Carolina 44003, 44004, 44203, 44204 S User Manual

SteamScrubber Glassware Washers

Models

User’s Manual

& FlaskScrubber

44003 Series 44203 Series 44004 Series 44204 Series

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Labconco Corporation 8811 Prospect Avenue Kansas City, MO 64132-2696 800-821-5525, 816-333-8811 FAX 816-363-0130 E-MAIL labconco@labconco.com HOME PAGE www.labconco.com

Please read the User’s Manual before operating the equipment.

The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change.

Warranty

Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of defective material and workmanship, provided such defect results from normal and proper use of the equipment.

The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco, whichever is sooner, except the following;

• Purifier® Logic® Biological Safety Cabinets and PuriCare® Lab Animal Research Stations

carry a three-year warranty from date of installation or four years from date of shipment from Labconco, whichever is sooner.

• SteamScrubber® & FlaskScrubber® Glassware Washers carry a two-year warranty from date

of installation or three years from date of shipment from Labconco, whichever is sooner.

• Blood Drawing Chairs carry a ten year warranty.

• Carts carry a lifetime warranty.

• Glassware is not warranted from breakage when dropped or mishandled.

This limited warranty covers parts and labor, but not transportation and insurance charges. In the event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages of any kind. This statement may be altered by a specific published amendment. No individual has authorization to alter the provisions of this warranty policy or its amendments. Lamps and filters are not covered by this warranty. Damage due to corrosion or accidental breakage is not covered.

Returned or Damaged Goods

Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.

The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.

Limitation of Liability

The disposal and/or emission of substances used in connection with this equipment may be governed by various federal, state, or local regulations. All users of this equipment are required to become familiar with any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to user’s compliance with such regulations.

Contacting Labconco Corporation

If you have questions that are not addressed in this manual, or if you need technical assistance, contact Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821-5525 or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.

Part #4591100, Rev. G

ECO G393

AABBLLEE

CHAPTER 1: INTRODUCTION 1 Safety Symbols 1

CHAPTER 2: PREREQUISITES 3 Hot Water Requirements 3 Purified Water Requirements 3 Electrical Requirements 4 Drain Requirements 5 Space Requirements 5

CHAPTER 3: GETTING STARTED 6 Unpacking Your Glassware Washer 7 Washer Components 7 Removing the Shipping Skid 9 Washer Installation 9 Installing the Leveling Feet 9 Leveling the Washer 10 Centering the Washer Door 11 Securing the Washer to the Countertop 11 Connecting the Water Services 12 Connecting the Hot Water Supply 12 Connecting the Purified Water Supply 13 Connecting the Drain Hose 15 Connecting the Power Supply 17 Controller Set Up 18 Testing Your Washer 19 Running the Diagnostics 20

CHAPTER 4: USING YOUR WASHER 22 Arranging the Washer Racks 22 The SteamScrubber Racks 22 Removing the Upper Rack 23 The FlaskScrubber Spindle Rack 23 Loading Glassware into the FlaskScrubber 24

OONNTTEENNTTSS

The Detergent Dispenser 25 Filling the Neutralizing Acid Dispenser 26 Selecting an Operating Cycle 27 Programming and Starting a Wash Cycle 27 Program Lock 29 Interrupting a Wash Cycle 30 Alarms 30

CHAPTER 5: MAINTAINING YOUR WASHER 32 Maintaining the Stainless Steel Interior 32 Maintaining the Air Gap in Drain 33 Maintaining the Water Fill Valve 33 Replacing the Washer Light Bulb 34 Removing the Washer Top, Back, and Side Panels 35 Cleaning the Sump Filter Screen 36

CHAPTER 6: MODIFYING YOUR WASHER 37 Adjusting the Height of the Upper Rack 37 Spindle Rack Options 38 Installing Optional Pipet Inserts in a FlaskScrubber 38 Installing the Optional Upper Spindle Rack 40 Installing Optional Inserts into the Spindle Rack 41

