifolded together as seen in Fig. 12). The expansion tanks must be disconnected from the 30RAP hydronic package. It is permissible to install the expansion tank(s) in a portion of the return water line that is common to all pumps, providing that the tank is properly sized for combined system volume.

If the application involves two or more chillers in a primary/ secondary system, a common place for mounting the expansion tank is in the chilled water return line, just before the decoupler. See Fig. 13 for placement of expansion tank in primary/secondary systems.

The expansion tank included in the 30RAP hydronic package is a diaphragm tank, meaning that a flexible diaphragm physically separates the water/air interface. With this type of expansion tank, it is undesirable to have any air in the water loop. See the section on air separation below for instructions on providing air separation equipment.

AIR SEPARATION — For proper system operation, it is essential that water loops be installed with proper means to manage air in the system. Free air in the system can cause noise, reduce terminal output, stop flow, or even cause pump failure due to pump cavitation. For closed systems, equipment should be provided to eliminate all air from the system.

The amount of air that water can hold in solution depends on the pressure and temperature of the water/air mixture. Air is less soluble at higher temperatures and at lower pressures. Therefore, separation can best be done at the point of highest water temperature and lowest pressure. Typically, this point would be on the suction side of the pump as the water is returning from the system or terminals. Generally speaking, this is the best place to install an air separator, if possible.

1. Install automatic air vents at all high points in the system. (If the 30RAP unit is located at the high point of the system, a vent can be installed on the piping entering the heat exchanger on the ¼-in. NPT female port.)

2. Install an air separator in the water loop, at the place where the water is at higher temperatures and lower pressures — usually in the chilled water return piping. On a primary-secondary system, the highest temperature water is normally in the secondary loop, close to the decoupler. Preference should be given to that point on the system (see Fig. 13). In-line or centrifugal air separators are readily available in the field.

It may not be possible to install air separators at the place of lowest pressure and highest temperature. In such cases, preference should be given to the points of highest temperature. It is important that pipe be sized correctly so that free air can be moved to the point of separation. Generally, a water velocity of at least 2 feet per second will keep free air entrained and prevent it from forming air pockets.

Automatic vents should be installed at all physically elevated points in the system so that air can be eliminated during system operation. Provision should also be made for manual venting during the water loop fill. It is important that the automatic vents be located in accessible locations for

maintenance purposes, and that they be located where they can

Distribution Pump

Expansion Tank(s)

Air Separator with Vent

Decoupler

Chiller 1

Chiller 2

Zone 1

Zone 2

Zone 3

NOTE: Expansion tanks in the 30RAP hydronic kits must be disconnected for chillers placed parallel in the primary water loop.

Fig. 13 — Typical Air Separator and Expansion Tank Location on Primary-Secondary Systems

be prevented from freezing.

Step 4 — Fill the Chilled Water Loop

WATER SYSTEM CLEANING — Proper water system cleaning is of vital importance. Excessive particulates in the water system can cause excessive pump seal wear, reduce or stop flow, and cause damage of other components. Water quality should be maintained within the limits indicated in Table 3. Failure to maintain proper water quality may result in heat exchanger failure.

CAUTION

Failure to properly clean all piping and components of the chilled water system before unit start-up may result in plugging of the heat exchanger, which can lead to poor performance, nuisance alarms and damage from freezing. Freezing damage caused by an improperly cleaned system represents abuse and may impair or otherwise negatively affect the Carrier product warranty.

1. Install a temporary bypass around the chiller to avoid circulating dirty water and particulates into the pump package and chiller during the flush. Use a temporary circulating pump during the cleaning process. Also, be sure that there is capability to fully drain the system after cleaning. (See Fig 14.)

2. Be sure to use a cleaning agent that is compatible with all system materials. Be especially careful if the system contains any galvanized or aluminum components. Both detergent-dispersant and alkaline-dispersant cleaning agents are available.

3. It is a good idea to fill the system through a water meter. This provides a reference point for the future for loop volume readings, but it also establishes the correct quantity of cleaner needed in order to get the required concentration.

4. Use a feeder/transfer pump to mix the solution and fill the system. Circulate the cleaning system for the length of time recommended by the cleaning agent manufacturer.

a. After cleaning, drain the cleaning fluid and flush the

system with fresh water.

b. A slight amount of cleaning residue in the system can

help keep the desired, slightly alkaline, water pH of 8 to 9. Avoid a pH greater than 10, since this will adversely affect pump seal components.

c. A side stream filter is recommended (see Fig. 15)

during the cleaning process. Filter side flow rate should be enough to filter the entire water volume

every 3 to 4 hours. Change filters as often as necessary during the cleaning process.

d. Remove temporary bypass when cleaning is

complete.

Table 3 — Water Quality Characteristics

and Limitations

WATER CHARACTERISTIC QUALITY LIMITATION

Alkalinity (HCO

Sulfate (SO

HCO

/SO

Electrical Conductivity 10 – 500S/cm pH 7.5 – 9.0 Ammonium (NH Chorides (Cl Free chlorine (Cl

Hydrogen Sulfide (H

Free (aggressive) Carbon Dioxide (CO

Total Hardness (dH) 4.0 – 8.5 Nitrate (NO

Iron (Fe) Less than 0.2 ppm Aluminum (Al) Less than 0.2 ppm Manganese (Mn) Less than 0.1 ppm

*Sulfides in the water quickly oxidize when exposed to air, requiring that

no agitation occur as the sample is taken. Unless tested immediately at the site, the sample will require stabilization with a few drops of one Molar zinc acetate solution, allowing accurate sulfide determination up to 24 hours after sampling. A low pH and high alkalinity cause system problems, even when both values are within the ranges shown. The term pH refers to the acidity, basicity, or neutrality of the water supply. Below 7.0, the water is considered to be acidic. Above 7.0, water is considered to be basic. Neutral water contains a pH of 7.0.

†Dissolved carbon dioxide can either be calculated from the pH and

total alkalinity values, shown below, or measured on the site using a test kit. Dissolved Carbon Dioxide, PPM = TA x 2 = Total Alkalinity, PPM as CaCO3.

) 70 – 300 ppm

) Less than 70 ppm

) Less than 2 ppm

) Less than 300 ppm

) Less than 1 ppm

S)* Less than 0.05 ppm

)†

) Less than 100 ppm

Greater than 1.0

Less than 5 ppm

[(6.3-pH)/0.3]

where TA

A 40-mesh strainer with a blow-down valve is standard on all 30RAP units, both with and without hydronic packages. The blow-down valve allows removal of particulates caught in the strainer without complete removal of the screen. A female NPT connection is provided on the valve, allowing hose connection for drainage outside the unit.

The Carrier ComfortLink™ controls provided have a builtin feature to remind building owners or operators to clean the strainer by discharging the blow-down valve at a pre-set time interval. Properly installed and cleaned systems will rarely need the strainer cleaned after the initial fill. This time interval is user-configurable.

FILLING THE SYSTEM — The initial fill of the chilled

DILUTED

CLEANING

AGENT

SYSTEM

POT FEEDER AND TRANSFER PUMP

30RA UNIT

TO DRAIN

TEMPORARY PUMP

TEMPORARY BYPASS

DILUTED

CLEANING

AGENT

SYSTEM

SIDE STREAM FILTER

POT FEEDER AND TRANSFER PUMP

30RA UNIT

TO DRAIN

TEMPORARY PUMP

TEMPORARY BYPASS

Fig. 14 — Typical Set Up for Cleaning Process

Fig. 15 — Cleaning Using a Side Stream Filter

water system must accomplish three purposes:

1. The entire piping system must be filled with water.

2. The pressure at the top of the system must be high enough to vent air from the system (usually 4 psig is adequate for most vents).

3. The pressure at all points in the system must be high enough to prevent flashing in the piping or cavitation in the pump.

The pressure created by an operating pump affects system pressure at all points except one — the connection of the compression tank to the system. This is the only location in the system where pump operation will not give erroneous pressure indications during the fill. Therefore, the best location to install the fill connection is close to the expansion tank. An air vent should be installed close by to help eliminate air that enters during the fill procedure.

Ensure the following when filling the system:

1. Remove temporary bypass piping and cleaning/flushing equipment.

2. Check to make sure all drain plugs are installed.

3. Open the blow-down valve to flush the strainer.

Normally, a closed system needs to be filled only once. The actual filling process is generally a fairly simple procedure. All air should be purged or vented from the system. Thorough venting at the high points and circulation at room temperature for several hours is recommended.

NOTE: Local codes concerning backflow devices and other protection of the city water system should be consulted and followed to prevent contamination of the public water supply. This is especially important when antifreeze is used in the system.

