Carlisle 183G-520, 183G-533, 183G-530, 183G-523, 183G-510 Service Manual

...
SERVICE MANUAL
EN
183G (GALVANIZED) 5, 10, AND 15 GALLON ASME TANKS
Important: Read and follow all instructions and SAFETY PRECAUTIONS before using this equipment. Retain for future reference.
ACTUAL CAPACITIES
5-Gallon holds 9.8 gallons or a 5-gallon pail 10-Gallon holds 11.8 gallons 15-Gallon holds 19.8 gallons
GALVANIZED 5-GALLON MODELS
Tank Model Regulation Agitation
183G-500 None None 183G-510 Single (Regulated air to tank only) None 183G-513 Single (Regulated air to tank only) Gear-reduced (Heavy-duty) 183G-520 Double (Regulated air to tank and gun) None 183G-523 Double (Regulated air to tank and gun) Gear-reduced (Heavy-duty) 183G-530 Extra Sensitive None 183G-533 Extra Sensitive Gear-reduced (Heavy-duty) 183G-540 Extra Sensitive w/ gun regulation None 183G-543 Extra Sensitive w/ gun regulation Gear-reduced (Heavy-duty)
DESCRIPTION
GALVANIZED 10-GALLON MODELS
Tank Model Regulation Agitation
183G-1000 None None 183G-1010 Single (Regulated air to tank only) None 183G-1013 Single (Regulated air to tank only) Gear-reduced (Heavy-duty) 183G-1020 Double (Regulated air to tank and gun) None 183G-1023 Double (Regulated air to tank and gun) Gear-reduced (Heavy-duty) 183G-1030 Extra Sensitive (Single) None 183G-1033 Extra Sensitive (Single) Gear-reduced (Heavy-duty) 183G-1040 Extra Sensitive w/ gun regulation None 183G-1043 Extra Sensitive w/ gun regulation Gear-reduced (Heavy-duty)
GALVANIZED 15-GALLON MODELS
Tank Model Regulation Agitation
183G-1500 None None 183G-1510 Single (Regulated air to tank only) None 183G-1513 Single (Regulated air to tank only) Gear-reduced (Heavy-duty) 183G-1520 Double (Regulated air to tank and gun) None 183G-1523 Double (Regulated air to tank and gun) Gear-reduced (Heavy-duty) 183G-1530 Extra Sensitive (Single) None 183G-1533 Extra Sensitive (Single) Gear-reduced (Heavy-duty) 183G-1540 Extra Sensitive w/ gun regulation None 183G-1543 Extra Sensitive w/ gun regulation Gear-reduced (Heavy-duty)
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EN
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
!
WARNING
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual.
OPERATOR TRAINING All personnel must be trained before operating finishing equipment.
EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury.
LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power sources before performing equipment maintenance could cause serious injury or death.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment instruction manual.
KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in serious eye injury or blindness.
INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.
NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval.
NOISE HAZARD You may be injured by loud noise. Hearing protection may be required when using this equipment.
!
CAUTION
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
WARNING
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released under pressure, or flying debris.
PINCH POINT HAZARD Moving parts can crush and cut. Pinch points are basically any areas where there are moving parts.
STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR Toxic fumes can cause serious injury or death if inhaled. Wear a respirator as recommended by the fluid and solvent manufacturer’s Safety Data Sheet.
TOXIC FLUID & FUMES Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, injected or swallowed. LEARN and KNOW the specific hazards or the fluids you are using.
FIRE AND EXPLOSION HAZARD Improper equipment grounding, poor ventilation, open flame or sparks can cause a hazardous condition and result in fire or explosion and serious injury.
MEDICAL ALERT Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
• Tell the doctor what kind of fluid you were spraying or
GET IMMEDIATE MEDICAL ATTENTION To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
PROP 65 WARNING
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
NOTE
Important installation, operation or
maintenance information.
card provided with your airless spray equipment.
dispensing.
body, glove or rag.
spraying.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
Binks reserves the right to modify equipment specification without prior notice.
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5/10/15-GALLON GALVANIZED TANK ASSEMBLIES – SAFEGUARDS
The following hazards may occur during the normal use of this equipment. Please read the following chart.
