Carlisle Binks 102-2400 FRP, Binks 102-2500 Gel-Coat, Binks 102-2545 Vinyl Ester Service Manual
Binks MODELS 102-2400 FRP,
102-2500 GEL-COAT, AND
102-2545 VINYL ESTER
AIR-ASSISTED AIRLESS
CENTURY SPRAY GUNS
SERVICE MANUAL
EN
AIR-ASSISTED AIRLESS
AIR ASSIST
AIR CAP
CATALYST
INJECTOR
CENTURY TIP
102-2400 Century Wet-Out Gun
111-4052 Wrench
102-2521 Catalyst Injector
102-2526 Catalyst Injector
102-2531 Catalyst Injector
106-1170 Start Up Kit
102-2494 Night Cap
CENTURY SPRAY GUNS
MODELS 102-2400 FRP, 102-2500 GEL-COAT,
AND 102-2545 VINYL ESTER
CATALYST FILTER
CHOPPER INLET
(not shown—see page 4)
CATALYST INLET
1/4 NPS(m)
AIR ASSIST INLET
1/4 NPS(m) / 1/4 NPT(m)
102-2500 Century Gel-Coat Gun
111-4052 Wrench
102-2515 Catalyst Injector
102-2518 Catalyst Injector
102-2521 Catalyst Injector
106-1170 Start Up Kit
102-2494 Night Cap
102-2545 Century Vinyl Ester Gun
111-4052 Wrench
102-2521 Catalyst Injector
102-2526 Catalyst Inj
106-1170 Start Up Kit
102-2494 Night Cap
TRIGGER LOCK
RESIN INLET
1/4 NPS(m) (102-2400 & 102-2500)
3/8 NPS(M) (102-2545)
ector
WARNING — HIGH PRESSURE — WARNING
UP TO 3500 POUNDS PER SQUARE INCH
• DO NOT POINT SPRAY GUN AT ANY PART OF THE HUMAN BODY
• FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CA
• IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY
• BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR
Be sure you understand ALL of the following instructions
thoroughly BEFORE operating any part of the airless equipment system. CONSULT YOUR BINKS REPRESENTA-
TIVE TO CLEAR UP ANY ITEMS OF INSTRUCTION
YOU DO NOT UNDERSTAND.
1. Under no circumstances should the spray gun be carelessly
handled nor its spray (even when the nozzle is removed)
directed at close proximity at any part of the human body.
2. NEVER cle
gun without doing the following:
a. Lock trigger (62) by pushing forward. Rotate locking
block in upward position.
b. Shut off pump and turn off air supply.
c. Release fluid pressure in the entire system, from pump
to spray gun. Stop pump in down position.
3. NEVER attempt to force the flow of liquid backward
through the gun.
an, change, or remove nozzle from the spray
4. NEVER plug a hose leak with your finger,
tape, or other “stop-gap” device.
5. NEVER operate the airless system with a defective hose.
ALWAYS replace the defective hose immediately. For
continuing safety, users are urged to:
a. ALWAYS handle carefully all hose connections, joints,
and seating surfaces on the spray gun to prevent damage.
b. NEVER kink or bend the fluid hose into less than a
four inch radius.
c. FREQUENTLY check the hose for k
These may develop into a rupture.
d. NEVER use standard hardware to modify the airless
system. ALWAYS use Binks high pressure fittings
only.
6. The airless pump must be grounded before operating the
airless system.
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USE SEVERE INTERNAL INJURY
with adhesive
inks or abrasions.
EN
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
!
WARNING
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
!
CAUTION
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
WARNING
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
NOTE
Important installation, operation or
maintenance information.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
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WARNING
!
When using Binks equipment with
Methyl Ethyl Ketone Peroxide in Plasticizer
OBSERVE the following precautions
CORROSIVE TO THE EYES – MAY CAUSE BLINDNESS.
MAY BE FATAL IF SWALLOWED. STRONG IRRITANT.
CONTAMINATION OR HEAT MAY LEAD TO FIRE OR
EXPLOSIVE DECOMPOSITION. COMBUSTIBLE.
EN
Do not handle or use until safety precautions
concerning Methyl Ethyl Ketone Peroxides in
the Manufacturer’s literature have been read
and understood.
Contact with foreign materials, especially
strong mineral acids, metals (including certain
equipment and containers) or metal salts, or
exposure to heat above 135° F (57° C) may
lead to violent decomposition, releasing
flammable vapors which may self-ignite.
Do not get into eyes or on skin or clothing.
Wear eye and skin protection when handling.
Avoid breathing mist. Use with adequate
ventilation. Store only it in the original
closed container. Wash hands thoroughly
after handling. Protect from direct sunlight,
heat, sparks and other sources of ignition.
Prevent contamination with foreign materials.
Do not add to hot materials.
FIRST AID
EYES
Wash immediately (seconds count) with
water and continue washing for at least
15 minutes. Obtain medical attention.
