Carlisle Binks 31-397, Binks 31-400, Binks 31-456, Binks 31-424, Binks 31-455 Service Manual

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Page 1

SERVICE MANUAL

15:1 GEAR DRIVEN AIR MOTOR DRIVES AND AGITATOR ASSEMBLIES

FOR OPEN AND CLOSED DRUMS AND LARGE TANK ASSEMBLIES

31-451

31-424

31-454

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Page 2

In this part sheet, the words WARNING, CAUTION and NOTE are used to

emphasize important safety information as follows:

WARNING

Hazards or unsafe practices which

could result in severe personal

injury, death or substantial property

damage.

Read the following warnings before using this equipment.

READ THE MANUAL

Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual.

OPERATOR TRAINING All personnel must be trained before operating finishing equipment.

EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury.

LOCK OUT / TAG-OUT

Failure to de-energize, disconnect, lock out and tag-out all power sources before performing equipment maintenance could cause serious injury or death.

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning.

PRESSURE RELIEF PROCEDURE

Always follow the pressure relief procedure in the equipment instruction manual.

KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed.

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY

WEAR SAFETY GLASSES

Failure to wear safety glasses with side shields could result in serious eye injury or blindness.

INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.

NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval.

NOISE HAZARD You may be injured by loud noise. Hearing protection may be required when using this equipment.

CAUTION

Hazards or unsafe practices which

could result in minor personal injury,

product or property damage.

WARNING

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released under pressure, or flying debris.

PINCH POINT HAZARD Moving parts can crush and cut. Pinch points are basically any areas where there are moving parts.

STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.

WEAR RESPIRATOR Toxic fumes can cause serious injury or death if inhaled. Wear a respirator as recommended by the fluid and solvent manufacturer’s Safety Data Sheet.

TOXIC FLUID & FUMES Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, injected or swallowed. LEARN and KNOW the specific hazards or the fluids you are using.

FIRE AND EXPLOSION HAZARD Improper equipment grounding, poor ventilation, open flame or sparks can cause a hazardous condition and result in fire or explosion and serious injury.

MEDICAL ALERT Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:

• Go to an emergency room immediately.

• Tell the doctor you suspect an injection injury.

• Show the doctor this medical information or the medical alert

• Tell the doctor what kind of fluid you were spraying or

GET IMMEDIATE MEDICAL ATTENTION To prevent contact with the fluid, please note the following:

• Never point the gun/valve at anyone or any part of the body.

• Never put hand or fingers over the spray tip.

• Never attempt to stop or deflect fluid leaks with your hand,

• Always have the tip guard on the spray gun before spraying.

• Always ensure that the gun trigger safety operates before

NOTE

Important installation, operation or

maintenance information.

card provided with your airless spray equipment.

dispensing.

body, glove or rag.

spraying.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

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Page 3

31-451

31-424

31-454

DESCRIPTIONS

15:1 GEAR DRIVEN AGITATORS FOR 55 GALLON OPEN TOP DRUMS:

31-424 55 Gallon Agitator with Stainless Steel Drum Cover

31-397 55 Gallon Agitator with Plated Steel Drum Cover

31-400 Gear Driven Agitator Assembly (less cover)

31-456 Agitator Drive for 31-423, 31-397, and 31-400

41-3305 Agitator only (less drive and less cover)

31-455 Agitator Drive for 30 and 60 Gallon Tanks (Includes 13” air hose and fittings)

15:1 GEAR DRIVEN AGITATORS FOR 55 GALLON DRUMS WITH EXISTING AGITATOR:

31-454 55 Gallon Agitator Drive with bracket hardware for drums with existing agitator

31-453 Replacement Drive for 31-394

15:1 GEAR DRIVEN AGITATORS FOR 55 GALLON DRUMS WITH EXISTING AGITATOR:

31-451 55 Gallon Agitator Drive with threaded adapter for drums with existing agitator

