Carrier 30RAP user guide manual

Fig. 1 — Typical 30RAP Unit (018-030 Shown)
30RAP010-150 Air-Cooled Chillers and
30RAP011-060 Air-Cooled Chillers
with Greenspeed® Intelligence
with Puron® Refrigerant (R-410A)
Installation Instructions
AquaSnap
50/60 Hz
®

CONTENTS

Page
SAFETY CONSIDERATIONS INSTALLATION
Storage Recommendations . . . . . . . . . . . . . . . . . . . . . . 2
Step 1 — Place and Rig the Unit
•PLACING UNIT
•RIGGING
• MOUNTING UNIT
Step 2 — Check Compressor Mounting Step 3 — Connect Cooler Fluid and Drain Piping
• ALL UNITS
• VICTAULIC COUPLING INSTALLATION
• UNITS WITH FACTORY-INSTALLED HYDRONIC PACKAGES
•AIR SEPARATION
Step 4 — Fill the Chilled Water Loop
• WATER SYSTEM CLEANING
• FILLING THE SYSTEM
•PUMP VFD
• SENSORLESS CONTROL (CLOSED LOOP) — ACTIVE SETUP 1
• REMOTE SENSOR (CLOSED LOOP) — ACTIVE SETUP 2
• REMOTE CONTROLLER (OPEN LOOP) — ACTIVE SETUP 3
• PREPARATION FOR YEAR-ROUND OPERATION
• FREEZE PROTECTION
• PREPARATION FOR WINTER SHUTDOWN
Step 5 — Make Electrical Connections
• POWER SUPPLY
•POWER WIRING
• CONTROL POWER
Step 6 — Install Accessories
• ELECTRICAL
Step 7 — Check Refrigerant Circuit
• LEAK TESTING
• DEHYDRATION
• REFRIGERANT CHARGE
BACnet Communication Option Wiring APPENDIX A (PRESSURE DROP CURVES)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . .1,2
. . . . . . . . . . . . . . . . . . 2
. . . . . . . . . 16
. . . . . . . . . . . . 33
. . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . 68
. . . . . . . . . . . . . 68
. . . . . . . . . 69
. . . 72-84

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electrical com
ponents, and equipment location (roofs, elevated struc-
tures, etc.).
Only trained, qualified installers and service mechanics
should install, start up, and service
Untrained personnel can perform basic
tions such as cleaning coils. All other operations should be performed by trained
When working on the equipment, observe precautions in the
literature an equipment.
• Follow all safety codes.
d on tags, stickers, and labels attached to the
service personnel.
this equipment (Fig. 1).
maintenance func-
• Wear safety glasses and work gloves.
• Keep quenching cloth and fire extinguisher nearby when brazing
• Use care in handling, rigging, and setting bulky
.
.
equipment.
WARNING
Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed.
WARNING
DO NOT USE TORCH to remove any component. System contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and gog­gles and proceed as follows:
a. Shut off electrical po b. Recover refrigerant to relieve all pressure
tem using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area erant in contact with an open flame produces toxic gases.
d. Cut component connection tubing with tubing cutter
and rem any oil that may come out of the lines and as a gage for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when nec-
essary. Oil can ignite when
Failure to follow these procedures may injury or death.
ove component from unit. Use a pan to catch
wer to unit.
from sys-
should be well ventilated. Refrig-
exposed to torch flame.
result in personal
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300163-01 Printed in U.S.A. Form 30RAP-16SI Pg 1 4-16 Replaces: 30RAP-13SI
CAUTION
6 ft
(1.8 m)
MINIMUM*
3.5 ft (1.1 m) MINIMUM†
* Minimum for when coils face each other. Less clearance is required in other configurations. † Clearance of 3.5 ft is required when a coil faces the wall. When there is no coil facing the wall, see the certified drawing for the required service clearance.
a30-4873
Fig. 2 — 30RAP010-060 Multiple Unit Separation
10 ft
(3 m)
MINIMUM
6 ft (1.8 m)
MINIMUM
a30-4904
Fig. 3 — 30RAP070-150 Multiple Unit Separation
DO NOT re-use compressor oil or any oil that has been exposed to the atmosphere. Dispose of oil per local codes and regulations. DO NOT leave refrigerant system open to air any longer than the actual time required to service the equipment. Seal circuits being serviced and charge with dry nitrogen to prevent oil contamination when timely repairs cannot be completed. Failure to follow these proce
-
dures may result in damage to equipment.

INSTALLATION

Storage Recommendations — The 30RAP air-
cooled chillers are designed for outdoor installations. At times, a delay in construction or other factors require that a unit be stored for a period of time prior to installation. The following guidelines should be used for unit storage.
PROVIDE MACHINE PROTECTION — Place and store the unit in an area that will protect it from vandalism, acciden tal contact with vehicles, falling debris or construction waste. Ideally, do not remove the shipping protection such as the coil protectors. This will provide additional protection for the unit. The unit can be stored outdoors.
INSPECTION DURING STORAGE — To ensure faster installation when the time comes, the following inspection schedule is recommended:
Every 3 Months — The 30RAP units are shipped with a com­plete operating charge of R-410A. Check each refrigerant cir­cuit to be sure that there is positive pressure, at least 26 psig (180 kPa) in the circuit. If a circuit is found to be without pres sure, contact a qualified refrigeration mechanic. The system should be pressurized to find the leak. It should be repaired, de­hydrated and recharged with refrigerant. If a positive circuit pressure was not found, the compressor oil should be changed or at least sampled to determine if moisture is present. If mois ture is found in the compressor oil, the oil should be changed.
Every 6 Months — Check the unit for damage, both physical and from wildlife. Check the unit for nests from rodents, birds, or insects. Depending on location, these organisms can cause deterioration of components which may result in failure. Con sider an exterminator if necessary. If damage is found and it will interfere with the installation, consider repairing the dam age before installation. Check the unit control box for signs of moisture. If moisture is found, determine the entry path and seal the leak.

Step 1 — Place and Rig the Unit

PLACING UNIT — Units are suitable for outdoor use only. For 30RAP010-060 units, see Fig. are aligned such that coils face each other, a minimum of 6
ft (1829 mm) separation is recommended. When the paral­lel arrangement has only one coil drawing air from the space between chillers, a minimum of 3.5 ft (1067 mm) is recom mended. When parallel chillers have no coils facing each other (a back-to-back arrangement), be sure to maintain the larger of the recommended service clearances associated with each chiller (see the certified drawings). Due to NEC (National Electric Code) regulations, a minimum clearance of 4
ft (1219 mm) must be maintained on the side of the chiller that has an electrical box. Chiller fan discharge must be at least as high as adjacent solid walls. Installation in pits is not recommended.
2. When parallel chillers
For 30RAP070-150 units, see Fig. 3. When chillers are ar­ranged in parallel, a minimum of 10 ft (3048 mm) between chillers is recommended. Acceptable clearance on the cooler connection side or end opposite the control box of the unit can be reduced to 3 ft (1 m) without sacrificing performance as
-
long as the remaining three sides are unrestricted. Acceptable clearance on the side with a control box can be reduced to 4 ft (1.3 m) due to NEC (National Electric Code) regulations, with
­out sacrificing performance as long as the remaining three sides are unrestricted. Clearances between chillers in dual chiller applications may be reduced to 6 ft (1.8 m) without sac
­rificing performance provided the remaining sides are unre­stricted. For acceptable clearance with layout involving more than 2 chillers, please contact application engineering.
-
-
-
-
These instructions cover installation of 30RAP010-150 air-
cooled liquid chillers. Refer to Fig.
4 and 5 for model number
to determine factory-installed options. RIGGING — Preferred method for rigging is with spreader
bars from above the unit. Use shackles in lifting holes. Rig at a single point with 4 cables for size 010-115 units, 6 cables for size 130 and 150 units, or use spread bars. All panels must be in place when rigging. See rigging label on unit for details concerning shipping weights, distance between lifting holes, center of gravi
­ty, and lifting ring dimensions. See Tables 1-3 and Fig. 6 for unit weights. See Tables 4 and 5 for physical data. See Fig. 7 and 8 for rigging label.
If overhead rigging is not possible, place chiller on skid or
-
pad for rolling or dragging. When rolling, use a minimum of 3 rollers. When dragging, pull the pad. Do not apply force to the unit. When in final position, raise from above to lift unit off pad.
CAUTION
All panels must be in place when rigging. If they are not, damage to unit could result.
