Carrier 30RAP010-060 User Manual
with COMFORTLINK
Fig. 1 — Typical 30RAP Unit (018-030 Shown)
Installation Instructions
AQUASNAP
®
30RAP010-060
Liquid Chillers
TM
Controls
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Step 1 — Rig and Place the Unit. . . . . . . . . . . . . . . . . . 1
•RIGGING
•PLACING UNIT
• MOUNTING UNIT
Step 2 — Check Compressor Mounting . . . . . . . . . . 6
Step 3 — Cooler Fluid and Drain Piping
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• ALL UNITS
• UNITS WITH FACTORY-INSTALLED
HYDRONIC PACKAGES
•AIR SEPARATION
Step 4 — Fill the Chilled Water Loop . . . . . . . . . . . . 15
• WATER SYSTEM CLEANING
• FILLING THE SYSTEM
• PREPARATION FOR YEAR-ROUND OPERATION
• FREEZE PROTECTION
• PREPARATION FOR WINTER SHUTDOWN
Step 5 — Make Electrical Connections . . . . . . . . . . 20
• POWER SUPPLY
•POWER WIRING
• FIELD CONNECTIONS
Step 6 — Install Accessories . . . . . . . . . . . . . . . . . . . . 29
• ELECTRICAL
Step 7 — Check Refrigerant Circuit . . . . . . . . . . . . . 29
• LEAK TESTING
• DEHYDRATION
• REFRIGERANT CHARGE
APPENDIX A (Pressure Drop Curves) . . . . . . . . 32-38
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment (Fig. 1).
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
• Follow all safety codes.
• Wear safety glasses and work gloves.
• Keep quenching cloth and fire extinguisher nearby when
brazing.
• Use care in handling, rigging, and setting bulky
equipment.
These instructions cover installation of 30RAP010-060 air-cooled
liquid chillers. Refer to Fig. 2 for model number to determine factoryinstalled options.
.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work
is completed.
INSTALLATION
Step 1 — Rig and Place the Unit
RIGGING — Preferred method for rigging is with spreader
bars from above the unit. Use hooks in lifting holes. Rig at a
single point with 4 cables or use spreader bars. All panels must
be in place when rigging. See rigging label on unit for details
concerning shipping weights, distance between lifting holes,
center of gravity, and lifting ring dimensions. See Tables 1A
and 1B for physical data. Refer to Fig. 3 for unit weights.
See Fig. 4 for rigging label.
If overhead rigging is not possible, place chiller on skid or
pad for rolling or dragging. When rolling, use a minimum of
3 rollers. When dragging, pull the pad. Do not apply force to
the unit. When in final position, raise from above to lift unit
off pad.
CAUTION
All panels must be in place when rigging. Damage to unit
could result.
PLACING UNIT — There must be at least 3 ft (0.9 m) for
service and for unrestricted airflow on all non-coil sides of unit,
and a minimum of 3.5 ft (1.1 m) clear air space on coil sides.
For multiple units, allow 8 ft (2.48 m) separation between units
for airflow and service.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300036-01 Printed in U.S.A. Form 30RAP-1SI Pg 1 11-09 Replaces: New
30RA
LEGEND
EMM — Energy Management Module
GFI — Ground Fault Interrupting
SCCR — Short Circuit Current Rating
Quality Assurance
Certified to ISO 9001: 2000
Fig. 2 — AQUASNAP® Chiller Model Number Designation
–
Air-Cooled AquaSnap Chiller
Refrigerant Type
P – Puron
®
P00030RA 0 66DA010
Packaging/Security Options
0 –
Std Packaging
4 –
Security Grilles/Hail Guards Only
8 –
Skid Only
D –
Skid, Security Grilles/Hail Guards
J –
Skid, Top Crate, Bag
N –
Skid, Top Crate, Bag, Security Grilles/Hail Guards