WARNING

Before attempting any installation of agitators onto pressure feed tanks, the tanks must be relieved of pressure as high pressure can cause a serious injury. Pressure is maintained in a pressure tank after the system has been shut down. Before attempting removal of cover, fill cap, or center plug, pressure must be relieved using the following steps:

PRESSURE RELIEF PROCEDURE

(IF USED ON PRESSURIZED TANKS)

1. Turn off the main air supply to the tank.

2. Close air inlet valve located on tank air manifold. Remove air inlet hose.

3. Bleed off air in the tank by turning the air relief valve thumb screw counter-clockwise. Wait until all the air has escaped through the valve before removing the pressure tank cover, fill cap, or center plug.

4. Leave the air relief valve open until you have reinstalled the cover, fill cap, or center plug.

OPTIONAL AIR MOTOR LUBRICATION

(Lubrication will extend the life of the motor)

An automatic air line filter/lubricator should be installed in the air supply line no more than 18” from the air motor. A 5 micron filter is recommended. Install the lubricator level with or above the motor so the oil mist will blow directly into or down into the motor (see Fig. 1).

Fill the oil reservoir with SAE 10W motor oil.

Adjust lubricator to feed 1 drop of oil for every 50 cfm of air or 1 drop per minute of continuous running.

The unit may also be lubricated manually by adding 10-20 drops of oil SAE 10 weight oil into the air inlet fitting at the start of each shift.

Fig 1 MAIN AIR LINE

ISOLATOR VALVE

FILTER REGULATOR LUBRICATOR

MUFFLER

AIR MOTOR

AIR SUPPLY

Air supplies (compressors etc.) shall be sited in a nonhazardous area with a filter on the air intake system to prevent the ingress of dust or similar foreign materials into the parts where compression takes place.

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Periodically—Remove air adjusting valve and air strainer and flush motor with a clean suitable solvent. Remove trapped particles from screen and clean air strainer felt.

Page 4

55 GALLON AGITATORS WITH 15:1 GEAR REDUCTION FOR OPEN TOP DRUMS

55 GALLON AGITATORS

31-397 with plated steel cover (shown)

31-424 with stainless steel cover

31-400 Agitator (no cover)

41-3305 (no drive or cover) (items 3-11)

15:1 AGITATOR DRIVE

31-455 with Air Hose/ttings (shown)

31-456 less Air Hose/tting

29 28

83-2114 STUFFING BOX ASSEMBLY

(Item 4)

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Page 5

55 GALLON AGITATOR AND

15:1 AGITATOR DRIVE PARTS LIST

Ref.

Replacement

No.

▲ 25

▲ 26

▲ Order KK-5006 Strainer Screen and Felt Kit

Part No.

31-452

31-455

2A 31-124 PLATED STEEL COVER 1

2B 31-426 STAINLESS STEEL COVER

3 41-3305 AGITATOR LESS DRIVE 1

4 83-2114 STUFFING BOX ASSEMBLY 1

5 41-172 LOCKNUT 1

6 83-2197 PADDLE ASSEMBLY, SS 2

7 20-2079 HEX NUT 5/16-18, SS 4

8 83-2194 PADDLE, SS 4

9 20-2077

10 83-2132 BLOCK, SS 2

11 20-1741 SQ. HD. SET SCREW 3/8-16 X 1" LG, SS 2

12 83-2107 BEARING ASSEMBLY 1

13 83-2112 GLAND 1

14 83-2111-K4

15 83-2110 WASHER 1

16 83-1211 PIN 1

17 83-2099 SHAFT 1

18 83-2109 BOX ASSEMBLY 1

19 83-3032 BEARING (INCLUDED IN ITEM 18) 1

20 ----- BOX (INCLUDED IN ITEM 18) 1

21 20-1237 SOC. HD. SET SCREW 1/4-20 X 1/4" LG 1

22 31-434 GEAR-MOTOR 1

23 350-401 MUFFLER 1

24 --- STRAINER CAP 1

--- SCREEN 2

--- FELT 1

27 --- STRAINER BODY 1

28 H-2008

29 HAV-500 AIR ADJUSTING VALVE 1

30 31-398 DRIVE SHAFT ASSEMBLY 1

31 31-57 COUPLING 1

Purchase

33 31-395 COUPLING ADAPTER 1

37 HA-57011

38 20-1753-1

Locally

Purchase

Locally

Purchase

Locally

Purchase

Locally

15:1 AGITATOR DRIVE (INCLUDED WITH

HEX HD. CAP SCREW 5/16-18 X 1-1/2"

