Carlisle Binks 31-397, Binks 31-400, Binks 31-456, Binks 31-424, Binks 31-455 Service Manual

SERVICE MANUAL

EN

15:1 GEAR DRIVEN AIR MOTOR DRIVES
AND AGITATOR ASSEMBLIES

FOR OPEN AND CLOSED DRUMS AND LARGE TANK ASSEMBLIES

31-451

31-424

31-454

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EN

In this part sheet, the words WARNING, CAUTION and NOTE are used to

emphasize important safety information as follows:

!

WARNING

Hazards or unsafe practices which

could result in severe personal

injury, death or substantial property

damage.

Read the following warnings before using this equipment.

READ THE MANUAL

Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.

OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.

EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.

LOCK OUT / TAG-OUT

Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning.

PRESSURE RELIEF PROCEDURE

Always follow the pressure relief procedure in the equipment
instruction manual.

KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY

WEAR SAFETY GLASSES

Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.

INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.

NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.

NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.

!

CAUTION

Hazards or unsafe practices which

could result in minor personal injury,

product or property damage.

!

WARNING

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released
under pressure, or flying debris.

PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.

STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.

WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.

TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.

FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.

MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:

• Go to an emergency room immediately.

• Tell the doctor you suspect an injection injury.

• Show the doctor this medical information or the medical alert

• Tell the doctor what kind of fluid you were spraying or

GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:

• Never point the gun/valve at anyone or any part of the body.

• Never put hand or fingers over the spray tip.

• Never attempt to stop or deflect fluid leaks with your hand,

• Always have the tip guard on the spray gun before spraying.

• Always ensure that the gun trigger safety operates before

NOTE

Important installation, operation or

maintenance information.

card provided with your airless spray equipment.

dispensing.

body, glove or rag.

spraying.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

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EN

31-451

31-424

31-454

DESCRIPTIONS

15:1 GEAR DRIVEN AGITATORS FOR 55 GALLON OPEN TOP DRUMS:

31-424 55 Gallon Agitator with Stainless Steel Drum Cover

31-397 55 Gallon Agitator with Plated Steel Drum Cover

31-400 Gear Driven Agitator Assembly (less cover)

31-456 Agitator Drive for 31-423, 31-397, and 31-400

41-3305 Agitator only (less drive and less cover)

31-455 Agitator Drive for 30 and 60 Gallon Tanks (Includes 13” air hose and fittings)

15:1 GEAR DRIVEN AGITATORS FOR 55 GALLON DRUMS WITH EXISTING AGITATOR:

31-454 55 Gallon Agitator Drive with bracket hardware for drums with existing agitator

31-453 Replacement Drive for 31-394

15:1 GEAR DRIVEN AGITATORS FOR 55 GALLON DRUMS WITH EXISTING AGITATOR:

31-451 55 Gallon Agitator Drive with threaded adapter for drums with existing agitator

!

WARNING

Before attempting any installation of agitators onto
pressure feed tanks, the tanks must be relieved of
pressure as high pressure can cause a serious injury.
Pressure is maintained in a pressure tank after the
system has been shut down. Before attempting
removal of cover, fill cap, or center plug, pressure
must be relieved using the following steps:

PRESSURE RELIEF PROCEDURE

(IF USED ON PRESSURIZED TANKS)

1. Turn off the main air supply to the tank.

2. Close air inlet valve located on tank air manifold. Remove
air inlet hose.

3. Bleed off air in the tank by turning the air relief valve
thumb screw counter-clockwise. Wait until all the air has
escaped through the valve before removing the pressure
tank cover, fill cap, or center plug.

4. Leave the air relief valve open until you have reinstalled the
cover, fill cap, or center plug.

OPTIONAL AIR MOTOR LUBRICATION

(Lubrication will extend the life of the motor)

An automatic air line filter/lubricator should be installed in the
air supply line no more than 18” from the air motor. A 5
micron filter is recommended. Install the lubricator level with
or above the motor so the oil mist will blow directly into or
down into the motor (see Fig. 1).

Fill the oil reservoir with SAE 10W motor oil.

Adjust lubricator
to feed 1 drop of
oil for every 50
cfm of air or 1
drop per minute
of continuous
running.

The unit may also
be lubricated
manually by adding 10-20 drops of oil SAE 10 weight oil into
the air inlet fitting at the start of each shift.

Fig 1 MAIN AIR LINE

ISOLATOR
VALVE

FILTER
REGULATOR
LUBRICATOR

MUFFLER

AIR MOTOR

AIR SUPPLY

Air supplies (compressors etc.) shall be sited in a non­hazardous area with a filter on the air intake system to
prevent the ingress of dust or similar foreign materials into the
parts where compression takes place.

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Periodically—Remove air adjusting valve and air strainer and
flush motor with a clean suitable solvent. Remove trapped
particles from screen and clean air strainer felt.

EN

55 GALLON AGITATORS WITH 15:1 GEAR REDUCTION FOR OPEN TOP DRUMS

55 GALLON AGITATORS

31-397 with plated steel cover (shown)

31-424 with stainless steel cover

31-400 Agitator (no cover)

41-3305 (no drive or cover) (items 3-11)

1

4

15:1 AGITATOR DRIVE

31-455 with Air Hose/ttings (shown)

31-456 less Air Hose/tting

23

25

24

37

25

26

29 28

28

38

27

32

36

22

30

31

33

3

2A

34

35

83-2114 STUFFING BOX ASSEMBLY

(Item 4)

12

13

14

5

6

3

10

78

16

19

18

20

15

17

21

11

9

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