Carolina Corning Hot Plate Stirrer User Manual

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Instruction Manual - 120V/100V
Instruction Manual - 120V
Hot Plates Stirrers Stirrer/Hot Plates
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Contents
General Information 2
Product Description 3
Operating Conditions 3
Warnings 4
Heating Operation and Controls 5
Stirring Operation and Controls 6
Preventive Maintenance 7
Technical Specifications 8
Service and Repair Information 9
Optional Accessories 10
Warranty 10
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General Information
Corning® Hotware has been a laboratory standard for over 30 years. Our products have been engineered with customer input to be more reliable, precise, easier to use and safer.
Look for the features listed below:
Exclusive microprocessor design provides superb control for both heating
and stirring to insure consistent performance.
Enclosed control electronics protect sensitive components from harsh envi-
ronments and reduce maintenance time and costs.
Exclusive Pyroceram® top is easy to clean, highly resistant to scratches,
corrosion and chemical attack, flatter to provide faster, more uniform heating and whiter to provide better contrast during applications which require monitoring of color changes.
Rigorous testing standards for electrical safety, EMI (Electro Magnetic Inter-
ference) and regulatory approvals. Corning hotware meets UL (USA), CUL (Canada and Mexico), IEC1010 and CE (Europe), GS (Germany) and FCC regulations where appropriate.
All units show international symbols for power, heat, stir and hot top.
International Symbols
Symbol Meaning
power Indicates unit is plugged in to power supply.
hot top Cautions unit top plate is too hot to touch (>140°F/60°C).
heat Indicates heat knob.
stir Indicates stir knob.
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Product Description
• Indoor use.
• Altitude up to 2000 m.
• Temperature of 0°C to 40°C
• Maximum relative humidity 80% for temperatures up to 31°C decreasing linearly to 50% relative humidity at 40°C.
• Main supply voltage fluctuations not to exceed ± 10% of the nominal voltage.
• Installation Category II.
• Pollution Degree 2.
• Position at least 12” from walls, 48” from ceilings and 12” between hot plates if using multiple units.
Top Top
Models Style Size Dimensions
PC-200/210/220 Ceramic 4" x 5" 4.4H x 5.8W x 7.3D (inches)
11.2H x 14.7W x 18.5D (cm)
PC-400/410/420 Ceramic 5" x 7" 4.4H x 7.8W x 9.6D (inches)
11.2H x 19.8W x 24.4D (cm)
PC-600/610/620 Ceramic 10" x 10" 4.8H x 10.5W x 14.4D (inches)
12.2H x 26.7W x 36.6D (cm)
Operating Conditions
Corning PC-200, PC-400 and PC-600 Series Hotware is designed to be safe under the following conditions:
Indoor use.
Altitude up to 2000 m.
Temperature of 0°C to 40°C
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Maximum relative humidity 80% for temperatures up to 31°C decreasing linearly to 50% relative humidity at 40°C.
Main supply voltage fluctuations not to exceed ± 10% of the nominal voltage.
Installation Category II.
Pollution Degree 2.
Position at least 12” from walls, 48” from ceilings and 12” between hot plates if using multiple units.
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Warnings
 Always wear safety glasses and other appropriate protection when operat-
ing this equipment.
 Keep the Pyroceram
may damage the top and lead to thermal failure. Unplug the unit and remove spills promptly. Should the top plate become damaged by etching, scratching or chipping, replace the top plate and element assembly imme- diately using complete assembly and instructions provided by the manu­facturer.
 Do not immerse the unit for cleaning.
 Do not heat or stir volatile materials.
 Do not use foil, metal container, large heavy wall glass containers,
fiberglass pads or other insulating materials on the top of the unit when heating. Heat settings above 5 are not recommended for sand bath applications.
 Do not modify or substitute the grounded power plug. Use only power
cords supplied by the manufacturer. Use only properly grounded outlets to avoid shock hazard.
 Do not modify the unit electrically or mechanically as personal injury or
product damage may occur.
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top plate clean. Use non-abrasive cleaner. Spills
 Do not use ring stand to support unit on lattice or for support of heavy
loads. Gross weight on top of any unit should not exceed 25 lbs.
 Not explosion or spark proof.
 Not for industrial use. These units are designed for use in laboratory
environments by persons knowledgeable in safe laboratory practices.
 Do not use equipment in a manner other than stated in Operating Condi-
tions (page 3) since the protection provided by the equipment may be impaired.
 Do not turn heat or stir knobs counterclockwise from the 0 or off position.
