Carrier 30RA022, 30RA010, 30RA025, 30RA030, 30RA035 Product Data

...
Page 1
Product Data
AQUASNAP
®
30RA010-055
Air-Cooled Chillers
10 to 55 Nominal Tons
(25 to 200 kW)
The AquaSnap chiller is an effective all­in-one package that is easy to install and easy to own. AquaSnap chillers cost less to purchase and install, and operate quietly and efficiently. Value­added features include:
• Scroll compression
• Quiet AeroAcoustic™ fan system
• Easy to use ComfortLink™ controls
• Integrated hydronic pump package
• Accessory fluid storage tank
Features/Benefits
Carrier’s superior chiller design provides savings at initial purchase, at installa­tion, and for years afterward.
Costs less right from the start
Only Carrier’s AquaSnap chillers fea­ture a compact, all-in-one package de­sign that installs quickly and easily on the ground or the rooftop. The option­al pump and hydronic components are already built in; this costs less than buy­ing and installing the components indi­vidually. The chiller’s fully integrated and pre-assembled hydronic system in­stalls in minutes. No other chiller in this class installs so easily and inexpen­sively. The preassembled and integrat­ed hydronic module utilizes top-quality components and pumps to ensure years of reliable operation. Use of the optional fluid storage tank reduces in­stallation costs and ensures sufficient fluid volume is available for close-cou­pled and process cooling applications. The AquaSnap unit’s high efficiency keeps costs down.
Copyright 2009 Carrier Corporation Form 30RA-5PD
Page 2
Features/Benefits (cont)
AquaSnap® chillers make noise in the marketplace, not the workplace.
The AquaSnap chiller’s AeroAcous­tic™ fan is almost twice as quiet as the competition’s per cfm, which makes AquaSnap chillers ideal for sound­sensitive environments. When lower ambient temperatures allow part-load operation or during scheduled night­time operation, the units operate with fewer fans and become even quieter. AquaSnap chillers are quiet during the day and even quieter at night.
The fan is mounted to an extremely rigid tower, which further reduces vibrations and noise by preventing them from being amplified through the unit’s casing.
The savings will continue to mount
Besides costing less to buy and install, AquaSnap chillers are also more af­fordable to operate. They are very effi­cient air-cooled models, with full-load EER (Energy Efficiency Ratio) up to
10.1. AquaSnap chillers use ultraquiet, high-efficiency scroll compressors, op­erated in tandem for greater efficiency at partial loads.
Proven reliability that’s built in
Thousands of AquaSnap chillers are already in service around the world. This field-proven design is backed by a 12-month warranty that includes the hydronic system. The compressors are maintenance-free and protected by an auto-adaptive control that minimizes compressor wear. Unit sizes 035 and up have two independent refrigerant circuits. Year-round operation is standard, from –20 F (–29 C) (with optional cooler heater and low ambient control) to 125 F (52 C).
ComfortLinkTM controls speak your language
The ComfortLink controls communi­cate in plain English, making it as easy as possible to monitor and control each AquaSnap chiller while accurately maintaining fluid temperatures. The large scrolling marquee display acts as a window into the unit’s operation, providing easy-to-read information about chiller performance and over 15 diagnostic functions. Carrier 30 Series chillers’ ComfortLink controls provide features such as chilled water temperature reset, demand limiting, compressor wear minimization and
protection, temperature and pressure displays and diagnostic functions. These controls result in higher chiller reliability, simplified training and more productive service calls with corre­spondingly lower operational and maintenance costs.
Carrier’s exclusive handheld Navigator™ display provides conve­nience and powerful information in the palm of your hand. The Navigator display helps technicians to quickly diagnose problems and even prevent them from occurring.
All AquaSnap units are ready to be used with the Carrier Comfort Network
®
(CCN) system.
AquaSnap units minimize the impact on your roofline, as well as your bottom line
The AquaSnap chiller’s low profile — all models are just 4'-4" (1321 mm) high — means it will not stand out if in­stalled on the roof. The other dimen­sions are equally compact. The inte­grated hydronics and the chilled fluid storage tank’s placement under the chiller further minimize the footprint, allowing easy installation almost any­where.
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MODE
Run Status
Service Test
Temperature
Pressures
Setpoints
Inputs
Outputs
Configuration
Time Clock
Operating Modes
Alarms
Alarm Status
ESCAPE
ENTER
SCROLLING MARQUEE DISPLAY
Comfort
Link
MODE
Alarm
Run Status
S
tatus
Service Test
Temperatures
Pressures
Setpoints
Inputs
Outputs
Configuration
Tim
e Clock
ESC
Operating Modes
Alarms
ENTER
NAVIGATOR™ DISPLAY MODULE
90
85
80
75
70
65
60
PENETRATES BUILDING
STRUCTURE
55
SOUND POWER [dB(A)]
50
25
40
130 168
63
400
250
630 1080
1600
2400
4000
1/3 OCTAVE BAND CENTER FREQUENCY (Hz)
AEROACOUSTIC™ FAN vs. PROPELLER FAN
AEROACOUSTIC FAN
PROPELLER FAN
AEROACOUSTIC FAN VS PROPELLER FAN
LOW-NOISE AEROACOUSTIC FAN
WITH NIGHTTIME LOW SOUND
6300
8000
Table of contents
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ARI Capacity Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8,9
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-18
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-25
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26,27
Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28,29
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-32
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33,34
Typical Control Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-37
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-43
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-48
OPTIONAL HYDRONIC PACKAGE
Page
3
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Model number nomenclature
AQUASNAP® CHILLER MODEL NUMBER DESIGNATION
3 0 R A N 0 1 0 – – – 6 1 1 – –
38RA – Air-Cooled AquaSnap Chiller
Compressor Start Option N– Standard Across-the-Line Start
Unit Sizes
010 025 015 030 018 022
Chilled Fluid Pump Options –– No pump installed A–Single Pump, 1.5 HP B–Single Pump, 2 HP C – Single Pump, 2 HP High Head D–Single Pump, 3 HP E–Single Pump, 5 HP F–Dual Pump, 1.5 HP G–Dual Pump, 2 HP H–Dual Pump, 2 HP High Head J–Dual Pump, 3 HP K–Dual Pump, 5 HP
Display, Energy Management, GFI Option ––Standard Scrolling Marquee (SM) Display E–SM + EMM S – SM + EMM + GFI Convenience Outlet
Condenser Coil Options ––Standard Copper Tube/Aluminum Fin C– Copper Tube/Copper Fin, Copper Tube Sheet/Mylar
E–Copper Tube/Aluminum Fin with E-Coat F–Copper Tube/Copper Fin, Copper Tube Sheet,
K– Copper Tube/Aluminum Fin Precoated
045
050
035
055
040
(120 Volt, 4 Amp) [1,4,5,6 Voltages Only)
Coil Separator
Mylar Sep
arator with E-Coat
Factory-Installed Options (FIOP)
Packaging 1 – Standard Domestic (Coil Cover and
Bottom Skid) 3 – Standard Export with Coil Cover,
Top and Bottom Skid & Shipping Bag
4–Full Export Crate 5–Option #1 with Factory-Installed Coil Grilles 7–Option #
8 – Option #4 with Factory-Installed Coil Grilles
Series – 1
3 with Factory-Installed Coil Grilles
LEGEND
EMM — Energy Management Module GFI — Ground Fault Interrupting
Quality Assurance
Voltage 1–575-3-60 2–380-3-60 4–230-3-60 5–208/230-3-60 6–460-3-60
Certified to ISO 9001: 2000
a30-4595
ARI* capacity ratings
UNIT
30RA
010 9.6 33.7 9.7 1.9 11.7 9.8 2.9 12.9 3.8 22.9 1.4 5.6 16.7 015 13.7 48.1 14.8 1.9 16.8 9.8 2.9 12.8 3.7 33.0 2.1 6.8 20.3 018 15.9 55.9 18.0 1.9 20.0 9.6 2.8 13.4 3.9 38.2 2.4 7.5 22.4 022 21.1 74.2 23.4 1.7 25.2 10.0 2.9 14.1 4.1 50.6 3.2 9.7 29.0 025 23.8 83.6 27.9 1.7 29.7 9.6 2.8 13.9 4.1 57.1 3.6 10.7 32.0 030 27.2 95.6 31.7 1.7 33.5 9.8 2.9 14.0 4.1 65.3 4.1 12.6 37.7 035 34.8 122.3 37.8 3.6 41.5 10.1 2.9 14.5 4.2 83.4 5.3 7.7 23.0 040 37.7 132.5 42.8 3.6 46.6 9.7 2.8 13.6 4.0 90.6 5.7 8.2 24.5 045 43.1 151.5 47.5 3.4 51.1 10.1 3.0 15.2 4.4 103.4 6.5 11.2 33.5 050 47.4 166.6 55.8 3.4 59.4 9.6 2.8 14.1 4.1 113.8 7.2 12.1 36.2 055 54.3 190.8 63.4 3.4 67.0 9.7 2.8 14.1 4.1 130.4 8.2 14.3 42.7
LEGEND
COP — Coefficient of Performance EER — Energy Efficiency Ratio IPLV — Integrated Part Load Value
* Air Conditioning and Refrigeration Institute. NOTE: Based on ARI-550/590 standard rating conditions. Ratings are for standard chillers only. Ratings do not include options.
CAPACITY
Tons kW EER COP EER COP GPM L/s Ft wg kPa
COMPRESSOR
POWER INPUT
(kW)
FAN
POWER
(kW)
TOTAL
POWER
(kW)
FULL LOAD IPLV
COOLER FLOW
RATE
COOLER
WATER
PRESSURE
DROP
4
Page 5
Physical data
ENGLISH
UNIT 30RA 010 015 018 022 025 030 035 040 045 050 055
REFRIGERANT TYPE R-22, TXV Controlled System
Refrigerant Charge (lb) Ckt A/Ckt B 16/— 24/— 31/— 40/— 45/— 55/— 44/30 45/30 44/44 45/45 55/55
COMPRESSORS Scroll, Hermetic
Quantity 11222233444 Speed (Rpm) 3500 (Qty) Ckt A
(Qty) Ckt B
Oil Charge (Compressor/Pt) SM110/5.7, SM115/6.7, SM125/6.7, SM160/7.0, SM185/11.6 No. Capacity Steps
Standard 11222233444 Optional (Maximum) 22333344555
Minimum Capacity Step (%)
Standard 100 100 50 41 50 50 25 32 22 25 25 Optional 69 79 32 27 38 39 16 24 15 19 20
COOLER Welded, Direct-Expansion Plate Heat Exchanger
Net Fluid Volume (gal) 1.12 1.61 1.86 2.41 2.84 3.40 6.30 7.00 6.55 7.44 8.56 Maximum Refrigerant Pressure (psig) 450 450 450 450 450 450 450 450 450 450 450 Maximum Water Side Pressure
Without Pump(s) (psig)
Maximum Water Side Pressure
With Pump(s) (psig)
WATER CONNECTIONS (in.)
Inlet and Outlet, FPT 2222222 Drain (NPT)
CONDENSER FANS
Standard Low Noise Type
Fan Speed (Rpm) Standard/Low Noise 1140/570 1140/570 1140/570 —/850 —/850 —/850 —/850 —/850 —/850 —/850 —/850 No. Blades...Diameter (in.) Ckt A/Ckt B
(1) SM125 (1) SM185 (2) SM110
——————(1) SM185(1) SM185
150 150 150 150 150 150 150 150 150 150 150
150 150 150 150 150 150 150 150 150 150 150
1
/
2
1
/
2
15...30/— 15...30/— 15...30/— 11...30/— 11...30/— 11...30/—
No. Fans...Total kW 1...1.8 1...1.8 1...1.8 2...2.0 2...2.0 2...2.0
Total Airflow (Cfm) 10,500 10,500 10,500 13,600 13,600 14,500 21,000 21,000 27,300 27,300 29,000
CONDENSER COILS
Quantity...No. Rows 1...2 1...3 1...3 1...3 1...3 1...3 2...3 2...3 2...3 2...3 2...3 Total Face Area (sq ft) 23 23 23 32 32 40 55 55 64 64 80
HYDRONIC MODULE (Optional)* Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm Expansion Tank Volume (gal)
Total/Acceptance 5.0/2.9 10.0/5.5
(1) SM115,
(1) SM160
1
/
2
(2) SM160 (2) SM185
1
/
2
1
/
2
(1) SM115,
(1) SM160
1
/
2
11...30/
11...30
2...2.0 (A),
1...1.8 (B)
(2) SM160
1
/
2
1
/
2
11...30/
11...30
2...2.0 (A),
1...1.8 (B)
(1) SM125,
(1) SM160
(1) SM125,
(1) SM160
21/
2
1
/
2
11...30/
11...30
(2) SM160 (2) SM185
(2) SM160 (2) SM185
21/
2
1
/
2
21/
1
/
2
11...30/
11...30
21/
2
1
/
2
11...30/
11...30
2
4...4.0 4...4.0 4...4.0
SI
UNIT 30RA 010 015 018 022 025 030 035 040 045 050 055
REFRIGERANT TYPE R-22, TXV Controlled System
Refrigerant Charge (kg) Ckt A/Ckt B 7.3/— 10.9/— 14.1/— 18.2/— 20.5/— 22.7/— 20.0/13.6 20.4/13.6 20.0/20.0 20.4/20.4 25.0/25.0
COMPRESSORS Scroll, Hermetic
Quantity 11222233444 Speed (r/s) 58.3 (Qty) Ckt A
(Qty) Ckt B
Oil Charge (Compressor/Pt) SM110/5.7, SM115/6.7, SM125/6.7, SM160/7.0, SM185/11.6 No. Capacity Steps
Standard 11222233444 Optional (Maximum) 22333344555
Minimum Capacity Step (%)
Standard 100 100 50 42 50 50 25 32 22 25 25 Optional 69 79 32 27 38 39 16 24 15 19 20
COOLER Welded, Direct-Expansion Plate Heat Exchanger
Net Fluid Volume (L) 4.22 6.08 7.03 9.12 10.75 12.84 23.84 26.49 24.79 28.12 32.34 Maximum Refrigerant Pressure (kPa) 3103 3103 3103 3103 3103 3103 3103 3103 3103 3103 3103 Maximum Water Side Pressure
Without Pump(s) (kPa)
Maximum Water Side Pressure
With Pump(s) (kPa)
WATER CONNECTIONS (mm)
Inlet and Outlet, FPT 50.8 50.8 50.8 50.8 50.8 50.8 63.5 63.5 63.5 63.5 63.5 Drain (NPT) 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
CONDENSER FANS
Standard Low Noise Type
Fan Speed (r/s) Standard/Low Noise 19/9.5 19/9.5 19/9.5 —/14.2 —/14.2 —/14.2 —/14.2 —/14.2 —/14.2 —/14.2 —/14.2 No. Blades...Diameter (mm) Ckt A/Ckt B
(1) SM125 (1) SM185 (2) SM 110
——————(1) SM185(1) SM185
1034 1034 1034 1034 1034 1034 1034 1034 1034 1034 1034
1034 1034 1034 1034 1034 1034 1034 1034 1034 1034 1034
15...762/— 15...762/— 15...762/— 11...762/— 11...762/— 11...762/—
No. Fans...Total kW 1...1.8 1...1.8 1...1.8 2...2.0 2...2.0 2...2.0
Total Airflow (L/s) 4,955 4,955 4,955 6,419 6,419 6,843 9,595 9,595 12,884 12,884 13,687
CONDENSER COILS
Quantity...No. Rows 1...2 1...3 1...3 1...3 1...3 1...3 2...3 2...3 2...3 2...3 2...3 Total Face Area (sq m) 2.14 2.14 2.14 2.97 2.97 3.72 5.11 5.11 5.95 5.95 7.43
HYDRONIC MODULE (Optional)* Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 58.3 r/s Expansion Tank Volume (L)
Total/Acceptance 18.9/11.0 37.9/20.8
(1) SM115,
(1) SM160
(2) SM160 (2) SM185
(1) SM115,
(1) SM160
11...762/
11...762
2...2.0 (A),
1...1.8 (B)
(2) SM160
11...762/
11...762
2...2.0 (A),
1...1.8 (B)
(1) SM125,
(1) SM160
(1) SM125,
(1) SM160
11...762/
11...762
(2) SM160 (2) SM185
(2) SM160 (2) SM185
11...762/
11...762
4...4.0 4...4.0 4...4.0
11...762/
11...762
LEGEND TXV — Thermostatic Expansion Valve
*Flow switch and strainer are standard on all units, with or without hydronic package.
