Carl Goldberg GBGA1067 User Manual

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Aerobatic flying just doesn't get any better than this Sukhoi ARF. Its clean lines, long tail moment, and superb wing design will reward you with the maneuvers you love - knife edge, split S, lumcevac, torque rolls, snaps, and ground-hugging inverted flight. What's more, we've engineered this ARF to get you into the air with a min­imum of fuss. So take a few minutes to carefully read the introductory material and then get to work. You'll soon be out at the field with a classic aerobatic champion!
WARNING
A radio-controlled model is not a toy and is not intended for persons under 16 years old. Keep this kit out of the reach of younger children, as it contains parts that could be dangerous. A radio­controlled model is capable of causing serious bodily injury and property damage. It is the buyer's responsibility to assemble this aircraft correctly and to properly install the motor, radio, and all other equipment. Test and fly the finished model only in the presence and with the assistance of another experienced R/C flyer. The model must always be operated and flown using great care and common sense, as well as in accordance with the Safety Code of the Academy of Model Aeronautics (5151 Memorial Drive, Muncie, IN 47302, 1-800-435-9262). We suggest you join the AMA and become prop­erly insured prior to flying this model. Also, consult with the AMA or your local hobby dealer to find an experienced instructor in your area. Per the Federal Communications Commission, you are required to use only those radio frequencies specified "for Model Aircraft."
LIMITED WARRANTY
Carl Goldberg Products, Ltd. has inspected and certified the components of this aircraft. The company urges the buyer to perform his own inspection, prior to assembly, and to immediately request a replacement of any parts he believes to be defective for their intended use. The company warrants replacement of any such components, provided the buyer requests such replacement with­in a period of 90 days from the date of purchase and provided the defective part is returned, if so requested by the company.
No other warranty, expressed or implied, is made by the company with respect to this kit. The buyer acknowledges and under­stands that it is his responsibility to carefully assemble the finished flying model airplane and to fly it safely. The buyer hereby assumes full responsibility for the risk and all liability for personal or property damage or injury arising out of the buyer's use of the components of this kit.
P.O. Box 88 Oakwood GA 30566 Phone #678-450-0085 Fax # 770-53-63 www.carlgoldbergproducts.com
CARL GOLDBERG PRODUCTS, LTD.
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INTRODUCTION
USING THIS INSTRUCTION MANUAL
Before you begin assembling your SUKHOI ARF, take some time to read through this entire instruction book. It is designed to take you step-by-step through the process and to give you added information on engine and radio selection and set-up, balancing your aircraft, and flying your model. The time you spend will speed the assembly process and help you avoid problems.
PREPARING FOR ASSEMBLY
You will need a work area of approximately 24 x 70" which has been covered to protect it from adhesive, as well as cuts and other damage. Many people cover their work area with a sheet of dry wall (sheet rock) and/or waxed paper t o pre­vent CA Glue and Epoxy from ruining the work surface.
CONSTRUCTION TIPS
IMPORTANT: ALWAYS READ A FEW STEPS AHEAD. This will alert you to coming instructions and will help you plan accordingly.
Using the Parts Identification section, familiarize yourself with the various items included in your kit box.
As you work, CHECK OFF EACH STEP in the box provid­ed, so that you are sure you do not forget anything.
Do not hesitate to ask questions. Your local hobby dealer and area flyers will most likely be happy to help, as they want you to have a successful flying experience. You may also receive technical assistance from Carl Goldberg Products, Ltd. by telephone 1-678-450-0085.
ADHESIVES & GLUING TECHNIQUES
CA adhesives are specially formulated to firmly glue the plywood, hardwood, and balsa used in your model and to withstand the vibration and stresses of high performance flight. However, there are times, such as when you are installing the stabilizer and fin on the fuselage and want more set-up time for careful alignment and positioning, then you should use epoxy.. Occasionally, you also will want to use thin CA, which "wicks" into the surrounding areas. Aliphatic resin glue or similar water-based glues can also be used, but they will add to the assembly time because they dry so much more slowly than CA glue. Remember, when ever using any CA, you must be care­ful to read instructions thoroughly, as you will have only seconds for positioning of parts. Be sure to trial fit parts together before gluing. Also, never use watery THIN type CA glue for gluing plywood and hardwood parts. Thin CA's do not adequately bond these areas.
