• DO NOT POINT SPRAY GUN AT ANY PART OF THE HUMAN BODY
• FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CA
• IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY
• BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR
Be sure you understand ALL of the following instructions
thoroughly BEFORE operating any part of the airless equipment system. CONSULT YOUR BINKS REPRESENTA-
TIVE TO CLEAR UP ANY ITEMS OF INSTRUCTION
YOU DO NOT UNDERSTAND.
1. Under no circumstances should the spray gun be carelessly
handled nor its spray (even when the nozzle is removed)
directed at close proximity at any part of the human body.
2. NEVER cle
gun without doing the following:
a. Lock trigger (62) by pushing forward. Rotate locking
block in upward position.
b. Shut off pump and turn off air supply.
c. Release fluid pressure in the entire system, from pump
to spray gun. Stop pump in down position.
3. NEVER attempt to force the flow of liquid backward
through the gun.
an, change, or remove nozzle from the spray
4. NEVER plug a hose leak with your finger,
tape, or other “stop-gap” device.
5. NEVER operate the airless system with a defective hose.
ALWAYS replace the defective hose immediately. For
continuing safety, users are urged to:
a. ALWAYS handle carefully all hose connections, joints,
and seating surfaces on the spray gun to prevent damage.
b. NEVER kink or bend the fluid hose into less than a
four inch radius.
c. FREQUENTLY check the hose for k
These may develop into a rupture.
d. NEVER use standard hardware to modify the airless
system. ALWAYS use Binks high pressure fittings
only.
6. The airless pump must be grounded before operating the
airless system.
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USE SEVERE INTERNAL INJURY
with adhesive
inks or abrasions.
EN
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
!
WARNING
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
!
CAUTION
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
WARNING
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
NOTE
Important installation, operation or
maintenance information.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
77-2520-R15 (5/2019)2 / 20www.carlisleft.com
WARNING
!
When using Binks equipment with
Methyl Ethyl Ketone Peroxide in Plasticizer
OBSERVE the following precautions
CORROSIVE TO THE EYES – MAY CAUSE BLINDNESS.
MAY BE FATAL IF SWALLOWED. STRONG IRRITANT.
CONTAMINATION OR HEAT MAY LEAD TO FIRE OR
EXPLOSIVE DECOMPOSITION. COMBUSTIBLE.
EN
Do not handle or use until safety precautions
concerning Methyl Ethyl Ketone Peroxides in
the Manufacturer’s literature have been read
and understood.
Contact with foreign materials, especially
strong mineral acids, metals (including certain
equipment and containers) or metal salts, or
exposure to heat above 135° F (57° C) may
lead to violent decomposition, releasing
flammable vapors which may self-ignite.
Do not get into eyes or on skin or clothing.
Wear eye and skin protection when handling.
Avoid breathing mist. Use with adequate
ventilation. Store only it in the original
closed container. Wash hands thoroughly
after handling. Protect from direct sunlight,
heat, sparks and other sources of ignition.
Prevent contamination with foreign materials.
Do not add to hot materials.
FIRST AID
EYES
Wash immediately (seconds count) with
water and continue washing for at least
15 minutes. Obtain medical attention.
SKIN
Wash with soap and water. Remove
contaminated clothes and shoes and again
wash thoroughly with soap and water.
SWALLOWING
Administer large quantities of milk or
water. Obtain immediate medical attention
for lavage.
To maintain the chemical activ
100° F (38° C).
In case of fire, use water spray, foam or dry
chemical.
In case of spill or leak, absorb or blend with
inert, non-combustible material. Put in suitable
container. Dispose of immediately in
accordance with federal, state and local
regulations.
Do not reuse container as some of the original
hazardous contents may still be present.
Follow the above precautions in handling.
READ & UNDERSTAND THE MATERIAL SAFETY DATA SHEET FROM
MATERIAL SUPPLIER
WARNING
!
ity store below
These guns are constructed with
components of aluminum alloy
and SHOULD NOT be used with any
Halogenated Hydrocarbon solvents.
HALOGENATED HYDROCARBON
SOLVENTS CAN CAUSE AN EXPLOSION
WHEN IN CONTACT WITH ALUMINUM
COMPONENTS OF A PRESSURIZED OR
CLOSED FLUID SYSTEM (PUMPS,
HEATERS, FILTERS, etc.)