Installing Small Spindles 42

Installing the Optional Cool Drain Water Kit 42

Installing the Optional Liquid Detergent Dispenser 43

CHAPTER 7: TROUBLESHOOTING 45

APPENDIX A: GLASSWARE WASHER ACCESSORIES 51

FlaskScrubber Accessories 51 FlaskScrubber or SteamScrubber Accessories 53 Consumables 58

APPENDIX B: GLASSWARE WASHER DIMENSIONS 59

APPENDIX C: GLASSWARE WASHER SPECIFICATIONS 61

DECLARATION OF CONFORMITY 68

HHAAPPTTEERR

NNTTRROODDUUCCTTIIOON

Congratulations on your purchase of a Labconco Glassware Washer. Labconco manufactures two types of Glassware Washers, the SteamScrubber FlaskScrubber®. Each of these washers is available in an Undercounter and Freestanding model. An optional kit is available to convert Freestanding models to Mobile models. Each washer model is available in 115V or 230V, and with or without a window in the door.

Your Labconco Glassware Washer is designed and manufactured to thoroughly clean your laboratory glassware and accessories and complies with NSF/ANSI 3 standards for sanitization. You can select pre-programmed wash cycles or program customized wash cycles to meet your requirements.

The Glassware Washer graphic display provides operational information. Models with a window and light in the door allow you to visually monitor the operation of your washer. Wash cycles may be programmed to provide steam and the use of purified water in the rinse cycles, allowing you to choose the best conditions for cleaning your glassware.

and the

Safety Symbols

Your Glassware Washer was designed with safety in mind, however conditions may exist that could be hazardous.

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Chapter 1: Introduction

Throughout this manual potentially hazardous conditions are identified using the following words and symbols.

It is important that you understand the warnings listed throughout this manual before you operate the Glassware Washer.

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HHAAPPTTEERR

RREERREEQQUUIISSIITTEES

Before you install the Glassware Washer, prepare your site for installation. Carefully examine the location where you intend to install the Glassware Washer. You must be certain that the area is level and of solid construction. In addition, a hot water source, a drain, a purified water source (if applicable), and an electrical source must be located near the installation site. A cold water source is required when the optional Cool Drain Water Kit is installed.

Refer to Appendix C: Glassware Washer Specifications for complete Glassware Washer electrical and environmental conditions, specifications and requirements.

Hot Water Requirements

An existing hot water supply may be used as the hot water source for your Glassware Washer. Labconco recommends the inlet water temperature to be greater than 120°F (49°C) to fully activate powdered detergents and raise the glassware temperature to achieve fast and complete drying. Hotter water will produce better washing results.

Water pressure must be between 20-120 psi (138-827 kPa) at the washer and provide a minimum of 1.25 gallons (4.7 liters) per minute flow rate.

A shut-off valve should be installed in the water supply line plumbed to the washer. The hot water inlet valve on the Glassware Washer is equipped with a female 3/8 NPT fitting. A compression fitting is provided that connects to .375" (9.53mm) OD copper tubing.

Purified Water Requirements

To use purified water for the rinse cycles, a purified water supply is required. The washer can be connected to an in-house, pressurized, purified water tap; a water purification system; or a non-pressurized purified water container.

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Chapter 2: Prerequisites

The purified water system must be provided with supply piping of sufficient size to permit at least 0.9 gallons (3.4 liters) per minute of flow. Tubing with an internal diameter of at least .375" (9.53 mm) is recommended. The purified water inlet valve on the washer is equipped with a plastic hose barb connection to accommodate .375" (9.53 mm) ID flexible plastic or rubber hose. Use a spring or band hose clamp to secure the hose to the hose barb connection. The hose barb connection may be removed from the valve to expose a male 3/4" - 11-1/2 NH hose coupling. Rigid plastic, tin-lined, or stainless steel tubing and fitting can be connected to the washer fitting.