SKIN
Wash with soap and water. Remove
contaminated clothes and shoes and again
wash thoroughly with soap and water.
SWALLOWING
Administer large quantities of milk or
water. Obtain immediate medical attention
for lavage.
To maintain the chemical activ
100° F (38° C).
In case of fire, use water spray, foam or dry
chemical.
In case of spill or leak, absorb or blend with
inert, non-combustible material. Put in suitable
container. Dispose of immediately in
accordance with federal, state and local
regulations.
Do not reuse container as some of the original
hazardous contents may still be present.
Follow the above precautions in handling.
READ & UNDERSTAND THE MATERIAL SAFETY DATA SHEET FROM
MATERIAL SUPPLIER
WARNING
!
ity store below
These guns are constructed with
components of aluminum alloy
and SHOULD NOT be used with any
Halogenated Hydrocarbon solvents.
HALOGENATED HYDROCARBON
SOLVENTS CAN CAUSE AN EXPLOSION
WHEN IN CONTACT WITH ALUMINUM
COMPONENTS OF A PRESSURIZED OR
CLOSED FLUID SYSTEM (PUMPS,
HEATERS, FILTERS, etc.)
The same possibility of an explosion is possible
with the galvanized coatings in pressure tanks.
The possibility of a non-flammable explosion
increases greatly at high operating temperatures.
The explosion could be of sufficient strength to
c
ause bodily injury, death, and substantial
property damage.
Cleaning agents, coatings, or adhesives may
contain HALOGENATED HYDROCARBON
SOLVENTS. CHECK WITH YOUR SOLVENT AND PAINT SUPPLIER.
If you are now using a Halogenated Hydrocarbon
Solvent in a pressurized fluid system with
aluminum components or galvanized wetted
parts, the following steps should be taken
immediately:
1. Remove all pressure; drain and
the entire system.
2. Inspect and replace all corroded parts.
3. Contact your solvent supplier for a
NON-HALOGENATED SOLVENT to
flush and clean the system of all residues.
HALOGENATED Solvents are defined as any
hydrocarbon solvent containing any of the
following elements:
CHLORINE “CHLORO” (Cl)
BROMINE “BROMO” (Br)
FLUORINE “FLUORO” (F)
IODINE “IODO” (I)
disconnect
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Of those listed, the Chlorinated Solvents will
m
ost likely be the type used as a cleaning agent
or solvent in an adhesive or coating. The most
common are:
METHYLENE CHLORIDE
1,1,1, TRICHLORETHANE
PERCHLORETHYLENE
Although stabilizers have been added to some
of the solvents to reduce their corrosive effect,
weareawareofnonethatwillpreventthese
solventsfromreactingunderallconditions
withaluminumcomponentsorgalvanized
coatings.
Previous use o
conditions, without incident, does not necessarily
indicate that it can be considered safe.
f the solvents under pressurized
EN
47
46
45
VIEW A
44
42
43
55
56
57
58
59
60
102-2400 CENTURY GUN (FRP)
51
54
31
86
87
52
53
48
61
39
17
16
40
17
16
23
11
14
20
19
26
84
85
65
41
Note: Spring plunger (89) available separately.
89
66
63
38
37
15
14
12
36
35
21
18
33
13
74
64
62
34
81
80
10
32
50
49
88
29
17
2
VIEW A
28
3
1
73
72
4
67
8
8a
7
7a
5
6
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PARTS LIST
(When ordering, please specify Part No.)
ITEM PART
NO. NO. DESCRIPTION QTY.
1 102-2434 AIR/CATALYST CAP
2 102-2431 AIR/CATALYST CAP .......................... 1
3— CATALYST INJECTOR
4 102-2433*•O-RING .............................................. 1
5— TIP ASSEMBLY
6 102-2499* TIP SEAL
7 20-4542*
7A 20-6473
8 20-6296*
8A 20-6474
10 102-2447
11 102-2410
12 102-2412 NEEDLE SUB-ASSEMBLY................... 1
13 102-2411* PACKING ........................................... 1
14 102-2613 SPRING .............................................. 2
15 102-2419 RESIN PACKING NUT ........................ 1
16 102-2428 CONVEX NUT.................................... 2
17 52-487 BRASS NUT........................................ 3
18 102-2448
19 102-2420• CATALYST NEEDLE ASSEMBLY ........ 1
20 102-2422 NEEDLE SUB-ASSEMBLY................... 1
21 102-2421*
23 102-2429 CATALYST PACKING NUT ................ 1
26 102-2621 CHOPPER VALVE ASSEMBLY ........... 1
28 20-6631 SCREW............................................... 1
29 20-6663
31 102-3335*SEAL .................................................. 1
32 102-2649
33 102-2615 AIR ASSIST VALVE ASSEMBLY ......... 1
34 54-2417 NUT ................................................... 1
35 54-2419*
36 54-751 BODY................................................. 1
37 54-744*
38 54-749*
39 54-1964*
40 102-2427*GASKET ............................................. 1
RETAINER RING .............................. 1
(See Injector Chart) ............................ 1
(See Tip Assembly Chart) .................... REF
(See Note under Tip Assembly Chart) .. REF
O-RING (Silicone Red) ......................... 1
•
EPR O-RING (Optional)....................... —
•
O-RING (Silicone Red) ......................... 1
•
EPR O-RING (Optional)....................... —
•
RESIN SEAT ....................................... 1
•
RESIN NEEDLE ASSEMBLY................ 1
•
CATALYST SEAT ............................... 1
•
PACKING ........................................... 1
O-RING .............................................. 1
SPRING .............................................. 1
PACKING ........................................... 1
VALVE ASSEMBLY ............................ 1
AIR ASSIST VALVE SEAL ................... 1
SPRING .............................................. 1
EN
ITEM PART
NO. NO. DESCRIPTION QTY.