The same possibility of an explosion is possible
with the galvanized coatings in pressure tanks.
The possibility of a non-flammable explosion
increases greatly at high operating temperatures.
The explosion could be of sufficient strength to
c
ause bodily injury, death, and substantial
property damage.
Cleaning agents, coatings, or adhesives may
contain HALOGENATED HYDROCARBON
SOLVENTS. CHECK WITH YOUR SOLVENT AND PAINT SUPPLIER.
If you are now using a Halogenated Hydrocarbon
Solvent in a pressurized fluid system with
aluminum components or galvanized wetted
parts, the following steps should be taken
immediately:
1. Remove all pressure; drain and
the entire system.
2. Inspect and replace all corroded parts.
3. Contact your solvent supplier for a
NON-HALOGENATED SOLVENT to
flush and clean the system of all residues.
HALOGENATED Solvents are defined as any
hydrocarbon solvent containing any of the
following elements:
6237-573CHOPPER AIR HOSE* ..................... REF
*Included with the 201-510 Chopper Assembly
Refer to Part Sheet 77-2475 for Chopper Assembly.
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SET-UP INSTRUCTIONS
1. Connect air hose to air assist inlet (53) and tighten securely.
Set regulator to provide sufficient air at nozzle
2. Connect high pressure airless fluid hose from the resin
pump to the resin inlet (48) and tighten securely. Set pumping source to deliver resin from 500-1500 psi.
3. Connect the catalyst hose to the catalyst inlet/filter assembly (42) and tighten securely.
4. If using chopper (102-2455 gun), connect the chopper air
hose to the chopper air inlet (52) and tighten securely.
5. Loosen the two nuts
move them forward so that the trigger actuates them simultaneous with engagement of the resin needle. Once finished, reposition them again so that they are engaged just
as the resin needle nut is engaged when triggering the gun.
on the catalyst needle (16, 17) and
(3-10#).
REAR VIEW OF GUN
6. Assemble the spray tip assembly and the air/catalyst cap
and tighten the air/catalyst cap retainer ring (1) securely.
7. Set fluid pressu
with “fingers”.
8. Adjust atomizing air until the “fingers” have been removed
from the spray pattern and proper atomization has been
achieved. If atomizing air seems excessive (overspray)
increase fluid pressure and reduce air. (Check pattern).
(Excessive atomizing air can impair catalyzation.)
re to achieve low pressure airless pattern
EN
Resin
Inlet
Air Assist
Inlet
NOTE: All inlets are 1/4" male. (For 102-2400, 102-2455 and 102-2500)
(102-2545 has 3/8"NPS resin inlet)
OPERATING INSTRUCTIONS
Your new Binks Century Gun will give you excellent performance
as long as it is handled properly. Read over these sections before
operating the gun.
NOTE
Whenever the gun is not in operation set the trigger lock by
rotating the trigger (62) as far forward as it will go and then
rotating the locking block in its upward orientation.
CATALYZATION
The catalyst orifice should be sized to minimize catalyst pressure. Over-catalyzation can show up as a split pattern, misting
of the resin, streaking of the catalyst in the resin, or detection
of catalyst fumes. A wide range of catalyst injecto
able to accommodate your specific needs. Refer to the CatalystInjector Selection Chart for the various orifice sizes.
Catalyst fumes should be minimal. The Binks Century guns
utilize external advanced catalyzation technology, “EXACT”
which mixes all of the catalyst exiting the catalyst injector into
the resin stream.
FLUID/AIR PRESSURE OF THE RESIN/GEL-COAT
To reduce overspray and obtain maximum efficiency of the
Century gun, the fluid and air pressure should be reduced to
their lowest possible pressures that produce acceptable
atomization and finish.
Typically, for unfilled resins and unpigmented gel-coats, the fluid
pressure needed for proper atomization is approximately 200-700
psi. For filled resins and pigmented gel-coats, the fluid pressure
will be significantly higher, approximately 4
rs is avail-
00-1500 psi.
Chopper Air
Outlet
Catalyst
Inlet
Chopper Air
Inlet
Depending on your system, the fluid pressures you use will vary
higher or lower than these numbers, but they serve as a good
starting point.