Unit Sizes
010 025 045
015 030 050
018 035 055
020 040 060
Vol ta ge
1 –
575-3-60
2 –
380-3-60
5 –
208/230-3-60
6 –
460-3-60
Condenser Coil/Low Sound Options
5 –
MCHX, Value Sound Fan
6 –
MCHX, E-coat, Value Sound Fan
D –
MCHX, AeroAcoustic™ Fan
F –
MCHX, E-coat, AeroAcoustic Fan
J –
MCHX, AeroAcoustic Fan, Ultra-Low Sound
K –
MCHX, E-coat, AeroAcoustic Fan, Ultra-Low Sound
Revision Level
A –
Current Revision Level
Hydronic System
0 –
No Pump
1 –
Single Pump, 1 Hp
2 –
Single Pump, 1.5 Hp
3 –
Single Pump, 2 Hp
4 –
Single Pump, 3 Hp
5 –
Single Pump, 5 Hp
6 –
Single Pump, 5 Hp High Head
7 –
Single Pump, 7.5 Hp
8 –
Dual Pump, 1 Hp
9 –
Dual Pump, 1.5 Hp
B –
Dual Pump, 2 Hp
C –
Dual Pump, 3 Hp
D –
Dual Pump, 5 Hp
F –
Dual Pump, 5 Hp High Head
G –
Dual Pump, 7.5 Hp
Controls/Communications Options
0 –
5 –
B –
Electrical Options
0 –
1 –
D –
F –
Ambient/Capacity Control/Interrupt Options
0 –
1 –
2 –
3 –
4 –
5 –
6 –
7 –
8 –
9 –
B –
C –
Std
EMM
EMM, GFI
No Disconnect, No Cooler Heater
No Disconnect, Cooler Heater
Non-Fused Disconnect, No Cooler Heater
Non-Fused Disconnect, Cooler Heater
Std Comp, Std Interrupt
Hot Gas Bypass, Std Interrupt
Digital Comp, Std Interrupt
Std Comp, High SCCR
Hot Gas Bypass, High SCCR
Digital Comp, High SCCR
Low Ambient, Std Comp, Std Interrupt
Low Ambient, Hot Gas Bypass, Std Interrupt
Low Ambient, Digital Comp, Std Interrupt
Low Ambient, Std Comp, High SCCR
Low Ambient, Hot Gas Bypass, High SCCR
Low Ambient, Digital Comp, High SCCR
2
STANDARD UNITS
30RAP010-030 UNITS
30RAP035-060 UNITS
a30-4861
Fig. 3 — Unit Operating Weights
30RAP
SIZE
010 188 209 161 146 704 010 85.5 94.6 73.1 66.1 319.3
015 193 213 163 149 718 015 87.7 96.4 74.1 67.4 325.5
018 363 264 209 288 1125 018 164.9 119.9 94.9 130.6 510.3
020 365 266 211 290 1133 020 165.8 120.8 95.8 131.5 513.9
025 393 290 237 321 1242 025 178.3 131.8 107.7 145.7 563.5
030 405 301 246 331 1283 030 183.7 136.3 111.6 150.4 582.0
035 652 730 413 369 2163 035 295.7 331.0 187.2 167.2 981.1
040 704 697 390 394 2185 040 319.4 316.3 176.9 178.5 991.1
045 675 758 425 379 2238 045 306.3 344.0 193.0 171.9 1015.1
050 732 724 401 405 2263 050 332.2 328.4 181.8 183.9 1026.3
055 744 762 437 427 2369 055 337.4 345.5 198
060 746 762 438 429 2375 060 338.4 345.8 198.6 194.5 1077.3
ABCD
POUNDS
Tot al
Weight
30RAP
SIZE
ABCD
KILOGRAMS
.2 193.5 1074.6
Tot al
Weight
SINGLE PUMP UNITS
30RAP
SIZE
010 215 264 213 174 866 010 97.6 119.8 96.7 78.9 393.0
015 220 268 215 177 880 015 99.8 121.6 97.7 80.2 399.3
018 404 306 249 329 1288 018 183.4 138.7 112.8 149.2 584.0
020 406 308 251 331 1296 020 184.3 139.6 113.7 150.1 587.6
025 434 332 277 362 1405 025 196.9 150.5 125.6 164.2 637.2
030 446 342 286 372 1446 030 202.2 155.1 129.5 168.9 655.7
035 740 814 499 453 2507 035 335.6 369.4 226.3 205.6 1137.0
040 791 783 475 480 2529 040 358.8 355.3 215.4 217.5 1147.0
045
050 819 810 486 491 2606 050 371.6 367.4 220.4 222.9 1182.2
055 831 847 522 512 2713 055 376.9 384.3 236.9 232.3 1230.5
060 833 848 523 514 2719 060 378.0 384.6 237.3 233.3 1233.2
ABCD
763 843 512 463 2582 045 346.3 382.3 232.1 210.2 1171.0
POUNDS
Tot al
Weight
30RAP
SIZE
ABCD
KILOGRAMS
Tot al
Weight
DUAL PUMP UNITS
30RAP
SIZE
010 242 319 266 202 1029 010 109.9 144.8 120.5 91.5 466.7
015 247 323 268 205 1043 015 112.1 146.6 121.4 92.8 473.0
018 445 347 288 370 1450 018 202.0 157.4 130.7 167.7 657.7
020 447 349 290 372 1458 020 202.9 158.3 131.6 168.6 661.3