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Physical data (cont)
UNIT WEIGHTS
STD UNITS
30RA SIZE
010 182 210 255 299 946 010 194 231 274 326 1025 015 197 245 291 335 1068 015 216 280 321 382 1199 018 206 268 377 358 1209 018 220 303 411 404 1338 022 336 451 381 355 1523 022 364 521 418 410 1713 025 350 464 395 380 1589 025 380 532 432 436 1780 030 378 518 409 400 1705 030 409 606 441 474 1930 035 748 642 604 850 2844 035 854 721 691 958 3224 040 763 653 616 882 2914 040 869 731 702 992 3294 045 860 709 746 903 3218 045 965 790 833 1011 3599 050 876 721 770 946 3313 050 978 805 859 1051 3693 055 977 753 831 954 3515 055 1096 857 931 1082 3966
30RA SIZE
010 83 95 116 136 430 010 88 105 124 148 465 015 89 111 132 152 484 015 98 127 146 173 544 018 93 122 171 162 548 018 100 137 186 183 606 022 152 205 173 161 691 022 165 236 190 186 777 025 159 210 179 172 720 025 172 241 196 198 807 030 171 235 186 181 773 030 186 275 200 215 876 035 339 291 274 386 1290 035 387 327 313 435 1462 040 346 296 279 400 1321 040 394 332 318 450 1494 045 050 397 327 349 429 1502 050 444 365 390 477 1676 055 443 342 377 433 1595 055 497 389 422 491 1799
ABCD
ABCD
390 322 338 410 1460 045 438 358 378 459 1633
POUNDS — ALUMINUM
KILOGRAMS — ALUMINUM
Tot al
Weight
Tot al
Weight
30RA
SIZE
30RA
SIZE
ABCD
ABCD
SINGLE PUMP UNITS
30RA
SIZE
010 209 241 293 343 1086 010 221 262 312 370 1165 015 223 277 329 379 1208 015 242 312 359 426 1339 018 230 299 421 399 1349 018 244 334 455 445 1478 022 367 492 416 388 1663 022 395 562 453 443 1853 025 381 505 430 413 1729 025 411 573 467 469 1920 030 409 561 443 433 1845 030 440 649 475 507 2070 035 801 687 646 910 3044 035 907 766 733 1018 3424 040 815 698 658 943 3114 040 921 776 744 1053 3494 045 913 753 792 959 3418 045 1018 834 879 1067 3799 050 929 765 816 1003 3513 050 1031 849 905 1108 3893 055 1033 796 878 1008 3715 055 1152 900 978 1136 4166
30RA SIZE
010 95 109 133 156 493 010 108 129 152 181 570 015 101 126 149 172 548 015 117 151 174 206 648 018 104 136 191 181 612 018 117 161 218 215 711 022 166 224 189 176 755 022 187 268 215 211 881 025 173 229 195 187 784 025 194 272 221 224 911 030 185 254 201 196 836 035 363 311 293 413 1380 035 422 356 341 474 1593 040 370 316 298 427 1411 040 429 361 346 490 1626 045 414 342 359 435 1550 045 473 387 408 496 1764 050 421 347 370 455 1593 050 479 394 421 514 1808 055 468 361 398 458 1685 055 533 417 453 527 1930
ABCD
ABCD
POUNDS — ALUMINUM
KILOGRAMS — ALUMINUM
Tot al
Weight
Tot al
Weight
30RA
SIZE
30RA
SIZE
030 208 308 224 241 981
ABCD
ABCD
POUNDS — COPPER
KILOGRAMS — COPPER
POUNDS — COPPER
KILOGRAMS — COPPER
Tot al
Weigh t
Tot al
Weight
Tot al
Weight
Tot al
Weight
B
C
A
D
CONTROL BOX END
6
a30-4596
Page 7
UNIT WEIGHTS (cont)
DUAL PUMP UNITS
30RA
SIZE
010 226 262 316 372 1176 010 238 283 335 399 1255 015 238 299 353 408 1298 015 257 334 383 455 1429 018 244 320 448 427 1439 018 258 355 482 473 1568 022 385 521 437 410 1753 022 413 591 474 465 1943 025 399 533 451 436 1819 025 429 601 488 492 2010 030 427 590 462 456 1935 030 458 678 494 530 2160 035 825 707 666 936 3134 035 931 786 753 1044 3514 040 840 717 678 969 3204 040 946 795 764 1079 3584 045 938 773 813 984 3508 045 1043 854 900 1092 3889 050 953 784 837 1029 3603 050 1055 868 926 1134 3983 055 1057 816 899 1033 3805 055 1176 920 999 1161 4256
30RA SIZE
010 103 119 144 169 535 010 108 129 152 181 570 015 108 135 160 185 588 015 117 151 174 206 648 018 110 146 203 194 653 018 117 161 218 215 711 022 174 237 198 186 795 022 187 268 215 211 881 025 181 241 204 198 824 025 194 272 221 224 911 030 193 268 210 207 878 030 208 308 224 241 981 035 374 320 302 425 1421 035 422 356 341 474 1593 040 381 325 307 440 1453 040 429 361 346 490 1626 045 050 432 356 380 466 1634 050 479 394 421 514 1808 055 479 370 408 469 1726 055 533 417 453 527 1930
ABCD
ABCD
425 351 368 447 1591 045 473 387 408 496 1764
POUNDS — ALUMINUM
KILOGRAMS — ALUMINUM
Tot al
Weight
Tot al
Weight
30RA
SIZE
30RA
SIZE
ABCD
ABCD
POUNDS — COPPER
KILOGRAMS — COPPER
Tot al
Weight
Tot al
Weigh t
B
C
A
D
CONTROL BOX END
PUMP IMPELLER SIZES
PUMP OPTION PUMP DIAMETER (in.)
A,F
B,G 1
C,H
D,J 1
E,K 1
3
/4AAB 4.25
1
/4AAB 3.88
3
/4AAB 4.75
1
/4AAB 4.50
1
/2AAB 4.63
7
Page 8
Options and accessories
ITEM
Hydronic Pump Package X Enviro-Shield™ System Condenser Coil Protection Options X Copper Fins X Aluminum Fins, E-coat X Copper Fins, E-coat X Aluminum Fins, Pre-coated X Medium Temperature Brine, 15 F to 40 F LBT X Non-Fused Disconnect X Low-Ambient Protection Package (Cooler Heater) X Motormaster® V Low-Ambient Control XX Minimum Load Control XX Security Grilles XX Hail Guards X Navigator™ Hand Held Display X Control Display Access Door X Remote Enhanced Display X Chillervisor System Manager III Multi-Unit Control X GFI Convenience Outlet XX Energy Management Module (EMM) XX Vibration Isolation X Chilled Water Storage Tank X Touch Pilot™ Display X LON Translator Control X BACnet™ Modbus Translator Control X Liquid Line Solenoid Kit X Wind Baffle Kit X
FACTORY-INSTALLED
OPTION
FIELD-INSTALLED
ACCESSORY
LEGEND
GFI —Ground Fault Interrupter LBT—Leaving Brine Temperature
Factory-installed options
Hydronic pump package — This option adds circulat-
ing pumps, complete with controls, contactor, and insu­lated expansion tank. Available in single or dual (lead/lag controlled) cooler pump versions, with total dynamic head external to the chiller from approximately 15 to 75 feet.
Low ambient protection package — Cooler heaters provide protection from cooler freeze-up to –20 F (–29 C). Includes low ambient protection for optional hydronic package, when provided.
Energy management module — This module provides energy management capabilities to minimize chiller energy consumption. Several features are provided with this mod­ule including leaving fluid temperature reset, cooling set point reset or demand limit control from a 4 to 20 mA sig­nal, 2-point demand limit control (from 0 to 100%) acti­vated by a remote contact closure, and discrete input for “Ice Done” indication for ice storage system interface.
GFI convenience outlet — The factory installed con­venience outlet includes 4-amp GFI (ground fault inter­rupter) receptacle with independent fuse protection. Convenience outlet is 115-v female receptacle.
Low-ambient Motormaster® V control — This option permits operation of the 30RA units down to –20 F (–29 C) outdoor ambient temperature. The control is also available as a field-installed accessory. Also requires
field-installed wind baffles, minimum load control, and the liquid line solenoid accessory.
Non-fused disconnect — This option provides non­fused disconnect capability for power and control located at the unit.
Minimum load control — This option allows additional capacity reduction for unit operation below the minimum step of unloading (down to 15% of the minimum unit capacity, depending on unit size). Minimum load control is also available as a field-installed accessory.
Condenser coil options — These options are available to match coil construction to the site conditions for the best durability. Refer to the Environmental Corrosion Protec­tion white paper for more information.
Security grilles — One-in. by four-in. coated wire grille protects condenser coil from damage.
Medium temperature brine — This option permits supply liquid temperatures to be set from 15 F (–9.4 C) to 40 F (4.4 C). Refrigeration circuit components, such as the expansion device, are modified at the factory to adjust for lower refrigerant flow rates. The use of this option also requires the addition of the Motormaster V low ambient control, field-installed wind baffles or accessory wind baffle kit, minimum load control, and the accessory liquid line solenoid.
8
Page 9
Field-installed accessories
Minimum load control — This option allows additional
capacity reduction for unit operation below the minimum step of unloading (down to 15% of the minimum unit capacity). Minimum load control is also available as a factory-installed option.
Control display access door — This option provides easy access to the unit control module through a see-through door without having to open the control box panels.
Navigator™ display module — Provides a portable, hand held display module for convenient access to unit status, operation, configuration and troubleshooting diag­nostics capability. The 4-line, 80-character LCD display provides clear language information in English, French, Spanish or Portuguese. The weatherproof enclosure and industrial grade extension cord makes the Navigator ideally suited for outdoor applications. Magnets located on the back of the module allow attachment of any sheet metal component for hands free operation.
Remote enhanced display — This accessory kit con­tains a remotely mounted 40-character per line, 16-line display panel for unit diagnostics.
Chillervisor System Manager III multi-unit control — This accessory allows sequencing of between 2 and
8 chillers in parallel or 2 chillers in series. Pump control is also provided.
Hail guards — Sheet metal hood provides protection against hail and flying debris damage.
Security grilles — One-in. x 4-in. coated wire grille pro­tects condenser coil from damage.
Low ambient Motormaster trol — Permits starting and operating down to –20 F
(–29 C) outside ambient temperature. This control is also available as a factory-installed option. Requires field­installed wind baffles, minimum load control, and acces­sory liquid line solenoid.
Liquid line solenoid kit — The kit provides a liquid line solenoid valve (per refrigerant circuit) which causes a
®
V head pressure con-
complete liquid line shutoff when the chiller is shut down. This accessory is required when the medium temperature brine option or the Motormaster V are used.
Wind baffle kit — This kit provides a factory designed wind baffle for applications requiring protection. Field­installed wind baffles are required when the Motormaster V is used.
Energy management module — This module provides energy management capabilities to minimize chiller energy consumption. Several features are provided with this mod­ule including leaving fluid temperature reset, cooling set point reset or demand limit control from a 4 to 20 mA signal; 2-point demand limit control (from 0 to 100%) activated by a remote contact closure; and discrete input for “Ice Done” indication for ice storage system interface.
GFI convenience outlet — The field-installed conve­nience outlet includes 4-amp GFI (Ground Fault Inter­rupter) receptacle with independent fuse protection. Convenience outlet is 115-v female receptacle.
Chilled water storage tank — Provides additional loop volume for improved temperature control and chilled water loop stability. Will provide up to 6 gallons per ton. Heater supplied (additional 230-1-60 field power supply required) to protect to –20 F (–29 C).
Vibration isolation — The field-installed
1
/4-in. neo­prene isolator pads (24-in. x 3-in.) reduce vibration trans­mission from the compressor through the floor and into the conditioned space.
BACnet translator control — The control provides an interface between the chiller and a BACnet Local Area Network (LAN, i.e., MS/TP EIA-485).
LON translator control — The control provides an interface between the chiller and a Local Operating Net­work (LON, i.e., LonWorks FT-10A ANSI/EIA-709.1).
Touch Pilot™ display — The display, when used as an accessory, is a cost-effective, touch-screen, remote-mount device that can be used in lieu of the remote enhanced display.
CONDENSER COIL CORROSION PROTECTION OPTIONS
ENVIRO-SHIELD™
OPTION*
AL Fins (Standard Coils) X CU Fins XX AL Fins, E-coat XX X CU Fins, E-coat X AL Fins, Precoated X
LEGEND
AL — Aluminum CU — Copper
*See page 42 for further description, also see “Environmental Corrosion Protection” white paper for more information (Publication 04-581006-01).
Standard
Mild
Coastal
Moderate
Coastal
ENVIRONMENT
Severe
Coastal
Industrial
Combined
Industrial/Coastal
9
Page 10
Dimensions — 30RA010,015,018
installed is 3 ft [914 mm] to outside edge of hail
guard top panel.
6 ft [1981 mm].
TOP — Do not restrict in any way
COIL SIDE — 3 1/2 ft [1067 mm] from solid surface
OTHER SIDE AND ENDS — 3 ft [914 mm] from
solid surface (for service access)
1. Unit must have clearances for airflow as follows:
NOTES:
2. Coil side clearance with accessory hail guard
entering fluid piping.
3. Coil side clearance for multiple chiller installation is
4. Flow switch and strainer are factory installed in
5. Dimensions in [ ] are in mm.
10
a30-4597
Page 11
Dimensions — 30RA022,025
installed is 3 ft [914 mm] to outside edge of hail
guard top panel.
2. Coil side clearance with accessory hail guard
3. Coil side clearance for multiple chiller installation is
6 ft [1981 mm].
4. Flow switch and strainer are factory installed in
TOP — Do not restrict in any way
COIL SIDE — 3 1/2 ft [1067 mm] from solid surface
OTHER SIDE AND ENDS — 3 ft [914 mm] from
solid surface (for service access)
1. Unit must have clearances for airflow as follows:
NOTES:
entering fluid piping.
5. Dimensions in [ ] are in mm.
a30-4598
11
Page 12
Dimensions — 30RA030
installed is 3 ft [914 mm] to outside edge of hail
guard top panel.
6 ft [1981 mm].
TOP — Do not restrict in any way
COIL SIDE — 3 1/2 ft [1067 mm] from solid surface
OTHER SIDE AND ENDS — 3 ft [914 mm] from
solid surface (for service access)
1. Unit must have clearances for airflow as follows:
NOTES:
2. Coil side clearance with accessory hail guard
entering fluid piping.
3. Coil side clearance for multiple chiller installation is
4. Flow switch and strainer are factory installed in
5. Dimensions in [ ] are in mm.
12
a30-4599
Page 13
Dimensions — 30RA035,040
installed is 3 ft [914 mm] to outside edge of hail
guard top panel.
6 ft [1981 mm].
Flow switch is factory installed in the leaving fluid
TOP — Do not restrict in any way
COIL SIDE — 3 1/2 ft [1067 mm] from solid surface
OTHER SIDE AND ENDS — 3 ft [914 mm] from
solid surface (for service access)
1. Unit must have clearances for airflow as follows:
NOTES:
2. Coil side clearance with accessory hail guard
piping.
3. Coil side clearance for multiple chiller installation is
4. Strainer is factory installed in entering fluid piping.
5. Dimensions in [ ] are in mm.
13
Page 14
Dimensions — 30RA045,050
installed is 3 ft [914 mm] to outside edge of hail
guard top panel.
6 ft [1981 mm].
Flow switch is factory installed in the leaving fluid
TOP — Do not restrict in any way
COIL SIDE — 3 1/2 ft [1067 mm] from solid surface
OTHER SIDE AND ENDS — 3 ft [914 mm] from
solid surface (for service access)
1. Unit must have clearances for airflow as follows:
NOTES:
2. Coil side clearance with accessory hail guard
piping.
3. Coil side clearance for multiple chiller installation is
4. Strainer is factory installed in entering fluid piping.
5. Dimensions in [ ] are in mm.
14
a30-4601
Page 15
Dimensions — 30RA055
installed is 3 ft [914 mm] to outside edge of hail
guard top panel.
6 ft [1981 mm].
Flow switch is factory installed in the leaving fluid
TOP — Do not restrict in any way
COIL SIDE — 3 1/2 ft [1067 mm] from solid surface
OTHER SIDE AND ENDS — 3 ft [914 mm] from
solid surface (for service access)
1. Unit must have clearances for airflow as follows:
NOTES:
2. Coil side clearance with accessory hail guard
3. Coil side clearance for multiple chiller installation is
piping.
4. Strainer is factory installed in entering fluid piping.
a30-4602
5. Dimensions in [ ] are in mm.
15
Page 16
Dimensions — storage tank 30RA010-018
16
a30-4603
Page 17
Dimensions — storage tank 30RA022-030
a30-4604
17
Page 18
Dimensions — storage tank 30RA035-055
18
a30-4605
Page 19
Selection procedure
Carrier’s electronic catalog chiller selection program pro­vides quick, easy selection of Carrier chillers. The program considers specific temperature, fluid, and flow require­ments and other factors, such as fouling and altitude correction.
To select a 30RA chiller, use the electronic catalog or
follow one of the procedures below.
ENGLISH EXAMPLE
I Determine 30RA unit size and operating
conditions required to meet given capacity at given conditions.
Given:
Capacity. . . . . . . . . . . . . . . . . . . . . . . . . 43 Tons
Leaving Chilled Water Temp (LCWT) . . . . . . .44 F
Cooler Water Temp Rise . . . . . . . . . . . . . . . 10° F
Condenser Entering Air Temp . . . . . . . . . . . .95 F
Fouling Factor (Cooler) . . . . . . . . . . . . . .0.00010
NOTE: For other than 10° F temperature rise, data corrections must be made using the chiller program in the electronic catalog.
II From Chiller Ratings table on page 26 and
pressure drop curves on page 23, determine operating data for selected unit.
Unit . . . . . . . . . . . . . . . . 30RA-045 (single pump)
Capacity. . . . . . . . . . . . . . . . . . . . . . . .43.1 Tons
Chiller Power Input . . . . . . . . . . . . . . . . .51.1 kW
Cooler Water Flow . . . . . . . . . . . . . . . 103.3 gpm
Internal Pressure Drop. . . . . . . . . .20.5 ft of water
III Single pump selection. (See AquaSnap
pump selection on page 20.)
Required GPM (from above) . . . . . . . . . 103.3 gpm
Chiller Pressure Drop
(from chart on page 23) . . . . . . . . . . 20.5 ft wg
Additional External System
Pressure Drop (from jobsite) . . . . . . . . . 40 ft wg
Add Chiller Pressure and External
Pressure Drop . . . . . . . . . . . . . . . . . 60.5 ft wg
Using Pump Curve on page 21
Select . . . . . . . . . . Pump E at 103.1, 60.5 ft wg
To find pump horsepower, follow the 4.63-in. im- peller curve for pump E on page 21.
Hp: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 bhp
Max hp = 5 hp, therefore necessary hp does not ex­ceed pump rating.
SI EXAMPLE
®
I Determine unit size and operating conditions
required to meet given capacity at given conditions.
Given:
Capacity. . . . . . . . . . . . . . . . . . . . . . . . . 160 kW
Leaving Chilled Water Temp (LCWT) . . . . . . . 6 C
Cooler Water Temp Rise . . . . . . . . . . . . . . 5.6° C
Condenser Entering Air Temp . . . . . . . . . . . 35 C
Fouling Factor (Cooler) . . . . . . . . . . . . .0.000018
NOTE: For other than 6° C temperature rise, data corrections must be made using the chiller program in the electronic catalog.
II From Chiller Ratings table on page 27 and
pressure drop curves on page 23, determine operating data for selected unit.
