Carolina 2816K User Manual

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2816K PERIMETER WORKSTATION
ASSEMBLY INSTRUCTIONS
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TABLE OF CONTENTS
PAGE REVISIONS TABLE…………………………………………………… ……………………………………………………………… .…………………..……….…………..……….……………… …………………………..……………………………3 ASSEMBLY COMPONENTS………………………………………………… …………………………………………………………………. …………………..……….……….…………….……………… …………………………3 BASE ASSEMBLY………………………………………………… ………………………………….…………………..……….………… …………………..……….……………………… ……………………..……………………………………… ……4 PERIMETER ASSEMBLY……………………………………………… ……………………………………………………………………. …………………..……….…..……….……………. ……………..…………………………………4 ISLAND ASSEMBLY……………………………………………… …………………………………….…………………..……….……… ……………………..……….……………………………… …..………………………………………………5 WING ASSEMBLY……………………………………………………… …………………………………………………………….……… …………..……….…..……….…………….………………… ……..………………….………………………… 5 APRON RAIL ASSEMBLY……………………………………………………… …………………………….…………………..……….…… ………………………..……….…………………..…………… ………………………………5 ROD SOCKET ASSEMBLY………………………………………………… ……………………………………………………………… ….…………………..……….…..……….…………………….. …………………………………6 TOP ASSEMBLY……………………………………………… …………………………………….…………………..……….……… ……………………..……….…………………………… ……..………………………….………………………………… 7 BACKSPLASH ASSEMBLY………………………………………………… ……………………………………………………………… ….…………………..……..….…..……….…………….………….…… ………………………7 SINK ASSEMBLY………………………………………………… ………………………………….…………………..…… ….…………………………………………..……….………… ………………………..…………………………………………… 7 FIXTURE ASSEMBLY…………………………………………………… ……………………………………………………………… .…………………..……….…..……….…….……….………… ……………..…………………………………8 UTILITY ASSEMBLY……………………………………………………… …………………………….…………………..……….……………… ……………..………..…………………………… ……..……………………………………………8 CHASE ASSEMBLY…………………………………………… ……………………………………………………………………… .…………………..……………….…..……….…………… .………………………..………………………………… 8 MOULDING ASSEMBLY……………………………………………… ……………………………………………………………… …….…………………..…..……….…………….………………… ……..…………………………………9 PULL ASSEMBLY………………………………………………… ……………………………………………………………… ….…………………..……….…..………………..…….…………… .………………………..………………………………… 9
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ASSEMBLY COMPONENTS
ITEMS INCLUDED
PART #
PART #
16 SHELF CLIPS
100027
1-HARDWARE BOX
20 FT RUBBER BASE
100283
2 FIXTURES,L65-WSA-DIV
100074
6 RAIL CLEATS
100355
1 EPOXY SINK,L3
100691
2 ELECTRICAL BOX
100033
1 EPOXY TOP 42x66
100723-A
2 GFI
100034
1 EPOXY TOP 18X90
100723-B
4 ROD SOCKET ASSY
206505
1 EPOXY TOP 4X90
100723-C
6 SS CORNERS
100057
4 ADJ SHELVES 14X22.19
200397-2218
24 SS #6x1/2 PTH SCREW
100064
2 FILLER PANELS 12X24.25
BF12002425KRC
1 OUTLET/STAINER EPOXY
100055
1 FILLER PANEL 30X42
BF3042KRC
1 PLASTIC TRAP
100056
2 FILLER PANEL 35X1
BF3501KRC
1 SINK STOPPER
100112
2 FILLER PANEL 35X7
BF3507KRC
3 SILICONE
100711
1 FILLER PANEL 5X42
BF0542KRC
8 SCREW,#6X1/2 PPH SMS
100475
2 APRON RAILS 4.5X24.5
212009
30 SCREWS, #10X1-1/2 PHIL TR, SMS
100495
1-APRON,ROD COMP, 20X38.625
207851
24-SCREWS 8X3/4, TRUSS HEAD
100649
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Original Created
3-13-07
JWD
Hardware updated
5-13-09
NAM
REV DESCRIPTION DATE INITIAL
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Assembly Instructions for
2816K PERIMETER WORKSTATION
Items not included but needed for assembly:
1. Screwdrivers and wrenches
2. Contact cement
3. Utility Knife
Instructions:
1. Find the two cabinets with cleats that run from top to bottom and place the two cabinets against the
wall with the cleats facing each other. Cabinets should be placed 42” apart.
4. Tape measure
5. Clear silicone adhesive
6. Drill and 1/8” drill bit
2. Screw the 42”x 30” access panel in place using the #10 x 1-1/2” Phillips truss head screws. (*NOTE:
All cleats should be predrilled with 1/8” bit when attaching access panels and fillers.)
3. Screw the 5”x 42” base panel to the cleats on the two cabinets using the #10 x 1-1/2” Phillips truss
head screws.
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4. Place remaining two units with 11” cleats (pointing towards the wall) back-to-back and secure 7” x
35” filler panels between the cabinets on each side using the #10 x 1-1/2” truss head screws.
5. Apply the steel rail cleats to the wing assembly (Figure 5A) and the (2) 24.25” x 4.5” rails (Figure 5B)
with the #8 x ¾” truss head screws.
Figure 5A
Figure 5B
6. With one person holding the wing with rod storage, another person should attach it to the outside of
the cabinets using #8 x ¾” truss head screws. Support this wing until the top is secured. They are not strong enough to withstand weight until top is attached.
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7. Attach the (2) 24.25” x 4.5” rails that goes between the back-to-back cabinets and the wall cabinets
using the #8 x ¾” truss head screws. Again it is recommended that two people perform this task.
8. (If Applicable) Assemble the Rod Socket Assembly as shown in Figure 8A.
(If Applicable) Attach Rod Sockets to Top as shown in Figure 8B.
Figure 8A
Figure 8B
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9. Outline the top of the base unit with the silicone seal and place top on the unit. Make sure silicone is
applied in between tops were one top butts against another. Be sure to center the top on the base unit before the silicone dries. Do not apply adhesive to filler panels shown below, doing so will prohibit access to utilities connections.
10. Clean the top with water only. Be sure the top is clean and dry before installing the backsplash. Using
silicone adhesive, glue the epoxy back splash to the back of the top.
11. Put a bead of silicone seal along the cutout for the sink on the top. Lower sink in place.
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12. Mount fixtures into place.
13. Remove the access panels to access the plumbing and gas. All water, electrical and gas connections
should be performed by a trained professional.
14. Attach the 24.25” x 12” plumbing chases to cleats using #10 x 1-1/2” truss head screws.
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15. Attach the rubber base molding using contact cement. After molding is in place, screw stainless steel
corner brackets on each corner over the base molding.
16. Reverse the door pulls as shown below.
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