An optional connection kit (Labconco P/N 4592200) is available for connecting .375" (9.53mm) OD plastic tubing to the purified water inlet valve. The purified water system connections must be airtight to prevent the washer pump from pulling air instead of water.

If the purified water is stored in a carboy, at least 3.4 gallons (13 liters) must be available for each rinse. If all the purified water is not available at the start of a wash cycle, but instead is produced concurrently with the wash cycle, the production rate must permit at least 0.9 gallon (3.4 liters) per minute to be delivered to the washer.

Electrical Requirements

Undercounter and Freestanding models, are hard-wired directly into a junction box using conduit. A 20 Amp circuit breaker or fuse is required for models rated at 115V (60 Hz) or 230V (50/60 Hz).

High voltage models are designed to operate at 230 VAC, single phase. It will operate safely at nominal 208 VAC, however the heater output will be significantly degraded as the operating voltage drops below 230V. It is highly recommended that if the voltage is low that a boost transformer is used.

If your Glassware Washer is converted to a Mobile model, a dedicated electrical outlet is required. A 20 Amp circuit breaker or fuse is required for models rated at 115V (60 Hz) or 230V (50/60 Hz). 115V models are equipped with a 20 Amp NEMA 5-20P plug. 230V models are equipped with a 15 Amp NEMA 6-15P plug. It may be necessary to remove the plug and install a different plug to match the available receptacle.

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Chapter 2: Prerequisites

Drain Requirements

The drain hose, .75" (1.9 cm) ID is installed during manufacture. The hose provides a flexible coupling to the building drain piping and can be secured with a spring or band hose clamp. (A band hose clamp is provided with the washer.)

Tubing or pipe, .75" (1.90 cm) ID or larger, should be provided for the building drain. The use of an air gap is strongly recommended to prevent siphoning of wastewater into the washer.

Do not reduce the size of the drain plumbing.

Glassware Washers that have been converted to Mobile models drain into a sink through a hose assembly that attaches to the faucet.

Space Requirements

If your Glassware Washer is an Undercounter model, you must ensure the undercounter opening is the proper size to accommodate the washer. The dimensions for the Undercounter washer are shown in Appendix B.

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HHAAPPTTEERR

EETTTTIINNGG

TTAARRTTEEDD

Now that the site for your Glassware Washer is properly prepared, you are ready to unpack, inspect, install, and test your washer.

You may need common plumbing and electrical installation tools in addition to a 9/16" wrench, a flat-blade screwdriver, a Phillips screwdriver, and a carpenter level to complete the instructions in this chapter.

The Glassware Washer weighs over 150 lbs. (68 Kg). The carton allows for lifting with a mechanical lift truck or hand

truck. If you must lift the washer manually, use at least two (2) persons and follow safe lifting guidelines.

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Chapter 3: Getting Started

Unpacking Your Glassware Washer

Carefully unpack your Glassware Washer and inspect it for damage that may have occurred in transit. If your Glassware Washer is damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier.

The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.

Do not discard the carton or packing material for your Glassware Washer until you have checked all of the components and installed and tested the Glassware Washer.

NOTE: Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted. If your Glassware Washer was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damage.

Do not remove the washer from its shipping skid until it is ready to be placed into its final location. Move the washer by placing a flat, low dolly under the shipping skid.

Washer Components

Locate the model of washer you received in the following group of tables. Verify that the components listed are present and undamaged.

