Carl Goldberg GBGA1084 User Manual

Page 1
CCAARRLL GGOOLLDDBBEERRGG PPRROODDUUCCTTSS LLTTDD..CCAARR
P.O. Box 818, Oakwood, GA 30566 • 678-450-0085 • Fax: 770-532-2163 • www.carlgoldbergproducts.com P.O.
Wild Stick 120
Wild Stick 120
©copyright 2004 Carl Goldberg Products.
Page 2
2
Wild Stick 120
WARNING! THIS IS NOT A TOY!
THIS IS NOT A BEGINNERS AIRPLANE
LIMITED WARRANTY
Carl Goldberg Products is proud of the care and attention that goes into the manufacture of parts for its model kits. The company warrants that for a period of 90 days, it will replace, at the buyers request, any part or materi­al shown to the company's satisfaction to have been defective in workman­ship or material at the time of purchase. No other warranty of any kind, expressed or implied, is made with respect to the merchandise sold by the company. The buyer acknowledges and under­stands that he is purchasing only a component kit from which the buyer will himself construct a finished flying model airplane. The company is neither the manufacturer of such a flying model airplane, nor a seller of it. The buyer hereby assumes the risk and all liability for personal or property dam­age or injury arising out of the buyers use of the components or the finished flying model airplane, whenever any such damage or injury shall occur. Any action brought forth against the company, based on the breach of the contract of sale to the buyer, or on any alleged warranty there under, must be brought within one year of the date of such sale, or there after be barred. This one-year limitation is imposed by agreement of the parties as per­mitted by the laws of the state of Georgia.
Important Information
Covering coming loose is not COVERED UNDER WARRANTY. Due to tempera­ture changes the plane may develop some wrinkles in the covering that you will need to remove with an iron. Be sure to seal the edges down first so that you do not cause the covering to shrink and leave exposed areas of wood. Please inspect the plane before beginning to assemble to make sure you are happy with it. After assembly has begun you cannot return the kit. If you find a problem before beginning to assemble the plane you must contact us, please do not return it to the dealer.
Page 3
3
Wild Stick 120
Wild Stick
Wild Stick
Congratulations on your purchase of the Lanier Wild Stick 120. This is a very unique aircraft, with great 3-D capabilities. Every effort has been made to produce a lightweight, straight, easy to assemble aircraft. Because of its oversize control surfaces which are double beveled to allow for extreme throws, great care must be taken in the set-up and flying of this airplane. Quality hardware components have been provided to allow for 3D set-up while maintaining adequate mechanical advantage to eliminate flutter. It is you responsibility as an advanced pilot to fly the aircraft in an intelligent manner. THROTTLE MANAGEMENT IS A MUST!!!!!!!! We at Lanier have put the Wild Stick 120 through a very rigorous flight-testing schedule and have stressed the airframe beyond all practical parameters without a single fail­ure. Lanier will NOT warrant the Wild Stick 120against flutter due to improp­er set-up or excessive speed maneuvers. having said that, we believe you will find the Wild Stick 120 to be one of the most responsive, in-the-grove aircraft on the market. The Wild Stick 120 excels at high-alpha maneuvers including Harriers (both upright and inverted), high-alpha rolls, and high-alpha knife edge. Torque rolls, waterfalls, knife edge loops and elevators are all within the performance parameters of this unique aircraft. Just remember to use common sense when flying this high performance machine.