HAZARD CAUSE SAFEGUARDS
EN
Fire
Fire – Pressure tank
Explosion Hazard – Pressure Tank – Static Electricity
Explosion Hazard – Pressure Tank – Rupture
Solvents and coatings can be highly
ammable or combustible, especially
when sprayed.
Vapors from ammable liquids can catch re or explode.
Static electricity is created by the
ow of uid through the pressure
tank and hose. If all parts are not properly grounded, sparking may occur. Sparks can ignite vapors from
solvents and the uid being sprayed.
Making changes to a pressure tank will weaken it.
1. Adequate exhaust must be provided to keep the air free
of accumulations of ammable vapors.
2. Smoking must never be allowed in the spray area.
3. Fire extinguishing equipment must be present in the spray area.
Keep tank at least 10 feet away from sources of ignition. Ignition sources include hot objects, mechanical sparks, and arcing (non -explosion proof) electrical equipment.
1. Ground the pressure tank by connecting one end of 12 gauge (minimum) ground wire to the pressure tank and the other end to a true earth ground. Local codes may have additional grounding requirements.
2. See illustration on page 6 for grounding and grounding hardware required.
1. Never drill into, weld, or modify the tank in any way.
2. Do not adjust, remove, or tamper with the safety valve. If replacement is necessary, use the same type and rating of valve.
Explosion Hazard – Galvanized Tanks – Material Compatibility
General Safety
!
WARNING
High pressure can cause
serious injury.
Pressure is maintained in a
pressure tank after the
system has been shut
down.
Always follow this
procedure to relieve
pressure from the tank.
Halogenated hydrocarbon solvents – for example 1-1-1 Trichloroethane and methylene chloride – can chemically react with aluminum parts and components and cause an explosion hazard. These solvents will also corrode the galvanized tank coating.
Improper operation or maintenance may create a hazard.
1. Read the label or data sheet for the material. Do not use materials containing these solvents with galvanized pressure tanks. Stainless steel tank models may be used with halogenated solvents.
2. Refer to specications chart to ensure that uids are
chemically compatible with the tank wetted parts.
Before placing uids or solvents in tank, always read
accompanying manufacturer’s literature.
Operators should be given adequate training in the safe use and maintenance of the equipment (in accordance with the requirements of NFPA-33, Chapter 15 in U.S.) Users must comply with all local and national codes governing
ventilation, re precautions, operation, maintenance, and
housekeeping (in the U.S., these are OSHA sections 1910.94 and 1910.107, and NFPA-33.
PRESSURE RELIEF PROCEDURE
To reduce the risk of injury, follow the pressure relief procedure below
• Before checking or servicing any part of the spray system
1. Turn off the main air supply to the tank.
2. Close the air inlet valve located on the tank air manifold.
3. Bleed off air in the tank by turning the air relief valve (5) thumb screw counterclockwise. Wait until all the
air has escaped through the valve before removing the pressure tank cover or fill port cap.
4. Leave the air relief valve open until you have reinstalled the tank cover or fill port cap.
• Before attempting removal of fill port cap or tank cover
• Whenever the tank is left unattended
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EN
5/10/15-GALLON GALVANIZED TANK ASSEMBLIES – SPECIFICATIONS & OPTIONS
SPECIFICATIONS
GALVANIZED TANKS
Maximum Working Pressure 110 psi Tank Shell SA-414 Steel, Galvanized (Zinc) Tank Lid SA-414 Steel, Galvanized (Zinc) Fluid Tube 3/8 in. Steel Pipe, Galvanized Fluid Outlet (Elbow) Steel, Zinc Plate Fluid Valve, Outlet Brass, Nickel Plate 3/8-18 NPS(M) Agitator Paddle/Propeller Nylon, Glass Filled Agitator Shaft Steel, Zinc Plate Agitator Shaft Seal Engineered PTFE, Stainless Steel Air Manifold Steel, Zinc Plate Plug (Air Manifold Coupling) Steel, Zinc Plate Bottom Outlet (Optional Kit) 304 Stainless Steel 3/4-14 NPS(M)
TANK CAPACITIES
Nominal Capacity
5 US Gallons 9.8 US Gallons 10 US Gallons 11.8 US Gallons 15 US Gallons 19.8 US Gallons
Actual Capacity
AIR CONTROL OPTIONS
TYPE APPLICATION
No Regulation (Air inlet pressure gauge only)
Standard Single Regulation
Standard Double Regulation
Extra Sensitive Regulation Provides extremely accurate, low pressure, uid pressure control Extra Sensitive Regulation with
Standard Gun Regulation
Holding tanks, Transfer tanks, Used where precision fluid pressure control is not required.