Set Water Flow Rate

— Once the system is cleaned, pressurized, and filled, the flow rate through the chiller needs to be established. On units with the hydronic package, this can best be done using the balancing valve.

In order to adjust the balancing valve, put a differential pressure gage across the pressure taps on the valve. Make sure that all system isolation and control valves are open. Use Tables 4A-5B or a Bell & Gossett balancing valve calculator to determine gpm. To read Tables 4 and 5:

1. Measure the pressure drop across the balancing valve. If the pressure reading is in psig, multiply psig by 2.31 to convert to feet of water before using Tables 4A and 5A.

2. Go to the row in the chart corresponding to the setting on the valve, interpolating if necessary.

3. The gpm corresponding to the pressure drop measured is the flow through the balancing valve.

NOTE: Carrier recommends a differential pressure gage when measuring pressures across the pumps or balancing valves. This provides for greater accuracy and reduces error build-up

that often occurs when subtracting pressures made by different gages.

On primary/secondary systems, it is advisable to set the 30RAP balancing valve to maintain design flow plus 10% through the chiller.

A rough estimate of water flow can also be obtained from the pressure gages across the 30RAP heat exchanger. Figures 16A-17B show the relationship between gpm and heat exchanger pressure drop. It should be noted that these curves are for “clean” heat exchangers; they do not apply to heat exchangers with fouling. To read the chart, subtract the readings of the two pressure gages on the hydronic kit. This number is the pressure drop across the heat exchanger. Adjust the factoryinstalled balancing valve or external balancing valve (units without hydronic package) until the correct pressure drop is obtained for the required gpm. Total unit pressure drop is found in Appendix A.

Minimum Loop Volume

— The minimum volume of fluid required to be in circulation is a function of the number of compressors in the chiller as well as the type of application. The minimum fluid in circulation must equal or exceed the values in the following table. See Table 6.

To achieve this fluid volume, it is often necessary to install a tank in the loop. The tank should be baffled to ensure there is no stratification and that water (or brine) entering the tank is adequately mixed with liquid in the tank. See Fig. 18.

A properly baffled storage tank is available from the factory as an accessory. These tanks are designed to physically fit beneath the corresponding 30RAP unit, taking up the same footprint.

• 30RAP010-018 83 gallons (314 liters)

• 30RAP022-030 119 gallons (450 liters)

• 30RAP035-060 241 gallons (912 liters)

Storage tank weight (water weight included) is as follows:

• 30RAP010-018 1673 lb (759 kg)

• 30RAP022-030 2193 lb (995 kg)

• 30RAP035-060 4361 lb (1978 kg) Maximum Loop Volume (Units with Hydronic Package)

— Since the minimum size of the expansion tank is dependent upon loop volume, units with the integrated hydronic kit must not exceed the maximum loop volume limits below (see Table 7). The limits are dependent on the maximum and minimum temperatures of the water, the maximum and minimum pressures seen by the expansion tank, and the heat transfer fluid. Expansion tank and maximum loop volume data is as follows.

30RAP010-030 30RAP035-060 Volume gal (L) 5.0 (18.9) 10.0 (37.9) Acceptance Volume gal (L) 2.9 (11.0) 5.5 (20.8)

Table 4A — Head (Ft Water) as Read on Balancing Valve for 30RAP010-030

WATER PRESSURE DROP (ft)

5210015705520

GPM

Fig. 16A — Heat Exchanger Pressure Drop — 30RAP010-030 (English)

LEGEND

1 — 30RAP010 4 — 30RAP020 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030

SETTING

0 0 0 0.1 0.3 0.6 0.9 1.3 1.8 2.3 2.9 3.6 4.4 5.2 6.1 7.1 8.1 9.2 10.4 11.7 13 14.4 10 00.1 0.30.71.21.8 2.7 3.6 4.7 6 7.4 8.9 10.6 12.4 14.4 16.6 18.9———— 20 0 0.2 0.7 1.6 2.9 4.6 6.6 8.9 11.7 14.8 18.2—————————— 30 00.5 2 4.68.1 12.7 18.3—————————————— 40 01.66.214————————————————— 50 04.116.2——————————————————

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

GPM

Table 4B — Head (kPa) as Read on Balancing Valve for 30RAP010-030

SETTING

0 0.0 0.0 0.3 0.9 1.8 2.7 3.9 5.4 6.9 8.7 10.8 13.2 15.5 18.2 21.2 24.2 27.5 31.1 35.0 38.9 43.0 10 0.0 0.3 0.9 2.1 3.6 5.4 8.1 10.8 14.0 17.9 22.1 26.6 31.7 37.1 43.0 49.6 56.5 — — — — 20 0.0 0.6 1.1 4.8 8.7 13.8 19.7 26.6 35.0 44.2 54.4 — — — — — — — — — — 30 0.0 1.5 6.0 13.7 24.2 38.054.7—————————————— 40 0.0 4.8 18.5 41.8 ————————————————— 50 0.0 12.3 48.4——————————————————

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

GPM

Table 5A — Head (Ft Water) as Read on Balancing Valve for 30RAP035-060

SETTING

0 0.9 1.4 2 2.7 3.5 4 4.4 4.9 5.5 6 6.6 7.2 7.9 8.5 9.2 10 10.7 10 1.6 2.5 3.6 5 6.5 7.3 8.2 9.1 10.1 11.2 12.3 13.4 14.6 15.8 17.1 18.5 19.9 20 3.4 5.3 7.610.413.615.317.219.121.223.425.728.1 30.5 33.1 35.8 3 30 8.5 13.3 19.2 26.2 34.2 38.6 43.2 48.2 53.4 58.9 64.6 70.6 76.9 83.4 90.2 97.3 104.7 40 23.7 37 53.2 72.4 94.6 106.8 119.8 133.4 147.8 163 178.9 195.5 212.9 231 249.8 269.4 289.8 50 54.6 85.3 122.8 167.2 218.3 246.5 276.3 307.9 341.1 376.1 412.8 451.1 491.2 533 576.5 621.7 668.6

40 50 60 70 80 85 90 95 100 105 110 115 120 125 130 135 140

GPM

8.7 41.6

Table 5B — Head (kPa) as Read on Balancing Valve for 30RAP035-060

SETTING

10 4.8 7.5 10.7 14.9 19.4 21.8 24.4 27.1 30.1 33.4 36.7 39.9 43.5 47.1 51.0 55.1 59.3 20 10.1 15.8 22.6 31.0 40.5 45.6 51.3 56.9 63.2 69.7 76.6 83.790.998.6 106.7 115.3 124.0 30 25.3 39.6 57.2 78.1 101.9 115.0 128.7 143.6 159.1 175.5 192.5 210.4 229.2 248.5 268.8 290.0 312.0 40 70.6 110.3 158.5 215.8 281.9 318.3 357.0 397.5 440.4 485.7 533.1 582.6 634.4 688.4 744.4 802.8863.6 50 162.7 254.2 365.9 498.3 650.5 734.6 823.4 917.5 1016.5 1120.

40 50 60 70 80 85 90 95 100 105 110 115 120 125 130 135 140

0 2.7 4.2 6.0 8.0 10.4 11.9 13.1 14.6 16.4 17.9 19.7 21.5 23.5 25.3 27.4 29.8 31.9

GPM

8 1230.1 1344.3 1463.8 1588.3 1718.0 1852.7 1992.4

op (ft)

ater Pressure D

052002051001050

GPM

Fig. 16B — Heat Exchanger Pressure Drop — 30RAP035-060 (English)

LEGEND

7 — 30RAP035 10 — 30RAP050 8 — 30RAP040 11 — 30RAP055 9 — 30RAP045 12 — 30RAP060

325

250

275

300

200

225

op (Kpa)

125

150

175

ater Pressure Dr

100

0123 45678 9 10111213 14 15

Liters/second

Fig. 17A — Heat Exchanger Pressure Drop — 30RAP010-030 (SI)

LEGEND

1 — 30RAP010 4 — 30RAP020 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030

Table 7 — Maximum Loop Volume Limits

325

250

275

300

11 & 12

200

225

op (Kpa)

125

150

175

ater Pressure D

100

5202510150

Liters/second

Fig. 17B — Heat Exchanger Pressure Drop — 30RAP035-060 (SI)

LEGEND

7 — 30RAP035 10 — 30RAP050 8 — 30RAP040 11 — 30RAP055 9 — 30RAP045 12 — 30RAP060

BAD

GOOD

Fig. 18 — Tank Baffling

Table 6 — Minimum Fluid Volume In Circulation

NORMAL AIR

30RAP

UNIT SIZE

010,015 12 (13.0) N/A 3 (3.3) 12 (13.0) N/A 3 (3.3) 018-030 6 (6.5) 4 (4.3) 3 (3.3) 10 (10.8) 7 (7.6) 3 (3.3) 035-060 3 (3.3) 3 (3.3) 3 (3.3) 6 (6.5) 5 (5.4) 3 (3.3)

LEGEND

HGBP — Hot Gas Bypass

CONDITIONING

APPLICATION

gal/ton (L per kW)

Std Unit HGBP Digital Std Unit HGBP Digital

PROCESS COOLING OR

LOW AMBIENT

OPERATION

APPLICATION gal/ton

(L per kW)

CONCENTRATION

PURE WATER 310 1173 725 2744

10% EG 180 681 425 1609 20% EG 175 662 410 1552 30% EG 155 587 370 1401 40% EG 150 568 350 1325 10% PG 175 662 410 1552 20% PG 150 568 350 1325 30% PG 128 485 300 1136 40% PG 118 447 275 1041

LEGEND

EG — Ethlyene Glycol PG — Propylene Glycol

NOTE: Max loop volume is based on typical system of 12 psig and 30 psig of min/max pressures, and 100 F mean temperature. If the volume in the system is greater than the limits listed, then extra expansion tank volume must be added to the system.