Typically, the pressure setting at nozzle for the atomizing air
will be from 3 to 10 psi, although pressures up to 30 psi are
acceptable. The atomizing air is necessary for proper catalyzation and therefore should not be reduced below 5 psi. Also,
depe
nding upon the catalyst, it may be necessary to
increase/decrease the atomizing air in order to induce proper
catalyzation after determining the necessary air pressure for a
good spray pattern.
TIMING OF THE AIR, CATALYST AND
RESIN VALVES
The timing of the air, catalyst and resin valves is an important
factor in the operation of the Century gun.
NOTE
The sequence of operation is: atomizing air, catalyst and
resin simultaneously.
The gun will appear to leak if the lag between engaging the
atomizing air and the fluid needles is unnecessarily long.
While releasing the trigger, the resin and catalyst shut off first
and the atomizing air has not shut off yet. The atomizing air
will then siphon out any remaining material in the spray tip
and/or catalyst injector. This is why it is necessary to adjust the
nuts on the resin and catalyst needles so that there exists only a
very short interval be
and the fluid needles.
tween the actuation of the atomizing air
(continued)
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EN
OPERATING INSTRUCTIONS (continued)
However, it is very important that the atomizing air is turned
on first. Otherwise, initial catalyzation and spray pattern will
be poor upon triggering the gun.
NOTE
With tip wear, resin flow will slowly increase.
BINKS CENTURY GUN SUGGESTED SPARE PARTS
PARTQTY.
NO.PER PKG.
108-9XXYY1Tungsten Carbide Nozzle and 2 tip seals per nozzle.
Note: Most o-ring and seals are available in multi-packs. Consult your Binks distributor for availability.
CHOPPER TRIGGER OPERATION
(102-2400 GUN ONLY)
The Century gun is equipped with a special chopper trigger (54).
This device allows simple on/off capabilities plus the ability to
run/load the chopper without triggering the gun at all. To set the
cho
pper trigger to its “on” position rotate the on/off selector (56)
as far clockwise as it will go. To set the chopper trigger to its
“off” position simply rotate the on/off selector as far counterclockwise as it will go. To run the chopper without triggering the
gun and, with the gun in your right hand, set the on/off selector
to “on”, place your right index finger on the trigger pad of the
chopper tri
trigger until the chopper air valve (26) is engaged.
gger sub-assembly (54) and pull back on the chopper
NOTE
This can also be done by a left-handed operator, but it is
a little difficult to reach under the bridge of the handle to
actuate the chopper trigger.
DESCRIPTION
(size determined by application)
XX = Orifice size in thousandths
YY = Spray width at 12"
XX = orifice size in thousandths.
Actual size determined by application. (See injector chart)
GENERAL MAINTENANCE
DAILY INSPECTION
1. Inspect the gun head o-rings (7 & 8) for cuts or tears and
replace if necessary.
2. Check the fluid needles (11 & 19) for signs of material
leakage. Tighten fluid packing nuts if leaks are present
until leakage stops. If leak does
packing or needle.
not stop replace the needle
3. Inspect the tip seal (6) for wear or damage and replace
if necessary.
4. Inspect filters of system for build-up and clean if
necessary.
NOTE
Do not soak o-rings in solvents (swelling will occur).
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GENERAL MAINTENANCE (continued)
CLEANING THE SPRAY TIP
1. Lock the trigger (62) by rotating the locking block in its
upward position.
2. Shut off pumps and air supply.
3. Release fluid pressure in entire system.
4. Unscrew air/catalyst cap retainer ring (1) and remove the air/
catalyst cap (2) and the tip assembly (5).
5. Remove the tip seal (6) from the tip body.
NOTE
Use care when handling the tip to avoid dropping it, or if
cleaning the tip with sharp tool be careful to avoid damage. The tip is made of brittle material which is susceptible
to cracking upon contact.
6.
Submerge tip in solvent to remove dry or hardened material.
7. Blow air through tip from front to back to remove stuck particles. Hold tip to light to inspect orifice to assure it is clear.