025 475 373 316 403 1567 025 215.5 169.2 143.5 182.7 710.9
030 487383 325 413 1608 030 220.8 173.8
035 828899 585538 2850 035 375.5 407.9 265.3 244.2 1292.9
040 878869 560 565 2872 040 398.2 394.2 254.0 256.5 1302.9
045 851 928 598 548 2925 045 386.2 420.8 271.1 248.8 1326.9
050 906 896 571 577 2950 050 411.0 406.4 258.9 261.8 1338.1
055 918 933 607 598 3056 055 416.4 423.2 275.6 271.2 1386.3
060 920 933 608 600 3062 060 417.5 423.4 276.0 272.1 1389.1
ABCD
CONTROL
BOX
SIDE
POUNDS
B
Tot al
Weight
C
30RAP
SIZE
B
CONTROL
BOX
SIDE
ABCD
KILOGRAMS
Tot al
Weight
147.4 187.3 729.4
C
A
D
A
D
3
Table 1A — Physical Data, 30RAP — English
UNIT 30RAP 010 015 018 020 025 030 035 040 045 050 055 060
OPERATING WEIGHT (lb)
MCHX Condenser Coil, No Pump 704 718 1125 1133 1242 1283216321852238 2263 2369 2375
MCHX Condenser Coil, Single Pump 866 8801288 1296 1405 1446 2507 2529 2582 2606 2713 2719
MCHX Condenser Coil, Dual Pump 1029 1043 1450 1458 1567 1608 2850 2872 2925 2950 3056 3062
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge (lb) 8.6 9.6 14.6 15.2 16.7 17.6 29.2 29.9 33.5 33.7 34.3 34.5
Refrigerant Charge (lb) Ckt A/Ckt B 8.6/— 9.6/— 14.6/— 15.2/— 16.7/— 17.6/— 14.3/14.9 14.9/15.0 16.5/17.0 16.7/17.0 16.9/17.4 17.1/17.4
COMPRESSORS Scroll, Hermetic
Quantity 112222444444
Speed (Rpm) 3500
(Qty, Tons) Ckt A (1) 11 (1) 15 (2) 9 (2) 10 (2) 13 (2) 15 (2) 10 (2) 10 (2) 11 (2) 13 (2) 13 (2) 15
(Qty, Tons) Ckt B ——————(2) 9(2) 11(2) 13(2) 13(2) 15(2) 15
Oil Charge (Pt) Ckt A/Ckt B 6.9/—
No. Capacity Steps
Standard 112222444444
With Hot Gas Bypass ——3333555555
Digital Compressor Option 1313— 222222444444444444
Minimum Capacity Step (%)
Standard 100 100 50 50 50 50 23 23 24 25 23 25
With Hot Gas Bypass — — 20 24 29 32 10 12 14 14 15 16
Digital Compressor Option 2020— 151515 888888
Capacity (%)
Circuit A 100 100 100 100 100 100 54 47 47 50 46 50
Circuit B ——————465353505450
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (lb) (empty) 22.4 27.5 31.8 40.3 46.3 80.6 99.4 117.9 125.3 137.5 160.4 160.4
Net Fluid Volume (gal) 4.9 6.4 7.6 10.1 11.7 16.5 21.8 27.5 29.3 34.3 41.8 41.8
Maximum Refrigerant Pressure (psig) 505 505 505 505 505 565 565 565 565 565 565 565
Maximum Wat er-Side Pressure
Without Pump(s) (psig)
Maximum Wat er-Side Pressure
With Pump(s) (psig)
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victualic 2222222
Drain (NPT)
CONDENSER FANS
Standard Low-Sound AeroAcoustic™
Typ e
Fan Speed (Rpm) 850 850 850 850 850 850 850 850 850 850 850 850
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30 9...30
No. Fans 112222333344
Total Airflow (Cfm) 9400 9400 17,500 17,500 19,400 19,400 29,600 29,500 29,300 30,500 38,800 38,800
Optional Value Sound Type Propeller Type, Axial, Vertical Discharge
Fan Speed (Rpm) 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 1140 11 40
No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30 4...30
No. Fans 112222333344
Total Airflow (Cfm) 12,600 12,600 23,400 23,400 26,000 26,000 39,800 39,600 39,300 41,000 52,100 52,100
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum F in
Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/— 1/— 1/1 1/1 1/1 1/1 1/1 1/1
Total Face Area (sq ft) 17 17 26 26 33 33 53 53 66 66 66 66
Maximum Refrigerant Pressure (psig) 656 656 656 656 656 656 656 656 656 656 656 656
HYDRONIC MODULE (Optional)* Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves.
