Carlton SP7015 TRX Owner's Manual
Model SP7015 TRX
Machine Serial # _____________
Engine Model # _____________
Engine Specification # _____________
Engine Serial # _____________
Purchase Date _____________
Dealer _____________
Carlton
J. P. Carlton Company
Div. DAF Inc.
121 John Dodd Road
Spartanburg, SC 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.com
DIESEL ENGINE EXHAUST WARNING
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproduction harm.
SP7015 TRX SAFETY ALERT
SP7015 TRX SAFETY ALERT
SP7015 TRX SAFETY ALERT
SP7015 TRX SAFETY ALERT
STUMP GRINDER LIMITED WARRANTY
J.P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Grinder to be free of
defects in workmanship and material for a period of one year.
This warranty takes effect upon delivery to the original retail purchaser. The manufacturer, at its option, will replace
or repair, at a point designated by the manufacturer, any parts which appear to have been defective in material or
workmanship. The manufacturer is not responsible for consequential damages.
This warranty will not apply if the grinder is not operated in a manner recommended by the manufacturer. The
following examples would void warranty:
1. The grinder has been abused.
2. The machine is involved in or damaged by an accident.
3. Repairs or attempted repairs were made without prior written authorization.
4. Including but not limited to repairs made due to normal wear.
The owner is responsible for all regular maintenance as explained in the operators’ manual. Neglect in regular
maintenance or failure to replace normal wear items such as teeth, pockets, lubrication oils, filters, belts, bearings,
etc. may void warranty.
This warranty is expressly in lieu of any other warranties, expressed or implied, including any implied warranty or
merchantability of fitness for a particular purpose and of any non-contractual liabilities including product liabilities
based upon negligence or strict liability. J.P. Carlton Co. Inc. will not be liable for consequential damages resulting
from breach of warranty.
IT IS NECESSARY TO RETURN THE WARRANTY VALIDATION FORM AND NOTIFY J.P. CARLTON
CO. INC. IN WRITING WITHIN TEN (10) DAYS FROM DELIVERY DATE TO VALIDATE THIS
WARRANTY.
NOTE: This warranty applies only to new and unused equipment or parts thereof manufactured by J.P. Carlton Co.
Inc. ANY MACHINES USED FOR LEASE OR RENTAL - WARRANTY IS LIMITED TO 90 DAYS FROM
FIRST DAY OF INITIAL SERVICE.
NOTICE: All power units and associated components are NOT
dealers. It is the customers’ responsibility to return machine to the local engine distributor.
INFORMATION PHONE NUMBERS TO FIND YOUR LOCAL ENGINE & PARTS SERVICE CENTERS:
Honda ............................................ 1-770-497-6400 (GA-Eastern Time Zone)
Kohler Engines.............................. 1-800-544-2444 (Toll Free)
Briggs & Stratton Engines........... 1-800-233-3723 (Toll Free)
Lombardini ................................... 1-770-623-3554 (GA-Eastern Time Zone)
Deutz Engines................................ 1-800-241-9886 (Toll Free)
John Deere Engines ...................... 1-800-533-6446 (Toll Free)
Caterpillar..................................... 1-877-636-7658 (Toll Free)
Kubota ........................................... 1-847-955-2500 (IL-Central Time Zone)
Kawasaki Engines......................... 1-616-949-6500 (MI-Eastern Time Zone)
Wisconsin Engines ........................ 1-800-932-2858 (Toll Free)
Onan Engine ................................. 1-800-888-6626 (Toll Free)
In order to process any warranty claims, it is the owners’ responsibility to report claims promptly to us or our
authorized dealer from whom the equipment was purchased. It is necessary to include the following information on
any and all request for warranty:
1. Dealer from whom purchased 5. Engine make and serial number
2. Date of delivery 6. Length of time in use
3. Serial number of unit 7. Date of failure
4. Model number of unit 8. Nature of failure
warranted by J.P. Carlton Co. Inc. or their
STUMP GRINDER LIMITED WARRANTY
EXPLANATION OF LIMITED WARRANTY
The manufacturer will not reimburse the customer or dealer labor cost incurred for
installing “bolt-on” or “slip-on” items, such as pumps and motors, bearings, belts,
pulleys, etc. The manufacturer will provide replacement parts at no cost to the
customer for defective parts during the warranty period. Defective parts must be
returned to J.P. Carlton Company. It will be the customers’ responsibility to install
the replacement parts unless arrangements are made with the selling dealer.