30RAP010-030 30RAP035-060

GALLGALL

Pump Modification/Trimming (Units with Factory-Installed Hydronic Package) — Since the pumps are constant speed, the only way to obtain greater flow with a given pump/impeller is to decrease system head. This will allow the pump to “ride” its curve to the right, resulting in increased flow. If greater flow is necessary, look at opening the balance valve. Also, verify that the strainer is clean, and that no unnecessary system resistance is present, such as partially closed isolation valves.

Increasing system resistance by closing the balancing valve will force the pump to “ride” its curve to the left, resulting in less flow. Although this does reduce power consumption slightly, it may not be the desirable method of reducing the flow, especially if a rather large reduction is needed.

The other method for reducing flow on a constant speed pump is impeller trimming. The impellers in the pumps provided in the 30RAP hydronic kit are easily removable for this purpose. Refer to the ITT literature packet supplied with the hydronic package information on Seal Replacement in the Service Section, and follow its instructions for impeller removal. Trimming should only be done by a qualified machine shop that has experience in this operation. Contact your local Carrier representative for a recommended machine shop. After trimming, the impeller MUST be balanced. Failure to balance trimmed impellers can result in excessive vibration, noise, and premature bearing failure.

Impeller trimming has the added benefit of maximum bhp savings. It is very possible for power savings to pay for the trimming cost very quickly. The 30RAP pump option may be applied with a field-supplied VFD. When applied with a VFD, the maximum length of wiring between the drive and the pump motor is 50 ft (15.2 m). The maximum allowable carrier frequency of the inverter is 12 kHz, with 3 kHz recommended.

PREPARATION FOR YEAR-ROUND OPERATION — If the unit is in operation year-round, add sufficient suitable inhibited antifreeze solution such as propylene or ethylene glycol to chilled water to prevent freezing under low-ambient temperature operating conditions. Consult a local water treatment specialist on characteristics of water and recommended inhibitor.

IMPORTANT: Glycol antifreeze solutions are highly recommended since heater tapes provide no protection in the event of a power failure.

Motormaster

low ambient temperature head pressure control is required if ambient temperatures are below 45 F (7 C) on size 018-030 units, and 32 F (0° C) on size 035-060 units. Motormaster is standard on size 010 and 015 units,

Accessory wind baffles are required with Motormaster head pressure control if the wind velocity is anticipated to be greater than 5 mph (8 km/h). Unit sizes 010-030 require one baffle and unit sizes 035-060 require two baffles. See Table 8.

Table 8 — Wind Baffle Accessory Quantities

ACCESSORY

PART N O.

30RA-900---

054 1———— 055 —1—2— 056 —— 1 — 2

010,015 018,020 025,030 035,040 045-060

UNIT SIZE 30RAP

CAUTION

To avoid damage to refrigerant coils and electronic components, use extreme care when drilling screw holes and attaching fasteners.

FREEZE PROTECTION — The 30RAP units are provided with a water strainer and a flow switch to protect against freezing situations that occur from no water flow. While the flow switch (thermal dispersion) is helpful in preventing freezing during no-flow situations, it does not protect the chiller in case of power failure, or in other cases where water temperature falls below the freezing mark. Appropriate concentrations of inhibited ethylene glycol or other suitable inhibited antifreeze solution should be considered for chiller protection where ambient temperatures are expected to fall below 32 F (0.0° C). Consult local water treatment specialist on characteristics of the system water and add a recommended inhibitor to the chilled water.

CAUTION

Do not circulate water through unit without strainer in place. Failure to use the strainer represents abuse and may impair or otherwise negatively affect the Carrier product warranty.

1. If the pump will be subjected to freezing temperatures, steps must be taken to prevent freeze damage. If the pump will not be used during this time, it is recommended to drain the pump and hydronic package and these components back-flushed with inhibited glycol. Otherwise, a glycol-water solution should be considered as the heat transfer fluid. Units have a drain mounted on the piping leaving the heat exchanger. Drains are located on the sheet metal base of all units.

NOTE: Do not use automobile antifreeze, or any other fluid that is not approved for heat exchanger duty. Only use appropriately inhibited glycols, concentrated to provide adequate protection for the temperature considered.

2. Use an electric tape heater for the internal piping (excluding those within the pump box) if unit will be exposed to freezing temperature.

3. Ensure that power is available to the chiller at all times, even during the off-season, so that the pump and cooler heaters have power. Also make sure that the piping tape heaters have power.

4. On units with pump packages, a heater is supplied in the pump box that will protect this section from freezing in outdoor-air temperatures down to –20 F (–29 C), except in case of a power failure.

5. Cooler heaters that will protect down to –20 F (–29 C) can be installed as a factory option. It should be noted that these heaters will not protect the cooler from freezing in the event of a power failure.

PREPARATION FOR WINTER SHUTDOWN — Do not shut off power disconnect during off-season shutdown. At the end of the cooling season:

1. Drain water from system.

2. Replace drain plug(s) and add sufficient inhibited ethylene glycol (or other suitable inhibited antifreeze) to cooler, pump and piping to prevent freezing of residual water.

3. At the beginning of the next cooling season, refill cooler and add recommended inhibitor.

Step 5 — Make Electrical Connections

WARNING

POWER SUPPLY — Electrical characteristics of available power supply must agree with unit nameplate rating. Field wiring size and supply voltage must be within limits shown in Table 9. See Tables 10-17 for component electrical data.

IMPORTANT: Operating unit on improper supply voltage or with excessive phase imbalance constitutes abuse and may affect Carrier warranty.

Table 9 — Maximum Field Wiring Sizes

CONNECTION

TYPE

TERMINAL BLOCK, MCA UP TO 175 AMPS 14 AWG to 2/0 AWG

TERMINAL BLOCK, MCA 175 TO 420 AMPS 2 AWG to 600 kcmil

NON-FUSED DISCONNECT, UP TO 100 AMPS 14 AWG to 1/0 AWG NON-FUSED DISCONNECT, 100 TO 200 AMPS 6 AWG to 350 kcmil NON-FUSED DISCONNECT, 200 TO 450 AMPS 3/0 AWG to 500 kcmil

AWG — American Wire Gage, kcmil MCA — Minimum Circuit Amps

Table 10 — 30RAP Electrical Data — No Hydronic Package

UNIT

30RAP

010

015

018

020

025

030

035

040

045

050

055

060

ICF — Instantaneous Current Flow MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection

NOTES:

1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 10%.

2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a field-supplied disconnect.

3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on, even if any safety device is open.