Expansion Tank Volume (gal)
Total/Acceptance 5.0/2.9 10.0/5.5
CHASSIS DIMENSIONS (ft - in.)
Length 5-7 5-7 7-5 7-5 7-5 7-5 7-5 7-5 7-5 7-5 7-5 7-5
Width 3-5 3-5 3-5 3-5 3-5 3-5 7-9 7-9 7-9 7-9 7-9 7-9
Height 5-6 5-6 5-6 5-6 6-6 6-6 5-6 5-6 6-6 6-6 6-6 6-6
LEGEND *Flow switch and strainer are standard on all units, with or without hydronic package.
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
6.9/— 13.8/— 13.8/— 13.8/— 13.8/— 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8
300 300 300 300 300 300 300 300 300 300 300 300
150 150 150 150 150 150 150 150 150 150 150 150
1
/
21/
1
/
1
2
/
1
2
/
1
2
/
1
2
/
1
2
/
2
2
1
/
1
2
21/
2
/
1
2
21/
2
1
/
2
21/
2
/
1
2
21/
2
/
1
2
Plastic Type, Axial, Vertical Discharge
2
/
2
4
Table 1B — Physical Data, 30RAP — SI
UNIT 30RAP 010 015 018 020 025 030 035 040 045 050 055 060
OPERATING WEIGHT (kg)
MCHX Condenser Coil, No Pump 319 326 510 514 564 582981 991 1015 1026 1075 1077
MCHX Condenser Coil, Single Pump 393 399 584588 637 656 1137 1147 1171 118212311233
MCHX Condenser Coil, Dual Pump 467 473 658 661 711 729 1293 1303 1327 1338 13861389
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge (kg) 3.9 4.4 6.6 7.1 7.6 8.0 13.4 13.6 15.6 15.7 16.0 16.1
Refrigerant Charge (kg) Ckt A/Ckt B 3.9/— 4.4/— 6.6/— 7.1/— 7.6/— 8.0/— 6.8/6.7 6.8/6.8 7.8/7.8 7.8/7.8 7.9/8.1 8.1/8.1
COMPRESSORS Scroll, Hermetic
Quantity 112222444444
Speed (R/s) 58.3
(Qty, kW) Ckt A (1) 38 (1) 53 (2) 32 (2) 35 (2) 46 (2) 53 (2) 35 (2) 35 (2) 38 (2) 46 (2) 46 (2) 53
(Qty, kW) Ckt B ——————(2) 32(2) 38 (2) 46 (2) 46 (2) 53 (2) 53
Oil Charge (L) Ckt A/Ckt B 3.3/—
No. Capacity Steps
Standard 112222444444
With Hot Gas Bypass ——3333555555
Digital Compressor Option 1313— 222222444444444444
Minimum Capacity Step (%)
Standard 100 100 50 50 50 50 23 23 24 25 23 25
With Hot Gas Bypass — — 20 24 29 32 10 12 14 14 15 16
Digital Compressor Option 2020— 151515 888888
Capacity (%)
Circuit A 100 100 100 100 100 100 54 47 47 50 46 50
Circuit B ——————465353505450
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (kg) (empty) 10.1 12.5 14.4 18.3 21.0 36.6 45.1 53.5 56.8 62.4 72.8 72.8
Net Fluid Volume (L) 18.4 24.1 28.8 38.0 44.4 62.4 82.7 104.0 111.1 130.0 158.3 158.3
Maximum Refrigerant Pressure (kPa) 348234823482348234823896 3896 3896 3896 3896 3896 3896
Maximum Wat er-Side Pressure
Without Pump(s) (kPa)
Maximum Wat er-Side Pressure
With Pump(s) (kPa)
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victualic 1 1/
Drain (NPT)
CONDENSER FANS
Standard Low-Sound AeroAcoustic™
Typ e
Fan Speed (R/s) 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2 14.2
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762 9...762
No. Fans 112222333344
Total Airflow (L/s) 4400 4400 8300 8300 9200 9200 14,000 14,000 13,800 14,400 18,300 18,300
Optional Value Sound Type Propeller Type, Axial, Ver tical Discharge
Fan Speed (R/s) 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0
No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762 4...762
No. Fans 112222333344
Total Airflow (L/s) 5900 5900 11,000 11,000 12,300 12,300 18,800 18,700 18,500 19,400 24,600 24,600
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum F in
Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/— 1/— 1/1 1/1 1/1 1/1 1/1 1/1
Total Face Area (sq m) 1.6 1.6 2.4 2.4 3.1 3.1 4.9 4.9 6.1 6.1 6.1 6.1
Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523 4523 4523 4523 4523 4523 4523 4523
HYDRONIC MODULE (Optional)* Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves.