Page 4
4
Wild Stick 120
Parts Layout
Fuselage 1 wing panels 2 ailerons 2 Flaps 2 Stabilizer 1 Elevators 2 Fin 1 Rudder 1 landing Gear 1
Colors Red True red #866 White #870 Black #874 Blue Deep Blue #873 yellow Bright Yellow #872
Page 5
5
Wild Stick 120
Landing Gear 1 4mmx12mm bolts 4 4mm washers 6 4mm wheel collars 4 4mm axels 2 4mm lock nuts 2
3.5” wheels 2
Motor Mounts 2 4mmx20mm bolts 4 4mmx25mm bolts 4 4mm blind nuts 4 4mm flat washers 8 4mm lock nuts 4
Flying Wires
1.8mmx16mm bolts 6
1.8mm nuts 6
1.8mm washers 12 metal brackets 12 nylon swing in keepers 8
1.6mmx10” pushrod with clevis 4
1.6mmx7” pushrod with clevis 4 metal plate(bottom bracket) 1 silicone clevis keepers 8 2mmx10mm screws 2
Control horns 8 control horn plates 6 2mmx20mm screws 14 2mm nuts 2
Pushrods 3mmx10cm pushrods(aileron) 4 3mmx20cm pushrods(elevator) 2 3mm metal clevis 12 3mm jam nuts 12 Braided cable feet 6 Rigging couplers 2mm 4 cable swages 4 2mm clevises 5 2mm jam nuts 5 Silicone clevis keepers 17 2mmx50cm throttle pushrod 1 Pushrod connector(e-z connector)1 plastic tube 4mmx25cm 1
Hardware List
Wing bolts 4mmx40mm 2 4mm flat washers 2
Fuel tank with hardware 1
Tail wheel Tail wheel bracket metal rudder horn spring wire axel springs (2) wheel collar tiller arm bracket threaded rod (tiller arm) nylon pushrod ends (2) 2mm x 10mm screws (5) flat washers (5)
Page 6
6
Wild Stick 120
BUILDING INSTRUCTIONS
Before starting to build this kit, we urge you to read through these instructions. They contain some important building sequences as well as instructions and warnings con­cerning the assembly and use of the model. We expect that you have some build­ing experience to take on this model. However, every minute detail is not covered. This is not a basic trainer. The instructions together with the simplicity of this kit will allow you to produce a first class Wild Stick 3-D.
BUILDING SUPPLIES NEEDED Hobby knife w/ #11 blade Thin Zap CA 30 Minute Z-poxy Thread lock Wire cutters Pliers Drill with bits: 1/8", 5/32", 1/16” 5/64” Phillips and standard screwdriver Small clamps Masking tape Tape measure Washable marker Paper towels Rubbing alcohol
Wing Construction
Collect the following parts:
1. left and right wing panel
2. dihedral brace
3. wing holddown bolts(2)
1. Trial fit the dihedral brace in the slot on one wing. The wing is flat (no dihedral) so the brace should fit either way. Slide the other wing panel in place and make sure the joint in the center is closed.
2. Mix some 30 minute epoxy and spread on all sides of the dihedral brace, front back and edges.
Page 7
7
Wild Stick 120
3. Spread epoxy on the root rib of each wing panel. Use a thin scrap of wood and work some of the epoxy down into the slots for the dihedral brace on each panel.
4. Use masking tape to hold the wing panels firmly together while the epoxy set. Lay the wing flat on the floor or work bench while the epoxy cures. Do not stand the wing on one tip, all the glue will run to one end and give you a poor joint.
5. locate the two 4mm x 40mm bolts and two 4mm flat washers.
6. After the epoxy has cured, bolt the wing in place on the fuselage..
Tail construction
locate the following parts;
1. stabilizer with elevators
2. Fin with rudder
3. Nylon control horns
4. nylon nut plates
5. 2mm x 20mm screws
6. Silicone clevis keepers
1. locate the control horns on the inside edge of the elevators on the bottom side. make sure the holes for the clevis are aligned over the hinge line. Mark the location of the holes and drill a 3/32” hole at the four locations. use the 2mm screws and nut plates to mount the control horns.
Page 8
8
Wild Stick 120
Align holes over hinge line
2. Remove the elevators from the stab and make sure all the hinges are centered in the slots. To make sure the hinges are centered, use a straight pin in the middle of the hinge when pushing the elevator onto the stab.
3. Flex the elevator to the full extent of its travel in one direction. make sure the hinge line stays closed as close as possible. Apply a drop of thin CA to each hinge. Turn the stab over, flex the elevator to the full travel in the other direction and apply glue to each hinge. go back and apply another drop of glue to each hinge.
4. Set the stab in place in the slot on the rear of the fuselage.
5. measure the stab to make sure it is centered in the fuselage. Make sure the slot for the fin in centered on the fuselage. Move the stab until dimension X-X are the same. This will have the stab square to the fuselage.
