CARR 147021 GX2 Multi-Mount User Manual

A

B

C

D

5/16 Jam Nuts

Front of vehicle

Applications for

Diagram "A"

DODGE

74-93 F/S PU
97-06 Dakota

NISSAN

98-06 Frontier Reg Cab
02-06 Frontier Crew Cab
00-06 Xterra front doors

Applications for

Diagram "B"

DODGE

02-06 1500/2500/3500
Ram PU Full Size
02-06 Quad Cab All Drs

Applications for

Diagram "C"

DODGE

"Old body style"
94-02 Full size 2500/3500
Ram PU Reg.Cab

94-02 Quad Cab 1500
98-02 Quad Cab all drs
2500/3500 Ram

Applications for

Diagrams "D"

FORD

01-03 Super Crew
97-04 F150 PU Heritage
97-03 F150 Quad Cab
97-06 Expedition

INSTALLATIONS INSTRUCTION

FOR

P/N 147022 & 147021

Quality and Style that Endures

Quality and Style that Endures

Quality and Style that EnduresQuality and Style that Endures

Locate the correct

diagram and follow the

written directions on the

back carefully for a

proper, safe

installations.

Should you encounter an

unusual, unforseen

problem, contact our

Technical Help Line

7:00 AM - 3:00 PM

Pacific Time

[phone]

www.CARR.com

©CARR PATTERN CO.,

INC.

Optional wedge washer

5/16 Jam Nuts

E

Optional wedge washer

3 vertical marked

center lines

3 vertical marked

center lines

Applications for

Diagram "E

CHEVY/GMC

02-06 Denali Truck
88-06 F/S PU
86-06 F/S Crew Cab
02-06 Avalanche
88-06 Sierra/Silverado1500
01-06 Sierra/Slverado 2500
3500 C&K PU

FORD

04-06 F-150 New Body

WAX YOUR STEP

WAX YOUR STEP

WAX YOUR STEPWAX YOUR STEP

ON A REGULAR

ON A REGULAR

ON A REGULARON A REGULAR

BASIS TO

BASIS TO

BASIS TOBASIS TO

MAINTAIN ITS

MAINTAIN ITS

MAINTAIN ITSMAINTAIN ITS

LUSTER!

LUSTER!

LUSTER!LUSTER!

GX2 MULTI-MOUNT STEP INSTALLATION INSTRUCTIONS

PART NO’S: 147022 & 147021

WARNING Do not over tighten nuts and bolts, or damage to the casting and or stripping of the threads could result.

IMPORTANT: The manufacturer and distributor of this product are in no way responsible for the consumer's failure to adhere to the warnings and directions of these instructions, in

MATERIALS NEEDED: Drill motor, 3/8" drill bit, 1/4" drill bit, 1/8" drill bit, pencil, Phillips screw driver,
center punch, two ½" wrenches, two 7/16" wrenches, silicone.

MATERIALS FURNISHED:

Two hardware packs, two step castings, four zinc plated steel brackets, instruction page.

1. DIAGRAM’S A, B, C, D, E follow steps 1 & 2: For the proper position of the step, the front edge of the seat while in normal driving position should be in line with

2. Assemble the steel brackets to the step as shown in the drawing, but only tighten with your fingers.

3. DIAGRAM’S A, B, C, ONLY follow steps 3 - 19: When positioning the step against the body metal be sure to avoid all bumps and screws to make sure that the step

4. Hold the step on your vehicle where you will mount the step. Position the step so that the bottom of the mounting face of the bracket is at the bottom of the edge of the

5. While holding the step in that position, take a pencil and use the bottom 5/16" holes on each bracket as a guide and mark the holes on the inside of the body metal. Do

6. Center punch the marked holes. DIAGRAM B: Center punch at the bend of the outer rocker panel and the pinch weld.

7. Take a 1/8" drill bit and drill out the centered punched holes. DIAGRAM B: Drill the holes up against the bend of the rocker panel and the pinch weld.

8. Replace the 1/8" drill bit and drill out the 1/8" hole with a 5/16" drill bit. (Warning: when drilling holes leave at least 1/8" of metal between the hole and the outside edge

9. After drilling, make sure that all the burrs are removed.

10. Remove the steel brackets from the step casting.

11. Place the steel brackets back on the vehicle where the two holes were drilled. DIAGRAM B: Be sure to install the tubes.

12. DIAGRAMS A , B, D, E: Use the 5/16" x 5/8" bolts (DIAGRAM B: uses the 5/16" x 1 3/4" bolts) with the 5/16" hex nuts and 5/16" washers to securely tighten the

13. DIAGRAM C: Use the 5/16" x 5/8" bolts with the 5/16" hex nuts and 5/16" washers and hand tighten the brackets to the vehicle.