UNIT VOLTAGE

V-H z

(3 Ph)

208/230-60 187 253 1 66.1 110 251.0 80 66.7 110 251.6 80

380-60 342 418 133.550148.9 40 33.5 50 148.9 40 460-60 414 506 1 26.2 40 127.9 35 26.6 45 128.3 35 575-60 518 633 1 20.8 35 102.4 25 21.0 35 102.6 25

208/230-60 187 253 1 75.8 125 346.0 90 76.4 125 346.6 100

380-60 342 418 146.480 199.9 60 46.4 80199.9 60 460-60 414 506 1 36.5 60 181.9 45 36.9 60 182.3 45 575-60 518 633 1 32.0 50 134.4 40 32.2 50 134.6 40

208/230-60 187253 1 87.2 110 270.4 100 88.4 110 271.6 100

380-60 342 418 1 51.1 70 167.0 60 51.1 70 167.0 60 460-60 414 506 1 43.4 60 136.5 50 44.2 60 137.3 50 575-60 518 633 1 34.9 45 98.2 40 35.3 45 98.6 40

208/230-60 187 253 1 92.6 125 286.8 110 93.8 125 288.0 110

380-60 342 418 161.280 176.5 70 61.2 80176.5 70 460-60 414 506 1 46.1 60 148.7 60 46.9 60 149.5 60 575-60 518 633 1 37.0 50 99.1 45 37.4 50 99.5 45

208/230-60 187 253 1 127.4 175 363.3 150 128.6 175 364.5 150

380-60 342 418 168.3 90 173.7 8068.3 90 173.7 80 460-60 414 506 1 57.880178.9 70 58.6 80179.7 70 575-60 518 633 1 49.8 60 133.7 60 50.0 60 134.1 60

208/230-60 187 253 1 137.6 175 407.8 175 138.8 175 409.0 175

380-60 342 418 1 84.3 110 237.8 100 84.3 110 237.8 100 460-60 414 506 1 66.3 90 211 .7 8067.1 90212.5 80 575-60 518 633 1 58.1 80160.5 70 58.5 80160.9 70

208/230-60 187 253 1 165.4 200 341.6 175 167.2 200 341.6 200

380-60 342 418 1 84.3 110 237.8 100 84.3 110 237.8 100 460-60 414 506 1 82.4 100 176.3 90 83.6 100 176.3 90 575-60 518 633 1 66.1 80 121.0 70 66.7 80121.0 80

208/230-60 187253 1 194.8 225 377.0 225 196.6 225 377.0 225

380-60 342 418 1 112.5 125 216.1 125 112.5 125 216.1 125 460-60 414 506 1 86.2 100 180.1 100 87.4 100 180.1 100 575-60 518 633 1 68.880143.7 8069.4 80143.7 80

208/230-60 187 253 1 229.6 250 450.7 250 231.4 250 450.7 250

380-60 342 418 1 119.6 125 216.5 125 119.6 125 216.5 125 460-60 414 506 1 97.9 110 214.8 110 99.1 110 214.8 110 575-60 518 633 1 81.4 100 163.5 90 82.0 100 163.5 90

208/230-60 187 253 1 236.0 250 453.9 250 237.8 250 453.9 250

380-60 342 418 1 126.0 150 219.7 150 126.0 150 219.7 150 460-60 414 506 1 106.9 125 219.3 125 108.1 125 219.3 125 575-60 518 633 1 91.8 110 168.7 100 92.4 110 168.7 100

208/230-60 187 253 1 252.2 300 502.9 300 254.6 300 502.9 300

380-60 342 418 1 145.9 175 290.9 175 145.9 175 290.9 175 460-60 414 506 1 118.3 125 255.9 125 119.9 125 255.9 125 575-60 518 633 1 102.7 125 199.3 110 103.5 125 199.3 110

208/230-60 187 253 1 261.2 317 507.4 300 263.6 320 507.4 300

380-60 342 418 1 160.1 175 298.0 175 160.1 175 298.0 175 460-60 414 506 1 125.9 150 259.7 150 127.5 150 259.7 150 575-60 518 633 1 110.3 125 203.1 125 111.1 125 203.1 125

LEGEND

Supplied

Min Max

POWER SUPPLY

QTY

REQD.

STANDARD LOW-SOUND AEROACOUSTIC™ FAN

MCA MOCP ICF

NO HYDRONIC PACKAGE

WIRE SIZE RANGE

Rec Fuse Size

NO HYDRONIC PACKAGE

OPTIONAL VALUE SOUND FANS

MCA MOCP ICF

Rec

Fuse

Size

Table 11 — 30RAP Electrical Data — Hydronic Package with Standard Low-Sound AeroAcoustic™ Fan

38RAP UNIT

SIZE

010

015

018

020

025

030

035

040

045

050

055

060

ICF — Instantaneous Current Flow MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection

NOTES:

2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a field-supplied disconnect.

3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on, even if any safety device is open.

VOLTAGE

V-H z ( 3 Ph )

208/230-60 69.4 110 254.3 90 70.6 110 255.4 90 71.7 110 256.6 90

380-60 35.5 50 253.0 45 36.2 50 151.6 45 60.5 60 152.2 45 460-60 27.8 45 252.6 35 28.4 45 130.1 35 28.9 45 130.6 35 575-60 22.1 35 252.3 30 22.6 35 104.2 30 22.9 35 104.5 30

208/230-60 79.0 125 349.3 100 80.2 125 350.4 100 81.4 125 351.6 100

380-60 48.4 80348.0 60 49.1 80 202.6 60 83.7 80 203.2 60 460-60 38.2 60 347.6 45 38.7 60 184.1 50 39.2 60 184.6 50 575-60 33.3 50 347.3 40 33.8 50 136.2 40 34.2 50 136.5 45

208/230-60 90.4 110 273.7 100 91.6 110 274.8 100 92.8 125 276.0 110

380-60 53.0 70 272.4 60 53.8 70 169.7 60 73.6 70 170.3 60 460-60 45.0 60 272.0 50 45.6 60 13 575-60 36.2 45 271.7 40 36.7 50 100.0 45 37.0 50 100.3 45

208/230-60 95.8 125 290.1 110 97.0 125 291.2 110 98.2 125 292.4 110

380-60 63.1 80288.8 70 63.9 80 179.2 70 88.2 80179.880 460-60 47.7 60 288.4 60 48.3 60 150.9 60 48.8 60 151.4 60 575-60 38.3 50 288.1 45 38.8 50 100.9 45 39.2 50 101.3 45

208/230-60 130.7 175 366.6 150 131.9 175 367.7 150 133.0 175 368.9 150

380-60 70.3 90 365.3 80 71.0 90 176.4 8098.5 90 177.0 80 460-60 59.4 80 364.9 70 60.0 80181.1 70 60.5 80181.6 70 575-60 50.9 70 364.6 60 51.4 70 135.5 60 51.7 70 135.8 60

208/230-60 140.8 175 411.1 175 142.0 175 412.2 175 143.2 175 413.4 175

380-60 86.3 110 409.8 100 87.0 110 240.5 100 121.6 110 241.1 100 460-60 68.0 90 409.4 8068.5 90 213.9 8069.0 90 214.4 575-60 59.4 80 409.1 70 59.9 80 162.3 70 60.3 80 162.6 70

208/230-60 168.6 200 344.9 200 169.8 200 346.0 200 171.0 200 347.2 200

380-60 105.5 125 343.6 125 106.2 125 209.9 125 130.5 125 210.5 125 460-60 84.0 100 343.2 90 84.6 100 178.5 90 85.1 100 179.0 90 575-60 67.5 80342.98067.9 80 122.88068.3 80123.280

208/230-60 198.0 225 380.3 225 199.2 225 381.4 225 200.4 225 382.6 225

380-60 114.4 125 379.0 125 115.2 125 218.8 125 139.5 125 219.4 125 460-60 87.8 100 378.6 100 88.4 100 182.3 100 88.9 100 182.8 100 575-60 70.1 80378.3 8070.6 80 145.5 8071.0 80145.980

208/230-60 232.9 250 454.0 250 234.1 250 455.1 250 235.2 250 456.3 250

380-60 121.6 125 452.7 125 122.3 125 219.2 125 149.8 125 219.8 125 460-60 99.5 110 452.3 110 100.1 110 217.0 110 100.6 110 217.5 110 575-60 82.7 100 452.0 90 83.2 100 165.3 90 83.5 100 165.6 90

208/230-60 239.3 250 457.2 250 240.5 250 458.3 250 241.6 250 459.5 250

380-60 128.0 150 455.9 150 128.7 150 222.4 150 156.2 150 223.0 150 460-60 108.5 125 455.5 125 109.1 125 221.5 125 109.6 125 222.0 125 575-60 93.1 110 455.2 100 93.6 110 170.5 100 93.9 110 170.8 100

208/230-60 255.4 300 506.2 300 256.6 300 507.3 300 257.8 300 508.5 300

380-60 147.9 175 504.9 175 148.6 175 293.6 175 183.2 175 294.2 175 460-60 120.0 125 504.5 125 120.5 125 258.1 125 121.0 125 258.6 125 575-60 104.0 125 504.2 110 104.5 125 201.1 125 104.9 125 201.4 125

208/230-60 264.4 300 510.7 300 265.6 300 511.8 300 266.8 300 513.0 300

380-60 162.1 175 509.4 175 162.8 175 300.7 175 197.4 175 301.3 175 460-60 127.6 150 509.0 150 128.1 150 261.9 150 128.6 150 262.4 150 575-60 111.6 125 508.7 125 112.1 125 204.9 125 112.5 125 205.2 125

LEGEND

MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE

PUMP SIZE 1 hp

PUMP OPTIONS "1" OR "8"

PUMP SIZE 1.5 hp

PUMP OPTIONS "2" OR "9"

8.7 50 46.1 60 139.2 60

PUMP SIZE 2 hp

PUMP OPTIONS "3" OR "B"

Table 11 — 30RAP Electrical Data — Hydronic Package with Standard Low-Sound

AeroAcoustic™ Fan (cont)

38RAP UNIT

SIZE

010

015

018

020

025

030

035

040

045

050

055

060

ICF — Instantaneous Current Flow MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection

NOTES:

2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a field-supplied disconnect.