Expansion Tank Volume (L)
Total/Acceptance 18.9/11.0 37.9/20.8
CHASSIS DIMENSIONS (mm)
Length 16891689 2242 2242 2242 2242 2248 2248 2248 2248 2248 2248
Width 1029 1029 1025 1025 1025 1025 2350 2350 2350 2350 2350 2350
Height 168916891689168 9 1994 1994 168916891994199419941994
2068 2068 2068 2068 2068 2068 2068 2068 2068 2068 2068 2068
1034 1034 1034 1034 1034 1034 1034 1034 1034 1034 1034 1034
LEGEND *Flow switch and strainer are standard on all units, with or without hydronic package.
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
3.3/— 6.5/— 6.5/— 6.5/— 6.5/— 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5
1
/
1
2
1 1/
2
1 1/
2
/
1
2
1 1/
2
/
1
2
1 1/
2
/
1
2
/
2
2
22
1
/
2
1
/
1
/
1
2
21/
2
21/
2
/
1
2
21/
2
/
2
2
1
/
2
Plastic Type, Axial, Vertical Discharge
21/
1
21/
2
/
2
2
1
/
2
5
MOUNTING UNIT — When unit is in proper location, use
Fig. 4 — Unit Rigging Label Detail
a30-4916
of mounting holes in base rails is recommended for securing
unit to supporting structure, or for mounting unit on vibration
isolators if required. See Fig. 4. Fasteners for mounting unit are
field supplied. Be sure unit is level to within
1
/8 in. per foot for
proper oil return to compressor.
Step 2 — Check Compressor Mounting — As
shipped, units with single compressors are held down with 4
bolts through rubber grommets. All units with tandem compresors are held down with 6 bolts per pair through grommets.
After unit is installed, verify mounting bolt torque 7 to10 ft-lb.
Step 3 — Cooler Fluid and Drain Piping Connections
ALL UNITS — These chillers are supplied with factoryinstalled strainer (including blow-down valve) in the entering
fluid piping and flow switch in the leaving fluid piping. Flow
switch wiring is factory installed. .
CAUTION
Do not circulate water through unit without strainer in
place. Failure to use the strainer represents abuse and may
impair or otherwise negatively affect the Carrier product
warranty.
Piping connections are located on the front of the chiller
when facing the control panel for sizes 010 to 030 and at the
end opposite the control panel for sizes 035 to 060. See
Fig. 5-10, depending on model.
All sizes have victaulic connections as shown in the physical data tables. Provide a means of venting air from the high
point of the field-installed piping as required. Install field-supplied drains in both the entering and leaving fluid connections.
After field piping is complete, freeze-up protection is recommended using inhibited ethylene glycol or other suitable inhibited antifreeze solution and electric heat tapes in areas
where piping is exposed to low ambient temperatures (34 F
[1 °C] or below). Heat tapes should possess a rating for area
ambients and be covered with a suitable thickness of closedcell insulation. Route power for heating tapes from a separately
fused disconnect. Identify disconnect as heat tape power source
with a warning that power must not be turned off except when
unit is being serviced.
The water connections are copper victaulic. Any connecting
pipe to the 30RAP pump package must be of a material that
will not cause any galvanic corrosion. For this reason, galvanized steel pipe or other dissimilar metals must not be used unless joined by a dielectric coupling.
Installation of water systems should follow sound engineering practice as well as applicable local and industry standards.
Improperly designed or installed systems may cause unsatisfactory operation and/or system failure. Consult a water treatment specialist or appropriate literature for information regarding filtration, water treatment, and control devices.
6
40.50 [1028.7]
FIELD POWER ENTRY
SEE NOTE #2
7/8 22.4[]
24.85
631.2[]
4.61
117.1[]
SEE NOTE #3
TYP.