The manufacturer will not reimburse travel cost to servicing dealer. It is the
customers’ responsibility to deliver machine to dealers facility, unless other
arrangements have been agreed to between the selling dealer and the customer.
The manufacturer may elect, at its discretion, to reimburse reasonable labor cost to
customer or dealer for major defect repairs. Prior approval must be obtained from
J.P. Carlton Company Inc.
IMPORTANT NOTICE
1. AIR FILTER MAINTENANCE IS CRITICAL ON STUMP
GRINDING MACHINES. DIRT INGESTION WILL NOT BE
WARRANTED BY THE ENGINE MANUFACTURER OR
J.P. CARLTON COMPANY.
2. OIL AND OIL FILTER MAINTENANCE AND STAYING
WITHIN THE LIMITS OF THE ANGLE OF OPERATION IS
ALSO CRITICAL ON STUMP GRINDING MACHINES.
STARVING THE ENGINE FOR OIL WILL NOT BE
WARRANTED BY THE ENGINE MANUFACTURER OR
J.P. CARLTON COMPANY.
3. FAILURE TO MAINTAIN OUTBOARD BEARING CAN
CAUSE ENGINE FAILURE.
Warranty Validation Form
Congratulations on your purchase of a Carlton Stump Grinder. This product has been designed and manufactured to
provide years of profitable service while minimizing maintenance and downtime. Please take the time now to
complete this warranty validation form. This information is necessary for Carlton to instate your warranty.
Return Form To: J.P. Carlton Company, Div. D.A.F. Inc.
121 John Dodd Road
Spartanburg, SC 29303
Phone: 1-864-578-9335
Purchaser Information:
Company Name:_______________________ Street Address:_____________________________
City:_________________________ State:__________ Zip Code:__________________________
Telephone:_______________________Contact:________________________________________
Machine Information:
Model Number :_______________________ Engine Model :________________________
Serial Number :________________________ Serial Number :________________________
Dealer Information:
Dealer Name:____________________ Street Address:___________________________
City: _______________________ State:__________ Zip Code:____________________
Contact Name: ____________________
1. ______ Customer has been instructed on operation and safety aspects of operating the equipment.
2. ______ Customer has been advised not to reach into cutter wheel area.
3. ______ Customer has been advised to stop machine and remove key before performing any type of
maintenance.
4. ______ Customer has been warned not to operate the machine without the cutter wheel guard in place.
5. ______ Customer has been furnished with all parts and operators manuals.
6. ______ Customer has been instructed on equipment maintenance schedules and procedures.
7. ______ Customer has been advise that the engine or power unit that is used on this machine is warranted
by the engine manufacturer and NOT
be addressed to the local engine dealer.
8. ______ Customer understands the importance of air and oil filter maintenance, and the importance of
staying within the angle of operation of the engine. If either of these is not adhered to, the engine
warranty is VOID
9. ______ Customer understands to keep locking collars tight and purge bearings with grease.
10. ______ All operation and warning decals are properly displayed on equipment.
11. ______ Customer understands it is his responsibility to train all operators on operator safety.
I have inspected this equipment and find it in good working condition. To the best of my knowledge, the customer
and his personnel are aware of the above procedures.
Date: _______________ Signed: ____________________________________
Dealer Representative
The equipment has been thoroughly checked by the above named dealer representative, and I am
satisfied with his instructions.
Date: ________________ Signed: ___________________________________
Purchaser
.
J.P. Carlton Company. All engine warranty issues should
SP7015 TRX TABLE OF CONTENTS
INTRODUCTION
FOREWORD 1
GENERAL INFORMATION 2
MACHINE FEATURES 3
MACHINE SPECIFICATIONS 4
OPERATION
SAFETY PRECAUTIONS 6
DAILY CHECKLIST 10
MACHINE CONTROLS 11
TRANSPORTING 18
MACHINE OPERATION 20
MAINTENANCE
MACHINE MAINTENANCE 24
LUBRICATION CHART 29
TROUBLESHOOTING GUIDE 30
SERVICING BELTS 32
SERVICING BEARINGS 38
SERVICING CUTTER WHEEL 40
SERVICING HYDRAULICS 45
SERVICING STUB SHAFT 48
WIRING DIAGRAM 53
PARTS
TURNTABLE ASSEMBLY 54
ENGINE SLIDE ASSEMBLY 55
ENGINE BELT ASSEMBLY 57
JACK SHAFT ASSEMBLY 59
POLY CHAIN® ASSEMBLY 60
CUTTER WHEEL ASSEMBLY 61
CHIP GUARD ASSEMBLY 63
TRACK ASSEMBLY 64
BACK
RADIO CONTROL MANUAL
SP7015 TRX FOREWORD
Congratulations on your purchase of a new Carlton® Professional Stump Grinder! Carlton®
Stump Grinders have a reputation for superior performance and reliability. A machine is not
profitable if it's broken-down and we do our absolute best to help you avoid costly downtime.