CATALYST INLET/FILTER ASSEMBLY
1. Shut off pumps and air supply.
2. Bleed pressure from entire system.
3. Remove catalyst hose from gun.
4. Using a 9/16" wrench and a 7/16" wrench unscrew the
material inlet (47) from the tube assembly (43), revealing
the filter screen (45).
5. Inspect the filter scr
6. If the filter screen needs to be cleaned or replaced, unscrew
the filter support (46) with your fingers and slide the filter
screen off of it, clean or replace.
een for build-up or damage.
7. Inspect o-ring (44) on the tube assembly for cuts or tears and
replace if necessary.
8. Reassemble in reverse order.
OVERNIGHT SHUT-DOWN
1. Shut off pumps (in down position) and air supply.
2. Bleed pressure from entir
3. Remove the air/catalyst cap retainer ring (1) and remove the
air/catalyst cap (2), and the spray tip assembly (5). Inspect
the tip seal (6) and replace if worn or damaged.
4. Remove the two o-rings (7 & 8) from the grooves of the gun
head (74). Inspect o-rings for cuts or tears and replace if necessary.
5. Wipe off face of the gun head with a solvent dampened rag.
6. Replace o-rings onto the fr
night cap (67) onto the gun head so that the larger face of
the night cap traps the o-rings against the gun head in the
same way as the air/catalyst cap does. In many cases, lubricant will provide protection for o-rings and head during
shutdown.
7. Screw the air/catalyst cap retainer ring back onto the gun
head snugly against the night cap. Do not over-tighten.
8. Clean t
he air/catalyst cap with solvent dampened rag or place
in solvent. Be very careful to not scratch the bottom surface
of the air/catalyst cap as this will cause it to leak catalyst into
the air passages when in service.
e system.
ont of the gun head and place the
EN
REPLACEMENT OF WORN PARTS
PRECAUTIONARY NOTE
Do not disassemble or work on the Binks Century gun without
first doing the following:
1. Shut off the fluid pumps and air supply.
2. Release the f
3. Remove the gun from fluid hoses.
If you do not follow these steps you may injure yourself and/or
nearby personnel.
REPLACING THE CATALYST NEEDLE PACKING
1. Using two standard screwdrivers, remove the trigger stud
(60), the trigger screw (61), the trigger (62), and the chopper
trigger assembly (54) (102-2400 only).
2. Unscrew the catalyst packing nut (23) wit
and pull the catalyst needle assembly (19) straight back until
it comes out of the gun head. Be sure to pull the needle out
without bending it up or down or side to side as this will
cause the needle to bend, thus ruining the needle.
3. Clean the needle assembly so that you may be able to clearly identify the packing (21).
4. The packing is the only non-metal piece of the needle
assembly a
tation on the wire of the needle. Cut the worn packing away
with a sharp knife being sure not to scratch or deform any
nearby parts.
5. Carefully spread the new packing apart, about 3/64" at the
edge (this can be done easily with an X-acto type knife) and
press the packing onto the wire of the needle assembly in
the same location and orientation as noted
squeeze the packing closed with fingers.
luid pressure in the gun and the entire system.
h a 3/8" wrench
nd is white in color. Note its location and orien-
in step 4. Gently
NOTE
The cone face of the packing should point towards the
needle point of the needle assembly.
6. Slide the packing forward and back with your fingers to
assure a proper fit onto the wire.
7. Reassemble in reverse order.
REPLACING THE CATALYST SEAT
1.
Repeat steps 1 thru 4 from section “Replacing the Resin Seat”.
2. Unscrew the catalyst packing nut (23) with a 3/8" wrench
and pull the catalyst needle assembly (19) straight back until
it comes o
without bending it up or down or side to side as this will
cause the needle to bend, thus ruining the needle.
3. Place gun head on a flat clean surface with the back of the
gun head against the surface. This will require a hole or
recess in the surface such that the alignment cone on the
back of the gun head does not rest against anything.
4. Align a 5/64"
106-1171) with the hole in the center groove of the gun
head. Move the dowel pin straight down into the hole until
it seats against the catalyst seat (18), this will be about 3/16"
from the surface of the gun head with the three large
grooves. Press the seat out. This is most easily done on a
drill press or arbor press.