CAUTION
Some people may experience an allergic reaction when exposed to fumes from CA glue or epoxy. As with paints, thinners, and solvents, it is always important to use glues only where there is adequate ventilation to carry fumes away. A fan is recommended. Also, special care must be taken when using CA, as it will bond skin as well as other surfaces. Before using any CA, carefully read all label precautions. When using CA, protective eye-wear and care in keeping the glue away from the face is highly rec­ommended. If CA does happen to get into the eye, hold lid open and flush with water only. Seek immediate med­ical attention.
COVERING
The SUKHOI ARF is covered in a premium polyester film chosen by many of the world's top flyers for its beauty, toughness, and ease of application and repair. It is not uncommon for ARF's to develop a few wrinkles in transit. If this is true of your model, the situation is easily correct­ed. Before you begin putting the pieces together, run over the surface of each section with an iron (either specially designed for airplane use or the more cumbersome household iron) or use a modeling heat gun. Apply the heat (set at about 350° F), following along with a soft cloth and pressing down on the covering as you go around. This will more firmly set the covering adhesive into the wood and keep your aircraft covering tight and smooth in the future.
One of the great advantages of polyester film is that it can be applied over itself without causing gas bubbles. This allows you to repair your aircraft, as well as to customize it in a number of ways. If, due to a flight mishap, you get a hole or similar covering damage, simply trim away the ragged edges and then apply a patch, following the direc­tions that come with your covering , which is available at your hobby dealer.
Important
Information
Covering coming loose is not COV­ERED UNDER WARRANTY. Due to temperature changes the plane may develop some wrinkles in the cover­ing that you will need to remove with an iron. Be sure to seal the edges down first so that you do not cause the covering to shrink and leave exposed areas of wood. Please inspect the plane before beginning to assemble to make sure you are happy with it. After assembly has begun you cannot return the kit. If you find a problem before beginning to assemble the plane you must contact us, please do not return it to the dealer.
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ITEMS NEEDED TO COMPLETE THIS AIRCRAFT
1 RADIO GUIDANCE SYSTEM (6 CHANNEL
MINIMUM REQUIRED WITH 6 SERVOS)
2 12” AILERON SERVO EXTENSION WIRES2 24” ELEVATOR SERVO EXTENSION
WIRES
2 Y-HARNESS (1 with reversing)1 ENGINE .61-.108 2-STROKE, .91- 1.20 4-
STROKE AND MUFFLER
1 CA ACCELERATOR1 2 OZ. BOTTLE CA MEDIUM GLUE1 1/2 OZ. BOTTLE CA THIN GLUE
1 20 MINUET EPOXY1 1/4” FOAM RUBBER
OPTIONAL:
1 1/5 PILOT FIGURE
NOTE: The SUKHOI ARF covering matches Cub
Yellow(#884), Deep Blue(#873) and True Red (#877) Oracover.
TOOLS AND SUPPLIES FOR ASSEMBLY.
MODELING OR UTILITY KNIFE WORK SURFACE (24" X70") ELECTRIC DRILL 1/16”, 3/32”,1/8", 3/16”, 5/32”, 1/4”, 5/64”
7/32” DRILL BITS
SMALL STANDARD & PHILLIPS SCREW-
DRIVERS
MASKING TAPE NEEDLE NOSE PLIERS MOTO TOOL 24” RULER FLEXIBLE STRAIGHT-EDGE 30-60-90° x 6" TRIANGLE SOFT PENCIL A FEW STRAIGHT OR "T" PINS ADJUSTABLE WRENCH WIRE CUTTER (DYKES) OPTIONAL HEAT GUN/COVERING IRON ACID BRUSH ELECTRICAL TAPE PIECE OF MEDIUM SANDPAPER 5 FT. LENGTH OF STRING
Caution:
Before starting, carefully go over all high
stress areas with an epoxy or wood glue to
confirm all areas are well glued.
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2. Locate the pre-cut aileron hinge slots in both
wing halves. Using a hobby knife (#11 blade), slide the blade into each slot to make sure it is cleanly cut.