41 102-2402 HANDLE........................................... 1
42 102-2440 CATALYST INLET/FILTER ASS’Y. ..... 1
43 102-2442 TUBE ASSEMBLY ............................. 1
44 237-91*
45 102-2181*
46 54-1263 FILTER SUPPORT.............................. 1
47 102-2441 MATERIAL INLET Catalyst ................ 1
48 102-2435 RESIN INLET..................................... 1
49 20-3111 PIPE PLUG 1/8" NPT .......................... 1
50 102-2408
51 102-3608 HEAD RETAINER BOLT ................... 1
52 102-2467 CHOPPER AIR INLET........................ 1
53 102-2403 AIR ASSIST INLET ............................ 1
54 102-2470 CHOPPER TRIGGER ASSEMBLY ...... 1
55 102-2471 CHOPPER TRIGGER ......................... 1
56 102-2472 ON/OFF SELECTOR .......................... 1
57 102-2474 LOW FRICTION WASHER ................ 1
58 102-2475 WAVE SPRING ................................. 1
59 102-2473 RETAINER SCREW ........................... 1
60 54-1020 TRIGGER STUD ................................ 1
61 82-126 TRIGGER SCREW ............................. 1
62 102-2489 TRIGGER .......................................... 1
63 102-2404 GUARD STUD .................................. 1
64 102-3845 GUARD ASSEMBLY ......................... 1
65 20-6295 SCREW 5/16"-24 x 5/8" B.H................ 1
66 54-714 AIR PLUG ......................................... 1
67 102-2494 NIGHT CAP ASSEMBLY ................... 1
69 102-2438
70 102-2439
71 102-2510
72 102-2506 HEAD INSERT .................................. 1
73 102-2505
74 102-2504 HEAD MACHINING ......................... 1
79 102-2511
80 20-6183 O-RING ............................................ 1
81 20-5052 O-RING ............................................ 1
84 102-2651 AIR VALVE BODY............................ 1
85 111-4052 WRENCH.......................................... 1
86 20-6502 SCREW ............................................. 1
87 102-2464
88 102-2652 STEM................................................ 1
89 237-752 PLUNGER (Not Shown)...................... 1
□
O-RING ............................................ 1
•
□
FILTER SCREEN ................................ 1
•
GASKET 1/2 I.D. x 9/16 O.D................ 1
•
5/64" DOWEL PIN (Not Shown) ........ 1
•
13/64" DOWEL PIN (Not Shown)...... 1
•
3/8" DOWEL PIN (Not Shown).......... 1
•
SEAL................................................. 1
•
1/4" DOWEL PIN (Not Shown).......... 1
•
VALVE.............................................. 1
• In 106-1171 Fluid Repair Kit.
In 106-1173 O-Ring Kit (15 of Each).
□
In 106-1175 Catalyst Filter Repair Kit.
NOTE: Parts marked with * are only available from Binks in quantity packs
or Repair Kits. Refer to the Repair Kits for order numbers. See Price
List for minimum quantities.
ACCESSORIES
102-2478 3/8" NPS Resin Inlet
102-2446 Resin Seat, Carbide
In 106-1172 Air Valve Repair Kit.
In 106-1174 Soft Seat Kit.
TOOLS LIST
3/16" IGNITION WRENCH
5/16" IGNITION WRENCH
3/8" WRENCH
7/16" WRENCH
9/16" WRENCH
3/16" HEX KEY
2 FLAT SCREWDRIVERS
5/64" DOWEL PIN
13/64" DOWEL PIN
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EN
47
102-2500 GEL-COAT CENTURY GUN
46
45
A
44
VIEW
42
43
80
48
83
Model 102-2500 for Item 10.
65
61
17
16
40
17
16
23
11
22
20
78
Note: Spring plunger (86)
86
66
64
39
38
37
15
14
12
36
35
21
63
33
62
34
13
Note: A Carbide Seat (102-2446) is standard on
available separately.
19
18
51
50
49
VIEW A
24
53
25
74
2
73
4
3
1
10
67
72
5
6
82
81
8
8a
7
7a
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