Unit . . . . . . . . . . . . . . . . 30RA-050 (single pump)
Capacity. . . . . . . . . . . . . . . . . . . . . . . . 163.4 kW
Chiller Power Input . . . . . . . . . . . . . . . . .59.0 kW
Cooler Water Flow . . . . . . . . . . . . . . . . . .7.0 L/s
Chiller Pressure Drop . . . . . . . . . . . . . . 67.0 kPa
III Pump selection. (See AquaSnap pump selec-
tion on page 20.)
Required Flow
(from above) . . . . . . . . .7.0 x 3.6 = 25.2 m
Chiller Pressure Drop
(from chart on page 23) . . . . . . . . . . . 67.0 kPa
Additional External System
Pressure Drop (from jobsite) . . . . . . . . . 176 kPa
Add Chiller Pressure and External
Pressure Drop . . . . . .243 x .1018 = 24.7 m wg
Using Pump Curve on page 21
Select . . . Pump E at 25.2 m
To find pump horsepower, follow the 4.63-in. im- peller curve for pump E on page 21.
Hp: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.86 bhp
Max hp = 5 hp, therefore necessary hp does not ex­ceed pump rating.
3
/hr and 24.7 m wg
3
/hr
19
Page 20
Selection procedure (cont)
AquaSnap® pump selection
Several pump sizes are available for each AquaSnap chiller size to provide flexibility in matching water system require­ments. A dual pump option is also available for primary/ standby operation. The Carrier E-Cat Packaged AC Chiller Builder can be used for pump selection, or selection can be done manually.
Proper water system design is critical; cooling loads, water pressure drops and proper water line sizing must be accounted for in order to ensure proper system operation. Incorrect or incomplete analysis/design of the water loop could lead to low water flow, loss of water temperature control, and excessive cycling of chiller compressors.
The following are the steps for manual selection of water pumps for the 30RA chillers.
1. Calculate the water flow rate (gpm) and the total water pressure drop of the system external to the 30RA chiller.
2. Determine the internal pressure drop of the chiller hydronic package based on the design flow rate (refer to internal Pressure Drop tables on page 22). Values given in these charts are based on units with clean strainers and circuit setter valve wide open.
NOTE: These pressure drops are for water. If glycol is used, correct by multiplying by the factors below.
3. If an optional storage tank is used, determine the internal pressure drop by referencing the internal Pressure Drop tables on page 24.
NOTE: Note that these pressure drops are for water. If gly­col is used, correct by multiplying by the factors below.
% GLYCOL
0 (Pure Water) 11
10 1.062 1.077 20 1.114 1.168 30 1.177 1.271 40 1.248 1.393 50 1.316 1.543
ETHYLENE
GLYCOL
PROPYLENE
GLYCOL
4. Add pressure drops found in Steps 1-3. This is the total pressure drop and total head required by the pump.
5. Use the pump envelope charts (page 25) to deter­mine proper pump sizing. Plot water flow rate (Step 1) and total head (Step 4), point on the chart. The region containing the point corresponds to the correct pump.
NOTE: Although pump bhp increases with glycol concen­tration, pumps and pump overloads are selected such that glycol concentrations up to 50% will not trip pump over­loads if run within the recommended gpm ranges.
Example: Required water flow rate for a 30RA018 chiller is 45 gpm. The pressure drop in feet for the water system external to the chiller is 50 feet. The system does not have an accessory storage tank. The single pump is needed. Select the pump.
Since the flow rate and external head losses (Step 1) are known, the internal losses in the hydronic package must be found (Step 2). Using the pressure drop graphs (page 22) for the 30RA018 units, the internal loss at 45 gpm is 15 feet. Since no accessory storage tank is being used (Step 3), the pressure drop is 0 feet.
Add all losses together (Step 4). The total pressure rise needed by the pump is 50 + 15 + 0 = 65 feet. The pump selection becomes pump C.
20
Page 21
PUMP CURVE FOR HYDRONIC PACKAGE OPTIONS A, C, F, AND H (1.5-2.0 Hp)
PUMP CURVE FOR HYDRONIC PACKAGE OPTIONS B, D, G, AND J (2-3 Hp)
PUMP CURVE FOR HYDRONIC PACKAGE OPTIONS E AND K (5.0 Hp)
NPSH — Net Postive Suction Head
21
Page 22
Selection procedure (cont)
PRESSURE DROP, WITHOUT PUMP UNITS,
30RA010-030 (English)
PRESSURE DROP, WITHOUT PUMP UNITS,
30RA035-055 (English)
PRESSURE DROP, WITHOUT PUMP UNITS,
30RA010-030 (SI)
PRESSURE DROP, WITHOUT PUMP UNITS,
30RA035-055 (SI)
PRESSURE DROP, SINGLE PUMP UNITS,
Use the following formula to convert feet of water to psig:
ft of water (.4335) = psig
30RA010-030 (English)
1 — 30RA010 3 — 30RA018 5 — 30RA025 7 — 30RA035 9 — 30RA045 11 — 30RA055 2 — 30RA015 4 — 30RA022 6 — 30RA030 8 — 30RA040 10 — 30RA050
PRESSURE DROP, SINGLE PUMP UNITS,
Use the following formula to convert psig to feet of water:
psig (2.306) = ft of water
LEGEND
30RA010-030 (SI)
22
Page 23
PRESSURE DROP, SINGLE PUMP UNITS,
30RA035-055 (English)
PRESSURE DROP, SINGLE PUMP UNITS,
30RA035-055 (SI)
PRESSURE DROP, DUAL PUMP UNITS,
SIZES 30RA010-030 (English)
PRESSURE DROP, DUAL PUMP UNITS,
SIZES 30RA035-055 (English)
PRESSURE DROP, DUAL PUMP UNITS,
SIZES 30RA010-030 (SI)
PRESSURE DROP, DUAL PUMP UNITS,
SIZES 30RA035-055 (SI)
Use the following formula to convert feet of water to psig:
ft of water (.4335) = psig
1 — 30RA010 3 — 30RA018 5 — 30RA025 7 — 30RA035 9 — 30RA045 11 — 30RA055 2 — 30RA015 4 — 30RA022 6 — 30RA030 8 — 30RA040 10 — 30RA050
Use the following formula to convert psig to feet of water:
psig (2.306) = ft of water
LEGEND
23
Page 24
Selection procedure (cont)
STORAGE TANK PRESSURE DROP CURVES
100.0
10.0
PRESSURE DROP (ft wg)
1.0
30RA-900---010
30RA-900---001,009
0.1 1
100.0
10.0
PRESSURE DROP (kPa)
1.0
0.1
1.0 10.0
10
ACCESSORY TANK FLOW RATE (gpm)
30RA-900---010
ACCESSORY TANK FLOW RATE (L/s)
100 1000
30RA-900---001,009
24
Page 25
30RA010-030 PUMP ENVELOPES
NOTES:
1. Refer to Position 9 in the unit’s model number for pump identification.
2. To convert gpm to L/s, multiply by 0.063. To convert head pressure to kPa, multiply by 2.986.
30RA035-055 PUMP ENVELOPES
Expansion tank selection and filling
Expansion tanks are essential to the operation of any closed, pressurized, hydronic system. They perform four important functions: 1) provide for expansion of the liquid as the temperature in the system rises, 2) act as a pressure reference for the system, 3) supply sufficient pressure to prevent cavitation, 4) provide a location to charge the system.
The AquaSnap bladder-style expansion tank, pre-charged to 40 psig (277 kPa) pressure and pre-selected for loop volumes up to 6 gallons per ton. If loop volumes in excess of those indi­cated in the loop volume chart on page 43 are required, then a field-installed expansion tank must be provided, and the expansion tank in AquaSnap hydronic package must be removed.
®
optional hydronic package includes a
If the top of the piping system (the highest point in the hydronic piping) is more than 80 ft (12.2 m) above the chiller, then the expansion tank will require additional air pressure charge. The expansion tank must be pressurized to provide at least 4 psig (28 kPa) of positive pressure at the highest point in the hydronic piping system. This will also ensure no air is drawn into the piping. The amount of charge pressure in pounds per square inch (psi) that is required in the expansion tank is equal to 4 psig (28 kPa) plus the height (in feet) from the chiller to the highest point in the hydronic system divided by 2.31.
Example: The 30RA AquaSnap elevation is 10 ft (3.1 m). The hydronic system is piped to an air handler on the roof with an elevation of 100 ft (30.5 m). The total pressure required in the expansion tank is:
4 psig + (100 ft – 10 ft)/2.31 = 42.96 psig 28 kPa + (30.5 m – 3.1 m)/0.102 = 296 kPa
The expansion tank will require an additional 3 psig (19 kPa) of pressure.
25
Page 26
Performance data
PACKAGED AIR-COOLED CHILLER RATINGS TABLE — ENGLISH
LCWT
(F)
40.00
42.00
44.00
45.00
46.00
48.00
50.00
55.00
60.00
LCWT — Leaving Chilled Water Temperature
UNIT SIZE
30RA-010 9.4 10.5 22.4 8.9 11.5 21.4 8.5 12.7 20.3 8.0 14.0 19.1 7.7 14.7 18.4 30RA-015 13.4 15.1 32.2 12.8 16.5 30.6 12.1 18.1 29.0 11.4 19.8 27.2 11.0 20.7 26.3 30RA-018 15.6 17.8 37.4 14.8 19.6 35.5 14.0 21.6 33.5 13.1 23.8 31.4 12.6 25.1 30.3 30RA-022 20.7 22.5 49.5 19.7 24.7 47.2 18.7 27.3 44.7 17.5 30.1 41.8 16.8 31.6 40.3 30RA-025 23.4 26.6 56.1 22.3 29.1 53.3 21.0 31.8 50.2 19.5 34.8 46.7 18.7 36.4 44.9 30RA-030 26.7 29.8 63.9 25.4 32.8 60.7 24.0 36.1 57.4 22.5 39.8 53.9 11.8 19.2 28.3 30RA-035 34.1 37.2 81.6 32.5 40.8 77.8 30.7 44.8 73.6 28.8 49.3 69.1 27.8 51.7 66.7 30RA-040 37.1 41.8 88.7 35.2 45.6 84.4 33.3 49.9 79.6 31.1 54.7 74.5 29.9 57.2 71.7 30RA-045 42.3 45.5 101.2 40.3 50.1 96.4 38.1 55.2 91.2 35.6 60.9 85.3 34.3 63.9 82.2 30RA-050 46.6 53.1 111.7 44.3 58.1 106.1 41.7 63.5 99.9 38.9 69.5 93.1 37.3 72.7 89.4 30RA-055 53.2 59.7 127.4 50.6 65.5 121.2 47.8 72.1 114.5 44.9 79.5 107.6 23.6 38.3 56.5
30RA-010 9.7 10.6 23.2 9.2 11.6 22.2 8.8 12.7 21.0 8.2 14.1 19.8 8.0 14.8 19.1 30RA-015 13.9 15.3 33.4 13.3 16.7 31.8 12.5 18.2 30.1 11.8 20.0 28.3 11.4 20.9 27.3 30RA-018 16.2 18.0 38.8 15.4 19.8 36.9 14.5 21.8 34.8 13.6 24.0 32.6 13.1 25.3 31.4 30RA-022 21.4 22.7 51.3 20.4 25.0 48.9 19.3 27.5 46.3 18.1 30.3 43.4 17.4 31.9 41.8 30RA-025 24.2 26.9 58.1 23.0 29.4 55.2 21.7 32.1 52.0 20.2 35.2 48.4 19.4 36.8 46.5 30RA-030 27.6 30.2 66.2 26.3 33.1 63.0 24.9 36.5 59.6 23.3 40.2 56.0 12.3 19.3 29.4 30RA-035 35.3 37.5 84.5 33.6 41.1 80.6 31.8 45.2 76.3 29.9 49.7 71.6 28.8 52.1 69.1 30RA-040 38.3 42.2 91.9 36.5 46.1 87.4 34.4 50.4 82.5 32.2 55.2 77.2 31.0 57.8 74.4 30RA-045 43.7 46.0 104.7 41.7 50.6 99.8 39.4 55.7 94.4 36.9 61.4 88.4 35.6 64.5 85.3 30RA-050 48.2 53.7 115.6 45.8 58.7 109.9 43.2 64.2 103.5 40.2 70.3 96.4 38.6 73.5 92.6 30RA-055 55.1 60.3 132.1 52.4 66.3 125.7 49.6 72.9 118.9 46.6 80.3 111.7 24.5 38.5 58.8
30RA-010 10.0 10.6 24.0 9.6 11.7 22.9 9.1 12.8 21.8 8.5 14.1 20.5 8.3 14.8 19.8 30RA-015 14.4 15.4 34.6 13.7 16.8 32.9 13.0 18.4 31.2 12.2 20.1 29.3 11.8 21.1 28.4 30RA-018 16.8 18.2 40.3 15.9 20.0 38.2 15.0 22.0 36.1 14.1 24.2 33.8 13.6 25.5 32.6 30RA-022 22.1 22.9 53.0 21.1 25.2 50.6 20.0 27.8 47.9 18.7 30.6 44.9 18.1 32.1 43.3 30RA-025 25.0 27.2 60.1 23.8 29.7 57.1 22.4 32.5 53.8 20.9 35.5 50.1 11.6 16.9 27.8 30RA-030 28.6 30.5 68.6 27.2 33.5 65.3 25.8 36.8 61.8 24.2 40.6 58.1 12.8 19.4 30.6 30RA-035 36.5 37.9 87.4 34.8 41.5 83.4 32.9 45.6 78.9 30.9 50.1 74.2 29.9 52.5 71.6 30RA-040 39.7 42.7 95.1 37.7 46.6 90.5 35.6 50.9 85.4 33.3 55.7 80.0 23.7 38.2 56.9 30RA-045 45.2 46.5 108.3 43.1 51.1 103.3 40.7 56.3 97.7 38.2 62.0 91.6 36.8 65.0 88.3 30RA-050 49.9 54.3 119.6 47.4 59.4 113.7 44.7 64.9 107.1 41.6 71.0 99.8 23.1 33.9 55.4 30RA-055 57.1 61.0 136.9 54.3 67.0 130.3 51.4 73.7 123.3 48.3 81.2 115.9 25.5 38.8 61.1
30RA-010 10.2 10.7 24.4 9.7 11.7 23.3 9.2 12.9 22.1 8.7 14.2 20.8 8.4 14.9 20.2 30RA-015 14.7 15.5 35.2 14.0 16.9 33.5 13.2 18.5 31.7 12.5 20.2 29.9 12.0 21.2 28.9 30RA-018 17.1 18.2 41.0 16.2 20.0 38.9 15.3 22.1 36.7 14.3 24.3 34.4 13.9 25.6 33.2 30RA-022 22.5 23.0 53.9 21.4 25.3 51.4 20.3 27.9 48.7 19.0 30.7 45.7 18.4 32.3 44.1 30RA-025 25.5 27.4 61.1 24.2 29.9 58.1 22.8 32.7 54.7 21.3 35.7 51.0 11.8 17.0 28.4 30RA-030 29.1 30.7 69.8 27.7 33.7 66.5 26.2 37.0 62.9 24.6 40.8 59.1 13.0 19.4 31.2 30RA-035 37.1 38.1 88.9 35.4 41.7 84.8 33.5 45.8 80.3 31.5 50.3 75.5 30.4 52.7 72.9 30RA-040 40.3 42.9 96.7 38.4 46.8 92.1 36.2 51.2 86.9 33.9 56.0 81.4 24.2 38.3 58.0 30RA-045 45.9 46.7 110.1 43.8 51.4 105.0 41.4 56.5 99.4 38.9 62.3 93.2 37.5 65.3 89.9 30RA-050 50.7 54.7 121.6 48.2 59.7 115.6 45.4 65.3 108.9 42.3 71.3 101.5 23.5 34.0 56.5 30RA-055 58.1 61.4 139.4 55.3 67.4 132.6 52.3 74.1 125.5 49.2 81.6 118.0 26.0 38.9 62.3