Each and every machine has been over designed and overbuilt to ensure years and years of
trouble-free operation. In this, we take pride.
The Carlton
® Model SP7015 TRX machine is designed for use in unique situations where size
and maneuverability are foremost. As a result, the Model SP7015 TRX has it's own unique
operational requirements.
Read this manual carefully and TAKE RESPONSIBILITY for thoroughly familiarizing
yourself with the controls and the concepts behind the operation of this machine before
attempting to operate it. Slowly experiment with the controls and gradually work yourself up to
the full capabilities of this machine. The Carlton® Model SP7015 TRX is a durable and
profitable professional stump grinder. Read this manual. Use proper safety precautions. Follow
the instructions provided and use common sense and your "OX" will perform like its namesake.
If getting more work done in a day, with less trouble, is your idea of good business, then you'll
love your new Carlton
® Stump Grinder!
We welcome your suggestions on how we might better build our machines. We solicit any and
all questions concerning the safe operation or proper servicing of your new stump grinder.
Please feel free to write to us with any comments.
We'll enjoy hearing from you!
1
SP7015 TRX GENERAL INFORMATION
The J. P. Carlton Company constantly strives to create the best equipment available in the stump
cutting industry. Therefore, the material in this manual is correct at the time of publication.
Carlton® reserves the right to make improvements, modifications and even discontinue features,
as we deem necessary to meet our goal. Carlton® also reserves the right to discontinue models
without any prior notification or obligation.
Inspect your new Carlton® Stump Grinder as soon as you receive it. Any damages incurred
during shipment are not warranted and therefore not covered repairs. You should have the truck
driver verify or acknowledge any damages caused during shipment. If not, contact the truck
lines as soon as possible with your complaint.
Any reference made to right, left, front or rear in relationship to the stump cutter is illustrated in
the following picture. Please refer to these any time you call your dealer or J. P. Carlton
Company for parts or assistance.
Front
Left
Rear
Front
Right
2
SP7015 TRX MACHINE FEATURES
• Diesel Power
• Direct drive hydraulic
pump
• Hydraulic motor
propulsion
• Hydraulic controls
• Wireless remote control
Optional Tether
box (
Backup Available)
• Large hydraulic tank
• Hydraulic and fuel filters
• Safety valves permit
unaffected operation
uphill, downhill or level
• Heavy construction
• Counterbalancing valve
• Dual swing cylinders
• Hour meter
• Hardened bushings in
rotating cylinders
• Hydraulic Steering
• Tapered roller bearings
on cutter wheel &
jackshaft
• 1” thick Blanchard
ground cutter wheel
• 32 carbide tipped cutter
teeth
• Poly Chain® to cutter
wheel
• Easy engine belt
adjustment
• 35” width to clear narrow
fence gates
• Tracks hydraulically
expand from 35” to 48”
• Double wire braid hose
& hydraulic lines
• Safety tie down loops
• Epoxy primer
• Dupont Imron
®
protective finish
• Key start
• High capacity battery
• Heavy-duty rubber and
metal chip guards
in the strength and quality of each and every machine
We Pride Ourselves
3
SP7015 TRX MACHINE SPECIFICATIONS
Engine........................................................ Deutz 60 HP Turbo Diesel
Weight ....................................................... 4300 Lbs
Length........................................................ 10’ 6”
Height ........................................................57”
Machine Width
Track Width Retracted ..............................35”
Track Width Extended............................... 48”
Track Dimension ....................................... 9 1/2” x 75” Long
Controls ..................................................... Wireless Remote
Optional Tether Backup Available
Cutting Depth
Below Ground ...........................................15”
Cutting Height
Above Ground ........................................... 43”
Cutter head Swing ..................................... 70” arc
Number of Teeth
on Cutter Wheel......................................... 32
Cutter Wheel
Diameter w/Teeth ......................................26 1/2”
Cutter Wheel Thickness ............................1” Blanchard Ground
Engine Belt Size ........................................ 4 Band 4B105
Cutter Wheel Belt Size .............................. 14M-2100-68
Cutter Wheel Bearing Size ........................2”
Jack Shaft Bearing.....................................1 11/16”
Boom Bearing Size.................................... 2 15/16”
Swing Bearing ........................................... 20” Kaydon Table Bearing
Rated at 102,000 ft. lbs.