(INCL 4/EA 83-2111 PACKINGS)

SET SCREW 5/16-18 X 5/16" LONG 1

HEX HD. CAP SCREW 3/8-16 X 1" LONG 2

HEX HD. CAP SCREW 3/8-16 X 2" LONG 1

HOSE ASSEMBLY 13" LONG, 1/4 NPS(F) SW

ENDS (INCLUDED WITH 31-396-1 ONLY)

BUSHING, 1/4 NPT(F) X 3/8 NPT(M)

(INCLUDED WITH 31-396-1 ONLY)

Description

31-397, 31-400, 31-424)

15:1 AGITATOR DRIVE

(INCLUDES ITEMS 37, 38, 39)

LG, SS

PACKING SET

DM NIPPLE, 1/4 NPT X 1/4 NPS

(2/EA INCL WITH 31-396-1)

LOCK WASHER 3/8" 2

Ind.

Parts

Req'd.

1 OR 2

55 GALLON AGITATOR AND 15:1 AGITATOR

DRIVE INSTALLATION INSTRUCTIONS

WARNING

Before attempting any installation of agitators onto pressurized tanks, the tanks must be relieved of pressure as high pressure can cause a serious injury. Pressure is maintained in a pressure tank after the system has been shut down. Before attempting removal of cover, fill cap, or center plug, pressure must be relieved using the pressure relief procedure on page 3.

1. Insert the 83-2114 Stuffing Box Assembly (4) into the drum cover as shown.

2. Align the pin in the stuffing box housing (18) with the notch in the drum cover (2). See Figure 1 below.

3. Secure the Stuffing Box Assembly (4) to the cover (2) with the Locknut (5). Make sure this connection is tight.

4. Attach each Paddle Assembly (6). Tighten securely. For two paddle assemblies, locate on the highest and lowest flats. Orient paddle assemblies as shown.

5. Place cover with stuffing box and paddles on drum.

6. Place the Agitator Drive (1) over the top of the shaft (17). Align the pin (16) with the coupling (31).

7. Attach the Drive Unit (1) to the Stuffing Box (4) with the screws

(34) and lock-washers (35)provided. Tighten securely.

8. The Gear-motor (22) orientation may be adjusted by loosening the cap screw (36) and rotating the unit to the desired position. Re-tighten the screw (36) after the unit is positioned as desired.

9. The position of the air motor (80) can be adjusted by removing the screws (84) and lockwashers (85) rotating the air motor in 90° increments. Re-tighten the screws after desired orientation is reached.

10. Connect air hose to the air adjustment valve (29).

Figure 1

Stufng Box Housing

Cover

55 GALLON AGITATOR AND

15:1 AGITATOR DRIVE OPERATION

CAUTION

Failure to properly lubricate the air motor will result in

premature motor failure and will void the warranty.

1. Lubricate air motor. Follow the lubrication instructions on page 3.

2. Open the valve to the main air line, and slowly open the air adjusting valve (29) until the agitator turns.

3. Adjust speed of the agitator with the air adjustment valve (29). Do not run unit at excessive speeds. Typical speeds are 50 to 70 RPM.

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Page 6

AGITATOR DRIVE UNITS FOR AGITATOR EQUIPPED DRUMS

31-451 AGITATOR DRIVE 31-453 DRIVE UNIT

FOR 31-454

6061

31-454 AGITATOR DRIVE

43 41

79 71

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Page 7

AGITATOR DRIVE UNITS PARTS LISTS

31-451 DRIVE UNIT ASSEMBLY

ITEM

NO.