30RA-010 10.3 10.7 24.8 9.9 11.7 23.7 9.4 12.9 22.5 8.8 14.2 21.2 8.6 14.9 20.5 30RA-015 14.9 15.6 35.8 14.2 17.0 34.1 13.5 18.5 32.3 12.7 20.3 30.4 12.3 21.3 29.4 30RA-018 17.4 18.3 41.7 16.5 20.1 39.6 15.6 22.2 37.4 14.6 24.4 35.0 14.1 25.7 33.8 30RA-022 22.9 23.2 54.8 21.8 25.5 52.3 20.6 28.0 49.5 19.4 30.9 46.5 18.7 32.4 44.8 30RA-025 25.9 27.5 62.1 24.6 30.1 59.0 23.2 32.9 55.6 21.6 35.9 51.9 12.0 17.0 28.9 30RA-030 29.6 30.8 71.1 28.2 33.9 67.6 26.7 37.2 64.0 25.1 41.0 60.2 13.2 19.5 31.8 30RA-035 37.7 38.3 90.4 35.9 41.9 86.2 34.0 46.0 81.7 32.0 50.5 76.8 30.9 53.0 74.2 30RA-040 41.0 43.1 98.4 39.0 47.1 93.6 36.9 51.5 88.4 34.5 56.3 82.8 24.6 38.4 59.0 30RA-045 46.7 46.9 112.0 44.5 51.6 106.8 42.1 56.8 101.1 39.5 62.5 94.8 38.1 65.6 91.4 30RA-050 51.5 55.0 123.7 49.0 60.1 117.6 46.2 65.6 110.8 43.0 71.7 103.3 24.0 34.1 57.5 30RA-055 59.1 61.7 141.8 56.3 67.8 135.0 53.2 74.5 127.8 50.1 82.0 120.1 26.4 39.0 63.4
30RA-010 10.7 10.8 25.6 10.2 11.8 24.5 9.7 13.0 23.3 9.1 14.3 21.9 8.8 15.0 21.2 30RA-015 15.4 15.7 37.1 14.7 17.1 35.3 13.9 18.7 33.5 13.1 20.5 31.5 12.7 21.4 30.5 30RA-018 18.0 18.5 43.2 17.1 20.3 41.0 16.1 22.4 38.7 15.1 24.6 36.3 14.6 25.9 35.1 30RA-022 23.6 23.4 56.6 22.5 25.7 54.1 21.3 28.3 51.2 20.0 31.2 48.1 19.3 32.7 46.4 30RA-025 26.7 27.9 64.2 25.4 30.4 61.0 24.0 33.2 57.5 22.3 36.3 53.6 12.5 17.2 30.0 30RA-030 30.7 31.2 73.6 29.2 34.3 70.0 27.6 37.7 66.3 26.0 41.4 62.4 13.7 19.6 33.0 30RA-035 38.9 38.6 93.5 37.1 42.3 89.2 35.2 46.4 84.5 33.1 51.0 79.4 32.0 53.4 76.8 30RA-040 42.4 43.6 101.7 40.3 47.6 96.8 38.1 52.0 91.5 35.7 56.8 85.6 25.5 38.7 61.2 30RA-045 48.2 47.4 115.7 46.0 52.1 110.3 43.5 57.3 104.5 40.8 63.1 98.0 39.4 66.2 94.6 30RA-050 53.3 55.6 127.8 50.6 60.7 121.5 47.7 66.4 114.5 44.5 72.5 106.8 24.8 34.3 59.6 30RA-055 61.2 62.4 146.8 58.2 68.5 139.8 55.1 75.3 132.3 51.9 82.9 124.5 27.4 39.3 65.9
30RA-010 11.0 10.8 26.4 10.5 11.9 25.3 10.0 13.0 24.0 9.4 14.3 22.7 9.1 15.1 22.0 30RA-015 16.0 15.8 38.4 15.2 17.3 36.6 14.4 18.9 34.7 13.6 20.7 32.6 13.2 21.6 31.6 30RA-018 18.6 18.7 44.7 17.7 20.5 42.5 16.7 22.5 40.1 15.7 24.8 37.6 15.1 26.1 36.3 30RA-022 24.4 23.6 58.5 23.2 26.0 55.8 22.0 28.6 52.9 20.7 31.4 49.7 20.0 33.0 48.0 30RA-025 27.6 28.2 66.3 26.2 30.8 63.0 24.7 33.6 59.4 23.1 36.7 55.4 12.9 17.3 31.0 30RA-030 31.7 31.6 76.1 30.2 34.6 72.5 28.6 38.1 68.7 26.9 41.9 64.6 14.2 19.7 34.2 30RA-035 40.2 39.0 96.5 38.4 42.7 92.1 36.4 46.8 87.3 34.2 51.4 82.1 33.1 53.9 79.4 30RA-040 43.8 44.1 105.1 41.7 48.1 100.0 39.4 52.5 94.5 36.9 57.4 88.5 26.4 39.0 63.3 30RA-045 49.7 47.9 119.4 47.5 52.7 114.0 44.9 57.9 107.9 42.2 63.7 101.3 40.7 66.8 97.8 30RA-050 55.0 56.3 132.0 52.3 61.5 125.5 49.3 67.1 118.3 46.0 73.2 110.4 25.7 34.5 61.8 30RA-055 63.3 63.2 151.9 60.2 69.3 144.7 57.1 76.2 137.0 53.7 83.8 128.9 28.4 39.5 68.3
30RA-010 11.9 11.0 28.5 11.4 12.0 27.3 10.8 13.2 26.0 10.2 14.5 24.6 9.9 15.2 23.8 30RA-015 17.4 16.2 41.7 16.5 17.7 39.8 15.7 19.3 37.7 14.8 21.1 35.5 14.3 22.1 34.4 30RA-018 20.2 19.2 48.6 19.2 21.0 46.2 18.2 23.1 43.6 17.0 25.4 41.0 16.5 26.6 39.6 30RA-022 26.3 24.3 63.2 25.1 26.6 60.4 23.8 29.3 57.2 22.4 32.1 53.8 21.6 33.7 52.0 30RA-025 29.8 29.1 71.7 28.4 31.7 68.2 26.7 34.5 64.3 25.0 37.7 60.0 13.9 17.5 33.3 30RA-030 34.4 32.5 82.7 32.8 35.7 78.8 31.1 39.2 74.7 29.3 43.0 70.3 15.2 20.0 36.6 30RA-035 43.5 40.0 104.5 41.5 43.8 99.7 39.4 47.9 94.6 37.1 52.6 89.1 35.8 55.0 86.1 30RA-040 47.3 45.3 113.8 45.1 49.4 108.3 42.6 53.9 102.4 40.0 58.9 96.0 28.5 39.7 68.4 30RA-045 53.7 49.2 129.1 51.3 54.0 123.2 48.6 59.3 116.8 45.7 65.1 109.8 44.1 68.3 106.0 30RA-050 59.4 58.0 142.8 56.5 63.3 135.8 53.3 69.0 128.0 49.7 75.2 119.5 27.6 34.9 66.3 30RA-055 68.7 65.1 165.1 65.5 71.4 157.3 62.0 78.4 149.1 58.4 86.1 140.4 30.4 40.0 73.2
30RA-010 12.3 11.1 29.6 11.7 12.1 28.2 11.1 13.3 26.8 10.5 14.6 25.3 10.2 15.3 24.4 30RA-015 18.2 16.5 43.7 17.2 17.9 41.5 16.3 19.5 39.2 15.3 21.3 36.7 14.8 22.3 35.5 30RA-018 21.2 19.5 51.1 20.1 21.3 48.3 18.9 23.3 45.4 17.6 25.6 42.3 9.0 12.3 21.6 30RA-022 27.5 24.6 66.2 26.2 27.0 62.9 24.7 29.6 59.4 23.1 32.4 55.5 22.2 34.0 53.5 30RA-025 31.4 29.7 75.5 29.7 32.2 71.3 27.8 35.1 66.9 25.8 38.1 62.0 13.9 17.5 33.3 30RA-030 36.5 33.3 87.9 34.6 36.4 83.2 32.6 39.8 78.4 30.5 43.6 73.3 15.2 20.0 36.6 30RA-035 45.2 40.5 108.7 43.0 44.2 103.3 40.5 48.4 97.5 37.9 52.9 91.3 36.6 55.4 88.0 30RA-040 49.5 46.2 119.1 46.9 50.2 112.7 44.0 54.6 105.9 41.0 59.4 98.7 28.6 39.8 68.8 30RA-045 56.3 50.1 135.5 53.5 54.8 128.8 50.5 60.0 121.4 47.2 65.8 113.5 45.4 68.9 109.3 30RA-050 62.5 59.3 150.3 59.1 64.4 142.1 55.4 70.0 133.2 51.4 76.1 123.5 27.6 34.9 66.3 30RA-055 73.0 66.6 175.6 69.1 72.8 166.3 65.1 79.7 156.6 60.9 87.3 146.5 30.4 40.0 73.2
LEGEND
Cap.
(Tons)
85 95 105 115 120
Cooler
Input
Flow Rate
kW
(Gpm)
Cap.
(Tons)
Input
kW
CONDENSER ENTERING AIR TEMPERATURE (F)
Cooler
Flow Rate
(Gpm)
Cap.
(Tons)
Input
kW
Cooler
Flow Rate
(Gpm)
Cap.
(Tons)
Input
kW
Cooler
Flow Rate
(Gpm)
Cap.
(Tons)
Input
kW
Cooler
Flow Rate
(Gpm)
26
Page 27
LCWT
(C)
5.00
6.00
7.00
8.00
10.00
LCWT — Leaving Chilled Water Temperature
UNIT
SIZE
30RA-010 33.4 10.6 1.4 32.0 11.6 1.4 30.5 12.6 1.3 28.9 13.7 1.2 27.2 15.0 1.2 30RA-015 47.9 15.3 2.1 45.8 16.6 2.0 43.6 18.0 1.9 41.3 19.5 1.8 38.8 21.2 1.7 30RA-018 55.7 18.1 2.4 53.1 19.7 2.3 50.4 21.5 2.2 47.6 23.5 2.0 44.6 25.7 1.9 30RA-022 73.7 22.8 3.2 70.5 24.9 3.0 67.1 27.1 2.9 63.4 29.6 2.7 59.3 32.4 2.6 30RA-025 83.4 27.0 3.6 79.6 29.2 3.4 75.5 31.7 3.2 70.9 34.4 3.0 38.1 17.1 1.6 30RA-030 95.0 30.3 4.1 90.8 32.9 3.9 86.3 35.9 3.7 81.7 39.2 3.5 41.8 19.6 1.8 30RA-035 121.4 37.7 5.2 116.2 41.0 5.0 110.6 44.6 4.8 104.6 48.5 4.5 98.2 52.9 4.2 30RA-040 132.0 42.4 5.7 126.1 45.9 5.4 119.8 49.7 5.1 112.9 54.0 4.9 77.9 38.4 3.4 30RA-045 150.5 46.2 6.5 144.0 50.3 6.2 1 37.0 54.9 5.9 129.3 60.0 5.6 121.0 65.5 5.2 30RA-050 166.0 53.9 7.1 158.5 58.4 6.8 150.3 63.3 6.5 141.2 68.6 6.1 75.8 34.1 3.3 30RA-055 189.6 60.6 8.1 181.2 65.9 7.8 172.3 71.8 7.4 163.0 78.4 7.0 83.5 39.2 3.6
30RA-010 34.4 10.7 1.5 33.0 11.6 1.4 31.4 12.7 1.4 29.8 13.8 1.3 28.0 15.1 1.2 30RA-015 49.4 15.5 2.1 47.3 16.7 2.0 45.0 18.1 1.9 42.6 19.7 1.8 40.2 21.4 1.7 30RA-018 57.5 18.2 2.5 54.9 19.8 2.4 52.1 21.6 2.2 49.2 23.6 2.1 46.1 25.8 2.0 30RA-022 75.9 23.0 3.3 72.7 25.1 3.1 69.2 27.4 3.0 65.4 29.9 2.8 61.3 32.6 2.6 30RA-025 85.9 27.2 3.7 82.1 29.5 3.5 77.8 32.0 3.3 73.1 34.7 3.1 39.4 17.2 1.7 30RA-030 98.1 30.6 4.2 93.7 33.3 4.0 89.2 36.3 3.8 84.4 39.6 3.6 43.3 19.7 1.9 30RA-035 125.1 38.0 5.4 119.8 41.3 5.2 1 14.1 44.9 4.9 108.0 48.9 4.6 101.4 53.3 4.4 30RA-040 136.1 42.8 5.9 130.0 46.3 5.6 123.5 50.2 5.3 116.5 54.4 5.0 80.6 38.7 3.5 30RA-045 155.0 46.6 6.7 148.5 50.8 6.4 1 41.3 55.4 6.1 133.4 60.5 5.7 124.9 66.0 5.4 30RA-050 171.1 54.4 7.4 163.4 59.0 7.0 154.9 63.9 6.7 145.6 69.3 6.3 78.4 34.3 3.4 30RA-055 195.7 61.2 8.4 187.1 66.6 8.0 178.0 72.5 7.7 168.4 79.1 7.2 86.4 39.4 3.7
30RA-010 35.4 10.7 1.5 34.0 11.7 1.5 32.4 12.7 1.4 30.7 13.9 1.3 28.9 15.2 1.2 30RA-015 51.0 15.6 2.2 48.8 16.9 2.1 46.5 18.3 2.0 44.0 19.8 1.9 41.5 21.5 1.8 30RA-018 59.4 18.4 2.6 56.6 20.0 2.4 53.8 21.8 2.3 50.8 23.8 2.2 26.2 12.3 1.1 30RA-022 78.2 23.2 3.4 74.9 25.3 3.2 71.4 27.6 3.1 67.4 30.1 2.9 63.2 32.9 2.7 30RA-025 88.6 27.5 3.8 84.6 29.8 3.6 80.2 32.3 3.5 75.4 35.0 3.2 40.7 17.3 1.8 30RA-030 101.2 30.9 4.4 96.8 33.6 4.2 92.1 36.6 4.0 87.2 39.9 3.8 44.7 19.8 1.9 30RA-035 128.9 38.3 5.5 123.5 41.6 5.3 1 17.6 45.3 5.1 111.3 49.3 4.8 104.6 53.7 4.5 30RA-040 140.2 43.2 6.0 134.1 46.7 5.8 127.4 50.6 5.5 120.2 54.9 5.2 83.2 38.9 3.6 30RA-045 159.7 47.0 6.9 153.0 51.2 6.6 1 45.6 55.9 6.3 137.6 61.0 5.9 128.9 66.5 5.5 30RA-050 176.3 55.0 7.6 168.4 59.6 7.2 159.7 64.5 6.9 150.1 69.9 6.5 81.0 34.5 3.5 30RA-055 202.0 61.8 8.7 193.1 67.2 8.3 183.8 73.2 7.9 174.0 79.9 7.5 89.4 39.6 3.8
30RA-010 36.4 10.8 1.6 35.0 11.7 1.5 33.4 12.8 1.4 31.7 13.9 1.4 29.9 15.2 1.3 30RA-015 52.6 15.7 2.3 50.4 17.0 2.2 48.0 18.4 2.1 45.5 20.0 2.0 42.9 21.7 1.8 30RA-018 61.3 18.5 2.6 58.5 20.2 2.5 55.5 22.0 2.4 52.4 24.0 2.3 27.1 12.3 1.2 30RA-022 80.5 23.4 3.5 77.2 25.5 3.3 73.5 27.8 3.2 69.5 30.3 3.0 65.2 33.1 2.8 30RA-025 91.2 27.8 3.9 87.1 30.1 3.7 82.6 32.6 3.6 77.7 35.4 3.3 42.1 17.4 1.8 30RA-030 104.4 31.2 4.5 99.8 33.9 4.3 95.0 37.0 4.1 90.0 40.3 3.9 46.3 19.9 2.0 30RA-035 132.8 38.7 5.7 127.2 42.0 5.5 1 21.2 45.6 5.2 114.8 49.7 4.9 107.9 54.1 4.6 30RA-040 144.5 43.6 6.2 138.2 47.2 5.9 131.3 51.1 5.7 123.9 55.4 5.3 85.9 39.2 3.7 30RA-045 164.5 47.5 7.1 157.6 51.7 6.8 1 50.0 56.4 6.5 141.8 61.4 6.1 132.9 67.0 5.7 30RA-050 181.6 55.6 7.8 173.5 60.2 7.5 164.5 65.2 7.1 154.7 70.6 6.7 83.7 34.7 3.6 30RA-055 208.4 62.4 9.0 199.3 67.9 8.6 189.7 74.0 8.2 179.6 80.6 7.7 92.4 39.8 4.0
30RA-010 38.5 10.9 1.7 37.0 11.9 1.6 35.4 12.9 1.5 33.6 14.1 1.4 31.7 15.4 1.4 30RA-015 55.9 16.0 2.4 53.6 17.3 2.3 51.0 18.7 2.2 48.4 20.3 2.1 45.6 22.0 2.0 30RA-018 65.2 18.9 2.8 62.2 20.5 2.7 59.1 22.3 2.5 55.8 24.4 2.4 29.0 12.4 1.2 30RA-022 85.3 23.9 3.7 81.8 26.0 3.5 77.9 28.3 3.4 73.7 30.8 3.2 69.2 33.6 3.0 30RA-025 96.6 28.4 4.2 92.3 30.8 4.0 87.6 33.3 3.8 82.4 36.0 3.5 44.8 17.6 1.9 30RA-030 111.0 31.9 4.8 106.2 34.6 4.6 1 01.1 37.7 4.4 95.8 41.1 4.1 49.4 20.1 2.1 30RA-035 140.8 39.4 6.1 134.9 42.7 5.8 1 28.6 46.4 5.5 121.8 50.5 5.2 114.6 54.9 4.9 30RA-040 153.2 44.5 6.6 146.5 48.1 6.3 139.3 52.1 6.0 131.5 56.4 5.7 91.5 39.7 3.9 30RA-045 174.1 48.4 7.5 166.9 52.7 7.2 1 59.0 57.3 6.8 150.4 62.5 6.5 141.1 68.1 6.1 30RA-050 192.4 56.8 8.3 183.8 61.5 7.9 174.3 66.5 7.5 164.0 72.0 7.1 89.3 35.1 3.8 30RA-055 221.5 63.8 9.5 211.9 69.3 9.1 201.8 75.4 8.7 191.2 82.2 8.2 98.7 40.2 4.3
LEGEND
Cap. (kW)
PACKAGED AIR-COOLED CHILLER RATINGS TABLE — SI
30 35 40 45 50
Cooler
Input
kW
Flow Rate
(L/s)
Cap. (kW)
Input
CONDENSER ENTERING AIR TEMPERATURE (C)
kW
Cooler
Flow Rate
(L/s)
Cap. (kW)
Input
kW
Cooler
Flow Rate
(L/s)
Cap. (kW)
Input
kW
Cooler
Flow Rate
(L/s)
Cap. (kW)
Input
kW
Cooler
Flow Rate
(L/s)
27
Page 28
Typical piping and wiring
30RA UNITS WITHOUT HYDRONIC PACKAGE
TO
EXPANSION
TANK
VALV E PRESSURE GAGE
FLOW
GATE VALV E
VIBRATION ELIMINATOR
AIR FLOW
CONTROL WIRING
FIELD POWER SUPPLY
SHUT OFF VALV ES
PUMP
NOTES:
1. Chiller must be installed level to within 1/8 in. per foot (10.4 mm per meter) to maintain proper compressor oil retur n and hydraulics.
2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards.
3. All wiring must comply with applicable local and national codes.
4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigeration, and Air Conditioning Engineers) handbook for details.
HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F (0° C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM
DRAIN
30RA UNITS WITH HYDRONIC PACKAGE
CONTROL WIRING
AIR FLOW
LEGEND
Airflow Through Condenser
Power Wirin g
Chilled Water Piping
FIELD POWER SUPPLY
GATE VALV E
FLOW
NOTE 5
NOTES:
1. Chiller must be installed level to within 1/8 in. per foot (10.4 mm per meter) to maintain proper compressor oil return and hydraulics.
2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a
quick overview of system and are not in accordance with recognized standards.
3. All wiring must comply with applicable local and national codes.
4. All pi ping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating,
Refrigeration, and Air Conditioning Engineers) handbook for details.