1.00 25.4[]
SEE NOTE #3
TYP.
1.00 25.4[]
9.68 245.9[]
15.43 391.9[]
9.52
241.8[]
48 [1219] MIN.
36 [914] MIN.
42 [1067]
MIN.
36 [914] MIN.
66.50 [1689.1]
RADIUS 20 [508]
CONTROL BOX
HINGED ACCESS
1.50 38.1[]1.50 38.1[]
Y
X
H
SEE NOTE #5
UNIT
CENTER OF GRAVITY UNIT HEIGHT VICTAULIC CONNECTIONS
X Y H (STANDARD) H (VALUE SOUND) WATER IN/OUT
STANDARD
30RA010
18.40 [467] 37.80 [960] 66.5 [1689] 61.0 [1549] 2"
30RA015
18.35 [466] 37.69 [957] 66.5 [1689] 61.0 [1549] 2"
RIGHT SIDE
VIEW
CONTROL BOX
HINGED ACCESS
NOTES:
1. DO NOT CAP OR OTHERWISE OBSTRUCT THE
LIQUID LINE TEMPERATURE RELIEF.
2. 7/8 [22.4] PILOT HOLE PROVIDED FOR LOCATING FIELD POWER WIRING.
ACTUAL HOLE REQUIRED DEPENDS ON FIELD WIRE SIZING.
3. 0.437 [11.10] HOLE USED FOR MOUNTING UNIT.
4. UNIT MUST HAVE CLEARANCES AS FOLLOWS:
TOP - DO NOT RESTRICT.
COIL SIDE - 42 [1067] FROM SOLID SURFACE.
PANEL SIDE - 48 [1219] PER NEC.
5. SEE TABLE COLUMN H; DIMENSION FOR STANDARD FAN OR VALUE
SOUND FAN OPTION.
6. CARRIER DOES NOT RECOMMEND INSTALLATION IN A PIT.
7. UNIT CAN BE HANDLED USING THE FORK TRUCK LIFT POCKETS.
8. WATER CONNECTIONS RECESSED 2-3/8 INCHES INSIDE UNIT.
DIMENSIONS IN [ ] ARE IN MILLIMETERS
COMPRESSOR
ACCESS
COIL
AREA
AIR FLOW
AIR FLOW
FRONT VIEW
PANEL SIDE
SEE NOTE #4
COIL SIDE
SEE NOTE #4
SERVICE
ACCESS
SERVICE
CLEARANCE
BORDER
(NOT TO SCALE)
TOP VIEW
CG
VALUE SOUND FAN OPTION
(PICTORIALLY)
FIELD CONTROL
WIRING CONNECTIONS
WATER-IN
WATER-OUT
FORK
TRUCK
POCKETS
9. DIMENSIONS ARE IN INCHES.
Fig. 5 — Dimensions — 30RAP010 and 015 Units
a30-4948
7
RADIUS 20 [508]
CONTROL BOX
HINGED ACCESS
48 [1219] MIN.
36 [914] MIN.
36 [914] MIN.
42 [1067] MIN.
40.50 [1028.7]
FIELD POWER ENTRY
SEE NOTE #2
7/8 22.4[]
SEE NOTE #3
TYP.
1.00 25.4[]
SEE NOTE #3
TYP.
1.00 25.4[]
1.50 38.1[ ] 1.50 38.1[]
H
SEE NOTE #5
15.31
388.9[]
21.06 534.9[]
88.50 [2247.9]
P
X
Y
4.21
106.9[]
UNIT
CENTER OF GRAVITY UNIT HEIGHT POWER ENTRY VICTAULIC CONNECTIONS
XY
H (STANDARD) H (VALUE SOUND)
P WATER IN/OUT
30RA018
18.37 [467] 38.77 [985] 66.5 [1689] 61.0 [1549] 24.9 [631] 2"
30RA020
18.38 [467] 38.79 [985] 66.5 [1689] 61.0 [1549] 24.9 [631] 2"
30RA025
18.58 [472] 38.93 [989] 78.5 [1994] 73.0 [1854] 36.9 [936] 2"
30RA030
18.59 [472] 38.98 [990] 78.5 [1994] 73.0 [1854] 36.9 [936] 2"
CONTROL BOX
HINGED ACCESS
AIR FLOW
AIR FLOW
FRONT VIEW
COMPRESSOR
ACCESS
TOP VIEW
RIGHT VIEW
SERVICE
CLEARANCE
BORDER
(NOT TO SCALE)
SERVICE
ACCESS
CG
COIL
AREA
PANEL SIDE
SEE NOTE #4
COIL SIDE
SEE NOTE #4
NOTES:
1. DO NOT CAP OR OTHERWISE OBSTRUCT THE
LIQUID LINE TEMPERATURE RELIEF.