2
Fig. 4 — AquaSnap® Chiller Model Number Designation, 30RAP010-060
LEGEND
EMM —
Energy Management Module
GFI
Ground Fault Interrupting
MCHX —
Microchannel Heat Exchanger
SCCR — Short Circuit Current Rating
a30-5718
*High-efficiency variable condenser fans (codes D, F, G, H, J, and K) are not available on unit sizes 010 and 015, and are the only choices for sizes 011 and 016. †Digital compressors (codes 2, 5, 8, C, G, and K) are not available on unit sizes 011 and 016.
P00030RA 0 66D010
30RA
Air-Cooled AquaSnap Chiller
Refrigerant Type
P – Puron
Revision Level
C –
Current Revision Level
Unit Sizes
010 020 045 011 025 050 015 030 055 016 035 060 018 040
Voltage
1 –
575-3-60
2
380-3-60
5
208/230-3-60
6
460-3-60
9
380/415-3-50
Condenser Coil and Low Sound Options
5 –
MCHX, Value Sound Fan
6
MCHX, E-Coat, Value Sound Fan
D
MCHX, AeroAcoustic Fan
F
MCHX, E-Coat, AeroAcoustic Fan
J
MCHX, AeroAcoustic Fan, Compressor Blanket(s)
K
MCHX, E-Coat, AeroAcoustic Fan, Compressor Blanket(s)
Hydronic System
0 –
No Pump
2
Single Pump, 1.5 Hp
3
Single Pump, 3 Hp
4
Single Pump, 3 Hp High Head
5
Single Pump, 5 Hp
6
Single Pump, 5 Hp High Head
7
Single Pump, 7.5 Hp
Z
Single Pump, 10 Hp
9
Dual Pump, 1.5 Hp
B
Dual Pump, 3 Hp
C
Dual Pump, 3 Hp High Head
D
Dual Pump, 5 Hp
F
Dual Pump, 5 Hp High Head
G
Dual Pump, 7.5 Hp
H – Dua
l Pump, 10 Hp
Ambient/Capacity Control/High SCCR Options*†
0 –
Std Comp
1
Hot Gas Bypass
2
Digital Comp
3
Std Comp, High SCCR
4
Hot Gas Bypass, High SCCR
5
Digital Comp, High SCCR
6
Low Ambient, Std Comp
7
Low Ambient, Hot Gas Bypass
8
Low Ambient, Digital Comp
9
Low Ambient, Std Comp, High SCCR
B
Low Ambient, Hot Gas Bypass, High SCCR
C
Low Ambient, Digital Comp, High SCCR
D
Std Comp, High-Efficiency Variable Condenser Fans
F
Hot Gas Bypass, High-Efficiency Variable Condenser Fans
G
Digital Comp, High-Efficiency Variable Condenser Fans
H
Std Comp, High SCCR, High-Efficiency Variable
Condenser Fans
J
Hot Gas Bypass, High SCCR, High-Efficiency Variable
Condenser Fans
K
Digital Comp, High SCCR, High-Efficiency Variable
Condenser Fans
Electrical Options
0 –
No Disconnect, No Cooler Heater
1
No Disconnect, Cooler Heater
D
Non-Fused Disconnect, No Cooler Heater
F
Non-Fused Disconnect, Cooler Heater
Controls/Communications Options
0 –
Std
1 –
Std, BACnet Communication
5
EMM
6 – EMM,
BACnet Communication
B
EMM, GFI
C – EMM, GFI,
BACnet Communication
H – GFI J – GFI,
BACnet Communication
Packaging/Security Options
0 –
Std Packaging
4 –
Security Grilles/Hail Guards Only
8 –
Skid Only
D –
Skid, Security Grilles/Hail Guards
J –
Skid, Top Crate, Bag
N –
Skid, Top Crate, Bag, Security Grilles/Hail Guards
®
C
a30-6071
3
LEGEND
EMM —
Energy Management Module
GFI
Ground Fault Interrupting
MCHX —
Microchannel Heat Exchanger
SCCR — Short Circuit Current Rating VFD —
Variable Frequency Drive
Fig. 5 — AquaSnap® Chiller Model Number Designation, 30RAP070-150
P00030RA 0 66D070
30RA
Air-Cooled AquaSnap Chiller
Refrigerant Type
P – Puron
Revision Level
B –
Current Revision Level
Unit Sizes
070 115 080 130 090 150 100
Voltage
1 –
575-3-60
2
380-3-60
5
208/230-3-60
6
460-3-60
9
380/415-3-50
Condenser Coil and Low Sound Options
0 –
Aluminum/Copper, Value Sound Fan
1
Copper/Copper, Value Sound Fan
2
Aluminum/Copper, Pre-Coat, Value Sound Fan
3
Aluminum/Copper, E-Coat, Value Sound Fan
4
Copper/Copper, E-Coat, Value Sound Fan
5
MCHX, Value Sound Fan
6
MCHX, E-Coat, Value Sound Fan
7
Aluminum/Copper, AeroAcoustic™ Fan
8
Copper/Copper, AeroAcoustic Fan
9
Copper/Aluminum, Pre-Coat, AeroAcoustic Fan
B – Copper/
Aluminum, E-Coat, AeroAcoustic Fan
C
Copper/Copper, E-Coat, AeroAcoustic Fan
D
MCHX, AeroAcoustic Fan
F
MCHX, E-Coat, AeroAcoustic Fan
J
MCHX, AeroAcoustic Fan, Compressor Blanket(s)
K
MCHX, E-Coat, AeroAcoustic Fan, Compressor Blanket(s)
L
Aluminum/Copper, AeroAcoustic Fan, Compressor Blanket(s)
M
Copper/Copper, AeroAcoustic Fan, Compressor Blanket(s)
N
Aluminum/Copper, Pre-Coat, AeroAcoustic Fan, Compressor Blanket(s)
P
Aluminum/Copper, E-Coat, AeroAcoustic Fan, Compressor Blanket(s)
Q
Copper/Copper, E-Coat, AeroAcoustic Fan, Compressor Blanket(s)
Hydronic System
Ambient/Capacity Control/High SCCR Options
0 –
Std Comp
1
Hot Gas Bypass
2
Digital Comp
3
Std Comp, High SCCR
4
Hot Gas Bypass, High SCCR
5
Digital Comp, High SCCR
6
Low Ambient, Std Comp
7
Low Ambient, Hot Gas Bypass
8
Low Ambient, Digital Comp
9
Low Ambient, Std Comp, High SCCR
B
Low Ambient, Hot Gas Bypass, High SCCR
C
Low Ambient, Digital Comp, High SCCR
D
Std Comp, Suction Service Valve
F
Hot Gas Bypass, Suction Service Valve
G
Digital Comp, Suction Service Valve
H
Std Comp, High SCCR, Suction Service Valve
J
Hot Gas Bypass, High SCCR, Suction Service Valve
K
Digital Comp, High SCCR, Suction Service Valve
L
Low Ambient, Std Comp, Suction Service Valves
M
Low Ambient, Hot Gas Bypass, Suction Service Valves
N
Low Ambient, Digital Comp, Suction Service Valves
P
Low Ambient, Std Comp, High SCCR, Suction Service
Valves
Q
Low Ambient, Hot Gas Bypass, High SCCR, Suction Service
Valves
R
Low Ambient, Digital Comp, High SCCR, Suction Service
Valves
Electrical Options
Controls/Communications Options
0 –
Std
1 –
Std, BACnet Communication
5
EMM
6 – EMM,
BACnet Communication
B
EMM, GFI
C – EMM, GFI,
BACnet Communication
H – GFI J – GFI,
BACnet Communication
Packaging/Security Options
0 –
Std Packaging
4 –
Security Grilles/Hail Guards Only
8 –
Skid Only
D –
Skid, Security Grilles/Hail Guards
J –
Skid, Top Crate, Bag
N –
Skid, Top Crate, Bag, Security Grilles/Hail Guards
®
0
No Pump
1
Single Pump, 3 Hp
2
Single Pump, 5 Hp
3
Single Pump, 7.5 Hp
4
Single Pump, 10 Hp
5
Single Pump, 15 Hp
6
Dual Pump, 3 Hp
7
Dual Pump, 5 Hp
8
Dual Pump, 7.5 Hp
9
Dual Pump, 10 Hp
B
Dual Pump, 15 Hp
D
Single Pump, 5 Hp with VFD
F
Single Pump, 7.5 Hp with VFD
G
Single Pump, 10 Hp with VFD
H
Single Pump, 15 Hp with VFD
J
Dual Pump, 3 Hp with VFD
K
Dual Pump, 5 Hp with VFD
L
Dual Pump, 7.5 Hp with VFD