Provides standard uid pressure control only. For use where precision control of both uid and air pressures is not required. Also Used where atomization air can be taken from lter/regulator air lines.
Precision control for use with materials that are best applied at low, closely
controlled, uid and atomization air pressures. Used with portable air compressors
or with air lines when no other means of air pressure regulation is available.
Provides extremely accurate, low pressure, uid pressure control plus precision
control of spray gun atomizing air.
TYPE APPLICATION
No Agitation
Gear-reduced Drive Agitation
AGITATION OPTIONS
Materials that require minimal or no mixing and/or readily hold any solids in suspension.
Heavy-duty agitator for medium to high viscosity materials that require mixing and/or solids suspension.
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EN
5/10/15-GALLON GALVANIZED TANK ASSEMBLIES – OPERATION & SERVICE CHECKS
!
WARNING
High pressure can cause serious injury.
Pressure is maintained in a pressure tank after the system has been shut down.
Follow the pressure-relief procedure on page 3 before opening the lid or fill port or performing maintenance on the tank.
PREPARATION
Mix and prepare material to be used according to manufacturer’s instructions. Strain material through a fine mesh screen to remove lumps, skin, and foreign matter that might enter and clog fluid passages and/or spray equipment.
Follow pressure relief procedure above.
To add material to the tank, remove the lid and pour directly into the tank or container.
If desired, a U.S. or metric 1 gallon pail of fluid can be placed directly into the tank.
Replace the lid assembly and tighten thumb screws (17) securely.
The air supply to the tank should include a filter/water separator to filter dirt from the air and remove water and oil.
Connect the material hose to the fluid outlet ball valve (8).
OPERATION
1. Close the air inlet valve to tank. Turn handle on regulator counterclockwise until spring tension is relieved.
2. Turn on air supply to the tank.
3. Open the air inlet valve to the tank.
4. Open the fluid outlet valve.
5. Turn handle on tank pressure regulator clockwise to pressurize tank.
6. Turn on atomization air to spray gun at source of supply.
7. Test spray. For further instructions consult literature provided with spray gun.
8. If an air motor driven agitator is used, start the agitator by slowly opening up the needle valve. Air motor speed should be regulated according to the nature of the material being agitated.
MAINTENANCE
To clean equipment, proceed as follows:
1. Turn off the air supply.
2. Follow the pressure relief procedure.
3. Turn T-handle adjusting screw on tank fluid pressure regulator counterclockwise until no spring pressure is felt.
4. Loosen thumb screws (17), tip clamps (16) back and tip lid (11) to one side of tank. Do not remove lid from tank.
5. Loosen spray gun air cap retaining ring about three turns.
6. Turn on air supply.
7. Cup cloth over air cap on the gun and pull trigger. This will force material back through the hose into the tank.
8. Empty and clean tank and parts that come into contact with material. Use a solvent compatible with material being used.
9. Pour solvent into tank.
10. Replace lid and tighten thumb screws
and clamps.
11. Spray until clean solvent appears.
12. Repeat steps 4 through 8.
LUBRICATION – Agitated Models
Refer to the service manual provided with the air motor for lubrication information.
The bearings in the agitator bearing assembly are impregnated with special non-gumming oil. Additional lubrication is not required.
The agitator shaft seal does not require lubrication.
SERVICE CHECKS
CONDITION CAUSE CORRECTION
Air escaping from port on regulator cap.
Pressure creepage registered on gauge.
Material tends to settle out rapidly. Not enough agitation of material. Increase agitation.
Air leakage at agitator seal. Defective seal assembly. Replace.
Paint getting into bearing assembly of agitator.
Fluid or air leak at lid gasket.
Fluid or air leak at ll port gasket.
Air mixing with paint
Broken or damaged diaphragm Replace diaphragm.
Dirty or worn valve seat in regulator. Clean or replace valve seat.