5. Now place the front of the gun head again
face such that the surface of the gun head that has the three
large grooves seats against the flat surface. (See section
“Replacing the Resin Seat”, step 8, for the size of the hole
needed to accomplish this orientation.)
ut of the gun head. Be sure to pull the needle out
dowel pin (69) (available in Repair Kit
st a flat clean sur-
(Continued)
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EN
REPLACEMENT OF WORN PARTS (continued)
6. Put the new catalyst seat into the hole of the gun head that
the catalyst needle assembly came out of. The small end
of the catalyst seat must go in first. The seat should drop
down into the gun head.
7. The seat now needs to be pressed into place such that a
tight fit is created between the resin seat and the walls of
the gun head that retain it. Use a 1/4" diameter dowel to
press the seat tight. Be ca
the gun head. A drill press or arbor press is best for this
operation.
8. Reassemble in reverse order.
reful not to scratch the walls of
REPLACING RESIN SEAT
NOTE:
Head insert (72)
must be tightened
down flush to
surface “A”.
SEAT (10)
A
1. Remove air/catalyst cap retainer ring (1), air/catalyst cap
(2), the spray tip assembly (5), and the two o-rings
(7 & 8) from the gun head.
2. Pull the trigger (62) to unseat needle from the seat (10)
and remove head insert (72) with a 13/16" wrench
Remove seal (73) and replace with new seal.
3. Place head insert on a flat clean surface with the back of
the hex of the head insert against the surface. This will
require a hole or recess in the surface such that the head
Insert does not rest against anything. A 9/16" diameter
hole with a minimum depth of one inch would accommodate this. Align 13/64" dowel pin (70) (available in Repair
Kit 106-1171) w
insert. Move the dowel pin straight down until it seats
against the resin seat (10). This will be about 1/2" from
the top surface to the head insert. Press the seat out. This
is most easily done on a drill press or arbor press.
4. Now place the front of the head insert with grooves
against a flat clean surface.
5. Put the new resin seat into the tapered hole of the he
insert. The small end of the resin seat must go in first. The
seat now needs to be pressed in place such that a tight fit
is created between the resin seat and the walls of the head
insert that retain it. Use 3/8" diameter dowel pin (71)
(available in Repair Kit 106-1171) to press the seat
tight. A drill press or arbor press is best for this operation.
6. Reassemble in reverse order.
ith the center of the hole of the head
.
ad
REPLACING THE RESIN NEEDLE PACKING
1. Remove the button head screw (65) that retains the guard
assembly (64) by using a 3/16" hex key; remove the guard
assembly.
2. Using two standard screwdrivers, remove the trigger stud
(60), the trigger screw (61), the trigger (62), and the chopper trigger assembly (54).
3. Using 3/8" wrench or socket, remove the head retainer (51).
4. Slide the gun head (9) as far forward as it will go wi
hands. Do not use excessive force.
5. Unscrew the resin packing nut (15) with a 3/8" wrench and
pull the resin needle assembly (11) straight back until it
comes out of the gun head. Be sure to pull the needle out
without bending it up or down or side to side as this will
cause the needle to bend, thus ruining the needle.
6. Clean the needle assembly so that you may be able to
clearly identify the pa
7. The packing is the only non-metal piece of the needle
assembly and is white in color. Note its location and orientation on the wire of the needle. Cut the worn packing away
with a sharp knife being sure not to scratch or deform any
nearby parts.
8. Carefully spread the new packing apart, about 3/64" at the
edge (this can be done easily with an X-acto type knife) and
press the packing onto t
the same location and orientation as noted in step 7. Gently
squeeze the packing closed with fingers.
cking (13).
he wire of the needle assembly in
th your
NOTE
The cone face of the packing should point towards the
ball of the needle assembly.
9. Slide the packing forward and back with your fingers to
assure a proper fit onto the wire.
10.Reassemble in reverse order.
REPLACING THE RESIN NEEDLE ASSEMBLY
1. Repeat steps 1 thru 5 from section “Replacing the Resin
Needle Packing” above.
2. Replace worn needle assembly
3. Reassemble in reverse order.
REPLACING THE CATALYST NEEDLE ASSEMBLY
1. Repeat steps 1 and 2 from the section “Replacing the
Catalyst Needle Packing” above.