M
Dual Pump, 10 Hp with VFD
N
Dual Pump, 15 Hp with VFD
0 Single Point,
No Disconnect, No Cooler Heater
1 Single Point,
No Disconnect, Cooler Heater
2 Single Point,
Non-Fused Disconnect, No Cooler Heater
3Single Point,
Non-Fused Disconnect, Cooler Heater
4 – Dual Point,
No Disconnect, No Cooler Heater
5 – Dual Point,
No Disconnect, Cooler Heater
B
a30-6072
4
Table 1 — MCHX Unit Operating Weights
MCHX STANDARD UNITS
30RAP
SIZE
010 188 209 161 146 704 010 86 95 73 66 319 011 216 209 161 176 762 011 98 95 73 80 346 015 193 213 163 149 718 015 88 97 74 67 326 016 245 213 163 179 800 016 111 97 74 81 363 018 363 264 209 288 1125 018 165 120 95 131 510 020 365 266 211 290 1133 020 166 121 96 132 514 025 393 290 237 321 1242 025 178 132 108 146 564 030 405 301 246 331 1283 030 184 136 112 150 582 035 652 730 413 369 2163 035 296 331 187 167 981 040 704 697 390 394 2185 040 319 316 177 179 991 045 675 758 425 379 2238 045 306 344 193 172 1015 050 732 724 401 405 2263 050 332 328 182 184 1026 055 744 762 437 427 2369 055 337 346 198 194 1075 060 746 762 438 429 2375 060 338 346 199 195 1077 070 930 984 727 770 3410 070 422 446 330 349 1547 080 936 1038 791 877 3641 080 425 471 359 398 1652 090 952 1057 800 888 3697 090 432 479 363 403 1677 100 779 805 963 617 595 931 4690 100 353 365 437 280 270 422 2127 115 796 824 1027 697 672 991 5008 115 361 374 466 316 305 450 2272 130 1100 1179 1430 680 682 1380 6451 130 499 535 649 309 309 626 2926 150 1120 1205 1554 779 781 1499 6938 150 508 546 705 353 354 680 3147
A B C D E F Total Weight A B C D E F Total Weight
WEIGHT AT MOUNTING POINTS (lb)
30RAP
SIZE
MCHX SINGLE PUMP UNITS
30RAP
SIZE
010 215 264 213 174 866 010 98 120 97 79 393 011 243 264 213 204 924 011 110 120 97 93 419 015 220 268 215 177 880 015 100 122 98 80 399 016 272 268 215 207 962 016 123 122 98 94 436 018 404 306 249 329 1288 018 183 139 113 149 584 020 406 308 251 331 1296 020 184 140 114 150 588 025 434 332 277 362 1405 025 197 151 126 164 637 030 446 342 286 372 1446 030 202 155 130 169 656 035 677 877 537 415 2507 035 307 398 244 188 1137 040 728 846 513 441 2529 040 330 384 233 200 1147 045 701 906 550 425 2582 045 318 411 249 193 1171 050 756 873 524 453 2606 050 343 396 238 206 1182 055 768 910 561 474 2713 055 349 413 254 215 1231 060 771 910 562 476 2719 060 350 413 255 216 1233 070 1036 1032 871 874 3812 070 470 468 395 396 1729 080 1054 1070 963 948 4035 080 478 485 437 430 1830 090 1063 1082 967 950 4061 090 482 491 438 431 1842 100 1105 871 886 823 554 850 5089 100 501 395 402 373 252 385 2308 115 1121 892 948 904 631 912 5407 115 508 405 430 410 286 414 2453 130 1418 1252 1415 817 615 1333 6850 130 643 568 642 370 279 605 3107 150 1437 1280 1537 916 714 1453 7337 150 652 581 697 415 324 659 3328
A B C D E F Total Weight A B C D E F Total Weight
WEIGHT AT MOUNTING POINTS (lb)
30RAP
SIZE
MCHX DUAL PUMP UNITS
30RAP
SIZE
010 242 319 266 202 1029 010 110 145 121 92 467 011 270 319 266 232 1087 011 123 145 121 105 493 015 247 323 268 205 1043 015 112 147 121 93 473 016 299 323 268 235 1125 016 136 147 121 107 510 018 445 347 288 370 1450 018 202 157 131 168 658 020 447 349 290 372 1458 020 203 158 132 169 661 025 475 373 316 403 1567 025 216 169 144 183 711 030 487 383 325 413 1608 030 221 174 147 187 729 035 705 1022 664 459 2850 035 320 463 301 208 1293 040 755 992 639 486 2872 040 343 450 290 221 1303 045 729 1051 677 469 2925 045 331 477 307 213 1327 050 783 1019 649 499 2950 050 355 462 295 226 1338 055 796 1055 687 518 3056 055 361 479 312 235 1386 060 798 1056 688 520 3062 060 362 479 312 236 1389 070 1123 1036 928 1005 4092 070 509 470 421 456 1856 080 1159 1094 1038 1099 4390 080 526 496 471 499 1991 090 1167 1104 1041 1099 4411 090 529 501 472 499 2001 100 1353 908 820 990 506 797 5374 100 614 412 372 449 229 361 2438 115 1367 931 881 1070 583 860 5692 115 620 422 400 485 264 360 2582 130 1658 1297 1404 922 559 1295 7135 130 752 588 637 418 254 587 3236 150 1676 1326 1526 1020 659 1415 7622 150 760 601 692 463 299 642 3457
NOTE: See Fig. 6 for unit mounting points.
A B C D E F Total Weight A B C D E F Total Weight
WEIGHT AT MOUNTING POINTS (lb)
30RAP
SIZE
WEIGHT AT MOUNTING POINTS (kg)
WEIGHT AT MOUNTING POINTS (kg)
WEIGHT AT MOUNTING POINTS (kg)
5
Table 2 — RTPF Unit Operating Weights (
AL/CU COIL NO PUMP UNITS
Al/Cu Coil)
30RAP
SIZE
070 1017 1030 862 851 3759 070 461 467 391 386 1705 080
090 100 115 130 150
A B C D E F
1062 1100 968 935 1035 1153 1018 914
887 911 1179 724
913 940 1261 813 1183 1261 1596 763 1213 1296 1739 871
WEIGHT AT MOUNTING POINTS (lb)
— 702 1145 789 1223 765 1545 873 1682
Total
Weight
4064 4119 5548 5939 7113 7673
30RAP
SIZE
080 090 100 115 130 150
WEIGHT AT MOUNTING POINTS (kg)
A B C D E F
482 499 439 424 469 523 462 414 402 413 535 328 414 427 572 369 537 572 724 346 550 588 789 395
— 319 519 358 555 347 701 396 763
AL/CU COIL SINGLE PUMP UNITS
30RAP
SIZE
070 1126 1140 954 942 4161 070 511 517 433 427 1887 080
090 100 115 130 150
A B C D E F
1164 1206 1062 1025 1126 1255 1108 994 1215 982 1098 929 1240 1012 1178 1019 1506 1337 1577 901 1534 1373 1718 1009
WEIGHT AT MOUNTING POINTS (lb)
— 664 1059 750 1140 696 1495 804 1634
Total
Weight
4457 4483 5947 6338 7512 8072
30RAP
SIZE
080 090 100 115 130 150
WEIGHT AT MOUNTING POINTS (kg)
A B C D E F
528 547 482 465 511 569 502 451 551 445 498 421 562 459 534 462 683 606 715 409 696 623 779 458
— 301 480 340 517 316 678 365 741
AL/CU COIL DUAL PUMP UNITS
30RAP
SIZE
070 1201 1216 1018 1005 4441 070 545 552 462 456 2014 080
090 100 115 130 150
LEGEND
AL/CU — Aluminum Fin/Copper Tube
A B C D E F
1237 1282 1128 1089 1197 1333 1177 1057 1459 1023 1034 109 1483 1055 1113 1180 1744 1383 1565 1005 1771 1421 1706 1112
WEIGHT AT MOUNTING POINTS (lb)
— 622 1004 708 1085 641 1458 750 1597
Total
Weight
4737 4763 6232 6623 7797 8357
30RAP
SIZE
080 090 100 115 130 150
NOTE: See Fig. 6 for unit mounting points.