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Heating Operation and Controls
Microprocessor ensures minimum heat-up times for samples by supplying
maximum power to the heating element until set point is reached.
Top quality insulation keeps the heat on the top, away from controls and the
lab bench, saving more energy than competitive units.
Hot Top Indicator light warns that the top is too hot to touch (>140°F or 60°C).
Temperature sensor provides power cutoff in abnormal situations by limiting
top plate temperature to 1022°F (550°C).
Optional temperature controller features a digital display, automatic shut off,
stainless steel probe, flashing heat light and tilt indicator. Hot Plates and Stirrer/Hot Plates (PC-400 and PC-600 Series Only) include a socket for an optional temperature controller (400188) for ability to control samples between 77°F and 390°F (25°C and 199°C) to an accuracy of ±4°F (±2°C).
Operation: Fill vessel with solution, place stir bar provided into vessel (stirrer/ hot plates only) and set vessel in the center of the top plate. Plug line cord into a grounded power outlet; the green power indicator light will illuminate. Turn heat knob clockwise to desired setting. Amber heat light to the left of the knob will illuminate. Hot top indicator light will illuminate and remain on when temperature of the top plate reaches approximately 140°F (60°C). When the heat is turned off, the hot top indicator light will blink until top plate tem­perature is less than 140°F (60°C).
Dial Setting
0 OFF OFF 1-2 77°F 25°C 3 194°F 90°C 4 338°F 170°C 5 446°F 230°C 6 572°F 300°C 7 770°F 410°C 8 860°F 460°C 9 - 10 896°F 480°C
NOTE: Temperatures listed above are typical under full top load condition. Actual temperatures will be governed by dial setting, top load and voltage.
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Stirring Operation and Controls
Exclusive closed-loop stirring control monitors and regulates the stirring
speed, sensing your requirements whether youre stirring an aqueous, viscous or semi-solid solution.
Stirring control provides a cushioned reaction to large increases in speed
to minimize decoupling.
Operation: Fill vessel with solution, place stir bar provided into vessel (stirrers and stirrer/hot plates only) and set vessel in the center of the top plate. Plug line cord into a grounded power outlet, the green power indica­tor light will illuminate. Turn stir knob clockwise to desired setting. Amber stir light to the left of the knob will illuminate.
Dial Setting
0 OFF 1-2 60 RPM (1-2 second delay at low setting) 3 100 RPM 4 155 RPM 5 250 RPM 6 380 RPM 7 550 RPM 8 870 RPM 9 - 10 1100 RPM
NOTE: RPM (revolutions per minute) listed above are typical and were taken with a top load of 400mL of water in a 600mL PYREX temperature. Actual speeds will be governed by dial setting, top load and voltage.
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beaker at room
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Inspection Procedures
 Look for etching, scratching or chipping on top plate. If any of these
conditions are present, replace* the complete top plate and element assem­bly immediately.
 Look for damaged power cord. If cord is damaged, replace* immediately.
Preventive Maintenance
 Disconnect power by unplugging unit before performing any mainte-
nance or service*.
 Always use a grounded power outlet.
 Keep the Pyroceram top plate clean. Unplug unit and use non-abrasive
cleaner.
 Clean spills promptly. Unplug unit and use a non-abrasive cleaner.
 Do not immerse unit for cleaning.
 Replace* a damaged top immediately using complete top plate and
element assembly.
 Always keep plug closure in socket when not using optional temperature
controller.
* Refer to page 9 for appropriate part number. Service should always be done
by qualified technicians using Corning parts and instructions.
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Technical Specifications - 120V
Catalog Power Temp. Stir
Model Number (Volts/Hz/Watts/Amp) Range Range Weight
Hot Plates
PC-200 6795-200 120V/60Hz/253W/2.2A 77-1022°F - 4.0 Ibs.
25-550°C 1.8 kg.
PC-400 6795-400 120V/60Hz/628W/5.3A 77-1022°F - 6.0 Ibs.
25-550°C 2.7 kg.
PC-600 6795-600 120V/60Hz/1043W/8.7A 77-1022°F - 10.0 Ibs.
25-550°C 4.5 kg.
Stirrers
PC-210 6795-210 120V/60Hz/33W/0.3A - 60-1100 4.5 Ibs.
2.0 kg.
PC-410 6795-410 120V/60Hz/73W/0.7A - 60-1100 6.5 Ibs.
2.9 kg.
PC-610 6795-610 120V/60Hz/73W/0.7A - 60-1100 10.0 Ibs.
4.5 kg.
