Carlton 660 User Manual
6” Disk Style Brush Chippers
Model 660
Machine Serial # _____________
Engine Model & Spec # _____________
Engine Serial # _____________
PTO/Clutch Model & Spec # _____________
Clutch Serial # _____________
Purchase Date _____________
Dealer _____________
Carlton
J.P.Carlton Company
Div. D.A.F. Inc.
121 John Dodd Road
Spartanburg, SC 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.com
DIESEL ENGINE EXHAUST WARNING
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproduction harm.
CHIPPER SAFETY ALERT
CHIPPER SAFETY ALERT
CHIPPER SAFETY ALERT
CHIPPER SAFETY ALERT
CHIPPER SAFETY ALERT
CHIPPER LIMITED WARRANTY
J. P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Chipper to be free of
defects in workmanship and material for a period of one year.
This warranty takes effect upon delivery to the original retail purchaser. The manufacturer at its option will replace
or repair at a point designated by the manufacturer, any parts which appear to have been defective in material or
workmanship. The manufacturer is not responsible for consequential damages.
This warranty will be valid only if the chipper is operated in a manner recommended by the manufacturer. The
following examples would void warranty:
1. The chipper has been abused. (Such as over extending size limits, not following routine maintenance
recommendations, etc.)
2. The machine is involved in or damaged by an accident.
3. Repairs or attempted repairs were made without prior written authorization. Including, but not limited to,
repairs made due to normal wear or not using manufacturer approved replacement parts.
4. Chipper damaged by foreign materials. (Such as wire, metals of any kind, etc.)
The owner is responsible for all regular maintenance as explained in the operator’s manual. Neglect in regular
maintenance or failure to replace normal wear items such as knives, anvil, lubrication oils, filters, belts, bearings,
etc. may void warranty.
This warranty is expressly in lieu of any other warranties, expressed or implied, including any implied warranty or
merchantability of fitness for a particular purpose and of any non-contractual liabilities including product liabilities
based upon negligence or strict liability. J. P. Carlton Co. Inc. will not be liable for consequential damages resulting
from breach of warranty.
IT IS NECESSARY TO RETURN THE WARRANTY VALIDATION FORM AND NOTIFY J. P. CARLTON
CO. INC. IN WRITING WITHIN TEN (10) DAYS FROM DELIVERY DATE TO VALIDATE THIS
WARRANTY.
NOTE: This warranty applies only to new and unused equipment or parts thereof manufactured by J. P. Carlton Co.
Inc. ANY MACHINES USED FOR LEASE OR RENTAL – WARRANTY IS LIMITED TO 90 DAYS FROM
FIRST DAY OF INITIAL SERVICE.
NOTICE: All power units and associated components are NOT
dealers. It is the customer’s responsibility to return the machine to the local engine distributor.
Information phone numbers to find your local engine & parts service centers:
Honda ............................................1-770-497-6400
Kohler Engines..............................1-800-544-2444
Briggs & Stratton Engines...........1-800-233-3723
Lombardini ...................................1-770-623-3554
Deutz Engines................................1-800-241-9886
John Deere Engines...................... 1-800-533-6446
Caterpillar.....................................1-877-636-7658
Kubota........................................... 1-847-955-2500
Kawasaki Engines......................... 1-616-949-6500
Wisconsin Engines........................ 1-800-932-2858
Onan Engine ................................. 1-800-888-6626
In order to process any claims, it is the owner's responsibility to report claims properly to the manufacturer or the
authorized dealer from whom the equipment was purchased. It is necessary to include the following information on
any and all request for warranty:
1. Dealer from whom purchased
2. Date of delivery
3. Serial number of unit
4. Model number of unit
warranted by J. P. Carlton Co. Inc. or their
5. Engine make and serial number
6. Length of time in use
7. Date of failure
8. Nature of failure
CHIPPER LIMITED WARRANTY
EXPLANATION OF LIMITED WARRANTY
The manufacturer will not reimburse the customer or dealer labor cost incurred for
installing “bolt-on” or “slip-on” items, such as pumps and motors, bearings, belts,
pulleys, etc. The manufacturer will provide replacement parts at no cost to the
customer for defective parts during the warranty period. Defective parts must be
returned to J. P. Carlton Company. It will be the customer’s responsibility to
install the replacement parts unless arrangements are made with the selling dealer.