WEIGHT AT MOUNTING POINTS (kg)
A B C D E F
561 581 512 494 543 605 534 479 662 464 469 495 673 478 505 535 791 627 710 456 803 645 774 504
— 282 455 321 492 291 661 340 724
Total
Weight
1843 1868 2516 2694 3226 3480
Total
Weight
2022 2033 2697 2875 3407 3661
Total
Weight
2149 2160 2827 3004 3536 3790
6
Table 3 —
B
A
C
D
CONTROL BOX SIDE
30RAP010-030
UNITS
30RAP035-090
UNITS
a30-4861
Fig. 6 — Unit Mounting Points
30RAP100-150
UNITS
a30-5439
RTPF Unit Operating Weights (Cu/Cu Coil)
CU/CU COIL NO PUMP UNITS
30RAP
SIZE
WEIGHT AT MOUNTING POINTS (lb)
A B C D E F
Total
Weight
30RAP
SIZE
WEIGHT AT MOUNTING POINTS (kg)
A B C D E F
070 1179 1194 999 987 4359 070 535 542 453 448 1977 080
1250 1294 1140 1100
090
1216 1354 1196 1073
100 115 130 150
992 1016 1389 829 1033 1060 1501 933 1319 1395 1867 898 1363 1445 2039 1021
— 808 1354 909 1463 900 1814
1023 1981
4784 4839 6388 6899 8193 8873
080 090 100 115 130 150
567 587 517 499 552 614 542 487 450 461 630 376 469 481 681 423 598 633 847 407
— 366 614 412 664 408 823
618 655 925 463 464 899 4025
CU/CU COIL SINGLE PUMP UNITS
30RAP
SIZE
A B C D E F
WEIGHT AT MOUNTING POINTS (lb)
Total
Weight
30RAP
SIZE
070 1288 1304 1091 1078 4761 070 584 591 495 489 2160 080
1352 1401 1233 1191
090
1307 1456 1285 1154
100
1317 1090 1308 1030
115
1357 1135 1418 1135
130
1639 1474 1846 1035
150
1682 1525 2017 1158 955 1935 9272 150 763 692 915 525 433 878 4206
— 773 1268 873 1379 832 1766
5177 5203 6787 7298 8592
080 090 100 115 130
WEIGHT AT MOUNTING POINTS (kg)
A B C D E F
613 635 559 540 593 660 583 524 597 494 593 467 615 515 643 515 743 668 837 469
— 351 575 396 626 377 801
CU/CU COIL DUAL PUMP UNITS
30RAP
SIZE
A B C D E F
WEIGHT AT MOUNTING POINTS (lb)
Total
Weight
30RAP
SIZE
070 1364 1381 1156 1141 5041 070 618 626 524 518 2287 080
1425 1476 1300 1255
090
1378 1534 1355 1216
100
1558 1134 1246 1187
115
1597 1181 1356 1291
130
1875 1523 1834 1137
150
1917 1575 2004 1260
— 735 1211 836 1323 778 1730 902 1899
5457 5483 7072 7583 8877
080 090 100 115 130
9557 150 870 715 909 571 406 861 4335
LEGEND NOTE: See Fig. 6 for unit mounting points.
CU/CU — Copper Fin/Copper Tube
WEIGHT AT MOUNTING POINTS (kg)
A B C D E F
647 670 590 569 625 696 614 552 707 514 565 539 724 536 615 586 851 691 832 516
— 333 549 379 600 353 785
Total
Weight
2170 2195 2898 3129 3716
Total
Weight
2348 2360 3078 3310 3897
Total
Weight
2475 2487 3208 3440 4026
C
CONTROL BOX SIDE
B
A
B
CONTROL BOX SIDE
A
C
F
D
E
D
7
Table 4 —
Physical Data, 30RAP — English
UNIT 30RAP 010 011 015 016 018 020 025 OPERATING WEIGHT (lb)
MCHX Condenser Coil, No Pump 704 762 718 800 1125 1133 1242 MCHX Condenser Coil, Single Pump (60 Hz only) MCHX Condenser Coil, Dual Pump (60 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (60 Hz only) Al-Cu Condenser Coil, Dual Pump (60 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (60 Hz only) Cu-Cu Condenser Coil, Dual Pump (60 Hz only)
REFRIGERANT TYPE R-410A, EXV Controlled System Total Refrigerant Charge (lb) 8.6 8.3 9.6 10.0 14.6 15.2 16.7 Refrigerant Charge (lb) Ckt A/Ckt B 8.6/— 8.3/— 9.6/— 10.0/— 14.6/— 15.2/— 16.7/— Total Refrigerant Charge RTPF (lb) Refrigerant Charge RTPF (lb) Ckt A/Ckt B
COMPRESSORS Scroll, Hermetic Quantity 1 2 1 2 2 2 2 Speed (Rpm) (Qty) Tons, Ckt A (1) 11 (2) 6/4 (1) 15 (2) 9/6 (2) 9 (2) 10 (2) 13 (Qty) Tons, Ckt B
Oil Charge (Pt) Ckt A/Ckt B 6.9/— 6.4/— No. Capacity Steps Standard 1 2 1 2 2 2 2 With Hot Gas Bypass 3 3 3 Digital Compressor Option 13 21 13 21 22 22 22 Minimum Capacity Step (%) Standard 100 40 100 40 50 50 50 With Hot Gas Bypass 20 24 29 Digital Compressor Option 20 20 20 20 17 17 17 Capacity (%) Circuit A 100 100 100 100 100 100 100 Circuit B
COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (lb) (empty) 22.4 22.4 Net Fluid Volume (gal) 0.6 0.6 0.8 0.9 0.9 1.2 1.4 Maximum Refrigerant Pressure (psig) 505 505 505 505 505 505 505 Maximum Water-Side Pressure Without Pump(s) (psig) Maximum Water-Side Pressure With Pump(s) (psig)
CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 2 2 2 2 2 2 Drain (NPT)
CONDENSER FANS Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge Fan Speed (Rpm) 850 (60 Hz)/710 (50 Hz) No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30 9...30 No. Fans 1 1 1 1 2 2 2 Total Airflow 60 Hz (Cfm) 9400 9400 9400 9400 17,500 17,500 19,400 Total Airflow 50 Hz (Cfm) 7849 7849 7849 7849 14,613 14,613 16,199
Optional Value Sound Type
Fan Speed (Rpm) 1140 (60 Hz)/950 (50 Hz) No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30 4...30 4...30 No. Fans 1 1 1 1 2 2 2 Total Airflow 60 Hz (Cfm) 10,100 10,100 10,100 10,100 18,500 18,500 20,900 Total Airflow 50 Hz (Cfm) 8434 8434 8434 8434 15,448 15,448 17,452
CONDENSER COILS Novation Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/— 1/— 1/— Total Face Area (sq ft) 17 19 17 19 26 26 33 Maximum Refrigerant Pressure (psig) 656 656 656 656 656 656 656
HYDRONIC MODULE (Optional, 60 Hz only)† Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. D
Expansion Tank Volume (gal) Total/Acceptance 4.4/3.2
CHASSIS DIMENSIONS (ft - in.) Length 5-7 5-7 5-7 5-7 7-5 7-5 7-5 Width 3-5 3-5 3-5 3-5 3-5 3-5 3-5 Height 5-6 5-6 5-6 5-6 5-6 5-6 6-6
EXV Electronic Expansion Valve MCHX — Microchannel Heat Exchanger RTPF — Round Tube, Plate Fin (Condenser Coil)
LEGEND
866 924 880 962 1288 1296 1405
1029 1087 1043 1125 1450 1458 1567
3500 (60 Hz)/2900 (50 Hz)
6.9/—
9.1/—
13.8/— 13.8/— 13.8/—
27.5 31.8 31.8 40.3 46.3
300 300 300 300 300 300 300
150 150 150 150 150 150 150
1
/
4
Pump(s), Strainer with Blowdown Valve, Expansion Tank,
1
/
4
1
/
4
Propeller Type, Axial, V
®
MCHX Aluminum Tube, Aluminum Fin
*Unit connection is IPS Carbon Steel piping. †Flow switch and strainer are standard on all units, with or without hydronic package. NOTE: 30RAP chillers with Greenspeed sizes 010, 015, and 070-150.
1
/
4
1
/
4
1
/
4
ertical Discharge
Pressure Taps, Drain and Vent Plugs, Flow Switch, and
Balance Valve
ual pumps with check valves and isolation valves.