1. Paint level in tank too high.
2. Defective agitator shaft seal.
1. Thumb screw not tight.
2. Defective lid gasket.
1. Fill port cap not tight.
2. Defective ll port gasket.
1. Fluid tube not sealed to lid.
2. Excessive agitation.
1. Keep uid level under bearing ass’y.
2. Replace
1. Tighten.
2. Replace.
1. Tighten.
2. Replace.
1. Tighten uid tube into lid.
2. Reduce speed of agitator.
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5/10/15-GALLON GALVANIZED TANK ASSEMBLIES
EN
5/10/15-GALLON GALVANIZED TANK ASSEMBLIES
NOTE
Open side of the shaft seal (8)
faces downward.
Retainer (9) required only for
vacuum operation.
PETROLEUM
PG
JELLY/GREASE
18
PG
17
16
NOTE
Use PTFE based thread sealant on all air and fluid connections.
1
2
6
7
15
CAUTION
!
Use 40PSI Safety Valve (12A)
with an extra sensitive regulator.
Refer to 77-3138 for
39
more information (39).
37
4
5
3
12
PG
10
8
11
13
14
38
9
29
19
30
31
20
32
34
22
25
27
28
The Stationary Paddle Kit (28) comes standard only on 10 & 15 gallon tanks.
25
24
26
21
23
25
26
24
The 5 & 10 gallon tanks come standard with one Agitator Paddle Kit (26). The 15 gallon comes standard with two.
Grounding Diagram
Purchase hardware locally
5/16–18 x 3/4 Long Hex Head Bolt (1 Required)
35
For bottom outlet conversion,
remove and discard plug.
36
5/16–18 Hex Head Nut (2 Required)
33
2X
Sufcient Length
12 Gauge Wire (Not Shown)
5/16 Lock Washer (1 Required)
Tank Skirt (Ref)
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5/10/15-GALLON GALVANIZED TANK ASSEMBLIES – PARTS LIST
EN
ITEM
NO. PART NO. DESCRIPTION
1
2
3
4
5 QMS-447 THRUST COLLAR KIT (INCL 4 & 5) 1 1 1
6
7
8
9
10 KK-5042 SHAFT SEAL KIT (INCL 8 & 9) 1 1 1
11 QMS-3 PLUG (NON-AGITATED MODELS ONLY) 1 1 1
12 TIA-5110 SAFETY VALVE ASSY, 110 PSI 1 1 1
12A TIA-5040 SAFETY VALVE ASSY, 40 PSI (EXTRA SENSITIVE ONLY)
13 QMG-21 AIR MANIFOLD 1 1 1
14 SS-2707 AIR RELIEF VALVE 1/4 NPT(M) 1 1 1
15 83-524-K FILL PORT CAP 1 1 1
16 83-1207-K5 FILL PORT CAP GASKET 1 1 1
17 ----- STREET ELBOW, 3/8-18 NPT (Brass) 1 1 1
18 VA-540 BALL VALVE, 3/8 NPS OUTLET 1 1 1
19 QMG-402-1 TANK LID 1 1 1
20 QM-1458-1 TANK GASKET 1 1 1
21 ----- PLUG, 1/2-14 NPT (PLATED STEEL) 1 1 1
22 QMG-32 FLUID TUBE 1 ----- -----
22 QMG-33 FLUID TUBE ----- 1 -----
22 QMG-34 FLUID TUBE ----- ----- 1
23
23
23
24
25
26 QMS-444-CE AGITATOR PADDLE KIT (INCL 24 & 25) 1 1 2
27
28 QMS-445-CE STATIONARY PADDLE KIT (INCL 25 & 27) ----- 1 1