The manufacturer will not reimburse travel cost to servicing dealer. It is the
customer’s responsibility to deliver the machine to the dealer’s facility, unless
other arrangements have been agreed to between the selling dealer and the
customer.
The manufacturer may elect, at its discretion, to reimburse reasonable labor cost to
customer or dealer for major defect repairs. Prior approval must be obtained from
J. P. Carlton Company Inc.
IMPORTANT NOTICE
1. AIR FILTER MAINTENANCE IS CRITICAL ON CHIPPERS.
DIRT INGESTION WILL NOT BE WARRANTED BY THE
ENGINE MANUFACTURER OR BY J. P. CARLTON
COMPANY.
2. OIL AND OIL FILTER MAINTENANCE ARE CRITICAL
ON CHIPPERS.
STARVING THE ENGINE FOR OIL WILL NOT BE
WARRANTED BY THE ENGINE MANUFACTURER OR
BY J. P. CARLTON COMPANY.
3. IF THE CHIPPER IS EQUIPPED WITH A CLUTCH, THE
MAINTENANCE AND ADJUSTMENT ARE CRITICAL;
FOLLOW THE CLUTCH MAINTENANCE AND
ADJUSTMENT SECTIONS IN THIS MANUAL.
J. P. CARLTON CO. DOES NOT WARRANT THE CHIPPER
CLUTCH. READ THE CLUTCH MANUAL FOR THE
MANUFACTURER’S WARRANTY.
Warranty Validation Form
Congratulations on your purchase of a Carlton Chipper. This product has been designed and manufactured to provide
years of profitable service while minimizing maintenance and downtime. Please take the time now to complete this
warranty validation form. This information is necessary for Carlton to instate your warranty.
Return Form To: J. P. Carlton Company, Div. D.A.F. Inc.
121 John Dodd Road; Spartanburg, SC 29303; Phone: 1-864-578-9335
Purchaser Information:
Company Name: ____________________________ Street Address: ______________________________
City: ______________________________________ State: __________ Zip Code: ___________________
Telephone: _________________________________ Contact Name: _______________________________
Machine Information:
Model Number: _____________________________ Engine Model: _______________________________
Serial Number: ______________________________ Serial Number: ______________________________
Dealer Information:
Dealer Name: _______________________________ Street Address: ______________________________
City: ______________________________________ State: __________ Zip Code: __________________
Telephone: _________________________________ Contact Name: _______________________________
1. _________ Customer has been instructed on the operation and safety of this chipper.
2. _________ Customer understands it is the chipper owners’ responsibility to train all operators on all aspects of
operator safety and operation of this chipper.
3. _________ Customer has been instructed that every person within a 100 foot radius of the chipper while in
operation must be wearing personal safety equipment as specified in the Safety Section of this manual.
4. _________ Customer has been instructed on positioning the discharge chute away from the direction of people
and/or property because of the danger of airborne chips.
5. _________ Customer has been warned that no one should ever reach, kick or lean into the feed intake chute.
Customer has been informed that at least one operator must be in position, at all times, to activate the
feed control bar to shut down and reverse the feed wheels any time material is being fed or the feed
wheels are running.
6. _________ Customer has been instructed to feed short brush or vine-like material on top of longer material or to
use the push paddle, not to reach or kick this material into the chipper feed intake chute.
7. _________ Customer has been warned not to operate the chipper with the chipper hood open or unlocked. The
chipper hood must be pad locked and must not be able to come open during operation.
8. _________ Customer has been instructed on the procedures to follow before performing maintenance of any kind
on the chipper: turn engine off and remove ignition key; disconnect battery cable; allow the cutter
disk to come to a complete stop (which will take several minutes); install cutter disk lock; and allow
all parts to cool completely. If working between feed wheels, raise upper feed wheel using the
hydraulic lift, insert yoke pin and put wooden block between feed wheels.
9. _________ Customer has been instructed on normal maintenance and lubrication schedules and procedures and
has been advised that failure to perform periodic maintenance may void the warranty. Oil and air
filters must be maintained properly or the warranty will be voided.
10. _________ Customer has been advised that the engine or power unit that is used on this machine is warranted by
the engine manufacturer and NOT
addressed to the local engine dealer.