Engine Stub Shaft Bearing ........................ 1 3/4”
Fuel Tank Capacity ...................................9.6 Gallons
Hydraulic Tank Capacity........................... 9 Gallons
4
SP7015 TRX MACHINE SPECIFICATIONS
5
SP7015 TRX SAFETY PRECAUTIONS
Before operating the stump cutter, read this manual, the engine manual, and all the safety
decals on the machine. Know all parts of the machine and their functions, especially the
shut down procedures in case of emergency. No inexperienced person may operate
machine. Inexperience may cause injury.
SAFETY FIRST ALWAYS!
This is the Safety-Alert Symbol. This symbol is placed on the machine and in the
manual to alert the operator to the potential for bodily injury or death. The operator
should pay close attention to the instructions whenever they see this symbol.
The Safety-Alert Symbol will be accompanied by one of the following words:
DANGER, WARNING, or CAUTION
• A DANGER symbol means that if the instructions are not followed the possibility of
serious personal injury or death is probable.
• A WARNING symbol means that if the instructions are not followed there is a
possibility of serious personal injury or death.
• A CAUTION symbol means there is an unsafe condition or practice that may cause
personal injury or property damage.
PERSONAL PROTECTION:
Wear face shield and hearing
protection
Do not wear loose-fitting
clothing
Tie back long hair
Do not wear jewelry
Keep clear of cutter wheel
Keep away from moving parts
Only operate in a well ventilated
area because of carbon monoxide
P/N 0700008 P/N 0700010 P/N 0700027
6
SP7015 TRX SAFETY PRECAUTIONS
Be Safe and Practice Safe Operation using the following guidelines.
• Any individual operating this machine must first read
and understand this manual, the engine manual and all
safety decals on machine.
• DO NOT permit children to operate machinery or to
play near machinery during operation.
• Always wear face shield and hearing protection during
operation. Loud noise and flying debris may cause
severe injury.
• Keep hands, feet, legs, clothing, hair and all other body
parts away from cutter wheel and other moving
machine parts to eliminate the possibility of injury.
• Shut down machine completely and remove key before
removing debris from work area (i.e. clearing rocks,
wood chips, etc.).
• DO NOT modify or change any part without written
approval from J. P. Carlton Company.
• Do not ride, sit, stand, lay or climb anywhere on this
machine during operation, while running, or during
transport.
• Do not move, position, or transport this machine while
cutter wheel is engaged.
• Do not refill fuel tank while engine is hot, running, or
indoors. Danger of fire or explosion exists.
• Fuel and its vapors are highly flammable and explosive.
Handle with care. Only use approved (red) fuel
containers for storage.
• Do not store fuel containers near any open flames,
sparks or other sources of ignition.
• Do not store equipment with fuel in the tank.
• Battery fumes are explosive. Recharge battery in an
open area away from fire, sparks, or other sources of
ignition.
• Battery acid can cause severe burns. Keep away from
eyes, skin, and clothing.
• Always remove battery before welding on equipment.
• DO NOT OPERATE THE ENGINE AT AN
ANGLE GREATER THAN 25° OR SEVERE
ENGINE DAMAGE WILL OCCUR. PROPER
ENGINE OIL LEVEL MUST BE MAINTAINED TO
ACHIEVE MAXIMUM ANGLE OF OPERATION OF
25°. (See Engine Owner’s Manual for proper oil level.)
7
SP7015 TRX SAFETY PRECAUTIONS
• Never allow spectators to stand and watch machine in
operation without proper hearing and eye protection
and standing at a safe distance. Loud noise and flying
debris may cause severe injury.
• Do not operate around water, gas, power or phone lines.
Check with property owner or call utilities if not sure.