Stirrer/Hot Plates
PC-220 6795-220 120V/60Hz/283W/2.4A 77-1022°F 60-1100 5.0 Ibs.
25-550°C 2.3 kg.
PC-420 6795-420 120V/60Hz/698W/5.9A 77-1022°F 60-1100 7.0 Ibs.
25-550°C 3.2 kg.
PC-620 6795-620 120V/60Hz/1113W/9.3A 77-1022°F 60-1100 11.5 Ibs.
25-550°C 5.2 kg.
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Service and Repair Information - 120V
Service and/or parts may be obtained from Corning. Service should always be done by qualified technicians using Corning parts and instructions.
Corning Number Description Usage
411007 Power Cord w/Plug PC-200/210/220, 400/410/420 410956 Power Cord w/Plug PC-600/610/620 410927 Top Plate/Element Assembly PC-200/220 411008 Top Plate/Element Assembly PC-400/420 410959 Top Plate/Element Assembly PC-600/620 410951 Stirrer Top Plate Assembly PC-210 410933 Stirrer Top Plate Assembly PC-410 410958 Stirrer Top Plate Assembly PC-610 400186 Heat Control Knob PC-200/220, 400/420, 600/620 400187 Stirrer Control Knob PC-210/220, 410/420, 610/620 410908 Control PC Board Set PC-200 411003 Control PC Board Set PC-400 410972 Control PC Board Set PC-600 410945 Control PC Board Set PC-210 410928 Control PC Board Set PC-410 410975 Control PC Board Set PC-610 410971 Control PC Board Set PC-220 410949 Control PC Board Set PC-420 410978 Control PC Board Set PC-620 410946 Motor/Magnet Assembly PC-210/220 410932 Motor/Magnet Assembly PC-410/420 410911 Motor/Magnet Assembly PC-610/620
N/A Fuse, 1 Amp. Type GMA PC-410/610/210 N/A Fuse, 4 Amp. Type GMA PC-200/220 N/A Fuse, 8 Amp. Type GMA PC-400/420 N/A Fuse, 15 Amp. Type GMA PC-600/620
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Optional Accessories
Corning Number Description
400430 Teflon® Coated Magnetic Stir Bar, 2" x 3/8" (5.08 x .95 cm)
401435 Teflon® Coated Magnetic Stir Bar, 1  x 3/8 (2.54 x .95 cm)
400084 5/16" x 12" Ring Stand Rod (Models PC-200/210/220)
409830 5/16" x 18" Ring Stand Rod (Models PC-400/410/420)
409831 7/16" x 24" Ring Stand Rod (Models PC-600/610/620)
400188 Temperature Controller Kit* (Models PC-400/420/600/620)
* Requires ring stand rod. Order rod listed above for your model. Use your stan-
dard laboratory clamps.
Teflon is a registered trademark of E.I. du Pont Nemours and Co.
Warranty
Corning warrants this product to be free from defects in material and workmanship when used under normal laboratory conditions for two (2) years. Please complete and return the enclosed warranty card.
For your reference, make a note of the serial number, date of purchase and supplier here.
Serial No. Date Purchased
Supplier
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Division Corporate Office: USA and Canada
Corning Incorporated Life Sciences
Web: www.Corning.com/lifesciences
e-mail: clswebmail@corning.com
45 Nagog Park Acton, MA 01720 1 (800) 492-1110
Tel: 1 (978) 635-2200
Fax: 1 (978) 635-2476
Corning Support Offices
European Office and Distribution Center: Netherlands
France Corning S.A.
7 bis, Avenue de Valvins - Bat. E BP 61 77211 Avon Cedex France Tel: 33 (0) 1 64 69 75 60 Fax: 33 (0) 1 64 69 75 80
A listing of authorized Corning support offices worldwide can be found
at www.Corning.com/lifesciences under Our Locations.
® Coming, Pyrex and Pyroceram are registered trademarks of Corning Incorporated, Corning, New York, 14831, U.S.A.
© 1995. All rights reserved.
Corning B.V. Life Sciences
Koolhovenlaan 12
1119 NE Schiphol-Rijk
The Netherlands
Tel: 31 (0) 20-659-60-51
Fax: 31 (0) 20-659-76-73
e-mail: cceurnl@corning.com
Germany Corning GmbH Life Sciences
Abraham-Lincoln-Str. 30 D-65189 Wiesbaden Germany Tel: 49 (0) 611-7366-300 Fax: 49 (0) 611-7366-333
p/n 929913
p/n 929913 Prin ted in U.S .A.
Printed in U.S.A.
Rev. 10/03
Rev. 10/03
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