5. Air separator required as close to chiller as possible (except primary/secondary systems).
HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F (0° C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM
VIBRATION ELIMINATOR
28
DRAIN
LEGEND
Airflow Through Condenser
Powe r Wiring
Chilled Water Piping
Page 29
TYPICAL PIPING DIAGRAM ON 30RA UNITS WITH HYDRONIC PACKAGE
14
12
13
12
1— Strainer/Blow-Down Valve 2— Expansion Tank 3— Pump 4— Electric Heater 5— Air Vent Connection Port 6— Pressure Gages/Petcocks 7— Heat Exchanger
2
11
1
11
10
9
3
4
8
6
7
5
6
LEGEND
8— Flow Switch
9— Balance Valve/Drain Plug 10 — Pressure Relief 11 — Isolation Valves 12 — Flex Connections 13 — Pressure Reducing/Fill Valve 14 — Air Separator and Vent
--- Factory Supplied
29
Page 30
Electrical data
30RA ELECTRICAL DATA
2.0/1.5 HP
(STD) PUMP
Pump Options
‘B’ or ‘G’
MCA MOCP Rec
Fuse
Size
MCA MOCP Rec
Fuse
Size
1.5/1.0 HP PUMP Pump Options
‘A’ or ‘F’
Fuse
Size
UNIT 30RA
ICF — Instantaneous Current Flow MOCP — Maximum Overcurrent Protection MCA — Minimum Circuit Amps XL — Across-the-Line Start
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals
2. All units/modules have single point primary power connection. (Each unit/module requires
3. Cooler heater is wired into the control circuit so it is always operable as long as the power
4. Power draw control circuits include both crankcase heaters and cooler heaters (where
UNIT VOLTAGE
Supplied MCA MOCP ICF Rec
V-H z
(3 Ph)
Min Max XL XL XL XL XL XL XL XL XL XL XL XL XL
230-60 207 253 1 46.2 70 272.6 60 50.2 80 60 51.4 80 60 51.4 80 60 53.6 80 70 — — —
208/230-60 187 253 1 51.3 80 273.4 60 55.7 90 70 57.0 90 70 57.0 90 70 59.5 90 70 — — —
010
460-60 414 506 1 23.8 35 123.8 30 25.8 40 30 26.4 40 35 26.4 40 35 27.5 40 35 — — — 575-60 518 633 1 19.2 30 83.0 25 20.8 30 25 21.2 30 25 21.2 30 25 22.1 35 30 — — — 380-60 342 418 1 29.9 50 159.6 35 32.3 50 40 33.0 50 40 33.0 50 40 34.3 50 40 — — —
230-60 207 253 1 62.4 100 387.6 80 66.4 110 80 67.6 110 80 67.6 110 80 69.8 110 90 — — —
208/230-60 187 253 1 69.3 110 388.4 90 73.7 110 90 75.0 110 90 75.0 110 90 77.5 125 90 — — —
015
460-60 414 506 1 33.6 50 178.8 40 35.6 50 45 36.2 50 45 36.2 50 45 37.3 60 45 — — — 575-60 518 633 1 26.7 45 143.0 35 28.3 45 35 28.7 45 35 28.7 45 35 29.6 45 35 — — — 380-60 342 418 1 42.2 70 239.6 50 44.6 70 60 45.4 70 50 45.4 70 50 46.7 70 60 — — —
230-60 207 253 1 67.3 90 271.2 80 71.3 90 80 72.5 90 80 72.5 90 80 74.7 100 90 — — —
208/230-60 187 253 1 74.8 100 274.9 90 79.2 100 90 80.5 110 90 80.5 110 90 83.0 110 100 — — —
018
460-60 414 506 1 35.5 45 147.9 40 37.5 50 45 38.1 50 45 38.1 50 45 39.2 50 45 — — — 575-60 518 633 1 28.5 35 99.3 35 30.1 40 35 30.5 40 35 30.5 40 35 31.4 40 35 — — — 380-60 342 418 1 44.0 60 182.1 50 46.4 60 60 47.1 60 60 47.1 60 60 48.5 60 60 — — —
230-60 207 253 1 84.9 110 311.3 100 88.9 125 100 90.1 125 100 90.1 125 100 92.3 125 110 — — —
208/230-60 187 253 1 94.3 125 316.4 110 98.7 125 110 100.1 125 125 100.1 125 125 102.5 125 125 — — —
022
460-60 414 506 1 44.7 60 154.4 50 46.7 60 60 47.3 60 60 47.3 60 60 48.4 60 60 — — — 575-60 518 633 1 36.8 50 136.0 45 38.4 50 45 38.9 50 45 38.9 50 45 39.8 50 45 — — — 380-60 342 418 1 57.7 80 194.7 70 60.1 80 70 60.9 80 70 60.9 80 70 62.2 80 70 — — —
230-60 207 253 1 92.2 125 311.3 110 96.2 125 110 97.4 125 110 97.4 125 110 99.6 125 110 — — —
208/230-60 187 253 1 102.4 125 316.4 125 106.8 125 125 108.2 125 125 108.2 125 125 110.6 150 125 — — —
025
460-60 414 506 1 50.3 70 160.0 60 52.3 70 60 52.9 70 60 52.9 70 60 54.0 70 60 — — — 575-60 518 633 1 41.2 50 140.4 50 42.8 50 50 43.3 50 50 43.3 50 50 44.2 60 50 — — — 380-60 342 418 1 65.2 90 202.2 80 67.6 90 80 68.4 90 80 68.5 90 80 69.7 90 80 — — —
230-60 207 253 1 108.2 150 433.4 125 112.2 150 125 113.4 150 125 113.4 150 125 115.6 150 150 — — —
208/230-60 187 253 1 120.2 150 439.3 150 124.6 150 150 125.9 150 150 125.9 150 150 128.4 175 150 — — —
030
460-60 414 506 1 58.4 80 203.6 70 60.4 80 70 61.0 80 70 61.0 80 70 62.1 80 70 — — — 575-60 518 633 1 46.4 60 162.7 60 48.0 60 60 48.4 60 60 48.4 60 60 49.3 60 60 — — — 380-60 342 418 1 73.5 100 270.9 90 76.0 100 90 76.7 100 90 76.7 100 90 78.0 100 90 — — —
230-60 207 253 1 138.1 175 463.4 150 — — — 143.3 175 175 — — — 145.5 175 175 150.7 175 175
208/230-60 187 253 1 153.4 200 472.5 175 — — — 159.1 200 175 — — — 161.6 200 175 167.3 200 200
035
460-60 414 506 1 73.2 90 218.4 80 — — — 75.8 90 90 — — — 76.9 100 90 79.5 100 90 575-60 518 633 1 59.3 70 175.7 70 — — — 61.4 80 70 — — — 62.3 80 70 64.3 80 70 380-60 342 418 1 93.3 110 290.7 110 — — — 96.5 125 110 — — — 97.8 125 110 101.0 125 110
230-60 207 253 1 145.4 175 470.6 175 — — — 150.6 175 175 — — — 152.8 175 175 158.0 200 175
208/230-60 187 253 1 161.5 200 480.6 175 — — — 167.2 200 200 — — — 169.7 200 200 175.4 200 200
040
460-60 414 506 1 78.8 100 224.0 90 — — — 81.4 100 90 — — — 82.5 100 90 85.1 100 100 575-60 518 633 1 63.7 80 180.1 70 — — — 65.8 80 80 — — — 66.7 80 80 68.7 80 80 380-60 342 418 1 100.8 125 298.2 110 — — — 104.0 125 125 — — — 105.3 125 125 108.5 125 125
230-60 207 253 1 162.1 200 382.7 175 — — — 167.3 200 200 — — — 169.5 200 200 174.7 200 200
208/230-60 187 253 1 180.0 200 395.6 200 — — — 185.8 225 200 — — — 188.2 225 225 193.9 225 225
045
460-60 414 506 1 86.0 100 196.8 100 — — — 88.6 100 100 — — — 89.7 110 100 92.3 110 100 575-60 518 633 1 69.9 80 170.1 80 — — — 72.0 80 80 — — — 72.9 90 80 74.9 90 90 380-60 342 418 1 109.9 125 248.4 125 — — — 113.0 125 125 — — — 114.4 125 125 117.5 125 150
230-60 207 253 1 175.3 200 394.4 200 — — — 180.5 200 200 — — — 182.7 200 200 187.9 200 200
208/230-60 187 253 1 194.6 225 408.6 225 — — — 200.4 225 225 — — — 202.8 225 225 208.6 225 225
050
460-60 414 506 1 95.5 110 205.2 110 — — — 98.1 110 110 — — — 99.2 110 110 101.8 110 110 575-60 518 633 1 78.2 90 177.5 90 — — — 80.3 90 90 — — — 81.2 90 90 83.3 90 90 380-60 342 418 1 123.8 150 260.8 150 — — — 127.0 150 150 — — — 128.3 150 150 131.4 150 150
230-60 207 253 1 205.5 225 530.7 225 — — — 210.7 250 225 — — — 212.9 250 225 218.1 250 250
208/230-60 187 253 1 228.2 250 547.3 250 — — — 234.0 250 250 — — — 236.4 250 250 242.1 250 250
055
460-60 414 506 1 110.8 125 256.0 125 — — — 113.4 125 125 — — — 114.5 125 125 117.1 125 125 575-60 518 633 1 88.0 100 204.4 100 — — — 90.1 100 100 — — — 91.0 100 100 93.0 110 100 380-60 342 418 1 139.5 150 336.9 150 — — — 142.7 150 150 — — — 144.0 150 150 147.2 175 175
is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 10%.
its own power supply.) Main power must be supplied from a field-supplied disconnect.
supply disconnect is on, even if any safety device is open.
used). Each compressor has a crankcase heater which draws 180 watts of power.
POWER SUPPLY
REQD.
NO HYDRONIC PACKAGE
QTY.
LEGEND
2.0/1.5 HP
(ALT) PUMP
Pump Options
‘C’ or ‘H’
MCA MOCP Rec
Fuse
Size
3.0/2.0 HP PUMP Pump Options
‘D’ or ‘J’
MCA MOCP Rec
Fuse
Size
MCA MOCP Rec
5.0/3.0 HP PUMP Pump Options
‘E’ or ‘K’
Fuse
Size
30
Page 31
UNIT
30RA
FLA — Full Load Amps
UNIT VOLTAGE STANDARD CONDENSER FANS
V-H z ( 3 P h)
230-60 1 7.6 — —
010
015
018
022
025
030
035
040
045
050
055
208/230-60 1 8.4 — —
460-60 1 3.8 — — 575-60 1 3.0 — — 380-60 1 4.6 — —
230-60 1 7.6 — —
208/230-60 1 8.4 — —
460-60 1 3.8 — — 575-60 1 3.0 — — 380-60 1 4.6 — —
230-60 1 7.6 — —
208/230-60 1 8.4 — —
460-60 1 3.8 — — 575-60 1 3.0 — — 380-60 1 4.6 — —
230-60 2 4.8 — —
208/230-60 2 5.3 — —
460-60 2 2.4 — — 575-60 2 1.9 — — 380-60 2 2.9 — —
230-60 2 4.8 — —
208/230-60 2 5.3 — —
460-60 2 2.4 — — 575-60 2 1.9 — — 380-60 2 2.9 — —
230-60 2 4.8 — —
208/230-60 2 5.3 — —
460-60 2 2.4 — — 575-60 2 1.9 — — 380-60 2 2.9 — —
230-60 2 4.8 1 7.6
208/230-60 2 5.3 1 8.4
460-60 2 2.4 1 3.8 575-60 2 1.9 1 3.0 380-60 2 2.9 1 4.6
230-60 2 4.8 1 7.6
208/230-60 2 5.3 1 8.4
460-60 2 2.4 1 3.8 575-60 2 1.9 1 3.0 380-60 2 2.9 1 4.6
230-60 2 4.8 2 4.8
208/230-60 2 5.3 2 5.3
460-60 2 2.4 2 2.4 575-60 2 1.9 2 1.9 380-60 2 2.9 2 2.9
230-60 2 4.8 2 4.8
208/230-60 2 5.3 2 5.3
460-60 2 2.4 2 2.4 575-60 2 1.9 2 1.9 380-60 2 2.9 2 2.9
230-60 2 4.8 2 4.8
208/230-60 2 5.3 2 5.3
460-60 2 2.4 2 2.4 575-60 2 1.9 2 1.9 380-60 2 2.9 2 2.9
LEGEND
FAN ELECTRICAL DATA
Circuit A Quantity
FLA
(each)
Circuit B Quantity
FLA
(each)
PUMP ELECTRICAL DATA
PUMP
OPTION
‘A’ or ‘F’ 1.5 HP
‘B’, ‘C’
‘G’ or ‘H’
‘D’ or ‘J’ 3.0 HP
‘E’ or ‘K’ 5.0 HP
FLA — Full Load Amps LRA — Locked Rotor Amps
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and max­imum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be sup­plied from a field-supplied disconnect.
3. The unit control circuit power transformer (24 v, single-phase for all voltages) is factory supplied.
4. Cooler heaters are wired into the main power circuit so they are always operable as long as the disconnect is on, even if any safety device is open, and the unit ON/OFF switch is in the OFF position.
5. Incoming wire size ranges are shown below:
a. Size 010-030 terminal block no. 8 - no. 2/0 AWG (American
b. Size 035-055 terminal block no. 6 - 350 kcmil c. 60 and 100 amp non-fused disconnect option no. 6 - no. 1 AWG d. 250 amp non-fused disconnect option no. 6 AWG - 350 kcmil
PUMP
SIZE
2.0 HP
LEGEND
Wire Gage)
PUMP
RPM
3500 230-60 4.0 32.0 3500 208/230-60 4.4 36.0 3500 460-60 2.0 16.0 3500 575-60 1.6 14.4 3500 380-60 2.4 21.8
3490 230-60 5.2 42.0 3490 208/230-60 5.8 47.0 3490 460-60 2.6 21.0 3490 575-60 2.1 18.8 3490 380-60 3.1 28.4
3480 230-60 7.4 53.0 3480 208/230-60 8.2 58.0 3480 460-60 3.7 26.5 3480 575-60 3.0 25.6 3480 380-60 4.5 38.7
3450 230-60 12.6 126.0 3450 208/230-60 13.9 136.8 3450 460-60 6.3 63.0 3450 575-60 5.0 55.4 3450 380-60 7.6 83.9
UNIT VOLTAGE
V-H z ( 3 P h)
FLA
(each)
LRA
(each)
ACCESSORY TANK — ELECTRICAL DATA
30RA-
900---
V-H z
(1-Ph)
Supplied
Min Max
001 230-60 207 253 1 14.1
009 230-60 207 253 1 14.1
010 230-60 207 253 1 28.2
LEGEND
FLA — Full Load Amps
UNIT VOLTAGE
POWER SUPPLY
QUANTITY
REQUIRED
FLA
31
Page 32
Electrical data (cont)
UNIT
30RA
010
015
018
022
025
030
035
040
045
050
055
LEGEND
LRA — Locked Rotor Amps RLA — Rated Load Amps
UNIT VOLTAGE COMPRESSOR
V-H z ( 3 P h)
230-60 30.9265——————
208/230-60 34.3265——————
460-60 16.0120—————— 575-60 12.980—————— 380-60 20.2155——————
230-60 43.8380——————
208/230-60 48.7380——————
460-60 23.8175—————— 575-60 18.9140—————— 380-60 30.1235——————
230-60 26.6 237 26.6 237 — — — —
208/230-60 29.5 237 29.5 237 — — — —
460-60 14.1 130 14.1 130 — — — — 575-60 11.3 85 11.3 85 — — — — 380-60 17.5 160 17.5 160 — — — —
230-60 29.4 265 36.7 265 — — — —
208/230-60 32.7 265 40.8 265 — — — —
460-60 14.6 120 20.2 135 — — — — 575-60 12.2 80 16.6 120 — — — — 380-60 18.9 155 26.4 170 — — — —
230-60 36.7 265 36.7 265 — — — —
208/230-60 40.8 265 40.8 265 — — — —
460-60 20.2 135 20.2 135 — — — — 575-60 16.6 120 16.6 120 — — — — 380-60 26.4 170 26.4 170 — — — —
230-60 43.8 380 43.8 380 — — — —
208/230-60 48.7 380 48.7 380 — — — —
460-60 23.8 175 23.8 175 — — — — 575-60 18.9 140 18.9 140 — — — — 380-60 30.1 235 30.1 235 — — — —
230-60 29.4 265 36.7 265 43.8 380 — —
208/230-60 32.7 265 40.8 265 48.7 380 — —
460-60 14.6 120 20.2 135 23.8 175 — — 575-60 12.2 80 16.6 120 18.9 140 — — 380-60 18.9 155 26.4 170 30.1 235 — —
230-60 36.7 265 36.7 265 43.8 380 — —
208/230-60 40.8 265 40.8 265 48.7 380 — —
460-60 20.2 135 20.2 135 23.8 175 — — 575-60 16.6 120 16.6 120 18.9 140 — — 380-60 26.4 170 26.4 170 30.1 235 — —
230-60 30.9 265 36.7 265 30.9 265 36.7 265
208/230-60 34.3 265 40.8 265 34.3 265 40.8 265
460-60 16.0 120 20.2 135 16.0 120 20.2 135 575-60 12.9 80 16.6 120 12.9 80 16.6 120 380-60 20.2 155 26.4 170 20.2 155 26.4 170
230-60 36.7 265 36.7 265 36.7 265 36.7 265
208/230-60 40.8 265 40.8 265 40.8 265 40.8 265
460-60 20.2 135 20.2 135 20.2 135 20.2 135 575-60 16.6 120 16.6 120 16.6 120 16.6 120 380-60 26.4 170 26.4 170 26.4 170 26.4 170
230-60 43.8 380 43.8 380 43.8 380 43.8 380
208/230-60 48.7 380 48.7 380 48.7 380 48.7 380
460-60 23.8 175 23.8 175 23.8 175 23.8 175 575-60 18.9 140 18.9 140 18.9 140 18.9 140 380-60 30.1 235 30.1 235 30.1 235 30.1 235
COMPRESSOR ELECTRICAL DATA
A1 A2 B1 B2
RLA LRA RLA LRA RLA LRA RLA LRA
32
Page 33
Controls
Microprocessor — The ComfortLink™ microprocessor controls overall unit operation. Its central executive routine controls a number of processes simultaneously. These include internal timers, reading inputs, analog to digital conversions, fan control, display control, diagnostic con­trol, output relay control, demand limit, capacity control, head pressure control, and temperature reset. Some pro­cesses are updated almost continuously, others every 2 to 3 seconds, and some every 30 seconds. The microproces­sor routine is started by switching the Emergency ON-OFF switch to ON position. Pump control of external pumps (where so configured) or optional internal pump, will energize the cooler pump to the internal (or CCN) time schedule (or input occupied signal from external system).