11. _________ Customer has been advised that maintenance and adjustment on the clutch are critical. Customer has
been advised that J. P. Carlton Co. does not warrant the clutch and the only warranty that applies is in
the clutch manufacturer’s manual. Contact the clutch manufacturer with warranty issues.
12. _________ All operation and warning decals are properly displayed on equipment and have been reviewed with
the customer. All safety devices have been inspected and found to be working properly at this time.
13. _________ Customer has received and reviewed all operators’ manuals, warranties, safety instructions, and parts.
14. _________ Customer fully understands all information that has been provided, both written and verbal.
I have inspected this equipment and find it in good working condition. To the best of my knowledge, the customer and
his personnel are aware of the above procedures.
Date: _______________________________ Signed: ____________________________________________________
Dealer Representative
The equipment has been thoroughly checked by the above named dealer, and I am satisfied with his instructions.
Date: _______________________________ Signed: ____________________________________________________
Customer
J. P. Carlton Company. All engine warranty issues should be
6” CHIPPER TABLE OF CONTENTS
INTRODUCTION
FOREWORD 1
GENERAL INFORMATION 2
MACHINE FEATURES 3
MACHINE SPECIFICATIONS 4
OPERATION
SAFETY PRECAUTIONS 5
DAILY CHECKLIST 10
MACHINE CONTROLS 15
TOWING GUIDE 19
MACHINE OPERATION 22
MAINTENANCE
MACHINE MAINTENANCE 32
LUBRICATION 37
TROUBLESHOOTING GUIDE 40
SERVICING HYDRAULICS 43
SERVICING CUTTER SYSTEM 45
SERVICING BELTS 58
SERVICING FEED WHEEL MOTOR 67
MACHINE WIRING 72
PARTS
DECAL ASSEMBLY 73
PARTS BOOK
MISCELLANEOUS
AUTO-FEED PLUS® MANUAL
E-Z LUBE® MAINTENANCE
BACK
6” CHIPPER FOREWORD
Congratulations on your purchase of a new Carlton® Professional Chipper! Carlton® has built
its reputation on the superior performance and reliability of their stump grinders and you can be
assured your new chipper has the same performance and reliability. A machine is not profitable
if it’s broken-down and we do our absolute best to help you avoid costly downtime. Each and
every machine has been over designed and overbuilt to ensure years and years of trouble-free
operation. In this, we take pride.
The Carlton® 660 chipper is the heaviest duty 6-inch capacity disk style chipper available.
From the ground up, the components and weldments are the strongest on the market.
Read this manual carefully and TAKE RESPONSIBILITY for thoroughly familiarizing
yourself with the controls and the concepts behind the operation of this machine before
attempting to operate it. Slowly experiment with the controls and gradually work yourself up to
the full capabilities of this machine. The Carlton® 660 chipper is a durable and profitable
professional chipper. Read the chipper manual, the safety and operational decals on the chipper,
and all other operation and safety materials provided for the engine and other components. Use
proper safety precautions. Follow the instructions and use common sense and your “OX” will
perform like its namesake. If getting more work done in a day, with less trouble, is your idea of
good business, then you’ll love your new Carlton® Chipper.
We welcome your suggestions on how we might better build our machines. We solicit any and
all questions concerning the safe operation or proper servicing of your new chipper.
Please feel free to write to us with any comments.
We’ll enjoy hearing from you!
1
6” CHIPPER GENERAL INFORMATION
The J. P. Carlton Company constantly strives to create the best professional tree equipment
available in the industry. Therefore, the material in this manual is correct at the time of
publication. Carlton® reserves the right to make improvements, modifications, and even
discontinue features as we deem necessary to meet our goal. Carlton® also reserves the right to
discontinue models without any prior notification or obligation.
Inspect your new Carlton® Chipper as soon as you receive it. Any damages incurred during
shipment are not warranted and, therefore, are not covered repairs. You should have the truck
driver verify or acknowledge any damages caused during shipment. If not, contact the truck lines
as soon as possible with your complaint.
Any reference made to the right, left, front, or rear in relationship to the chipper is illustrated in
the following pictures. Please refer to these any time you call your dealer or J. P. Carlton for
parts or assistance.