2. Replace worn needle assembly with new needle assembly.
3. Reassemble in reverse order.
with new needle assembly.
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REPLACEMENT OF WORN PARTS (continued)
EN
REPAIRING THE AIR ASSIST VALVE ASSEMBLY
1. Repeat steps 1 and 2 from section “
Needle Packing.”
2. Using a 9/16" wrench remove the air assist valve assembly
(33), seal (38), and spring (39).
3. Remove the nut (34) from the body (36); the packing (35)
can be replaced if necessary.
4. Remove and inspect the valve assembly (37) from the body
and replace if
5.
Replace the spring if necessary. Replace the seal (38) and
These are general recommendations. Due to variations in viscosities of
catalyst and resin (Gel-Coat), actual optimal sizing may differ. The intent
is to optimize mix by minimizing catalyst pressure.
REPAIRING THE CHOPPER AIR VALVE ASSEMBLY
1. Repeat step 2 from section “Replacing the Resin Needle
Packing”.
2. Remove the chopper valve assembly (26), from the
handle (41).
3. Using a screwdriver, remove the screw (86) from the
chopper valve assembly (26).
4. Manually pull and remove the screw (28), with atta
ched
components from the air valve body (84).
5. Remove and replace the o-ring, (29), from the stem (88).
6. Lubricate the o-ring and inside surface of the air valve body
(84) with petroleum jelly.
7. Re-assemble the chopper air valve in the reverse order.
NOTE
Periodic lubrication of the chopper air valve assembly is
necessary to ensure smooth operation.
The OLD style chopper air valve assembly (102-2618) is
no longer supported by Binks. Contact Binks to obtain the
NEW style chopper air valve assembly.
NOTE
CENTURY SPRAY TIP CHART
Part Number
108-91507-K30.01571507
108-91807-K30.01871807
108-91809-K30.018101809
108-92107-K30.0216.52107
108-92109-K30.02182109
108-92111-K30.021112111
108-92113-K30.021122113
108-92307-K30.02372307
108-92609-K30.02692609
108-93109-K30.03193109
108-93607-K30.03673607
Orifice
size
(inches)
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Spray
width @
12 inches
ID
number
Part Number
108-93609-K30.03693609
108-94107-K30.04174107
108-94109-K30.04194109
108-94407-K30.04474407
108-94409-K30.04494409
108-95107-K30.05175107
108-95109-K30.05195109
108-95707-K30.05775707
All tips are sold in packs of three—no individual sales.
All tips include 1x tip seal inserted, and 1x extra.
Extra tip seals are available in a 5 pack: 102-2499-K5.
Orifice
size
(inches)
Spray
width @
12 inches
ID
number
EN
Product Description/Object of Declaration:
Solvent and Water based Materials
Zone 1
Suitable for use in hazardous area:
This Product is designed for use with:
The object of the declaration described above is in conformity with the relevant Union harmonisation
This Declaration of Conformity
Carlisle Fluid Technologies,
Protection Level:
II 2 G X
Notified body details and role:
Element Materials Technology. WN8 9PN UK
Lodging of Technical file
19-Apr-16
Signed for and on behalf of
Machinery Directive 2006/42/EC
Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed
Product Development)
Century Series Spray Guns - 102-2400, 102-2455,
102- 2500, 102-2545
/incorporation is issued under the sole
responsiblility of the manufacturer:
legislation:
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and requirements
The object of the declaration described above is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC
(until April 19th, 2016) and Directive 2014/34/EU (from April 20th, 2016)
320 Phillips Ave.,
Toledo, OH 43612
EU Declaration of Conformity
in accordance with any applicable local codes of practice.
(Vice President: Global
DJ Hasselschwert
Carlisle Fluid Technologies:
Toledo, OH 43612
4-3196R-1
77-2520-R15 (5/2019)16 / 20www.carlisleft.com
NOTES
EN
77-2520-R15 (5/2019)17 / 20www.carlisleft.com
EN
NOTES
77-2520-R15 (5/2019)18 / 20www.carlisleft.com
NOTES
EN
77-2520-R15 (5/2019)19 / 20www.carlisleft.com
EN
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®
are registered trademarks of Carlisle Fluid Technologies, Inc.