Carlon Flex and HDPE User Manual

P&C Flex

®

and HDPE

Innerduct

Installation Guide

ISPCHDPE-CAR

In USA, contact:
25701 Science Park Drive
Cleveland, Ohio 44122 USA
1-800-3-CARLON (1-800-322-7566)
In Ohio, [phone]
Fax: [phone]
TDD/Hearing Impaired Access [phone]
www.carlon.com

In Canada, contact:
c/o Multimodal Logistics
415 Traders Boulevard East
Mississauga, Ontario • Canada L4Z 1P2

[phone] • [phone]
Fax: [phone] • [phone]

Lay conduit in the trench as straight
as possible. Avoid undulations up
and down and side to side.

This is the incorrect
method of installation.

Incorrect method
of installation

This is the correct method
of installation.

Correct method
of installation

Gross Automation [phone] · www.carlonsales.com · [e-mail]

Stretch duct in one direction
away from secured end

Spot backfill
Keep bends as gradual
as possible

Secure end

Installation Instructions:

P&C
Flexible
Conduit

Accessories

P&C Flexible Conduit & Accessories

Part Std. Std. Ctn.

No. Size Ctn. Qty. Wt. (lbs.)

E940H 11/2"25 4
E940J 2" 30 5
E940K-CAR 21/2"4 2
E940L-CAR 3" 5 3
E940M 31/2"20 13
E940N-CAR 4" 5 4

P258H 11/2"50 2
P258JT 2" 60 3
P258K 21/2"25 2
P258LT 3" 30 3
P258NT 4" 48 8

E997H-CAR 11/2"10 .9
E997J-CAR 2" 10 1.2
E997K-CAR 21/2" 10 1.9
E997L-CAR 3" 10 2.1
E997M 31/2" 40 10.2
E997N 4" 30 10.7

COUPLINGS

PLUGS

BELL ENDS

(Schedule 40)

Part Std. Std. Ctn.

No. Size Ctn. Qty. Wt. (lbs.)

E942H 11/2"25 3
E942J 2" 30 6
E942K-CAR 21/2" 4 1.4
E942L-CAR 3" 3 1.5
E942M 31/2"2012
E942N-CAR 4" 7 5

E943H 11/2"25 3
E943J 2" 5 7
E943K-CAR 21/2" 5 1.2
E943L-CAR 3" 5 2
E943M 31/2"3014
E943N-CAR 4" 5 3

TERMINAL
ADAPTERS

FEMALE

ADAPTERS

Part Nominal Std. Ctn. Std. Ctn.
No. Size Qty. Wt. (lbs.) I.D. O.D.

11810-250 11/2" 250 Ft. 50 1.570 1.900

11810T-250 (Tape) 11/2" 250 Ft. 81 1.570 1.900

11811-250 2" 250 Ft. 101 2.045 2.375

11811T-250 (Tape) 3" 250 Ft. 103 2.045 2.375

ROUND WOODEN REEL

Part Nominal Std. Ctn. Std. Ctn.
No. Size Qty. Wt. (lbs.) I.D. O.D.

11810D-4500 11/2" 4500 Ft. 1,148 1.570 1.900

11811D-2500 2" 2500 Ft. 1,005 2.045 2.375

11813D-1200 2" 1200 Ft. 1,122 3.068 3.500

DETECTABLE TAPE

Part Nominal Std. Ctn. Std. Ctn.
No. Size Qty. Wt. (lbs.) I.D. O.D.

11811-700 2 " 700 Ft. 175 2.045 2.375

11812-250 21/2" 250 Ft. 126 2.469 2.875

11812AG-001 21/2" 1300 Ft. 510 2.469 2.875

11813-250 3" 250 Ft. 193 3.068 3.500

11815-250 4" 250 Ft. 254 4.026 4.500

EDGE BRACE REEL

Gross Automation [phone] · www.carlonsales.com · [e-mail]

Accessories

Part Innerduct

Number Size OD

EC1.315 1" 1.19" – 1.242"

EC1.488 1-1/4" 1.546"

EC1.488 1-1/4" 1.488"

EC1.660 1-1/4" 1.660"

EC1.900 1-1/2" 1.890"

EC2.375 2" 2.348"

P75 3/4" .91 – 1.08"

P100 1" 1.242"

P125 1-1/4" 1.44" – 1.68"

P150CPLR 1-1/2" 1.8" – 2.02"

P200 2" 2.31" – 2.48"

P300 3" 3.495" – 3.505"

P400 4" 4.41" – 4.65"

BS1.315 1" SDR 1.315"

BS1.194 1" True 11 1.194"

BS1.488 11/4" True 11 1.488"

BS1.660 11/4" SDR 1.660"

BS1.900 11/2" SDR 1.900"

BS2.375 2" SDR 2.375"

Part I.D.