Where dual pumps are utilized, control will also stagger start of pumps based on last started. When the unit receives a call for cooling (based on a deviation from chilled water set point), the unit stages up in capacity to maintain the cooler fluid set point. The first compressor starts 1 to 3 minutes after the call for cooling. The ComfortLink microprocessor controls the capacity of the chiller by cycling compressors at a rate to satisfy actual dynamic load conditions. The control maintains leaving-fluid temperature set point shown on the scrolling marquee display board through intelligent cycling of compressors. Accuracy depends on loop volume, loop flow rate, load, outdoor-air temperature, number of stages, and particular stage being cycled off. No adjustment for cooling range or cooler flow rate is required, because the control automatically compen­sates for cooling range by measuring both return-fluid tem­perature and leaving-fluid temperature. This is referred to as leaving-fluid temperature control with return-fluid tem­perature compensation.
The basic logic for determining when to add or remove a stage is a time band integration of deviation from set point plus rate of change of leaving-fluid temperature. When leaving-fluid temperature is close to set point and slowly moving closer, logic prevents addition of another stage. If leaving-fluid temperature is less than 34 F (1.1 C) for water, or 6° F (3.3° C) below the set point for brine units, the unit is shut off until the fluid temperature goes to 34 F (1.1 C) or to 6° F (3.3° C) above the set point to protect against freezing.
If 1° F per minute (0.6° C per minute) pulldown control has been selected (adjustable setting), no additional steps of capacity are added as long as difference between leaving­fluid temperature and set point is greater than 4° F (2.2° C) and rate of change in leaving-fluid temperature is less than 1° F per minute (0.6° C per minute). If it has been less than 90 seconds since the last capacity change, compressors will continue to run unless a safety device trips. This prevents rapid cycling and also helps return oil during short on periods.
Sensors — Three thermistors are used for temperature­sensing inputs to microprocessor. Additional thermistor sensors may be used as remote temperature sensors for optional LCWT reset.
• Cooler leaving chilled fluid temperature (T1)
• Cooler entering fluid (return) temperature (T2)
• Outside air temperature (T9)
Two refrigerant pressure transducers are used in each circuit for sensing suction and discharge pressure. The microprocessor uses these inputs to control capacity and fan cycling.
• Saturated condensing temperature
• Cooler saturation temperature
The microprocessor uses these temperatures and pres­sures to control capacity and fan cycling.
Control sequence
Off cycle — If ambient temperature is below 36 F (2 C),
cooler heaters (if equipped) are also energized. Start-up — After control circuit switches on, the prestart
process takes place, then microprocessor checks itself, starts pump (if configured) and waits for temperature to stabilize. The controlled pulldown feature limits compres­sor loading on start-up to reduce demand on start-up and unnecessary compressor usage. The microprocessor limits supply-fluid temperature decrease (start-up only) to 1° F (0.6° C) per minute.
Capacity control — On first call for cooling, micropro­cessor starts initial compressor and fan stage on lead circuit.
As additional cooling is required, additional compressors are energized.
Speed at which capacity is added or reduced is con­trolled by temperature deviation from set point and rate of temperature change of chilled fluid.
The Main Base Board (MBB) responds to temperature of supply chilled water to cycle the compressor(s) and to con­trol compressor unloading and loading to match cooling load requirements.
Minimum load control valve is energized by the MBB. Valve allows hot gas to pass directly into the cooler circuit on the final step of unloading, maintaining constant suc­tion pressure and permitting the unit to operate at lower loads with less compressor cycling.
CAPACITY CONTROL STEPS
UNIT
30RA
010 0,100 015 0,100 018 0, 50, 100 022 0, 41, 100 025 0, 50, 100 030 0, 50, 100 035 0, 25, 60, 100 040 0, 32, 63, 100 045 0, 22, 44, 72, 100 050 0, 25, 50, 75, 100 055 0, 25, 50, 75, 100
STANDARD
CAPACITY STEPS (%)
33
Page 34
Controls (cont)
Standard ComfortLink™ controls with scrolling marquee display module — A four-digit alphanumeric
display shows all of the ComfortLink control codes (with 60-character expandable clear language), plus set points, time of day, temperatures, pressures, and superheat. Addi­tional information can be displayed all at once with the accessory Navigator™ display.
Low-temperature override — This feature prevents LCWT (leaving chilled fluid temperature) from overshoot­ing the set point and possibly causing a nuisance trip-out by the freeze protection.
High-temperature override — This feature allows chiller to add capacity quickly during rapid load variations.
Abnormal conditions — All control safeties in chiller operate through compressor protection board or control relay and microprocessor.
Loss of feedback signal to the MBB will cause the com­pressor(s) to shut down. For other safeties, microprocessor makes appropriate decision to shut down a compressor due to a safety trip or bad sensor reading and displays appropriate failure code on the display. Chiller holds in safety mode until reset. It then reverts to normal control when unit is reset.
Low-pressure safety — Safety cuts out if system pres­sure drops below minimum.
High-pressure cutout — Switch shuts down compres­sors if compressor discharge pressure increases to 426 psig (2937 kPa).
Compressor anti-cycling — This feature limits com­pressor cycling.
Loss of flow protection — Proof of flow switches are standard and installed on all 30RA chillers.
Sensor failures — Failures are detected by the microprocessor.
Dual chiller control — The ComfortLink controller allows 2 chillers (piped in parallel) to operate as a single chilled water plant with standard control functions coordi­nated through the master chiller controller. This standard ComfortLink feature requires a communication link between the 2 chillers and an additional thermistor and well in the common supply line.
Temperature reset — If applied, microprocessor com­pares either return fluid, space temperature, or outdoor-air temperature with the accessory board settings, and adjusts LCWT appropriately. The energy management module can also be added for 4 to 20 mA reset.
Accessory controls — Demand can be limited by con­trolling the chiller capacity through the demand limit control (the energy management module is required for this function). This FIOP/accessory interfaces with micro­processor to control unit so that chiller’s kW demand does not exceed its setting. It is activated from an external switch or a 4 to 20 mA signal.
The standard ComfortLink control is programmed to accept various accessory temperature reset options (based on outdoor-air temperature [std], return-fluid temperature, or space temperature), that reset the LCWT. An accessory thermistor (T10) is required if outdoor-air temperature or
space temperature reset is selected. The energy management module (EMM) is only required for tempera­ture reset that is initiated by a 4 to 20 mA signal.
Demand limit — If applied, the demand limit function limits the total power draw of unit to selected point by con­trolling number of operational compressors during periods of peak electrical demand.
The energy management module is required for either 2-
stage or 4 to 20 mA demand limit. Navigator display module — An optional 4-line,
20-character per line display an also available as a field­installed accessory.
Thermostatic expansion valve (TXV) — The TXV controls refrigerant flow to the cooler for different operat­ing conditions. An equalization line and temperature­controlled sensing bulb are used to maintain a fixed setting of super-heated refrigerant leaving the cooler.
Diagnostics — The microprocessor may be put through a service test (see Controls, Start-Up, Operation, Service, and Troubleshooting literature). Service test confirms microprocessor is functional, informs observer through dis­play the condition of each sensor and switch in chiller, and allows observer to check for proper operation of fans and compressors.
Default settings — To facilitate quick start-ups, 30RA chillers with ComfortLink controls are pre-configured with a default setting that assumes stand-alone operation sup­plying 44 F (6.7 C) chilled water.
Configuration settings will be based on any options or accessories included with the unit at the time of manufacturing.
Date and time are set to U.S.A. Eastern Time zone and will need reconfiguring based on location and local time zone. If operation based on occupancy scheduling is desired, this will also need to be set during installation.
Ice duty — ComfortLink controls have the capability of reduced leaving fluid temperature operation for thermal storage, or ice duty. The optional energy management module includes input contacts for the “ice done” signal generated by the thermal storage control system. The ice duty feature may be configured to start on an external input command or by the ComfortLink standard internal scheduling function. The ice duty function requires brine modification for leaving fluid temperatures below 40 F (4.4 C). Ice duty may be used in combination with any other standard features offered by the energy management module and ComfortLink controls.
The production of ice, which is stored for peak cooling demands, can significantly decrease energy costs. The unit produces ice (normally at night) by supplying ice storage tanks with low temperature cooling fluid. The chiller takes advantage of reduced ambient conditions at night for ice­making mode, so the capacity suffers a lower penalty for the low leaving fluid temperatures.
At peak cooling demands the chiller and the stored ice may share the cooling load to reduce operating costs. The thermal storage system may potentially reduce the size of the chiller plant required to meet demand loads.
34
Page 35
Typical control wiring schematic (30RA010-030)
LEGEND
A—Alarm AWG — American Wire Gage CWP — Chilled Water Pump CWPI — Chilled Water Pump Interlock EMM — Energy Management Module GFI-CO — Ground Fault Interrupt Convenience Outlet FIOP — Factory-Installed Option NEC — National Electric Code SPT — Space Temperature TB — Te rm in al Bl ock
a30-4606
35
Page 36
Typical control wiring schematic (30RA035-055)
NOTES:
1. FACTORY WIRING IS IN ACCORDANCE WITH NATIONAL ELECTRICAL CODE (NEC). FIELD MODIFICA­TIONS OR ADDITIONS MUST BE IN COMPLIANCE WITH ALL APPLICABLE CODES.
2. WIRING FOR MAIN FIELD SUPPLY MUST BE RATED 75C MINIMUM. USE COPPER FOR ALL UNITS. MAXI­MUM INCOMING WIRE SIZE FOR THE TERMINAL BLOCK IS 350 KCMIL. MAXIMUM INCOMING WIRE SIZE FOR 100 AMP NON-FUSED DISCONNECT IS #1 AWG. MAXIMUM INCOMING WIRE SIZE FOR 250 AMP NON-FUSED DISCONNECT IS 350 KCMIL.
3. TERMINALS 9 AND 10 OF TB5 ARE FOR FIELD EXTERNAL CONNECTIONS FOR REMOTE ON-OFF. THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24 VAC LOAD UP TO 50 MA.
4. TERMINALS 1 AND 2 OF TB5 ARE CONNECTED TO THE FACTORY INSTALLED CHILLED WATER FLOW SWITCH (CWFS). TO ADD CHILLED WATER PUMP INTERLOCK CONTACTS, REMOVE THE ORANGE HAR­NESS WIRE FROM TB5-1 AND WIRE CONTACTS IN SERIES AS SHOWN. THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA.
5. TERMINALS 11 AND 13 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP 1 (CWP1) STARTER. TER­MINALS 13 AND 15 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP 2 (CWP2) STARTER. THE MAX­IMUM LOAD ALLOWED FOR THE CHILLED WATER PUMP RELAY IS 5 VA SEALED, 10 VA INRUSH AT 24 V. FIELD POWER SUPPLY IS NOT REQUIRED.
6. TERMINALS 12 AND 13 OF TB5 ARE FOR AN ALARM RELAY. THE MAXIMUM LOAD ALLOWED FOR THE ALARM RELAY IS 5 VA SEALED, 10 VA INRUSH AT 24 V. FIELD POWER SUPPLY IS NOT REQUIRED.
7. MAKE APPROPPRIATE CONNECTIONS TO TB6 AS SHOWN FOR ENERGY MANAGEMENT BOARD OPTIONS. THE CONTACTS FOR DEMAND LIMIT AND ICE DONE OPTIONS MUST BE RATED FOR DRY CIR­CUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50MA.
LEGEND
A—Alarm AWG — American Wire Gage CWP — Chilled Water Pump CWPI — Chilled Water Pump Interlock EMM — Energy Management Module GFI-CO — Ground Fault Interrupt Convenience Outlet FIOP — Factory-Installed Option NEC — National Electric Code SPT — Space Temperature TB — Terminal Block
36
a30-4607
Page 37
Typical control wiring schematic (storage tank)
230-1-60
FIELD POWER SUPPLY
37
Page 38
Application data
Chiller location
Do not locate near sound sensitive areas without proper acoustic consideration. Pad isolated from building rooftop mounting requires consideration for structure-borne trans­mission. Unit must be level within
1
/8-in. per ft when installed to ensure proper oil return to the compressors. Clearances must be provided around chillers for airflow, service and local code requirements. See dimensional drawings for specific unit clearance requirements. Chiller fan discharge must be at or above adjacent solid walls. Installation in pits is not recommended.
Oversizing chillers
Oversizing chillers by more than 15% at design conditions must be avoided as the system operating efficiency is adversely affected (resulting in greater or excessive electri­cal demand). When future expansion of equipment is anticipated, install a single chiller to meet present load requirements and add a second chiller to meet the addi­tional load demand. It is also recommended that 2 smaller chillers be installed where operation at minimum load is critical. The operation of a smaller chiller loaded to a greater percentage over minimum is preferred to operating a single chiller at or near its minimum recommended value. Minimum Load Control should not be used as a means to allow oversizing chillers. Minimum Load Control should be given consideration where substantial operating time is anticipated below the minimum unloading step.
Cooler fluid temperature
1. Maximum leaving chilled fluid temperature (LCWT) for unit is 60 F (16 C). Unit can start and pull down with up to 95 F (35 C) entering-fluid temperature. It is recommended that entering-fluid temperature not exceed 70 F (21 C).
2. Minimum LCWT for standard unit is 40 F (3.3 C). For leaving-fluid temperatures from 34 to 39.9 F (1° to
3.28 C) a 20% anti-freeze solution, or greater is required. Application of chiller within the 39.9 to 15 F (3.3 to –9.4 C) range is possible by ordering the factory-installed ‘brine’ option.
NOTE: Water flowing through cooler should not exceed 100 F (38 C).
Cooler flow/range
Ratings and performance data in this publication are for a cooling temperature rise of 10° F (6° C), and are suitable for a range from 5 to 20 F (2.8 to 11.1 C) temperature rise without adjustment. The 30RA chillers may be operated using a different temperature range, provided flow limits are not exceeded. For minimum flow rates, see Minimum and Maximum Cooler Flow Rates table. High flow rate is limited by pressure drop that can be tolerated. Use the Packaged Chiller Builder Program to obtain the rating if a temperature rise other than 10° F (6° C) is used.
Minimum cooler flow (maximum cooler tempera­ture rise) — The minimum cooler flow for standard units
is shown in Minimum and Maximum Cooler Fluid Flow Rates table. When system design conditions require a lower flow (or higher rise) than the minimum allowable cooler flow, follow the recommendations below.
1. Multiple smaller chillers may be applied in series, each providing a portion of the design temperature rise.
2. Cooler fluid may be recirculated to raise the flow rate to the chiller. However, the mixed temperature enter­ing cooler must be maintained a minimum of at least 5° F (2.8° C) above the LCWT.
NOTE: Recirculation flow is shown below.
RECIRCULATION FLOW
a30-4042
Maximum cooler flow — The maximum cooler flow (approximately 5° F [2.8° C] rise) results in a practical max­imum pressure drop through cooler.
Return fluid may bypass the cooler to keep the pressure drop through the cooler within acceptable limits. This per­mits a higher delta T with lower fluid flow through cooler and mixing after the cooler.
NOTE: Bypass flow is shown below.
BYPASS FLOW
a30-533
MINIMUM AND MAXIMUM COOLER FLOW RATES
ENGLISH
30RA
SIZE
010 12 46 015 16 66 018 19 76 022 25 98 025 29 114 030 33 131 035 42 167 040 45 181 045 52 206 050 57 227 055 65 260
30RA
SIZE
010 0.76 2.90 015 1.01 4.16 018 1.20 4.79 022 1.58 6.18 025 1.83 7.18 030 2.08 8.25 035 2.65 10.52 040 2.84 11.40 045 3.28 12.98 050 3.59 14.30 055 4.10 16.38
MIN. FLOW
RATE (Gpm)
MIN. FLOW RATE (L/s)
SI
MAX. FLOW
RATE (Gpm)
MAX. FLOW
RATE (L/s)
38
Page 39
Variable cooler flow rates
Variable rates may be applied to standard chiller. Unit will, however, attempt to maintain a constant leaving chilled fluid temperature. In such cases, minimum flow must be in excess of minimum flow given in Minimum and Maximum Cooler Flow Rates table on page 38 and Minimum Fluid Volume in Circulation table below. Flow rate must also change in steps of less than 10% per minute. Apply 6 gal. per ton (6.5 L per kW) water loop volume minimum if flow rate changes more rapidly.
Fluid loop volume
The minimum volume of fluid required to be in circulation is a function of the number of compressors in the chiller as well as the type of application. The minimum fluid in circu­lation must equal or exceed the values in the following ta­ble. Note that in process cooling applications, or for oper­ation at ambient temperatures below 32 F (0° C) with low loading conditions, there should be more volume than is re­quired for normal air-conditioning applications.
MINIMUM FLUID VOLUME IN CIRCULATION
UNIT
30RA010-015
30RA018-030
30RA035-040
30RA045-055
NORMAL AIR
CONDITIONING
APPLICATION
12 gal/ton
(13 L per kW)
6 gal/ton
(6.5 L per kW)
4 gal/ton
(4.3 L per kW)
3 gal/ton
(3.3 L per kW)
To achieve this fluid volume, it is often necessary to install a tank in the loop. The tank should be baffled to ensure there is no stratification and that water (or brine) entering the tank is adequately mixed with liquid in the tank.