40 350-401 MUFFLER & AIR STRAINER ASSEMBLY 1

41 STRAINER CAP 1

44 STRAINER BODY 1

45 HAV-500 ADJUSTING VALVE 1

46 H-2008

47 31-434 AGITATOR DRIVE 1

51 QS-238 AIR MOTOR SUPPORT 1

52 QS-456 SCREW ASSSEMBLY 1

53 QS-455 DRIVE COUPLING ASSEMBLY 1

55 QS-237 DRIVER PIN 1

56 QS-457 ADAPTER 1

57 QS-240 DRIVER SHAFT, 1/2" SQUARE 1

57 QS-242 DRIVER SHAFT, 7/16" SQUARE 1

PART NO. DESCRIPTION QTY.

▲

▲l

Purchase Locally

SCREEN 2

FELT 1

ADAPTER, 1/4 NPSM X NPT PLATED BRASS

HEX NUT, 3/8-16 1

LOCK WASHER 3/8" 1

HEX HD. CAP SCREW 3/8-16 X 2-1/2" LONG

COTTER PIN, 1/16" X 1/2" 1

31-453 DRIVE UNIT ASSEMBLY

ITEM

NO.

40 350-401 MUFFLER & AIR STRAINER ASSEMBLY 1

41 STRAINER CAP 1

44 STRAINER BODY 1

45 HAV-500 ADJUSTING VALVE 1

46 H-2008

60 31-434 DRIVE UNIT 1

61 31-398 DRIVE SHAFT ASSEMBLY 1

63 31-395 COUPLING ADAPTER 1

PART NO. DESCRIPTION QTY.

▲

▲l

Purchase Locally

SCREEN 2

FELT 1

ADAPTER, 1/4 NPSM X NPT PLATED BRASS

HEX HEAD CAP SCREW 3/8-16 X 2" LONG

HEX HEAD CAP SCREW 3/8-16 X 1" LONG

LOCK WASHER 3/8" 2

STREET ELBOW, 1/4" NPT M X F 1

PIPE, 1/4" NPT X 6" LONG 1

COUPLING, 1/4" NPT 1

31-454 AGITATOR DRIVE ASSEMBLY

ITEM

NO.

69 31-434 DRIVE UNIT 1

70 31-28 COUPLING ASSEMBLY 1

72 83-1211 ROLL PIN 1

73 31-25 SHAFT 1

74 31-32 AIR MOTOR SUPPORT 2

75 31-31 CLAMP ASSEMBLY 1

77 31-35 DRIVE BASE 1

78 31-33 BRACKET 1

79 31-21 COUPLING (7/16" SQUARE) 1

79 31-22 COUPLING (5/8" SQUARE) 1

79 31-23 COUPLING (1/2" SQUARE) 1

79 31-24 COUPLING (3/8" SLOTTED) 1

PART NO. DESCRIPTION QTY.

Purchase Locally

SET SCREW, 5/16 X 5/16" LONG, CUP POINT 2

SET SCREW, 5/16 X 3/8" LONG , CUP POINT 4

Parts are included within the following packing kits:

l KK-5001-1A AIR MOTOR REPAIR KIT ▲ KK-5006 STRAINER SCREEN AND FILTER KIT

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Page 8

31-453 & 31-454

INSTALLATION INSTRUCTIONS

1. Loosen cap screw (64) and separate the gear-motor (47) from the coupling adapter (63).

2. Align the set screw detent on the drive shaft assembly (61) with the set screw (71) in the coupling assembly (70) and tighten the set screw securely

3. Re-attach the gear-motor (47) to the coupling adapter (79) and tighten the cap screw (64).

4. Align holes on the coupling adapter (79) to the mounting holes on the drive base (77). Secure tightly with screws (62) and lock washers (65).