• Avoid fences and clear away other objects (i.e. sticks,
stones, metal, etc.).
• Be aware of the possibility of foreign objects imbedded
in or buried around the stump. Do not cut crosswise of
roots above ground to prevent roots being thrown.
• If unusual vibration occurs, stop engine immediately
and correct problem before continuing operation.
• Keep all guards in place and properly secured during
operation.
• Keep all safety devices working properly and all other
machine parts in good working condition.
• Never leave the controls unattended while in operation.
Be sure machine is not capable of operation when left
unattended.
• Stop engine and remove key when repairing or
adjusting machine or drive belts.
• Keep engine in good condition service as instructed in
engine manual.
• Do not touch engine while running or hot (serious burns
may result).
• Allow all machine parts to cool sufficiently before
servicing or making adjustments. Hot machine parts
can cause severe burns.
• Do not run the machine without a complete number of
teeth in the cutter wheel tightened to the correct torque.
• Park machine on level surfaces only. Lower cutter head
to the ground and use wheel chocks to prevent
unattended movement.
• Do not operate stump cutter in dark, dim lit, or
concealed areas.
• Keep machine clean and clear of debris to eliminate fire
hazard.
• Keep cutter wheel skirt guards in good condition to
help control chips during grinding.
• Keep safety and instructional decals clean and replace
any that are damaged, difficult to read, or missing.
8
SP7015 TRX SAFETY PRECAUTIONS
ATTENTION:
The Carlton® Model SP7015 TRX Stump Grinder CAN be overturned on steep inclines.
This can cause serious injury to operator and machine. DO NOT OVERTURN!
• Avoid steep side inclines when operating
this machine! The narrow design width
required in operating the model SP7015
TRX in tight confines makes it
susceptible to tipping over sideways.
Overturning this machine can result in
personal injury, property damage and/or
seizing the engine.
USE CAUTION.
• Positioning the cutter wheel uphill and
as close to the ground as possible while
in transit will minimize the danger of
tipping over and maximize the
steadiness of the model SP7015 TRX.
• When encountering a hill, the best
approach is straight up or straight down.
Avoid any side angles whenever
possible.
NEVER ALLOW INEXPERIENCED
PERSONS TO OPERATE THIS
MACHINE.
P/N 0700024
9
SP7015 TRX DAILY CHECKLIST
DAILY CHECKS SHOULD BE PERFORMED BEFORE STARTING THE ENGINE FOR
THE DAY. DO NOT INSERT KEY INTO ENGINE UNTIL ALL CHECKS HAVE BEEN
COMPLETED.
• Check engine oil at dipstick. Engine must be
level. Boom in raised position will not affect
the engine position; machine must be on level
ground. Add recommended oil, as required.
(See Engine Owners’ Manual.)
• Check fuel filter for debris or water.
• Replenish fuel tank with fresh fuel.
• Check condition and tightness of drive belts.
(See Servicing Belts section)
stretch and become loose as machine runs.
Check belt tension often when belts are
new.
• Check for any loose, broken or missing teeth
and pockets.
• Inspect bolts, hydraulic fittings, wiring
harnesses, hoses, and equipment for tightness,
wear, or leakage. Replace if necessary.
• Inspect dry air filters. REPLACE, if necessary,
WITH FACTORY AIR FILTER ONLY (see
Maintenance Section for part numbers). Do not
blow out or tap on ground. Follow engine
manual procedure for removal and replacement.
Because of the environment of a stump grinder,
air filters need to be inspected and replaced more
often than the engine manufacturer recommends.
• Replace inner safety filter when dirty or when
the outer air filter has been changed 3 times. Do
not blow out the inner safety filter or tap on
ground. Do not allow dirt to get into engine
when removing filters. Dirt ingestion will cause
engine failure and is not warranted.
• Check hydraulic oil level. A sight glass is
located on the tank. Add oil if required. Do not
fill tank full, the oil will expand and spill out in
hot climates.
• Grease jackshaft and boom bearings daily,
apply only 2 to 4 shots of grease. Do not over
grease.
• Cutter wheel shaft bearings must be purged
with grease daily. Purge until clean grease is
seen.
• Check the condition of the tracks and adjust
tension if necessary (see Maintenance section).
New belts will
ENGINE SITTING LEVEL
JACKSHAFT & BOOM BEARINGS
CUTTER WHEEL BEARING
10
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