Number Size Range

PIC100 1" 1.05"

PIC125 1-1/4" 1.25"

HDPE Innerduct & Accessories

HDPE Innerduct

How to Build a Part Number:

Product Size Type Wall Options Splits Color Stripes Tape Length

A = HDPE 2 = 1/2" C = Smooth/Smooth 4= SCH 40 N = None 1 = 1 Way Single A = Black NN = None A = Empty 1500

3 = 3/4" 5

=

SCH 80 D= Lube Duct 2= 2 Way Segmented B= Blue 3A= Black Stripes B= 1130 lbs. Polyester Tape (Equals 1500 Feet)

5

=

1" 6= SDR 11 3= 3 Way Segmented C= Brown 3B= Blue Stripes C= 1250 lbs. Polyester Tape

6

=

1-1/4" 9= SDR 13.5 4= 4 Way Segmented D= Buff 3C= Brown Stripes D= 1500 lbs. Polyester Tape

9

=

1-1/2" 13= SDR 15.5 5= 2 Way Parallel E= Gray 3D= Buff Stripes E= 1800 lbs. Polyester Tape

13

=

2" 14= SDR 17 6= 3 Way Parallel F= Green 3E= Gray Stripes G= 200 lbs. Polyester Tape

14

=

2-1/2" 16= SDR 21 7= 4 Way Parallel G= Lilac 3F= Green Stripes J= 2500 lbs. Polyester Tape

15

=

3" 22= SDR 7 12 = 2 Way Compart H= Lt. Green 3G= Lilac Stripes K= 400 lbs. Detect. Polyester Tape

16

=

4" 24= SDR 9 13 = 3 Way Compart J= Orange 3H= Lt. Green Stripes T= 1250 lbs. Poly Metric Tape

17

=

4.75" 26= SIDR 11.5 14 = 4 Way Compart K= Red 3J= Orange Stripes V= 1250 lbs. Detectable 22G

18

=

5" 27= SIDR 11.5 True L= Terra Cotta 3K= Red Stripes

Poly Tape

22

=

6" 29= SIDR 15 M= White 3L= Terra Cotta Stripes

23

=

7" 34= SIDR 7 N= Yellow 3M= White Stripes

24

=

8" 36= SIDR 9 3N= Yellow Stripes

25

=

10" 37= SIDR 9 True

26

=

12" 42= TC-7A

27

=

14" 45= True 11

28

=

16" 46= True 9

END CAPS

UNIVERSAL
ALUMINUM
COUPLINGS

BARBED

COUPLINGS

INTERNAL COUPLINGS

Gross Automation [phone] · www.carlonsales.com · [e-mail]

Accessories

“E-LOC” COUPLERS

TUFF-LINK
COUPLERS

Part Innerduct

Number Size OD

DEL131 1" 1.315"

DEL150 1-1/4" True 1.500"

DEL154 1-1/4" 1.540"

DEL166 1-1/4" 1.660"

DEL190 1-1/2" 1.900"

DEL237 2" 2.375"

DEL150-154 1-1/4" 1.500" – 1.540"

DEL 154-166 1-1/4" 1.500" – 1.660"

DEL 150-166 1-1/4" 1.540" – 1.660"

EL1.050 3/4" 1.050"

EL1.315 1" 1.315"

EL1.660 1-1/4" 1.660"

EL1.900 1-1/2" 1.900"

EL2.375 2" 2.375"

EL2.875 2-1/2" 2.875"

EL3.500 3" 3.500"

EL4.500 4" 4.500"

EL5.563 5" 5.563"

EL6.000 6" 6.625"

TFL100 1" 1.299"

TFL125 1-1/4" 1.660

TFL150 1-1/2" 1.900

TFL200 2" 2.375

DOUBLE

“E-LOC” COUPLERS

ISPCHDPE-CAR 500 SP 1/05
© Lamson & Sessions 2005

Gross Automation [phone] · www.carlonsales.com · [e-mail]