14. Place the step back into the steel brackets with the 1/4" hardware provided and securely tighten, making sure that the proper hole selection has been made.(See diagram)

15. DIAGRAMS A, B, D, E: Using the two 1/4" holes at the top of the step, take a 1/8" drill bit and drill holes into the body metal. Take the 5/8" sheet metal screws provided

16. DIAGRAM C: Insert the wedge washers between the body metal and the brackets far enough so that the step is level. While holding the step in place, use the top 1/4"

17. DIAGRAMS A, B, C, D, E follow steps 17-19: Check again and securely tighten ALL hardware.

18. We advise putting silicone sealer around the areas where the aluminum mounting brackets contact the body metal.

19. After one month of use, go back and give all hardware a final tightening.

20. DIAGRAM’S D & E ONLY follow steps 20 - 25: When positioning the step against the body metal be sure to avoid all bumps and screws to make sure that the step

21. DIAGRAM D ONLY: Ford application will need the front bracket to be pivoted back to properly fit. (See Diagram)

22. Measure 4 1/8" on each side of the marked vertical line and mark two more lines on the pinch weld. The dimension between the two outside marked lines should be 8

23. Measure 3/8" from the inside edge of (pinch weld) the double body metal area at both outside vertical lines and mark two horizontal lines. NOTE: DOUBLE CHECK

24. Take a center punch and punch the centers where the two sets of lines cross.

25. To finish the installations for Diagrams D & E, follow step 7-19.

WARNING: FOR SAFE AND PROPER USAGE OF THIS PRODUCT, THE MOUNTING INSTRUCTIONS MUST BE FOLLOWED CAREFULLY AND COMPLETELY.

the event of damage to the consumer's vehicle, other properties and or personal injury.

GX2

the center of the step. For personal preference or to avoid any obstruction underneath body metal, step can be moved left or right.

is against a flat surface.

pinch weld. (See diagram). DIAGRAM B: Place the tube between the bracket and the body metal to fill in gap.

not use larger center hole.

of the pinch weld). If the 5/16 flat washer does not fit on the outside pinch weld due to interference, do not use them.

brackets to the vehicle.

and securely tighten. Drilling at an angle may be necessary due to interference or for proper alignment.

holes on each bracket and mark the holes on both wedge washers. Remove the wedge washer and drill it out with a 1/4" drill bit. Place the wedge washer back into place..
Take a 1/8" drill bit and drill through the holes in the bracket and the holes in the wedge washer into the body metal. Use the longer sheet metal screws and place it through
the bracket and the hole in the wedge washer and securely tighten it to the vehicle. Remove the step once again from the brackets. Now securely tighten the brackets to
the vehicle. Place the steps back into the brackets and securely tighten.

is against a flat surface. Take a pencil and mark a vertical line that lines up with the front edge of the seat, on the double body metal area of your rocker panel. (See
Diagram) Do not use larger center hole.

1/4".

DIMENSIONS BEFORE DRILLING! (Warning: when drilling holes leave at least 1/8" of metal between the hole and the outside edge of the pinch weld).

CARR PATTERN CO.,INC.

FINISHES: Lifetime
STRUCTURAL WARRANTY: Lifetime

WARRANTY CONDITIONS:

WARRANTY LIMITATIONS:

a. Warranty coverage extends ONLY to repair or replacement of the CARR product. This warranty does not cover the cost of labor, transportation, installation or removal of the product.
b. Warranty coverage does not extend to damage caused by: collision, fire, theft, freezing, vandalism, riot, explosion or object striking the product, or misuse of the product and/or the vehicle on which the product is being

c. Warranty coverage does not extend to damage caused by: airborne fallout (chemicals, tree sap, etc.), stones, hail, earthquake, water of flood, windstorm, lightning, the application of chemicals or sealants subsequent to

d. Warranty coverage does not extend to damages caused by: abuse, modification or improper installation of the product.
e. Warranty coverage does not extend to any economic loss or extra expense including (without limitation), payment for the loss of time or pay, inconvenience, storage, loss of vehicle use, vehicle rental expense, equipment

. OTHER TERMS:

a. This warranty gives you specific legal rights and you may also have other rights that very from state to state. CARR does not authorize any person to create for it any other obligation or liability in connection with its products.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE APPLICABLE TO THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WRITTEN
WARRANTY. PERFORMANCE OF REPAIRS AND NEEDED ADJUSTMENTS IS THE EXCLUSIVE REMEDY UNDER THIS WRITTEN WARRANTY OR ANY IMPLIED WARRANTY. CARR SHALL NOT BE
LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM BREACH OF THIS WRITTEN WARRANTY.*
* Some states do not allow limitations on how long an implied warranty will last or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
GUARANTEE: Every attempt has been made to manufacture and distribute the finest quality products available. Our manufactured products are guaranteed to be free of defects due to workmanship or materials. Distributed
products are subject to manufacturer’s warranty only.

a. All warranties start from consumer’s date of purchase.
b. A new product will be sent out immediately to replace a warranty claim.

installed.

manufacture.

rental expense, lodging, meals, or other travel costs.

CARR-27447 BOSTIK COURT, TEMECULA, CA 92590

WARRANTY POLICY