Catalog # Washer Description

4400320 SteamScrubber Undercounter – 115 V with upper and lower racks 4400321 SteamScrubber Undercounter – 230 V with upper and lower racks 4400330 SteamScrubber Undercounter – 115 V with window with upper and lower

racks

4400331 SteamScrubber Undercounter – 230 V with window with upper and lower

racks

Plus the Following Loose Parts: Part # Component Description

1879801 Leveling Feet (4) 4591100 User Manual 4462900 Screws (2) 1488800 Clamp (1) 4522500 LabSolutions Powder Detergent with MSDS – 6 ounces (175 grams) 1410700 Water Connector 1448700 Coupling & Sleeve (1)

Catalog # Washer Description

4400420 SteamScrubber Freestanding – 115 V with upper and lower racks 4400421 SteamScrubber Freestanding – 230 V with upper and lower racks 4400430 SteamScrubber Freestanding – 115 V with window with upper and lower

racks

4400431 SteamScrubber Freestanding – 230 V with window with upper and lower

racks

SteamScrubber Undercounter Models

SteamScrubber Freestanding Models

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Chapter 3: Getting Started

Plus the Following Loose Parts: Part # Component Description

1879801 Leveling Feet (4) 4591100 User Manual 4468000 Hole Plug (2) 1488800 Clamp (1) 4522500 LabSolutions Powder Detergent with MSDS – 6 ounces (175 grams) 1410700 Water Connector (1) 1448700 Coupling & Sleeve (1)

Catalog # Washer Description

4420320 FlaskScrubber Undercounter – 115 V with lower spindle rack 4420321 FlaskScrubber Undercounter – 230 V with lower spindle rack 4420330 FlaskScrubber Undercounter – 115 V with window with lower spindle rack 4420331 FlaskScrubber Undercounter – 230 V with window with lower spindle rack

Plus the Following Loose Parts: Part # Component Description

4584600 Lower Spindle Rack with 36 spindles 1879801 Leveling Feet (4) 4591100 User Manual 4462900 Screws (2) 1488800 Clamp (1) 4522500 LabSolutions Powder Detergent with MSDS – 6 ounces (175 grams) 1410700 Water Connector (1) 1448700 Coupling & Sleeve (1) 4525200 Spindle – Small (10) 4414703 Clip – Spindle (10) 4425101 Plug – Spindle (36)

Catalog # Washer Description

4420420 FlaskScrubber Freestanding – 115 V with lower spindle rack 4420421 FlaskScrubber Freestanding – 230 V with lower spindle rack 4420430 FlaskScrubber Freestanding – 115 V with window with lower spindle rack 4420431 FlaskScrubber Freestanding – 230 V with window with lower spindle rack

Plus the Following Loose Parts: Part # Component Description

4584600 Lower Spindle Rack with 36 spindles 1879801 Leveling Feet (4) 4591100 User Manual 4468000 Hole Plug (2) 1488800 Clamp (1) 4522500 LabSolutions Powder Detergent with MSDS – 6 ounces (175 grams) 1410700 Water Connector (1) 1448700 Coupling & Sleeve (1) 4525200 Spindle – Small (10) 4414703 Clip – Spindle (10) 4425101 Plug – Spindle (36)

FlaskScrubber Undercounter Models

FlaskScrubber Freestanding Models

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Chapter 3: Getting Started

If you did not receive one or more of the components listed for your washer, or if any of the components are damaged, contact Labconco Corporation immediately for further instructions.

Removing the Shipping Skid

After you verify the washer components, move your washer to the location where you want to install it. Then, follow the steps listed below to remove the shipping skid from your washer.

To remove the shipping skid:

1. Remove accessories and loose items from inside the washer. Cut tie wraps

and remove racks.

2. Gently place the washer on its back, positioning the washer on the shipping

carton or other cushioning material.

3. Remove the four screws fastening the skid to the washer.

4. Retain the shipping skid until you test the various features of the washer.

Washer Installation

After you remove the skid from your washer, you must install leveling feet on the bottom of the washer. If you have an Undercounter or Freestanding model, then you must level the washer and center the washer door. If you have an Undercounter model, you must also secure the washer to the underside of the countertop or worksurface.

Installing the Leveling Feet

1. Locate the holes on the bottom of the washer where the four skid-fastening

screws were previously attached.

2. Thread the four leveling feet into the holes.

3. Carefully move the washer into an upright position. Be careful to distribute

the weight evenly on the leveling feet when setting the washer upright.

