Carlon Cementing Joints - Low Res User Manual

Accessories – Cement
www.carlonsales.com
Average number of joints per can
Pipe size1/2 Pint Pint Quart Gallon
1
/2 140 275 550 2,200
3
/
170140 280 1,120
1
1
/
4 50 100 200 800
1
1
/2 37 75 150 600
2204080320
21/2 17 35 70 280
3153060240
31/2 13 27 54 216
4122550200 591938 150 661224 95
Average shelf-life of all Carlon cement is 24 months (unopened cans stored below 80˚F.)
All Carlon cements are specially formulated to be used with Carlon PVC products, and do not require primers when parts are clean of dirt and moisture.
Cementing PVC Conduit:
1. Make square saw cut with fine
tooth saw.
2. Deburr and round inside edge
of the cut end.
3. Clean socket ID and spigot OD
of dirt and moisture.
4. Apply a uniform coat of
cement to spigot end and push onto socket bottom, rotating
1
/4 turn.
5. Allow time to set before
disturbing. This will depend upon temperature.
Cementing PVC Conduit for
Submerged Areas
Requiring
Air or Water
Tightness:
1. Follow the procedure to the
left for cementing conduit.
2. Test workmanship by
conducting a low pressure air (3.0 - 5.0 psi) test after system is installed and cemented joints are set.
3. Plug and block ends to
prevent movement prior to pressurization.
4. Check for leaks with soap
solution.
5. Even low pressure air can
cause high thrust loads and caution must be observed.
Cementing ENT for Concrete-Tight Applications:
1. Use Carlon Socket tight
fittings or couplings.
2.
Do not
use chemical primer
or cleaner.
3. Apply a light uniform coat of
cement, labeled for use with ENT.
4.
A brush
shall be used to
apply the cement.
5. Brush excess cement out of
ENT grooves
6. Promptly insert ENT into
fitting while cement is wet, until the fitting stop is reached, and give
1
/4 turn.
7. Do not disturb until the joint is set.
Cement Joints
Carlon nonmetallic products are joined by means of solvent cement joints. Sizes
1
/2" through 11/2" should be cut square (using a fine tooth handsaw) and deburred. For sizes 2" through 6" a miter box or similar saw guide should be utilized to keep the material steady. After cutting and deburring, wipe ends clean of dust, dirt and shavings.
Joining process as follows: Be sure that conduit end is clean and dry. Apply coat of Carlon Solvent Cement (use dauber) to end of conduit, the length of the socket to be attached. Push conduit firmly into fitting
while rotating conduit slightly about one-quarter turn to spread cement evenly. Allow joint to set approximately 10 minutes.
Carlon recommends the use of Carlon cement for proper solvent cement joints. Since this cement is prepared particularly for our product compounds and tolerances, we cannot guarantee joints assembled with cement materials supplied by other manufacturers. Regular grade grey solvent cement will accommodate most application situations being of a general purpose nature. In situations requiring an extremely fast-setting joint, (low temperature or difficult installation conditions) Carlon All Weather Quick-Set Cement is recommended. Standard grade clear cement is recom­mended for noncritical utility applications where gap filling and leak testing are not required.
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Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com