2. 7/8 [22.4] PILOT HOLE PROVIDED FOR LOCATING FIELD POWER WIRING.
ACTUAL HOLE REQUIRED DEPENDS ON FIELD WIRE SIZING.
3. 0.437 [11.10] HOLE USED FOR MOUNTING UNIT.
4. UNIT MUST HAVE CLEARANCES AS FOLLOWS:
TOP - DO NOT RESTRICT.
COIL SIDE - 42 [1067] FROM SOLID SURFACE.
PANEL SIDE - 48 [1219] PER NEC.
5. SEE TABLE COLUMN H; DIMENSION FOR STANDARD FAN OR VALUE
SOUND FAN OPTION.
6. CARRIER DOES NOT RECOMMEND INSTALLATION IN A PIT.
7. UNIT CAN BE HANDLED USING THE FORK TRUCK LIFT POCKETS.
8. WATER CONNECTIONS RECESSED 2-3/8 INCHES INSIDE UNIT.
DIMENSIONS IN [ ] ARE IN MILLIMETERS
VALUE SOUND FAN OPTION
(PICTORIALLY ONLY)
WATER-IN
WATER-OUT
FORK
TRUCK
POCKETS
9. DIMENSIONS ARE IN INCHES.
Fig. 6 — Dimensions — 30RAP018-030 Units
a30-4949
8
RADIUS 20 [508]
CONTROL BOX
HINGED ACCESS
88.50 [2247.9]
1.50
38.1[]
1.50
38.1[]
SEE NOTE #3
TYP.
1.00 25.4[]
SEE NOTE #3
TYP.
1.00 25.4[]
4.63
117.6[]
27.98
710.7[]
7/8 [22.4]
FIELD POWER ENTRY
SEE NOTE #2
44.00
1117.6[]
11.20
284.5[]
31.74
806.2[]
Y
X
H
SEE NOTE #5
42 [1067] MIN.
48 [1219] MIN.
42 [1067] MIN.
48 [1219] MIN.
92.50 [2349.5]
UNIT
CENTER OF GRAVITY UNIT HEIGHT VICTAULIC CONNECTIONS
X Y H (STANDARD) H (VALUE SOUND) WATER IN/OUT
30RA035
36.45 [926] 46.08 [1170] 66.5 [1689] 61.0 [1549] 2-1/2"
30RA040
36.24 [921] 44.03 [1118] 66.5 [1689] 61.0 [1549] 2-1/2"
30RA045
36.24 [921] 46.15 [1172] 78.5 [1994] 73.0 [1854] 2-1/2"
30RA050
36.00 [914] 44.00 [1118] 78.5 [1994] 73.0 [1854] 2-1/2"
30RA055
36.48 [927] 44.60 [1133] 78.5 [1994] 73.0 [1854] 2-1/2"
30RA060
36.50 [927] 44.56 [1132] 78.5 [1994] 73.0 [1854] 2-1/2"
REAR VIEW
CONTROL BOX
HINGED ACCESS
CIRCUIT A
COMPRESSOR
ACCESS
COIL
AREA
AIR FLOW
AIR FLOW
FRONT VIEW
CIRCUIT B
COMPRESSOR
ACCESS
TOP VIEW
RIGHT VIEW
COIL
AREA
SERVICE
CLEARANCE
BORDER
(NOT TO SCALE)
CG
NOTES:
1. DO NOT CAP OR OTHERWISE OBSTRUCT THE
LIQUID LINE TEMPERATURE RELIEF.
2. 7/8 [22.4] PILOT HOLE PROVIDED FOR LOCATING FIELD POWER WIRING.
ACTUAL HOLE REQUIRED DEPENDS ON FIELD WIRE SIZING.
3. 0.437 [11.10] HOLE USED FOR MOUNTING UNIT.
4. UNIT MUST HAVE CLEARANCES AS FOLLOWS:
TOP - DO NOT RESTRICT.
COIL SIDE - 42 [1067] FROM SOLID SURFACE.
PANEL SIDE - 48 [1219] PER NEC.
5. SEE TABLE COLUMN H; DIMENSION FOR STANDARD FAN OR VALUE
SOUND FAN OPTION.