4. Reinstall racks.

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Chapter 3: Getting Started

Leveling the Washer

If you have a Freestanding model of the SteamScrubber or FlaskScrubber Glassware Washer, after you have installed the leveling feet, level the washer by adjusting the leveling feet.

1. Position the washer in its final installed location.

2. Place a carpenter level on the washer in the positions shown.

3. Turn the four leveling feet, as needed, to level the washer.

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Chapter 3: Getting Started

If you have an Undercounter model, level it side-to-side by placing a short level on the inside top edge of the door. See the figure below for the placement of the level on the washer. Check the level front to back by placing a level on the rail that the lower rack slides on.

Centering the Washer Door

When the washer is level, check the operation of the washer door for alignment with the washer tank. If the door is not centered in the opening, you must center the door by adjusting the corresponding leveling foot. (For example, if the door hits the right side of the tank, raise the right front corner of the washer. If the door hits the left side of the tank, raise the left front corner of the washer.)

Securing the Washer to the Countertop

If you have an Undercounter Glassware Washer, two screws have been provided to attach the front of the washer to the underside of the countertop or work surface. After the washer is leveled in its final position and the washer door is properly centered, install the two screws as shown in the figure below to stabilize the unit and prevent it from moving.

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Chapter 3: Getting Started

Connecting the Water Services

A hot water supply must be attached to your Glassware Washer. In addition, a purified water source must be connected to your washer if pure water rinses will be required.

Connecting the Hot Water Supply

To prevent valve clogging, thoroughly flush the hot water lines for your hot water supply source prior to connecting the washer to the water lines. The water supply valve to which the hot water supply is connected is located on the back of the washer base. The back panel of FreeStanding models must be removed to access the valve.

You must provide the plumbing fittings and components needed to connect the hot water supply source. The washer hot water supply valve is equipped with a compression fitting for a .375" (9.53 mm) OD tube.

To connect the hot water supply:

1. Be certain the hot water supply piping has been thoroughly flushed prior to

connecting it to the washer. Debris in the piping can clog the washer valve.

2. Make the necessary plumbing connections to properly connect the hot water

supply to the washer.

3. It may be necessary to place a loop in the supply tube to allow the washer to

be slid in or out of its operating position. Be careful not to kink the water supply tube when the washer is placed into its final location. If kinking occurs, it may be necessary to replace the straight fitting on the valve with an elbow.

Washer Back View

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Chapter 3: Getting Started

Connecting the Purified Water Supply

To prevent valve and pump clogging, flush all of the water lines for your purified water supply source prior to connecting the washer to the water lines. The valve to which the purified water supply must be connected is located on the back of the washer base. The back panel of Freestanding models must be removed to access the valve. Refer to the previous figure.

The purified water inlet valve is equipped with a plastic hose barb connection to accommodate .375" (9.53 mm) ID flexible plastic or rubber hose. The hose connection may be removed from the valve to expose a male 3/4" – 11-1/2 NH hose coupling. Rigid plastic, tin-lined, or stainless steel tubing and fittings may be connected to the washer fitting.

At least 0.9 gallon (3.4 liters) per minute of purified water flow is required. At least 3.4 gallons (12.9 liters) of purified water must be available for each pure rinse. A .375" (9.5 mm) ID pipe is the minimum recommended.

If you do not use purified water during the rinse cycles, you may disable the purified water pump. Refer to Controller Set-Up in this section.

If the washer has been converted to a Mobile model and is moved to various locations, and if purified water is used, provisions must be made to use a flexible hose from a source of house-purified water. If a carboy is used, place the carboy on a carboy cart and move it with the washer. Be careful not to let the hose kink or become damaged.

To connect the purified water supply:

1. Make certain the purified water supply piping has been thoroughly flushed

prior to connecting it to the washer.

2. Make the necessary plumbing connections to properly connect the purified

water supply to the washer.

NOTE: If the purified water source is a carboy, complete steps 3 and 4.