Repeat this process with the ailerons, mak-
ing sure all hinge slots are clean.
3. Place a straight pin into the center of each of
the four CA hinges.
Slide each hinge into the hinge slots on one
of the wing halves. The pin will prevent the hinges from going further than halfway into the wing.
Slide the aileron toward the wing until no
gap remains between the aileron and the wing.
5.
Carefully check the alignment of the aileron.
It should be centered, with about 1/32" on either end.
When satisfied with the alignment, remove
the straight pins, being sure to keep the aileron tight to the wing. You may wish to apply a few pieces of masking tape to keep the pieces in place.
6. Keeping the aileron and wing in position,
apply 3 or 4 drops of CA glue to the small exposed area of each hinge.
Turn the assembly over and again apply 3
or 4 drops of CA glue to the exposed hinge surfaces.
Allow to dry for 10 minutes before flexing
the aileron.
7.
Repeat the above steps for the other half of
the wing.
WING ASSEMBLY
AILERON INSTALLATION
4. Select the aileron for the wing on which you
are working and insert the exposed half of each hinge into the aileron slots.
1. Collect the following parts:
(1) Left wing (1) Right wing (1) Left aileron (1) Right aileron (10) CA hinges
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AILERON SERVO INSTALLATION
Note: The following pictures may not exactly match
the hardware you are using. Always check the radio manufacturer's instructions when installing radio equipment.
1. Collect the following items:
(1) Aileron servo door (2) 3/8 x 3/4" Servo mounting block (4) Servo mounting screw (supplied with radio) (4) #4 Washer (4) #4 x 1/2" Screw (1) Servo with rubber grommet (supplied with
radio)
2. With the servo door upside down on the work
surface, place the servo on top of the door with the servo arm post centered vertically and horizontally with the servo door notch.
Mark the location of the servo, as shown.
3. Remove the servo from the door.
Spread epoxy on the servo mounting blocks
and, making sure the wood grain on both mounting blocks runs vertically, glue the blocks in place along the marks just made.
IMPORTANT! To ensure that any connections locat-
ed inside the wing will not come loose, either when the wires are pulled, or during flying, always tape
them securely together with electrical tape.
4. Making sure to use the correct servo for the
opening, attach the servo wire to the12" extension and securely tape the connection.
Push the extension wire into the wing until it
comes out the hole near the center of the wing.
5.
Grasping the extension in the hole, SLOWLY
pull until the end of the 12" extension comes out of the hole.
Tape the extension securely to the wing, so
that it will not slide back in while you are work­ing.
When the epoxy is dry, drill 1/16" holes into
the servo blocks and, using the screws sup­plied with the radio, mount the servo onto the blocks.
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2. With the aileron servo door in place, make a
mark at a 90º degree angle to the trailing edge and in line with the servo arm.
3. Position the control horn bolt so that it is 3/4”
back from the hinge line on the mark that you jut made.
4.
Using a 9/64" drill bit, make a hole in the
aileron through to the top side.
HINT: Drill the hole from the bottom half way. Then
measure and mark the top of the aileron and drill down to the hole from the top of the aileron.
5. Insert the 6-32 x 2” screw from the top through
the aileron.
Place the #6 washer and the 6-32 hex nut on
the bolt and tighten. Make sure that you use thread lock on the bolt and nut.
Screw the black adjustable horn bracket on
the bolt.
6. Thread on to each end of a 4-40 x 4” pushrod
a nut and Golden Clevis.
Mount the pushrod onto the servo and the
horn bracket.
Slide the clevis clip on to each of the Golden
Clevis pins.
Repeat the above steps for the second
aileron.
AILERON CONTROL HORN INSTALLATION
1. Collect the following items
(2) 4-40 Golden Clevis (2) Clevis Clips (2) 4-40 Hex Nut (1) 4-40 x 4" Double threaded wire (1) 6-32 x 2” Bolt (1) 6-32 Hex nut (1) #6 Washer (1) 6-32 Black Horn Bracket
6. Using the #4 x 1/2" screw supplied with this
kit, screw the door to the mounting plate.
Repeat the above steps for the second aileron
servo.
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