®
intelligence are not available on unit
1
/
4
8
Table 4 — Physical Data, 30RAP — English (cont)
UNIT 30RAP 030 035 040 045 050 055 060 OPERATING WEIGHT (lb)
MCHX Condenser Coil, No Pump 1283 2163 2185 2238 2263 2369 2375 MCHX Condenser Coil, Single Pump (60 Hz only) MCHX Condenser Coil, Dual Pump (60 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (60 Hz only) Al-Cu Condenser Coil, Dual Pump (60 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (60 Hz only) Cu-Cu Condenser Coil, Dual Pump (60 Hz only)
REFRIGERANT TYPE Total Refrigerant Charge (lb) 19.6 29.2 29.9 33.5 33.7 34.3 34.5 Refrigerant Charge (lb) Ckt A/Ckt B 19.6/— 14.3/14.9 14.9/15.0 16.5/17.0 16.7/17.0 16.9/17.4 17.1/17.4 Total Refrigerant Charge RTPF (lb) Refrigerant Charge RTPF (lb) Ckt A/Ckt B
COMPRESSORS Quantity 2 4 4 4 4 4 4 Speed (Rpm) 3500 (60 Hz)/2900 (50 Hz) (Qty) Tons, Ckt A (2) 15 (2) 10 (2) 10 (2) 11 (2) 13 (2) 13 (2) 15 (Qty) Tons, Ckt B (2) 9 (2) 11 (2) 13 (2) 13 (2) 15 (2) 15
Oil Charge (Pt) Ckt A/Ckt B No. Capacity Steps Standard 2 4 4 4 4 4 4 With Hot Gas Bypass 3 5 5 5 5 5 5 Digital Compressor Option 22 44 44 44 44 44 44 Minimum Capacity Step (%) Standard 50 23 23 24 25 23 25 With Hot Gas Bypass 32 9 11 12 14 13 16 Digital Compressor Option 17 9 8 8 8 8 8 Capacity (%) Circuit A 100 54 47 47 50 46 50 Circuit B 46 53 53 50 54 50
COOLER Weight (lb) (empty) 99.3 99.4 Net Fluid Volume (gal) 2.62 2.6 3.3 3.5 4.1 5.0 5.0 Maximum Refrigerant Pressure (psig) 565 565 565 565 565 565 565 Maximum Water-Side Pressure Without Pump(s) (psig) Maximum Water-Side Pressure With Pump(s) (psig)
CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 2 Drain (NPT)
CONDENSER FANS Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge Fan Speed (Rpm) 850 (60 Hz)/710 (50 Hz) No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30 9...30 No. Fans 2 3 3 3 3 4 4 Total Airflow 60 Hz (Cfm) 19,400 29,600 29,600 Total Airflow 50 Hz (Cfm) 16,199 24,716 24,716 25,468 25,468 32,398 32,398
Optional Value Sound Type Fan Speed (Rpm) 1140 (60 Hz)/950 (50 Hz) No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30 4...30 4...30 No. Fans 2 3 3 3 3 4 4 Total Airflow 60 Hz (Cfm) 20,900 32,000 32,000 33,300 33,300 41,800 41,800
Total Airflow 50 Hz (Cfm) 17,452 26,720 26,720 27,805 27,805 34,903 34,903 CONDENSER COILS Novation
Quantity (Ckt A/Ckt B) 1/— 1/1 1/1 1/1 1/1 1/1 1/1 Total Face Area (sq ft) 33 53 53 66 66 66 66 Maximum Refrigerant Pressure (psig) 656 656 656 656 656 656 656
HYDRONIC MODULE (Optional, 60 Hz only)† Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with
Expansion Tank Volume (gal) Total/Acceptance 4.4/3.2 10.3/10.3
CHASSIS DIMENSIONS (ft - in.) Length 7-5 7-5 7-5 7-5 7-5 7-5 7-5 Width 3-5 7-9 7-9 7-9 7-9 7-9 7-9 Height 6-6 5-6 5-6 6-6 6-6 6-6 6-6
LEGEND *Unit connection is IPS Carbon Steel piping.
EXV Electronic Expansion Valve MCHX Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil)
1446 2507 2529 2582 2606 2713 2719
1608 2850 2872 2925 2950 3056 3062
R-410A, EXV Controlled System
Scroll, Hermetic
13.8/— 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8
Brazed, Direct-Expansion Plate Heat Exchanger
117.9 125.3 137.5 160.4 160.4
300 300 300 300 300 300 300
150 150 150 150 150 150 150
1
/
1
/
4
2
1
/
4
21/
2
1
/
4
21/
2
1
/
4
21/
2
1
/
4
21/
2
1
/
2
30,500 30,500 38,800 38,800
Propeller Type, Axial, V
Pump(s), Strainer with Blowdown Valve,
†Flow switch and strainer are standard on all units, with or without hydronic package. NOTE: 30RAP chillers with Greenspeed sizes 010, 015, and 070-150.
®
MCHX Aluminum Tube, Aluminum Fin
Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and
Balance Valve
ertical Discharge
check valves and isolation valves.
®
intelligence are not available on unit
21/
1
/
2
2
9
Table 4 — Physical Data, 30RAP — English (cont)
UNIT 30RAP 070 080 090 100 115 130 150
ERATING WEIGHT (lb)
OP MCHX Condenser Coil, No Pump 3410 3641 3697 4690 5008 6451 6938 MCHX Condenser Coil, Single Pump (60 Hz only) 3812 4035 4061 5089 5407 6850 7337 MCHX Condenser Coil, Dual Pump (60 Hz only) 4092 4390 4411 5374 5692 7135 7622 Al-Cu Condenser Coil, No Pump 3759 4064 4119 5548 5939 7113 7673 Al-Cu Condenser Coil, Single Pump (60 Hz only) 4161 4457 4483 5947 6338 7512 8072 Al-Cu Condenser Coil, Dual Pump (60 Hz only) 4441 4737 4763 6232 6623 7797 8357 Cu-Cu Condenser Coil, No Pump 4359 4784 4839 6388 6899 8193 8873 Cu-Cu Condenser Coil, Single Pump (60 Hz only) 4761 5177 5203 6787 7298 8592 9272 Cu-Cu Condenser Coil, Dual Pump (60 Hz only) 5041 5457 5483 7072 7583 8877 9557
REFRIGERANT TYPE R-410A, EXV Controlled System Total Refrigerant Charge MCHX (lb) 60.5 70.2 71.0 88.3 100.9 110.4 119.5 Refrigerant Charge MCHX (lb) Ckt A/Ckt B 25.5/35 35.1/35.1 35.5/35.5 39.3/49.0 50.6/50.3 51.2/59.2 60.0/59.5 Total Refrigerant Charge RTPF (lb) 150.0 169.2 170.0 192.0 213.0 239.2 264.0 Refrigerant Charge RTPF (lb) Ckt A/Ckt B 65.5/84.5 84.6/84.6 85.0/85.0 87.0/105.0 106.5/106.5 107.5/131.7 132.0/132.0
COMPRESSORS Scroll, Hermetic Quantity 5665666 Speed (Rpm) 3500 (60 Hz)/ 2900 (50Hz) (Qty, Tons) Ckt A (2) 15 (3) 13 (3) 15 (1) 20 (1) 25 (3) 20 (3) 20 (3) 25 (Qty, Tons) Ckt B (3) 15 (3) 15 (3) 15 (3) 20 (3) 20 (3) 25 (3) 25
Oil Charge (Pt) Ckt A/Ckt B No. Capacity Steps Standard 5665666 With Hot Gas Bypass 6776777 Digital Compressor Option 55 66 66 Minimum Capacity Step (%) Standard 20 15 17 19 17 15 17 With Hot Gas Bypass 13 9 11 13 11 9 11 Digital Compressor Option 7 5 6 — ——— Capacity (%) Circuit A 40 46 50 43 50 44 50 Circuit B 60 54 50 57 50 56 50
COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (lb) (empty) 197 228 245 267 304 334 378 Net Fluid Volume (gal) 4.3 5.0 6.8 7.4 8.6 9.5 10.9 Maximum Refrigerant Pressure (psig) 450 450 450 450 450 450 450 Maximum Water-Side Pressure Without Pump(s) (psig) Maximum Water-Side Pressure With Pump(s) (psig)
CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 3334444 Drain (NPT)
CONDENSER FANS Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge Fan Speed (Rpm) 850 (60 Hz)/710 (50 Hz) No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30 9...30 No. Fans 56678910 Total Airflow, 60 Hz (Cfm) 48,500 58,200 58,200 67,900 77,600 87,300 97,000 Total Airflow, 50 Hz (Cfm) 40,512 48,614 48,614 56,716 64,819 72,921 81,024
Optional Value Sound Type Fan Speed (Rpm) 1140 (60 Hz)/950 (50 Hz) No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30 4...30 4...30 No. Fans 56678910
Total Airflow, 60 Hz (Cfm) 51,250 61,500 61,500 71,750 82,000 92,250 102,500 Total Airflow, 50 Hz (Cfm) 42,809 51,371 51,371 59,932 68,494 77,056 85,618
CONDENSER COILS Novation Quantity (Ckt A/Ckt B) 2/3 3/3 3/3 3/4 4/4 4/5 5/5 Total Face Area (sq ft) 124.7 149.6 149.6 174.5 199.4 224.4 249.3 Maximum Refrigerant Pressure (psig) 656 656 656 656 656 656 656
HYDRONIC MODULE (Optional, 60 Hz Only)†
Pump Expansion Tank Volume (gal)
Total/Acceptance ——————— CHASSIS DIMENSIONS (ft - in.)