5. Connect the desired coupling (79) to the shaft (73) with set screw (71).

6. Place entire assembly across drum and align the coupling with the end of the pre-fitted agitator shaft.

7. After unit is positioned, clamp unit to drum.

8. The gear-motor orientation may be adjusted by loosening the cap screw (64) and rotating the gear motor (47) to the desired position and re-tightening the cap screw (64).

31-451

INSTALLATION INSTRUCTIONS

1. Adapter (56) has two thread sizes: 1-1/2” NPS (m) on one end and 2” NPS(m) on the other end. Choose the proper thread size and place the adapter over the agitator shaft of the drum and screw down securely.

2. Select the proper driver shaft (57) and attach it to drive coupling assembly (53) with driver pin (55) and cotter pins (54). Place the assembly on the shaft of the drum agitator.

3. Slip air motor support (51) down over drive coupling assembly (53) and adapter (56).

4. Tighten air motor support (51) securely with screw assembly (52).

5. Install gear-motor (47) on the air motor support (51), being sure to engage the shaft of the drive coupling assembly (53).

6. Tighten cap screw (50) and hex nut (48).

7. Connect supply line to air adjusting valve (45).

8. The gear-motor orientation may be adjusted by loosening the cap screw (64) and rotating the gear motor (47) to the desired position and re-tightening the cap screw (64).

31-453 & 31-454

OPERATION

CAUTION

Failure to properly lubricate the air motor will result in

premature motor failure and will void the warranty.

1. Lubricate air motor. Follow the lubrication instructions on page 3.

2. Open the valve to the main air line, and slowly open the air adjusting valve (45) until the agitator turns.

3. Adjust speed of the agitator with the air adjustment valve (45). Do not run unit at excessive speeds. Typical speeds are 50 to 70 RPM.

31-451

OPERATION

CAUTION

Failure to properly lubricate the air motor will result in

premature motor failure and will void the warranty.

1. Lubricate air motor. Follow the lubrication instructions on page 3.

2. Open the valve to the main air line, and slowly open the air adjusting valve (45) until the agitator turns.

3. Adjust speed of the agitator with the air adjustment valve (45). Do not run unit at excessive speeds. Typical speeds are 50 to 70 RPM.

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Page 9

31-437-K AIR MOTOR & COUPLING KIT

31-434 GEAR REDUCTION DRIVE

BASE DRIVE UNIT

31-434 15:1 GEAR REDUCTION DRIVE ASSEMBLY

31-434 PARTS LIST

ITEM

NO.

80 31-437-K

81 20-6990 COUPLING ASSEMBLY 1

82 20-1068 COUPLING SPIDER 1

84 31-422 COVER PLATE (INCL W/ 31-435-K) 1

86 31-435-K

PART NO. DESCRIPTION QTY.

AIR MOTOR WITH COUPLING (INCL W/ 31-434)

Purchase Locally

SET SCREW, 1/4-20 X 5/16" 4

CAP HEAD SCREW, M6 X 10mm 2

15:1 REDUCER WITH COUPLING (INCL W/ 31-434)

31-437-K AIR MOTOR & COUPLING ASSEMBLY

31-437-K PARTS LIST

PART NO. DESCRIPTION QTY.

▲

▲l

Purchase Locally

PT-59-1-K10 l

SCREEN 2

FELT 1

END CAP GASKET 1

MACHINE SCREW, 1/4-28 X 1/2" 12

END PLATE SPACER KIT 2

VANE 4

90 89

ITEM

NO.

40 350-401 MUFFLER & AIR STRAINER ASSEMBLY 1

41 STRAINER CAP 1

44 STRAINER BODY 1

81 20-6990 COUPLING ASSEMBLY 1

87 QS-190 END CAP 1

89 PT-58 BEARING 2

91 FRONT PLATE 1

93 QS-189-1-K10 DOWEL PIN 4

94 BODY 1

96 ROTOR ASSEMBLY 1

97 END PLATE 1

98 37-90 SEAL 1

Parts are included within the following packing kits:

l KK-5001-1A AIR MOTOR REPAIR KIT ▲ KK-5006 STRAINER SCREEN AND FILTER KIT

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Page 10

AIR MOTOR DRIVE SERVICE CHECKS

CONDITION CAUSE CORRECTION

Air motor mufer (40) is clogged.