Front
Left
Front Rear
Right
2
6” CHIPPER MACHINE FEATURES
Available Machine Features:
• 27 HP gas engine
• Auto-Feed® Plus
system
• Direct drive hydraulic
pump
• 360° adjustable swivel
discharge w/adjustable
deflector
• Axle 2000# cap
• Electric brakes,
optional
• Front jack stand –
2000# Cap, Screw type
• AR400 anvil
• 13” Tires rated 1760
pounds @ 50 PSI
• Tapered roller bearings
• 1-1/2” thick cutter disk
• 2 knives
• 6” x 6” throat opening
• 44 1/4” wide feed
intake opening
• Top feed roller –
6” x 6”
• Engine Key start
• High capacity battery
• Marine battery box
• Epoxy primer
• Dupont Imron® paint
• Double wire braid
hoses
in the strength and quality of each and every machine
We Pride Ourselves
3
6” CHIPPER MACHINE SPECIFICATIONS
General: Hydraulic System:
Weight: 1600 Pounds Hyd Pump Displcmnt: .329 in cu/rev
Length: 124 inches Hyd Pump Drv Systm:Direct Drive off Engine Mount
Height: 87 inches Flow: 5.33 GPM
Width: 56 inches
Tires: ST175/80R13 Ld Rng C 1760 # @ 50 PSI System Relief: 2500 PSI
Axle: Dexter Torflex 2,000 Pound Cap Oil Tank Capacity: 6 Gallons
Brakes: Electric Available as Option Oil Type: AW32
Hitch: 2” Coupler Valve: Series Type
Fuel Capacity: 6 Gallons Hose: 16,000 PSI Burst - Exceeds SAE 100R2
Battery: 850 CCA 78DT - 72 Oil Filter: 10 Micron in Tank Return Filter
Jack Stand: 2000 # Cap Screw Type Swing Up
Engine: Drive System:
Manufacturer: Kohler Model CH740 Engine Sheave: 6/3V5.3
Number of Cylinders: Two Jackshaft Sheave: 6/3V10.6
Bore: 3.27 Inches (83 mm) Drive Belt: 6/3V630 Kevlar Powerband
Stroke: 2.64 Inches (67 mm) Cutter Head Shaft: 2 1/2 inches
Displacement: 44 Cubic Inches (725 cc)
Maximum RPM: 3600 RPM Feed System:
Horsepower: 27 HP
Torque: 42.7 Ft*Lbs @ 3,000 RPM Feed Motors: 22.8 in cu Top
Cooling Medium: Forced Air Flow: 5.33 GPM
Air Cleaner: Two Stage Dry Type Hydraulic Drive: Live – Driven off engine
Oil Filter: Full Flow Spin On Autofeed: Digital Fu lly Adjustable
Oil Capacity: 2.1 Quarts Feed Rate: 80 Feet Per Minute
Electrical: 12 Volt Feed Rollers: Top 10-1/2” x 6”
Weight: 94 Lbs (43 KG) Springs: 15” Tight Wound Powder Coated
Slide Bearings: Four 1” Hardened Replaceable
Discharge: 360 Adjustable Swivel w/Deflector
Bearings: Frame:
Disk Bearings: 2 inches Tapered Roller Main Trailer Tongue: 2”x 3” with 3/16” wall
Feed Roller Bearings: 2 inches Ball Bearing Main Trailer Frame: 2”x3” with 3/16 ” wall
Disk Shaft: 2 ½ inches Removable Telescoping Tongue: N/A
Feed Roller Shaft: 2 inches Engine Mount: Sliding Positive Lock Engagement
Infeed Chute: 12 Gauge with 1” tube frame
Folding Infeed Tray: 10 Gauge with 1” tube frame
Chipper Disk: Folding Tray Lock: Two ¾” Spring Loaded Pin
Discharge Chute: 12 gauge
Wheel Diameter: 26 inches Discharge Lock: ¾” Spring Loaded Pin
Wheel Thickness: 1 1/2 inches Fuel Tank: High Density Polyethylene rubber mtd
Disk Balance: Precision High Speed Balanced Hydraulic Tank: High Density Polyethylene rubber mtd
Wheel Speed: 1850 RPM Nominal Battery Box: Marine Battery Box
Number of Knives: 2 Fenders: 12 gauge
Knife Dimensions: 7 ¼” x 4 x1/2” Feeder Bar: 1” OD x .093” wall - removable
Anvil: 3 ” x 6”x 1/2 ” AR400 Radiator Guards: None
Chip Throwers: Two 1/4”x 3 ½ ” x 3 ½ ” x 9 1/2” long Light Brackets: 10 Gauge
Cutting Dimensions:
Throat Opening: 6” x 6”
6”CHIPPER SAFETY PRECAUTIONS
Before operating the chipper, read this manual, the engine manual, and all the safety decals
on the machine. Know all parts of the machine and their functions, especially the shut
down procedures in case of emergency. No inexperienced person may operate the chipper.