Length 12-7 12-7 12-7 15-11 15-11 19-4 19-4 Width 7-47-47-47-47-47-47-4 Height 6-66-66-66-66-66-66-6
LEGEND
EXV Electronic Expansion Valve MCHX — Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil)
*Unit connection is IPS Carbon Steel piping. †Flow switch and strainer are standard on all units, with or without hydronic
ckage.
pa NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit
010, 015, and 070-150.
sizes
13.8/20.6 20.6/20.6 20.6/20.6
28.4/42.6
42.6/42.6 42.6/42.6 42.6/42.6
300 300 300 300 300 300 300
150 150 150 150 150 150 150
1
/
2
1
/
2
1
/
2
1
/
2
1
/
2
1
/
2
1
/
2
Propeller Type, Axial, Vertical Discharge
®
MCHX Aluminum Tube, Aluminum Fin or RTPF
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch,
Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation
and Balance Valve
valves.
10
Table 5 — Physical Data, 30RAP — SI
UNIT 30RAP 010 011 015 016 018 020 025 OPERATING WEIGHT (kg)
MCHX Condenser Coil, No Pump 319 346 326 363 510 514 564 MCHX Condenser Coil, Single Pump (60 Hz only) MCHX Condenser Coil, Dual Pump
(60 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (60 Hz only) Al-Cu Condenser Coil, Dual Pump (60 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (60 Hz only) Cu-Cu Condenser Coil, Dual Pump (60 Hz only)
REFRIGERANT TYPE R-410A, EXV Controlled System Total Refrigerant Charge (kg) 3.8 3.8 4.4 4.5 6.6 7.1 7.6 Refrigerant Charge (kg) Ckt A/Ckt B 3.8/— 3.8/— 4.4/— 4.5/— 6.6/— 7.1/— 7.6/— Total Refrigerant Charge RTPF (kg) Refrigerant Charge RTPF (kg) Ckt A/Ckt B
COMPRESSORS Scroll, Hermetic Quantity 1 2 1 2 2 2 2 Speed (R/s) (Qty) kW, Ckt A (1) 38 (2) 21/14 (1) 53 (2) 31/21 (2) 32 (2) 35 (2) 46 (Qty) kW, Ckt B
Oil Charge (L) Ckt A/Ckt B 3.3/— 3/— No. Capacity Steps Standard 1 2 1 2 2 2 2 With Hot Gas Bypass 3 3 3 Digital Compressor Option 13 21 13 21 22 22 22 Minimum Capacity Step (%) Standard 100 40 100 40 50 50 50 With Hot Gas Bypass 20 24 29 Digital Compressor Option 20 20 20 20 17 17 17 Capacity (%) Circuit A 100 100 100 100 100 100 100 Circuit B
COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (kg) (empty) 10.1 10.1 12.5 14.4 Net Fluid Volume (L) 2.3 2.3 3.0 3 3.4 4.5 5.3 Maximum Refrigerant Pressure (kPa) 3482 3482 3482 3482 3482 3482 3482 Maximum Water-Side Pressure Without Pump(s) (kPa) Maximum Water-Side Pressure With Pump(s) (kPa)
CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 2 2 2 2 2 2 Drain (NPT)
CONDENSER FANS Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge Fan Speed (R/s) 14.2 (60 Hz)/11.8 (50 Hz) No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762 9...762 No. Fans 1 1 1 1 2 2 2 Total Airflow 60 Hz (L/s) 4437 4437 4437 4437 8260 8260 9157 Total Airflow 50 Hz (L/s) 3705 3705 3705 3705 6897 6897 7646 Optional Value Sound Type Fan Speed (R/s) No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762 4...762 4...762 No. Fans 1 1 1 1 2 2 2 Total Airflow 60 Hz (L/s) 4767 4800 4767 4800 8732 8732 9865 Total Airflow 50 Hz (L/s) 3981 3981 3981 3981 7291 7291 8237
CONDENSER COILS Novation Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/— 1/— 1/— Total Face Area (sq m) 1.6 1.8 1.6 1.8 2.4 2.4 3.1 Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523 4523 4523
HYDRONIC MODULE (Optiona Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pump
Expansion Tank Volume (L) Total/Acceptance 17.4/12.3
CHASSIS DIMENSIONS (mm) Length 1689 1689 1689 1689 2242 2242 2242 Width 1029 1029 1029 1029 1025 1025 1025 Height 1689 1689 1689 1689 1689 1689 1994
l, 60 Hz Only)†
LEGEND
EXV Electronic Expansion Valve MCHX — Microchannel Heat Exchanger RTPF — Round Tube, Plate Fin (Condenser Coil)
393 419 399 436 584 588 637
467 493 473 510 658 661 711
58.3 (60 Hz)/48.3 (50 Hz)
3.3/—
4.3/—
6.5/— 6.5/— 6.5/—
14.4 18.3 21.0
2068 2068 2068 2068 2068 2068 2068
1034 1034 1034 1034 1034 1034 1034
1
/
4
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pre
1
/
4
1
/
4
Propeller Type, Axial, Vertical Discharge
19.0 (60 Hz)/15.8 (50 Hz)
®
MCHX Aluminum Tube, Aluminum Fin
1
/
4
Balance Valve
ssure Taps, Drain and Vent Plugs, Flow Switch, and
1
/
4
s with check valves and isolation valves.
1
/
4
*Unit connection is IPS Carbon Steel piping. †Flow switch and strainer are standard on all units, with or without hydronic
package. NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit
10, 015, and 070-150.
sizes 0
1
/
4
11
Table 5 — Physical Data, 30RAP — SI (cont)
UNIT 30RAP 030 035 040 045 050 055 060 OPERATING WEIGHT (kg)
MCHX Condenser Coil, No Pump 582 981 991 1015 1026 1075 1077 MCHX Condenser Coil, Single Pump (60 Hz only) MCHX Condenser Coil, Dual Pump
(60 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (60 Hz only) Al-Cu Condenser Coil, Dual Pump (60 Hz only) Cu-Cu Condenser Coil, No Pump
Cu-Cu Condenser Coil, Single Pump (60 Hz only)
Cu-Cu Condenser Coil, Dual Pump (60 Hz only)
REFRIGERANT TYPE R-410A, EXV Controlled System Total Refrigerant Charge (kg) 8.9 13.4 13.6 15.6 15.7 15.6 15.7 Refrigerant Charge (kg) Ckt A/Ckt B 8.9/— 6.8/6.7 6.8/6.8 7.8/7.8 7.8/7.8 7.7/7.9 7.8/7.9 Total Refrigerant Charge RTPF (kg) Refrigerant Charge RTPF (kg) Ckt A/Ckt B
COMPRESSORS Scroll, Hermetic Quantity 2 4 4 4 4 4 4 Speed (R/s) (Qty) kW, Ckt A (2) 53 (2) 35 (2) 35 (2) 38 (2) 46 (2) 46 (2) 53 (Qty) kW, Ckt B (2) 32 (2) 38 (2) 46 (2) 46 (2) 53 (2) 53 Oil Charge (L) Ckt A/Ckt B No. Capacity Steps Standard 2 4 4 4 4 4 4 With Hot Gas Bypass 3 5 5 5 5 5 5 Digital Compressor Option 22 44 44 44 44 44 44 Minimum Capacity Step (%) Standard 50 23 23 24 25 23 25 With Hot Gas Bypass 32 9 11 12 14 13 16 Digital Compressor Option 17 9 8 8 8 8 8 Capacity (%) Circuit A 100 54 47 47 50 46 50 Circuit B 46 53 53 50 54 50
COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (kg) (empty) 45 45.1 53.5 56.8 Net Fluid Volume (L) 9.9 9.8 12.5 13.2 15.5 18.9 18.9 Maximum Refrigerant Pressure (kPa) 3896 3896 3896 3896 3896 3896 3896 Maximum Water-Side Pressure Without Pump(s) (kPa) Maximum Water-Side Pressure With Pump(s) (kPa)
CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* Drain (NPT)
CONDENSER FANS Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge Fan Speed (R/s) 14.2 (60 Hz)/11.8 (50 Hz) No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762 9...762 No. Fans 2 3 3 3 3 4 4 Total Airflow 60 Hz (L/s) 9157 13 971 13 971 14 396 Total Airflow 50 Hz (L/s) 7646 11 666 11 666 12 021 12 021 15 292 15 292 Optional Value Sound Type Fan Speed (R/s) 19.0 (60 Hz)/15.8 (50 Hz) No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762 4...762 4...762 No. Fans 2 3 3 3 3 4 4 Total Airflow 60 Hz (L/s) 9865 15 104 15 104 15 718 15 718 19 730 19 730 Total Airflow 50 Hz (L/s) 8237 12 612 12 612 13 124 13 124 16 474 16 474
CONDENSER COILS Novation Quantity (Ckt A/Ckt B) 1/— 1/1 1/1 1/1 1/1 1/1 1/1 Total Face Area (sq m) 3.1 4.9 4.9 6.1 6.1 6.1 6.1 Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523 4523 4523
HYDRONIC MODULE (Optional, 60 Hz Only)† Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. D
Expansion Tank Volume (L) Total/Acceptance 17.4/12.3 39.0/39.0
CHASSIS DIMENSIONS (mm) Length 2242 2248 2248 2248 2248 2248 2248 Width 1025 2350 2350 2350 2350 2350 2350 Height 1994 1689 1689 1994 1994 1994 1994
LEGEND
EXV Electronic Expansion Valve MCHX — Microchannel Heat Exchanger RTPF — Round Tube, Plate Fin (Condenser Coil)
656 1137 1147 1171 1182 1231 1233
729 1293 1303 1327 1338 1386 1389
58.3 (60 Hz)/48.3 (50 Hz)
6.5/— 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5
62.4 72.8 72.8
2068 2068 2068 2068 2068 2068 2068
1034 1034 1034 1034 1034 1034 1034
2 2
1
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4
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2
1
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1
14 396 18 314 18 314
Propeller Type, Axial, V
®
MCHX Aluminum Tube, Aluminum Fin
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and
Bala
ertical Discharge
nce Valve
ual pumps with check valves and isolation valves.