TANK INSTALLATION
BAD
BAD
PROCESS COOLING OR
LOW AMBIENT OPERATION
APPLICATION
12 gal/ton (13 L per kW)
10 gal/ton (11 L per kW)
8 gal/ton (8.7 L per kW)
6 gal/ton (6.5 L per kW)
GOOD
GOOD
Tank vo lume
A properly baffled storage tank is available as an accessory. These tanks are designed to physically fit beneath the corresponding 30RA unit, taking up the same footprint. Available volume is as follows:
30RA010-018 110 gallons (416 liters) 30RA022-030 152 gallons (575 liters) 30RA035-055 305 gallons (1155 liters) NOTE: This tank requires a separate 230/1/60 power source.
Strainers
A strainer with a minimum of 20 mesh must be installed in the cooler fluid inlet line, just ahead of (and as close as pos­sible) to the cooler.
Water system overview (closed loop systems only)
The 30RA chillers are designed for use with closed sys­tems, meaning that there is no more than one water-air interface in the water loop. Cooling tower loops, for exam­ple, have two water-air interfaces (sump and nozzles) and would thus be classified as open, whereas a correctly designed chilled water loop with the only water-air inter­face being in the expansion tank is closed. Since closed and open water systems behave very differently, the follow­ing assumes that the chilled water loop is closed. A system installed incorrectly such that air is not handled properly — pipe leaks, vent leaks, air in pipes, etc. — may behave as an open system and thus have unsatisfactory operation. Pump seal wear can also cause leaks that cause poor sys­tem operation.
Proper closed system design and installation procedures should be followed closely. The system must be con­structed with pressure tight components and thoroughly tested for installation leaks. Factory-supplied hydronic sys­tems are available with single or dual (for back-up) pumps. The factory-installed system includes all of the components within the dashed lines shown in the figure on page 29.
Installation of water systems should follow sound engi­neering practice as well as applicable local and industry standards. Improperly designed or installed systems may cause unsatisfactory operation and/or system failure. Con­sult a water treatment specialist or appropriate literature for information regarding filtration, water treatment, and control devices. A typical installation with components that might be installed with the hydronic package of the 30RA unit is shown on page 29. A typical dual pump package for the 010-030 size models is shown on page 40.
It is recommended that isolation (shut-off) valves be placed exterior to the unit to allow removal and service of the entire pump assembly, if necessary. Also, if the unit is iso­lated with valves, a properly sized pressure relief valve should be installed in the piping between the unit and the valves, following all applicable state and local codes.
39
Page 40
Application data (cont)
TYPICAL DUAL PUMP PACKAGE
3
5
2
7
1
6
1—Strainer 2—Blow-Down Valve 3—Discharge Check Valve
(Dual Pumps Only)
4—Balancing Valve with Drain Plug
LEGEND
Water system cleaning
Proper water system cleaning is of vital importance. Exces­sive particulates in the water system can cause excessive pump seal wear, reduce or stop flow, and cause damage of other components. Water quality should be maintained within the limits indicated in the Water Quality Characteris­tics and Limitations Table.
1. Install a temporary bypass around the chiller to avoid circulating dirty water and particulates into the pump package and chiller during the flush. Use a temporary circulating pump during the cleaning process. Also, be sure that there is capability to fully drain the sys­tem after cleaning.
2. Be sure to use a cleaning agent that is compatible with all system materials. Be especially careful if the system contains any galvanized or aluminum compo­nents. Both detergent-dispersant and alkaline-dispers­ant cleaning agents are available.
3. It is a good idea to fill the system through a water meter. This provides a reference point for the future for loop volume readings, but it also establishes the correct quantity of cleaner needed in order to get the required concentration.
4
5—Flow Switch 6—Field Connections 7—Heater
4. Use a feeder/transfer pump to mix the solution and fill the system. Circulate the cleaning system for the length of time recommended by the cleaning agent manufacturer.
a. After cleaning, drain the cleaning fluid and flush
the system with fresh water.
b. A slight amount of cleaning residue in the system
can help keep the desired, slightly alkaline, water pH of 8 to 9. Avoid a pH greater than 10, since this will adversely affect pump seal components.
c. A side stream filter is recommended during the
cleaning process. Filter side flow rate should be enough to filter the entire water volume every 3 to 4 hours. Change filters as often as necessary dur­ing the cleaning process.
d. Remove temporary bypass when cleaning is
complete.
A strainer with a blow-down valve is standard on all 30RA units, both with and without hydronic packages. The blow­down valve allows removal of particulates caught in the strainer without complete removal of the screen. A female NPT connection is provided on the valve, allowing hose connection for drainage outside the unit.
The ComfortLink™ controls provided have a built-in fea­ture to remind building owners or operators to clean the strainer by discharging the blow-down valve at a pre-set time interval. Properly installed and cleaned systems will rarely need the strainer cleaned after the initial fill. This time interval is user-configurable.
WATER QUALITY CHARACTERISTICS
WATER CHARACTERISTIC QUALITY LIMITATION
Alkalinity (HCO
Sulfate (SO
HCO Electrical Conductivity 10 – 500 μS/cm pH 7.5 – 9.0 Ammonium (NH Chorides (Cl Free chlorine (Cl
Hydrogen Sulfide (H
Free (aggressive) Carbon Dioxide (CO
Total Hardness (dH) 4.0 – 8.5 Nitrate (NO
Iron (Fe) Less than 0.2 ppm Aluminum (Al) Less than 0.2 ppm Manganese (Mn) Less than 0.1 ppm
*Sulfides in the water quickly oxidize when exposed to air, requiring that no
agitation occur as the sample is taken. Unless tested immediately at the site, the sample will require stabilization with a few drops of one Molar zinc acetate solution, allowing accurate sulfide determination up to 24 hours after sampling. A low pH and high alkalinity cause system prob- lems, even when both values are within the ranges shown. The term pH refers to the acidity, basicity, or neutrality of the water supply. Below 7.0, the water is considered to be acidic. Above 7.0, water is considered to be basic. Neutral water contains a pH of 7.0.
†Dissolved carbon dioxide can either be calculated from the pH and total
alkalinity values, shown below, or measured on the site using a test kit. Dissolved Carbon Dioxide, PPM = TA x 2 linity, PPM as CaCO3.
2-
) Less than 70 ppm
4
-
2-
/SO
3
4
-
) Less than 300 ppm
)†
2
) Less than 100 ppm
3
AND LIMITATIONS
-
) 70 – 300 ppm
3
Greater than 1.0
) Less than 2 ppm
3
) Less than 1 ppm
2
S)* Less than 0.05 ppm
2
Less than 5 ppm
[(6.3-pH)/0.3]
where TA = Total Alka-
40
Page 41
Cooler fouling factor
The fouling factor used to calculate tabulated ratings was
0.00010 ft ing factor is increased, unit capacity decreases and com­pressor power increases. Standard ratings should be corrected using the multipliers in the following table.
FOULING
(English)
(ft
2
⋅ hr ⋅ °F/Btu (0.000018 m2 ⋅ °C/W). As foul-
FOULING FACTORS
FACTOR
2
⋅hr⋅F/Btu)
.00025 .000044 0.991 0.995 .00050 .000088 0.977 0.987 .00075 .000132 0.955 0.979 .00175 .000308 0.910 0.952
FOULING
FACTOR
(SI)
(m2⋅C/kW
CAPACITY
MULTIPLIER
COMPRESSOR
POWER
MULTIPLIER
Cooler and hydronic system freeze protection
Freeze protection for down to –20 F (–28.9 C) for the cooler and hydronic package is available as a factory­installed option. Since power is sometimes lost for extend­ed periods during winter storms, freeze protection provid­ed by heater tapes will be effective only if a back-up power supply can be assured for the unit’s control circuit, heater and cooler pump. If not protected with an antifreeze solu­tion, draining the cooler and outdoor piping is recom­mended if the system will not be used during freezing weather conditions.
Two conditions that must be considered when determin­ing antifreeze concentration are leaving water set point and ambient freeze conditions. Both of these parameters can help determine the recommended concentration level. Higher concentration must be used to adequately protect the machine.
NOTE: Use only antifreeze solutions approved for heat ex­changer duty.
For applications in which the leaving water temperature set point is less than 40 F (4.4 C), a suitable inhibited anti­freeze solution must be used. The solution concentration must be sufficient to protect the chilled water loop to a freeze protection (first crystals) concentration of at least 15° F (8.3º C) below the leaving water temperature set point.
If the chiller refrigerant or fluid lines are in an area where ambient conditions fall below 34º F (1º C), it is required that an antifreeze solution be added to protect the unit and fluid piping to a temperature of 15º F (8.3º C) below the lowest anticipated ambient temperature.
Select concentration based on either burst or freeze pro­tection as dictated by the application. If the chiller does not operate during the winter, nor is a start-up expected, a burst protection concentration is recommended. This con­centration may not be high enough to pump the fluid through the unit. Burst protection is typically a lower con­centration that will provide better performance from the machine. If the chiller does operate during winter, a freeze protection concentration is recommended. This
concentration will be high enough to keep the fluid in a condition that it can be pumped at low ambient conditions.
IMPORTANT: Glycol anti-freeze solutions are highly recommended since heater tapes provide no protec­tion in the event of a power failure.
Consult glycol fluid manufacturers for burst protection
recommendations and fluid specifications.
High ambient temperature operation
High outdoor ambient chiller start-up and operation (fully loaded) is possible for standard 30RA chillers at ambient temperatures up to 120 F (50 C) at nominal voltage.
Low ambient temperature operation
Units will start and operate down to 45 F (7.2 C) (sizes 010-018) and 32 F (0° C) (sizes 022-055) as standard.
Operation to –20 F (–29 C) requires optional Motor-
®
master
V condenser head pressure control as well as wind baffles, minimum load control, and the accessory liquid line solenoid. Inhibited propylene glycol or other suitable corro­sion-resistant anti-freeze solution must be field supplied and installed in all units for unit operation below 32 F (0° C). Solution must be added to fluid loop to protect loop down to 15° F (8° C) below minimum operating ambient temperature. Concentration should be based on expected minimum temperature and either “Burst” or “Freeze” pro­tection levels. At least 6 gal. per ton (6.5 L per kW) of fluid volume is the recommended minimum for a moderate sys­tem load.
NOTE: In order for a chiller to operate at –20 F (–29 C) ambient temperature, the minimum load on the chiller must be above the minimum step of unloading.
NOTE: As an alternative to requiring a glycol solution, the cooler may be remotely located. Burying refrigerant lines is never permitted.
Altitude correction factors
Correction factors must be applied to standard ratings at altitudes above 2000 ft (610 m) using the following multipliers:
ALTITUDE CORRECTION FACTORS
ALTITUDE
(ft)
2,000 610 0.99 1.01 4,000 1220 0.98 1.02 6,000 1830 0.97 1.03 8,000 2440 0.96 1.04
10,000 3050 0.95 1.05
ALTITUDE
(m)
CAPACITY
MULTIPLIER
COMPRESSOR
POWER
MULTIPLIER
Freeze versus burst protection
If chiller operation is not required during winter/off season, lower glycol concentrations based on “burst” protection criteria should be considered. Often use of burst protection results in lower fluid costs and has less impact on chiller cooler capacity and flow rate. Consult glycol fluid manufac­turers for burst protection recommendations and fluid specifications.
41
Page 42
Application data (cont)
Multiple chillers
Where chiller capacities greater than 55 tons (180 kW) are required, or where standby capability is desired, chillers may be installed in parallel. The flow must be balanced according to the recommendations for each chiller.
Where applied in parallel with optional hydronic pack­age, expansion tank must be disconnected and a single expansion tank must be installed in the system.
Unit software is capable of controlling two units as a sin­gle plant. Refer to Controls, Start-Up, Operation, Service, and Troubleshooting guide for further details. Hydronic pump package may not be applied in series applications.
Condenser coil protection (Enviro-Shield™)
Refer to the Environmental Corrosion Protection white paper for more information.
Pre-coated aluminum-fin coils have a durable epoxy­phenolic coating applied to the fin prior to the fin stamping process to provide protection in mildly corrosive coastal environments. Pre-coated coils have an inert barrier between the aluminum fin and copper tube. This barrier electrically disconnects the dissimilar metals to minimize the potential for galvanic corrosion. This economical option provides substantial corrosion protection beyond the standard uncoated coil construction.
Copper-fin coils provide increased corrosion resistance in moderate coastal environments where industrial air pol­lution is not present. All-copper coils eliminate bimetallic construction to eliminate the potential for galvanic corro­sion. Application in industrial environments is not recom­mended due to potential attack from sulfur, sulfur oxide, nitrogen oxides, carbon and several other industrial air­borne contaminants. In moderate seacoast environments, copper-fin coils have extended life compared to standard or pre-coated aluminum-fin coils.
E-coated aluminum-fin coils have an extremely flexible and durable epoxy coating uniformly applied to all coil surfaces. Unlike brittle phenolic dip and bake coatings, e-coat provides superior protection with unmatched flexi­bility, edge coverage, metal adhesion, thermal perfor­mance and most importantly, corrosion resistance. E-coated coils provide this protection since all coil surfaces
are completely encapsulated from environmental contami­nation. Specify e-coated aluminum-fin coils for industrial environments with high levels of air pollution. This option also provides better protection compared to standard or pre-coated aluminum-fin coils in industrial environments.
E-coated copper-fin coils have the same flexible and durable epoxy coating as e-coated aluminum-fin coils. However, this option combines the natural salt and envi­ronmental resistance of all-copper construction with the highest level of corrosion protection. Specify e-coated copper-fin coils in the harshest combination of coastal and industrial environments.
Electrical/utility interests
Energy management — Use of energy management
practices can significantly reduce operating costs, espe­cially during off-peak modes of operation. Demand limiting and temperature reset are 2 techniques for accomplishing efficient energy management. See Demand Limiting (also called load shedding) section on this page for further details.
Demand limiting (load shedding)
When a utility’s demand for electricity exceeds a certain level, loads are shed to keep electricity demand below a prescribed maximum level. Typically, this happens on hot days when air conditioning is most needed. The energy management module (EMM) can be added to accomplish this reduction. Demand may be limited on unit by resetting fluid temperature, or by unloading the chiller to a given predetermined percentage of the load. Demand limit may also be driven by an external 4 to 20 mA signal. These fea­tures require a signal from an intelligent central control. Do not cycle demand limiter for less than 10 minutes on and 5 minutes off. Duty cycling cycles electrical loads at regular intervals regardless of need. This reduces the electrical operating costs of building by “fooling” demand indicating devices. Duty cycling of compressors or fans is not recom­mended since motor winding and bearing life will suffer from constant cycling.
TYPICAL MULTIPLE CHILLER CONFIGURATION WITH AIR ELIMINATOR AND EXPANSION TANK LOCATION
Chiller 1
Decoupler
Chiller 2
42
Distribution Pump
Expansion Tank(s)
Air Separator with Vent
Zone 1
Zone 2
Zone 3
Page 43
Remote on-off control
Remote on-off control may be applied by hard-wired con­nection (see Controls and Troubleshooting literature) or by connection to a Carrier Comfort Network
®
(CCN) system.
Optional hydronic system selection
Select pump gpm from resulting chiller selection and total pressure loss in the system plus the chiller internal pressure loss.
NOTE: Maximum gpm (L/s), pressure and pump hp must not exceed maximum on pump curve.
Pump flow can be reduced using factory-supplied balanc­ing valve up to 10%. Beyond that, impeller trimming is rec­ommended to reduce energy consumption. Contact your Carrier representative for specific amount of trim required.
Expansion tank supplied will allow loop expansion due to ambient fluctuations for loop volumes of up to the values in the table below. If loop volume exceeds the maximum loop volume, a larger expansion tank must be field supplied.
The supplied expansion tanks have the following specifi­cations: 30RA010-030 — 5.0 total gal., 2.4 gal. accep­tance volume, 30RA035-055 — 10.0 total gal., 5.5 gal. acceptance volume.
Maximum loop volume is based on typical system pres­sure of 12 psig (83 kPa) and 30 psig (207 kPa) of mini­mum and maximum pressures, and 100 F (37.8 C) mean temperature.
MAXIMUM LOOP VOLUME
CONCENTRATION
PURE WATER 310 1173 725 2744
10% EG 180 681 425 1609 20% EG 175 662 410 1552 30% EG 155 587 370 1401 40% EG 150 568 350 1325 10% PG 175 662 410 1552 20% PG 150 568 350 1325 30% PG 128 485 300 1136 40% PG 118 447 275 1041
LEGEND
EG — Ethlyene Glycol PG — Propylene Glycol
Parallel chillers with hydronic packages require that pump inlets be equalized to prevent pump cavitation. Pump expansion tanks must be removed and located together in the common pump suction header. All materials needed for expansion tank relocation are field supplied. Appropri­ate measures must be taken for freeze protection.
30RA010-030 30RA035-055
GAL. L GAL. L
Air separation
For proper system operation, it is essential that water loops be installed with proper means to manage air in the system. Free air in the system can cause noise, reduce ter­minal output, stop flow, or even cause pump failure due to pump cavitation. For closed systems, equipment should be provided to eliminate all air from the system.
The amount of air that water can hold in solution depends on the pressure and temperature of the water/air mixture. Air is less soluble at higher temperatures and at lower pres­sures. Therefore, separation can best be done at the point of highest water temperature and lowest pressure. Typical­ly, this point would be on the suction side of the pump as the water is returning from the system or terminals. Gener­ally speaking, this is the best place to install an air separa­tor, if possible.
1. Install automatic air vents at all high points in the sys­tem. (If the 30RA unit is located at the high point of the system, a vent can be installed on the piping entering the heat exchanger on the ¼-in. NPT female port.)
2. Install an air separator in the water loop, at the place where the water is at higher temperatures and lower pressures — usually in the chilled water return piping. On a primary-secondary system, the highest tempera­ture water is normally in the secondary loop, close to the decoupler. Preference should be given to that point on the system. In-line or centrifugal air separa­tors are readily available in the field.
It may not be possible to install air separators at the place of lowest pressure and highest temperature. In such cases, preference should be given to the points of highest temperature. It is important that pipe be sized correctly so that free air can be moved to the point of separation. Gen­erally, a water velocity of at least 2 ft per second (0.6 m per second) will keep free air entrained and prevent it from forming air pockets.