3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on, even if any safety device is open.

VOLTAGE

V-H z ( 3 Ph )

208/230-60 74.7 110 259.6 90 79.5 125 264.4 100 86.1 125 271.0 100

380-60 61.9 60 153.6 45 64.7 60 156.4 50 68.6 60 160.2 60 460-60 30.1 45 131.8 35 32.4 50 134.1 40 35.5 50 137.3 45 575-60 23.9 35 105.5 30 25.8 40 107.4 30 28.3 40 109.9 35

208/230-60 84.4 125 354.6 100 89.2 125 359.4 110 95.8 150 366.0 110

380-60 85.1 80 204.6 60 87.9 80 207.4 70 91.7 90 211.2 70 460-60 40.4 60 185.8 50 42.7 60 188.1 50 45.9 70 191.3 60 575-60 35.1 50 137.5 45 37.0 60 139.4 45 39.5 60 141.9 50

208/230-60 95.8 125 279.0 110 100.6 125 283.8 110 107.2 125 290.4 125

380-60 75.0 70 171.7 70 77.8 70 174.5 70 81.6 80178.4 70 460-60 47.3 60 140.4 60 49.6 60 142.7 60 52.7 60 145.9 60 575-60 38.0 50 101.3 45 39.9 50 103.2 45 42.3 50 105.6 50

208/230-60 101.2 125 295.4 125 106.0 125 300.2 125 112.6 125 306.8 125

380-60 89.6 80181.2 8092.4 90 184.0 80 96.2 90 187.9 80 460-60 50.0 60 152.6 60 52.3 70 154.9 60 55.4 70 158.1 60 575-60 40.1 50 102.2 45 42.0 50 104.1 50 44.5 50 106.6 50

208/230-60 136.0 175 371.9 150 140.8 175 376.7 175 147.4 175 383.3 175

380-60 99.9 90 178.4 80 102.7 100 181.2 90 106.6 100 185.0 90 460-60 61.7 80182.8 70 64.0 80185.1 70 67.1 90 188.3 80 575-60 52.7 70 136.8 60 54.6 70 138.7 60 57.1 70 141.2 70

208/230-60 146.2 200 416.4 175 151.0 200 421.2 175 157.6 200 427.8 175

380-60 123.0 110 242.5 100 125.8 125 245.3 110 129.6 125 249.1 110 460-60 70.2 90 215.6 8072.5 90 217.980 75.7 100 221.1 90 575-60 61.2 80 163.6 70 63.1 80 165.5 70 65.6 80168.0 80

208/230-60 174.0 200 350.2 200 178.8 200 355.0 200 185.4 200 361.6 200

380-60 131.9 125 211.9 125 134.7 125 214.7 125 138.6 125 218.5 125 460-60 86.3 100 180.2 100 88.6 100 182.5 100 91.7 100 185.7 100 575-60 69.2 80 124.1 8071.1 80126.080 73.6 80128.5 80

208/230-60 203.4 250 385.6 225 208.2 250 390.4 225 214.8 250 397.0 250

380-60 140.9 125 220.8 125 143.7 125 223.6 125 147.5 125 227.5 125 460-60 90.1 100 184.0 100 92.4 110 186.3 100 95.5 110 189.5 110 575-60 71.9 80 146.88073.880148.7 80 76.3 90 151.2 80

208/230-60 238.2 250 459.3 250 243.0 250 464.1 250 249.6 300 470.7 300

380-60 151.2 150 221.2 150 154.0 150 224.0 150 157.9 150 227.8 150 460-60 101.8 110 218.7 110 104.1 125 221.0 110 107.2 125 224.2 125 575-60 84.5 100 166.6 90 86.4 100 168.5 100 88.9 100 171.0 100

208/230-60 244.6 250 462.5 250 249.4 300 467.3 300 256.0 300 473.9 300

380-60 157.6 150 224.4 150 160.4 150 227.2 150 164.3 150 231.0 150 460-60 110.8 125 223.2 125 113.1 125 225.5 125 116.2 125 228.7 125 575-60 94.9 110 171.8 100 96.8 110 173.7 110 99.3 110 176.2 110

208/230-60 260.8 300 511.5 300 265.6 300 516.3 300 272.2 300 522.9 300

380-60 184.6 175 295.6 175 187.4 175 298.4 17 5 191.2 175 302.2 175 460-60 122.2 125 259.8 125 124.5 150 262.1 150 127.7 150 265.3 150 575-60 105.8 125 202.4 125 107.7 125 204.3 125 110.2 125 206.8 125

208/230-60 269.8 300 516.0 300 274.6 300 520.8 300 281.2 300 527.4 300

380-60 198.8 175 302.7 175 201.6 200 305.5 200 205.4 200 309.3 200 460-60 129.8 150 263.6 150 132.1 150 265.9 150 135.3 150 269.1 150 575-60 113.4 125 206.2 125 115.3 125 208.1 125 117.8 125 210.6 125

LEGEND

MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE

PUMP SIZE 3 hp

PUMP OPTIONS "4" OR "C"

PUMP OPTIONS "5" OR "6" OR "D" OR "F"

PUMP SIZE 5 hp

PUMP SIZE 7.5 hp

PUMP OPTIONS "7" OR "G"

Table 12 — 30RAP Electrical Data — Hydronic Package with Optional Value Sound Fans

38RAP UNIT

SIZE

010

015

018

020

025

030

035

040

045

050

055

060

ICF — Instantaneous Current Flow MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection

NOTES:

2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a field-supplied disconnect.

3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on, even if any safety device is open.

VOLTAGE

V-H z (3 P h)

208/230-60 70.0 110 254.9 90 71.2 110 256.0 90 72.3 110 257.2 90

380-60 35.5 50 253.6 45 36.2 50 151.6 45 60.5 60 152.2 45 460-60 28.2 45 253.2 35 28.8 45 130.5 35 29.3 45 131.0 35 575-60 22.3 35 252.9 30 22.8 35 104.4 30 23.1 35 104.7 30

208/230-60 79.6 125 349.9 100 80.8 125 351.0 100 82.0 125 352.2 100

380-60 48.4 80348.6 60 49.1 80202.66083.7 80 203.2 60 460-60 38.6 60 348.2 50 39.1 60 184.5 50 39.6 60 185.0 50 575-60 33.5 50 347.9 40 34.0 50 136.4 40 34.4 50 136.7 45

208/230-60 91.6 125 274.9 100 92.8 125 276.0 110 94.0 125 277.2 110

380-60 53.0 70 273.6 60 53.8 70 169.7 60 73.6 70 170.3 60 460-60 45. 575-60 36.6 45 272.9 40 37.1 50 100.4 45 37.4 50 100.7 45

208/230-60 97.0 125 291.3 110 98.2 125 292.4 110 99.4 125 293.6 110

380-60 63.1 80 290.0 70 63.9 80179.27088.2 80179.880 460-60 48.5 60 289.6 60 49.1 60 151.7 60 49.6 60 152.2 60 575-60 38.7 50 289.3 45 39.2 50 101.3 45 39.6 50 101.7 45

208/230-60 131.9 175 367.8 150 133.1 175 368.9 150 134.2 175 370.1 150

380-60 70.3 90 366.5 8071.090176.48098.5 90 177.0 80 460-60 60.2 80 366.1 70 60.880181.9 70 61.3 80182.4 70 575-60 51.3 70 365.8 60 51.8 70 135.9 60 52.1 70 136.2 60

208/230-60 142.0 175 412.3 175 143.2 175 413.4 175 144.4 200 414.6 175

380-60 86.3 110 411.0 100 87.0 110 240.5 100 121.6 110 241.1 100 460-60 68.8 90 410.6 8069.390214.78069.8 90 215.2 80 575-60 59.880 410.3 70 60.3 80 162.7 70 60.7 80 163.0 70

208

/230-60 170.4 200 344.9 200 171.6 200 346.0 200 172.8 200 347.2 200 380-60 105.5 125 343.6 125 106.2 125 209.9 125 130.5 125 210.5 125 460-60 85.2 100 343.2 90 85.8 100 178.5 100 86.3 100 179.0 100 575-60 68.1 80342.98068.5 80122.88068.9 80123.280