*Unit connection is IPS Carbon Steel piping. †Flow switch and strainer are standard on all units, with or without hydronic
package. NOTE: 30RAP chillers with Greenspeed intel
sizes 010, 015, and 070-150.
ligence are not available on unit
2
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Table 5 — Physical Data, 30RAP — SI (cont)
UNIT 30RAP 070 080 090 100 115 130 150 OPERATING WEIGHT (kg)
MCHX Condenser Coil, No Pump 1547 1652 1677 2127 2272 2926 3147 MCHX Condenser Coil, Single Pump (60 Hz only) 1729 1830 1842 2308 2453 3107 3328 MCHX Condenser Coil, Dual Pump (60 Hz only) 1856 1991 2001 2438 2582 3236 3457 Al-Cu Condenser Coil, No Pump 1705 1843 1868 2517 2694 3226 3480 Al-Cu Condenser Coil, Single Pump (60 Hz only) 1887 2022 2033 2698 2875 3407 3661 Al-Cu Condenser Coil, Dual Pump (60 Hz only) 2014 2149 2160 2827 3004 3537 3791 Cu-Cu Condenser Coil, No Pump 1977 2170 2195 2898 3129 3716 4025 Cu-Cu Condenser Coil, Single Pump (60 Hz only) 2160 2348 2360 3079 3310 3897 4206 Cu-Cu Condenser Coil, Dual Pump (60 Hz only) 2287 2475 2487 3208 3440 4027 4335
REFRIGERANT TYPE R-410A, EXV Controlled System Total Refrigerant Charge MCHX (kg) 27.5 31.8 32.2 40.1 45.8 50.1 54.2 Refrigerant Charge MCHX (kg) Ckt A/Ckt B 11.6/15.9 15.9/15.9 16.1/16.1 17.8/22.3 23.0/22.8 23.2/26.9 27.2/27.0 Total Refrigerant Charge RTPF (kg) 68.0 76.8 77.2 87.1 96.6 108.5 119.8 Refrigerant Charge RTPF (kg) Ckt A/Ckt B 29.7/38.3 38.4/38.4 38.6/38.6 39.5/47.6 48.3/48.3 48.8/59.7
COMPRESSORS Scroll, Hermetic
Quantity 5 6 6 5 6 6 6 Speed (R/s) 58.3 (60 Hz)/48.3 (50 Hz) (Qty, kW) Ckt A (2) 53 (3) 46 (3) 53 (1) 70 (1) 87.9 (3) 70 (3) 70 (3) 87.9
(Qty, kW) Ckt B (3) 53 (3) 53 (3) 53 (3) 70 (3) 70 (3) 87.9 (3) 87.9 Oil Charge (L) Ckt A/Ckt B No. Capacity Steps
Standard 5 6 6 5 6 6 6 With Hot Gas Bypass 6 7 7 6 7 7 7 Digital Compressor Option 55 66 66 Minimum Capacity Step (%) Standard 20 15 17 19 17 15 17 With Hot Gas Bypass 13 9 11 13 11 9 11 Digital Compressor Option 7 5 6 Capacity (%) Circuit A 40 46 50 43 50 44 50 Circuit B 60 54 50 57 50 56 50
COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (kg) (empty) 89.4 103.4 111.1 121.0 137.7 151.3 171.2 Net Fluid Volume (L) 16.3 18.9 Maximum Refrigerant Pressure (kPa) 3103 3103 3103 3103 3103 3103 3103 Maximum Water-Side Pressure Without Pump(s) (kPa) Maximum Water-Side Pressure With Pump(s) (kPa)
CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 3 3 3 4 4 4 4 Drain (NPT)
CONDENSER FANS
Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge
Fan Speed (R/s) 14.2 (60 Hz)/11.8 (50 Hz)
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762 9...762 No. Fans 5 6 6 7 8 9 10 Total Airflow, 60 Hz (L/s) 22 890 27 467 27 467 32 045 36 623 41 201 45 779 Total Airflow, 50 Hz (L/s) 19 120 22 943 22 943 26 767 30 591 34 415 38 239 Optional Value Sound Type
Fan Speed (R/s) 19.0 (60 Hz)/15.8 (50 Hz) No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762 No. Fans 5 6 6 7 8 9 10 Total Airflow, 60 Hz (L/s) 24 187 29 025 29 025 33 862 38 700 43 537 48 375 Total Airflow, 50 Hz (L/s) 20 204 24 245 24 245 28 285 32 326 36 367 40 407
CONDENSER COILS Novation
Quantity (Ckt A/Ckt B) 2/3 3/3 3/3 3/4 4/4 4/5 5/5 Total Face Area (sq m) 11.6 13.9 13.9 16.2 18.5 20.8 23.2 Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523 4523 4523
HYDRONIC MODULE (Optiona Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual
Expansion Tank Volume (L)
Total/Acceptance CHASSIS DIMENSIONS (mm)
Length 3826 3826 3826 4864 4864 5893 5893 Width 2241 2241 2241 2241 2241 2241 2241 Height 1976 1976 1976 1976 1976 1976 1976
LEGEND
EXV Electronic Expansion Valve MCHX — Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil)
*Unit connection is IPS Carbon Steel piping. †Flow switch and strainer are standard on all units, with or without hydronic
ckage.
pa NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit
010, 015, and 070-150.
sizes
l, 60 Hz Only)†
6.5/9.7 9.7/9.7 9.7/9.7 13.4/20.1 20.1/20.1 20.1/20.1 20.1/20.1
25.7 28.0 32.5 35.9 41.2
2068 2068 2068 2068 2068 2068 2068
1034 1034 1034 1034 1034 1034 1034
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2
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2
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2
1
/
2
1
/
2
1
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2
Propeller Type, Axial, Vertical Discharge
4...762 4...762
®
MCHX Aluminum Tube, Aluminum Fin or RTPF
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pr
and Balance Valve
essure Taps, Drain and Vent Plugs, Flow Switch,
pumps with check valves and isolation valves.
59.9/59.9
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Fig. 7 — Unit Rigging Label Detail (010-060 Sizes)
14
38AP503120
Fig. 8 — Unit Rigging Label Detail (070-150 Sizes)
a30-5719
CAUTION - NOTICE TO RIGGERS:
ALL PANELS MUST BE IN PLACE WHEN RIGGING. DO NOT FORK THIS UNIT WITHOUT SKID.
NOTES:
RIG WITH FOUR CABLES USING A MINIMUM 24 FT. (7315MM) LENGTH FOR 070-115 SIZES. RIG
1.
WITH SIX CABLES FOR 130, 150 TON.
2.