6. When you have the stab square to the fuselage, make a mark along the side of the fuselage on the bottom of the stab.
Page 9
9
Wild Stick 120
7. use a razor blade or e-xacto knife to carefully remove the covering inside the marks on the bottom of the stab. Cut carefully so as not to cut the wood, just the covering.
8. mix some 30 minute epoxy and apply to the bare wood on the bottom of the stab and in the slot on the rear of the fuse. Reinstall the stab and check to make sure it is square. use pins to hold in place. Check the alignment with the wing by sighting from the front and rear. Apply pres­sure to one side if necessary to make stab parallel to wing.
remove covering
9. Remove the covering from the bot­tom portion of the rudder where it plugs into the stab.
remove covering
10. Fit the fin in place and make a mark around it. Remove the covering inside the marks on both the stab and the rear portion of the fuselage behind the stab.
Page 10
10
Wild Stick 120
11. Epoxy the fin in place making sure it is square to the stab and centered on the fuselage in the rear.
Flying Wires
Locate the following parts: Aluminum bracket for fuse bottom 1 2mmx10mm screws 2 angle brackets 12
1.8x16mm bolts 6
1.8mm nuts 6 flat washers 12 nylon swing in keepers 8 2mm pushrods with clevis x 10” 4 2mm pushrods with clevis x 7” 4 silicone clevis keepers 8
1.Take four of the angle brackets, two screws, two nuts and four flat wash­ers and bolt to the top of the fin in the predrilled holes. You will have to locate the holes under the covering. Put two brackets on each side of the fin.
2.Repeat with the other brackets on the end of the stab. Put brackets on both sides top and bottom.
Page 11
11
Wild Stick 120
3.Mount the aluminum bracket on the bottom of the fuselage using the two 2mmx10mm screws.
Use the tail wheel bracket to align the flying wire bracket at the front edge of the mounting block. Align the tail wheel bracket at the rear edge of the fuselage and mount the alu­minum bracket at the front edge.
Page 12
12
Wild Stick 120
4.Take one of the 7” pushrods and make sure the clevis is screwed on with about 1/16” of threads showing on the inside. Install the clevis on the angle bracket and mark the location over the hole on the fuselage brack­et. Make a 90 degree bend and cut at 3/8”. install the wire in the aluminum fuse bracket and retain with the nylon swing in keeper. Adjust the length so you don’t pull the stab out of alignment.
5.Repeat for all four wires on the bot­tom side.
6.Take the 10” pushrods and attach to brackets on stab. Bend 90 degrees at brackets on fin and cut to 3/8”. Retain with nylon swing in keepers. Repeat for other side.
7.After all wires are installed they can be adjusted by putting a level in the center of the stab and leveling the plane. Move the level to the tip of the stab and adjust wires till level.
Page 13
13
Wild Stick 120
1. Fit the landing gear to the bottom of the fuselage and install the four screws and flat washers. Use locktit on the screws.
2. install the axels using the aircraft lock nuts.
3. install the wheels using one wheel collar on the inside and one on the outside of the wheel.
locate the following parts:
1. landing gear
2. Two wheels
3. Two axels
4. two axel nuts
5. Four wheel collars
6. Six flat washers
7. Four mm screws
landing Gear
Page 14
14
Wild Stick 120
Tail wheel
Locate the following Parts: Tail wheel bracket tail wheel rudder tiller arm wire axel 3mm wheel collar nylon control horn brackets 2 springs 2 tail wheel tiller arm tail wheel tiller arm collar 2mm screws 5 2mm washers 5
1. Insert the tail wheel wire into the bracket and fit the collar on top.align the hole for the tiller arm so it is parallel to the axel.
2. Center the tiller arm in the collar and tighten the set screw. Screw the nylon horn brackets on each end. Install the tail wheel using the 3mm collar to retain.
3. Mount the bracket flush with the rear of the fuselage using the three screws.
Page 15
15
Wild Stick 120
Engine Installation
locate the following parts:
1. Two motor mounts
2. Four 4mmx20mm screws
3. Four 4mm blind nuts
4. Four 4mmx25mm bolts
5. Four 4mm aircraft lock nuts.
6. 8 4mm flat washers
1. Clamp your engine to the two motor mount making sure that both sides of the mounts sit squarely on the table. Make sure the engine is not offset to the left or right in the mount. Mark the location of the four holes.