29 PTL-408-K20 DISPOSABLE TANK LINER, 5-GAL 1 ----- -----
29 PTL-412-K8 DISPOSABLE TANK LINER, 10-GAL ----- 1 -----
29 PTL-415-K10 DISPOSABLE TANK LINER, 15-GAL ----- ----- 1
30 QM-1352 THUMB SCREW (SEE ITEM 34) 6 6 6
31 ----- COTTER PIN, 1/8 DIA. X 1" LG. (SEE ITEM 34) 6 6 6
32 ----- CLEVIS PIN (SEE ITEM 34) 6 6 6
33 ----- CLAMP (SEE ITEM 34) 6 6 6
34 + KK-5014 CLAMP, PIN, & SCREW KIT 6 6 6
35 QMG-505-1 TANK & LUG ASSY, 5-GAL 1 ----- -----
35 QMG-510-1 TANK & LUG ASSY, 10-GAL ----- 1 -----
35 QMG-515-1 TANK & LUG ASSY, 15-GAL ----- ----- 1
36 ----- BOTTOM PLUG 1 1 1
37 HA-57011 AIR HOSE ASS'Y (INCL W/ ITEM 38) 1 1 1
38 SEE PAGES 8 & 9 AIR CONTROL 1 1 1
39 31-452 AIR MOTOR/GEARBOX DRIVE 1 1 1
QMS-46 RETAINING NUT 1 1 1
QMG-85 THRUST WASHER 2 2 2
----- THRUST COLLAR 1 1 1
----- SET SCREW (5/16-18 X 3/8) 1 1 1
QMG-409 BEARING ASSY-PLAIN STEEL 1 1 1
SSG-8184-K2 O-RING (KIT OF 2) 1 1 1
----- SHAFT SEAL 5/8 I.D. 1 1 1
----- INTERNAL RETAINING RING 1 1 1
QMS-6
QMS-7
QMS-8
----- AGITATOR PADDLE 1 1 2
----- SOC HEAD CAP SCREW, 5/16-18 X 1-1/4, S.S. 1 2 3
----- STATIONARY PADDLE ----- 1 1
AGITATOR SHAFT 1 ----- -----
AGITATOR SHAFT ----- 1 -----
AGITATOR SHAFT ----- ----- 1
5-GAL
QTY.
10-GAL
QTY.
15-GAL
QTY.
Purchase locally.
+ KK-5014 Clamp, Pin, and Screw Kit includes 1
each of items 30, 31, 32, and 33.
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Items available separately or as a complete agitator assembly:
QMG-418 (for 5 gallon tanks) QMG-419 (for 10 gallon tanks) QMG-420 (for 15 gallon tanks)
1
2
2
4
3
6
3
5
1
8 6 3
3
2
2
4
5
6
7
EN
5/10/15-GALLON GALVANIZED TANK ASSEMBLIES – AIR CONTROL
SINGLE REGULATOR AIR CONTROL
Control tank pressure only.
85-470 for non-agitated tanks 85-471 for agitated tanks
*Items with an asterisk are for use with an agitator.
ITEM
NO.
1 + HAR-511 AIR REGULATOR 1 1
2 --------- BUSHING-STL-PLTD – 3/8 (m) x 1/4 (f) 2 2
3 VA-542 BALL VALVE 2 2
4 83-1290 GAUGE – 150 PSI 1 1
5 SSP-8217-ZN SWIVEL ADAPTER 1 1
6 --------- 1/4 NPT PLUG (SUPPLIED W/ REGULATOR) 1
7 H-2008 NIPPLE 1/4 NPS x 1/4 NPT 1
8 SSP-30-ZN SWIVEL ELBOW – 1/4 NPT(m) x 1/4 NPS (sw) 1
• Purchase locally
+ Refer to 77-2781 for regulator service parts
PART
NO. DESCRIPTION 85-470 85-471
DOUBLE REGULATOR AIR CONTROL
Control tank pressure and spray gun atomization pressure.
85-472 for non-agitated tanks 85-473 for agitated tanks
*Items with an asterisk are for use with an agitator.
TO TANK
9
AIR IN
7
*
8
*
ITEM
NO.