Inexperience may cause injury. It is the owner’s responsibility to ensure all operators are
trained and fully understand all safety and operational aspects of the chipper.
This machine was built with safety in mind. The guards and other safety devices only work
when kept in place and secured properly. Safety decals are placed on the machine as
reminders of how to operate the machine safely, pay attention to the instructions.
SAFETY FIRST ALWAYS!
This is the Safety-Alert Symbol. This symbol is placed on the machine and in
the manual to alert the operator to the potential for bodily injury or death. The
operator should pay close attention to the instructions whenever they see this
symbol.
The Safety-Alert Symbol will be accompanied by one of the following words:
DANGER, WARNING, or CAUTION
• A DANGER symbol means that if the instructions are not followed the possibility of
serious personal injury or death is probable.
• A WARNING symbol means that if the instructions are not followed there is a
possibility of serious personal injury or death.
• A CAUTION symbol means there is an unsafe condition or practice that may cause
personal injury or property damage.
PERSONAL PROTECTION:
All personnel must wear eye and
ear protection, hard hat, short
fitted gloves without cuffs, long
sleeve shirt, long pants without
cuffs, and over the ankle work
boots with skid resistant soles
Do not wear loose-fitting clothing
Tie long hair back
Do not wear jewelry or long
dangling clothing; i.e. neckties,
long belts, or chains
Stay away from feed wheels
Keep away from moving parts
Only run in a well ventilated area
because of carbon monoxide
poisoning
P/N 070000A
P/N 0700008 P/N 0700010
5
6”CHIPPER SAFETY PRECAUTIONS
pany
Be Safe and Practice Safe Operation using the following guidelines.
• Any individual operating this chipper
must first read and understand this
manual, the engine and other
component manuals supplied with the
chipper, and all safety and operational
decals on machine.
• DO NOT permit children to operate
machinery or to play near machinery
during operation.
• DO NOT allow spectators to stand and
watch chipper in operation.
• DO NOT allow people to pass by
discharge zone while chipper is in
operation.
• Keep hands, feet, legs, clothing, hair
and all other body parts away from
feed intake wheels, chipper knives, and
other moving parts.
• Do not hang from, ride, sit, stand, lay,
or climb anywhere on this chipper
while it is in operation, running, or
being transported.
• Do not move, position, or transport
this chipper with the engine running.
• Keep away from pressurized leaks.
Never check for leaks using hand or
finger, use cardboard or wood.
Pressurized fluid can penetrate the skin
and cause injury or even death. Seek
immediate medical attention if
penetration occurs. Always wear eye
protection.
• DO NOT operate any machinery while
under the influence of alcohol or drugs
(prescription, over the counter, or
otherwise).
• DO NOT modify or change any part
without written approval from J. P.
Carlton Com
.
• No one should ever reach, lean, or kick
into the feed intake chute when the
chipper or the engine is running. Feed
wheels will pull in anything in the path
of operation and will cause severe
personal injury if a person is pulled
into feed intake wheels.
• Always load shorter pieces of wood or
brush on top of longer pieces or use
push paddle, never reach into the feed
intake chute to load these pieces.
• Stay clear of discharge zone when
running chipper. Never allow anyone
to stand near or to walk close to the
discharge zone, even if being
discharged into a bin or truck.
• Airborne debris may cause severe
injury. If inspection of chipped
material is required, shut down the
chipper and the engine first.
• Discharge spout should not be pointed
toward people, buildings, or other
personal property that may be injured
or damaged. Airborne debris is as
dangerous as any powerful projectile.
• Never position, adjust, or move the
discharge chute while the chipper or
the cutter disk are running
6
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