CENTRAL LIFTING POINTS MUST BE A MINIMUM OF 12 FT. (3658MM) ABOVE THE TOP OF THE UNIT. LIFTING HOLES PROVIDED ARE 2.5 IN. (63.5MM) DIAMETER. 30RAP130 AND 30RAP150 HAVE
3.
A MIDDLE LIFTING HOLE, WHICH IS LOCATED 115.5 IN. (2921 MM) FROM THE CONTROL BOX SIDE LIFTING HOLE.
4.
CHECK BILL OF LADING FOR SHIPPING WEIGHT OF UNIT.
MAX. SHIP WT.
MODEL
W/O PACKAGING
NUMBER
30RAP070 3991 30RAP080 30RAP090 30RAP100 30RAP115 30RAP130 30RAP150 7485 3394
30RAP070 30RAP080 30RAP090 30RAP100 30RAP115 30RAP130 30RAP150
LBS KGS LBS KGS LBS KGS LBS KGS LBS KGS LBS KGS
30RAP 070,080,090
30RAP 100,115,130,150
MCHX COILS
1810 4121 1869 1945
4289
1955
4310
2389
5267
2528
5575
3179
7010
LIFTING HOLES
A
IN
MM IN MM IN
2235
88.0 2235 131.6 3343
88.0 2235 131.6 3343
88.0 2235 171.8 4364 87.1 2212 45.3
88.0 2235
88.0 2235 212.1 5387
88.0 2235
88.0
DEDUCT THESE VALUES FOR UNITS WIT H NO PUMP OPTIONS
MAX. SHIP WT.
W/PACKAGING
4419 2004 4440 2014 5417 2457 6125 5725 2596 6507 7190 3261 7672 7665 3476
131.6 3343
171.8 4364
212.1 5387
SINGLE PUMP DEDUCT LBS/KGS
MAX. SHIP WT.
W/O PACKAGING
4340 4637 4663
8220 3728
B
68.8 1748 44.4
70.7
70.8 1798 46.5
90.5
104.3
108.1 2746 45.3
280/127 285/129
AL-CU COILS CU-CU COILS
1968 4470 2027 2103 2114 2778 2951 3479
CENTER OF GRAVITY
X
MM IN
1796
2299 2649
MAX. SHIP WT. W/PACKAGING
4767 2194 4793 2205 6275 2846 6965 6657 3019 7467 7852 3561 8752 8400 3809
Y
44.9 1140
45.2 1148
45.4 1153
NO PUMP DEDUCT LBS/KGS
MAX. SHIP WT.
W/O PACKAGING
4940 5357 5383
9420 4272
MM
1128
1181 1151
1151
635/288 675/306
MAX. SHIP WT. W/PACKAGING
2240 5070 2299 2429
5487 2520
2441
5513 2532
3159
7118 3228
3386
7617 3454
3969
8932 4051 9600 4354
15
MOUNTING UNIT — When unit is in proper location, use of mounting holes in base rails is recommended for securing unit to supporting structure, or for mounting unit on vibration isolators if required. See Fig. are field supplied. Be sure unit is level to within 1/8 in. (3.2 mm) per foot for proper oil return to compressor.
9-17. Fasteners for mounting unit
Step 2 — Check Compressor Mounting — As
shipped, units with single compressors are held down with 4 bolts through rubber grommets. All units with tandem com pressors are held down with 6 bolts per pair through grommets. After unit is installed, verify mounting bolt torque 7 to 10 ft-lb (9.5 to 13.6 Nm).
For 30RAP100-150 units, RED bolts from compressor mounting rail must be removed. These RED bolts are for ship ping purposes only. Also remove the shipping braces that tie the compressors in a circuit together. Using a 15-mm socket, loosen each bolt and nut on each compressor tab and remove all braces before unit start-up.

Step 3 — Connect Cooler Fluid and Drain Piping

ALL UNITS — These chillers are supplied with factory­installed strainer (including blow-down valve) in the entering fluid piping and flow switch in the leaving fluid piping. Flow switch wiring is factory installed.
CAUTION
Do not circulate water through unit without strainer in place. Failure to use the strainer represents abuse and may impair or otherwise negatively affect the Carrier product warranty.
Piping connections are located on the front of the chiller when facing the control panel for sizes 010-030 and at the end opposite the control panel for sizes 035-060. For sizes 070-150, piping connections are on the right side when facing the control panel and (Circuit B) of the chiller. See Fig. model. See Fig. 18-20 for accessory storage tank dimensions.
All sizes have carbon steel Victaulic IPS connections as shown in the physical data tables. Any connecting pipe to the
-
-
30RAP unit must be of a material that will not cause any gal vanic corrosion. For this reason, dissimilar metals must not be used unless joined by a dielectric coupling.
Provide a means of venting air from the high point of the field-installed piping as required. Install field-supplied drains in both the entering and leaving fluid connections.
After field piping is complete, freeze-up protection is rec­ommended using inhibited glycol or other suitable inhibited antifreeze solution and electric heat tapes in areas where piping is exposed to low ambient temperatures (34 F [1° C] or below). Heat tapes should possess a rating for area ambient tempera tures and be covered with a suitable thickness of closed-cell in­sulation. Route power for heating tapes from a separately fused disconnect. Identify disconnect as heat tape power source with a warning that power must not be turned off except when unit is being serviced.
Installation of water systems should follow sound engineer­ing practice as well as applicable local and industry standards. Improperly designed or installed systems may cause unsatis­factory operation and/or system failure. Consult a water treat­ment specialist or appropriate literature for information regard­ing filtration, water treatment, and control devices.
9-17, depending on
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16
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Fig. 9 — Dimensions — 30RAP010 and 015 Units
DIMENSIONS ARE IN INCHES [MM]
Fig. 10 — Dimensions — 30RAP011 and 016 Units
18
Fig. 11 — Dimensions — 30RAP018-030 Units with Fixed Speed Fans
DIMENSIONS ARE IN INCHES [MM]
19
Fig. 12 — Dimensions — 30RAP018-030 Units with Greenspeed
®
Intelligence
DIMENSIONS ARE IN INCHES [MM]
20
DIMENSIONS ARE IN INCHES [MM]
Fig. 13 — Dimensions — 30RAP035-060 Units with Fixed Speed Fans
21
Fig. 14 — Dimensions — 30RAP035-060 Units with Greenspeed
®
Intelligence
DIMENSIONS ARE IN INCHES [MM]
22
23
Fig. 15 — Dimensions — 30RAP070-090 Units
24
Fig. 16 — Dimensions — 30RAP100,115 Units
25
Fig. 17 — Dimensions — 30RAP130,150 Units
Fig. 18 — Accessory Storage Tank 30RA-900-050 Dimensions — 30RAP010-016 Units
2 X 1" [25]
a30-5429
TANK
ACCESS
TANK
ACCESS
.88" [22.35]Ø KNOCKOUT
FOR POWER TO CONTROL BOX
[1193]
3' 10-63/64"
C.B.
ACCESS
BOX END
CONTROL
TANK
ACCESS
2 X 3' 1-1/4" [946]
CHILLER MOUNTING SLOT
1-1/2"
[38.1]
3" [76.2]
MOUNTING HOLES,
FOUR CORNERS (TYP)
2 PLCS
1/4" VENT
[357.25]
2 X 14.07
2 PLCS
2" SQ DRAIN
[178.68]
2 X 7.03
[305.66]
2 X 12.03
2 PLCS
SECTION A-A
[305.64]
2 X 12.03
TANK ACCESS
[581]
1' 10-7/8"
BOX END
CONTROL
Ø7/16" [11] X 1" [25] LG SLOT
SEE DETAIL A
DETAIL A
AT (4) PLCS
A
Ø2-1/2 IN. VICTAULIC WATER
INLET/OUTLET
[442]
1' 5-13/32"
TANK
ACCESS
1' 11-1/2" [597]
CENTER OF GRAVITY
TANK
ACCESS
CHILLER MOUNTING SLOT
TANK
ACCESS
TANK
ACCESS
[27]
2 X 1-1/16"
[124]
2 X 4-7/8"
Ø2-1/2" VICTAULIC WATER
Ø .395/.405 (TYP)
MOUNTING HOLES
MIDDLE EACH SIDE
2' 9-15/32" [850]
CENTER OF GRAVITY
A
INLET/OUTLET
[442]
1' 5-13/32"
CHILLER WATER OUT (REF)
CHILLER WATER IN (REF)
[146]
5-3/4"
[248]
9-25/32"
TANK ACCESS
[823]
2' 8-13/32"
[628]
2' 47/64"
[1700]
5' 6-15/16"
[306]
1' 1/32"
[306]
1' 1/32"
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