1 + HAR-511 AIR REGULATOR 1 1
2 --------- BUSHING-STL-PLTD – 3/8 (m) x 1/4 (f) 2 2
3 VA-542 BALL VALVE 2 2
4 83-1290 GAUGE - 150 PSI 1 1
5 SSP-8217-ZN SWIVEL ADAPTER 1 1
6 --------- 1/4 NPT PLUG (SUPPLIED W/ REGULATOR) 2 1
7 83-4233 D.M. NIPPLE 1/4 x 3/8 1 1
8 # HAR-507 AIR REGULATOR 1 1
9 83-1355 GAUGE - 100 PSI 1 1
10 H-2008 NIPPLE 1/4 NPS x 1/4 NPT 1
11 SSP-30-ZN SWIVEL ELBOW – 1/4 NPT(m) x 1/4 NPS (sw) 1
• Purchase locally
+ Refer to 77-2781 for regulator service parts
# Refer to SBBI-6-147 for regulator service parts
PART
NO. DESCRIPTION 85-472 85-473
TO TANK
AIR IN
10*
11*
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5
6 2 2
9 1
6*
3
4
5
11
2
6*
3
2
1
10
13
EN
5/10/15-GALLON GALVANIZED TANK ASSEMBLIES – EXTRA SENSITIVE AIR CONTROL
EXTRA SENSITIVE REGULATOR AIR CONTROL SINGLE REGULATOR
Provides extremely high precision control of tank pressure (only) from 0 – 30 PSI. Includes 40 PSI Safety Valve (not shown.)
85-490 for non-agitated tanks 85-491 for agitated tanks
*Items with an asterisk are for use with an agitator.
ITEM
NO.
1 + HAR-501 EXTRA-SENSITIVE REGULATOR 1 1
2 --------- BUSHING-STL-PLTD – 3/8 (m) x 1/4 (f) 2 2
3 SSP-2629-ZN MALE BRANCH TEE – 1/4NPT 1 1
4 SSP-8217-ZN SWIVEL ADAPTER 1 1
5 83-1414 GAUGE - 30 PSI 1 1
6 --------- 1/4 NPT STREET TEE 1 2
7 H-2008 NIPPLE – 1/4 NPS x 1/4 NPT 1
8 SSP-ZN-30 SWIVEL ELBOW – 1/4 NPS(m) x 1/4 NPS (sw) 1
9 VA-542 BALL VALVE 2 2
10 TIA-5040 SAFETY VALVE, 40 PSI (NOT SHOWN) 1 1
• Purchase locally
+ Refer to SB-6-131 for regulator service parts
PART
NO. DESCRIPTION 85-490 85-491
AIR IN
8
7*
TO TANK
*
EXTRA SENSITIVE REGULATOR AIR CONTROL DOUBLE REGULATOR
Provides extremely high precision control of tank pressure plus standard regulation for a spray gun. Includes 40 PSI Safety Valve (Not shown.)
85-492 for non-agitated tanks 85-493 for agitated tanks
*Items with an asterisk are for use with an agitator.
ITEM
NO.
1 + HAR-501 EXTRA-SENSITIVE REGULATOR 1 1
2 --------- BUSHING-STL-PLTD – 3/8 (m) x 1/4 (f) 2 2
3 SSP-2629-ZN MALE BRANCH TEE – 1/4NPT 1 1
4 SSP-8217-ZN SWIVEL ADAPTER 1 1
5 83-1414 GAUGE - 30 PSI 1 1
6 --------- 1/4 NPT STREET TEE 1 2
7 H-2008 NIPPLE – 1/4 NPS x 1/4 NPT 1
8 SSP-ZN-30 SWIVEL ELBOW – 1/4 NPS(m) x 1/4 NPS (sw) 1
9 VA-542 BALL VALVE 2 2
10 --------- 1/4 NPT PLUG (SUPPLIED W/ REGULATOR) 2 2
11 83-4233 D.M. NIPPLE 1/4 x 3/8 1 1
12 # HAR-507 AIR REGULATOR 1 1
13 83-1355 GAUGE – 100 PSI 1 1
14 TIA-5040 SAFETY VALVE, 40 PSI (NOT SHOWN) 1 1
• Purchase locally
+ Refer to SB-6-131 for regulator service parts
# Refer to SBBI-6-147 for regulator service parts
PART
NO. DESCRIPTION 85-492 85-493
9
12
AIR IN
*
6
9
8
7*
4
TO TANK
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3
2
4
1
EN
85-469 CONVERSION TO DOUBLE REGULATOR ASSEMBLY KIT
Convert standard single regulator or extra-sensitive air control to a double regulator air control.
9
ITEM
NO.
8
7
•Purchase locally
6
EXISTING REGULATOR
AIR IN
PART
NO. DESCRIPTION QTY.