6. CARRIER DOES NOT RECOMMEND INSTALLATION IN A PIT.
7. UNIT CAN BE HANDLED USING THE FORK TRUCK LIFT POCKETS
(MINIMUM OF 60" FORK LENGTH).
8. WATER CONNECTIONS RECESSED 4-1/2 INCHES INSIDE UNIT.
DIMENSIONS IN [ ] ARE IN MILLIMETERS
VALUE SOUND FAN OPTION
(PICTORIALLY ONLY)
AIR FLOW
FIELD
CONTROL
WIRING
CONNECTIONS
FORK
TRUCK
POCKETS
NOTE: 3 OR 4 FANS
PANEL SIDE
SEE NOTE #4
COIL SIDE
SEE NOTE #4
PANEL SIDE
SEE NOTE #4
COIL SIDE
SEE NOTE #4
WATER-IN
WATER-OUT
9. DIMENSIONS ARE IN INCHES.
Fig. 7 — Dimensions — 30RAP035-060 Units
a30-4950
9
Fig. 8 — Accessory Storage Tank Dimensions — 30RAP010,015 Units
1' 5-13/32"
442[]
1' 1/32"
306[]
1' 1/32"
306[]
1' 5-13/32"
442[]
2.5"[63.5] VICTAULIC WATER
INLET/OUTLET
2.5"[63.5] VICTAULIC WATER
INLET/OUTLET
3' 10-63/64"
1193[]
MOUNTING HOLES,
FOUR CORNERS (TYP)
3"
76.2[]
1-1/2"
38.1[]
.395/.405 (TYP)
MOUNTING HOLES,
MIDDLE EACH SIDE
5' 8-1/8"
1730[]
2' 47/64"
628[]
CENTER OF GRAVITY
1' 11-31/64"
597[]
CENTER OF GRAVITY
2' 8-3/4"
832[]
.88"[22.35] KNOCKOUT
FOR POWER TO CONTROL BOX
CONTROL
BOX END
TANK ACCESS
CONTROL
BOX END
TANK ACCESS
TANK
ACCESS
C.B
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
a30-4879
10
Fig. 9 — Accessory Storage Tank Dimensions — 30RAP018-030 Units
2.5"[63.5] VICTAULIC WATER
INLET/OUTLET
2.5"[63.5] VICTAULIC WATER
INLET/OUTLET
1' 5-13/32"
442[]
1' 5-13/32"
442[]
1' 1/32"
306[]
1' 1/64"
305[]
2' 47/64"
628[]
7' 5-7/8"
2283[]
3' 10-63/64"
1193[]
MOUNTING HOLES,
FOUR CORNERS (TYP)
3"
76.2[]
1-1/2"
38.1[]
.395/.405 (TYP)
MOUNTING HOLES,
MIDDLE EACH SIDE
CENTER OF GRAVITY
1' 11-17/32"
598[]
CENTER OF GRAVITY
3' 8"
1118[]
CONTROL
BOX END
.88" (22.35) KNOCKOUT FOR
POWER TO THE CONTROL BOX
TANK
ACCESS
C.B
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK ACCESS
CONTROL
BOX END
TANK ACCESS
TANK ACCESS
a30-4880
11
Fig. 10 — Accessory Storage Tank Dimensions — 30RAP035-060 Units
a30-4880
8' 2-3/4"
2508[]
3' 7-63/64"
1117[]
3' 7-63/64"
1117[]
.395/.405 (TYP)
MOUNTING HOLES,
MIDDLE EACH SIDE
MOUNTING HOLES,
FOUR CORNERS (TYP)
3"
76.2[]
1-1/2"
38.1[]
1' 1/32"
306[]
1' 1/64"
305[]
2' 47/64"
628[]
7' 5-7/8"
2283[]
1' 5-13/32"
442[]
1' 5-13/32"
442[]
CENTER OF GRAVITY
4' 1-23/64"
1254[]
CENTER OF GRAVITY
3' 8"
1118[]
.88" (22.35) KNOCKOUT FOR
POWER TO THE CONTROL BOX
MOUNTING HOLES
MOUNTING HOLES
CONTROL
BOX END
CONTROL
BOX END
.88" (22.35) KNOCKOUT FOR
POWER TO THE CONTROL BOX
C.B
ACCESS
C.B
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
2.5"[63.5] VICTAULIC WATER
INLET/OUTLET
TANK
ACCESS
TANK
ACCESS
CONTROL
BOX END
TANK
ACCESS
TANK
ACCESS
TANK
ACCESS
a30-4881
12
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