2. Drill four holes and mount the engine using the four 4mm bolts and aircraft lock nuts.
4. Attach the two springs to the tiller on one end and the two nylon horn brackets on the other. Pull the bracket along the bottom of the rud­der until the springs have a little tension on them. Mount the bracket at this point. Drill two holes with a #54 drill and harden the holes with thin CA. Mount the bracket with the two 2mmx1mm screws and flat wash­ers.
Page 16
16
Wild Stick 120
3. Center the engine on the firewall and mark the location of the four mounting bolts.
4. install the four blind nuts in the firewall. The best way to install the nuts is to use a piece of wire to pull the nuts into place .
5. pull the nuts up with the wire then install the bolt and washer through the hole and tighten to finish pulling the blind nut into the hole.
6.After all four nut are pulled tight, install the engine using the four 4mm bolts and washers. Use lock tite on the bolts.
Radio Installation
1. For the Ailerons you will need four servos and two 18” servo exten­sions.
Page 17
17
Wild Stick 120
2. install the servos using the hard­ware supplied with the radio. Use the stings installed in the wing to pull the wires through to the center of the wing.
3. hinge the ailerons using the same method used on the elevators. Center all hinges and use thin CA to glue in place making sure you have full deflection in both directions and a tight hinge line.
4. Use a straight edge to mark the location of the four aileron horns in line with the output arm. install the four horns using the 2mm bolts and nylon plates. Align over the hinge line as we did on the elevators.
Page 18
18
Wild Stick 120
5. Locate one of the 3mm pushrods, metal clevis, two 3mm nuts and sili­cone clevis keeper. Make sure the clevis is screwed on the pushrod with about 1/16” of threads showing on the inside of the clevis. Install the clevis on the control horn and the servo arm. make sure the servo is cen­tered and the aileron is in neutral and adjust length. Tighten the 3mm nuts against the clevis to lock in place.
6. Install the rudder servo in the tray in fuselage using hardware sup­plied with radio. The tray is set up for double rudder servos is you wish. The throttle servo can be mounted on either side to suit your engine.
7. Hinge the rudder using the same method we did on the ailerons and elevators. Move the rudder from side to side before gluing the hinges to make sure the counter balance clears the top of the fin. Use thin CA on all the hinges.
cable exit
8. Locate the rudder cable exit holes in the fuse side under the covering. Align the rudder horn with the slot and mark the location of the holes. Bolt the horns to the rudder, one on each side, with two 2mm bolts and nuts.
Page 19
19
Wild Stick 120
9. Locate the pull-pull cable, cable ends and cable swages. Take two of the rigging couplers and two of the swages and insert the cable through the swage, through the rigging cou­pler and loop back through the swage. Crimp the swage in two places on opposite sides to secure the cable in place.
swage
rigging coupler
10. Install a nut and clevis with sili­cone keeper on the rigging coupler and attach to rudder horn. Thread the other end of the cable through the slot in the fuse and pull forward to the rudder servo. Repeat on the other side.
11. Take the other two rigging cou­plers and install the nut and clevis. Attach to the rudder arm and install the silicone keeper. Tape the rudder in place with it centered and center the servo. Thread the pull-pull cable through the swages and rigging cou­plers on both sides. Pull both cables tight, get as much slack as possible out now. When tight crimp both swages.
Page 20
20
Wild Stick 120
2. On Four stroke engines you need to bend a z-bend in the pushrod and attach to the throttle arm.
Throttle servo
1. Use a long drill for the throttle pushrod hole and align with throttle arm.
3. On two stroke engines you can use the clevis and silicone keeper and install on the threaded rod.
Page 21
21
Wild Stick 120
5. Slide the 5mm plastic tube on the throttle pushrod until it extends 1/4” through the firewall. Install the pushrod connector on the servo. Open the throttle full and set the throttle servo to full. Tighten the set screw on the pushrod connector onto the pushrod. Cut the pushrod off about 1/4” pass the connector. The throttle can be adjusted by loos­ening the screw on the pushrod con­nector if necessary.
nylon tube
4. locate the pushrod connector and attach it to a servo arm. It has a washer on top of the arm, the bottom of the arm, then install nut. Use a drop of CA glue on nut to make sure it does not come loose. Make sure the pushrod connector will rotate in the servo arm.