Automatic vents should be installed at all physically elevat­ed points in the system so that air can be eliminated during system operation. Provision should also be made for man­ual venting during the water loop fill. It is important that the automatic vents be located in accessible locations for maintenance purposes, and that they be located where they can be prevented from freezing.
Minimum time to power chiller before start-up
In order to ensure that the crankcase heaters are provided sufficient time to raise the crankcase temperature to the required operating point, power must be applied to the chiller and the compressor circuit breakers must be on a minimum of 24 hours prior to chiller start-up.
43
Page 44
Guide specifications
Air-Cooled Liquid Chiller
HVAC Guide Specifications
Size Range: 10 to 55 Nominal Tons
(25 to 200 Nominal kW)
Carrier Model Number: 30RA
Part 1 — General
1.01 SYSTEM DESCRIPTION Microprocessor controlled, air-cooled liquid chiller
utilizing scroll compressors, low sound fans, optional hydronic pump system and fluid storage tank.
1.02 QUALITY ASSURANCE
A. Unit shall be rated in accordance with ARI Standard
550/590, latest edition (U.S.A.).
B. All units shall be ASHRAE 90.1 compliant. C. Unit construction shall comply with ASHRAE 15
Safety Code, UL 1995, and ASME applicable codes (U.S.A. codes).
D. Unit shall be manufactured in a facility registered to
ISO 9001:2000 Manufacturing Quality Standard.
E. Unit shall be full load run tested at the factory.
1.03 DELIVERY, STORAGE AND HANDLING
A. Unit controls shall be capable of withstanding
150 F (66 C) storage temperatures in the control compartment.
B. Unit shall be stored and handled per unit manufac-
turer's recommendations.
Part 2 — Products
2.01 EQUIPMENT
A. General:
Factory assembled, single-piece chassis, air-cooled liquid chiller. Contained within the unit cabinet shall be all factory wiring, piping, controls, refrigerant charge (R-22), and special features required prior to field start-up.
B. Unit Cabinet:
1. Frame shall be of heavy-gage galvanized steel.
2. Cabinet shall be galvanized steel casing with a baked enamel powder or pre-painted finish.
3. Cabinet shall be capable of withstanding 500-hour salt spray test in accordance with the ASTM (U.S.A.) B-117 standard.
C. Fans:
1. Condenser fans shall be direct-driven, 11-blade airfoil cross-section, reinforced polymer con­struction, shrouded-axial type, and shall be stat­ically and dynamically balanced with inherent corrosion resistance.
2. Two-speed or single fan operation shall allow reduced sound levels during scheduled unoccu­pied operating periods. Manufacturers without unoccupied reduced sound capability shall sub-
1
mit
/3 octave band data and sound power data as measured according to ARI 370 as confirma­tion of unit sound characteristics.
3. Air shall be discharged vertically upward.
4. Fans shall be protected by coated steel wire safety guards.
D. Compressors:
1. Fully hermetic scroll type compressors.
2. Direct drive, 3500 rpm, protected by line break device, suction gas cooled motor.
3. External vibration isolation - rubber in shear.
E. Cooler:
1. Cooler shall be rated for a refrigerant working­side pressure of 450 psig (3103 kPa) and shall be tested for a maximum water-side pressure of 150 psig (1034 kPa).
2. Shall be single-pass, ANSI type 316 stainless steel, brazed plate construction.
3. Shell shall be insulated with closed-cell, polyvinyl-chloride foam with a maxi­mum K factor of 0.28.
4. Shall incorporate 2 independent refrigerant cir­cuits on sizes 035 to 055; sizes 010 to 030 shall have one independent refrigerant circuit.
5. Cooler shall have an optional factory-installed heater, to protect cooler from ambient tempera­ture freeze down to –20 F (–29 C).
6. Unit shall be provided with a factory-installed flow switch.
F. Condenser:
1. Coil shall be air-cooled with integral subcooler, and shall be constructed of aluminum fins mechanically bonded to seamless copper tubes.
2. Tubes shall be cleaned, dehydrated, and sealed.
3. Assembled condenser coils shall be leak tested and pressure tested at 450 psig (3103 kPa).
G. Refrigeration Components:
Refrigerant circuit components shall include filter drier, moisture indicating sight glass, thermal expan­sion device, and complete operating charge of both refrigerant R-22 and compressor oil.
H. Controls, Safeties, and Diagnostics:
1. Controls: a. Unit controls shall include the following min-
imum components:
b. Microprocessor with non-volatile memory.
Battery backup system shall not be accepted.
c. Single terminal block for power and
controls.
d. Control transformer to serve all controllers,
relays, and control components. e. ON/OFF control switch. f. Replaceable solid-state relay panels and
controllers. g. Pressure sensors installed to measure cooler
entering and leaving saturated temperatures
and outside air temperature. Thermistors
3
/4-in. (19 mm)
44
Page 45
installed to measure cooler entering and leaving fluid temperatures. Provision for field installation of accessory sensor to measure compressor return gas temperature.
2. Unit controls shall include the following functions: a. Automatic circuit lead/lag for dual circuit
chillers.
b. Capacity control based on leaving chilled
fluid temperature and compensated by rate of change of return-fluid temperature with temperature set point accuracy to 0.1° F (0.06° C).
c. Limiting the chilled fluid temperature pull-
down rate at start-up to an adjustable range of 0.2° F to 2° F (0.11° C to 1.1° C) per minute to prevent excessive demand spikes
at start-up. d. Seven-day time schedule. e. Leaving chilled fluid temperature reset from
return fluid. f. Chilled water pump start/stop control and
primary/standby sequencing to ensure equal
pump run time. g. Dual chiller control for parallel chiller appli-
cations without addition of hardware mod-
ules and control panels (additional
thermistor and well shall be required). h. Unoccupied low sound operation to
limit condenser fan sound during scheduled
periods. i. Timed maintenance scheduling to signal
maintenance activities for pumps, condenser
coil cleaning, strainer maintenance and user-
defined maintenance activities. j. Boiler enable signal to initiate system heat-
ing mode. k. Low ambient protection to energize cooler
and hydronic system heaters. l. Periodic pump start to ensure pump seals
are properly maintained during off-season
periods.
3. Diagnostics: a. The control panel shall include, as standard,
a scrolling marquee display capable of indi­cating the safety lockout condition by dis­playing a code for which an explanation may be scrolled at the display.
b. Information included for display shall be:
1) Compressor lockout.
2) Loss of charge.
3) Low fluid flow.
4) Cooler freeze protection.
5) Thermistor malfunction.
6) Entering and leaving-fluid temperature.
7) Evaporator and condenser pressure.
8) Time of day: a) Display module, in conjunction with
the microprocessor, must also be capable of displaying the output (results) of a service test. Service test shall verify operation of every switch, thermistor, fan, and compressor before chiller is started.
b) Diagnostics shall include the ability to
review a list of the 20 most recent alarms with clear language descrip­tions of the alarm event. Display of alarm codes without the ability for clear language descriptions shall be prohibited.
c) An alarm history buffer shall allow the
user to store no less than 20 alarm events with clear language descrip­tions, time and date stamp event entry.
d) The chiller controller shall include
multiple connection ports for com­municating with the local equipment network, the Carrier Comfort Net-
®
work
(CCN) system and the ability to access all chiller control functions from any point on the chiller.
e) The control system shall allow soft-
ware upgrade without the need for new hardware modules.
4. Safeties: a. Unit shall be equipped with thermistors and
all necessary components in conjunction with the control system to provide the unit with the following protections:
1) Loss of refrigerant charge.
2) Reverse rotation.
3) Low chilled fluid temperature.
4) Thermal overload.
5) High pressure.
6) Electrical overload.
7) Loss of phase.
b. Condenser fan and factory pump motors
shall have external overcurrent protection.
I. Operating Characteristics:
1. Unit shall be capable of starting and running at outdoor ambient temperatures from 45 F (7 C) to 120 F (50 C) for sizes 010-018 or 32 F to 120 F (0° to 52 C) for sizes 022-055.
2. Unit shall be capable of starting up with 95 F (35 C) entering fluid temperature to the cooler.
J. Motors:
Condenser fan motors shall be totally enclosed single or dual speed, 3-phase type with permanently lubricated bearings and Class F insulation (except Motormaster
®
V control motors which shall be open
type and shall have Class B insulation).
45
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Guide specifications (cont)
K. Electrical Requirements:
1. Unit primary electrical power supply shall enter the unit at a single location.
2. Primary electrical power supply shall be rated to withstand 120 F (50 C) operating ambient.
3. Unit shall operate on 3-phase power at the volt­age shown in the equipment schedule.
4. Control points shall be accessed through termi­nal block.
5. Unit shall be shipped with factory control and power wiring installed.
6. Accessory storage tank cooler heater requires a separate power source.
L. Chilled Water Circuit:
1. Chilled water circuit shall be rated for 300 psig (2068 kPa). Units with optional pump package are rated for 150 psig (1034 kPa) working pressure.
2. Solid-state flow monitor with integral relay shall be factory installed and wired.
3. Brass body strainer with 20 mesh screen and ball type blow down.
4. Optional hydronic package: a. Field pipe connections shall be copper FTP
type.
b. Optional single or primary/stand-by opera-
tion pump systems. Dual pump systems shall have a pump discharge check valve.
c. Pumps shall be single stage design, for instal-
lation in vertical position and capable of being serviced without disturbing piping connections.
1) Pump casing shall be of class 30 cast iron.
2) The impeller shall be of cast bronze, closed type, dynamically balanced, keyed to the shaft and secured by lock­ing cap screw.
3) The hydronic kit will be provided with a flush line connection to ensure lubrica­tion at the seal face and allow for positive venting of the seal chamber.
4) Pump shall be rated for 150 psig (1034 kPa) working pressure.
5) The pump case shall have gage tappings at the suction and discharge nozzles and include drain ports.
6) Motors shall totally enclosed 3-phase type with grease lubricated ball bearings.
7) Each pump shall be factory tested per Hydraulic Institute Standards.
d. Fluid expansion tank shall be factory
installed within the chiller cabinet insulates, pre-charged and rated for a maximum work­ing pressure of 150 psig (1034 kPa).
e. Water pressure taps (2) shall be factory
installed across the cooler and rated for 150 psig (1034 kPa).
f. Balancing valve shall be factory installed to
set flow gage ports shall be factory installed and rated for 300 psig (2068 kPa).
g. Hydronic assembly shall have factory
supplied electric freeze protection to –20 F (–29 C) when optional heaters are used.
h. Piping shall be type-L seamless copper
tubing.
M. Special Features:
Certain standard features are not applicable when the features designated by * are specified. For assis­tance in amending the specifications, contact your Carrier representative.
* 1. Low-Ambient Operation:
Unit shall be capable of operating down to –20 F (–29 C) with the addition of the field or factory-installed solid-state Motormaster control with condenser coil temperature sensor. In addition, adequate field-supplied antifreeze with suitable corrosion inhibitor protection shall be field-installed in the evaporator circuit. Addi­tional components shall be required and used in conjunction with the low ambient device. Com­ponents include field-installed wind baffles, min­imum load control, and accessory liquid line solenoid.
2. Non-Fused Disconnect: Unit shall be supplied with factory-installed,
non-fused electrical disconnect for main power supply.
3. Optional Condenser Coil Materials: a. Pre-coated aluminum-fin coils:
Shall have a durable epoxy-phenolic coating to provide protection in mildly corrosive coastal environments. Coating shall be applied to the aluminum fin stock prior to the fin stamping process to create an inert barrier between the aluminum fin and cop­per tube. Epoxy-phenolic barrier shall mini­mize galvanic action between dissimilar metals.
b. Copper-fin coils:
Shall be constructed of copper fins mechani­cally bonded to copper tubes and copper tube sheets. Galvanized steel tube sheets shall not be acceptable. A polymer strip shall prevent coil assembly from contacting sheet metal coil pan to minimize potential for gal­vanic corrosion between the coil and pan. All copper construction shall provide protec­tion in moderate coastal applications.
c. E-coated aluminum-fin coils:
Shall have a flexible epoxy polymer coating uniformly applied to all coil surface areas
®
V
46
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without material bridging between fins. Coating process shall ensure complete coil encapsulation. Color shall be high gloss black with gloss — 60° of 65 to 90% per ASTM ID523-89. Uniform dry film thickness from 0.8 to 1.2 mil on all surface areas including fin edges. Superior hardness characteristics of 2H per ASTM D3363­92A and cross hatch adhesion of 4B-5B per ASTM D3359-93. Impact resistance shall be up to 160 in./lb (ASTM D2794-93). Humid­ity and water immersion resistance shall be up to minimum 1000 and 250 hours respec­tively (ASTM D2247-92 and ASTM D870-
92). Corrosion durability shall be confirmed through testing to no less than 3000 hours salt spray per ASTM B117-90. Coil con­struction shall be aluminum fins mechani­cally bonded to copper tubes.
d. E-coated copper-fin coils:
Shall have a flexible epoxy polymer coating uniformly applied to all coil surface areas without material bridging between fins. Coating process shall ensure complete coil encapsulation. Color shall be high gloss black with gloss — 60° of 65 to 90% per ASTM D523-89. Uniform dry film thickness from 0.8 to 1.2 mil on all surface areas including fin edges. Superior hardness char­acteristics of 2H per ASTM D3363-92A and cross hatch adhesion of 4B-5B per ASTM D3359-93. Impact resistance shall be up to 160 in./lb (ASTM D2794-93). Humid­ity and water immersion resistance shall be up to minimum 1000 and 250 hours respec­tively (ASTM D2247-92 and ASTM D870-
92). Corrosion durability shall be confirmed through testing to no less than 3000 hours salt spray per ASTM B117-90. Coil con­struction shall be copper-fins mechanically bonded to copper tube sheets. Galvanized steel tube sheets shall not be acceptable. A polymer strip shall prevent coil assembly from contacting sheet metal coil pan to maintain coating integrity and minimize cor­rosion potential between the coil and pan.
4. Liquid Line Solenoid Kit: Unit shall be provided with a field-installed liquid
line solenoid (per refrigerant circuit) to be used in low ambient and medium temperature brine applications.
5. Wind Baffle Kit: Field-installed accessory kit shall provide wind
baffles for use with low ambient operation.
6. Remote Enhanced Display: Unit shall be supplied with indoor-mounted,
remote, 40-character per line, 16-line display panel for field installation.
7. Medium Temperature Brine: Unit shall be factory modified to start and oper-
ate at leaving chilled fluid temperatures between 15 F (–9 C) and 40 F (4.4 C).
8. Chillervisor System Manager III Multi-Unit Control:
Field-installed control shall sequence between 2 and 8 chillers in parallel in a single system. System shall control chilled water pumps.
9. Minimum Load Control: Unit shall be equipped with factory (or field)
installed, microprocessor-controlled, minimum­load control that shall permit unit operation down to a minimum of 15% capacity (varies with unit size).
10. Energy Management Module: A factory or field-installed module shall provide
the following energy management capabilities: 4 to 20 mA signals for leaving fluid temperature reset, cooling set point or demand limit control; 2-point demand limit control (from 15% to 100%) activated by a remote contact closure; and discrete input for “Ice Done” indication for ice storage system interface.
11. Security Grilles: Unit shall be supplied with factory (or field)
installed painted grilles to protect the con­denser, cooler, and compressor from physical damage.
12. Hail Guards: Field-installed accessory kit shall consist of hail
guards for the protection of the condensing coils from hail damage.
13. Vibration Isolation: Vibration isolation pads shall be supplied for
field installation at unit mounting points. Pads shall help to reduce vibration transmission into the occupied space.
14. Control Display Access Door: Unit shall be provided with a transparent con-
trol box door that allows see-through viewing of control display without opening the control box.
15. Chilled Water Storage Tank: a. Fluid storage tank shall be rated for a maxi-
mum of 150 psig (1034 kPa).
b. Shall provide a minimum 6 gallon per ton
(6.5 L per kW) fluid storage capacity.
c. Shall fit under the chiller to minimize system
footprint requirements. Tanks fitted out­side of the chiller footprint shall not be acceptable.
d. Tank shall be constructed a cold rolled car-
bon steel shell.
47
Page 48
Guide specifications (cont)
e. Tank shall be insulated with 3/4-in.
(19 mm) closed-cell, polyvinyl-chloride foam with a maximum K factor of 0.28.
f. Tank shall be baffled to prevent tempera-
ture stratification. g. Tank shall have NPT threaded connections. h. Tank shall have vent and drain plugs acces-
sible from outside tank enclosure. i. Internal heaters shall provide freeze protec-
tion to –20 F (–29 C). A separate 230/1/
60 power source is required.
16. BACnet™ Translator Control: Unit shall be supplied with field-installed inter-
face between the chiller and a BACnet Local Area Network (LAN, i.e., MS/TP EIA-485).
17. LON Translator Control: Unit shall be supplied with field-installed inter-
face between the chiller and a Local Operat­ing Network (LON, i.e., LonWorks FT-10A ANSI/EIA-709.1).
18. Navigator™ Hand Held Display Module: a. Portable hand held display module with a
minimum of 4 lines and 20 characters per line, or clear English, Spanish, Portuguese or French language.
b. Display menus shall provide clear language
descriptions of all menu items, operating modes, configuration points and alarm
diagnostics. Reference to factory codes shall not be accepted.
c. RJ-14 connection plug shall allow display
module to be connected to factory-installed receptacle.
d. Industrial grade coiled extension cord shall
allow the display module to be moved around the chiller.
e. Magnets shall hold the display module to
any sheet metal panel to allow hands-free operation.
f. Display module shall have NEMA 4x hous-
ing suitable for use in outdoor environments.
g. Display shall have back light and contrast
adjustment for easy viewing in bright sun­light or night conditions.
h. Raised surface buttons with positive tactile
response.
19. Touch Pilot™ display: Unit shall be supplied with a remote mount
touch screen display for network attachment to the chiller
20. GFI Convenience Outlet: Shall be factory or field-installed or mounted
with easily accessible 115-v female receptacle. Shall include 4 amp GFI receptacle.
Carrier Corporation • Syracuse, New York 13221 6-09
Book 9 Section 9b
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Pg 48 Catalog No. 04-52300014-01 Printed in U.S.A. Form 30RA-5PD
Replaces: 30RA-4PD
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