208/230-60 199.8 225 380.3 225 201.0 225 381.4 225 202.2 250 382.6 225

380-60 114.4 125 379.0 125 115.2 125 218.8 125 139.5 125 219.4 125 460-60 89.0 100 378.6 100 89.6 100 182.3 100 90.1 100 182.8 100 575-60 70.7 80378.3 8071.280145.58071.680145.980

208/230-60 234.7 250 454.0 250 235.9 250 455.1 250 237.0 250 456.3 250

380-60 121.6 125 452.7 125 122.3 125 219.2 125 149.8 125 219.8 125 460-60 100.7 110 452.3 110 101.3 110 217.0 110 101.8 110 217.5 110 575-60 83.3 100 452.0 90 83.8 100 165.3 90 84.1 100 165.6 90

208/230-60 241.1 250 457.2 250 242.3 250 458.3 250 243.4 250 459.5 25 0

380-60 128.0 150 455.9 150 128.7 150 222.4 150 156.2 150 223.0 150 460-60 109.7 125 455.5 125 110.3 125 221.5 125 110.8 125 222.0 125 575-60 93.7 110 455.2 100 94.2 110 170.5 100 94.5 110 170.8 100

208/230-60 257.8 300 506.2 300 259.0 300 507.3 300 260.2 300 508.5 300

380-60 147.9 175 504.9 175 148.6 175 293.6 175 183.2 175 294.2 175 460-60 121.6 125 504.5 125 122.1 125 258.1 125 122.6 125 258.6 125 575-60 104.8 125 504.2 125 105.3 125 201.1 125 105.7 125 201.4 125

208/230-60 266.8 300 510.7 300 268.0 300 511.8 300 269.2 300 513.0 300

380-60 162.1 175 509.4 175 162.8 175 300.7 175 197.4 175 301.3 175 460-60 129.2 150 509.0 150 129.7 150 261.9 150 130.2 150 262.4 150 575-60 112.4 125 508.7 125 112.9 125 204.9 12 5 113.3 125 205.2 125

LEGEND

MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE

PUMP SIZE 1 hp

PUMP OPTIONS "1" OR "8"

8 60 273.2 50 46.4 60 139.5 60 46.9 60 140.0 60

PUMP SIZE 1.5 hp

PUMP OPTIONS "2" OR "9"

PUMP SIZE 2 hp

PUMP OPTIONS "3" OR "B"

Table 12 — 30RAP Electrical Data — Hydronic Package with Optional Value Sound Fans (cont)

38RAP UNIT

SIZE

010

015

018

020

025

030

035

040

045

050

055

060

ICF — Instantaneous Current Flow MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection

NOTES:

2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a field-supplied disconnect.

3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on, even if any safety device is open.

VOL TA GE

V-H z ( 3 Ph )

208/230-60 75.3 110 260.2 90 80.1 125 265.0 100 86.7 125 271.6 100

380-60 61.9 60 153.6 45 64.7 60 156.4 50 68.6 60 160.2 60 460-60 30.5 45 132.2 40 32.8 50 134.5 40 35.9 50 137.7 45 575-60 24.1 35 105.7 30 26.0 40 107.6 30 28.5 40 110.1 35

208/230-60 85.0 125 355.2 100 89.8 125 360.0 110 96.4 150 366.6 125

380-60 85.1 80204.66087.9 80 207.4 70 91.7 90 211.2 70 460-60 40.8 60 186.2 50 43.1 70 188.5 50 46.3 70 191.7 60 575-60 35.3 50 137.7 45 37.2 60 139.6 45 39.7 60 142.1 50

208/230-60 97.0 125 280.2 110 101.8 125 285.0 125 108.4 125 291.6 125

380-60 75.0 70 171.7 70 77.8 70 174.5 70 81.6 80178.4 70 460-60 48.1 60 141.2 60 50.4 60 143.5 60 53.5 70 146.7 60 575-60 38.4 50 101.7 45 40.3 50 103.6 45 42.7 50 106.0 50

208/230-60 102.4 125 296.6 125 107.2 125 301.4 125 113.8 125 308.0 125

380-60 89.6 80181.2 8092.4 90184.0 8096.2 90 187.9 80 460-60 50.8 60 153.4 60 53.1 70 155.7 60 56.2 70 158.9 70 575-60 40.5 50 102.6 45 42.4 50 104.5 50 44.9 50 107.0 50

208/230-60 137.2 175 373.1 175 142.0 175 377.9 175 148.6 175 384.5 175

380-60 99.9 90 178.4 80 102.7 100 181.2 90 106.6 100 185.0 90 460-60 62.5 80183.6 70 64.880185.9 8067.9 90 189.1 80 575-60 53.1 70 137.2 60 55.0 70 139.1 60 57.5 70 141.6 70

208/230-60 147.4 200 417.6 175 152.2 200 422.4 175 158.8 200 429.0 175

380-60 123.0 110 242.5 100 125.8 125 245.3 110 129.6 125 249.1 110 460-60 71.0 90 216.4 80 73.3 100 218.7 90 76.5 100 221.9 90 575-60 61.6 80 164.0 70 63.5 80 165.9 70 66.0 80168.4 80

208/230-60 175.8 200 350.2 200 180.6 200 355.0 200 187.2 200 361.6 200

380-60 131.9 125 211.9 125 134.7 125 214.7 125 138.6 125 218.5 125 460-60 87.5 100 180.2 100 89.8 100 182.5 100 92.9 110 185.7 100 575-60 69.880124.18071.7 80 126.0 8074.2 80128.5 80

208/230-60 205.2 250 385.6 225 210.0 250 390.4 225 216.6 250 397.0 250

380-60 140.9 125 220.8 125 143.7 125 223.6 125 147.5 125 227.5 125 460-60 91.3 100 184.0 100 93.6 110 186.3 100 96.7 110 189.5 110 575-60 72.5 80146.88074.4 80148.7 80 76.9 90 151.2 90

208/230-60 240.0 250 459.3 250 244.8 250 464.1 250 251.4 300 470.7 300

380-60 151.2 150 221.2 150 154.0 150 224.0 150 157.9 150 227.8 150 460-60 103.0 125 218.7 110 105.3 125 221.0 125 108.4 125 224.2 125 575-60 85.1 100 166.6 100 87.0 100 168.5 100 89.5 100 171.0 100

208/230-60 246.4 250 462.5 250 251.2 300 467.3 300 257.8 300 473.9 300

380-60 157.6 150 224.4 150 160.4 150 227.2 150 164.3 150 231.0 150 460-60 112.0 125 223.2 125 114.3 125 225.5 125 117.4 125 228.7 125 575-60 95.5 110 171.8 110 97.4 110 173.7 110 99.9 110 176.2 110

208/230-60 263.2 300 511.5 300 268.0 300 516.3 300 274.6 300 522.9 300

380-60 184.6 175 295.6 175 187.4 175 298.4 175 191.2 175 302.2 175 460-60 123.8 150 259.8 150 126.1 150 262.1 150 129.3 150 265.3 150 575-60 106.6 125 202.4 125 108.5 125 204.3 125 111.0 125 206.8 125

208/230-60 272.2 300 516.0 300 277.0 300 520.8 300 283.6 300 527.4 300

380-60 198.8 175 302.7 175 201.6 200 305.5 200 205.4 200 309.3 200 460-60 131.4 150 263.6 150 133.7 150 265.9 150 136.9 150 269.1 150 575-60 114.2 125 206.2 125 116.1 125 208.1 125 118.6 125 210.6 125

LEGEND

MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE

PUMP SIZE 3 hp

PUMP OPTIONS "4" OR "C"

PUMP OPTIONS "5" OR "6" OR "D" OR "F"

PUMP SIZE 5 hp

PUMP SIZE 7.5 hp

PUMP OPTIONS "7" OR "G"

Table 13 — Fan Electrical Data —

Standard Low-Sound AeroAcoustic™ Fans

Table 14 — Fan Electrical Data —

Optional Value Sound Fans

UNIT

30RAP

010

015

018

020

025

030

035

040

045

050

055

060

LEGEND

FLA — Full Load Amps

UNIT VOLTAGE

STANDARD CONDENSER

V-Hz (3 Ph)