6 • — 1/4 NPT PLUG (SUPPLIED W/ REGULATOR) 1
7 83-4233 D.M. NIPPLE 1/4 x 3/8 1
8 HAR-507 AIR REGULATOR 1
9 83-1355 GAUGE – 100 PSI 1
QMS-4003 NO REGULATION KIT
Use when fluid pressure in tank is regulated by some other, separate, method of control.
ITEM
NO.
•Purchase locally
AIR IN
PART
NO. DESCRIPTION QTY.
1 • —
2 • — STREET TEE 1
3 83-1290 GAUGE, 150 PSI 1
4 VA-542 BALL VALVE 1
ADAPTER, 1/4 NPT(F) X 1/4 NPS (SW)
1
BOTTOM OUTLET KIT WITH LEGS
Allows conversion of tank from standard top outlet to bottom outlet. All bottom outlet wetted parts are stainless steel.
183-3001 for 5-, 10- and 15-gallon tanks with ¾” bottom outlets. Includes three 183-3005 Leg Kits.
Legs can be oriented either inward or outward to provide flexibility in mounting.
Inward orientation
BOTTOM OUTLET KIT
5
Outward orientation
1
2
3
4
1
ITEM
NO.
PART
NO. DESCRIPTION QTY.
1 ADAPTER, 3/4 NPT-NPS UNIVERSAL 2
2 ELBOW, 3/4 NPT (F) 1
3 PIPE NIPPLE 1
4 BALL VALVE, 3/4 NPT FULL PORT 1
5 183-3005 LEG KIT 3
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ACCESSORIES
EN
VS-534 FLUID STRAINER
Primary uid strainer that attaches between uid outlet valve and uid hose to strain
material. Components made of stainless
steel with a nylon lter. Comes standard
with 100-mesh screen. For more information see SB-7-072.
HFRL-508, HFRL-509 CLEAN AIR™ CONTROL UNITS
These units are designed to remove dirt, pipe scale and most liquid aerosol. Includes an automatic drain which expels
liquids which accumulate in the lter bowl.
29-3100 SCRUBS® HAND CLEANER TOWELS
Scrubs® are a pre-moistened hand cleaner towel for painters. No water is needed.
DISPOSABLE TANK LINERS
Molded polyethylene tank liners reduce solvent waste and tank cleanup time. The liner is made of tough, durable, leakproof poly-ethylene and can be used with all compatible materials.
PTL-408-K20 Kit of 20 tank liners (9.8 gal.) PTL-412-K8 Kit of 8 tank liners (11.8 gal.) PTL-415-K10 Kit of 10 liners (19.8 gal.)
PROSPECTOR™ PRESSURE TANK STRAINERS FOR 5, 10, AND 15 GALLON TANKS
Prospector™ strainers are an economical way to remove foreign material from paint, stain, lacquer and coatings.
Inner Diameter .............. 11.75" (298.45mm)
Outer Diameter ............ 15.375" (390.52mm)
Height/Depth .................... 3.75" (95.25mm)
Case Qty..................................................20
PTS-5Gal-K20-200 ................... 200 micron
(approx. 65 wire mesh)
PTS-5Gal-K20-400 ................... 400 micron
(approx. 37 wire mesh)
PTS-5Gal-K20-600 ................... 600 micron
(approx. 28 wire mesh)
83-2924 FLUID Y-STRAINER
Attaches on uid outlet of tank. Includes 100-mesh lter screen. (Additional lter
screens in other mesh sizes available.)
192212 GUN CLEANING KIT
QM-142 HANDLE
237-578 207-10858 AUTO OILER ASSEMBLY
AIR MOTOR LUBE
207-11155-1 2 OZ. BOTTLE 207-11155-2 16 OZ. BOTTLE
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EN
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®
are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations.
Region Industrial/Automotive Automotive Renishing
Americas
Europe, Africa,
Middle East, India
China
Japan
Australia
Tel: 1-800-992-4657 Tel: 1-800-445-3988
Fax: 1-888-246-5732 Fax: 1-800-445-6643
Tel: +44 (0)1202 571 111
Fax: +44 (0)1202 573 488
Tel: +8621-3373 0108
Fax: +8621-3373 0308
Tel: +81 45 785 6421
Fax: +81 45 785 6517
Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7575
For the latest information about our products, visit www.carlisleft.com
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