Elevator servos
Collect the following items: 3mmx20 pushrods 2 3mm nuts 4 3mm clevises 4 silicone clevis keepers 4
1. Install the elevator servos in each side of the fuselage using the hard­ware supplied with the radio.
2. Thread a nut and clevis on each end of the two elevator pushrods.
Page 22
22
Wild Stick 120
Fuel Tank
1. Locate the fuel tank and hard­ware.
2. Assemble the tank cap with the big washer, the rubber stopper, and the little washer in the rear. For a two line system we will only use the long piece of aluminum tube and one short one.
3.Insert the tubes through the stop­per and attach the silicone tubing on the short one. Cut the tubing so that when the clunk is attached it will be about 1/4” off the bottom of the tank when held vertically. Leave the tubes out the front of the cap about 3/4” and bend the long tube at a 45 degree angle so it goes to the top of the tank when installed.
3. Attach the pushrod to the control horn on the elevator and the output arm on the servo. Center the servo and the elevator and adjust length. When correct tighten the jam nut against the clevis on both ends and apply a drop of lock tite. Slide the sil­icone keeper over the clevis.
4. you will need two 24” servo exten­sions to reach forward to the receiv­er.
The switch can be mounted in the side of the fuselage on either side depend­ing on which side your throttle servo is on. You can also mount the switch in the servo tray beside the throttle servo if you wish.
Radio Switch
Page 23
23
Wild Stick 120
4.Install stopper in tank and tighten the bolt in the center until stopper is snug. Don’t over tighten. Clunk should move freely and vent tube should be to the top of the tank.
5. Install the tank in the fuselage with the cap in the hole in the fire­wall.
6. If necessary for balance , the bat­tery can be installed under the tank before it is installed.
7. Install the receiver and battery in the area in front of servo tray and behind tank. use form around receiv­er. if necessary for balance the bat­tery can be moved under the tank.
Final Setup
The CG should be between 5.75” and
6.5” behind the leading edge of the wing.
The control throws should be :
Elevator Low Rate +or- 1”
High Rate All you can get
Ailerons Low Rate +or- 1/2”
High Rate All you can get
Rudder Low Rate +or- 2”
High Rate All you can get
The four aileron setup gives you sev­eral options. If you want to fly the plane in a normal setup, just use three y-connectors and connect all four aileron servos into the aileron channel. This will give a normal aileron setup. Because of the large size the roll rate will be really rapid. If you want just flaps and ailerons you can use two y-connec­tors and plug the two outside servos into the aileron channel and the two inboard into the flap channel.
If you have a computer radio you can explore several other flight modes. In the following modes you will need to plug all four aileron servos into different channels. Consult you radio manual for the proper chan­nels.
(1). Flaperons. in this mode you will couple the two inboard aileron ser­vos with the elevator servo. Adjust the radio so that up elevator causes both flaps to go down, down eleva­tor will cause the flaps to go up. This set up allows very tight loops and very square corners.
Page 24
24
Wild Stick 120
(2). Crow. In this mode the two out­board ailerons move to the up posi­tion and the flaps move to the down position. This is a very high drag con­dition and will allow you to make very steep descents, then slow to a crawl to land. It is also used to do the “Harrier”. In this maneuver you slow the plane down, flip the switch for the crow configuration, and slowly feed in full up elevator. The plane will get into a very high angle of attack , 50 to 60 degrees. you will have to use the throttle to maintain the attitude. The crow set-up make the plane very stable in this attitude.
It is recommended that before trying these different modes that you fly the plane with a standard set-up to get used to the plane. When turning on the different flight modes be sure to have plenty of altitude for your first tries. Because of the large con­trol surfaces, the plane can get out of control very quickly if you are not ready for it or if you have something not set up correctly. If the flight modes are not set-up correctly, the plane could be unflyable in that con­figuration, so be ready to turn it off if you cannot handle it.
Thank you buying the Wild Stick 120
so go have some fun.
Loading...