208/230-60 1 6.0

380-60 1 3.9 460-60 1 2.9 575-60 1 2.4

208/230-60 1 6.0

380-60 1 3.9 460-60 1 2.9 575-60 1 2.4

208/230-60 2 6.0

380-60 2 3.9 460-60 2 2.9 575-60 2 2.4

208/230-60 2 6.0

380-60 2 3.9 460-60 2 2.9 575-60 2 2.4

208/230-60 2 6.0

380-60 2 3.9 460-60 2 2.9 575-60 2 2.4

208/230-60 2 6.0

380-60 2 3.9 460-60 2 2.9 575-60 2 2.4

208/230-60 3 6.0

380-60 3 3.9 460-60 3 2.9 575-60 3 2.4

208/230-60 3 6.0

380-60 3 3.9 460-60 3 2.9 575-60 3 2.4

208/230-60 3 6.0

380-60 3 3.9 460-60 3 2.9 575-60 3 2.4

208/230-60 3 6.0

380-60 3 3.9 460-60 3 2.9 575-60 3 2.4

208/230-60 4 6.0

380-60 4 3.9 460-60 4 2.9 575-60 4 2.4

208/230-60 4 6.0

380-60 4 3.9 460-60 4 2.9 575-60 4 2.4

Quantity

FAN S

FLA

(each)

UNIT

30RAP

010

015

018

020

025

030

035

040

045

050

055

060

LEGEND

FLA — Full Load Amps

UNIT VOLTAGE

OPTIONAL CONDENSER

V-H z ( 3 P h )

208/230-60 1 6.6

380-60 1 3.9 460-60 1 3.3 575-60 1 2.6

208/230-60 1 6.6

380-60 1 3.9 460-60 1 3.3 575-60 1 2.6

208/230-60 2 6.6

380-60 2 3.9 460-60 2 3.3 575-60 2 2.6

208/230-60 2 6.6

380-60 2 3.9 460-60 2 3.3 575-60 2 2.6

208/230-60 2 6.6

380-60 2 3.9 460-60 2 3.3 575-60 2 2.6

208/230-60 2 6.6

380-60 2 3.9 460-60 2 3.3 575-60 2 2.6

208/230-60 3 6.6

380-60 3 3.9 460-60 3 3.3 575-60 3 2.6

208/230-60 3 6.6

380-60 3 3.9 460-60 3 3.3 575-60 3 2.6

208/230-60 3 6.6

380-60 3 3.9 460-60 3 3.3 575-60 3 2.6

208/230-60 3 6.6

380-60 3 3.9 460-60 3 3.3 575-60 3 2.6

208/230-60 4 6.6

380-60 4 3.9 460-60 4 3.3 575-60 4 2.6

208/230-60 4 6.6

380-60 4 3.9 460-60 4 3.3 575-60 4 2.6

Quantity

FANS

FLA

(each)

Table 15 — Pump Electrical Data

PUMP OPTION PUMP SIZE PUMP RPM

1, 8 1.0 HP

2, 9 1.5 HP

3, B 2.0 HP

4, C 3.0 HP

5, 6, D, F 5.0 HP

7, G 7.5 HP

LEGEND

FLA — Full Load Amps

NOTES:

UNIT VOLTAGE

V-H z (3 Ph )

3500 208/230-60 3.3 3500 380-60 2.0 3500 460-60 1.6 3500 575-60 1.3

3500 208/230-60 4.4 3500 380-60 2.7 3500 460-60 2.2 3500 575-60 1.8

3500 208/230-60 5.6 3500 380-60 3.3 3500 460-60 2.7 3500 575-60 2.1

3500 208/230-60 8.6 3500 380-60 4.7 3500 460-60 3.9 3500 575-60 3.1

3500 208/230-60 13.4 3500 380-60 7.5 3500 460-60 6.2 3500 575-60 5.0

3500 208/230-60 20.0 3500 380-60 11.3 3500 460-60 9.4 3500 575-60 7.5

2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a field-supplied disconnect.

3. The unit control circuit power transformer (24 v, single-phase for all voltages) is factory supplied.

4. Cooler heaters are wired into the main power circuit so they are always operable as long as the disconnect is on, even if any safety device is open, and the unit ON/OFF switch is in the OFF position.

FLA

(each)

LEGEND

FLA — Full Load Amps

UNIT VOLTAGE

(V-Hz)

208/230-60

460-60

575-60

380-60

Table 16 — Accessory Tank Electrical Data

ACCESSORY PART NO.

30RA-900---

050 11.3

051 11.3

052 22.6

050 5.7

051 5.7

052 11.3

050 4.5

051 4.5

052 9.1

050 6.8

051 6.8

052 13.7

FLA

Table 17 — Compressor Electrical Data

UNIT

30RAP

010

015

018

020 2

025 2

030 2

035 2

040 2

045 2

050 2

055 2

060 2

LEGEND

LRA — Locked Rotor Amps RLA — Rated Load Amps

NUMBER OF

COMPRESSORS

PER CIRCUIT

UNIT VOLTAGE

V-H z ( 3 P h )

208/230-60 48.1 245 — —

380-60 23.7 145 — — 460-60 18.6 125 — — 575-60 14.7 100 — —

208/230-60 55.8 340 — —

380-60 34.0 196 — — 460-60 26.9 179 — — 575-60 23.7 132 — —

208/230-60 33.4 225 — —

380-60 19.2 140 — — 460-60 16.7 114 — — 575-60 13.4 80——

208/230-60 35.8 239 — —

380-60 23.7 145 — — 460-60 17.9 125 — — 575-60 14.3 80——

208/230-60 51.3 300 — —

380-60 26.9 139 — — 460-60 23.1 150 — — 575-60 19.9 109 — —

208/230-60 55.8 340 — —

380-60 34.0 196 — — 460-60 26.9 179 — — 575-60 23.7 132 — —

208/230-60 35.8 239 33.4 225

380-60 23.7 145 19.2 140 460-60 17.9 125 16.7 114 575-60 14.3 8013.480

208/230-60 35.8 239 48.1 245

380-60 23.7 145 23.7 145 460-60 17.9 125 18.6 125 575-60 14.3 80 14.7 100

208/230-60 48.1 245 51.3 300

380-60 23.7 145 23.7 145 460-60 18.6 125 23.1 150 575-60 14.7 100 19.9 109

208/230-60 51.3 300 51.3 300

380-60 26.9 139 26.9 139 460-60 23.1 150 23.1 150 575-60 19.9 109 19.9 109

208/230-60 51.3 300 55.8 340

380-60 26.9 139 34.0 196 460-60 23.1 150 26.9 179 575-60 19.9 109 23.7 132

208/230-60 55.8 340 55.8 340

380-60 34.0 196 34.0 196 460-60 26.9 179 26.9 179 575-60 23.7 132 23.7 132

CIRCUIT A CIRCUIT B

RLA LRA RLA LRA

CIRCUIT*

* All data is per individual compressor.

POWER WIRING — All power wiring must comply with applicable local and national codes. Install field-supplied branch circuit fused disconnect per NEC (National Electric Code, U.S.A.) of a type can be locked OFF or ON. Disconnect must be within sight from and readily accessible from unit in compliance with NEC Article 440-14.

General Wiring Notes

1. The control circuit does NOT require a separate power source. Control circuit power is obtained by a step-down transformer from the main three-phase power supply. The LVT (low voltage terminal) strip is provided for fieldwired control devices.

2. Cooler and pump heaters (if factory installed) are wired in the control circuit so they are operable as long as the main power supply to the unit is ON. A factory-installed and set overload device protects them.

NOTE: The field-supplied disconnect should never be off except when unit is being serviced or is to be down for a prolonged period, in which case cooler should be drained.

3. Power entry is at the right-hand side of the unit when facing the control box.

4. Maximum field wire sizes allowed by lugs on terminal block/non-fused disconnect are listed in Table 8.

5. Terminals for field power supply are suitable for copper conductors. Insulation must be rated 167 F (75 C) minimum.

FIELD CONNECTIONS Main Power

— Bring wires from the fused disconnect switch through hole in the middle of the right hand corner post to the bottom of the control box and connect to terminals on terminal block or non-fused disconnect. A

/8-in. hole is provided in the corner post to locate the center of the field power entry. To comply with NEC Article 440-14, the disconnect must be located within sight from and readily accessible from unit. Refer to Fig. 19.

IMPORTANT: To ensure power to the heaters, make sure auxiliary power to the unit and the compressor circuit breakers is always on (except for servicing or prolonged shutdown).

CAUTION

Proper rotation of condenser fan(s) MUST be verified before pumps or compressors are started. Consult the Controls, Start-Up and Operation manual provided with this chiller for correct procedure. Improper pump rotation can cause permanent damage to pump impeller and housing. If pump(s) have been removed for trimming, verify that wiring is reconnected in the original manner.

• 4 to 20 mA cooling set point reset (requires fieldsupplied 4 to 20 mA generator)

• Discrete inputs for 2-step demand limit (requires fieldsupplied dry contacts)

• 4 to 20 mA demand limit (requires field-supplied 4 to 20 mA generator)

• Discrete input for Ice Done switch (requires fieldsupplied dry contacts)

Navigator™ Display

— The device provides hand-held, mobile capability using an easy to read 4-line display. The keypad function is the same as the scrolling marquee module. A magnet is provided for ‘hands free’ service of components.