3. Connect the purified water source through either the top or the bottom of the

carboy, as illustrated in the following figures. If the purified water supply feeds directly from the carboy top, make certain the hose is submerged under the water line. Attach a weight to the end of the tubing to keep it from floating on top of the water and possibly allowing air into the system.

4. Make certain the top of the carboy is vented to permit proper flow from the

carboy to the washer. Make certain that all of the connections on the purified water system are air tight. The pump must not pull air instead of water. Make certain the supply hose is not crimped.

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Chapter 3: Getting Started

Example of a Bottom Feed Connection

Example of a Top Feed Connection

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Chapter 3: Getting Started

Connecting the Drain Hose

Before continuing with this section, be certain that your drain meets the requirements detailed in Drain Requirements in Chapter 2: Prerequisites.

Be certain you conform to all local plumbing codes when you route and connect the drain.

The drain hose is installed at the factory. The hose provides a flexible coupling to the drain piping and can be secured with a spring or band hose clamp. (A band hose clamp is provided with your washer.)

Tubing or pipe .75" (1.9 cm) ID or larger should be used for the drain.

Do not route the drain to an elevation more than 30" (76 cm) above the pump discharge. Do not reduce the size of the drain plumbing.

Do not remove the hose from the clamp on the rear of the glassware washer.

The use of an air gap is strongly recommended for all installations to prevent the siphoning of wastewater into the washer.

The drain piping can be routed to either a sink or a floor drain. If you route the drain piping to a sink drain without using an air gap, the highest point of the drain pipe must be above the highest water level in the sink, as shown below.

If an air gap is not

used, the drain line

must be elevated

above the water

level of the sink.

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Chapter 3: Getting Started

If you route the drain piping to a sink drain and use an air gap, refer to the figure below for the placement of the air gap.

Air gap

Drain line

If you route the drain piping to a floor drain, refer to the figure below for placement of the drain tubing and trap.

Drain trap

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Chapter 3: Getting Started

Connecting the Power Supply

Before continuing with this section, be certain your power supply meets the requirements specified on the washer data plate and in Electrical Requirements in

Chapter 2: Prerequisites

hard-wired directly into a junction box. Refer to the figure below and follow the steps below to connect your washer to the appropriate power source.

Be certain that you check and conform to all local electrical codes. Do not disturb any internal wiring in the washer.

If you are connecting to certain legs of a 3-phase power system to obtain singlephase power, be sure to consult a professional to insure codes/standards are followed. These professionals can determine the appropriate connections for either a Wye or Delta connected power source.

The supply circuit must consist of number 12 AWG 3-wire cable or heavier. Washers must be connected to a dedicated service with a 20 amp circuit breaker or fuse. Wire must comply with all local electrical codes. Type THW or THWN wire may be used if it complies.

To connect the electrical supply:

1. Remove 2 screws on each side of the middle panel.

. Undercounter and Freestanding Washers should be

2. Pull the middle panel forward and remove it.

3. Remove the lower panel on the washer front by removing the two screws

located at the bottom of the panel.

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Chapter 3: Getting Started

4. Remove the cover over the electrical junction box by removing the two

screws.

5. Make sure electrical power is turned off before making any connections.

6. On 115V models, connect the customer-supplied power wires to the black and

white wires, using wire connectors. On 230V models, attach customersupplied power wires to the brown and blue wires, using wire connectors. Customer-supplied wires must be clamped to the hole where they pass through the rear of the junction box, if prescribed by local codes. If it is necessary to use a bushing with an integral clamp at the inlet to the junction box, remove the plastic bushing supplied with the washer before installing the new customer supplied bushing.

7. Connect the customer-supplied ground wire to the green screw.

8. Replace the cover on the electrical junction box.

9. Replace the lower panel and door panel assembly on the washer.

Controller Set-Up

The washer control system has been set at the factory to agree with the configuration of the washer as it was shipped. The control may be customized or modified if certain optional accessories are added.

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