Air motor needs lubrication or cleaning.

Air motor sluggish or inefcient.

Motor vanes need replacing or contaminants present in

Air motor bearing (89) worn

AIR MOTOR REBUILD

(SEE EXPLODED VIEW OF 31-437-K ON PAGE 9.)

Do not pry dead end plate (91) or drive end plate (97) from air motor body (94) with a screwdriver. This will dent the surface of the body and plates and causing leaks. A puller tool should be used to remove the plate from the motor body while maintaining the positions of the shaft.

Always install new gaskets (92) when re-assembling air motor.

Assemble the end plates to the body using an arbor press with a pusher acting on both races of the bearing while rigidly supporting the opposite (drive) end of the shaft.

motor chamber.

Clean or replace the felt (43).

Replace mufer (40) if necessary.

Lubricate (see "Air Motor Lubrication" section). Disassemble and clean per parts replacement instructions.

Disassemble, clean motor per parts replacement instructions. Replace worn vanes.

Replace bearings per parts replacement instructions

GEAR BOX OIL

The gearbox (86), page 9, contains a special high quality gear oil, made specifically for worm drive gearboxes. The oil that was installed at the factory should be sufficient for the life of the gearbox. If oil should ever be required, drain the gearbox completely. Then add 80mL [2.7 oz] of 31-439 gear oil.

WARNING

Do not substitute another gear oil or it may result in damage

to your equipment.

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Page 11

15:1 AGITATOR DRIVE FLEX COUPLING INSTALLATION

Assemble one coupling jaw from the coupling assembly (81) onto the air motor

shaft (80). Make sure to keep the coupling face ush with the end of the motor

shaft as shown. Apply Loctite 243 (or equivalent) to set screw threads. Align the

set screw to motor shaft at and tighten.

Assemble one coupling jaw to the gearbox shaft. Apply Loctite 243 (or equivalent)

to set screw threads. Align set screw to at and tighten the shaft should rotate

freely after the coupling jaw is installed.

After assembling the coupling jaws and spider as shown above, align the coupling jaws of the air motor (80) to the spider and jaws of the gearbox coupling (86), and insert the air motor into the coupling guard. Align the set screw holes on the coupling guard to the drill points on the air motor hub. Orient the air motor as required. Apply Loctite 243 (blue) to the four set screws (83) and tighten securely.

SET SCREW

1/8" HEX

COUPLING JAW

COUPLING SPIDER (82)

SET SCREW 1/8" HEX

238mm

REF

SET SCREW 1/8" HEX

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Page 12

WARRANTY POLICY

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.

The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,

will void all warranties. Failure to reasonably follow any maintenance guidance provided

may invalidate any warranty.

For specic warranty information please contact Carlisle Fluid Technologies.

Carlisle Fluid Technologies is a global leader in innovative nishing technologies.

Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.

DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®

are registered trademarks of Carlisle Fluid Technologies, Inc.

For technical assistance or to locate an authorized distributor,

contact one of our international sales and customer support locations.

Region Industrial/Automotive Automotive Renishing

Americas

Europe, Africa,

Middle East, India

China

Japan

Australia

Tel: 1-800-992-4657 Tel: 1-800-445-3988

Fax: 1-888-246-5732 Fax: 1-800-445-6643

Tel: +44 (0)1202 571 111

Fax: +44 (0)1202 573 488

Tel: +8621-3373 0108

Fax: +8621-3373 0308

Tel: +81 45 785 6421

Fax: +81 45 785 6517

Tel: +61 (0) 2 8525 7555

Fax: +61 (0) 2 8525 7575

For the latest information about our products, visit www.carlisleft.com

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