Low Ambient Operation

— If outdoor ambient operating temperatures below 45 F (7 C) on size 018-030 units or 32 F (0° C) on size 035-060 units are expected, refer to separate installation instructions for low-ambient operation using accessory Motormaster

V control. Size 010 and 015 units have Mo-

tormaster V installed as standard. Minimum Load Accessory

— If minimum load accessory is required, refer to unit Price Pages or contact your local Carrier representative for more details. For installation details, refer to separate installation instructions supplied with the accessory package.

Miscellaneous Accessories

— For applications requiring special accessories, the following packages are available: external vibration, remote enhanced display, temperature reset, condenser coil covers, storage tank, wind baffles, and remote cooler. For installation details, refer to separate installation instructions supplied with these accessory packages.

Step 7 — Check Refrigerant Circuit

LEAK TESTING — Units are shipped with complete operating charge of R-410A (refer to physical data tables) and should be under sufficient pressure to conduct a leak test. Perform a leak test to ensure that leaks have not developed during unit shipment. Dehydration of the system is not required unless the entire refrigerant charge has been lost. Repair any leak found using good refrigeration practice.

DEHYDRATION — Refer to Carrier Standard Service Techniques Manual, Chapter 1, Refrigerants, Sections 6 and 7 for details. Do not use compressor to evacuate system.

REFRIGERANT CHARGE (Refer to Tables 1A and 1B) — Immediately after the condenser coil in each circuit is a

/4-in. Schrader connection for charging liquid refrigerant.

Utilization of Novation condenser coil technology enables the 30RAP chiller to have a very low refrigerant charge. Therefore, if field charging is required, accurately charging to the correct quantity is very important. It is necessary to ensure that the system is completely evacuated before charging and that the refrigerant charge is accurately weighed to within 1% of the nameplate quantity or the unit may not operate correctly.

Control Power

— Control power is obtained from the main power supply and does NOT require a separate source. A toggle switch (marked Emergency On-Off on the unit label diagram and by the switch) allows the control circuit to be manually disconnected when necessary. Cooler and pump heaters (if installed) are in an operable state when this switch is in the Off position.

Step 6 — Install Accessories

ELECTRICAL — A number of electrical accessories are available to provide the following optional features (for details, refer to the Controls, Start-Up, Operation, Service, and Troubleshooting book):

Energy Management Module types of temperature reset, demand limit and ice features):

• 4 to 20 mA leaving fluid temperature reset (requires

field-supplied 4 to 20 mA generator)

(Used for any of the following

CAUTION

When charging, circulate water through the cooler at all times to prevent freezing. Freezing damage is considered abuse and may impair or otherwise negatively affect the Carrier warranty.

CAUTION

DO NOT OVERCHARGE system. Overcharging results in higher discharge pressure, increased power consumption, and possible compressor damage.

The suction lines are provided with a for connecting to low-side system pressure. The location of the suction access port is shown in Fig. 20.

/4-in. Schrader fitting

Fig. 19 — Typical Main Power and Control Connections

SUCTION

Fig. 20 — Suction Access Port (Sizes 018-030 Shown)

ACCESS PORT

APPENDIX A

rop (ft wg)

ter Pressure D

5060708090

100

GPM

ter Pressure Drop (ft wg)

0 20 40 60 80 100 120 140 160

GPM

NOTES:

1. Use the following formula to convert feet of water to psig: ft of water (.4335) = psig

2. Use the following formula to convert psig to feet of water: psig (2.306) = ft of water

LEGEND

1 — 30RAP010 4 — 30RAP020 7 — 30RAP035 10 — 30RAP050 2 — 30RAP015 5 — 30RAP025 8 — 30RAP040 11 — 30RAP055 3 — 30RAP018 6 — 30RAP030 9 — 30RAP045 12 — 30RAP060

UNITS WITHOUT HYDRONIC PACKAGE (English)

Unit Pressure Drop Curves, 30RAP010-060

APPENDIX A (cont)

140

120

100

(kPa)

r Pressure Dro

Wat

012345678

Liters/Second

100

120

140

Pressure Drop (kPa)

012345678910

Wate

Liters/Second

UNITS WITHOUT HYDRONIC PACKAGE (SI)

NOTES:

1. Use the following formula to convert feet of water to psig: ft of water (.4335) = psig

2. Use the following formula to convert psig to feet of water: psig (2.306) = ft of water

LEGEND

1 — 30RAP010 4 — 30RAP020 7 — 30RAP035 10 — 30RAP050 2 — 30RAP015 5 — 30RAP025 8 — 30RAP040 11 — 30RAP055 3 — 30RAP018 6 — 30RAP030 9 — 30RAP045 12 — 30RAP060

Unit Pressure Drop Curves, 30RAP010-060

APPENDIX A (cont)

120

100

()

er Pressure Dro

0 1020304050607080

GPM

NOTES:

1. Use the following formula to convert feet of water to psig: ft of water (.4335) = psig

2. Use the following formula to convert psig to feet of water: psig (2.306) = ft of water

LEGEND

1 — 30RAP010 4 — 30RAP020 7 — 30RAP035 10 — 30RAP050 2 — 30RAP015 5 — 30RAP025 8 — 30RAP040 11 — 30RAP055 3 — 30RAP018 6 — 30RAP030 9 — 30RAP045 12 — 30RAP060

UNITS WITH SINGLE PUMP HYDRONIC PACKAGE (English)

()

11 & 12

r Pressure Dro

Wat

0 1020304050607080

GPM

Unit Pressure Drop Curves, 30RAP010-060

350

(

NOTES:

1. Use the following formula to convert feet of water to psig: ft of water (.4335) = psig

2. Use the following formula to convert psig to feet of water: psig (2.306) = ft of water

LEGEND

1 — 30RAP010 4 — 30RAP020 7 — 30RAP035 10 — 30RAP050 2 — 30RAP015 5 — 30RAP025 8 — 30RAP040 11 — 30RAP055 3 — 30RAP018 6 — 30RAP030 9 — 30RAP045 12 — 30RAP060

UNITS WITH SINGLE PUMP HYDRONIC PACKAGE (SI)

300

250

(Kpa)

200

APPENDIX A (cont)

Unit Pressure Drop Curves, 30RAP010-060

150

Pressure Drop

Wate

100

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

Liters/second

Kpa)

11 & 12

Pressure Drop

Water

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

Liters/Second

APPENDIX A (cont)

120

100

()

r Pressure Dro

Wat

0 1020304050607080

GPM

()

11 & 12

r Pressure Dro

Wat

0 1020304050607080

GPM

NOTES:

1. Use the following formula to convert feet of water to psig: ft of water (.4335) = psig

2. Use the following formula to convert psig to feet of water: psig (2.306) = ft of water

LEGEND

1 — 30RAP010 4 — 30RAP020 7 — 30RAP035 10 — 30RAP050 2 — 30RAP015 5 — 30RAP025 8 — 30RAP040 11 — 30RAP055 3 — 30RAP018 6 — 30RAP030 9 — 30RAP045 12 — 30RAP060

UNITS WITH DUAL PUMP HYDRONIC PACKAGE (English)

Unit Pressure Drop Curves, 30RAP010-060

APPENDIX A (cont)

400

350

250

300

Kpa)

200

Pressure Drop

(

100

150

Water

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

Liters/Second

Kpa)

11 & 12

Pressure Drop

(

Wate

00.511.522.533.544.55

Liters/Second

NOTES:

1. Use the following formula to convert feet of water to psig: ft of water (.4335) = psig

2. Use the following formula to convert psig to feet of water: psig (2.306) = ft of water

LEGEND

1 — 30RAP010 4 — 30RAP020 7 — 30RAP035 10 — 30RAP050 2 — 30RAP015 5 — 30RAP025 8 — 30RAP040 11 — 30RAP055 3 — 30RAP018 6 — 30RAP030 9 — 30RAP045 12 — 30RAP060

UNITS WITH DUAL PUMP HYDRONIC PACKAGE (SI)

Unit Pressure Drop Curves, 30RAP010-060

APPENDIX A (cont)

ACCESSORY TANK FLOW RATE (gpm)

PRESSURE DROP (ft wg)

30RAP035-060

30RAP010-030

100.0

10.0

1.0

0.1

100 1000

0.1

1.0

10.0

1.0 10.0 ACCESSORY TANK FLOW RATE (L/s)

PRESSURE DROP (kPa)

30RAP035-060

30RAP010-030

100.0

Pressure Drop Curves, Accessory Storage Tanks

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53300036-01 Printed in U.S.A. Form 30RAP-1SI Pg 40 11-09 Replaces: New

Carrier 30RAP010-060 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual